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Tutorial in the frame of the TARGET network Joachim Wrfl Ferdinand-Braun-Institut fr Hchstfrequenztechnik Gustav-Kirchhoff-Strae 4 12489 Berlin Participating institutions: Fraunhofer Institut fr angewandte Festkrperphysik, Freiburg, Germany Technical University Vienna, Austria AMS, Rome, Italy
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Fraunho fe r Institut
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Outline
GaN electronic devices An introduction Device fabrication Understanding device operation Design of high power microwave GaN devices Future GaN devices Conclusions Comparison to other device families Applications Principles of operation Epitaxy Processing Performance limitations and how to get rid of it Reliability Field plate devices Power bar designs State of the art results Novel epitaxial approaches GaN HBTs
Si
100
LD
S iC
MO
Ga
10
Ga
As
HF
HB
ET
T,
HE
M T In P
HB
T,
HE
0,1 0,1 1 10
Frequency (GHz) Frequenz (GHz)
MT
1000
100
Applications
L
ow
no
am is e
p lifie r
s peed com m u ni ca tio fmax n
fT
High
il la t
or
RF noise
O sc
te a Ga
AD C
1/f noise
rra y
gm
AS I C
Distortion
V T
Ai r c
ier
f p li
ole d
am r
SI
Breakdown Voltage
H ig h po w
Civil applications
Base stations for mobile communications Satellite communication
Military applications
Phased array radar systems
T
input
T T T T
T T T T
T
output input
output
Gate
Drain
2-DEG
Substrate
Substrate
Spontaneous polarization
c/a ratio
c/a ratio always smaller as in ideal case Spontaneous polarization increases in the order GaN, InN, AlGaN Relevant for high power GaN microwave transistors: Difference between GaN and AlGaN
[0001]
GaN AlGaN
EF
EC
2DEG
2DEG
PSP
GaN
N Ga O Al
+ -
EF
Ga N O Al
EC
Saphir
Ga-face polarity
N-face polarity
Device fabrication
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Fraunho fe r Institut
Angewandte Festkrperphysik
100 1.48
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Fraunho fe r Institut
Angewandte Festkrperphysik
TEM image PEC: photo enhanced etching Dislocations are etched slower than defect free areas Dislocation rich area up to a thickness of 500 nm
Non-lattice matched substrate (sapphire)
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Both types deliver similar epitaxial quality MOCVD: Faster growth Mass production MBE: More options for polarity of interfaces
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Fraunho fe r Institut
Angewandte Festkrperphysik
1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 25 30 Al content (%) 35
0.4 0.6 0.8 1.0 1.2 1.4 1.6 -2 Sheet Carrier Concentration (1E13 cm )
On chip isolation:
Dry etching of active layers RIE-process, BCl3:Cl2:Ar
S G
Passivation and dry etching of contact windows 1st interconnect (Ti-Pt-Au, 500nm)
Dielectric passivation
MIM-capacitor Resistor
Backend Processing
Wafer thinning
Via technology
Dry chemical via process Laser micro-machining
Via metallization
Plating base: Ti/Au 30/1000 nm
Electroplating
Wafer dicing
Sawing and cleaving
Chip delivery:
Diced chips on dicing frame
Full wafer thickness (Wafer not thinned) Via-diameter 90 m Technological specialty Through-Vias
Chip Dicing
Dicing street
Dicing street after wafer sawing and cleaning (focus on front side)
60
Pout
G
PAE
ID Pmax=12.3W
50 40 30 20 10 0 -10
10 Pin (dBm)
20
30
ID (A)
DC-characteristics
Device:
ID (A)
0.12
0.1
0.08
0.06
0.04
0.1
0.02
0.08
0 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2
ID (A)
0.06
VGS (V)
0.04
0.02
0 0 5 10 15 20 25 30
VDS (V)
Ids(mA)
60 40 20 0 0 5 10 15 20 25 30
Ids(mA)
80
80 60 40 20 0 0 5 10 15 20 25 30
Vds(V)
Vds(V)
Before passivation:
Drain current reduction
After passivation
Slight recovery of drain current
Ids(mA)
60 40 20 0 0 5 10 15 20 25 30
Ids(mA)
80
80 60 40 20 0 0 5 10 15 20 25 30
Vds(V)
Vds(V)
Biasing point for pulse measurements: VGS = -3 V, (pinch off); VDS = 26 V Before passivation: Very pronounced drain lag After passivation:
Strong recovery of drain lag
I gm VGS
VGS=VP
VP
VK Ohmic
VDD Saturation
VDSmax
VDS
Breakdown Optimum output impedance for max. output amplitude given by: Voltage knee VK Breakdown onset Saturation current
gm
VP
Breakdown Maximum power swing reduced by: Surface traps Buffer layer traps
Static Dynamic
0 0 0 0 0 0 0
Static Dynamic
0 0 0 0 0 0 0 30 0
Static Dynamic
Ids(mA)
60 40 20 0
10
15
20
25
30
10
15
20
25
10
15
20
25
30
V ds(V)
V ds(V)
Vds(V)
RF-power performance
Transistor geometry: 2x50 m Frequency: 2 GHz
Location of traps
AlGaN surface / interface AlGaN layer GaN buffer Interface substrate / buffer (I) (II) (III) (IV)
S (I)
Gate lag
Experimental observation
70 60 50
Explanation
Open channel: Vds = 0.0 V ; Vgs = 0.0 V
S G
AlGaN GaN
Ids(mA)
++++++++++++++++++++++++++++
40 30 20 10 0 0 5 10 15 20
V d s (V )
Bias points:
++++++++++++++++++++++++++++
GaN
Drain lag
Experimental observation
70 60 50
Explanation
Depleted channel: Vds = 0.0 V ; Vgs = -7.0 V
Traps S G
AlGaN
Ids(mA)
40 30 20 10 0 0 5 10 15 20
++++++++++++++++++++++++++++
GaN
More Depleted channel: Vds = 20.0 V ; Vgs = -7.0 V Pulsing the drain: are also trapped in buffer traps due to high Vds.
S G
AlGaN
V d s (V )
Bias points:
++++++++++++++++++++++++++++
Traps
G
AlGaN
+++++++++++++++++++
GaN
+++++++++++++++++++
GaN
+++++++++++++++++++
GaN
Traps
hole
Psat [W/mm]
FP
30
36
42
48
54
60
Vds [V]
Power density vs. bias voltage Systematically higher output power level Power density can be increased by 100%
MSG [dB]
18 16 14 12 10 24 26 30 36 42
GaN 707-4 (Wg=2*125m) A2: G-D=2m A6: G-D=6m A6L: G-D=6m, FP=1m A6M: G-D=6m, FP=2m A6N: G-D=6m, FP=3m
Reduced gain (MSG) due to field plate. Increase of - Base/collector capacitance - Effective gate length Trade-off between maximum achievable power level and speed
Vds [V]
Bonding areas according to device current and mounting requirements Sub-cells separated on chip - Avoid odd mode oscillations - On chip measurability Inter sub-cell connection by power bar bonding
Thermal management
Flip chip technology:
Flip chip bonding of GaN HEMT discrete devices on AlN substrates could be used to improve devices thermal management. It can be be also used as an alternative solution to via holes for MMIC ground connection. AlN Carrier Substrate Au/Sn bumps GaN Chip
D AlGaN GaN
S-D breakdown
Complex avalanche-injection process - Highly resistive buffer layer needed !
G-D breakdown
Through the surface Impact ionisation in the channel Schottky barrier breakdown
+ EF
Highly resistive buffer Dislocation-free surface field plate (eliminates impact ionisation in the channel)
GaN-Amplifier Module
45 40 Pout (dBm) 35 30 25 20 0 5 10 15
28VD , 1A , 1.87GHz
N0713-1 5x8X250 _16R10_4S3
22.4 W
30 20 10 0 35
20
25
30
Pin (dBm)
Single stage amplifier In- and output matching 10 mm Gate width 43,5dBm (22.4 W) @ 1.87GHz
35
PAE (%)
30
25 20 15
25
20 10 15 5 0 0 5 10 15 20 25 30 35
10
Device in test fixture Pmax = 32 W PAE = 42% Linear gain: 17 dB Gain at Pmax: 15 dB
Europe
World wide
100
FBH Cree DC
10
FBH
IAF
Cree
IAF
TRW Triquint
0,1
10 Frequenz (GHz)
100
6 5 4 3 2 3,1
AlN In0.17Al0.83N
AlGaN InAlN
Goals:
Better carrier confinement in 2DEG Increase 2 DEG concentration
GaN
InGaN
3,2
3,3
3,4
3,5
3,6
Problem:
Relaxation of the AlGaN layer
P0 (Ccm-2) Al0.2Ga0.8N/GaN (conventional) In0.17Al0.83N/GaN In0.17Al0.83N/ In0.10Ga0.90N -1.04 x 10-6 -4.37 x 10-6 -4.34 x 10-6
Disadvantages
InAlN growth is difficult
Literature
J. Kuzmik; IEEE El.Dev.Letters 22, 510-512 (2001) M. Higashiwaki; Jap. J. Applied Physics 43, L768-770 (2004)
Literature:
Khan et.al.; IEEE Trans. On Microw. Th. and Tech.51 (2003) 624-633. Khan et.al.; phys. stat. sol. (a) 200 (2003) 155. Adivarahan et.al.; IEEE Electron Dev. Lett. 24 (2003) 541
Advantages of GaN:
Highest saturation velocity vsat gives lowest transit time Highest breakdown field Ecrit allows highest bias voltage Good thermal conductivity (SiC better!)
15 1000 70
200 6 20
GaN-HBT
200 nm base 7000 nm collector
GaAs-HBT
100 nm base 3000 nm collector
GaN-emitter definition:
Cl2 RIE is primarily physical etching causing damage to extrinsic base high contact resistance on RIE etched base leads to high offset voltage (~10 V) selective extrinsic base regrowth as possible solution or selective area emitter growth using AlN or SiN mask
Common-base I-V-characteristics
GaN-HBT: Perspectives
Show-stoppers: a number of outstanding material and processing issues
Base layer: large acceptor ionization energies and low hole mobilities Growth of GaN layers: still a high defect density Base ohmic contacts: high resistance causes high offset voltage Emitter definition: etching damage or base regrowth to be further optimized
Possible solutions:
Improved substrates for GaN growth like HVPE-grown GaN templates Further optimization of base layer regrowth Direct wafer bonding (wafer-fusion): structural improvement
References GaN-HBTs
[1] S.J. Pearton et.al., Mater. Sci. Eng. 250 (2000) 1-158 [2] L.S. McCarthy et.al., Trans. Electron Dev. 48 (2001) 543-551 [3] P. Kurpas et.al., Technical Digest IEDM 2002 (2002) 682-684 [4] http://www.mdatechnology.net/ (Tech Search, Spinoff Technology: #321) [5] L.S. McCarthy et.al., Electron Dev. Lett. 20 (1999) 277-279 [6] H. Xing et.al., J. Phys.: Condens. Matter. 13 (2001) 7139-7157 [7] T. Makimoto et.al., Proc. Int. Workshop on Nitride Semic. 2000 (2000) 969-972 [8] http://www2.electrochem.org/cgi-bin/ abs?mtg=206&abs=1255&type=pdf [9] S. Estrada et.al., Appl. Phys. Lett. 82 (2003) 820-822
Conclusions
Conclusions (1)
Material and manufacturing Material continuously improves
High mobility structures Reduced power compression High voltage capability GaN on Si substrates
3, 4
Conclusions (2)
Present Challenges Still a problem: Power dispersion
Adapted technological solutions
Future perspectives