Professional Documents
Culture Documents
Modular Valves
D03 (NG 6)
315 bar
10
D03 Working 12/30/96 12:37 PM Page 29
Valve Features:
• NFPA and ISO 4401 Standard Subplate Mounting
• CETOP Standard Dimensions
• Pressure Rated to 4600 PSI (315 bar)
• Flow rated to 13.2 - 15.8 GPM (50 - 60 l/min.)
• Available Modules:
Six Pressure Relief
Three Pressure Reducing/Receiving
Four Flow Control
Five Check
• Adjustment Options: Overview:
Hex Key The purpose of this information is to introduce and to outline the
Lockable Key differences in the new modular product line from Racine Fluid
• All Steel Construction Power. This line of modules has been tried and proven in Europe
• Viton Seals Standard and will replace the Racine modules.
D03 Working 12/30/96 12:34 PM Page 1
G
meter-out
2 13
A P T B A P T B
meter-in
2 13
A P T B A P T B
2 16
A P T B A P T B
meter-in
2 or 16
meter-out
A P T B A P T B
CHECK VALVES
2 19
A P T B A P T B
G
6 19
A P T B A P T B
A P T B
A P T B
G
10 19
A P T B A P T B
G
10 19
A P T B A P T B
D03 Working 12/30/96 12:34 PM Page 2
Function
P. nom. Lbs.
Symbol Adjustment Dimensions
PSI (bar) (kg)
60-1160 (4 . . . 80) 3 9 810 161 176
300-2300 (20 . . . 160) 1.1 (1.4) 9 810 161 177
300-4500 (20 . . . 315) 9 810 161 178
G
A P T B 1.2
60-1160 (4 . . . 80) 9 810 161 175
A P T B 2.2
60-1160 (4 . . . 80) 9 810 161 179
A P T B 1.4
60-1160 (4 . . . 80) 9 810 161 183
A P T B 2.4
60-1160 (4 . . . 80) 9 810 161 187
A P T B 2.4
60-1160 (4 . . . 80) 9 810 161 191
D03 Working 12/30/96 12:34 PM Page 3
Performance curves
v = 35mm2/s, P = 250 bar
BAR
PSI
870 60
725 50
580 40
435 30
290 20
145 10
0 0
0 3 6 8 11 13 16
GPM
0 10 20 30 40 50 60
l/min.
FLOW
BAR
BAR
PSI
PSI
PRESSURE
1740 120
1450 100 2900 200
1160 80 2175 150
870 60
1450 100
580 40
290 20 725 50
0 0 0 0
0 3 6 8 11 13 16 0 3 6 8 11 13 16
GPM GPM
0 10 20 30 40 50 60 0 10 20 30 40 50 60
l/min. l/min.
FLOW FLOW
D03 Working 12/30/96 12:34 PM Page 4
1.1
2.56
9 810 161 176 (65)
9 810 161 177
9 810 161 178
1.57
1.3 (40)
6
4
2
5
3
1
4 x ø5.3 4x .364(9.25) x .070(1.78)
.30 1 810 210 803
1.2 (7.5)
1.4 .81 4
1.81 (20.5) 1.28
(46) (32.5)
9 810 161 183 1.22
(31)
17 (M10)
.60 5.2
.08 (15) (132) .39
(2) (10)
6.2
(157)
3/16:7/16-20UNF-2B
6
4
2
G
(function P/T) P T
5
3
1
B T
D03 Working 12/30/96 12:34 PM Page 5
2.56
(65)
1.57
(40) 2.1
.78 9 810 161 180
Prog: bar Pmax:
Pmax:
PSI
bar
(20) 9 810 161 181
9 810 161 182
5
3
1
NG6 ISO 4401
6
4
2
17 (M10)
3.5
.39 (89) .08
(10) 4.49 (2)
(114)
T A
5
3
1
6
4
2
2.3
9 810 161 188 . . . 190
2.56 9 810 161 192 . . . 194
(65)
1.57
(40)
0.79
Prog: bar Pmax: PSI
Pmax: bar
(20)
5
3
1
4
1.81 1.28
(46) 1.22 (32.5)
(31) A
T
B
17 (M10)
.08 A
(2) 3.5 5.2 B
.39 (89) (132)
(10) 4.49
(114) 2.4
9 810 161 187
5
3
1
How to order
PSI BAR
1160 80
2300 160
4600 315
PSI BAR
70 5
* NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Codes are approximate,
please refer to Pressure Range Section for exact pressures.
D03 Working 12/30/96 12:35 PM Page 7
Function
T
A B
P. nom. Lbs.
Symbol Adjustment Dimensions
PSI (bar) (kg)
Performance curves
v = 35mm2/s, P = 250 bar
BAR
PSI
P = 230 PSI (16 Bar)
232 16
174 12
PRESSURE
116 8
58 4
0 0
0 3 6 8 11 13 GPM
0 10 20 30 40 50 l/min.
FLOW
BAR
PSI
2320 160
1740 120
PRESSURE
1160 80
580 40
0 0
0 3 6 8 11 13 GPM
0 10 20 30 40 50 l/min.
FLOW
D03 Working 12/30/96 12:35 PM Page 9
.08
(2) D0-3 ISO 4401 4 x ø5.3
P 4
1.22
1.81 (31) A B
1.28
(46) (32.5)
T
30 43
(75) (11)
4x .364(9.25) x .070(1.78)
3.1 1 810 210 803
3.2
.40
9 810 161 061 (10)
9 810 161 062 3.27 .79
8.78 (83) (20)
(223)
How to order
PSI BAR
30 2
* NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Codes are approximate,
please refer to Pressure Range Section for exact pressures.
D03 Working 12/30/96 12:35 PM Page 10
Function
P. nom. Lbs.
Symbol Adjustment Dimensions
PSI (bar) (kg)
45-430 (3 . . . 30) 3.3 9 810 161 153
60-1160 (4 . . . 80) (1.5) 9 810 161 154
300-2300 (20 . . . 160) 6.1 9 810 161 155
300-3600 (20 . . . 250) 9 810 161 156
G
45-430 (3 . . . 30) 9 810 161 151
6.2
60-1160 (4 . . . 80) 9 810 161 152
A P T B
Performance curves
v = 35mm2/s, P = 250 bar T p1 p p1
BAR
PSI
4300 300
3625 250
PRESSURE
2900 200
2175 150
1450 100
725 50
0 0
-10.5 -7.9 -5.3 -2.6 0 2.6 5.3 7.9 10.5 13.0 15.5 GPM
-40 -30 -20 -10 0 10 20 30 40 50 60 l/min.
FLOW
T p1 p p1
BAR
PSI
435 30
362 25
PRESSURE
290 20
217 15
145 10
72 5
0 0
-10.5 -7.9 -5.3 -2.6 0 2.6 5.3 7.9 10.5 13.0 15.5 GPM
-40 -30 -20 -10 0 10 20 30 40 50 60 l/min.
FLOW
D03 Working 12/30/96 12:35 PM Page 12
6.1
9 810 161 153 . . . 156
9 810 161 157 . . . 160
9 810 161 161 . . . 164
9 810 161 165
9 810 161 166
2.56
(65) 3/16:7/16-20UNF-2B
BOSCH
1.57
(40)
PSI
0.79
Prog: bar Pmax:
bar
(20)
Pmax:
3.88
(99)
.39 6.2
0.79 (10) 5.65
(20) (144) 9 810 161 151 . . . 152
5
3
1
6
4
2
27
1 810 210 803
100Nm .30 (7.5)
4
1.22 1.28 1.81
(31) (32.5) (46)
17 (M10)
.08
(2)
D03 Working 12/30/96 12:35 PM Page 13
Flow control
throttle check valves
Function
O-ring
1 810 210 803
Pmax.
Symbol Throttle for Adjustment Dimensions Lbs. (kg)
PSI (bar)
4600
meter-out 5.1 (315) 3.3 (1.5) 9 810 161 168
A P T B
Performance curves
BAR
v =35mm2/s
PSI
360 25
290 20
PRESSURE
217 25
145 10
70 5
0 0
0 2.6 5.3 7.9 10.5 13.0 15.5 GPM
0 10 20 30 40 50 60 l/min.
FLOW
l/min.
GPM
60 15.5
50 13.0
72 PSI
217 PSI
40 10.5 435 PSI
1450 PSI
FLOW
4567 PSI
30 7.9
20 5.3
+
10 2.6
0 0
0 1 2 3 4 5 6 7
ADJUSTMENT SETTINGS
D03 Working 12/30/96 12:35 PM Page 15
5.1
9 810 161 167
9 810 161 168 BOSCH
H3
1.57
(40)
H3
0.79 bar Pmax: PSI
Prog:
(20) bar
Pmax:
Throttle valves
throttle check valves
Function
METER-OUT THROTTLE METER-IN THROTTLE
A T P B
A P T B
180°
Pmax.
Symbol Throttle for Adjustment Dimensions Lbs. (kg)
PSI
4600 PSI
meter-in 4 (315 bar) 2.2 (1.0) 9 810 161 088
A P T B
180°
meter-in/out
5 3.3 (1.5) 9 810 161 089
(interchangeable)
A P T B
D03 Working 12/30/96 12:35 PM Page 17
Performance curves
BAR
PSI
v = 35mm2/s
87.0 6
72.5 5
open closed
58.0 4
PRESSURE
43.5 3
29.0 2
14.5 1
0 0
0 3 6 8 11 13 GPM
0 10 20 30 40 50 l/min.
FLOW
l/min.
GPM
50 13
∆p
40 11 73 PSI
145 PSI
430 PSI
30 8 1500 PSI
FLOW
4600 PSI
20 6
10 3
0.2 0
0 2 4 6 8 10
ADJUSTMENT SETTINGS
Number of turns 8, (full open to closed)
D03 Working 12/30/96 12:35 PM Page 18
P
1.22 1.28
A B (32.5)
(31)
T
9 810 161 088
4
.30 4 x ø5.3
(7.5)
.43 4x .364 (9.25) x 0.70 (1.78)
.65 (11)
(16.5) 1 810 210 803
918
9 0 1
8 2 1.57
7 3 (40)
P
6 5 4
5
P
1.22 1.28
A B (32.5)
(31)
A B
3
6 5 4
9 0 1
1.52
(38.6)
A B
8
7
How to order
Pressure
(psi)
Type Order Number Range *Ref. Code
Max.
P PORT METER 9 810 161 088 4600
A and B PORT METER 9 810 161 089 4600 FF1 - SHMH—01 H-50
PSI BAR
4600 315
*NOTE: Codes are for Reference Only, use order number when ordering. The values of pressures in the Ref. Code are approximate,
please refer to Pressure Range for exact pressures.
D03 Working 12/30/96 12:36 PM Page 19
Check Valves
Function
9 810 161 173 9 810 161 169
9 810 161 174 9 810 161 170
9 810 161 171
A P T B
A P T B
Pilot ratio A1:A2
3.5 : 1*
8
4600 (315) 2.86 (1.3) 9 810 161 169
A P T B
3.5 : 1*
A1
8
A2
9 810 161 170
A P T B
3.5 : 1*
Check Valves
Performance curves
v = 35mm2/s
BAR
PSI
174 12
145 10
116 8
PRESSURE
87 6
58 4
29 2
0 0
0 2.6 5.3 7.9 10.5 13.0 15.5 GPM
0 10 20 30 40 50 60 l/min.
FLOW
BAR
PSI
261 18
232 16
203 14
174 12
PRESSURE
145 10
116 8
87 6
58 4
29 2
0 0
0 2.6 5.3 7.9 10.5 13.0 15.5 GPM
0 10 20 30 40 50 60 l/min.
FLOW
D03 Working 12/30/96 12:36 PM Page 21
Check Valves
2.56
(65)
BOSCH
1.57
(40)
Prog: bar Pmax: PSI
Pmax: bar
.29
(7.5)
.08
(2)
8
9 810 161 169
9 810 161 170
9 810 161 171
3.39
(86)
2.56
(65)
BOSCH
1.57
(40)
.93
Prog: bar Pmax: PSI
(23.5)
Pmax: bar
.08
(2)
D03 Working 12/30/96 12:36 PM Page 22
Control knob
01
04
M4 x 12 _ 3
03
3Nm
05
06
02
Kit
Valve Parts
9 810 161 151 . . . 166 Pressure reducing valve 1 x 01 + 1 x 03 1 x 06 1 817 001 803
TORQUE
10-24 Threads = 50 in. lbs..
.31
A
5
32
.12
.75
.38
B
STUD NUT
SUBPLATE Note: Measurements are in inches
with millimeters in parentheses.
D03 Working 12/30/96 12:36 PM Page 25
Mounting information
PRINTED IN U.S.A.