The CNC-H4-T numerical control system sets up on the vehicle in the numerical control the application Origin: Input

time: 07-05-20 23:27:30English version >1 introduction The vertical numerical control lathe is called for the numerical control sets up the vehicle, its lathe main axle is vertical to the horizontal plane, a diameter very big circular work table, uses for the attire to clamp the work piece. This kind of engine bed mainly uses in to process the radial direction size to be big, the axial size relative smaller large-scale complex components. In this article main introduction use reaches the electricity to pass the CNC-H4-T numerical control system formidable open style system overhead construction and reaches the servo fast precise localization function, applies sets up in the vehicle to the numerical control, thus satisfies the market well the demand. 2 specifications 2.1 numerical controls set up the vehicle parameter request: Processing ability Most greatly revolves the outer diameter ?00mm Maximum cutting outer diameter ?00mm Biggest cutting highly 650mm The travelling schedule enters gives X axis travelling schedule -350/30mm Z axis travelling schedule 700mm X axis is quick gives 15m/min The Z axis is quick gives 15m/min Precision control Pointing accuracy: 0.01mm Repetition pointing accuracy: 0.008mm 2.2 pair of servos proposed request: (1) the movement very steadily along slides. (2) the reciprocal motion suffices fast also fine. (3) lathe tool cutting instantaneous, or other external forces suddenly involve, the servo positioning or the constant speed are affected very few. 2.3 pair of numerical controls proposed request: (1) numerical control system basic function request - G code function, auxiliary function - M code. The work piece procedure capacity must be big. (2) RS232 communication and DNC on-line processing. (3) ?number: 2 (4) controls the precision: 0.001mm (5) operates the picture to be allowed freely to plan. 2.4 pair of work tables electrical machinery request:

Uses the three-phase asynchronous alternating current machine, the electrical machinery power is 11/14KW, the realization two-pole speed change, is high speed and the low speed. After the spot moves (walks low speed) and applies the brake (under high speed way time delay 5 seconds to apply the brake, after under low speed way time delay 3 seconds apply the brake); Moreover need +5V outside hangs the handwheel, the realization manual to the knife and the procedure test function. 3 systems plans determination This engine bed for the small numerical control lathe, uses reaches the CNC-H4-T special-purpose numerical control is the uniform allocation by two set of ASDA exchange servo driver and the motor, with controls the tool rest crosswise (X axis) and longitudinal (the Z axis) the quick movement and enters for the movement, Z axis servo electrical machinery has the function. The work table electrical machinery uses the double fast alternating current machine to actuate, power shifting. 4 plans feasibility analysis In 4.1 reaches the electricity to pass CNC-H4-T the main function and the characteristic: (1) the open style system overhead construction, the content inserts type programmable PLC, may coordinate the more machine design. (2) entire function CNC keyboard, coordinates the PLC development, may from the definition pressed key function. (3) provides 4 group of +/-10V simulation quantity connection, two groups use in to control the exchange servo to actuate for the axis. A group control frequency conversion main axle (or servo main axle), a group may select the control servo knife tower. (4) analyzes to be possible to establish 7 figures, the speed of response may reach 1000Kpps. Coordinates the encoder or the diffraction grating examination, may realize half closed loop/entire closed-loop control, control precision 0.001mm. (5) diagnoses the function and the PLC condition demonstration. (6) the steering wheel security testing (guards against collision machine function). (7) off-line trace and processing trace function. (8) besides the standard G code, provides the many kinds of fixed cuttings circulation and the duplicate circulation programming, the programming is simpler. (9) supports Gao Jie MACRO macro instruction, but nimble design NC procedure. (10) procedure storage capacity 256Kbyte, Guan Jihou battery maintenance. (11) provides the RS232C standard connection, may meet the personal computing (PC) to realize the DNC on-line processing function. Through the comparative analysis, center reaches the CNC-H4-T numerical control system definitely to be allowed to satisfy the achievement to set up the bed on position control request. 4.2 reach exchanges the servo main characteristic: (1) has the many kinds of controls pattern, but and on the position controller nimble coordination, the application is widespread. (2) strong control pattern, when load inertia wide range change, the system still was allowed to maintain the outstanding performance.

(3) has position P-CURVE and the speed S-CURVE smooth function, also the order originates no matter is exterior simulation quantity input or the internal register hypothesis has the smooth function. (4) rich software function, convenient user debugging. Through the comparative analysis, reaches the A.C. servomechanism also definitely to be able to satisfy the achievement to make the lower position controller request. To mechanism, load inertia, output torque analysis computation, therefore selects the ASDA1kW*2 servo driver to make the lower position controller. 5 plans function realizations (1) the free plan customer demand picture, brings enormous convenient to the customer.

(2) entire function CNC keyboard, coordinates the PLC development, may from the definition pressed key function From defines the key: "D1" the key defines as the main axle low speed key, controls the work table low speed continuous running. "The main axle clockwise" the key defines as the main axle high speed key, controls the work table high speed continuous running. "The main axle reverse" the key defines for the main axle spot moves the key, controls the work table low speed spot to move the movement. "The main axle stops" the key defining for the main axle stops the key, stops the work table the movement. (3) may realize hand operated to the knife function, under the automatic pattern, the activation formula forecast, carries on the steering wheel security testing, processes for the speed by the steering wheel velocity of whirl speed decision. When processing trace -NC procedure execution, the activation trace function, can walk while demonstrates the

cutting tool path. (4) system connection overhead construction Provides 4 group of +/-10V simulation quantity connection, two groups use in to control the exchange servo to actuate for the axis, a group control frequency conversion main axle (or servo main axle) a group may select the control servo knife tower. The input signal selects 24, may connect the button, the limit switch, signal output signal and so on relay electronic contact selects 16, may the control relay, load and so on miniature solenoid valve.

Chart 1 system connection overhead construction (5) the servo uses the speed control pattern

Chart 2 servo speed control pattern overhead construction In the wide range load inertia change, the system still holds the outstanding performance to order and to do the bonus to have the different compensate control damping rigidity fine, the low speed torque characteristics fine surmounting quantity is very small. (6) the engine bed has the following several kind of power line voltage: The actuation exchange contact device uses the AC110V voltage, the flare uses the AC24V voltage, the indicating lamp uses the AC6V voltage, as well as host electrical machinery system use 65V-75V-85V applies the brake the power source. The CNC-H4-T numerical control system power source and switching power supply GS needs AC220V provides by transformer TC3. The servo driver needs the three-phase AC220V power source, provides by actuation transformer TC2. I/O signal DC24V, enables the signal and Z axis electrical machinery direct current 24V by the switching power supply GS supplies. (7) the radio station has following several kind of state of motion: Work table host electrical machinery M1 has continuously moves two kind of active statuses with the spot. The spot moves when the movement stops, not applies the brake the process. When the continuous running stops, has applies the brake the process. The work table host electrical machinery is the double fast electrical machinery, therefore minute high, low speed two grades. When work table continuous running has the high low speed, the spot moves when only has the low speed. Tool rest crosswise (X axis) movement, by servo electrical machinery M2 actuation, longitudinal (Z axis) by servo electrical machinery M3 actuation, for prevents but not to be able precisely to stop the action of gravity because of the inertia, therefore electrical machinery M3 belt .

Chart 3 in the application reaches the numerical control system numerical control to set up the vehicle outward appearance chart

In chart 4 reaches the servo product electric appliance cabinet wiring diagram (8) I/O plan

After the engine bed final debugging, this time sets up the vehicle the overall specification to realize, regardless of each movement or the precision request, had all achieved the customer requests standard. 6 concluding remark Reaches the servo actuation and the CNC lathe special-purpose controller union, has provided the low cost and the entire function control plan for the customer. Makes great strides forward along with the Chinese numerical control engine bed industry astonishing speed to front, center reaches the numerical control system formidable open style system overhead construction and which the electricity passes reaches the servo fast precise localization function, definitely can provide the more valuable conformity plan for the customer. Reference(slightly) Author synopsis The solution just male presently holds public office Yu Zhongda the electricity to pass the limited liability company to take the numerical control product place. Chief-editor: Article author: In data increase...... Hot spot article Whenstep of machine start movement, sometimes moved has been motionless or in-situ comes , when movement sometimes also could fall out of step, was what question?

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