AB20071, Rev 0 1-05

DOING OUR BEST TO PROVIDE YOU THE BEST

CONQUEST
1600 GALLON OWNER/OPERATORS MANUAL
ASSEMBLY REPLACEMENT PARTS

READ complete manual CAREFULLY BEFORE attempting operation.

DEMCO Dethmers Mfg. Co. 4010 320th St. P.O. Box 189 Boyden, IA 51234 PH: (712) 725-2311 Toll Free: 1-800-543-3626 FAX: 1-800-845-6420
www.demco-products.com
Page 1

Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are completely satisfied with your new sprayer. If you have any questions regarding the applications of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations.

WARNING:

TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE FOLLOWING INSTRUCTIONS:

Chemicals are dangerous. Know exactly what you're going to do and what is going to happen before attempting to work with these products. Improper selection or use can injure people, animals, plants and soil. Always wear protective clothing such as coveralls, goggles and gloves when working with chemicals or sprayer. Be sure to dispose of all unused chemicals or solutions in a proper and ecologically sound manner.

GENERAL INFORMATION
1. Unless otherwise specified, high-strength (grade5) (3 radial-line head markings) hex head bolts are used throughout assembly of this sprayer. 2. Whenever terms "LEFT" and "RIGHT" are used in this manual it means from a position behind sprayer and facing forward. TeeJet is a registered trademark of Spraying Systems Company 3. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO. and DESCRIPTION.

Table of Contents
General information ............................................................................................................. 2 Warranty Registration ........................................................................................................ 3-4 Notes .................................................................................................................................. 5 Safty Information ............................................................................................................. 6-17 Valve Setup .................................................................................................................... 10-12 Bolt Torque ......................................................................................................................... 18 Axle and Hitch Assembly ................................................................................................... 19 Rinse Tank Assembly ......................................................................................................... 20 Boom Rest and Hose Guide Assembly .............................................................................. 21 Lids, Platform Assembly .................................................................................................... 22 Tank and Wheel Assembly ................................................................................................ 23 Ladder Assembly .............................................................................................................. 24 Railing, Tool Box, And Eye Wash Tank Assembly ............................................................... 25 Main Parts Breakdown .................................................................................................... 26-27 Plumbing Breakdown and Hydraulic Pump Assembly ..................................................... 28-30 Inductor Assembly Breakdown ........................................................................................... 31 TeeJet Sprayer Control System Wiring ............................................................................ 32 Raven Sprayer Control System Wiring ............................................................................... 33 Monitor .............................................................................................................................. 34 Sprayer Checklist .............................................................................................................. 35

Page 2

Warranty Registration
Dethmers Manufacturing Company 4010 320th Street Box 189 Boyden, Iowa 51234 Toll Free 800-54DEMCO (800-543-3626) FAX 800-845-6420 www.demco-products.com

Ag RV Rental Brakes Marine

Satisfied Dissatisfied

Very Satisfied

Very Dissatisfied

How satisfied are you with our product? How satisfied are you with the dealership/distributor sales staff? Dealer/Distributor Name City How satisfied are you with the company sales staff? How satisfied are you with the delivery? Did you have any contact with a Demco Representative? If YES, how satisfied were you? I would recommend this product to my family and friends. Would you purchase again from DEMCO? Since taking delivery, have you been contacted by the dealer? Did you have any problems with this DEMCO product? If YES, are you satisfied with the companys resolution of your problem? Why did you purchase this product? Please list the specific source of information prompting this purchase.

YES YES YES YES YES

State NO NO NO NO NO

After purchasing this product, do you see any needed product improvement?

If yes, what improvement?

What other products would you like to see DEMCO offer?

Comments

Owners Name: City: Model#: Serial #: Purchase Date: Owners Signature: State:

Mailing Address: Zip Code:

Please return to DETHMERS MFG. CO. By FAX or tri-folding this form to the backside, it is pre-addressed.
Page 3

Postage

Dethmers Manufacturing Company 4010 320th Street, Box 189 Boyden, Iowa 51234

Page 4

NOTES:

Page 5

SAFETY TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED!

SIGNAL WORDS
Note: use of the following signal words DANGER, WARNING, and CAUTION with safety messages. Appropriate signal word for each has been selected using following guidelines:

WARNING:
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

DANGER:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to most extreme situations typically for machine components which, for functional purposes, cannot be guarded.

CAUTION:
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

If you have questions not answered in this manual , require additional copies, or if your manual is damaged, please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden, IA 51234 ph: (712) 725-2311 or (712) 725-2302 Toll Free: 1-800-543-3626 Fax: (712) 725-2380 http://www.demco-products.com
Page 6

SAFETY...YOU CAN LIVE WITH IT

EQUIPMENT SAFETY GUIDELINES

Every year many accidents occur which could be avoided by a few seconds of thought and more careful approach to handling equipment. You, the operator, can avoid accidents by observing precautions in this section. To avoid personal injury, study precautions and insist those working with you, or you yourself, follow them. In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed. However, sprayer should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use. Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet. Do not attempt to operate this sprayer under the influence of alcohol or drugs. Review safety instructions with all users. Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS SPRAYER UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY PRECAUTIONS AND HOW IT WORKS. To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS). Do not paint over, remove, or deface any safety signs or warning decals on your sprayer. Observe all safety signs and practice instructions on them. Never exceed limits of sprayer. If its ability to do a job, or to do so safely is in question
DON'T TRY IT.

LIGHTING AND MARKING

It is the responsibility of operator to know lighting and marking requirements of local highway authorities and to install and maintain equipment to provide compliance with regulations. Add extra lights when transporting at night or during periods of limited visibility. Lighting kits are available from your dealer or manufacturer.
Page 7

SAFETY SIGN LOCATIONS

Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS.
WARNING
Failure to follow this warning could result in serious injury or death from pinching.
12/98

JACK STORAGE
AB21034

BYPASS VALVE
ON
Keep all persons and objects clear while any part of this machine is in motion.
REV 1 AB21019

14 1 15

OFF
REV 1 AB21029

AGITATION VALVE
INCREASE AGITATION

15 2

NO AGITATION
REV 1 AB21028

40 30 20 10

50 60 70 80 90

3 3 10 5 6 4 1 2 12 14 11 13 12 13

WARNING
Improper use may cause serious injury or death

0
REV 1

100
AB21032

Keep off ladder while machine is being moved or in operation

REV 1 AB21018

PRESSURE VALVE
TANK FLUSH SPRAY BOOM

8 4 7

FRESH WATER ONLY

REV 1 AB21024

OFF

REV 1

AB21031

11
THROTTLING VALVE
INCREASE PRESSURE

QUICK REFILL INLET

REV 1 AB21021

5
OFF
REV 1 AB21030

SPRAYING OPERATION SET VALVES AS SHOWN

AGITATION VALVE
NO AGITATION

BOOM RINSE SET VALVES AS SHOWN

AGITATION VALVE
NO AGITATION

SYSTEM RINSE SET VALVES AS SHOWN

AGITATION VALVE
NO AGITATION

BYPASS VALVE
OFF

BYPASS VALVE
OFF

BYPASS VALVE
OFF

8
MAIN VALVE
CLEAN WATER TANK
To prevent serious injury or death

10
OFF

INCREASE AGITATION

INCREASE AGITATION

INCREASE AGITATION

ON

ON

ON

PRESSURE VALVE

THROTTLING VALVE
INCREASE PRESSURE

PRESSURE VALVE
TANK FLUSH

THROTTLING VALVE
INCREASE PRESSURE

PRESSURE VALVE
TANK FLUSH

THROTTLING VALVE
INCREASE PRESSURE

WARNING
WARNING
To prevent serious injury or death

TANK FLUSH

OFF OFF OFF OFF OFF

6
SPRAYER TANK
REV 1 AB21020

Refer to chemical supplier and manufacturer recommendations as well as all licensing restrictions or regulations. Always wear recommended protective clothing when working with chemicals or sprayer. Be sure to dispose of all unused chemicals or solutions in proper and ecologically sound manner. Improper use can injure people, animals, plants and soil.

SPRAY BOOM SPRAY BOOM

MAIN VALVE CLEAN WATER TANK

SPRAY BOOM

MAIN VALVE CLEAN WATER TANK

Throttling and agitation valves will have various settings depending on individual operator agitation and boom pressure requirements. SPRAYER TANK

Engage pump and drive across field until clean water flows from nozzles. SPRAYER TANK

STEP 1: Engage pump and flush will begin in large spray tank. STEP 2: Switch pressure valve from tank flush to spray boom. Switch MAIN VALVE from CLEAN WATER TANK to SPRAYER TANK and dispense rinse water through boom while driving across field. STEP 3: For thorough clean out do this procedure until all parts are clean.

MAIN VALVE CLEAN WATER TANK

SPRAYER TANK
REV 1 AB21062

Do not operate or work on this machine with out reading and understanding the operators manual. If manual is lost, contact your nearest dealer for a new manual. Avoid unsafe operation or maintenance.

WARNING
WA R N I N G
To prevent serious injury or death
To prevent serious injury or death

DANGER
Contact with electric lines will result in Serious injury or death.

WARNING
To prevent serious injury or death
Do not ride or stand on sprayer while any part of sprayer is moving. No riders shall be allowed on sprayer at any time.

CAUTION
To avoid injury or property damage

Stay clear of hydraulic oil under pressure.

9
Page 8

Do not use jack when equipment

is loaded.
REV 1 AB21026

Relieve pressure before removing hose, valves or servicing the hydraulic system.
REV 1 AB21035

Read operators manual before using machine. Keep all shields in place. Disengage power take off and shut off engine before servicing, cleaning or clearing a clogged machine. Keep hands, feet and clothing away from all moving parts. Do not stand or climb on machine when operating. No riders shall be allowed on this equipment at any time.

Use care when moving or operating this machine near electric lines. Electrocution can occur without direct contact.
REV 1 AB21036

WARNING
To prevent serious injury or death
Be sure cylinder and attaching hoses are fully charged with oil before operating boom. Failure to do so may allow boom to fall rapidly when lowering from folded position. Stay clear of boom during raising, lowering, and folding.
AB21011

16 (Not shown on frame)

WA R N I N G
To prevent serious injury or death from pinching. Keep all persons and objects clear while any part of this machine is in motion.

PINCH POINTS

Be aware of PINCH POINT symbols on boom, and all related parts.

REV 1 AB21023

17 (Not shown on frame)

WA R N I N G
To prevent serious injury or death
Stay clear of hydraulic oil under pressure.

REV 1 AB21027

PINCH POINTS

Relieve pressure before removing hose, valves or servicing the hydraulic system.
REV 1 AG21052

19 (Not shown on frame) * Not sold separately, only available in decal kit #AB21037 ** Not sold separately, only available in decal kit #AB21038 ***Not sold separately, only available in decal kit #AB21039

18 (Not shown on frame)

REF. NO.

PART NO.

QTY.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

*AB21029 *AB21028 *AB21032 *AB21031 *AB21030 *AB21020 **AB21026 **AB21035 **AB21036 *AB21025 *AB21021 *AB21024 **AB21018 *AB21034 ***AB21019 ***AB21011 ***AB21023 ***AB21027 ***AG21052

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 4 8

5 x 5 Decal for Bypass Valve 5 x 5 Decal for Agitation Valve 8 x 7 1/2 Decal for Boom Pressure Gauge 6 x 6 Decal for Pressure Valve 6 x 6 Decal for Throttling Valve 9 1/4 x 7 3/4 Decal for Main Valve 6 x 2 1/2 CAUTION for Jack 11 7/8 x 3 7/8 Three Panel WARNING 6 7/8 x 5 3/4 Two Panel WARNING One Panel DANGER 18 3/4 x 7 Valve Panel Operation Instruction Decal 18 1/2 x 5 1/2 Quick Refill Inlet, Outlet, and Meter Decal 5 x 1 1/2 Fresh Water Only Decal 3 7/8 x 3 7/8 WARNING Decal For Ladder 5 x 1 1/2 Decal for Showing Jack Storage 5 7/8 x 5 7/8 WARNING Decal for Pinching Hazard 6 3/8 x 2 3/8 WARNING Decal for Boom 6 x 12 Decal for Pinch Points 2 x 2 Decal for Pinch Points 5-3/4 x 2-1/4 Warning Decal for Hydraulic cylinders for boom

Page 9

SPRAYING OPERATION SET VALVES AS SHOWN

AGITATION VALVE
NO AGITATION

BYPASS VALVE

OFF

INCREASE AGITATION

ON

PRESSURE VALVE
TANK FLUSH

THROTTLING VALVE
INCREASE PRESSURE

OFF OFF

SPRAY BOOM

MAIN VALVE CLEAN WATER TANK

Throttling and agitation valves will have various settings depending on individual operator agitation and boom pressure requirements. SPRAYER TANK

Page 10

BOOM RINSE SET VALVES AS SHOWN

AGITATION VALVE
NO AGITATION

BYPASS VALVE

OFF

INCREASE AGITATION

ON

PRESSURE VALVE
TANK FLUSH

THROTTLING VALVE
INCREASE PRESSURE

OFF OFF

SPRAY BOOM

MAIN VALVE CLEAN WATER TANK

Engage pump and drive across field until clean water flows from nozzles. SPRAYER TANK

Page 11

SYSTEM RINSE SET VALVES AS SHOWN

AGITATION VALVE
NO AGITATION

BYPASS VALVE

OFF

INCREASE AGITATION

ON

PRESSURE VALVE
TANK FLUSH

THROTTLING VALVE
INCREASE PRESSURE

OFF OFF

SPRAY BOOM

MAIN VALVE

STEP 1: Engage pump and flush will begin in large spray tank. STEP 2: Switch pressure valve from tank flush to spray boom. Switch MAIN VALVE from CLEAN WATER TANK to SPRAYER TANK and dispense rinse water through boom while driving across field. STEP 3: For thorough clean out do this procedure until all parts are clean.

CLEAN WATER TANK

SPRAYER TANK
REV 1 AB21062

Page 12

SAFETY SIGN CARE

Keep safety signs clean and legible at all times. Replace safety signs that are missing or have become illegible. Replacement parts that displayed a safety sign should also display current sign. Safety signs are available from your distributor, dealer parts department, or manufacturer. How to install safety signs: Be sure installation area is clean and dry. Decide on exact position before you remove backing paper. Remove smallest portion of split backing paper. Align decal over specified area and carefully press small portion with exposed sticky backing in place. Slowly peel back remaining paper and carefully smooth remaining portion of decal into place. Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper.

TIRE SAFETY
Failure to follow proper procedures when mounting tire on rim can produce an explosion resulting in serious injury or death. Do not attempt to mount tire unless you have proper equipment and experience. Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service or mount tires. Always order and install tires and wheels with appropriate type and load capacity to meet or exceed anticipated weight to be placed on sprayer.

REMEMBER
Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer.

BEFORE OPERATION:
Carefully study and understand this manual. Do not wear loose-fitting clothing which may catch in moving parts. Always wear protective clothing and substantial shoes. It is recommended that suitable hearing and eye protection be worn. Operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.)
Page 13

 Keep wheel and lug nuts tightened to specified torque. Assure that agricultural implement tires are inflated evenly. Give sprayer a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual. Be sure there are no tools lying on or in equipment Do not use the sprayer until you are sure that area is clear, especially around children and animals. Don't hurry learning process or take sprayer for granted. Ease into it and become familiar with your new equipment. Practice operation of your sprayer and its attachments. Completely familiarize yourself and other operators with its operation before using. Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt prior to starting engine. Manufacturer does not recommend usage of tractor with ROPS removed. Move tractor wheels to widest recommended settings to increase stability. Do not allow anyone to stand between tongue or hitch and towing unit when backing up to equipment.

DURING OPERATION
Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure it is safe to start engine of towing unit or move sprayer. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting. NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or sprayer. Keep hands and clothing clear of moving parts. Do not clean, lubricate, or adjust your sprayer while it is moving. When halting operation, even periodically, set tractor or towing unit brakes, disengage PTO, shut off engine, and remove ignition key. Be especially observant of operating area and terrain- watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation. DO NOT operate near edge of drop-offs or banks. DO NOT operate on steep slopes as overturn may result. Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
Page 14

 Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides. Be extra careful when working on inclines. Periodically clear equipment of brush, twigs, or other materials to prevent buildup of dry combustible materials. Maneuver tractor or towing unit at safe speeds. Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death. Avoid loose gravel, rocks, and holes; they can be dangerous for equipment operation or movement. Allow for sprayer length when making turns. Do not walk or work under raised components or attachments unless securely positioned and blocked. Keep all bystanders, pets, and livestock clear of work area. Operate towing unit from operators seat only. Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit. Never leave running equipment attachments unattended. As a precaution, always recheck hardware on equipment following every 100 hours of operation. Correct all problems. Follow maintenance safety procedures.

FOLLOWING OPERATION
Following operation, or when unhitching, stop tractor or towing unit, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key. Store sprayer in an area away from human activity. Do not park sprayer where it will be exposed to livestock for long periods of time. Damage and livestock injury could result. Do not permit children to play on or around the stored sprayer. Make sure all parked machines are on a hard, level surface and engage all safety devices. Wheel chocks may be needed to prevent unit from rolling.

Page 15

HIGHWAY AND TRANSPORT OPERATIONS

SAFETY CHAINS: If equipment is going to be transported on a public highway, always follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agencies for your own particular regulations. If required safety chains should be obtained and installed. Only safety chains (not elastic or nylon/plastic tow straps) should be used to retain connection between towing and towed machines in event of separation of primary attaching system. Use a high strength, appropriately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under tongue and secure to draw bar cage, mounting loops, or bumper frame. Adopt safe driving practices: Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH SPRAYER IN TOW. LOSS OF CONTROL OR UPSET MAY RESULT.

- Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop. Keep speed to a minimum. - Reduce speed prior to turns to avoid risk of overturning. - Always keep tractor or towing unit in gear to provide engine braking when going downhill. Do not coast. - Do not drink and drive! Comply with state and local laws governing highway safety and movement of farm machinery on public roads. Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer. Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements. When driving tractor and sprayer under 20 mph (40 kph) day or night, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem. Plan your route to avoid heavy traffic. Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc. Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight of unit you are operating.

Page 16

 Watch for obstructions overhead and side to side while transporting. Always operate equipment in a position to provide maximum visibility at all times. Make allowances for increased length and weight of sprayer when making turns, or stopping.

PERFORMING MAINTENANCE
Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation. Before working on this machine, stop towing vehicle, set brakes, disengage PTO and all power drives, shut off engine and remove ignition key. Be certain all moving parts and attachments have come to a complete stop before attempting to perform maintenance. Always use a safety support and block wheels. Never use a jack to support machine. Always use proper tools or equipment for job at hand. Use extreme caution when making adjustments. Follow torque chart in this manual when tightening bolts and nuts. Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin. Openings in skin and minor cuts are susceptible to infection from hydraulic fluid. Without immediate medical treatment, serious infection and reactions can occur. When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure. Replace all shields and guards after servicing and before moving. After servicing, be sure all tools, parts and service equipment are removed. Do not allow grease or oil to build up on any steps or platform. When replacing bolts refer to owners manual. Refer to bolt torque chart for head identification marking. Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use. If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty. A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment
Page 17

BOLT TORQUE TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt. NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment. Bolt Torque for Standard bolts *

Torque Specifications
A 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1

GRADE 2 lb-ft (N.m) 6 10 20 30 45 70 95 165 170 225 (8) (13) (27) (40) (60) (95) (130) (225) (230) (300)

GRADE 5 lb-ft (N.m) 9 18 30 50 75 115 150 290 420 630 (12) (25) (40) (70) (100) (155) (200) (390) (570) (850)

GRADE 8 lb-ft (N.m) 12 25 45 80 115 165 225 400 650 970 (16) (35) (60) (110) (155) (220) (300) (540) (880) (1310)

Bolt Torque for Metric bolts * CLASS 8.8 lb-ft (N.m)

9 15 23 45 78 125 194 268 378 516 654 (13) (21) (31) (61) (106) (169) (263) (363) (513) (699) (886)

A Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specfied. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%. * GRADE or CLASS value for bolts and capscrews are identified by their head markings.
6 7 8 10 12 14 16 18 20 22 24

CLASS 9.8 lb-ft (N.m)

10 18 25 50 88 140 216 ----(14) (24) (34) (68) (118) (189) (293) -----

CLASS 10.9 lb-ft (N.m)

13 21 31 61 106 170 263 364 515 702 890 (17) (29) (42) (83) (144) (230) (357) (493) (689) (952) (1206)

GRADE-2 GRADE-5

GRADE-8

CLASS 8.8 CLASS 9.8 CLASS 10.9 8.8 9.8 10.9

Page 18

Axle and Hitch Assembly

6 5 5

5 1

2 4 4 4 3 8 7 5 15 13 11 12 5 14 10 9 5 6 3 8 3

Axle and Hitch Assembly

1. Begin by resting frame (#1) on a solid object so frame is off the ground 36 to 40. 2. Fasten undercarriage (#2) to frame using six 3/4 x 2 bolts (#3), 3/4 flatwashers (#4) and 3/4 nylon lock nuts (#5). 3. Slide axle (#6) into carriage to desired wheel spacing (60120 or optional 90-144). Note: If a 80 or 90 boom is ordered, Demco recommends 88-144 wheel spacing.
Boom warranty is void on units with wheel spacing less than 88.

4. Secure each axle using one axle mounting bracket (#7), two 3/4 x 3 bolts (#8) and four 5/8 nylon lock nuts (#5). 5. Secure jack (#9) on sprayer tongue with ball lock pin (#10). 6. Fasten hitch (#12) to hitch ring (#11) using one 3/4 x 6 bolt (#13) and one 3/4 nylon lock nut (#5). 7. Attach hitch to tongue using two 1 x 6.5 bolts (#14), and two 1 lock nuts (#15).
NOTE: Use bolt torque chart on page 18 for torque settings.

Page 19

Rinse Tank Assembly

4 4

Rinse Tank Assembly

1. Begin by bolting side covers (#2 & #3) to side of frame, using three 1/2 x 1-1/4 bolts (#4), and three 1/2 nylon locknuts (#5). 2. Lower rinse tank (#1) into frame. Tank should butt up against angle cross member.
NOTE: Use bolt torque chart on page 18 for torque settings.

Page 20

Boom Rest and Hose Guide Assembly

1 9

10 2 9 12 11 3 5

Boom Rest and Hose Guide Assembly

6

1. Begin by bolting boom rest mount (#1) to side of frame, using 8 1/2 x 1-1/4 bolts (#2), and 1/2 nylon locknuts (#3). 2. Attach boom wear plates (#4) to boom rests (#5), using eight 1/4 x 1 torx flat head screws (#6), 1/4 lock washers (#7), and 1/4 nuts (#8) (see figure 1). 3. Slide boom rests (#5) into tube to desired width lock in place with four 1/2 x 1 set screws (#9).
7 8

7 8

4. Attach hydraulic hose guide (#10) with two 3/8 x 1.5 bolts (#11) and 3/8 lock nuts (#12).
NOTE: Use bolt torque chart on page 18 for torque settings.

Figure 1

Page 21

Lids and Platform Assembly

4 3 1 4 3 11 3 13 4 9 7 4 4 3 4

4 4

3 12 4 4

10

13

15

14 15

16

10

33 12 4 4 13 13 12

11

3 3 12 4 4
Figure 2

12

Lids and Platform Assembly

1. Bolt platform (#1) to boom mount (#2) using five 3/8 x 1 bolts (#3) and 3/8 nylon lock nuts (#4). Attach platform (#1) to right side plate (#5) using two 3/8 x 1 bolts (#3) and 3/8 nylon lock nuts (#4). Bolt platform to left side plate (#6) using three 3/8 x 1 bolts (#3), two 3/8 nylon lock nuts (#4), and one 14, 3/8 nut strip (#7). 2. Attach door hinge bracket (#8) to frame, using two 3/8 x 1 bolts (#3) and 3/8 nylon lock nuts (#4). Bolt door hinge bracket (#8) to platform using two 3/8 x 1.25 truss head bolts (#9) and 3/8 nylon lock nuts (#4). 3. Bolt both left (#10) and right (#11) doors to door hinge bracket (#8) using four 3/8 x 1 bolts (#3), 3/8 plastic washers (#12) (see fig. 2 for placement), and 3/8 nylon lock nuts (#4). Attach handles (#13) to doors. 4. Attach front cover (#14), using two 3/8 hand knob clamps (#15) and two 3/8 spring nuts (#16).
NOTE: Use bolt torque chart on page 18 for torque settings.

Page 22

Tank and Wheel Assembly

7 6 8 8 1 7

2 12 5 5 11 12 5 8 14 10 13 7

4 9 4 16

15

Tank and Wheel Assembly

1. Set 1600 gallon tank (#1) onto frame. 2. Bolt both left (#2) and right (#3) boom mounts to frame, using twelve 3/4 x 2 bolts (#4) and 3/4 nylon lock nuts (#5). 3. Bolt top cross channel (#6) to boom mounts (#2, #3) with four 1/2 x 1.25 bolts (#7) and 1/2 nylon lock nuts (#8) 4. Bolt both tank braces (#9) to boom mount (#2, #3), using two 1/2 x 5 bolts (#10) and 1/2 nylon lock nuts (#8). Attach tank braces (#9) to boom rest mount (#11) using four 1/2 x 4 1/2 bolts (#12) and 1/2 nylon lock nuts (#8). Page 23 5. Mount both upper height adjustment lock pins (#13) to upper bracket of boom mounts (#2, #3), using two 1/2 x 1.25 bolts (#7) and 1/2 nylon lock nuts (#8). 7. Mount four lower height adjustment lock pins (#14) to lower bracket of boom mounts (#2, #3), using four 1/2 x 1.25 bolts (#7) and 1/2 nylon lock nuts (#8). 6. Attach wheels (#15) to hubs with twenty 3/4 flanged nuts (#16).
NOTE: Use bolt torque chart on page 18 for torque settings.

Ladder Assembly
6

6 2 3 2

5 6 16 3 18 10 17 17 3 16 2 18 9 11 6 18 4 6 15 5 1 5 8 11 10 5 7 5

18

10

Figure 3

2 16

3 3 16 17 2 10 5

12 14 18 13

19

10 19

15

Ladder Assembly
1. Begin by bolting top half of the ladder (#1) to frame, using three 1/2 x 1 1/4 bolts (#2) and 1/2 nylon lock nuts (#3). Attach top half of ladder (#1) to side plate (#4), using two 3/8 x 1 bolts (#5) and 3/8 lock nuts (#6). Bolt top half of ladder (#1) to platform (#7), using one 3/8 x 1 bolt (#5) and 3/8 lock nut (#6). Attach rubber bumper (#8) to top hole in top half of the ladder (#1), using one 5/16 x 1.5 bolt (#9), 5/16 nylon lock nut (#10), and two 1/4 flat washers (#11). 2. Attach ladder latch (#12) to top half of the ladder (#1), using one 3/8 x 1 1/4 (#13), 1/2 bushing (#14), and 3/8 nylon lock nut (#6). Attach stop bolt, 3/8 x 1 bolt (#5) to top half of the ladder (#1), using 3/8 lock nut (#6) 3. Bolt bottom half of the ladder (#15) to top half of the ladder (#1), using two 1/2 x 1 1/4 bolts (#2), 3/4 bushings (#16), and 1/2 nylon lock nuts (#3). 4. Attach back ends of shocks (#17) with rod end forward to top half of the ladder (#1), using two 5/16 x 1 bolts (#18), two 5/16 nuts (#20), and two 5/16 nylon insert lock nuts (#10). Attach rod ends of shocks (#17) to bottom half of the ladder (#15), using two 5/16 x 1 bolts (#18) and two 5/16 nylon insert lock nuts (#10).
NOTE: Use bolt torque chart on page 18 for torque settings.

Page 24

Railing, Tool Box, and Eye Wash Tank Assembly

6 4 5 7

4 5 2

4 5

4 5

4 4 4 4 5 5 12 4 4 5 5 14 14 15 10 14 15 11 9 5 5 5 19 15 11 5 4 4 12 4

13

4 4

5 5 16 20

18

17

Railing, Eye Wash Tank and Tool Box Assembly

1. Bolt platform rail (#1) to platform (#2) and boom rest mount 6. Attach eyewash tank (#13) to bracket (#10) using two 5/16 (#3), using six 3/8 x 1 bolts (#4) and 3/8 nylon lock nuts (#5). x 1/2 bolts (#14) and 5/16 lock washers (#15). 2. Snap plastic cover (#6) on top of platform rail. 3. Attach u-handle (#7) to boom rest mount (#3), using four 3/8 x 1 bolts (#4) and 3/8 nylon lock nuts (#5). 7. Bolt toolbox (#16) to platform (#2), using four 3/8 x 1 bolts (#4) and 3/8 nylon lock nuts (#5). 8. Bolt toolbox door (#17) to tool box (#16), using four 1/4 x 1 torx flat head screws (#18) and 1/4 nylon lock nuts (#19).

4. Bolt handrail (#8) to boom rest mount (#3) and ladder bracket (#9), using six 3/8 x 1 bolts (#4) and 3/8 nylon lock nuts (#5). 9. Attach handle (#20) to toolbox door (#17). 5. Bolt eye wash tank bracket (#10) to platform (#2), using two 5/16 x 3/4 bolts (#11) and 5/16 nylon lock nuts (#12). Page 25
NOTE: Use bolt torque chart on page 18 for torque settings.

PARTS BREAKDOWN
11 16 11 23 21 48 48 23 31 13 2 73 4 71 72
Figure 2

11 60 11

18 16

32 16 18 11 23

16 59

84

21

23

16 58

15 75 70 14 66 9 32 9 9 32 57 78 63 62 77 78 85 61 43 53 5 43 56 44 64 9 9 30 15 41 40 67 22 65 9 32 36 32 9 32 11 18 54 81 8 78 82 31 6 32 9 20 76 68 49 22 26 7 22 77 32 9 9 46 69 9 32 9 9 9 27 1 1 80 3 45 22 26 22 12 51 50 7 22 22 12 9 55 71 22 16 11 74

12 11

52 22 7 12 12

10 3 42 47 38

39

Page 26

PARTS LIST
REF. NO. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART NO. PART # 00036 00057 00060 00062 00214 00372 00492 00523 00907 00914 00967 01235 01263 01338 01975 02178 02561 02579-95 02587 02772 02802 02961 02990 03159 03170 04222 04305 04836 05088 05328 07082 07176 07353 07354 07435 07919-95 09605-15 09163-30 QTY. QTY. 4 8 2 8 2 1 6 1 42 2 26 18 2 4 2 32 4 2 2 4 7 23 4 1 2 4 4 2 1 1 12 44 1 1 20 1 2 1 DESCRIPTION DESCRIPTION .313 SPRING LOCK WASHER .25 LOCK WASHER .375 LOCK WASHER .25NC HEX NUT .25 FLAT WASHER .313NC X 1.50 GR. 5 HEX BOLT .74 FLAT WASHER .375NC X 1.25 GR. 5 HEX BOLT .375NC X 1.00 GR. 5 HEX BOLT .375NC X 1.50 GR. 5 HEX BOLT .5NC X 1.25 GR. 5 HEX BOLT .75NC X 2 GR. 5 HEX BOLT .313NC X .75 GR5 HEX BOLT .5NC X 4.5 GR. 5 HEX BOLT .5NC X 5 GR. 5 HEX BOLT .5NC NYLON INSERT LOCK NUT .5NC X 1.00 SET SCREW .75 OD BUSHING .625NC NYLON INSERT LOCK NUT .25NC NYLON INSERT LOCK NUT .313 NC NYLON INSERT LOCK NUT .75NC NYLON INSERT LOCK NUT BOLT, .313 NC X 1.00 HEX HEAD GR.5 1.5 SQ. PLASTIC COVER .375 X 1.25 TRUSS HEAD BOLT .75NC X 3.00 GR. 8 HEX BOLT .313NC X .49 GR5 HEX BOLT .625NC X 7 GR. 5 HEX BOLT 7/32 X 2 LG. COTTER PIN BALL LOCK PIN .25NC X 1 TORX FLAT HEAD SCREW .375NC NYLON INSERT LOCK NUT 1.25 CASTLE NUT 1.0625 ID X 2.125 OD FLAT WASHER .75NF FLANGED LUG NUT .50 OD BUSHING WHEEL 46" X 12, 10 BOLT DUALS (ORDER BY DESCRIPTION) CATEGORY IV FORGED HITCH BASE REF. PART NO. NO. QTY. 39 09164-30 1 40 09219-30 1 41 09454 2 42 09455 2 43 09944 2 44 09945 2 45 10325 1 46 10382-30 1 47 10525 1 48 11031 2 49 11783-30 1 50 11784-30 2 51 11788-30 2 52 11789(-10)(-20) 1 53 11801(-10)(-20) 1 54 11802-30 1 55 11804-30 1 56 11805(-10)(-20) 1 57 11806(-10)(-20) 1 58 11808-30 1 59 11809-30 1 60 11810-30 1 61 11811(-10)(-20) 1 62 11812(-10)(-20) 1 63 11813(-10)(-20) 1 64 11816-30 1 65 11817-30 1 66 11818-30 1 67 11819-30 1 68 11820-30 1 69 11824(-10)(-20) 1 70 11842-30 1 71 11855-30 2 72 11856-30 2 73 11857 4 74 11858-95 4 75 11859-95 2 76 11867 1 77 11871 4 78 11872 3 80 11897-30 1 81 11898-30 1 82 11899 1 83 11994 2 84 P1600DA 1 85 P160C 1 DESCRIPTION HITCH CLIVUS 7000# SIDE WIND JACK W/MT 1.0NF X 6.5 GR8 HEX BOLT 1.0NF STOVER LOCK NUT .375NC X 1 THREADED KNOB .375 SPRING NUT EYE WASH TANK NUT STRIP .74 X 6 GR. 8 HEX BOLT GAS SHOCK AXLE CARRIAGE AXLE INSERT, 1600 SPRAYER AXLE CLAMP FRAME FRONT COVER LADDER LATCH BOOM MOUNT LEFT SIDE PANEL RIGHT SIDE PLATE LEFT BOOM MOUNT RIGHT BOOM MOUNT TOP CROSS CHANNEL ASSEMBLY LEFT FRONT DOOR RIGHT FRONT DOOR DOOR HINGE BRACKET HOSE HOLDER WELDMENT-HANDRAIL WELDMENT-U HANDLE LOWER LADDER ASSEMBLY LADDER, TOP HALF PLATFORM PLATFORM RAIL TANK BRACE BOOM REST WEAR PLATE HEIGHT ADJUST LOCK PIN HEIGHT ADJUST LOCK PIN RUBBER BUMPER .375 PLASTIC WASHER DOOR LATCH EYE WASH BRACKET TOOL BOX TOOL BOX LID SPINDLE, 4.5" 1600 GALLON TANK 160 GALLON RINSE TANK

86. 87. 88. 89. 90. 91. 92. 93.

5474
04305 07362 07358 07360 07861 07359 07357 07361 Please order

10 BOLT HUB ASSEMBLY

35

28 83

37

4 5/16" X 1/2 GR. 5 BOLT 1 HUB CAP 1 OUTER CONE BEARING (460) 1 OUTER CUP (453A) 1 10 BOLT HUB (W871) W/ STUD BOLTS 1 REPLACEMENT STUD 1 INNER CUP (39520) 1 INNER CONE BEARING (39585) 1 OIL SEAL (CR30087) replacement parts by PART NO. and DESCRIPTION.

19 93

91 92 89 88 90 29 34 33 87 86

Page 27

46 44 69 65 72 64 13
MAIN TANK

45 47

44

46 69 65 73 69

64 68 60

RINSE TANK

71 62 66 68 71 61
MAIN VALVE

51 66 62 60 60 12 19 18
#58 AND #59 ARE BEHIND THIS PANEL

67 70 55

25

15 21 20 22 23 16 26 19 PUMP 13 19 54 44 20 16 17

51 60

12 12

53
BOOM BALL VALVES

51 60

AGITATION LINE

PUMP
FLUSH LINE

30 32 33

See page 34 60 56 14 12 60 60 42 43 60 14
5 SECTION SHOWN 3 SECTION HAS 3 Y-STRAINERS FLOW METER BOOM LINE BYPASS VALVE

12

STRAINER

51

34
PRESSURE VALVE AGITATION VALVE

FRONT CONTROL PANEL

35 36 40

THROTTLING VALVE

BYPASS LINE

43

37 48

36

REGULATING VALVE

39

38 44 50 49

See page 34 13

51

13 43 13

42 41

1- M100G & 09936 ALL FLANGED CONNECTIONS HAVE 2- 112G & 09937 GASKET AND CLAMP DEPENDING ON SIZE: 2 FULL PORT- 200G & 09938

See page 34
GAUGE AGITATION VALVE BYPASS VALVE

PRESSURE VALVE THROTTLING VALVE

Page 28

REAR OF THE SPRAYER

60

PLUMBING PARTS BREAKDOWN

TRAILER PLUMBING BREAKDOWN
REF. NO. PART NO. QTY. DESCRIPTION

TRAILER PLUMBING CONT

REF. NO. PART NO. QTY. DESCRIPTION

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 28. 30. 32. 33. --. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59.

M100G 112G 200G 09938 09939 09940 B6H B12H B20H B24H B32H 340RB 1010RB 1140RB S112 S2020 FEL220 MV220CF FEL220 200HB A200 BTT200 FV220SLCF FEL220 150HB BEL200 EL114 112 BA112 200 A1814 FA200 125MPT FA200 FLST 150 50 LST1550 FEL200 125HB BA112 114 FV200BLCF FT200 FF200 FEL200 100HB FEL200 FRB200 100 MV100CF FEL100 100HB BA1010 BTT100 BEL1010 BM1000 FT100 200 FA200 125HB FA100 100MPT LS075 80 10024 104GBF BRB200 100 EL3838 BEL114 B44H FC1400 A1438

5 13 6 5 13 6 6 24 10 16 2 -----1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 3 4 1 2 1 1 1 1 3/5 1 1 1 1 1 6 1 1

1 Gasket 1 1/2 Gasket 2 Gasket 1 Clamp for FLG fittings 2 Clamp for FLG fittings 2 Clamp, Full Port f/ FLG fittings 3/8 Gear Clamp 3/4 Gear Clamp 1 Gear Clamp 1 1/4 Gear Clamp 1 1/2 Gear Clamp 3/4 Spiral Ag Hose 1 Spiral Ag Hose 1 1/4 Spiral Ag Hose 1 1/2 Wire Braided Suction Hose 2 Wire Braided Suction Hose 2 FLG x 2 FLG Elbow 2 Full Port FLG Valve 2 FLG x 2 HB Elbow 2 MPT x 2 HB Straight 2 FPT (3x) Tee 2 Full Port FLG Valve (side load) 2 FLG x 1 1/2 HB Elbow 2 MPT x 2 HB ELbow 1 1/4 MPT x 1 1/2 HB Elbow 1 1/2 MPT x 1 1/2 HB Straight 1/8 MPT x 1/4 HB Straight 2 FLG x 1 1/4 MPT Straight 2 FLG x 2 FLG Straight 1 1/2 FLG x 1/1/2 FLG Strainer Screen Filter for FLST150 2 FLG x 1 1/4 HB Straight 1 1/2 MPT x 1 1/4 HB Elbow 2 FLG Valve (bottom load) 2 FLG (3x) Tee 2 FLG Plug 2 FLG x 1 HB Elbow 2 FLG x 2 FLG Elbow 2 FLG x 1 FLG Reducer 1 FLG Valve 1 FLG x 1 HB Elbow 1 MPT x 1 HB Straight 1 FPT (3x) Tee 1 MPT x 1 HB Elbow 1 MPT Nipple 1 FLG x 2 FLG (2x) Tee 2 FLG x 1 1/4 HB Straight 1 FLG x 1 MPT Straight Y-shaped Line Strainer Rubber Grommet for Gauge Liquid filled Pressure Gauge 2 MPT x 1 MPT Reducer 3/8 x 3/8 HB Elbow 1-1/4 MPT x 1-1/4 HB Elbow 2 Gear Clamp 1/4 FPT Coupling (For Gauge) 1/4 MPT x 3/8 HB (For Gauge)

60. --

BA3434 BA3434

10 (5 Section) 3/4 MPT x 3/4 HB 6 (3 Section) 3/4 MPT x 3/4 HB

TANK PLUMBING BREAKDOWN

REF. NO. PART NO. QTY. DESCRIPTION

61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72.

VC200 09941 1010RB BA1010 11067 BRB1034 BTT100 FC1000 P100DA FTF220BD PP180 03813

1 2 -2 2 2 1 2 3 1 -2

Antivortex Vent Cap Agitator Jet 1 Spiral Ag Hose 1 MPT x 1 HB Straight 1 Nipple 1 MPT x 3/4 MPT Reducer 1 FPT (3x) Tee 1 FPT Coupling 1 Tank Fitting 2 Full Port Tank Ftg. Bottom Drain 1 Schedule 80 Pipe, Polyprop. 1 Spray Ball

Please order replacement parts by PART NO. and DESCRIPTION.

75 74 79 73 74 79 78 80 73

77

80 80 76

EYE WASH TANK BREAK DOWN

REF. NO. PART NO. QTY. DESCRIPTION

73. 74. 75. 76. 77. 78. 79. 80.

00036 03169 10326 09345 380RB EL3438 07765 B6PH

2 2 1 1 1 1 2 3

5/16 Spring Lock Washer 5/16UNC x 1-1/4 Truss Head Bolt 3 Gallon Eye Wash Tank 3/8 2-Way Valve 3/8 Rubber Hose (12 Long) 3/4 MPT x 3/8 HB Elbow Ftg. Rubber Coated Gripper Clip 3/8 Hose Clamp

Page 29

OPTIONAL DRYMATE QUICK REFILL PLUMBING BREAKDOWN (9428082)

REF. NO. PART NO.

TANK

QTY.

DESCRIPTION

7
To Pump

8 3 5 6 3

1. 2. 3. 4. 5. 6. 7. 8.

09940 200G A200 B32H DM200A DM200D FEL220 200HB S2020

3 3 2 5 1 1 1 --

2 Clamp, Full Port for FLG fittings 2 Gasket 2 MPT x 2 HB Straight 1 1/2 Gear Clamp 2 Drymate Valve (male) 2 Drymate Valve (female) 2 FLG x 2 HB Elbow 2 Wire Braided Suction Hose

OPTIONAL QUICK REFILL PLUMBING BREAKDOWN (9428081)

REF. NO.
TANK

PART NO.

QTY.

DESCRIPTION

7
To Pump

8 5 3 10

1. 09940 2. 200G 3. 4011 2 4. B44H 5. 633C2020 6. 633F2020 7. FEL220 200HB 8. S2020 9. 634B2020 10. A200

3 3 1 5 1 1 1 -1 1

2 Clamp, Full Port for FLG fittings 2 Gasket 2 Valve 1 1/2 Gear Clamp 2 Hose Shank for Quick Couplers
2 MPT Adapter for Quick Couplers

2 FLG x 2 HB Elbow 2 Wire Braided Suction Hose 2 Cap for Quick Coupler 2 MPT x 2 HB Straight

OPTIONAL 3 QUICK REFILL PLUMBING BREAKDOWN (9428140)

REF. NO. PART NO. QTY. DESCRIPTION

TANK

2
To Pump

4 5 1 6

-----1. 2. 3. 4. 5. 6.

09940 200G 300G 12030 B64H MVSF 300 FA300 220 FEL300 300HB S3030 634B3030 FA300 300HB

1 1 2 2 2 1 1 1 -1 1

2 Clamp, FLG fittings (not shown) 2 Gasket (not shown) 3 Gasket (not shown) 3 Clamp, FLG fittings (not shown) 3 Gear Clamp (not shown) 3 Valve 3 X 2 Reducer Bushing 3 FLG x 3 HB Elbow 3 Wire Braided Suction Hose 3 Cap for Quick Coupler 3 FLG x 3 HB Straight

Page 30

INDUCTOR PARTS BREAKDOWN (9428079)

3 5 6 7

2 5 6 7

10
To P um
m Fro nk Ta

18

9 8

10

11

17 16

15

12 8

14 13 12 15 7 15

13 15

INDUCTOR PARTS LIST

REF. PART NO. NO. QTY. 1. 10047-30 2 2. 00523 4 3. 02592 4 4. 10048-30 1 5. 01263 6 6. 00036 6 7. BEL1010 1 8. 09318 1 09319 1 9. A200 1 10. B44H 2 11. BEL200 1 12. 1010RB 13. A3410 2 14. UV075FP 1 15. B16H 4 16. BA114 1 1 17. BRB200 114 1 18. BTT200 1 DESCRIPTION Mounting Bracket 3/8"- 16 UNC x 1-1/4" Bolt 3/8"- 16 UNC Nylon Locknut Tank Mounting Plate 5/16"- 18 UNC x 3/4" Bolt 5/16" Lockwasher 1" MPT x 1 HB elbow fitting 5 Gallon Cone Tank with Lid 5 Gallon Cone Lid 2 MPT x 2 HB 2 SS Hose Gear Clamp 2 MPT X 2 HB GFP Elbow 1 Rubber Hose 3/4 MPT x 1 HB 3/4 Single Union Ball Valve 3/4 SS Hose Gear Clamp 1-1/4 MPT x 1 HB 2 MPT x 1-1/4 FPT Reducer 2 FPT Tee

Please order replacement parts by PART NO. and DESCRIPTION.

Page 31

TEEJET CONTROL SYSTEM WIRING

CONTROL MONITOR WIRES
REF. NO. PART NO. QTY. DESCRIPTION

1. 2. 3.
BACK OF THE CONSOLE TO OPTIONAL RADAR HITCH-TOVALVE CABLE (#2)

09460 10798 10799

1 1 1

Power Cord Hitch to Ball Valves Wire Harness Console to Hitch Wire Harness

Please order replacement parts by PART NO. and DESCRIPTION.

FROM CONSOLE CABLE (#3)

NEGATIVE

WIRE ENDS MUST BE ATTACHED TO THE BATTERY POSITIVE

TO POWER CABLE (#1)

TO WHEEL PROXIMITY SENSOR FROM CONSOLE CABLE (#3)

TO FLOW METER TO REGULATOR VALVE

TO BOOM BALL VALVES

Page 32

RAVEN CONTROL SYSTEM WIRING

CONTROL MONITOR WIRES
REF. NO. PART NO. QTY. DESCRIPTION

1. 2. --. 3.

10960 10959 10046 10309

1 1 1

10 Console Control Cable 37 Flow Control Cable Speed Sensor Extension (optional) 24 Speed Sensor Cable

Please order replacement parts by PART NO. and DESCRIPTION.

CONSOLE

TO SPEED SENSOR

TO FLOW METER

ED R

SIGNAL WIRES

BLACK BROWN BLUE BLK/WHT BRN/WHT

ITE

TO BOOM BALL VALVES

WH

1 2

USED ONLY IF THERE IS A 6TH BOOM SECTION

BLU/WHT

TO REGULATOR VALVE

Page 33

MONITORS
CONTROL MONITOR SYSTEMS
REF. NO. PART NO. QTY. DESCRIPTION

1. 2. 3. 4. 5. -6. -7. 8. 9.

*10802 - TeeJet 844-E (One wire connection to the console) 09458 1 Flow Meter 09691 1 Proximity Wheel Sensor 09459 1 1 Regulating Ball Valve 10933 1 Replacement 460 Ball Valve AB460 - Repair Kit for 460 Ball Valve 10907 - Raven 440 Control (3 Section) 10826 - Raven 450 Control (5 Section) (Shown) 10310 1 Flow Meter 10308 1 Proximity Wheel Sensor 10311 1 1 Regulating Butterfly Valve * This console can be used for either 3 or 5 section booms
Please order replacement parts by PART NO. and DESCRIPTION.

5 (SHOWN HERE IN A BANK OF FIVE)

5 (SHOWN HERE IN A BANK OF THREE)

1 2

Page 34

SPRAYER CHECKLIST:
Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending time reviewing this checklist before seasonal spraying application time and following proper after-season care, you can save time and money later.

WARNING: To Prevent Serious Injury Or Death

Keep hands, feet, and loose clothing away from rotating parts. Wear protective clothing recommended by your chemical and fertilizer manufacturer when working with chemicals. After Season Care:
NOTE: It is important to wear proper safety equipment when cleaning the sprayer. See your chemical or fertilizer package for this information. 1. After spraying chemicals, run water mixed with cleaners through tank, pump and all hose hookups. If wettable powder dries out in the system, it is very difficult to put back into suspension and can cause malfunction, damage or injury. When cleaned, tank should have all openings closed or covered to keep dirt from entering. Pump should be flushed with soluble oil and pump ports plugged to keep out moisture and air. Disassemble tips and rinse with water or cleaning solution. (Appropriate for chemical sprayed). Clean tip opening with a wooden toothpick. Never use wire or hard object that could distort opening. Dispose of all unused chemicals or solutions in a proper and ecologically sound manner. Water rinse and dry tips before storing.

Check Before Going To The Field :

1. NOZZLES Check tip for excessive wear by checking for grooves in or near tip opening. Check nozzle spacing by starting at center and working outwards. Check boom for proper height. HOSES Check all hoses for worn or soft spots. Be sure all hose clamps are tightened and hoses are not kinked or pinched. Check for leakage in any lines. TANK Remove and clean agitator orifices. Check orifices for excessive wear by checking for grooves in or near orifice opening. Inspect fitting and grommets to insure they are in good condition. CONTROLS Check for leakage, plugging, or wear on all valves, fittings, etc. Clean off any build up of foreign material. PUMP Check to be sure pump turns freely. FRAME Be sure all bolts are tightened. REPLACEMENT PARTS Replace all worn or damaged parts. TANK TIE DOWN CABLES Be sure tie down cables are tight.

2.

2. 3. 4. 5. 6. 7.

3.

4.

5. 6. 7. 8.

NOTE: DETHMERS MANUFACTURING COMPANY does not and will not make any recommendations concerning application of various chemicals or solutions. These recommendations relate to either amount or procedure of materials applied. If you have any questions regarding application of certain chemicals or solutions, contact your chemical supplier and follow chemical manufacturer recommendations.

Page 35

DETHMERS MFG. COMPANY

P.O. BOX 189 4010 320th St., BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com Page 36