Professional Documents
Culture Documents
EQUIPMENT
EXT. &
® VERY HIGH
MobileCrimp 4-20 PRESS. HOSE
■ The latest in high tech crimping.
GS CPLGS.
■ Portable and lightweight – only 57 pounds.
■ Powerful enough to crimp up to 1-1/4" I.D. PCM CPLGS.
4 spiral-wire hose.
PCS CPLGS.
■ Great for jobs in the field.
PC CPLGS.
Power Crimp® 707
■ The most precise, yet simplest crimper FIELD
ATTACHABLE
made.
CPLGS.
■ The first crimper with electronic digital
F L E E T
■ Crimps low pressure return lines to high
THERMO-
OmniCrimp® 21 PLASTIC
■ Horizontal feed makes crimping easy HOSE &
and convenient. CPLGS.
■ Large hoses with 90° bent tubes and flanges
ADAPTERS
load without removing dies.
■ Crimps sizes 3/16" to 2" I.D. including QUICK
DISCONNECT
6 spiral-wire hose.
CPLGS.
■ Unique speed loading die system is fast
PA RT NUMBER
For complete crimper specifications, see the following pages. INDEXES
® The World’s Most Trusted Name in Belts, Hose and Hydraulics. www.gates.com B1
®
Equipment
EQUIPMENT
HOSE/CPLG.
SELECTION MobileCrimp® 4-20 Crimper
TECH. DATA This light-weight, versatile crimper is powerful enough to crimp up to 1-1/4” 4 spiral-wire hose. Weighing
EXT. &
approximately 57 pounds, this new field crimper combines the latest crimping technology with old-fashioned
VERY HIGH toughness and durability.
PRESS. HOSE
Features two control options:
GS CPLGS.
FIELD
ATTACHABLE
CPLGS. Positive Stop Control
No settings necessary, color-coded spacer rings
AIR BRAKE
HOSE & control the crimp. Just hold the start button until
CPLGS. the ram extends to a fixed “stop” for each crimp,
F L E E T
EQUIPMENT
F L E E T
Part Number: 77439
Product Number: 7481-0037 MEGATECH™/
Pressure Rating: 10,000 psi C5
Weight: 20.5 lbs. HOSE &
CPLGS.
LOW PRESS.
1/4 HP 115 Volt AC Pump HOSE &
Economical and light weight for portability. CPLGS.
Part Number: 77440
Product Number: 7481-0033 C14 HOSE
& CPLGS.
Pressure Rating: 10,000 psi
Weight: 20 lbs. POLARSEAL®
HOSE &
CPLGS.
PWR. STG.
1/2 HP 115 Volt AC Pump HOSE &
Medium speed. Economical. Recommended for a stationary CPLGS.
or mobile application.
THERMO-
Part Number: 77441
Product Number: 7481-0034 PLASTIC
HOSE &
Pressure Rating: 10,000 psi CPLGS.
Weight: 32 lbs.
ADAPTERS
QUICK
DISCONNECT
1-1/2 HP 115 Volt AC Pump CPLGS.
High speed. Recommended for stationary applications only.
Part Number: 77442 ACCESSORIES
Product Number: 7481-0035 & ASSORT-
MENTS
Pressure Rating: 10,000 psi
Weight: 108 lbs. PA RT NUMBER
INDEXES
® The World’s Most Trusted Name in Belts, Hose and Hydraulics. www.gates.com B3
®
Equipment
EQUIPMENT
HOSE/CPLG.
SELECTION Power Crimp® 707 SPECIFICATIONS
Part Number: 77700
TECH. DATA Gates Power Crimp 707 is the Product Number: 7480-0043
most precise, yet simplest Standard PC707 without die sets wired for 115 volts
EXT. & crimper made. It was the first (includes die backup ring and a notched cone).
VERY HIGH crimper with electronic digital
PRESS. HOSE Part Number: 77701
readout to indicate gauge setting.
Product Number: 7480-0046
GS CPLGS. The toughest part about using the
707 is pushing a button. It takes Standard PC707 without die sets wired for 230 volts
PCM CPLGS. just a few seconds to make (includes die backup ring, a notched cone and
factory-quality hose assemblies. a no-notched cone).
PCS CPLGS.
Crimps most hydraulic hoses Production Rate: 100 assemblies per hour (using 1/2”
HIGH & MED. from low pressure return lines to I.D. 2-wire straight thread assemblies).
PRESS. HOSE extremely high pressure spirals, Dimensions: 13” wide by 12” deep by 26-1/2” high.
from 3/16” to 1-1/4” I.D. Crimps
MEGACRIMP® straight and bent tube couplings, Weight: 188 lbs.
CPLGS. plus 45° and 90° block types.
Can also be adapted for use as a Swager Kit available
PC CPLGS.
power swager. Part Number: 78081
Product Number: 7480-0040.
FIELD
ATTACHABLE
CPLGS.
C14 HOSE
& CPLGS.
Die Sets (ordered separately)
Die Set 721/731 722/732 733 734 735 737* 739*
POLARSEAL® Part No. 78943/78931 78944/78932 78933 78934 78935 78937 78939
HOSE & Product No. 7482-1217/0931 7482-1218/0932 7482-0933 7482-0934 7482-0935 7482-0937 7482-0939
CPLGS.
* Must Use No-Notch Die Cone.
PWR. STG.
HOSE & Die Cones: No-Notch Part Number: 78747, Product Number: 7482-0297.
CPLGS. Notched Part Number: 78736, Product Number: 7482-0239.
THERMO-
PLASTIC Power Crimp PC707 Power SPECIFICATIONS
Part Number: 77810
HOSE &
CPLGS. Source Product Number: 7481-0023
(115 volt, 30 amp, circuit, 1 h.p., 60 cycles)
The flows of two fixed displacement pumps are
ADAPTERS combined to deliver a high volume of oil at low pres- Part Number: 77811
sure for fast transversion. Product Number: 7481-0028
QUICK (230 volt, 15 amp, 1 h.p., 60 cycles)
DISCONNECT Use only with crimper
CPLGS. Part Number 77701, Product Number 7480-0046
ACCESSORIES
& ASSORT-
Dimensions: 12" wide by 25" deep by 12" high.
MENTS Weight: 70 lbs.
Maximum Working Pressure: 4,900 psi.
PART NUMBER
INDEXES
EQUIPMENT
HOSE/CPLG.
OmniCrimp 21 ® SELECTION
TECH. DATA
Here are just a few features of the OmniCrimp 21:
EXT. &
■ Horizontal front-end feed makes crimping easier
VERY HIGH
and convenient. Large hoses with 90° bent tubes PRESS. HOSE
and flanges load without removing the dies.
■ Crimping sizes from 3/16” to 2” 6-spiral wire hose GS CPLGS.
with all coupling configurations.
PCM CPLGS.
■ Unique speed-loading die system is fast and clean.
■ Each die has its own storage cylinder. To load PCS CPLGS.
machine, simply slide dies into place.
HIGH & MED.
■ Compact and comes with detachable lifting hooks. PRESS. HOSE
■ Self-contained. There’s no need for plumbing SPECIFICATIONS
MEGACRIMP®
hydraulic lines, air bleeding, or special hookups. CPLGS.
Everything is included within the shroud – even the Part Number: 78265
pump. A vinyl cover (Part Number 78270) is Product Number: 7480-2100
PC CPLGS.
included to protect the machine when not in use. Dimensions: 26” wide by 26” deep by 20” high.
The machine is ready to use – just plug it in. Weight: 500 lbs. FIELD
■ Built-in light illuminates crimping cylinder interior. Power Source: 220 Volt single phase (3 H.P.) ATTACHABLE
CPLGS.
Makes setting depth stop simple. Maximum Operating Pressure: 10,000 psi.
■ Over 20 different die sets (purchased separately) are Stand: Part Number 78272 AIR BRAKE
available in their own storage cylinders; 9 of which Product Number 7480-2099 HOSE &
can be stored on the front of the crimper. CPLGS.
F L E E T
Foot Switch: Part Number 78271
Product Number 7482-0680 MEGATECH™/
Stand Dimensions: 26-1/2” wide by 26-1/2” deep C5
by 30” high. HOSE &
CPLGS.
OmniCrimp® 21 Die Selection Table LOW PRESS.
For GlobalSpiral™ (G20) Couplings For PC, PCS, & PCM Couplings HOSE &
CPLGS.
Hose Sizes Hose Sizes
Hose Hose
Type 3/8” 1/2” 5/8” 3/4” 1” 1-1/4” Type 1-1/2” 2” C14 HOSE
G6K OM33 OM33 OM35 OM35 OM37 OM310L G6K OM311 — & CPLGS.
G5K OM33 OM33 OM35 OM35 OM37 OM310L G5K OM311 OM314
C12M OM33 OM33 — OM35 OM37 OM39 C12 OM311 OM313 POLARSEAL®
G1H OM310(L) OM313 HOSE &
G2H OM310(L) OM313
CPLGS.
For MegaCrimp® (G25) Couplings
Hose Sizes PWR. STG.
Hose HOSE &
Type 1/4” 3/8” 1/2” 5/8” 3/4” 1” 1-1/4” CPLGS.
M3K OM21 or OM31 OM22 or OM32 OM33 OM34 OM35 OM37 —
M2T OM21 or OM31 OM22 or OM32 OM33 OM34 OM35 OM37 — THERMO-
G1 OM21 or OM31 OM22 or OM32 OM33 OM34 OM35 OM37 OM39 PLASTIC
G2 OM21 or OM31 OM22 or OM32 OM33 OM34 OM35 OM37 OM39 HOSE &
CPLGS.
For other hose and coupling configurations, reference www.gates.com/ecrimp or Gates crimp data manual.
ADAPTERS
Die Sets (ordered separately)
QUICK
Die Set OM21/31 OM22/32 OM33 OM34 OM35 OM37 OM39
DISCONNECT
Part No. 78263/78294 78264/78295 78296 78276 78277 78279 78281 CPLGS.
Product No. 7482-1222/0730 7482-1223/0731 7482-0732 7482-0672 7482-0673 7482-0716 7482-0717
ACCESSORIES
& ASSORT-
Die Set OM310L1 OM311 OM312 OM313 OM314 OM24C4 OM32C4
MENTS
Part No. 78298 78284 78285 78286 78287 78292 78293
Product No. 7482-1156 7482-0721 7482-0677 7482-0722 7482-0723 7482-0724 7482-0725 PA RT NUMBER
INDEXES
1310L supersedes 310 die.
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®
Equipment
EQUIPMENT
HOSE/CPLG.
SELECTION Power Crimp® 3000B SPECIFICATIONS
TECH. DATA Crimp permanent hose assemblies in hose sizes Part Number: 77301
from 3/16" through 2" I.D. (including 6 spiral-wire Product Number: 7480-0044
EXT. & hose) using Gates Power Crimp 3000B. Dimensions: 10" X 10" X 25"
VERY HIGH Weight: 375 lbs.
PRESS. HOSE Power Crimp 3000B is rugged enough to absorb
the punishment of continued use. The ram can Production Rate: 209 assemblies per
GS CPLGS. exert a hydraulic force in excess of 125 tons and hour (using 1/2" I.D. 1-wire braid
can crimp all Gates hydraulic hose types, 3/16" hose and straight stems with return
PCM CPLGS. through 2" I.D. stroke limiting arm).
PCS CPLGS.
This Gates crimper uses an automatic limit switch
to give push-button convenience during the
HIGH & MED. crimping operation — accurately and dependably.
PRESS. HOSE
EQUIPMENT
HOSE/CPLG.
®
PolarSeal Hose Portable Crimper II SELECTION
F L E E T
MEGATECH™/
POLARSEAL®
PA RT NUMBER
INDEXES
® The World’s Most Trusted Name in Belts, Hose and Hydraulics. www.gates.com B7
®
Equipment
EQUIPMENT
HOSE/CPLG.
SELECTION Hydraulic Coupling Cabinet
TECH. DATA Customized to fit all your needs!
Now even more versatile, these easy-to-assemble units are compactly
EXT. &
designed to give you years of reliable service. Components are ordered
VERY HIGH
PRESS. HOSE individually by part/product number for easy customization.
1
1 ■ MobileCrimp® 4-20
GS CPLGS. Pre-drilled holes in mounting shelf (item #2 below) allows easy
mounting of either the Positive Stop or Digital Dial MobileCrimp 2
PCM CPLGS.
4-20 crimper.
Safety Hints:
PCS CPLGS.
If the MobileCrimp 4-20 is mounted on top of the cabinet, you
HIGH & MED.
must
PRESS. HOSE • Use crimper mounting shelf (item #2 below)
• Bolt shelf and cabinet to wall using pre-drilled holes
MEGACRIMP® • Not use the caster leg set
CPLGS. 3
2 ■ Mounting Shelf for MC 4-20 Crimper
PC CPLGS. Part No. 78193
Product No. 7484-0013
FIELD
ATTACHABLE 3 ■ Coupling Cabinet with 4 Sliding Shelves (2 Shown)
CPLGS. Part No. 78190 5
Product No. 7484-0010
AIR BRAKE Shelves slide out for easy access and can hold a combination 4
HOSE & of ten 3-1/2" wide bin boxes or five 7" wide bin boxes. Unit can
CPLGS. be stacked and bolted together as shown in illustration. Each
F L E E T
ADAPTERS
2-Drawer Coupling Cabinet
✹
QUICK
DISCONNECT Part No. 78189
CPLGS. Product No. 7484-0021 NEW!
This two-drawer cabinet is ideal to add nylon air brake
ACCESSORIES tubing couplings to your hydraulic inventory. This cabi-
& ASSORT-
net can be stacked and bolted together with your existing
MENTS
hydraulic cabinet. Uses the same bin boxes as 5 above.
PART NUMBER Measures 41" wide x 11" high x 12" deep.
INDEXES
EQUIPMENT
F L E E T
Bin box for hydraulic couplings. Corrugated cardboard
MEGATECH™/
design gives extra strength. Includes four dividers per box.
C5
Part Number: 78208 (carton of 50) HOSE &
CPLGS.
Product Number: 7484-0008
Measures: 5" wide x 4-1/2" high x 11" deep. LOW PRESS.
HOSE &
Part Number: 78212 (carton of 25) CPLGS.
Product Number: 7484-0009
Measures: 7-1/2" wide x 4-1/2" high x 11" deep. C14 HOSE
& CPLGS.
■ Radius hose feed into blade for safety and reduced friction. QUICK
DISCONNECT
■ Inner blade guard for safe operation.
CPLGS.
SPECIFICATIONS Replacement Blade
Power Source: 1-1/2 HP (2.6 HP Peak), 115V, 60 Hz., ACCESSORIES
Part Number: 78008 & ASSORT-
15 Amp motor with power cord and plug. Product Number: 7793-0113 MENTS
Dimensions: 13” wide by 24” length by 17” high.
PA RT NUMBER
Weight: 65 lbs.
INDEXES
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®
Equipment
EQUIPMENT
HOSE/CPLG.
SELECTION Gates Power Cutter 207
Part Number: 78019
TECH. DATA Product Number: 7480-6598
PCS CPLGS.
■ Optional abrasive blade for continuous use with 1-1/4” I.D and
larger spiral-wire reinforced hose.
HIGH & MED. ■ Safely cuts 2- and 4-wire hoses through 2", 6-wire hoses
PRESS. HOSE through 1-1/4".
MEGACRIMP®
■ Reversible blade can be sharpened; removal and installation is easy.
CPLGS. ■ Cuts small 3/16” I.D. hose and handles the tough jobs,
including 2” I.D. spiral wire hoses.* Caution: Keep blade sharp. Heat generated by a dull
PC CPLGS.
■ Easy to use, front face plate with moveable pins holds hose blade can damage steel and flare the hose.
FIELD securely for a clean straight cut.
ATTACHABLE ■ Sturdy blade guard shields blade for safety.
CPLGS.
BLADE SPECIFICATIONS
■ Permanent mounting brackets (included) to attach saw to table. Blade Dimensions: 12” x 1/8”
AIR BRAKE *Optional abrasive blade preferred for cutting spiral-wire hose, larger than 1-1/4” I.D. Scalloped Replacement
HOSE & Part Number: 78009
CPLGS. CUTTER SPECIFICATIONS Product Number: 7482-0983
F L E E T
MEGATECH™/
Shaft Hole Diameter: 1"
Optional Abrasive
C5 Power Source: 4.2 HP Peak, 115/50/60 Hz. 20 Amps. Part Number: 78011
HOSE & No Load Speed: 3,500 rpm Product Number: 7482-0426
CPLGS.
Dimensions: 22-1 /2 " wide by 18-1 /4 " length by 23-1/2" high
LOW PRESS. Weight: 65 lbs.
HOSE &
CPLGS.
C14 HOSE
& CPLGS.
Gates Hose Cutter Model 6-32
POLARSEAL® For 6-wire spiral and 2-wire braid hose through 2” I.D.
HOSE &
CPLGS. Part Number: 78018
Product Number: 7480-6597
PWR. STG.
HOSE & Clean Easy Cuts - Safe Operation
CPLGS.
FEATURES:
THERMO- ■ Cuts up to 2” I.D. 2-wire braid through 6-spiral
PLASTIC reinforced hose.
HOSE &
CPLGS. ■ Reversible 10” scalloped-edge, high-speed steel blade with
3/4” bore, can be sharpened. SPECIFICATIONS
ADAPTERS ■ Radius hose feed into blade for safety and
Power Source: 3 HP (5.2 HP Peak), Single or
reduced friction. three phase, 230V, 60 Hz., 15 Amp motor with
QUICK
DISCONNECT
■ Inner blade guard for safe operation. power cord and plug
CPLGS. ■ Power cord supplied with standard 220V, 20 Amp, AC Plug.
Dimensions: 22" wide by 42" length by 24" high
Can be removed for hard wire situations.
ACCESSORIES ■ Weight: 215 lbs.
Includes Coolant Spray System Kit for reduced heat in high-
& ASSORT-
capacity cutting applications (recommended for multi-braid Replacement Blade
MENTS
and spiral reinforced hose). Kit includes reservoir, spray Part Number: 78003
nozzle and mounting hardware. Product Number: 7482-1329
PART NUMBER
INDEXES
EQUIPMENT
HOSE/CPLG.
Hand-Held Hose Cutter SELECTION
AIR BRAKE
Part Number: 78015 HOSE &
Product Number: 7208-40105 CPLGS.
F L E E T
The Gates tubing cutter gives straight, clean, square cuts on J844 tubing. MEGATECH™/
C5
Features: HOSE &
■ Lightweight and compact size – 3/4" by 3" CPLGS.
■ Designed to ensure user’s safety
LOW PRESS.
■ “Blade guard” offers more protection against accidental blade contact HOSE &
■ Handle has ribs for improved grip. CPLGS.
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®
Equipment
EQUIPMENT
HOSE/CPLG.
SELECTION
Gates HS-1 Hand Swager
TECH. DATA Part Number: 78080
Product Number: 7483-1000
EXT. &
VERY HIGH Produces top quality assemblies using Gates GT7(C7S),
PRESS. HOSE GT7NC(C7SNC), GT8 and GT8NC thermoplastic hydraulic
hose with Gates PCTS couplings and Gates C14 PTFE hose
GS CPLGS.
and couplings.
PCM CPLGS. Simply insert the assembly into the swager from the bottom, place
PCS CPLGS.
dies around the coupling, and pump the handle.
A 6-ton jack then goes to work and the swage is completed.
HIGH & MED.
PRESS. HOSE
Positive dies assure you a correct swage every time.
The perfectly swaged assembly is removed and you are ready to
MEGACRIMP®
CPLGS.
repeat the process.
Pushers and dies must be ordered separately.
PC CPLGS.
SPECIFICATIONS
FIELD
ATTACHABLE Dimensions: 15” wide by 7” deep by 19 1/2” high
CPLGS.
Weight: 41 lbs.
AIR BRAKE
HOSE &
CPLGS.
F L E E T
MEGATECH™/
C5
HOSE & Hose Assembly Machine
CPLGS.
Power Mate 25
LOW PRESS.
HOSE & Portable Hose Assembly Machine for Field Attachable
CPLGS. Couplings.
ADAPTERS
Elbow type Field Attachable couplings. 4 by 5 ft. of floor space with stand.
■ Easy and safe to operate. ■ Can be bench mounted or made portable with fold-
QUICK
ing leg stand available.
DISCONNECT
CPLGS.
ACCESSORIES
& ASSORT-
MENTS
PART NUMBER
INDEXES
EQUIPMENT
F L E E T
Mandrels:
Part Product Part Product MEGATECH™/
Size Number Number Size Number Number C5
3/16" 78031 7482-0400 3/4" 78036 7482-0405 HOSE &
1/4" 78032 7482-0401 1" 78037 7482-0406 CPLGS.
3/8" 78033 7482-0402 1-1/4" 78038 7482-0407
1/2" 78034 7482-0403 1-1/2" 78039 7482-0408 LOW PRESS.
5/8" 78035 7482-0404 2" 78040 7482-0409 HOSE &
CPLGS.
C14 HOSE
Hand-Operated Hose Perferator Tool & CPLGS.
QUICK
3" Hose Perforator for 1" – 2" I.D. Hose DISCONNECT
Part Number: 78071 CPLGS.
Product Number: 7482-6566 ACCESSORIES
Dimension: 3-3/4" O.D. roller by 3" wide by 9-1/2" OAL. & ASSORT-
MENTS
Weight: 1-1/4 lbs.
PA RT NUMBER
INDEXES
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®
Equipment
EQUIPMENT
HOSE/CPLG.
SELECTION
LOW PRESS.
HOSE &
C14 Hose Insertion Dies
CPLGS. Used to guide the hose into the ferrule when used with the Hose Insertion Die
Holder. One set required for each hose size.
C14 HOSE
& CPLGS.
POLARSEAL®
HOSE &
CPLGS.
C14 Hose Expanders
Used to expand the hose and round out the tube after cutting and to insert the
PWR. STG. stem into the hose. One expander for each hose size.
HOSE &
CPLGS.
THERMO-
PLASTIC C14 Swage Pushers
HOSE &
CPLGS. Specially designed to accommodate Gates C14 couplings. They protect the
threads and bottom out on the dies to complete the swage. Use the C14 Swage
ADAPTERS Data Chart in Gates Crimp Data Manual to determine the proper pushers.
QUICK
DISCONNECT
CPLGS.
ACCESSORIES
C14 Swage Dies
& ASSORT- Specifically designed to swage Gates C14 hose assemblies. They provide the
MENTS required swage dimensions to meet full performance. One die set is required for
each hose size.
PART NUMBER
INDEXES