MECH152-L23 (1.

0) - 1

Machining and Machine Tools

MECH152-L23 (1.0) - 2

Metal Cutting Operations g p

Turning

Drilling g

Horizontal Milling

Vertical Milling

MECH152-L23 (1.0) - 3

Turning g
http://www.youtube.com/watch?v=86-xKFbdnOo&feature=PlayList&p=3AFB507B668AF162&index=37

MRR = vfd

MECH152-L23 (1.0) - 4

Lathe

MECH152-L23 (1.0) - 5

Machining Operation - Lathe g p

Contour turning Form turning

Facing

Taper turning

Chamfering

Cutoff

Threading

Boring

Drilling D illi

Knurling K li

MECH152-L23 (1.0) - 6

Work Holding g

Dog and centre / Between centres

Three-jaw chuck

Collet

Face plate F l t

MECH152-L23 (1.0) - 7

Turret Lathe
http://www.youtube.com/watch?v=gr4aN23XGz0

Form second di F d diameter and spotface

Drill D ill

Part

Turning main diameter

Chamfer

Feed stock

Cutoff

MECH152-L23 (1.0) - 8

Boring g

Boring bar on tool post

Boring bar between centres

Vertical milling machine

MECH152-L23 (1.0) - 9

Drilling Machine g

MECH152-L23 (1.0) - 10

Drilling g
http://www.youtube.com/watch?v=bRXUVhubo7g&feature=PlayList&p=3AFB507B668AF162&index=40

MRR = D2fr / 4
Through hole Blind hole

MECH152-L23 (1.0) - 11

Drilling Operations g p
http://www.youtube.com/watch?v=vCHQLFZHHJc&feature=PlayList&p=3AFB507B668AF162&index=38

Reaming

Tapping pp g

Counterboring g

Countersinking

Centre drilling

Spot facing

MECH152-L23 (1.0) - 12

Milling Machines g

Horizontal milling machine

http://www.youtube.com/watch?v=KpAHw41NxuY

Vertical milling machine

MECH152-L23 (1.0) - 13

Milling Machines g
Universal milling machine

Ram type machine

Simplex bed-type milling machine

MECH152-L23 (1.0) - 14

Milling Operations g p
Peripheral / plain milling Face milling

Slab milling

Slotting

Side milling

Straddle milling

MECH152-L23 (1.0) - 15

Milling Operations g p

Up cutting

Down cutting

MECH152-L23 (1.0) - 16

Face Milling g
http://www.youtube.com/watch?v=SeGQ91FKTNg&feature=PlayList&p=3AFB507B668AF162&index=39

Conventional milling

Partial face milling

End milling Surface contouring

Profile milling

Pocket milling

http://www.youtube.com/watch?v=p3-o_vdj-Eg&feature=PlayList&p=3AFB507B668AF162&index=31

MECH152-L23 (1.0) - 17

Milling Cutter g

MRR = wdfr

MECH152-L23 (1.0) - 18

Milling Cutters g

Milling cutters with inserts

http://www.youtube.com/watch?v=0ROfDww8UVM&feature=channel

MECH152-L23 (1.0) - 19

Face Milling g

MECH152-L23 (1.0) - 20

Machining Centre g
Part

MECH152-L23 (1.0) - 21

Shaping / Planing p g g

http://www.youtube.com/watch?v=JkftVHaMQSs

MECH152-L23 (1.0) - 22

Shaping and Broaching p g g

Shape cut by shaping

Broaching operation

MECH152-L23 (1.0) - 23

Broaching g
http://www.youtube.com/watch?v=2K45B6tDqsg&feature=PlayList&p=3AFB507B668AF162&index=21

Broach

Internal broach

MECH152-L23 (1.0) - 24

Broached Shapes p

MECH152-L23 (1.0) - 25

Sawing g

Power hacksaw

Band saw Circular saw

MECH152-L23 (1.0) - 26

Saw Blades

Tooth forms

Tooth sets

MECH152-L23 (1.0) - 27

Parts Classification
Rotational Parts

Non-rotational Parts

MECH152-L23 (1.0) - 28

MECH152-L23 (1.0) - 29

MECH152-L23 (1.0) - 30

Effect of Geometric Factors

Nose radius

Feed

End cutting edge angle

MECH152-L23 (1.0) - 31

Machinability Rating y g

MECH152-L23 (1.0) - 32

Actual Surface Roughness g

MECH152-L23 (1.0) - 33

Cutting Speed Optimization g p p

MECH152-L23 (1.0) - 34

Cost Optimization p

MECH152-L23 (1.0) - 35

Product Design Considerations g

Net-shape manufacturing, if possible Tolerances specified for functional needs l ifi d f f i l d Surface finish specified for functional needs Sharp corners should be avoided Avoid undercuts Deep holes should be avoided Use standard stock sizes as far as possible Use standard tooling as far as possible Use materials with good machinability Minimum machining set-up Parts should be able to withstand cutting force
http://www.youtube.com/watch?v=QsmiIeAkE-o