Color Television: Service Manual

FILE NO.
050-200406
SERVICE MANUAL
COLOR TELEVISION
20AS24
DOCUMENT CREATED IN JAPAN, Mar., 2004
SERVICING NOTICES ON CHECKING

1. KEEP THE NOTICES
As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.
6. AVOID AN X-RAY
Safety is secured against an X-ray by considering about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage peripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathoderay tube.
2. AVOID AN ELECTRIC SHOCK

There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.
3. USE THE DESIGNATED PARTS

The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.
7. PERFORM A SAFETY CHECK AFTER SERVICING

Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.
5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE

In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.
1. Unplug the plug from the AC outlet. 2. Remove the antenna terminal on TV and turn on the TV. 3. Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1]. 4. If the insulation resistance is less than 1M ohm, the inspection repair should be required.
[Note 1]
If you have not the 500V insulation resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal Earphone jack
HOW TO ORDER PARTS

Please include the following informations when you order parts. (Particularly the VERSION LETTER.) 1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be found at the end of the SERIAL NUMBER. 2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.
IMPORTANT
Inferior silicon grease can damage IC's and transistors. When replacing an IC's or transistors, use only specified silicon grease (YG6260M). Remove all old silicon before applying new silicon.
A1-1
CONTENTS
SERVICING NOTICES ON CHECKING ...................................................................................................... HOW TO ORDER PARTS ........................................................................................................................... IMPORTANT ................................................................................................................................................ CONTENTS ................................................................................................................................................. GENERAL SPECIFICATIONS .................................................................................................................... DISASSEMBLY INSTRUCTIONS 1.REMOVAL OF ANODE CAP .............................................................................................................. 2.REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ............................................................... SERVICE MODE LIST ................................................................................................................................. CONFIRMATION OF HOURS USED .......................................................................................................... WHEN REPLACING EEPROM( MEMORY) IC ........................................................................................... ELECTRICAL ADJUSTMENTS .................................................................................................................. BLOCK DIAGRAM ...................................................................................................................................... PRINTED CIRCUIT BOARDS MAIN/CRT ............................................................................................................................................... SCHEMATIC DIAGRAMS MICON/CHROMA/TUNER ...................................................................................................................... TV POWER ............................................................................................................................................. DEFLECTION/CRT ................................................................................................................................. SOUND/AV ............................................................................................................................................. WAVEFORMS ............................................................................................................................................. MECHANICAL EXPLODED VIEW .............................................................................................................. MECHANICAL REPLACEMENT PARTS LIST .......................................................................................... ELECTRICAL REPLACEMENT PARTS LIST ............................................................................................ A1-1 A1-1 A1-1 A2-1 A3-1~A3-5 B1-1 B2-1, B2-2 C-1 C-1 C-1 D-1~D-4 E-1, E-2 F-1~F-4 G-1, G-2 G-3, G-4 G-5, G-6 G-7, G-8 H-1, H-2 I-1, I-2 J1-1 J2-1~ J2-3
A2-1
GENERAL SPECIFICATIONS
G-1 TV System CRT CRT Size / Visual Size CRT Type Deflection Magnetic Field BV/BH 19 inch / 480.0mmV Normal 90 degree +0.35G/0.30G NTSC 1Speaker Bottom 3 Inch 8 ohm 1.5 W 1.0 W No US System M 1Tuner USA(W/ CATV) F-Synth VHF/UHF 75 ohm 2 - 69, 4A, A-5 - A-1, A - I, J - W, W+1 - W+84 45.75MHz 41.25MHz 4.50MHz No No Yes 120V AC 60Hz at AC Stand by (at AC) Per Year Power Fuse Safety Radiation X-Radiation Operation Storage 73 W at AC 120 V 60 Hz 5 W at AC 120 V 60 Hz -kWh/Year Yes UL FCC DHHS +5oC ~ +40oC -20oC ~ +60oC Less than 80% RH
Color System Speaker Position Size Impedance MAX 10%(Typical)
Sound Output NTSC3.58+4.43 /PAL60Hz Broadcasting System Tuner and Receive CH
G-2
Tuning System
System Destination Tuning System Input Impedance CH Coverage Picture(FP) Sound(FS) FP-FS
Intermediate Frequency Preset CH Stereo/Dual TV Sound Tuner Sound Muting Power Source Power Consumption
G-3
Power
AC DC
Protector G-4 Regulation
G-5 G-6
Temperature Operating Humidity
A3-1
G-7 On Screen Display Menu Menu Type Picture Contrast Brightness Color Tint Sharpness Audio Bass Treble Balance BBE On/Off Stable Sound On/Off CH Set Up TV/CABLE(CATV) Auto CH Memory Add/ Delete Language V-chip Lock On Timer CH Label Favorite CH Color Stream DVD/DTV Control Level Volume Brightness Contrast Color Tint Sharpness Tuning Bass Treble Balance Back Light Stereo,Audio Output,SAP Video Color Stream Channel(TV/Cable) CH Label Game Timer Sleep Timer Sound Mute V-chip Rating G-8 G-9 OSD Language Clock and Timer Sleep Timer Max Time Step Program(On Timer ) more than Yes Yes Yes Yes Yes Yes Yes No No No No No No Yes No Yes No Yes Yes Yes Yes English Yes Yes Yes Yes Yes Yes Yes Yes No No No Yes Character Yes Yes Yes Yes Yes Yes No No No No No No
French
Spanish
On Timer Wake Up Timer Timer Back-up (at Power Off Mode)
120 Min 10 Min Yes No -Min Sec
A3-2
G-10 Remote Control Unit Glow in Dark Remocon Format Custom Code Power Source Total Keys Keys RC-EH Yes Toshiba 40-BF h 3V UM-4 x 2 pcs 27 Keys Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes No No No No No No No No No No No No No
Voltage(D.C) UM size x pcs Power 1 2 3 4 5 6 7 8 9 0 100 CH Up CH Down Volume Up Volume Down TV/Caption/Text CH1/CH2 TV/Video(TV/AV) CH RTN/CH ENT(Quick View) Sleep RE Call(Call) Reset Menu Enter Mute Exit MTS(Audio Select) Set + Set CH Up(VCR) CH Down(VCR) Pause/Still TV/VCR(VCR) Code FF Rew Rec Play Stop TV VCR Cable
Multi Brand Keys
A3-3
G-11 Features Auto Degauss Auto Shut Off Canal+ CATV Anti-theft Rental Memory(Last CH) Memory(Last Volume) V-Chip Type BBE Auto Search CH Allocation SAP Just Clock Function CH Label VM Circuit Full OSD Premiere Comb Filter Auto CH Memory Hotel Lock Closed Caption Stable Sound FBT Leak Test Protect CH Lock Video Lock Game Timer (Max Time:120 Min) Stable Sound Energy Star Power On Memory Favorite CH Owner's Manual Language W/ Warranty Remote Control Unit Rod Antenna Poles Terminal Loop Antenna Terminal U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safety Instruction Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery UM size x pcs OEM Brand AC Cord AV Cord (2Pin-1Pin) Registration Card (NDL Card) ESP Card PTB Sheet 300 ohm to 75 ohm Antenna Adapter Yes Yes No Yes No No Yes Yes Yes USA,ORION Type No No No No No No No No No No Lines Yes No Yes No Yes Yes Yes Yes No No Yes No English / Spanish No Yes No
G-12
Accessories
No No No Yes No No No No No No No No Yes UM4 x 2 No No No No No No No
A3-4
G-13 Interface Switch Front Power System Select Main Power SW Sub Power Channel Up/Reset Channel Down/Enter Volume Up/Set Up Volume Down/Set Down MENU=Volume Up+Volume Down AC/DC TV/CATV Selector Degauss Main Power SW Power Stand-by On Timer Video Input Audio Input Other Terminal Video Input(Rear1) Video Input(Rear2) Audio Input(Rear1) Audio Input(Rear2) Video Output Audio Output Euro Scart Color Stream Diversity Ext Speaker DC Jack 12V(Center +) VHF/UHF Antenna Input AC Outlet Approx. W x D x H (mm) Net (Approx.) Gross (Approx.) Content Material Dimensions W x D x H(mm) Description of Origin Gift Box Material Dimensions W x D x H(mm) Design Description of Origin Drop Test Height (cm) Container Stuffing Cabinet Cabinet Front Cabinet Rear PCB Non-Halogen Demand Eyelet Demand Pb Free Lead-free Solder Cd Free Yes No No No Yes Yes Yes Yes Yes No No No No Yes No No RCA RCA x 1 No No No No No No No No No No No No F Type No 488 x 465 x 416 17.5kg ( 38.6 lbs) 20.0kg ( 44.1lbs) No ---Sets -/--- x -- x -No Yes Double/Brown 546 x 526 x 472 As per Buyer's Yes Natural Dropping At 1 Corner / 2 Edges / 4 Surfaces 60 (ORION SPEC:46) 436 Sets/40' container PS 94V0 DECABROM PS 94V0 DECABROM No Yes No No
Rear
Indicator
Terminals
Front
Rear
G-14 G-15 G-16
Set Size Weight Carton Master Carton
G-17
Cabinet Material
G-18
Environment
A3-5
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work. * After turning the power off there might still be a potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage. * Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged. REMOVAL 1. Follow the steps as follows to discharge the Anode Cap. (Refer to Fig. 1-1.) Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged. Location of Anode Cap 3. After one side is removed, pull in the opposite direction to remove the other. NOTE Take care not to damage the Rubber Cap. INSTALLATION 1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)
Fig. 1-3 GND on the CRT NOTE Confirm that there is no dirt, dust, etc. at the spot where the cap was located. 2. Arrange the wire of the Anode Cap and make sure the wire is not twisted. 3. Turn over the Rubber Cap. (Refer to Fig. 1-4.)
Screwdriver
CRT Support Alligator Clip Fig. 1-4
GND on the CRT
Fig. 1-1 4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.
2. Flip up the sides of the Rubber Cap in the direction of the arrow and remove one side of the support. (Refer to Fig. 1-2.) Rubber Cap
CRT CRT Support Fig. 1-2
Support Fig. 1-5
5. Confirm that the Support is securely connected. 6. Put on the Rubber Cap without moving any parts. B1-1
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC
REMOVAL 1. Put the Masking Tape (cotton tape) around the Flat Package IC to protect other parts from any damage. (Refer to Fig. 2-1.) NOTE Masking is carried out on all the parts located within 10 mm distance from IC leads.
Blower type IC desoldering machine
3. When IC starts moving back and forth easily after desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.) NOTE Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.
Masking Tape (Cotton Tape)
IC
Tweezers
Fig. 2-1
IC
2. Heat the IC leads using a blower type IC desoldering machine. (Refer to Fig. 2-2.) NOTE Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely. 4. Peel off the Masking Tape.
Fig. 2-3
5. Absorb the solder left on the pattern using the Braided Shield Wire. (Refer to Fig. 2-4.) NOTE Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.
Blower type IC desoldering machine
Braided Shield Wire
Soldering Iron
IC
Fig. 2-2
IC pattern
Fig. 2-4
B2-1
INSTALLATION 1. Take care of the polarity of new IC and then install the new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily. (Refer to Fig. 2-5.) 4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thin-tip Soldering Iron. (Refer to Fig. 2-8.)
Thin-tip Soldering Iron
IC
Soldering Iron
Fig. 2-8 5. Finally, confirm the soldering status on four sides of the IC using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering. NOTE When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, always be sure to replace the IC in this case.
Solder temporarily
Solder temporarily
Fig. 2-5 2. Supply the solder from the upper position of IC leads sliding to the lower position of the IC leads. (Refer to Fig. 2-6.)
Solder
Soldering Iron
IC
Supply soldering from upper position to lower position
Fig. 2-6 3. Absorb the solder left on the lead using the Braided Shield Wire. (Refer to Fig. 2-7.) NOTE Do not absorb the solder to excess.
Soldering Iron IC
Braided Shield Wire
Fig. 2-7 B2-2
SERVICE MODE LIST

This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter the Service Mode, press both set key and remote control key for more than 1 second. Set Key VOL. (-) MIN Remocon Key 0 Releasing of V-CHIP PASSWORD. Initialization of the factory. NOTE: Do not use this for the normal servicing. If you set a factory initialization, the memories are reset such as the channel setting, and the POWER ON total hours. POWER ON total hours is displayed on the screen. Refer to the "CONFIRMATION OF HOURS USED". VOL. (-) MIN 6 Can be checked of the INITIAL DATA of MEMORY IC. Refer to the "WHEN REPLACING EEPROM (MEMORY) IC". VOL. (-) MIN VOL. (-) MIN 8 9 Writing of EEPROM initial data. NOTE: Do not use this for the normal servicing. Display of the Adjustment MENU on the screen. Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment). Operations
VOL. (-) MIN
CONFIRMATION OF HOURS USED

POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation. NOTE: If you set a factory initialization, the total hours is reset to "0". ADDRESS DATA 1. Set the VOLUME to minimum. 2. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second. Initial setting content of MEMORY IC. INIT 00 50 3. After the confirmation of using hours, turn off the power. POWER ON total hours. CRT ON 0010
= (16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
FIG. 1
WHEN REPLACING EEPROM (MEMORY) IC

If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1. NOTE: No need setting for after INI 0F due to the adjustment value. INI 00 +0 50 +1 04 +2 EB +3 4E +4 57 +5 B3 +6 24 +7 69 +8 39 +9 00 +A 00 +B 05 +C 90 +D AE +E 00 +F 07
Table 1 1. Enter DATA SET mode by setting VOLUME to minimum. 2. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second. ADDRESS and DATA should appear as FIG 1. 3. ADDRESS is now selected and should "blink". Using the VOL. +/- button on the remote, step through the ADDRESS until required ADDRESS to be changed is reached. 4. Press ENTER to select DATA. When DATA is selected, it will "blink". 5. Again, step through the DATA using VOL. +/- button until required DATA value has been selected. 6. Pressing ENTER will take you back to ADDRESS for further selection if necessary. 7. Repeat steps 3 to 6 until all data has been checked. 8. When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input. After the data input, set to the initializing of shipping. 9. Turn POWER on. 10. Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 1 second. 11. After the finishing of the initializing of shipping, the unit will turn off automatically. The unit will now have the correct DATA for the new MEMORY IC.
C-1
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when repairing the circuits or replacing electrical parts or PCB assemblies. CAUTION Use an isolation transformer when performing any service on this chassis. Before removing the anode cap, discharge electricity because it contains high voltage. When removing a PCB or related component, after unfastening or changing a wire, be sure to put the wire back in its original position. When you exchange IC and Transistor for a heat sink, apply the silicon grease on the contact section of the heat sink. Before applying new silicon grease, remove all the old silicon grease. (Old grease may cause damages to the IC and Transistor.) Prepare the following measurement tools for electrical adjustments. 1. Oscilloscope 2. Digital Voltmeter 3. Pattern Generator On-Screen Display Adjustment 1. In the condition of NO indication on the screen. Press the VOL. DOWN button on the set and the Channel button (9) on the remote control for more than 1 second to appear the adjustment mode on the screen as shown in Fig. 1-1. TV
2. BASIC ADJUSTMENTS
2-1: CUT OFF 1. Adjust the unit to the following settings. R.DRIVE=10, B.DRIVE=10, R.BIAS=64, G.BIAS=64, B.BIAS=64, BRI.CENT=100, CONT.MAX=60. 2. Place the set with Aging Test for more than 15 minutes. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (01) on the remote control to select "CUT OFF". 4. Adjust the Screen Volume until a dim raster is obtained. 2-2: WHITE BALANCE NOTE: Adjust after performing CUT OFF adjustment. 1. Place the set with Aging Test for more than 10 minutes. 2. Receive the gray scale pattern from the Pattern Generator. 3. Using the remote control, set the brightness and contrast to normal position. 4. Activate the adjustment mode display of Fig. 1-1 and press the channel button (10) on the remote control to select R. BIAS. 5. Press the CH. UP/DOWN button on the remote control to select the R. BIAS, G. BIAS, B. BIAS, R. DRIVE or B. DRIVE. 6. Adjust the VOL. UP/DOWN button on the remote control to whiten the R. BIAS, G. BIAS, B. BIAS, R. DRIVE, and B. DRIVE at each step tone sections equally. 7. Perform the above adjustments 5 and 6 until the white color is looked like a white. 2-3: FOCUS 1. Receive the monoscope pattern. 2. Turn the Focus Volume fully counterclockwise once. 3. Adjust the Focus Volume until picture is distinct.
00 OSD
28 Fig. 1-1
2-4: HORIZONTAL PHASE 1. Receive the monoscope pattern. 2. Using the remote control, set the brightness and contrast to normal position. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (05) on the remote control to select H. PHAS. 4. Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on right and left becomes minimum. 2-5: VERTICAL SHIFT 1. Receive the monoscope pattern. 2. Using the remote control, set the brightness and contrast to normal position. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (07) on the remote control to select V. SFT. 4. Press the VOL. UP/DOWN button on the remote control until the horizontal line becomes fit to the notch of the shadow mask.
3. Use the Channel UP/DOWN button or Channel button (0-9) on the remote control to select the options shown in Fig. 1-2. 4. Press the MENU button on the remote control to end the adjustments.
NO. 00 01 04 05 06 07 08 09 10 11 12 13 14 15 FUNCTION OSD H CUT OFF H. VCO H. PHASE V. SIZE V. SHIFT R DRIVE B DRIVE R BIAS G BIAS B BIAS BRIGHT CENT BRIGHT MAX BRIGHT MIN NO. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 FUNCTION CONTRAST CENT CONTRAST MAX CONTRAST MIN COLOR CENTER COLOR MAX COLOR MIN TINT SHARPNESS FM LEVEL LEVEL SEPARATION1 SEPARATION2 TEST MONO TEST STEREO
Fig. 1-2 D-1
2-6: VERTICAL SIZE 1. Receive the monoscope pattern. 2. Using the remote control, set the brightness and contrast to normal position. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (06) on the remote control to select V. SIZE. 4. Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on upside and downside becomes 10 2%. 2-7: SUB BRIGHTNESS 1. Receive the monoscope pattern. (RF Input) 2. Using the remote control, set the brightness and contrast to normal position. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (13) on the remote control to select "BRI.CENT". 4. Press the VOL. UP/DOWN button on the remote control until the white 15% is starting to be visible 5. Receive the monoscope pattern. (Audio Video Input) 6. Press the TV/VIDEO button on the remote control to set to the AV mode. Then perform the above adjustments 2~4. 2-8: SUB TINT/SUB COLOR 1. Receive the color bar pattern. 2. Connect the oscilloscope to TP023. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (22) on the remote control to select "TINT". 4. Press the VOL. UP/DOWN button on the remote control until the section "A" becomes as straight line (Refer to Fig. 2-1) 5. Connect the oscilloscope to TP022. 6. Activate the adjustment mode display of Fig. 1-1 and press the channel button (19) on the remote control to select "COL.CENT". 7. Press the VOL. UP/DOWN button on the remote control until the red color level is adjusted to 110 10% of the white level. (Refer to Fig. 2-2) 8. Receive the color bar pattern. (Audio Video Input) 9. Press the TV/VIDEO button on the remote control to set to the AV mode. Then perform the above adjustments 2~7 white 100% red 110% 2-9: SUB CONTRAST 1. Activate the adjustment mode display of Fig. 1-1 and press the channel button (17) on the remote control to select CONT. MAX. 2. Press the VOL. UP/DOWN button on the remote control until the contrast step No. becomes 60. 3. Receive a broadcast and check if the picture is normal. 4. Press the TV/VIDEO button on the remote control to set to the AV mode. Then perform the above adjustments 1~3. 2-10: OSD HORIZONTAL 1. Activate the adjustment mode display of Fig. 1-1. 2. Press the VOL. UP/DOWN button on the remote control until the difference of A and B becomes minimum. (Refer to Fig. 2-3) Fig. 2-2
TV
00 OSD A
28 B
Fig. 2-3
2-11: Confirmation of Fixed Value (Step No.) Please check if the fixed values of the each adjustment items are set correctly referring below. (RF/AV) NO. 04 14 15 16 18 20 21 23 24 25 26 27 D-2 STEP NO. FUNCTION 04 H. VCO 183 BRIGHT MAX 60 BRIGHT MIN 30 CONTRAST CENT 17 CONTRAST MIN 74 COLOR MAX 00 COLOR MIN 45 SHARPNESS 00 FM LEVEL LEVEL 00 00 SEPARATION1 00 SEPARATION2
"A"
Fig. 2-1
3. PURITY AND CONVERGENCE ADJUSTMENTS
NOTE 1. Turn the unit on and let it warm up for at least 30 minutes before performing the following adjustments. 2. Place the CRT surface facing east or west to reduce the terrestrial magnetism. 3. Turn ON the unit and demagnetize with a Degauss Coil. 3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT) 1. Tighten the screw for the magnet. Refer to the adjusted CRT for the position. (Refer to Fig. 3-1) If the deflection yoke and magnet are in one body, untighten the screw for the body. 2. Receive the green raster pattern from the color bar generator. 3. Slide the deflection yoke until it touches the funnel side of the CRT. 4. Adjust center of screen to green, with red and blue on the sides, using the pair of purity magnets. 5. Switch the color bar generator from the green raster pattern to the crosshatch pattern. 6. Combine red and blue of the 3 color crosshatch pattern on the center of the screen by adjusting the pair of 4 pole magnets. 7. Combine red/blue (magenta) and green by adjusting the pair of 6 pole magnets. 8. Adjust the crosshatch pattern to change to white by repeating steps 6 and 7. 3-2: PURITY NOTE Adjust after performing adjustments in section 3-1. 1. Receive the green raster pattern from color bar generator. 2. Adjust the pair of purity magnets to center the color on the screen. Adjust the pair of purity magnets so the color at the ends are equally wide. 3. Move the deflection yoke backward (to neck side) slowly, and stop it at the position when the whole screen is green. 4. Confirm red and blue color. 5. Adjust the slant of the deflection yoke while watching the screen, then tighten the fixing screw. DEFLECTION YOKE DEFLECTION YOKE SCREW MAGNET SCREW 3-3: STATIC CONVERGENCE NOTE Adjust after performing adjustments in section 3-2. 1. Receive the crosshatch pattern from the color bar generator. 2. Combine red and blue of the 3 color crosshatch pattern on the center of the screen by adjusting the pair of 4 pole magnets. 3. Combine red/blue (magenta) and green by adjusting the pair of 6 pole magnets. 3-4: DYNAMIC CONVERGENCE NOTE Adjust after performing adjustments in section 3-3. 1. Adjust the differences around the screen by moving the deflection yoke upward/downward and right/left. (Refer to Fig. 3-2-a) 2. Insert three wedges between the deflection yoke and CRT funnel to fix the deflection yoke. (Refer to Fig. 3-2-b) RGB RGB
R G B UPWARD/DOWNWARD SLANT RIGHT/LEFT SLANT Fig. 3-2-a
R G B
WEDGE
WEDGE
WEDGE WEDGE POSITION Fig. 3-2-b
PURITY MAGNETS 6 POLE MAGNETS 4 POLE MAGNETS Fig. 3-1
D-3
4. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)
CRT PCB
CP806
03 B P8
R8 03
TP022 TP023
R8
07
FB401
CP 4 01
CP803A
TU001
J8
01
CP802B CP801
TP001 CD801
CR T DY
GND CRT
DEGAUSS COIL
CD501 AC IN
S501B CP802A S501A
L503 CP502 CD101B CD101A SPEAKER
MAIN PCB
D-4
BLOCK DIAGRAM
TU001 10 11 12 CH. DOWN IC1001 AN7511 VOL. DOWN 21 CH. UP 66 VOL. UP POWER 73 67 68 OS101 1 69 70 74 78 76 D106 Q105 SW
I/O IIC TIM INT PWM AD
13
17
20
34
2 SOUND AMP IC 4
6
SPEAKER SP1001
8 Q801
RGB Proc.2 OSD SW CONTRAST BRIGHTNESS

Chroma Proc. ACC/C-BPF APC/KILLER TINT/DEMO
ATT
RGB Proc.1 RGB MATRIX COLOR CONT
MCU CLK
RGB OUTPUT Stage DRIVE CUT OFF HV BLK
50 51 52
RED OUT Q802 GREEN OUT
Q607
H-CTL
Q803 BLUE OUT
OSD ROM RAM
Ver.Proc. Ver SYNC SEP Ver.COUNT DOWN V RAMP
Hor.Proc. SYNC SEPA/Hor. VCO Hor.COUNT DOWN AFC-1/H COINCIDENT AFC-2 H PHASE
46 45 Q402 H. DRIVE Q401
VCXO
J703 2 J702 2 56 58 57 27 26 37 38
H. OUTPUT 3
X601 3.579545MHz
16
9 G
7 R CRT
Q505 P. FAIL
T502 16 8 13 6 4
MICON/CHROM IC IC101 OEC7091B

V-OUT IC IC401 LA78040N-E Q507 FEED BACK SW 5 6 MEMORY IC SDA SCL IC199 S-24C02BDP-1A
DEGAUSS COIL L503
B Heater 4
IC501 LTV-817M-VB
FEED BACK Q502 BUFFER Q501 SWITCHING
PUMP UP AMP + 7 1 VCC 2 6 5 FB401 9 DY
D501~D504 RECTIFIER
Q503 PROTECT DRV. L501 2 1 4
1 2 10 3 3
F S HV
F501
AC IN
E-1
E-2
PRINTED CIRCUIT BOARDS MAIN/CRT (INSERTED PARTS)

SOLDER SIDE
D408 D404 CP601 C406 R403 C435 HEATER D411 W003 CP803A D410 GND AFC ABL
W008 W007 TU001
R410
CP4 01
R429
D405 W002 C403
180V
C448_1
8V 12V FB401 25V COL
T401
B+
C434 C007 D412 D001 R408 W062 W011 D409 R409 C002 R401 S803X R446 R448 R449 W010 W009
C440_1
C43
C401 R404
R421 W001
R424 R418
C004 Q402 C446 C516
C44
L401 HS402 B503 HS501 R503 D512 R520 C527 R542 D509
Q401 R427 W004 C511
D406
R506 Q501
Q502 C514_1
D506
IC 01 S4
40
R417 R504
C510_1 D516 D508
R508 R510_1
B502
C509
H
R413 R405 W038
C414 C417_1
R4
47
T502 W804 R501 C526 D513
C422 R514 IC501 R509 C521
W039 W037 W015
C418 C427 D403 R416
R415
L001_1
C506
W829
C515
R002
C517
R005
R422 R001
W834 W006 R527 C507 D510 D505 C508 D528 D511
D503 C503
D502
D501
W050 W049 W048 W831 W046 R608 C606 W035 W070 R602 C601 W832 W833 R604 C106 X601 C103 C602 D602 R423 D606 W058 W057 W816 W055 C616 W054 W053 R606 R621 CP802A Q607 C633 CD101A W808 C614 W811 W061 R614 R613 R615 R616 C634 Q505 Q602 Q601 C617 R516 R528 Q603 R505 R445 Q503 R523
C502
D504
R6
W067 R119
29
R52
W005
5
C518
W802
W019
CP502
W014 R603 W012
TP401
R518 D515
17_
R515
R513 R512
R507 D507 R502
CP503 L501
R537 W034 W025
R5
C519 D521 D514
C513_2
C447 W040 W073 W023
R8
W065
05
TP 02 4
W809
TH501_1
RISK
Q606 W024 R130 C623
W843 R519 Q507
OF FIRE - REPLACE AS MARKED.
R8 0
W059 C605
C615
S803Y W056 R601 C621
R8
W064
W020 R605 Q802_1 TP022 R802
07
W069
D522
R804
CP806
C8 1
B 03 P8 C
9_ 1
C505 FH502
W071
4A125VOR250V
R538
J8
C620_1
C622 C628 C610 C630 C624_1 IC199 W052 W051 R611 R109 R110 R620 W042
W018 W823 W828 W068 R607 W032 W031 W045
IC1001
C809 R815 R811
Q801_1 R816
TP023 Q803_1
F501
01
W803
D604
W017
W033 C1003 R1001 C1005
C808 R813 R809
C810 R814 R806
FH501
S501B R500
CD501
C1001
D603
W044
W043
W066
R617 R112
W030 W028 R113 C123
Q105 W029 W027 W026
CP802B S501A CP801_1 D106_1 W807 R121
C118
W041
C612
CD101B W060 R701
J703
J702
SW101
SW102
SW103
SW104
SW105
OS101
F-1
F-2
PRINTED CIRCUIT BOARDS MAIN (CHIP MOUNTED PARTS)

SOLDER SIDE
R703 R702 R704
R126
R128
R101 C112_1 R143 R115
R1008
R1003
R107
R618
R610 R609 C627 C626 R627
R1005
C1004_2 R106 R124_1 R108 R105 25 64 R116

IC 10 1
R1004
C629
41
C609
C101 1 C102 C104 R103 C105 R102 C107 C108_1 C603 R104 C604
R125 R127 R129

B_SHORT
R419
C501_2
R420
B_SHORT
R003 R004
C001
F-3
F-4
B
0 1 2 E1 MEMORY IC IC199 S-24C02BDP-1A E0 0 3 E2 0 4 VSS 0
MICON/CHROMA/TUNER SCHEMATIC DIAGRAM

(MAIN PCB)
8
50V 10 KA H.CTL Q607 KTC3198 R621 1/2W 220 1/4W 5.6 H_CTL W808 P.CON+5V 6.0 5.0 C633 R617 4.8 47K 1/4W
MODE
VCC
8 4.9
7 0
6 4.8
SDA 5
SCL
P.CON+5V
3 H_SYNC
H_OUT
22K
W823
W828
2.2K
R618
R620
FROM/TO DEFLECTION/CRT R608
11E1-EIC 100 1/4W B.OUT
PROTECT
H_CTL
ABCL
G.OUT
R.OUT
S803X C118 6.3V 100 KA C101 0.01 AT+5V F R110 R109 10K 1/4W 10K 1/4W
CLAMP 1K 1/4W P.CON+B V_OUT GND 50V 1 KA C627 10K R610
D606
C630 100 1/4W 100 1/4W 10V 470 YK C629 0.01 7 NC 8.0 50 49 0 48 8.0 47 2.0 46 F R627 10K 10K 1/4W 1 MKT F
V_FEEDBACK ABCL H_OUT X-RAY R.OUT G.OUT C623 B.OUT H_SYNC 7.9 8.5 11.3 4 V_OUT V_FEEDBACK UNREG+12V 8V REG Q606 KTC3203_Y
1K 1/4W
R611
F C626 0.01
R105
C112_1
R609
120K
0.01
R124_1 10K
100P SL
C624_1
4.7K
R614
R615
R106
R107
R108
1 CNVSS 2 XIN 3 XOUT 4 TEST1 5 VSS 6 MCU VCC 7 TEST0 8 FILT 9 HLT 10 VHOLD 11 CVIN 12 RESET IN 13 MCU RESET OUT 14 Y SW OUT 15 V/C GND 16 3.58 XTAL 17 C-APC 18 MCU5.7V REG OUT 19 NC 20 CVBS IN3 21 AUDIO IN3 22 V/C VCC 23 MCU TEST 24 CVBS IN2 25 AUDIO IN2 26 CVBS IN1 27 AUDIO IN1 28 5.7V REG OUT 29 C(Y/C) IN
41 NC 42 HVCO F/B 43 AFC FILTER 44 DEF GND 45 FBP IN 46 H OUT 47 DEF VCC 48 NC 49 HI VCC 50 R OUT 51 G OUT 52 B OUT 53 ACL 54 NC 55 PROTECT 56 SDA 57 H_CTL 58 SCL 59 NC 60 NC 61 NC 62 DEGAUSS_H 63 STANDBY_H 64 VOLUME 65 NC 66 AFT 67 KEY1 68 KEY2 69 POWER_ON 70 REMOCON 71 AV2 72 AV1 73 AUDIO_MUTE 74 X-RAY 75 IIC_OFF 76 ON_TIMER 77 SYNC 78 POWER FAIL 79 NC AT+5V 47K R125 R112 2.2K 1/4W R116 2.2K R113
4.7K
100
100
R130 10K 1/4W 0 64 0 63 0 62 0 61 0 60 0 59
R616
5 NC 0 56 55 4.8 54 0.7 53 2.3 52 2.2 51
6 2.3
R613
C628
SDA SCL
4.8 58
0 57
4.8
1.0 45
0 3.4 3.7 44 43 42
0 NC 41 40
63V
50V 2.2 KA 8.6 4.7 R607 100 1/4W
R119 AFT KEY1 22K 1/4W
4.8 65 2.4 66 4.9 67 4.9 68 4.9 69 4.8 70 35 0 NC 4.9 NC I/O 71 RGB Proc.2 OSD SW CONTRAST BRIGHTNESS RGB Proc.1 RGB MATRIX COLOR CONT 34 ROM RAM OSD MCU GND Ver.Proc. IIC BUS
DECODER
6
FROM/TO TV POWER AT+5V POWER_FAIL UNREG+12V X-RAY GND
39 3.6 38 2.6 R606 37 0 22K 1/4W 36 3.2 C622
2.2K 1/4W KEY2 R115 22K POWER_ON REMOCON
SDA/SCL
PGB OUTPUT Stage DRIVE CUT-OFF HV BLK
Hor.Proc. SYNC SEPA/Hor.VCO Hor.COUNT DOWN AFC-1/H COINCIDENT AFC-2 H PHASE
Ver SYNC SEP Ver.COUNT DOWN V RAMP
C621 C620_1 0.01 D603 1SS133 B D604 MTZJ8.2B R605 P.CON+5V TUNER+5V 5V REG Q602 KTC3203_Y 5.5 C617 10V 100 YK 7.2 5.5 5V REG 4.9 Q603 KTC3203_Y 22 3W 4.9 220 1/2W GND 16V 47 YK FROM/TO SOUND/AV AUDIO_MUTE VIDEO_IN AUDIO_IN AUDIO_OUT P.CON+5V
3.5 50V 1 KA 0.7 NC 2.8 NC 8.7 1.9 NC 2.2 NC 5.5 2.2 27 1.9 26 VCXO 0 NC 1
AUDIO_OUT
72
73
74
INT PWM AD CPU core
75
1K ON_TIMER
0 76 0 NC
CLK CONT
MCU CLK
29
30
IIC_OFF
R127
4.8
Vldeo Proc. C-TRAP/YDELAY SHARPNESS BLACK STRETCH Y MUTE

LPF 6bB AMP
Chroma Proc. ACC/C-BPF APC/KILLER TINT/DEMO
31
X-RAY
2.8
TIM CCD
32
AUDIO_MUTE
4.9
IIC
P-ON CONT
Power Manage. MCU RESET
33
R604 C614 100 1/4W AUDIO_IN 50V 1 KA VIDEO_IN 50V C612 1 KA
77
78
POWER_FAIL R129 47K
4.8 0 79 4.9 NC VCO XO
ATT
28
7.2
R629
30 Y(Y/C) IN 31 VREG VCC 32 FSC OUT 33 MONITOR OUT 34 AUDIO ATT OUT 35 AUDIO ATT FILTER 36 TEST 3 37 V RAMP F/B 38 V RAMP OUT 39 V RAMP CAP 40 8.7V REG OUT
4
19 18
80
25
1 2
NC NC C002
C001 0.01 F L001_1 3.3uH TUNER+5V
1 MICON/CHROMA IC IC101 OEC7091B 0
2 0
3 NC4.9
4 4.9
5 0 C102 0.01 F
6 4.9
7 0 C104
8 1.0
9 1.9 C108_1
X601 100CT3R505
470P B 1K 0.01 F R103 1K C106 50V 1 KA C107
22P CH 3.579545MHz
10 11 12 13 14 15 0.3 2.7 4.9 4.9 2.7 0 B F C602 0.001
100 1/4W
19 20 21 22 23 24 16 17 18 3.3 2.8 5.5 0 2.5 2.2 4.9 0 NC1.9 NC R602 C615 10V 100 YK 50V 1 KA D602 C609 0.01 F C610 50V 1 KA 6.3V 47 KA MTZJ9.1B C616 50V 1 KA C634 0.027 R601 8.2K 1/4W B TU_AUDIO TU_VIDEO
3 4 5 6 NC NC NC
6.3V 1000 YK
W833
50V 1 KA
0.1
R102
C601
220P
C605 0.022 F
W809
80 EXT_MUTE
16V 47 YK
C103
R104
C105
C604
1M
C603
C606
3
7 8 9 10 NC NC NC R004 TEST POINT SCL SDA NC AFT IIC_OFF TU_AUDIO B C007 NC 0.022 SDA SCL R002 15K 1/2W R001 15K 1/2W R005 MTZJ33B 100 1/4W PCB010 TMC558 NC IIC_OFF SDA SCL GND P.CON+B CP601 00_8283_0611_00_000 6 5 4 3 2 1
5.1 0 SWITCHING Q105 KRA102MAT ON_TIMER
4.8
REMOCON
POWER_ON
KEY2
KEY1
W816
AT+5V
R003 100 11 100 12
1/4W
R143 25V 10 KA 47 C123 13
R121
270
R128
5.5 560 R126 R603 120 1/2W
14 8.8 15 16 TU001 ENG36A01GR S803Y

20
POWER ON/ON TIMER D106_1
SLR-342VCT32
RPM7138-WH5
2.7K 4.9 4.8 SW101 EVQ21505R CH DOWN SW103 EVQ21505R VOL DOWN 0 SW102 EVQ21505R VOL UP CH UP B+ 3 GND 2 1
560 SW104 EVQ21505R SW105 EVQ21505R POWER
OS101
5V REG Q601 KTC3203_Y
NC
0.022 F
R101
4.9
C004
17 D001
21
TU_VIDEO
Vout
NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
ETANT ATTENTION:LES PIECES REPAREES PAR UN SECURITE DANGEREUSES AN POINT DE VUE NUTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES
CAUTION:SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES

DESCRIBED IN PARTS LIST ONLY
ARE
CAUTION: DIGITAL TRANSISTOR
R.SIGNAL G.SIGNAL B.SIGNAL

G
AUDIO SIGNAL DEFLECTION SIGNAL TUNER VIDEO SIGNAL

H
G-1
G-2
TV POWER SCHEMATIC DIAGRAM

(MAIN PCB)
8
PROTECTION AGAINST FIRE HAZARD, CAUTION :FOR CONTINUEDWITH THE SAME TYPE 4A 125V (F501) REPLACE ONLY FUSE.
4A 125V
PROTECTION CONTINUE LES ATTENTION :POUR UNENUTILISER QUE DES FUSIBLE RISQUES DINCEIE DE MEME TYPE 4A 125V (F501).
TO SOUND/AV GND D505 R517_1 3.3 1W C519 16V 1000 YK SOUND+B
21DQ09N C518 500V470P B
SOUND_GND FROM/TO DEFLECTION/CRT 2.7M 1/2W +-10% D510 RU2AM-EIC PROTECT DRIVE Q503 2SA1624 135.0 0 100V 10 MHE 135.0 +B UNREG+12V W834 P.CON+B DEGAUSS COIL L503 8R200030 1 2 CP503 003P-2100 1 B59203-S1060-B14 1N4005-EIC 1N4005-EIC D502 D501 R501 3.3 5W R514 0.22 1W 200V 330 UP 2.2M 1/2W C517 2KV 820P RR 1
C521
160V 100 MHE
CP502 A1561WV2-2P
W802
R500
TH501_1
R523 47K
C507
R527 5.6K R525 1.2 2W
R510_1
C526
GND 1/4W
275V 0.22 ECQUL
1N4005-EIC
500V 0.001 B
500V 0.001
1/2W
1N4005-EIC C502
D503
C503
MTZJ18B C527
R528
C505
R538
1.5M
0.0056
T502
8129109S
6.8K
4A 125V F501 51MS040L
D509
3 1
4 2
D504
FROM/TO MICON/CHROMA/TUNER
5
W832 POWER_FAIL
50V 10 YK
C516
0 NC 7 144.0 6 12 13 14 15 16 17 18 132.3 0 0 11.3 C515 W829 D513 21DQ09N 16V 2200 YK
MTZJ6.8B
1/4W
FH501 EYF-52BCY
4A125V
FH502 EYF-52BCY
COIL,LINE FILTER L501 1R0A562F20
1.7
11
10.0
D516 1N4937
R504 100 1/4W
D521
R505 1K 1/4W R516
4.9 4.8
0 P.FAIL Q505 KTA1266
R537 X-RAY 10K 1/4W
10K
UNREG+12V AT+5V
W804
W5RH3.5X5X1.0
AC120V_60Hz CD501 0R414903
S501A
NC 5 10.3 6.6 10.3 R508 G 4.8 S 0.1 220 1W POWER AMP Q501 STP5NC50FP 1SS133 C509 1SS133 0.047 M D508 56K 1/4W D512 4 3 2
4
BLADE WIDE
BLACK 2KV 680P RR WHITE S501B C514_1 C506 250V 0.001 KX B502
GND
144.0 D
NC NC 1SS133 MTZJ2.2B D515 D507
R520
W5RH3.5X5X1.0
B503
R509
1/4W
R506
1/4W
C511 50V 1 KA D506 MTZJ18B
100 1/4W
R503
100 1/4W
1W
R542
0.0082 B
C501_2
C513_2 1SS133
BUFFER Q502 KTC3198 4.8 HS501 763WSAA013 0
1K
100
R502
0.1
0.47
0.1
D511
C508 250V 0.0047 KX
1SS133
R513
C510_1
FEED BACK IC501 LTV-817M-VB 11.5 4 10.5 1 R512 680 1/4W 3 2 0.1 9.5
5.5
0.033 B
2.2K
FEED BACK SWITCHING Q507 KTC3198 R519 1/4W 1.2K 1/4W R507
1/4W
1SS133
9.5
D514
D522
6.0
120K 1/2W
R515
MTZJ5.6B
D528
5.6K +-1%
R518
100
PCB010 TMC558
1
NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.
1 NOTE: THE RESISTOR MARKED F IS FUSE RESISTOR. THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP IS NON POLAR ONE. D E

ARE
G-3
G-4
A
FROM MICON/CHROMA/TUNER CLAMP
F
CD802 2EDA3001 1 2 3 4 5 CD803 2EDA3001 1 2 3 4 5 CP802B B2013H02-5P GND GND CLAMP G.OUT R.OUT B.OUT CLAMP G.OUT R.OUT B.OUT
DEFLECTION/CRT SCHEMATIC DIAGRAM

V-OUT IC IC401 LA78040N-E
THERMAL PROTECTION PUMP UP AMP
(MAIN PCB)
G.OUT R.OUT B.OUT
CP802A B2013H02-5P GND GND CLAMP CLAMP G.OUT G.OUT R.OUT R.OUT B.OUT B.OUT
CP803A B2013H02-4P HEATER HEATER 1 GND GND 2 NC 180V 7 25.0 3.5 NC 180V 3 4
CP803B B2013H02-4P HEATER HEATER 1 GND GND 2 3 4 NC 180V NC 180V 4.7K 1/4W 4.7K 1/4W 4.7K 1/4W R809 R811 R814
1 3.5
2 25.0 C414
3 35V100 YK 2.0
4 0
5 12.0
R423 12 100 1/4W R424 6.8K 1/4W R418 C417_1 R419 680 15K 1/4W 33K 1/4W D403 13 11E1-EIC 330 1/2W
CD801 CU823001 V801 A48LGS30X19N35 9 10 8 6 11

50V 10 YK
CP801_1 A2361WV2-2P 1 2 1 2
W843
3.2 2.7 128.0 C808 RED OUT Q801_1 KTC4217 330 1/4W
3.2 2.7 126.0 390P B R813 330 1/4W 390P B C809 R815 GREEN OUT Q802_1 KTC4217
3.2 2.7 120.5 390P B R816 330 1/4W C810 BLUE OUT Q803_1 KTC4217
100V 0.15
C422
R420
25V 470 YK
MKT
R410
R417
C418
4.7K
YK
R415 1/2W R416 1.8K 1/2W C427
R G B 5 7 1
50V 10
2.2K 1/2W
R422
HS401 763WSAA013
1.8 1/2W
R413
TO DY
5 4 3 R429 3.9 1W NC 2 1
CP401 A1561WV2-A5P
6
14 15 16
10V 470 YK
100V 22 YK
TP022
TP024
TP023
C447
C434
1/4W
D412
R408
D411
AU02A-EIC
2.7K 1/4W
FROM/TO MICON//CHROMA/TUNER
4.7K
R805
2.7K
R807
R803
X-RAY P.CON+B
27K +-1%
250V 0.33 PMS
27K +-1%
T401 ETH09K14BZ 3 4 6 10
470 1/2W
R446
GND V_FEEDBACK
NC 2 1
R404
V_OUT ABCL H_OUT H_SYNC
H.DRIVE Q402 2SC1627_Y 27.0
68
1/2W
4.7mH
L401
250V 2.2
C437
C401
MHE
W831
R401
R409
R802
R806
R804
2.7K 1/4W
12K 2W
+-1%
MTZJ5.1B
12K 2W
12K 2W
4
FB401 11 130.0 FQI20B103_M HV COL
1.25KV 0.0066 MPP
1/4W
C440_1
500V 0.0012 B
50V 22 YK
0.3
R405
FOCUS SCREEN CP806 2KV 0.001 B
130.0
100 1/4W
C446
1K
R427
FROM/TO TV POWER
0 0
GND TP401 B_SHORT +B
132.5 48.0 7.0
B+
S GND 0 11 ABL 7 4.3
HS402 763WSAA017
AFC 9 HEA 10 TER 8 GND
C819_1
H.OUTPUT Q401 TT2140LS-YBC11
C443
132.5
VIDEO
FOCUS SCREEN
96.4
8 9
6.4
MTZJ6.2B D404 AU02A-EIC
500V 100P B
E8
NC
P.CON+B
22K 1/4W C406
E12 NC 4 25.0 E25 3
GND 0 8
101.6 0 0 99.6
J801 ISMS01S 6
R403
3
F
R447 UNREG+12V 150 2W
D406 11E1-EIC
D405
11E1-EIC
D409
D410
AU02A-EIC
PCB110 TCC417
R449 680 R448 680 1/2W 250V 22 YK 35V 470 YK 1/2W

ARE
R445
220K 1/4W
C435
R421
C403
1
PCB010 TMC558
C448_1
D408
150K 1/4W
NOTE: THE RESISTOR MARKED F IS FUSE RESISTOR. THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP IS NON POLAR ONE.
100V 0.1 MHE
11E1-EIC
R.SIGNAL G.SIGNAL B.SIGNAL DEFLECTION SIGNAL
G-5
G-6
SOUND/AV SCHEMATIC DIAGRAM

8
(MAIN PCB)
RCA JACK WHITE TO MICON/CHROMA/TUNER 19 R703 820 H E 20 VIDEO_IN VIDEO 2 68 1/4W R701 R702 47K R704 10 RCA JACK YELLOW J702 AV1-09D-3 TM101 RC-EH020 UM-4 BT002 R03(AB)E_2P_G 2 1 V_IN UM-4 BT001 R03(AB)E_2P_G J703 AV1-09D-4 H 2 1 AUDIO 2 W811 E (FRONT) ACCESSORY A_IN
AUDIO_IN
GND
5
W807
4
FROM TV POWER
18
SOUND_GND SOUND+B
CD101A CH013202 1 2 CD101B CH013203 1 2
SPEAKER
GND 5
8.2 6
3.5 7
0 8
3.4 SOUND AMP IC AN7511
8 OHM SP1001 S08F21
+
3
FROM MICON/CHROMA/TUNER R1001 AUDIO_MUTE 47K 1/4W
4 5.1
3 0
2 0.3
1 3.9
R1003 P.CON+5V 68K 25V 10 KA KA
R1004
C1003
50V
0.0015 B C1005
R1005
100K
W803
270K
C1004_2
IC1001
C1001 AUDIO_OUT 50V 0.1 KA
17
39K
GND
R1008
PCB010 TMC558

ARE
TUNER VIDEO SIGNAL AUDIO SIGNAL
G-7
G-8
MICON/CHROMA/TUNER
WAVEFORMS
1 0.5V 2ms/div
6 1V 20s/div
11 200V 20s/div
20V 20s/div
7 1V 20s/div
12 10V 5ms/div
DEFLECTION/CRT
3 200mV 20s/div
8 0.5V 5ms/div
13 10V 5ms/div
0.5V 5ms/div
20V 20s/div
14 50V 20s/div
1V 20s/div
10 2V 20s/div
15 50V 20s/div
NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
H-1
WAVEFORMS
16 50V 20s/div
SOUND/AV
17 0.5V 1ms/div
18 1V 1ms/div
19
200mV 500s/div
20 500mV 20s/div
NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
H-2
MECHANICAL EXPLODED VIEW

202 103
202 102B 202
201
102A
102B
102
201 201 106 105
202
PCB110 (CRT PCB ASS'Y)

107
205 201 204 203
PCB010 (MAIN PCB ASS'Y)

104
101D 101B
101C
101A
101 I-1
MECHANICAL EXPLODED VIEW (PACKING DIAGRAM)
109
113, 114, 115, TM101
109
109
109
108
111
116
110
110
I-2
MECHANICAL REPLACEMENT PARTS LIST

Location No. TSB P/N
101 101A 101B 101C 101D 102 102A 102B 103 104 105 106 107 108 109 110 111 112 113 114 115 116 201 202 203 204 205 AE003261 AE001499 AE001500 AD300694 AE001501 AE003262 AE003263 AE001694 AE003264 AD300007 AE001693 AD300759 BZ710260 AD302402 AD300700 AD300701 AE003266 AE003267 AD302406 AE003268 AE003269 AE004079 BZ710321 BZ710035 BZ710018 BZ710352 BZ710562
Reference No.
A3M217J720 701WPJC339 713WPAA046 713WPAA050 735WPBA807 A3M217J740 702WPAA593 800WQ0A014 722549A341 7230006755 723000C044 741WUA0021 899HV3T000 791WHA0061 792WHAA054 792WHAA055 793WCDC175 A3M217J975 JB5UD200 J3J91102D J3M21701A 723000C584 8121F50B84 8117540A64 8107630804 8109I30604 8109I30804
Description
CABINET,FRONT ASSY CABINET,FRONT GLASS,LED GUIDE,REMOCON BUTTON,FRAME CABINET,BACK ASSY CABINET,BACK FELT SHEET SHEET,RATING SHEET,CAUTION FILM,DECORATION SPRING,EARTH HOLDER,ANODE WIRE LAMIFILM BAG PACKAGE,TOP PACKAGE,BOTTOM GIFT BOX INSTRUCTION BOOK KIT POLYBAG,INSTRUCTION(RED CAUTION) GUARANTEE CARD INSTRUCTION BOOK SHEET,BAR CODE SCREW,TAP TITE(P) FAI20 FLAT SCREW,TAPPING(B0) TRUSS SCREW,TAP TITE(S) BRAZIER SCREW,TAP TITE(B) WH7 SCREW,TAP TITE(B) WH7 5x28 4x16 3x8 3x6 3x8
J1-1
ELECTRICAL REPLACEMENT PARTS LIST

! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! R401 R404 R408 R409 R429 R447 R500 R501 R508 R509 R510 R514 R515 R517 R518 R519 R525 R538 R542 R629 R803 R805 R807 C403 C414 C418 C434 C437 C443 C446 C448 C503 C505 C506 C508 C514 C515 C517 C519 C521 C526 C527 C615 C819 D001 D106 D403 D404 D405 D406 D408 D409 D410 D411 D412 D501 D502 D503 D504 D505 D506 D507 D508 D509 D510 D511 D512 D513 D514 BZ210089 AE001556 AD301014 BZ210089 BZ210242 BZ210229 BZ210080 AD301632 AD300783 AD301203 AE003279 BZ210190 BZ210081 AE001696 AD300036 BZ210124 AD301315 BZ210206 AD300659 AE000081 BZ210050 BZ210050 BZ210050 BZ110149 AD301434 BZ110041 BZ110195 AD300663 AE001548 BZ110205 BZ110204 BZ110061 BZ110025 AD301026 AE002878 AD301320 BZ110135 BZ110203 AD300925 BZ110092 AD301635 AE003233 AE003280 BZ110247 BZ410037 BZ410054 BZ410043 BZ410066 BZ410063 BZ410043 BZ410043 BZ410043 BZ410063 BZ410063 BZ410020 BZ410085 BZ410085 BZ410085 BZ410085 BZ410010 AD300671 BZ410067 BZ410006 AD300671 BZ410080 BZ410006 BZ410006 BZ410010 BZ410006
Reference No. RESISTORS

R4X5T6273F R615U2680J R4X5T6472F R4X5T6273F R635813R9J R3X28A151J R0G3K2275K R5Y2CD3R3J R3X181221J R002T4101J R00202225J R63581R22J R002T2124J R3X1813R3J R4X5T6562F R002T4122J R3X18A1R2J R002T2155J R3X181R47J R3X28B220J R3X18A123J R3X18A123J R3X18A123J R,METAL R,FUSE R,METAL R,METAL R,FUSE R,METAL OXIDE RC R,CEMENT R,METAL OXIDE RC RC R,FUSE RC R,METAL OXIDE R,METAL RC R,METAL OXIDE RC R,METAL OXIDE R.METAL R,METAL OXIDE R,METAL OXIDE R,METAL OXIDE
Description
27K OHM 1/6W 68 OHM 1/2W 4.7K OHM 1/6W 27K OHM 1/6W 3.9 OHM 1W 150 OHM 2W 2.7M OHM 1/2W 3.3 OHM 5W 220 OHM 1W 100 OHM 1/4W 2.2M OHM 1/2W 0.22 OHM 1W 120K OHM 1/2W 3.3 OHM 1W 5.6K OHM 1/6W 1.2K OHM 1/4W 1.2 OHM 2W 1.5M OHM 1/2W 0.47 OHM 1W B 22 OHM 3W 12K OHM 2W 12K OHM 2W 12K OHM 2W 470 UF 35V 100 UF 35V 470 UF 25V 22 UF 100V 0.33 UF 250V PMS 0.0066UF 1.25KV 22 UF 50V 22 UF 250V 0.001 UF 500V B 0.22 UF 275V ECQUL 0.001 UF 250V 0.0047UF 250V 680 PF 2KV R 2200 UF 16V 820 PF 2KV RR 1000 UF 16V 100 UF 160V 330 UF 200V 0.0056UF 50V B 1 UF 50V 0.001 UF 2KV B MTZJ33B T-77 SLR-342VCT32 11E1-EIC MTZJ6.2B T-77 AU02A-EIC 11E1-EIC 11E1-EIC 11E1-EIC AU02A-EIC AU02A-EIC MTZJ5.1B T-77 1N4005-EIC 1N4005-EIC 1N4005-EIC 1N4005-EIC 21DQ09N-TA2B1 MTZJ18B T-77 MTZJ2.2B T-77 1SS133T-77 MTZJ18B T-77 RU2AM-EIC 1SS133T-77 1SS133T-77 21DQ09N-TA2B1 1SS133T-77
CAPACITORS
E02LT4471M E02LU4101M E02LT3471M E02LU8220M P4J7F3334J P4N8FJ662H E02LU5220M E0ELFD220M C0JTB0513K P2122B224M CD39E0M13M CD39E0MQ3M C0PLRR7U2K E02L02222M C0PLRR7W2K E02LT2102M E5EZFB101M E51CGC331M CQGTB04S3K E52H05010M C0JBB0713K CE CE CE CE CMPP CMPP CE CE CC CMP CC CC CC CE CC CE CE CE CC CE CC
DIODES
D97U03301B 0021721150 D2WT011E10 D97U06R21B D2WTAU02A0 D2WT011E10 D2WT011E10 D2WT011E10 D2WTAU02A0 D2WTAU02A0 D97U05R11B D2WXN40050 D2WXN40050 D2WXN40050 D2WXN40050 D28T21DQN9 D97U01801B D97U02R21B D1VT001330 D97U01801B D2WXRU2AM0 D1VT001330 D1VT001330 D28T21DQN9 D1VT001330 DIODE,ZENER LED DIODE,SILICON DIODE,ZENER DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,ZENER DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SCHOTTKY DIODE,ZENER DIODE,ZENER DIODE,SILICON DIODE,ZENER DIODE SILICON DIODE,SILICON DIODE,SILICON DIODE,SCHOTTKY DIODE,SILICON
! ! ! ! ! ! ! !
! ! !
J2-1

D515 ! D516 D521 D522 D528 D602 D603 D604 D606 IC101 IC199 ! IC401 ! IC501 IC1001 Q105 Q401 Q402 Q501 Q502 Q503 Q505 Q507 Q601 Q602 Q603 Q606 Q607 Q801 Q802 Q803 BZ410006 AD300731 BZ410022 BZ410006 BZ410021 BZ410023 BZ410006 BZ410058 BZ410043 AE002802 AE001534 AE002783 BZ410088 BZ611001 BZ510086 AD301779 BZ510089 BZ510093 BZ510069 BZ510004 BZ510073 BZ510069 BZ510070 BZ510070 BZ510070 BZ510070 BZ510069 BZ510091 BZ510091 BZ510091 AD300676 AD301644 AD301395 AE001529 BZ310157 AE001531 AD300680 AD300681 AD301147 BZ612010 BZ612010 BZ612010 BZ612010 BZ612010 AE003281 AE003282 BZ310121 BZ310121 AE000012 AE000012 AD300685 BZ614378 BZ614303 AD300687 BZ614016 AD301329 BZ614269 AE001532 AE001533 BZ614276 BZ614276 BZ614334 BZ614334 BZ614043
Reference No. DIODES

D1VT001330 D2WXN49370 D97U06R81B D1VT001330 D97U05R61B D97U09R11B D1VT001330 D97U08R21B D2WT011E10 DIODE,SILICON DIODE,SILICON DIODE,ZENER DIODE,SILICON DIODE,ZENER DIODE,ZENER DIODE,SILICON DIODE,ZENER DIODE,SILICON
Description
1SS133T-77 1N4937 MTZJ6.8B T-77 1SS133T-77 MTZJ5.6B T-77 MTZJ9.1B T-77 1SS133T-77 MTZJ8.2B T-77 11E1-EIC OEC7091B S-24C02BDP-1A LA78040N-E LTV-817M-VB
ICS
I56F07091B A3M213B015 I03TD804N0 0002E00610 I01DP75110 IC IC IC PHOTO COUPLER IC
TRANSISTORS
! ! ! ! TPATB03003 TD3Q021400 TC5T01627Y TJXG5NC500 TCATC31980 TA3T016240 TAATA12660 TCATC31980 TCAT032034 TCAT032034 TCAT032034 TCAT032034 TCATC31980 TCA0042170 TCA0042170 TCA0042170 021LA63R3K 021L75472J 029T000104 028R200030 045009003J 048129109S COMPOUND TRANSISTOR TRANSISTOR,SILICON TRANSISTOR,SILICON FET TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON KRA102MAT TT2140LS-YBC11 2SC1627_Y(TPE2) STP5NC50FP KTC3198-AT(Y,GR) 2SA1624-AA KTA1266-AT(Y,GR) KTC3198-AT(Y,GR) KTC3203_Y-AT KTC3203_Y-AT KTC3203_Y-AT KTC3203_Y-AT KTC3198-AT(Y,GR) KTC4217(O,Y) KTC4217(O,Y) KTC4217(O,Y) 3.3 UH 4.7 MH 1R0A562F20 8R200030 ETH09K14BZ 8129109S
! ! !
COILS &TRANSFORMERS
L001 L401 ! L501 ! L503 T401 ! T502 J702 J703 ! J801 SW101 SW102 SW103 SW104 SW105 PCB010 PCB110 B502 B503 BT001 BT002 ! CD501 CD801 ! CP401 ! CP502 CP503 CP601 CP801 CD101A CD101B CP802A CP802B CP803A CP803B EL001 COIL COIL COIL,LINE FILTER COIL,DEGAUSS TRANS,HORIZONTAL DRIVE TRANSFORMER,SWITCHING
JACKS
060Q401077 060Q401076 066F120018 RCA JACK AV1-09D-3 RCA JACK AV1-09D-4 SOCKET,CATHODE RAY TUBE ISMS01S
SWITCHES
0504101T34 0504101T34 0504101T34 0504101T34 0504101T34 A3M217J010 A3M217J110 024HT03553 024HT03553 1412004008 1412004008 120R414903 06CU823001 069S450089 069S420110 069W01001A 069E260659 069S320010 06CH013202 06CH013203 067U005049 067U005049 067U004029 067U004029 124116281A SWITCH,TACT SWITCH,TACT SWITCH,TACT SWITCH,TACT SWITCH,TACT EVQ21505R EVQ21505R EVQ21505R EVQ21505R EVQ21505R TMC558A TCC417A W5RH3.5X5X1.0 W5RH3.5X5X1.0 R03(AB)E_2P_G R03(AB)E_2P_G 0R414903 CU823001 A1561WV2-A5P A1561WV2-2P 003P-2100 00_8283_0611_00_00 A2361WV2-2P CH013202 CH013203 B2013H02-5P B2013H02-5P B2013H02-4P B2013H02-4P XRY16X28BD
P.C.BOARD ASSEMBLIES
PCB ASS'Y PCB ASS'Y
MISCELLANEOUS
CORE,BEADS CORE,BEADS BATTERY,MANGAN BATTERY,MANGAN CORD,AC BUSH CORD,CONNECTOR CONNECTOR PCB SIDE CONNECTOR PCB SIDE CONNECTOR PCB SIDE CONNECTOR PCB SIDE CONNECTOR PCB SIDE CORD,CONNECTOR CORD,CONNECTOR WIRE HOLDER WIRE HOLDER WIRE HOLDER WIRE HOLDER EYE LET
J2-2

EL002 ! F501 ! FB401 FH501 FH502 OS101 S101 S102 SP1001 ! TH501 TM101 ! TU001 ! V801 BZ614044 AD302166 AE003283 AE002634 AE002634 AD301048 AD301450 BZ614310 AD300689 AD302000 AD301335 AE001528 AD301399 AD302003
Reference No. MISCELLANEOUS

124120301A 081PC04005 043220061F 06710T0009 06710T0009 0773071001 WBL6032038 WCL6844038 070Y132018 D8EE0B1400 076N0EH020 0163100007 098Y200484 100CT3R505
Description
XRY20X30BD 51MS040L FQI20B103_M EYF-52BCY EYF-52BCY RPM7138-WH5 WG26 4C BLACK 320MM WG26 5C GRAY 440MM S08F21 B59203-S1060-B14 RC-EH020 ENG36A01GR A48LGS30X19N35 HC-49/C
EYE LET FUSE TRANSFORMER,FLYBACK HOLDER,FUSE HOLDER,FUSE REMOTE RECEIVER FLAT CABLE AWM2468 A FLAT CABLE AWM2468 A SPEAKER DEGAUSS ELEMENT TRANSMITTER RF UNIT CRT W/DY CRYSTAL
RESISTOR RC................... CAPACITORS CC................... CE................... CP................... CPP.................. CPL.................. CMP...................... CMPL................ CMPP................ CERAMIC CAPACITOR ALUMI ELECTROLYTIC CAPACITOR POLYESTER CAPACITOR POLYPROPYLENE CAPACITOR PLASTIC CAPACITOR METAL POLYESTER CAPACITOR METAL PLASTIC CAPACITOR METAL POLYPROPYLENE CAPACITOR CARBON RESISTOR
J2-3
TOSHIBA CORPORATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN

Color Television: Service Manual

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FILE NO.

DOCUMENT CREATED IN JAPAN, Mar., 2004

SERVICING NOTICES ON CHECKING

2. AVOID AN ELECTRIC SHOCK

3. USE THE DESIGNATED PARTS

7. PERFORM A SAFETY CHECK AFTER SERVICING

5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE

External exposure metal: Antenna terminal Earphone jack

HOW TO ORDER PARTS

Color System Speaker Position Size Impedance MAX 10%(Typical)

Sound Output NTSC3.58+4.43 /PAL60Hz Broadcasting System Tuner and Receive CH

Protector G-4 Regulation

Temperature Operating Humidity

On Timer Wake Up Timer Timer Back-up (at Power Off Mode)

120 Min 10 Min Yes No -Min Sec

Multi Brand Keys

No No No Yes No No No No No No No No Yes UM4 x 2 No No No No No No No

G-14 G-15 G-16

Set Size Weight Carton Master Carton

CRT Support Alligator Clip Fig. 1-4

GND on the CRT

CRT CRT Support Fig. 1-2

Support Fig. 1-5

Masking Tape (Cotton Tape)

Blower type IC desoldering machine

Braided Shield Wire

Thin-tip Soldering Iron

Supply soldering from upper position to lower position

Braided Shield Wire

Fig. 2-7 B2-2

SERVICE MODE LIST

VOL. (-) MIN

CONFIRMATION OF HOURS USED

WHEN REPLACING EEPROM (MEMORY) IC

Fig. 1-2 D-1

R G B UPWARD/DOWNWARD SLANT RIGHT/LEFT SLANT Fig. 3-2-a

WEDGE WEDGE POSITION Fig. 3-2-b

PURITY MAGNETS 6 POLE MAGNETS 4 POLE MAGNETS Fig. 3-1

S501B CP802A S501A

L503 CP502 CD101B CD101A SPEAKER

RGB Proc.2 OSD SW CONTRAST BRIGHTNESS

RGB Proc.1 RGB MATRIX COLOR CONT

RGB OUTPUT Stage DRIVE CUT OFF HV BLK

RED OUT Q802 GREEN OUT

Q803 BLUE OUT

OSD ROM RAM

Ver.Proc. Ver SYNC SEP Ver.COUNT DOWN V RAMP

MICON/CHROM IC IC101 OEC7091B

PUMP UP AMP + 7 1 VCC 2 6 5 FB401 9 DY

Q503 PROTECT DRV. L501 2 1 4

PRINTED CIRCUIT BOARDS MAIN/CRT (INSERTED PARTS)

W008 W007 TU001

D405 W002 C403

8V 12V FB401 25V COL

C004 Q402 C446 C516

Q401 R427 W004 C511

C510_1 D516 D508

C422 R514 IC501 R509 C521

W039 W037 W015

C418 C427 D403 R416

W834 W006 R527 C507 D510 D505 C508 D528 D511

W014 R603 W012

R507 D507 R502