Manual Bomba Alta Presion (Osmosis FEDCO)

MSS Series Pumps
MUTLI-STAGE SEAWATER (MSS) HIGH PRESSURE PUMPS

Models: MSS-15 MSS-20 MSS-30
Overhaul Manual
Register the product warranty at the time of installation by completing the Warranty Registration Form at the rear of this manual and fax or e-mail it to FEDCO. ATTN: Field Service Department FEDCO 800 Ternes Drive Monroe, MI 48162 USA Additional Contact Information: Tel 734-241-3935 Fax 734-241-5173 Web site: www.fedco-usa.com Choose the "Service and Support" tab
AND MAINTENANCE, ONE ! IMPORTANT: FOR REASONS OF SAFETYEQUIPMENT AT ALL TIMES.COPY OF THIS MANUAL MUST REMAIN WITH THE
Copyright 2009 Fluid Equipment Development Company Version MSS 2.3 Last revised: 06/2011
MSS Series Pumps
Table of Contents
Theory and Operation .............................................................. 3 MSS Pump External Components ........................................ 3 MSS Pump Internal Components ......................................... 4 Overhaul Procedures .............................................................. 5 Warnings and Safety Precautions .................................... .... 5 User Health and Safety .............................................. .......... 6 In The Work Area ...................................................................6 Electrical Connections and Regulations .......................... ..... 6 Lifting and Handling .............................................................. 7 Pump Overhaul ........................................................................ 9 Disassembly ........................................................ ................ 9 Cleaning ............................................................................. 23 Inspection .................................................................. ........ 23 Balance Disc Inspection ................................... ................. 24 Assembly .......................................................... ................. 25 Specifications ......................................................................... 37 Components Exploded Views ............................................ 37 Recommended Spare Parts List ........................................ 39 Service Parts Kits ................................................. ............. 39 Ordering Parts .................................................................... 39 Fastener Specifications ........................................... .......... 40 Concrete Foundation Specifications .................................. 40 Electrical Specifications ..................................................... 40 Pump Alignment Specifications ......................................... 40 Flexible Coupling Specifications ........................................ 40 Balance Disc Specifications .............................................. 40 Lubricants and Compounds ............................................... 40 Maintenance ....................................................................... 41 Service Policy ......................................................................... 42 Storage Requirements ....................................................... 42 Return Authorization Number ............................................. 42 Warranty ........................................................................ .... 43 Warranty Registration Form ............................................... 44 Overhaul Record ................................................................ 45 Start Up Record ...................................................................46
MSS Series Pumps
Theory and Operation

MSS Pump External Components
Multi-stage stainless (MSS) pumps are centrifugal feed pumps specifically designed for brackish and seawater reverse osmosis (SWRO) service. MSS pumps develop pressure by accelerating fluid through a channel. Rotating this fluid through centrifugal force develops a pressure higher than was input. Pressure can be increased by lengthening the channel through the addition of impeller stages or increasing their size. Motors are selected according to equipment operating requirements (Figure 1). A flexible coupling allows the pump shaft to float within the coupling reducing thrust against the motor. The inlet and discharge housings are designed to connect to grooved rigid piping with couplings. The inlet housing itself can be attached to the pump in four different positions 90 apart. A precision leveling foot supports the end shell housing and is fully adjustable to allow accurate pump-to-motor shaft alignment.
Typical MSS-15 through MSS-30 Pump External Components

1 11
8 7
10
6 4 4 5 3
Item 1 2 3 4 5 6
Description Motor Motor Adapter Flexible Coupling (inside of Motor Adapter Support Bracket Precision Leveling Foot Throttle Nipple
Item 7 8 9 10 11
Description Discharge Housing Cradle End Shell Housing Series Shell Housing Inlet Housing
Figure 1 MSS Pump External Components
MSS Series Pumps
Theory and Operation (cont.)

MSS Pump Internal Components
The internal components of an MSS pump can vary depending on pump configuration and number of stages. The basic components contained in a single stage consist of an impeller and a diffuser with a spacers and bushing which prevent friction and wear. Behind the discharge housing at the end of the pump is the cavity cover, balance disc and bearing carrier. (Figure 2).
The balance disc rides in the bearing carrier and serves as a thrust bearing for the pump. This unique design uses patented WATER BEARING technology which allows feed water cool and lubricate the disc. Because the balance disc is located at the discharge end of the pump, it keeps the shaft in tension. As the motor rotates the pump, internal pressure causes the impeller stacks to compress and move away from the motor lifting the balance disc off the bearing carrier. Pressure on the front of the balance disc is stabilized by the throttle nipple which allows pressure to travel back through the drain line and into the inlet housing. This thrust and counter thrust allows the disc to "self-balance" based on operating conditions.
Typical MSS-15 through MSS-30 Pump Internal Components
1 10 12
10 8 10 12
12
4 3
11 11 7 9 13 13
11
13
Item 1 2 3 4 5 6 7
Description Pump Shaft Cavity Cover Pump Shaft Nut Balance Disc Balance Disc Key Bearing Carrier Water Bearing Components
Item 8 9 10 11 12 13
Description End Spacer Discharge Ring Impeller Diffuser Bushing (Part of Diffuser Housing) Stage Spacer Diffuser Housing
Figure 2 MSS Pump Internal Components
MSS Series Pumps
Overhaul Procedures
Warnings and Safety Precautions
Safety practices and precautions for the operation and maintenance of all FEDCO Pump Products MUST BE FOLLOWED. This information supplements oral or written instructions that may be received. Safety MUST be practiced as part of the standard operating procedures for this equipment during any installation and operation. To ensure that safe operating and maintenance procedures are followed, operators should develop and keep up a program of safety checks and current instructions. This manual contains certain operating and maintenance procedures that involve exposure to potentially hazardous situations. The levels of hazardous situations are as follows:
DANGER
Hazards which are IMMEDIATELY ACCESSIBLE, and capable of causing SEVERE PERSONAL INJURY OR DEATH.
WARNING
Hazards which are NOT IMMEDIATELY ACCESSIBLE, but are capable of causing SEVERE PERSONAL INJURY OR DEATH.
CAUTION
Hazards which are NOT IMMEDIATELY ACCESSIBLE, and can cause PERSONAL INJURY. Hazards which are related to Electrical Components and can RESULT IN ELECTRICAL RISKS, SHOCK, ELECTROCUTION OR DEATH if instructions are not followed properly. Hazards which are NOT IMMEDIATELY ACCESSIBLE and can RESULT IN SEVERE PERSONAL INJURY OR DEATH if instructions are not followed properly.
ELECTRICAL HAZARD
PUNCTURE HAZARD
MSS Series Pumps
Overhaul Procedures (cont.)

WARNING All pump and safety precautions must be followed to prevent physical injury to the operator. It is illegal to operate the equipment in an EU member state, which requires CE compliance, if the manual is not written in that states language. If a translation is needed, please contact a FEDCO representative. CAUTION A pump is a pressure-generating device with rotating parts that can be hazardous. Any device containing generated pressure can rupture, explode or discharge its contents if it is sufficiently over-pressurized and may possibly result in personal injury, property damage, environmental damage and death. All necessary precautions must be exercised to insure over-pressurization does not occur. FEDCO will not accept responsibility for physical injury, damage or delays caused by a failure to observe the instructions in this manual. WARNING Installation, operation or maintenance of the pump unit in any manner which is not covered in this manual could cause damage to the equipment, serious injury or death. This includes any modification to the equipment or the use of parts not provided by FEDCO. If there is a question regarding the intended use of the equipment, please contact a FEDCO representative before proceeding. CAUTION This manual clearly identifies accepted methods for safe disassembly. These methods must be strictly adhered to. WARNING Do not use the pump equipment for a different application than originally specified without the approval of a FEDCO representative. WARNING NEVER operate the pump equipment: below the minimum flow rate. when dry. without priming. without proper guards and safety devices installed. with the discharge valve closed. with the suction valve closed. FRONT BACK Figure 3 Typical Lock-Out Tags Safety Equipment should be used in accordance with company regulations. The following safety equipment should be used within the work area: Helmet. Safety Glasses with shields or goggles. Safety Shoes. Protective Gloves. Hearing Protection is recommended. Follow safe lifting methods to avoid personal injury. ELECTRICAL HAZARD Always follow the Lock-out / Tag-out procedure developed by your company before starting any maintenance or repair (Figure 3).
User Health and Safety
In the Work Area
Always keep the work area clean and dry. Avoid all electrical dangers. Be aware of risks from electric shock or arc flash hazards. Utilize adequate lifting equipment and methods.
Electrical Connections and Regulations
Refer to the motor nameplate for specific electrical operating information. Electrical connections must be made by certified electricians in compliance with all international, national, state, and local regulations and codes. Insure the product is isolated from the power supply and cannot be accidentally energized. Make sure all thermal contacts are connected to a protection circuit according to product specifications. All electrical equipment must be properly grounded. During installation, service and repair, must follow your companys Lock-out / Tag-out procedure (Figure 3).
MSS Series Pumps Lifting and Handling

CAUTION Observe all lifting precautions. Failure to follow all lifting and handling precautions may result in serious injury! Unit weight is listed on the unit nameplate. Determine the weight of the unit to select an appropriate lifting method. If the weight of the pump exceeds manual lifting limits, mechanical lifting equipment must be used. MSS pumps can be lifted by the shell using approved lifting straps together with suitable lifting equipment. The straps must be installed around the shell without disturbing the drain line (Figure 5). If straps are placed around the drain line, damage can occur (Figure 4). Pump Assembly Lifting
NO
Figure 4 Improper Lifting Strap Positioning
YES
Figure 5 Proper Lifting Strap Positioning

MSS Series Pumps

CAUTION Whenever possible, all components should be lifted and moved separately for safety. Do not lift the pump up by the shaft. If the unit is lifted by the shaft, damage may occur. Lifting and handling of the motor must be performed according manufacturers instructions. Do not lift the pump and motor by the motor eyebolt (Figure 6). The eyebolt is used for lifting the motor only. Motor and Pump Assembly Lifting
NO
NO
Figure 6 Improper Motor and Pump Lifting Points
YES
Figure 7 Proper Motor and Pump Lifting
MSS Series Pumps
Pump Overhaul
ELECTRICAL HAZARD Make sure to disconnect the power supply to the motor before carrying out component replacement procedures. Follow all Lock out/Tag out procedures developed by your company before starting any maintenance or repair. Disassembly All MSS Models 1. Drain piping and pump. 2. Disconnect inlet and outlet piping. 3. Disconnect the thrust bearing drain line from the throttle nipple (Figure 8). Figure 8 Disconnecting Drain Line
4. Remove throttle nipple from discharge housing (Figure 9).
Figure 9 Removing Throttle Nipple
5. Remove throttle nipple O-ring from discharge housing (Figure 10). NOTE: Do not discard O-ring.
Figure 10 Removing Throttle Nipple O-Ring

MSS Series Pumps
Pump Overhaul (cont.)

6. Disconnect drain line(s) from inlet housing or high pressure seal carrier (Figure 11).
Figure 11 Disconnecting Drain Lines
7. Remove top cradle (Figure 12).
Figure 12 Removing Top Cradle
8. Remove anchor bolts and washers from shell support bracket(s) (Figure 13).
Figure 13 Removing Shell Support Bracket Bolts
10
MSS Series Pumps
9. Remove shell support bracket flange bolts, washers and shell support brackets (Figure 14).
Figure 14 Removing Flange Bolts from Support Brackets
10. Remove eight (8) screws and coupling guards (Figure 15).
Figure 15 Removing Coupling Guards
11. Support pump assembly using a suitable support jack or crane strap (Figure 16).
CRANE STRAP
OR
SUPPORT JACK Figure 16 Supporting Pump Assembly

11
MSS Series Pumps

12. Remove motor adapter bolts and washers (Figure 17).
Figure 17 Removing Motor Adapter Bolts
13. Install alignment pins to prevent damage to mechanical seal and carefully slide pump from motor (Figure 18).
30.5 cm (12 inches) Figure 18 Separating Pump from Motor
14. Carefully lift and position the pump vertically onto motor adapter (Figure 19). NOTE: Secure pump with fasteners to a stable surface so that it will not tip over during overhaul.
STABLE, LEVEL SURFACE
Figure 19 Securing Pump for Overhaul
12
MSS Series Pumps

ADJUSTABLE GUAGE BLOCK 15. Support pump shaft with an adjustable gage block or other suitable fixture (Figure 20). NOTE: The pump must be assembled with the shaft in its correct position. A gage block will ensure assembly in the same position it was disassembled.
Figure 20 Supporting Pump Shaft
16. Remove three (3) cap screws, washers and retention clips in discharge housing (Figure 21).
Figure 21 Removing Discharge Housing Cap Screws
17. Remove discharge housing retaining ring (Figure 22).
Figure 22 Removing Discharge Housing Retaining Ring

13
MSS Series Pumps
18. Remove discharge housing (Figure 23).
Figure 23 Removing Discharge Housing
19. Remove cavity cover (Figure 24). NOTE: Do not discard O-ring.
Figure 24 Removing Cavity Cover
20. Use a keyed shaft wrench or other suitable holding device to prevent pump shaft rotation (Figure 25).
KEYED SHAFT WRENCH Figure 25 Securing Pump Shaft
14
MSS Series Pumps

21. Remove shaft nut, lock washer and washer (Figure 26).
Figure 26 Removing Shaft Nut and Washers
22. Remove bearing carrier and balance disc (Figure 27).
Figure 27 Removing Bearing Carrier and Balance Disc
23. Remove balance disc key and washer (Figure 28).
Figure 28 Removing Balance Disc Washer and Key

15
MSS Series Pumps

24. Remove balance disc O-ring from shaft (Figure 29).
Figure 29 Removing Balance Disc O-Ring
25. if equipped, remove end shell flange bolts and washers (Figure 30). NOTE: Once all flange bolts are removed, the internal stages will decompress causing a slight gap to appear between the shell flanges. This is a normal condition.
Figure 30 Removing End Shell Flange Bolts and Washers
26. Carefully lift and remove end shell (Figure 31).
Figure 31 Removing End Shell
16
MSS Series Pumps

27. Remove discharge ring (Figure 32).
Figure 32 Removing Discharge Ring
28. Remove end spacer (Figure 33). NOTE: The end spacer is specially dimensioned for each individual pump. Set this spacer aside for reassembly in its original position.
Figure 33 Removing End Spacer
29. Remove impeller (Figure 34).
Figure 34 Removing Impeller

17
MSS Series Pumps

30. Remove diffuser housing (Figure 35). NOTE: Diffuser bushings are integral to the diffuser housings.
Figure 35 Removing Diffuser Housing
31. Continue removing A) stage spacer, B) impeller, and C) diffuser housing until all end shell stages are disassembled (Figure 36).
C B A
Figure 36 Disassembling End Shell Stages
32. Remove end shell O-ring (Figure 37).
Figure 37 Removing End Shell O-Ring
18
MSS Series Pumps

33. If equipped, remove series shell flange bolts and washers (Figure 38).
Figure 38 Removing Series Shell Flange Bolts and Washers
34. If equipped, remove series shell (Figure 39).
Figure 39 Removing Series Shell

19
MSS Series Pumps
35. If equipped, remove series spacer (Figure 40).
Figure 40 Removing Series Spacer
36. Continue disassembling each series stage as in Step 31. A) stage spacer, B) impeller, and C) diffuser housing until the first diffuser housing is reached (Figure 41).
A B C
Figure 41 Disassembling Series Stages
37. Grasp pump shaft and support it by hand and remove first diffuser shell (Figure 42). NOTE: there are no vanes on the rear of the first diffuser housing. Note this for assembly.
Figure 42 Removing First Diffuser Shell
20
MSS Series Pumps
38. Remove first stage spacer (Figure 43).
Figure 43 Removing First Stage Spacer
39. Remove pump shaft (Figure 44).
Figure 44 Removing Pump Shaft
40. Remove series shell O-ring (Figure 45).
Figure 45 Removing Series Shell O-Ring

21
MSS Series Pumps

41. Remove inlet ring (Figure 46).
Figure 46 Removing Inlet Ring
42. Remove stationary washer and retaining ring (Figure 47).
Figure 47 Removing Stationary Washer and Retaining Ring
43. Remove stationary and mechanical seals with washer (Figure 48). NOTE: The shaft retaining ring does not need to be removed unless it is distorted or corroded and needs replacement.
Figure 48 Removing Stationary and Mechanical Seals
22
MSS Series Pumps

Cleaning
WARNING NEVER use petroleum or alcohol based solvents when cleaning pump components. Solvents can degrade or damage vital seals and O-rings over time. Use fresh water with mild soap and rinse all components thoroughly before assembly. Pump Shaft Clean shaft with soap and water. Rinse thoroughly before use. Pay particular attention to shaft ends. Castings Clean all castings with soap and water and rinse thoroughly. Pay particular attention to pipe coupling grooves in inlet and discharge housings. Internal Components Clean all internal castings with soap and water. Rinse thoroughly before use. Internal castings should dried with a with a clean, damp cloth before assembly. Throttle Nipple and Bearing Drain Line Rinse throttle nipple thoroughly using fresh water. Ensure the ports are clear of any debris. Rinse drain line out thoroughly using fresh water and note any debris flushed out.
Inspection
Pump Shaft a) Place the shaft on a flat surface and roll to inspect for any distortion or run-out which may cause vibration. b) Inspect threads - damaged threads can cause the nut to loosen or seize over time and may cause damage. c) Inspect shaft at the coupling end for any signs of excessive wear near the shaft key. Internal Components Inspect all internal components for signs of excessive wear or damage. Pay particular attention to impeller and diffuser fins. Ensure no cracks are present. Replace if necessary. Fasteners Inspect all retaining rings for distortion or corrosion and replace as necessary. Inspect all fastener threads for signs of wear and replace as necessary. O-Rings and Seals Inspect all O-rings for cuts or damage and replace as necessary. Pay particular attention to the mechanical and stationary seals. If either seal shows any signs of excessive wear or leakage, replace both seals. Bushings Inspect all bushings for signs of excessive wear and replace as necessary. Throttle Nipple Pass compressed air through throttle nipple to ensure passages are clear. Replace if necessary.
23
MSS Series Pumps

Balance Disc Inspection 1. Inspect surfaces of balance disc for unusual wear. Surface may have some wear but should be smooth (Figure 49). FRONT
SIDE
REAR
REAR
FRONT Figure 49 Inspecting Balance Disc
2. Measure the balance disc outer hub thickness (Figure 50). Refer to the Balance Disc Wear Chart for wear limit specifications. The maximum acceptable balance disc wear is 0.508 mm (0.020). If the balance disc wear exceeds its wear limit, it must be replaced. Balance Disc Wear Chart Balance Disc Model MSS-15 MSS-20 MSS-30 Original Thickness When New 13.5 mm (0.53") Wear Limit - 0.508 mm (0.020") 13.0 mm (0.51)
IF DISC IS WORN MORE THAN 0.0508 cm (0.020) FROM ORIGINAL THICKNESS, REPLACE BALANCE DISC
Figure 50 Measuring Balance Disc
3. Inspect the bearing carrier for unusual wear or scoring and replace if necessary (Figure 51).
Figure 51 Inspecting Bearing Carrier
24
MSS Series Pumps

Assembly 1. Install shaft retaining ring and stationary washer (Figure 52).
Figure 52 Installing Stationary Washer and Retaining Ring 2. Install inlet ring (Figure 53).
Figure 53 Installing Inlet Ring 3. Install series shell O-ring (Figure 54).
Figure 54 Installing Series Shell O-Ring

25
MSS Series Pumps
4. Install pump shaft and support it by hand until first stabilizing component can be installed (Figure 55). NOTE: Make sure pump shaft is resting on pre-set gauge block. This will ensure pump shaft is installed in the correct position.
Figure 55 Installing Pump Shaft
5. Install first stage spacer (Figure 56).
Figure 56 Installing First Stage Spacer 6. Install first diffuser shell (Figure 57). NOTE: The first diffuser shell has no vanes on the rear of the shell.
Figure 57 Installing First Diffuser Shell
26
MSS Series Pumps

C B A

7. If equipped, begin installing series stage components in order A) diffuser shell, B) impeller and C) stage spacer. Continue until all series shell stages are installed (Figure 58).
Figure 58 Assembling Series Shell Stages
8. If equipped, install series spacer (Figure 59).
Figure 59 Installing Series Spacer
27
MSS Series Pumps

9. If equipped, install series shell (Figure 60).
Figure 60 Installing Series Shell
10. Install series shell flange bolts and washers (Figure 61). Tighten to 61 N-m (45 Lb-ft).
Figure 61 Installing Series Shell Bolts and Washers
28
MSS Series Pumps

11. Install end shell O-ring (Figure 62).
Figure 62 Installing End Shell O-Ring
C B A
12. Continue installing end stage components in order A) diffuser shell, B) impeller, and C) stage spacer. Continue until all end shell stages are installed (Figure 63).
Figure 63 Assembling End Shell Stages
13. Install end spacer (Figure 64). NOTE: The end spacer is specially dimensioned for each individual pump and must be installed in its original position.
Figure 64 Installing End Spacer

29
MSS Series Pumps

14. Install discharge ring (Figure 65).
Figure 65 Installing Discharge Ring
15. If equipped, carefully lift and install end shell (Figure 66).
Figure 66 Installing End Shell
NOTE: A small gap between shell flanges should be noticeable at this time. If no gap is visible, remove the end shell and make sure all stages are accounted for. 16. If equipped, install end shell flange bolts and washers (Figure 67). Tighten to 61 N-m (45 Lb-ft). NOTE: make sure to tighten bolts gradually and evenly to properly compress pump stages.
Figure 67 Installing End Shell Bolts and Washers
30
MSS Series Pumps

17. Lubricate and install balance disc O-ring (Figure 68).
Figure 68 Installing Balance Disc O-Ring
18. Apply system compliant anti-seize compound on balance disc key and install balance disc key and washer (Figure 69). APPLY SYSTEM COMPLIANT ANTI-SEIZE COMPOUND NOTE: Make sure the rounded end of the key is facing outward. Use caution not to drop key during installation. If key is dropped into pump, the pump must be disassembled to retrieve the key.
Figure 69 Installing Balance Disc Key and Washer
19. Install bearing carrier into end shell (Figure 70). NOTE: Make sure the discharge housing alignment pin is on top.
Figure 70 Installing Bearing Carrier

31
MSS Series Pumps

20. Install balance disc (Figure 71). NOTE: Make sure balance disc is firmly seated in bearing carrier.
Figure 71 Installing Balance Disc
21. Use a keyed shaft wrench or other suitable holding device to prevent pump shaft rotation during shaft nut installation (Figure 72).
KEYED SHAFT WRENCH Figure 72 Securing Pump Shaft
22. Apply system compliant anti-seize compound to shaft threads and install washer, lock washer and shaft nut (Figure 73). Tighten to 68 N-m (50 Lb-ft).
APPLY SYSTEM COMPLIANT ANTI-SEIZE COMPOUND

Figure 73 Installing Shaft Washers and Nut
32
MSS Series Pumps

23. Lubricate cavity cover O-ring and install cavity cover (Figure 74). NOTE: Make sure to align the throttle nipple opening to face downward.
Figure 74 Installing Cavity Cover
24. Locate the discharge housing alignment pin in the bearing carrier and note the discharge housing alignment cavity (Figure 75).
Figure 75 Aligning Discharge Housing
25. Lubricate discharge housing O-ring and install discharge housing (Figure 76). NOTE: Make sure to align throttle nipple opening with throttle nipple opening in cavity cover.
Figure 76 Installing Discharge Housing

33
MSS Series Pumps

26. Temporarily install throttle nipple to ensure cavity cover and discharge housing are properly aligned (Figure 77).
27. Remove throttle nipple.
Figure 77 Test Fitting Throttle Nipple
28. Install the discharge housing retaining ring (Figure 78). NOTE: If the retaining ring groove is not visible, pull end shell forward and push discharge housing inward until the retaining ring groove is visible.
Figure 78 Installing Discharge Housing Retaining Ring
29. Install retention clips with washers and secure with cap screws (Figure 79). Tighten to 4 N-m (35 Lb-in).
Figure 79 Installing Retention Clips and Cap Screws
34
MSS Series Pumps

30. Install new throttle nipple O-ring into the discharge housing (Figure 80).
Figure 80 Installing Throttle Nipple O-Ring
LUBRICATE
31. Apply thread sealing tape to throttle nipple threads and lubricate non-threaded portion of throttle nipple (Figure 81).
THREAD SEALING TAPE Figure 81 Taping Throttle Nipple Threads
32. Thread throttle nipple through the discharge housing O-ring and cavity cover (Figure 82). Tighten sufficiently to prevent any leaks. NOTE: Make sure to thread the throttle nipple through the O-ring to prevent dislodging it.
Figure 82 Installing Throttle Nipple

35
MSS Series Pumps

33. Apply thread sealing tape to drain line elbow and reconnect bearing drain line to the throttle nipple (Figure 83).
Figure 83 Connecting Drain Line
34. Install stationary and mechanical seals onto pump shaft (Figure 84). Refer to the service manual for seal installation procedures. NOTE: Once assembly is complete, refer to the service manual for installation and alignment procedures.
Figure 84 Installing Mechanical and Stationary Seals
36
MSS Series Pumps
Specifications (cont.)
External Components
Components Exploded Views

5 6
3 11 10 9
12 13
18
19
14
15
16
17
Figure 85 Pump Assembly External Components Item 1 2 3 4 5 6 7 8 9 10 Description Throttle nipple O-ring Throttle nipple Drain line Inlet ring Inlet housing Inlet housing bolts Coupling guards Coupling guard bolts Motor adapter Motor adapter bolts Item 11 12 13 14 15 16 17 18 19 Description Shaft bushing Support bracket Precision leveling foot End shell End shell O-ring Shell flange bolts Series shell Series shell O-ring Flexible coupling assembly
37
MSS Series Pumps
Components Exploded Views Internal Components
12 9 5 6 8 7 15 16 17 22 10 11 13 24 23 28 27
26 25
14
21
20 19 18 29
Figure 86 Pump Assembly Internal Components Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description Cap screws (3 Req'd) Retaining clips (3 Req'd) Discharge housing retaining ring Discharge housing Discharge housing O-ring Cavity cover Cavity cover O-ring Pump shaft nut Lock washer Washer Balance disc Bearing carrier Discharge ring Impeller Diffuser bushing Item 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Description Stage spacer Diffuser housing Balance disc O-ring Balance disc washer Balance disc key Series spacer Shaft collar assembly Shaft retaining ring Shaft washer Mechanical seal assembly Stationary seal Inlet washer Inlet retaining ring Pump shaft
38
MSS Series Pumps
Recommended Spare Parts List 1-3 years of service A maintenance kit (P/N 8-M0015-MTK) and a retaining ring kit (P/N 8-M0015-RTK) should be kept on hand. The maintenance kit consists of a balance disk, mechanical seal and O-rings. The retaining ring kit consists of all retaining rings in the assembly. 4-5 years of service A complete disassembly, cleaning and inspection of all pump components is recommended. An overhaul kit and stage kit should be made available before beginning this procedure. Refer to the "Service Parts Kits" chart below for specific pump models. Service Parts Kits
Part Number 8-M0015-ORK 8-M0015-BDK 8-M0015-MSK 8-M0015-TNK 8-M0015-RTK 8-M0015-ALK 8-M0015-MTK 8-M0015-STK 8-M0020-STK 8-M0030-STK 8-M0015-OHK 8-M0020-OHK 8-M0030-OHK Description O-Ring kit Balance disc kit Mechanical seal kit Throttle nipple kit Retaining ring kit Alignment kit Maintenance kit Stage kit (Model MSS-15) Stage kit (Model MSS-20) Stage kit (Model MSS-30) Overhaul kit (Model MSS-15) Overhaul kit (Model MSS-20) Overhaul kit (Model MSS-30)
Ordering Parts ATTN: Field Service Department FEDCO 800 Ternes Drive Monroe, MI 48162 USA Additional Contact Information: Tel 734-241-3935 Fax 734-241-5173 Web site: www.fedco-usa.com Choose the "Service and Support" tab
39
MSS Series Pumps
Fastener Torque Specifications Item Precision leveling foot top cradle nuts Motor adapter bolts - 3/8" Motor adapter bolts - 1/2" Support bracket adjustment bolts Inlet housing bolts Inlet housing bolts (high pressure seal carrier) End shell flange bolts MSS-15 through MSS-30 Series shell flange bolts MSS-15 through MSS-30 Pump shaft nut MSS-15 through MSS-30 Discharge housing retaining clip cap screws Concrete Foundation Specifications Foundation Mass Foundation Size Total equipment weight + 50% No less than 15 cm of space on all sides of pump and motor No less than 5.9"on all sides of space on all sides of pump and motor Metric 149 N-m 28 N-m 61 N-m 61 N-m 28 N-m 28 N-m 61 N-m 61 N-m 68 N-m 4 N-m Standard 110 Lb-ft 21 Lb-ft 45 Lb-ft 45 Lb-ft 21 Lb-ft 21 Lb-ft 45 Lb-ft 45 Lb-ft 50 Lb-ft 35 Lb-in
Electrical Specifications All electrical connections shall be completed in conformance will all local electrical codes and regulations. All European Union countries must follow EN 60204-1. It is recommended that all units using variable frequency drives use shielded cable between the VFD and motor. Shielding on all cables must be connected on both ends. Pump Alignment Specifications Flange Gap Tolerances for non-uniform gaps Good 0.53 mm 0.021" Acceptable 0.81 mm 0.032" Balance Disc Specifications Pump Model MSS-15 through MSS-30 Lubricants and Compounds Lubricants Anti-seize compound Standard Glycerine lubricant or soap and fresh water Must be system compliant Original Thickness When New 13.5 mm (0.53") Wear Limit 0.508 mm (0.020") 13.0 mm (0.51") Flexible coupling Gap between flexible coupling disc pack and end of motor shaft 3.2- 6.4 mm 0.13"- 0.25"
40
MSS Series Pumps Maintenance
By following the schedule of preventive maintenance presented below, the MSS pump will deliver years of trouble-free performance. One (1) day after commissioning 1. Recheck pump alignment (refer to Final Pump Alignment). 2. Visually inspect coupling and tighten the coupling bolts to the specified torque as necessary. 3. Fill out and submit all warranty documentation to FEDCO. Six (6) months after commissioning 1. Inspect pump alignment (refer to Final Pump Alignment). 2. Inspect flexible coupling: check for wear, irregularities, torsional backlash, running behavior and tightening torque (refer to Flexible Coupling Check). 3. Inspect for leaks, damaged gaskets and condition of all roll grooved couplings. 4. Wipe pump, motor and baseplate with a clean, damp cloth. Twelve (12) months after commissioning 1. Inspect pump alignment (refer to Final Pump Alignment). 2. Inspect flexible coupling: check for wear, irregularities, torsional backlash, running behavior and tightening torque (refer to Flexible Coupling Check). 3. Inspect mechanical seal for early signs of leakage or failure. 4. Inspect balance disc (refer to Balance Disc). 4a. Note: If balance disc requires replacement, mechanical seal should also be replaced. 5. Inspect for leaks, damaged gaskets and condition of all roll grooved couplings. 6. Wipe pump, motor and baseplate with a clean, damp cloth. Annually 1. Inspect pump alignment (refer to Final Pump Alignment). 2. Inspect flexible coupling: check for wear, irregularities, torsional backlash, running behavior and tightening torque (refer to Flexible Coupling Check). 3. Inspect for leaks, damaged gaskets and condition of all roll grooved couplings. 4. Inspect balance disc (refer to Balance Disc). 4a. Note: If balance disc requires replacement, mechanical seal should also be replaced. 5. Inspect for leaks, damaged gaskets and condition of all roll grooved couplings. 6. Wipe pump, motor and baseplate with a clean, damp rag. Five (5) Years 1. Annual maintenance per above. 2. Disassemble fluid end for detailed inspection (refer to Overhaul). Note: Follow manufacturer's recommendations for motor and VFD maintenance.
41
MSS Series Pumps
Service Policy
Storage Requirements The MSS pump must be protected from moisture, sand, grit, and other foreign matter. Do not remove the protective covers from the pipe connections until ready to install. For long-term storage, keep pump and all other components in its original crate away from moisture, sand or dust. Return Authorization Number (RAN) Please contact a FEDCO before returning any equipment. You must have a Return Authorization Number (RAN) issued by FEDCO before we can accept any parts. All returned parts must be shipped prepaid to FEDCO with the RAN clearly marked on the package. We need this number to ensure proper handling of the returned parts and supply of new parts, if needed. Repair by FEDCO on equipment that is out-of-warranty will be warranted for three (3) months. Ask FEDCO for details of the repair warranty. Parts will be replaced in accordance with the FEDCO warranty. Use the following address to return parts: ATTN: Field Service Department FEDCO 800 Ternes Drive Monroe, MI 48162 USA Procedure How to Return Parts to FEDCO 1. Provide FEDCO with the following information: Serial number of unit. Description of why parts are being returned. 2. FEDCO will provide a Return Authorization Number. 3. Pack the unit in the original shipping crate or other suitable crate and clearly mark the Return Authorization Number on the outside of the crate. 4. Send unit, freight prepaid, to FEDCO at the above address. Additional Contact Information: Tel 734-241-3935 Fax 734-241-5173 Web site: www.fedco-usa.com Choose the "Service and Support" tab
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MSS Series Pumps
Service Policy (cont.)
Warranty
Fluid Equipment Development Company, LLC, (FEDCO), warrants its MSS feed pump to be free from defects in design, materials or workmanship for a period of 18 months from shipment or 12 months from the date of installation of the product, whichever occurs first, when said product is operated in accordance with written instructions and is installed properly. If the MSS pump is altered or repaired without prior approval of FEDCO, all warranties are void. All equipment provided by FEDCO, including pump motors, must be installed on a rigid, steel support structure and base capable of handling full loads during operation. Failure to do so will void warranty. All equipment must be installed such that there are no pipe stresses on FEDCO equipment. Failure to do so will void warranty. If the MSS pump is not installed and aligned as per FEDCO Installation and Operation Manual, any subsequent damage to the pump and/or motor will be excluded from the warranty. If any defects or poor performance occur during the warranty period, FEDCO's sole obligation shall be limited to alteration, repair or replacement at FEDCO's expense, F.O.B. factory, of any parts or equipment, which upon return to FEDCO and upon FEDCO's examination prove to be defective. All parts returned for warranty service must be shipped prepaid and include FEDCO's return authorization number. Equipment and accessories not manufactured by FEDCO are warranted only to the extent of and by the original manufacturer's warranty. FEDCO shall not be liable for damage or wear to equipment caused by abnormal conditions, excessive temperatures, and vibration or caused by corrosives, abrasives or foreign objects. The foregoing warranty is exclusive and in lieu of all other warranties, whether expressed or implied, including any warranty of merchantability or fitness for any particular purpose. In no event shall FEDCO be liable for liable for consequential or incidental damages. Declaration of Conformity This product fulfills the obligations of the applicable EU directives. The declaration of conformity is a standalone document and can be requested, if required, from FEDCO or any FEDCO representative.
Register the product warranty at the time of installation by completing the Warranty Registration Form on the following page and sending it to FEDCO.
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MSS Series Pumps
Warranty Registration Form
THIS FORM MUST BE COMPLETED AND RETURNED TO FEDCO TO ACTIVATE YOUR WARRANTY COVERAGE. FEDCO will send confirmation of start of warranty coverage Please FAX this page to FEDCO to register your warranty. Retain the original for your future information. FAX to: +734.241-5173 (USA) or E-MAIL: www.fedco-usa.com and choose the "Service and Support" tab. Initial Installation Model #: ________________________________ Serial #: _______________________________ Installation Date: _________________________ Startup Date:____________________________ VFD frequency (Hz) if used _________________ Voltage and Hz of power supply_____________ Feed Flow: ______________________________ Suction Pressure to Pump: _________________ Discharge Pressure: ______________________ Drain flow rate (high inlet pressure option only): _________________________ Comments: _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ Installed by: __________________________ Telephone: __________________________ Fax: ________________________________ E-mail:______________________________
44
MSS Series Pumps
Overhaul Record Overhaul Date: _____________________________ Operating Hours: ___________________________ Reason for Overhaul: ______________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ Operating Data Prior to Overhaul: Feed Flow: _____________________________ Suction Pressure to Pump: ___________________ Discharge Pressure: _____________________ Operating Data After Overhaul: Feed Flow: _____________________________ Suction Pressure to Pump: ___________________ Discharge Pressure: _________________________ GENERAL NOTES: _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ Overhauled by: __________________________ Telephone: _____________________________ Fax: ________________________________ E-mail: ________________________________
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MSS Series Pumps
Start Up Record
Start Up Check List 1. Flexible coupling set screws tightened. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Motor adapter guards installed. All anchor bolts tightened to specifications. All pipe couplings tightened to specifications. Motor rotational direction correct. Motor lubricated to manufacturers specifications. Final Pump Alignment performed. Inlet pressure indicator installed. Inlet pressure switch (if applicable) installed. Outlet pressure indicator installed. System pipes are clean and upstream filtration in place. System leak checked and all air vented from system. ALL safety devices in place.
Installation and Start-up Information Start-up Date: _________________________ Model #: _________________________________ Serial #: ______________________________ Installation Date:___________________________ Installed By: ___________________________ Operating Conditions Feed Flow: ____________________________ Suction Pressure to Pump:___________________ Discharge Pressure: _____________________ Drain flow rate (high inlet pressure option only): _________________________ VFD frequency (Hz) if used ________________ Voltage and Hz of power supply_______________ VFD Amps: ____________VFD Amps (after 48 hours of running time): ______________________ GENERAL NOTES: _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ This report has been filled out by: __________________________________Date: _____________
46

Manual Bomba Alta Presion (Osmosis FEDCO)

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MSS Series Pumps

MUTLI-STAGE SEAWATER (MSS) HIGH PRESSURE PUMPS

MSS Series Pumps

MSS Series Pumps

Theory and Operation

Typical MSS-15 through MSS-30 Pump External Components

Figure 1 MSS Pump External Components

MSS Series Pumps

Theory and Operation (cont.)

Typical MSS-15 through MSS-30 Pump Internal Components

Figure 2 MSS Pump Internal Components

MSS Series Pumps

Warnings and Safety Precautions

MSS Series Pumps

Overhaul Procedures (cont.)

User Health and Safety

In the Work Area

Electrical Connections and Regulations

MSS Series Pumps Lifting and Handling

Overhaul Procedures (cont.)

Figure 4 Improper Lifting Strap Positioning

Figure 5 Proper Lifting Strap Positioning

MSS Series Pumps

Overhaul Procedures (cont.)

Figure 7 Proper Motor and Pump Lifting

MSS Series Pumps

4. Remove throttle nipple from discharge housing (Figure 9).

Figure 9 Removing Throttle Nipple

Figure 10 Removing Throttle Nipple O-Ring

MSS Series Pumps

Pump Overhaul (cont.)

Figure 11 Disconnecting Drain Lines

7. Remove top cradle (Figure 12).

Figure 12 Removing Top Cradle

Figure 13 Removing Shell Support Bracket Bolts

MSS Series Pumps

Pump Overhaul (cont.)

Figure 14 Removing Flange Bolts from Support Brackets

Figure 15 Removing Coupling Guards

SUPPORT JACK Figure 16 Supporting Pump Assembly

MSS Series Pumps

Pump Overhaul (cont.)

Figure 17 Removing Motor Adapter Bolts

30.5 cm (12 inches) Figure 18 Separating Pump from Motor

STABLE, LEVEL SURFACE

Figure 19 Securing Pump for Overhaul

MSS Series Pumps

Pump Overhaul (cont.)

Figure 20 Supporting Pump Shaft

Figure 21 Removing Discharge Housing Cap Screws

17. Remove discharge housing retaining ring (Figure 22).

Figure 22 Removing Discharge Housing Retaining Ring

MSS Series Pumps

Pump Overhaul (cont.)

18. Remove discharge housing (Figure 23).

Figure 23 Removing Discharge Housing

Figure 24 Removing Cavity Cover

KEYED SHAFT WRENCH Figure 25 Securing Pump Shaft

MSS Series Pumps

Pump Overhaul (cont.)

Figure 26 Removing Shaft Nut and Washers

22. Remove bearing carrier and balance disc (Figure 27).

Figure 27 Removing Bearing Carrier and Balance Disc