Toyopuc Line Up Eng

CONTENTS
Line up
Just fitting with the needs of customer "Further expanding TOYOPUC series in FA solution"
PC10
series
Network configuration 5 drawing
TOYOPUC-PC10/PC3J
TOYOPUC-PC10 series
7 TOYOPUC-PC3J series 11 Input/Output module 13 Communication module 15 Special module 19 Configuration 21
Compact PLC
TOYOPUC-PCk 23
PC3J series
Direct circuit monitor
Software
PCwin 25
Direct circuit monitor Safety PLC
31
PCwin/PCwin-Safe2
What is safety ? 35 TOYOPUC-PCS 37 TOYOPUC-PCS-J 39 General specification 41 External dimensions
Renewal 43 Specifications
Compact PLC
Performance specifications 45 External dimensions 47
Device list
Safety PLC
49
Lineup
Factory management and from a line machine control to a small-scale machine , TOYOPUC plays an active part in all the stages.
Memory capacity
PC10
Large capacity
TOYOPUC-Line up will match every facility scale

series
1. Large-scale facility, high performance, and high speed processing application :PC10 series 2. Middle-scale facility :PC3J series 3. Small-scale/Simple facility :Compact PLC PCk05, PCk06
PC3J series
Machine tool
PC3JT
PC3JL
PC3JG
PC10G PC10P
Supporting flexible applications.

1. Selection from memory 2K words 180K words and I/O 14 points 2048 points.
PC3J
2. 3 programs can be created independently.
Abundant functions Line control Assembling line

1. The test mode function, which can return to the original program instantly after modifications (PC10 series) 2. 3 languages comments can be installed in a PLC
Compact PLC
PCk06 PCk05
Conveyer machines control
Facility memory capacity can realize Visualization

1. Containing the program comment and SFC-FB information. (PC10, PC3J series) 2. Containing I/O drawing, and realizes CAD-less (PC10 series).
High-speed
3
Processing speed
4
Network configuration drawing
All network modules ,which covers all hierarchies layers, are prepared.
1 . Each Layer is communized by FL-net and Ethernet common use. 2 . FL remote realizes the best high speed device communication.
Ethernet
Information system
FL-net, HPC-Link, PC-Link
From small-scale machine control to large-scale distributed control/centralized control in a plant, all hierarchy networks layer can be built flexibly.
Facilities system
S N - I/ F
Programming tool (PCwin) can be connected by a network.

1. All communication modules, such as FL-net Ethernet, and HPC can be connectable , 2. Remote programming up to four layers can be possible
D e v i c e N e t
Device system
F L - r e mo t e Four layers Remote programming
Explanation of a FL-remote terminal with diagnostic functions
Sensor/Actuator
Short circuit detection Current of each I/O is monitored: Regarding input, detected as short circuited when input is 50 mA or more per point. Regarding output, detected as short circuited when over 500mA (500mA inclusive) flows per point.
Short circuit
Sensor/Actuator
Short circuit
Wire-cutting detection Sensor/Actuator Current of each I/O is monitored: regarding input, detected as disconnected when input is 0.3 mA or less per point. Regarding output, detected as disconnected when Wire-cutting output is at and less than 3mA. I/O power voltage monitoring Whether I/O power is supplied to units or not is reported to a Master.
Sensor/Actuator
Wire-cutting
I/O power
I/O power I/O power
I/O power
FL-net is a controller level network (OPCN-2) which JEMA (Japan Electrical Manufacturers' Association) defined. Ethernet is the registered trademark of Fuji Xerox.
DeviceNet is the registered trademark of Open DeviceNet Vendor Association Inc.
TOYOPUC-PC10/PC3J
FBD function is standard
TOYOPUC-PC10 series
The programmable controller who knows all about machines

Multi-function controls become a program component, a complicated ladder circuit becomes unnecessary and "Visualization" of a program can be realized.
Configuration
Pallet position
Lock condition Automatic Jog A Lock command pallet lock
FBD
Lock command pallet lock
Related input conditions visualization Pallet lock end

Out condition Out valve Pallet lock end
Unlock command pallet lock Unlock condition Automatic Jog Return to the original position B Pallet unlock command Lock LS Return condition Return valve Pallet unlock
The CPU function sticking to user-easy-operation The large memory which realizes "Visualization" Various communication functions
A A Lock LS B B
A function becomes a block.
Out side LS Unlock LS Return side LS Pallet position Out condition
Out end
Pallet lock
Pallet lock end Pallet unlock Pallet lock
Return end
Pallet unlockend
Unlock LS
Lifter bottom end Return condition
Pallet unlock end LS error
SFC Sequential Function Chartprogramming is available.

Process operation progress, which has been unclear in the conventional ladder circuit, "Visualization of process operation" can be performed and maintenance is easy.
Contents of FBD
Visualization of the ladder circuit in a block
Out valve
Step
ST0000
A step means each process and status is displayed as a color.

Action
ST0001
Coolant splash covers closed
An action means processing in a step.

Transition
Re-use
Debugging completion
A transition means a contact which moves to the next tep.
Standard circuits become a part of library by FBDFunction Block Diagram

Apply to other machine systems.
Function Block Library
ST0002
Spindle center stop
ST0003
Timer 0.5%
Facilities A
Facilities B
ST0004
Tail stock center stop
Finished FB
Facilities C
SFC Sequential Function ChartOne of five programming languages of PLC, which is defined by IEC 61131-3 Standard.
FBD(Function Block Diagram): One of five programming languages of PLC, which is defined by IEC 61131-3 Standard.
TOYOPUC-PC10/PC3J
Wide range functions
Cycle monitor, I/O recorder

Cycle monitor Cycle diagram just before the machine stop is displayed
Program returning function

Machine improvement A change of this part seems to shorten the cycle time
TOYOPUC-PC10G
Efficient CPU function
High-power functions in a small body
PC10 This action is abnormal USB Memory
Various communication functions

Ports L1 and L2 are provided to select FL-net capable of 10Mbps/100Mbps communication, Ethernet and FL remote M. Built-in Ethernet is capable of 32 ports opened simultaneously. Port L3 is provided to select the communication with CMP link (computer link), PC link, or SN-I/F (safety PLC TOYOPUC-PCS). By using USB2.0 in connection with PCwin, reading and writing of the program have been achieved at more highspeed than the past. Please use the cables recommended by JTEKT.
Record of preset data M .999 machine cycles
Test modeON
Detailed analysis
I/O recorder This signal is abnormal Record of automaticallyobtained actual I/O (512Kbyte 10 machine cycles All I/O information is displayed
Stop due to an error
Program change, Write-in
No good! Return to the original program
Various sequence programs such as "Equipment control", "Equipment diagnosis" and "Information processing" are treatable with high-speed processing to exceed PC3JG by the basic instruction of 0.015s/instruction word and application instruction of 0.05s/instruction word. There are more than 700 kinds of application instructions, and the operation with the sign and the floating point arithmetic are possible.
Large capacity memory

In the large capacity equipment information memory (4Mbyte), helpful information that is useful for adjustment of equipment or maintenance work such as comments, project, SFC and I/O diagram can be stored. The basic area of each program and the memory capacity of a common area have been greatly expanded. Due to the expansion of the basic area, it is possible to store 64 CPU alarm histories. Large capacity expansion USB flash drive 4Mbyte can be used.
Test modeOFF
Recurrence prevention by root cause can be performed
You can immediately return even when making a mistake in circuit change
Layout and wiring-diagram

PCwin Layout wiring diagrams are also contained in PLC
A communication-system drawing is also memorized in a PLC.

Design
FL-net
Displayed data are input into PLC as they are
TOYOPUC-PC10P
PLC for PCI buses
Feature Efficient CPU function
Various sequence programs such as "Equipment control", "Equipment diagnosis" and "Information processing" are treatable with high-speed processing to exceed PC3JP/ PC3JG by the basic instructions at 0.015s /word (min) and application instruction of 0.05s/word (min). Moreover, high-speed reading and writing are available by using USB2.0 for communication with PCwin.
Program
Layout, wiring
Control cabinet I/O diagram
Power supply drawings can also be drawn.
PC10
This is wrong Production Maintenance
Communication error at L2
The red-color display for error part
Broken-down unit
Traceable on monitor screen
A part causing an error can be found at a glance
TOYOPUC-PC10P is a programmable controller that can be built into the robot controller with PCI bus, and the data exchange to the robot controller is possible through PCI bus. The CPU function of PC10P is the same function as PC10G-CPU. PC1OP-CPU can be enhanced by using FL remote I/O board and TOYOPUC BUS-EXP (EXPANDED BUS). FL remote I/O board is the remote I/O module of FL remote communication, can be equipped with 40 inputs and 40 outputs, and can be fixed them to a PCI bus rack like PC10P-CPU. TOYOPUC BUS-EXP (EXPANDED BUS) is a special expansion module for PC10P using the USB communication. Various modules of the PC2J/3J series can be enhanced by using a conventional base unit and the power supply module, and by mounting TOYOPUC BUS-EXP (EXPANDED BUS) on the CPU/SEL slot.
Mass memory
The equipment data memory is enhanced to 4MB.
Various communication function

PC10P is equipped with one USB port for communication with a peripheral device and one USB port for communication with TOYOPUC BUS-EXP (EXPANDED BUS) as a standard feature. It is also has two ports (L1, L2) for FL-net capable of 10 Mbps/100 Mbps communication speed, Ethernet and FL remote M as a standard feature.
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TOYOPUC-PC10/PC3J
TOYOPUC-PC3JG-P
TOYOPUC PC3-J series

The programmable controller friendly to machines

A PLC containing I/O function and communication function in one unit
Reinforced memory capacity

Program capacity is expanded by 3.7 times. The inner I/ O is increased by 5.3 times, and data register capacity is expanded by 3.6 times (comparison with our PC3JD). And can meet the data increase due to recent sophisticated control system. SFC programming is available.
Communication ports are provided as standard

One port for SN-I/F, PC-LINK and CMP-LINK , one port for DeviceNet are provided as standard.
Executing 3 independent programs. Mounting facilities information memory which realizes " Visualization" Built-in communication ports
Message communication is available by DLNK MASTER

Parameter setting and error history records reading are available by message communication with special function slave station. And the trouble shooting time will be much reduced possibility by this function.
Event monitor function

Data change information (like coil ON/OFF etc) are detected as an event and transmit data (like time and character strings etc.) to data registers. An Error history record ,an error record collection system or error message display are supported by combination of this function and PC or HMI panel.
PC3J supports electrical circuit design, machine adjustment and maintenance.

TOYOPUC-PC3JL
Built-in library function
Three programs can be created and edited independently, and job efficiency is much improved. The facilities information contained in PC3J supports machine adjustment and maintenance. Supporting electrical circuit design by CAD combination
More powerful functions with library function and built-in 2 communication ports
TOYOPUC-PC3JT
A thin body PLC but many functions.
Thin and space saving type
As the basic configuration, PC3JT-CPU, DLNK, I/O, cover and Base 2: thickness 55.2mm Installation space: 200110 mm. Compact space. It will contribute saving space of a whole system , because it can be installed in an operation panel.
TOYOPUC-PC3J
Sequence CAD
Facilities adjustment / maintenance support

Time chart Cycle diagram Machine diagnosis result Circuit diagram display with a comment etc.
Peripheral device
Facilities maintenance support Machine diagnosis result display
Independent 3 sequence programs and library program area are provided. Making standard circuit program library and contribute sequence circuit design productivity (only PC3J mode is available)
Sequence program
Ex1 Information processing Ex2 Equipment check Ex3 Facilities control program
Facilities information
Comment Device code Cycle diagram
Facilities maintenance support Machine diagnosis result display
Event monitor function

Data change information (like coil ON/OFF etc) are detected as an event and transmit data (like time and character strings etc.) to data registers. An Error history record ,an error record collection system or error message display are supported by combination of this function and PC or HMI panel.
A display, a control panel, etc.
Built-in communication port

One port for operation panel communication and one port of PC/CMP link are built-in as standards. Moreover, one port (DeviceNet master DLNK or AS-i master AS-iM) addition is available as an option.
Circuit design support Cooperation with CAD
PCwin
Three independent programs
2 built-in communication ports are provided as standard specifications

2 ports of built-in PC/CMP LINK are standard specifications. Realize saving space.
Many additional modules

Many kinds of additional modules are available.
Running status display with 7 segments display unit

Built-in 7 segments display unit. Easy visual recognition of CPU status like RUN/ERR/ALM
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TOYOPUC-PC10/PC3J
Input/Output module
Building-block type modules makes economical adaptable system for different purposes.
Module line up
Input module
IN-SW
Adoption of the detachable terminal modules simplifies replacement of a wired module. LED Monitor helps check the condition of inputs/outputs visually.
THK-5977
Output module
TRIAC Independent Relay contact TRIAC TRIAC Relay contact FET common FET common
Input module
Model Name IN-11 IN-12 IN-22D IN-SW Type THK-2749 THK-2750 THK-2871 THK-5977 Input type AC input DC input Points/module 16 points 32 points 16 points Isolation method Photocoupler isolation Rated input voltage AC100/115V DC24V Rated input current 8.5mA 10mA 5mA Rated response time OFF ON ON OFF 15ms or less 10ms or less 15ms or less 10ms or less Input display LED illumination when turned on LED illumination 1 when turned on External connection Terminal block connector Common connection 8 points/ common 16 points/ common
PC10 PC3J
1 It adopts a 16-points display switching system.
Output module
Model Name OUT-1 OUT-3 OUT-4 PC10 PC3J OUT-11 OUT-12 OUT-15 OUT-16 OUT-18 OUT-19 OUT-28D OUT-29D Type THK-2751 THK-2931 THK-5040 THK-2795 THK-2752 THK-2790 THK-2791 THK-2753 THK-2754 THK-2870 THK-5025 Output type Points/module Triac Independent Relay contact Triac Relay contact MOS FETcommon MOS FETcommon Transistorcommon Transistorcommon Transistorcommon Transistorcommon 16 points Photocoupler isolation 32 points 8 points Isolation method Photocoupler isolation Relay isolation Photocoupler isolation Relay isolation Rated load voltage AC100/115V AC240/DC24V AC240V Max, load Leak current Fuse current 1A/Point, 1.5A or less 5A/common 4A/common 2A/Point on fuse Output display Extermal connection Common connection 8 points/ common independent
Transistor common
Transistor common
Transistor common
Transistor common
Input/output module
I/O-329G
1A/Point, 5A/common 4A/common 1.5A or less 0.5A/Point, AC110/115V 2A/common 3.2A/common LED illumination when turned on 2A/Point, AC240/DC24V 5A/common 7.5A/common DC5/12/24V 1A/Point,2A/2point 4A/common 0.5A/Point, 2A/common 0.2A/Point, 2A/common 0.1mA or less 3.2A common1 LED illumination when turned on2 6.3A/common
Terminal block 8 points/ common
THK-6410
connector 16 points/ common
DC12/24V
1 Fuse replacement unavailable soldered .2 It adopts a 16-points display switching system.
Input/output module
Model Name Type Input/output type DC input PC10 PC3J I/O-329G THK-6410 Points/module input 32 points Photocoupler isolation DC24V Isolation method Rated input voltage Rated load voltage Rated input current Max, load current 5mA 0.3A/Point, 2A/16Poin 0.05A/Point, 0.8A/16Point Rated response time OFFON ONOFF 10msecor less 1msecor less Leak current 0.1mA or less 0.5mA or less Fuse 3.2A/common LED illumination when turned on
2PORT-EFR
Input/output display
MOS FETcommon output 16 points for controller Transistorcommon output 16 points for signal
Block diagram
Input
IN-11
Output
OUT-1, OUT-11 OUT-4 OUT-3 OUT-12
Input/output
I/O-329G Input
THU-6404
AD10
IN-12, IN-22D
OUT-15
OUT-16
OUT-18
I/O-329G output for controller
OUT-19
OUT-28D
OUT-29D
I/O-329G output for signal
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TOYOPUC-PC10/PC3J
Communication module
2PORT-EFR
FL-net function
Master
J-DLNK-M2
Model Name Type Station number Relay link number FL-net Register link number Transmission rate Date link method Port number Computer link data capacity Ethernet File memory data capacity Transmission rate Transmission function Station number I/O points I/O points per 1 slave Transmission rate PC10GPC3J 2PORT-EFR THU-6404 Max. 254 stations 2048/8192 points (8192 points are applied to since PC3JG and PC10G 2048/6144/8192 words (selected by a switch 6144/8192 words are applied to since PC3JL, PC3JD, PC3JG, and PC10G 10Mbps/100Mbps N:N communication, 1:N communication Max. 8 ports Max. 1K byte 8 ports Transmission 2Kbyte 8 ports Receiving 2Kbyte 8 ports 10Mbps/100Mbp Computer link function, File memory function Max. 63 stations (except Master) Input: Max. 2048 points, Output: Max. 2048 points Input: Max. 64 points, Output: Max. 64 points 10Mbps/100Mbps
Slave
J-DLNK-S, J-DLNK-S2
An abundant I/O mdules are available, which are mounted on the PC10G/PC3J base.
Adoption of standard protocol for FL-net Various makers' devices can connect with a common network by adoption of the FLnet(OPCN-2) protocol which JEMA(Japan Element Manufactures' Association) defines. This module applies to "Version 2" of FL-net.
J-DLNK-M2 is a TOYOPUC-PC 3J/10G DeviceNet compatible master module.
Ethernet function
Adoption of global standard protocol TOYOPUC connects with a computer by the Ethernet. The protocol corresponds to TCP/IP and UDP/IP.
FL remote function
Collection of I/O communication and diagnostic information By connecting with FRMT series, remote I/O communication, which performs I/O data exchange regularly, and diagnostic information can be collected by just link parameter setting.
J-DLNK-S THU-5441
FL remote
FL remote function
FRMT Series
SW-HUB
Remote I/O and message communication are supported. Full time I/O data exchange remote I/O communication and message communication which transmit on-demand command and receiving data are supported. The message communication can write and read special information (error information, status and so on) and setting data to a slave which has a special function.

Large line up of I/O modules Being able to use a large number of I/O modules of PC10G/PC3J enables you to select any kinds of actuator and sensors(24V DC, 100V AC) as widely as you like. J-DLNK-S2 can perform I/O data exchange among computers.
With diagnostic functions
Remote I/O terminal DRMT Series

The DRMT series is DeviceNet compatible Remote I/O terminal with input/output wiring short circuit or wire-cutting detection function.
Diagnose information collection The result information of diagnostic function I/ O remote terminal can be collected by just link parameter setting, not with making message issue program. DLNK-M2 communication specifications
Items Type Communication speed Max.connected node I/O points I/O allocation Link aera THU-6099 500/250/125kbps selected by a switch 64 units Master 1, Slave 63 Max. 2048 256 byte input and output , Minimum 8 points unit XY, L, M, EXEY, EL, EM, GXGY, GM speed Communication distance
Network max. length Branch length Total branch length
Name FRMT-32/00P FRMT-00/32P FRMT-16/16P
Input number Output number 32 points 0 point 0 point 32 points
Type TCU-6405 TCU-6406 TCU-6407
Polarity PNP PNP PNP
Name FE-SWH05 FE-SWH08
Specifications 5 port switching HUB 8 port switching HUB
Type TCU-6414 TCU-6415
Specifications
16 points 16 points
FE-SWH05
FE-SWH08
A system configuration example

FL remote Master
I/O power supply monitoring information and disconnection short-circuit information are collected.
SW-HUB
500kbps Less than 100m Less than 6m Less than 39m 250kbps Less than 250m Less than 6m Less than 79m 125kbps Less than 500m Less than 6m Less than 156m
Name DRMT-32/00P DRMT-00/32P DRMT-16/16P
Input points Output points 32p. 0p. 16p. 32p. 0p. 16p. 0p. 32p. 16p. 0p. 32p. 16p.
Type TFU-6110 TFU-6111 TFU-6112 TFU-6120 TFU-6121 TFU-6122
Polarity
FRMT
PNP
Sensor
Actuator
DRMT-32/00 DeviceNet is a registered trademark of Open DeviceNet Vendor Association Inc. DRMT-00/32 DRMT-16/16
NPN
Short circuit
Disconnection
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TOYOPUC-PC10/PC3J
PC link/Computer link
Serial I/O
Interface module which performs data exchange with devices such as ID controller, bar code reader,magnetic card reader, printer and message display module which are equipped with serial communication port (RS-232C).
PC and computer link functions have been combined.
Built-in 3 or 2 communication port allows you to select the PC link function and computer link function.
Model PC10G / PC3J Name SIO Type THK-2782 Interface EIA RS-232C No.of channels 2 Transmission rate 300/600/1200/2400/4800/9600/19200 bps Transmission distance 15m 4.9ft Transmission timing Asychronous timing Transmission type duplex data length 7/8bits , Data type parity even/odd/none , stop bit 1/2bits Communication Data 1024bytes/channel PC2J-SIO RS-232C
Model Name Type Interface Transmission cable Transmission distance Synchronization method Linkage method No. ofcommunication port
PC10GPC3J 2 2PORT-LINK PC/CMP-LINK THU-2755 THU-2927 EIA RS-422 Shielded twisted pair wires1 Max.1km 0.62mileTotal length Asynchronous, half-duplex N 1 2
Use of JTEKT recommended 1 cable is desirable. 22 port 2 ports of PC/CMP function is available for one module.
A single module is equipped with two independent communication port channels. The ports allow simultaneous communication with two devices. Addition of a leading code and an end code and setup of various check functions are available.
High-speed PC link
AS-i M
High-speed communications and high-speed processing are realized with this PLC link. control by up to 32 stations is available.
Because modules are connected with twisted pair wires even for high-speed link, wiring is simple. A master module, which can connect to AS-i (Actuator Sensor Interface : open-network system for devices) compatible modules by just one cable.
Distributed
Connection of a programmer (PCwin) allows remote monitoring and programming of any station.
A data link can be constructed with a maximum of 2048 relay link points or a maximum of 1792 register link bytes.
You can fit a slave module at anywhere you like by just one AS-i cable wiring. No-special terminated processing is necessary for a cable, and free cable diverging. One touch connection with I/O devices like slaves, sensors or switches by a M12 connector. Best fit to a transfer system or conveyor or material handling system, which has not large size of input and output.
Model Name Type Transmission rate Transmission cable Transmission distance No.of linked stations No.of linkage points linkage method
PC10G / PC3J HPC-LINK THU-2758 625Kbps Shielded twisted pair wires Max. 500m 0.31mileTotal length Max. 32 Master1,satellite31 Relay Link Max. 2048points Register Link Max. 1792bytes N N
Model PC10G / PC3J Name AS-iM Type THU-5503 Transmission speed 156kbps Transmission Cable 2-wires communication Transmission distance Max. 100m Up to 300m is available using a repeater. No.of linked stations Max. 31 stations No.of linkage points Input 124Output 124 Allocation128128 Connection configuration Bus diverge, Tree configuration Data communication method Master/Slavepolling
Use of JTEKT recommended cable is desirable. AS-i is an open network of AS-international (AS-i association).
High-speed remote I/O

Enables
you to distribute data to I/O devices in remote locations with greatly reduced wiring costs. Reliability and maintainability are also remarkably improved. High-speed transmission and high-speed processing reduce the response delay of satellite I/O.
Wiring
is simple, with a twisted-pair cable sufficient even for high-speed linkage. monitoring and programming of the master station CPU from the satellite station are available using a programmer (PCwin).
Remote
Input/output modules are randomly located freely in a satellite station.

Model Name Type Function Transmission rate Transmission cable Transmission distance No.of linked stations Transmission timing No.of linkage points No.of I/O points Power supply voltage PC10G / PC3J RMT-I/O M TUH-2756 Master
Terminal
RMT-I/O S TUH-2757 Satellite
625kbps Shielded twisted pair wires1 Max. 500m 0.31 mileTotal length Max. 32 Master 1,satellite 31 Synchronous to sequence scan or asychronous selected by a switch Max. 2048 Max. 2562
1 Use of JTEKT recommended cable is desirable. 2 With 8 32-point modules on an 8-slot base.
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TOYOPUC-PC10/PC3J
High-performance analog input AD-10

8 channels and 16-bit high resolution are available (using PC10 mode) Very high precision 0.3% (using PC10 mode) Very high conversion speed at 60 sec/channel (using PC10 mode)

Special module
High-speed counter
The high-speed counter module performs counting and comparison of highspeed inputs pulses which cannot be counted by ordinary input module and counter instructions. It can also be used for counting and comparison of highspeed pulses from a rotary encoder and positioning control.

Model Name Type Counting input Rated input voltage Counting speed Counting range No.of comparison points Comparison output I/O points occupied
PC10G / PC3J COUNTER THK-2932 1-phase addition, 1-phase substruction, 2-phase up-down counter, 2-phase addition, substruction counter 51224VDC Max.50kpps 0 FFFFFF 6 digits 07FFFFFF BIN
Model Type Mode Analog input range Digital output Resolution Total accuracy Conversion speed Number of channels Range selection Input impedance Maximum input Wire length Isolation I/O Address Occupied I/O point by link parameters 0 point 8 channels Settings for every channel PC10 mode 1010010 05 15 020mA420mA 16 Bit With Sign 1/32000 0.3 1/24000 1.5 User range
PC10G / PC3J TCK-6529 Conventional I/O mode 01005 15 020mA420mA 12 Bit Binary 1/4000 0.4 60 s/channel 4 channels All channel same Voltage 1M ohm Current 250 ohms Voltage15V Current 30mA Less than 30m (to avoid noise influence , please shorten as much as possible.) Insulation by an isolator (between a PLC-analog input) Non-isolation between analog input channels. by mounting position (I/O handling). 64 points 3 channels Extended I/O mode 1010010 05 15 020mA420mA 16 Bit With Sign 1/32000 0.3 1/24000 1.5 User range
Capable to count up to max.50kpps. Capable to count up to 16,777,216. Incorporated 8 points of comparison output.
external 6 points internal 8 points Transistor output on when the value in within preset comparison range. 64 points
Pulse output
The pulse output module performs independent single-axis simple-position control of a servo motor or stepping motor, which is combined with a pulse-input type motor driver.
Operation mode Positioning control Pulses are output until reaching to the command position. External signal positioning At the stop command ON, pulses are decreased and then stopped. This operation can be performed by a travel completion signal or an external signal using together with positioning control. Jogging Speed change at real-time is possible. Travel of command pulse amount Pulse are output at the amount of command. The amount of command pulse can be changed at a real-time. Step Pulses are output at a step of 1, 10, 100, 1000 pulses. Others Backlash compensation Setting of current position Teaching
Model Name Type No.of control axes Position command range Acceleration pattern Feed rate No.of points Signals Rated load voltage Max. load current No.of points
Analogue input/output
T h e a n a lo g u e i n pu t m od u l e has automatic offset and gain software triming functions and realizes customer's characteristic input/output conversion without hardware trimers.
PC10G / PC3J PULSE OUTPUT THK-5109 1 -134,217,728-134,217,727 pulse Trapezoidal 1-8192 30pps max 245,730pps 2 Forward pulse, reverse pulse 524VDC 50mA/signal 7 Origin, near origin, limit, limit, Signals external positioning signal, in position, operable Rated load voltage 24V DC 5V input possible for origin, in position Rated input current 10mA
Analogue Input
4channels/module Resolution 1/4000 Conversion speed 2.5ms Sampling or averaging selectable Offset and gain adjuster without variable resistor

Analogue output
2channels/module Resolution 1/4095 Conversion speed 2.5mS Voltage output or current output selectable
Model Description Name Type Input Output Conversion speed No.of channels Resolution Overall accuracy Power supply Max.input Max.output I/O points occupied AD-1 THK-7936 15V420mA Analogue input AD-2 THK-7937 010V 12-bit binary data (04095) 2.5mschannel 4 Full scale4000 1%FS
PC10G / PC3J Analogue output AD-3 THK-7938 05V020mA DA-1 THK-7931 15V420mA 2.5ms 2 Full scale4095 1%FS External power supply 24VDC10%, internal power supply 5VDC Voltage output 10V External load 670 or over , current output 20mA Extenal load 400 or less 32 points DA-2 THK-7932 010V
12-bit binary datachannel
External power supply 24VDC10%, internal power supply 5VDC Voltage input15V, current input30mA 64 points
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Input
Output
20
TOYOPUC-PC10/PC3J configuration Input module

IN-SW
Base (Use the specic base for PC2 JS/JR)

8-slot base 2 THR-2872
PC10G
Peripheral equipment
8-slot base THK-5977
THR-2766
PC10G-CPU TCC-6353
Output module
TRIAC Independent Relay contact TRIAC TRIAC Relay contact FET common FET common 6-slot base THR-2813
PC10P dedicated extension module

USB* connection
PLC built into a robot controller with PCI bus
USB* connection
4-slot base
THR-2775
TOYOPUC BUS-EXP EXPANDED BUS TCU-6367 PC10P-CPU TCC-6372
Transistor Transistor Transistor Transistor common common common common
Input/output module
I/O-329G 2-slot base THR-2814
PC3J CPU module

15P connector connection
PC3J/PC2J-I/O MONITOR 2
Printer
THK-6410
Purchased on the market
High-speed PC link HPC-LINK High-speed remote I/O Master station RMT-I/O M High-speed remote I/O Satellite station RMT-I/O S
I/O cable
I/O branch module
PC3J-CPU T I C-5339 PC3JL-CPU T I C-5783
PC3JG-P-CPU TIC-6088 PC3JG-CPU TIC-6125 MX-CPU TIC-5755
I/O monitor cableTHY-2905
Recommended USB cable

ELECOM CO., LTD. USB2-FS05 0.5m USB2-FS15 1.5m USB2-FS3 3.0m
PC3J CPU built-in option

2PORT-EFR
Serial I/O SIO
Selector base
8-slot selector base THR-5643
Dedicated to PC3 J-CPU TIC-5339
THU-6404
Special module
Analogue input AD1-AD3 Analogue output DA1-DA2 Pulse output PULSE-OUT High-speed counter COUNTER AD10
6-slot selector base
THR-5644
Selector module
Power module
THR-5645
TCK-6529
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Compact PLC
Compact PLC
TOYOPUC-PCk series
Rich convenient functions
It is possible to communicate with TOYOPUC series, using DeviceNet Slave module of kDLNK. I/F is possible to connect with PCwin-PCk. Port 2 of PCk06-P-CPU is possible to connect with RS232C/422/485 MODBUS.
Compact, yet it is applicable to multipurpose usage
TOYOPUC series
PCk series
RS232C/422/485
PCk05-CPU
PCk05-CPU is a micro type PLC with 8-point input and 6-point output.
RS 1
DeviceNet
PCk connection cable PCwin-PCk
232C port is equipped as a standard feature.
slot is arranged for expansion. It is possible to expand to the max. 30 points. DeviceNet slave module is also arranged. It is easy to communicate with various TOYOPUC series.
The
DC input specifications
Items Model
PCk05-CPU (TKC-6471) X0X2 (high speed input) 6mA (DC12V) 13mA (DC24V) X3X7 (standard input) 4mA (DC12V) 8.5mA (DC24V) DC12-24V
PCk06-P-CPU (TKC-6472) X0X3 (high speed input) 6mA (DC12V) 13mA (DC24V) X4X13 (standard input) 4mA (DC12V) 8.5mA (DC24V) DC12-24V
Address allocation
PCk06-P-CPU
PCk06-P-CPU is a mixed type PLC of all-in-one design type with 20-point input and 16-point output and module type.
It
Rated input voltage Max. input current
Output specifications
Model Items
PCk05-CPU (TKC-6471) Relay output specifications Y400Y405 DC6-27V AC6240V (4763Hz) 2A/point, 6A/common
PCk06-P-CPU (TKC-6472) DC output specifications Y400Y401 (pulse output) 0.5A/point Y40240F (standard output) 1A/point DC12-24V
Address allocation Rated load voltage Max. load current
is a small type PLC with 20-point input and 16-point output. 232C/422/485 ports are equipped as a standard feature. slots are arranged for expansion. It is possible to expand to the max. 100 points. DeviceNet slave module is also arranged. It is easy to communicate with various TOYOPUC series.
RS
The
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Software
TOYOPUC programming software for Windows

The PCwin intensifies HMI, and is fully equipped with convenient functions which are needed in every process for planning, adjusting and maintaining.
A convenient functional all-in-one
PCwin /PCwin-PCk
The conventional LD (ladder) programming does not present a clear operation and progress at each process of an equipment.The PCwin presents visually them with flow charts. Limited-to-LD (ladder) programming is also available. Editing of FB library can be limited to an authorized person. (Option: Security tool) Printing list of the CAD drawing style is enabled. (Option 2) I/O diagram function which was impossible without CAD is available (only when using PC10G/PC3JG).
Jumping monitor between SFC and LD
It helps to your search time for abnormal points of the equipment.

The model TOYOPUC PC1 to the newest model TOYOPUC PC10/PC3J, and TOYOPUC MX, PCk from a control design up to maintenance it supports. The all-in-one of TOYOPUC GL1, Hellowin and the CAD conversion function was carried out to PCwin. PCwin is a programming tool which is conformity with the SFC programming language and FBD (Function Block Diagram) specified by IEC611313 (Option 1 is necessary for using FBD ) The SFC is a programming language which expresses simply a series of production processes by means of various kinds of graphic objects.
Double-clicking the SFC step [ jumping to the appropriate LD.
] transition [+] during PLC monitoring enables direct
Double-clicking the LD contact point enables direct jumping to the coil or I/O drawing (automatic judgment). And, double-clicking the coil or I/O drawing makes it return to the original contact point. Maximum 16 jumps are possible.
Double click
Applicable model Series Program area
PCwin PC2 PC10G compatibility PC2 PC3J mode of Series PC3J Series Series
PCwin-PCk PC1 Series
Applying model
Double click
MX
Automatic judgment
PC1
PCwin /PCwin-PCk
PCk
Jumps to a relative I/O.
Jump to a relative coil.
Double click
PC2 PC3J
Double click
PC10G
PC3JG
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Software
Simultaneous monitoring of SFC, LD and process status PC10 series / PC3JG
Editing function for I/O diagramPC10 series / PC3JG
Progress of an equipment process is easilygrasped due to color change of SFC steps and a ladder monitor
SFC monitor Undone Done
H marked: Displays holding (under executing) action
I/O diagram and the network drawing data can be edited and printed. The edited data can be written and read in CPU. The I/O diagram and the network drawing written in CPU are available for display/jumping monitor, network diagnosis, and short circuit/wire-cutting diagnosis on the direct circuit monitor.
PCwin Activating LD monitor
Monitors step elapsed time (in 0.1 sec)
PC10G-CPU
Displays process state monitor and execution status of each SFC chart [process]
I/O diagram and network drawing Writing/Reading
Step diagnostic function PC10 series / PC3JG
An easy setting can monitor the execution time of each step. If despite the expiration of a setting time, the execution of the step does not finish, it will give you an alarming.
Step diagnostic mark
I/O diagram and network drawing Reading/Monitoring
Step diagnostic judgment
I/O diagram and network drawing editing
Print
Time chart monitor function
Select the bit device address in the connected PLC, and it displays an ON and OFF time charts on real time
Regular time-chart monitor Scanning time-chart monitor PC3JG (PC3JG-P) PC3JB-G (PC3JB-GP) Corresponding PC2/PC3 series, MX PC3JP-G (PC3JP-GP) CPU PC10G Corresponding All operation PC3JG mode, operation mode mode PC10 Standard mode Corresponding since Ver2.1 Rev00 since Ver7.2 Rev01 PCwin version Sampling points 1 to 32 points 1 to 64 points Sampling accuracy 0.2sec one scan Sampling 0.2 to 600 sec 1 to 6000 scan amount(time) Scale width 0.5/1/2/4 (s/div) 5/10/20/40 (scan /div)
Option: "I/O diagram function expansion tool (TXY-6351)" Sentinel attached is necessary.
I/O diagram
Network drawingOnly PC10 series
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Software
Test mode function (PC10 series)
Block verification
Two circuit data are compared, and a difference block/symbol or only one exists block/symbol are displayed.
As for circuit modification with CPU carried out at test mode, the circuit can be reverted to the previous setting immediately. The modification which was done at the test mode can be applied also. The function is available in PC10 series, but not with other CPU. The function works only for a communication module named "CPU-USB".
PC10 Previous circuit
Circuit A Test mode: setting
Address difference
Contact difference
Verification source
Difference block
USB communication cable
Verification object
Circuit change: AA
Circuit A
OR position difference
Identical block
Test mode
Circuit change: A A Circuit change: A A

Test mode: cancel
Circuit A Circuit A
Block verification result bar
Color status and a difference block number are displayed.
Previous circuit
Circuit A Revert to the previous setting immediately
PC10
If [Test mode] - [apply changing] is selected, circuit modification at the test mode is applied (hold to circuit A ).
I/O operation panel

When actual input devices are not connected, but I/O operation is possible. After an I/O operation setting can maintain I/O status.
3 languages comment switching

Ladder circuits and I/O drawing comments can be displayed in a maximum of 3 languages from Japanese, English, Chinese, French, Czech, and Russian. Three languages comments can be installed in PLC. Also, a direct circuit monitor can display in three language .
Japanese English
ON OFF
Printing of the drawing style function
Chinese
A printing list with a frame of drawing style can be output by selecting [File -[Printing of the drawing style .
J
O
I/O
Comment switching
A D E G H I J M O P Q R
Manufacturer Drawing number Designs change number Diversion drawing number Device class Contents Program number Customer machine number Note 1 (Writing) Program name Renewal date Page number
Required system
Basic software Computer Memory Hard disk Disk unit Display unit Windows* 2000/XP Personal computer mounting more than Pentium*III 500MHz 512MB or more 200MB or more free space is required. A CD-ROM drive is need (a FD drive is required for option installation). 1,024x768 or more dot color display
* Windows is a registered trademark of Microsoft Corporation in the U.S. and other countries. * Pentium is a registered trademark of Intel in the U.S. and other countries. Note) After the version 7.0, it does not operate under Windows 95/98/NT.
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30
"Circuit monitor" function, which can display/monitor SFC, FBD, and LD circuit.
PLC direct monitoring SFC ,which displays machine operation step as a flow chart. Therefore, when machine stops, the stopping operation step can be known at a glance. Touching the stopping operation step , a stop conditions is searched and relative FB and a relative ladder
DM
are displayed.

Touch
JTEKT, who knows machine control, contributes to user's production availability improvement and machine safety .
Visualization of machine control is also realized.
Touch
Visualization of control circuits Visualization of safety circuits Visualization of machine errors

"Tracing monitor" function, which can locate a fault position at pinpoint from an error button to an I/O drawing
Touching an error button on an operation panel screen and search the error conditions in a ladder circuit, then the relative circuits are displayed. Touching ladder circuit conditions, then the cause of error can be traced. Furthermore, if error conditions are I/O, the error cause can be traced at I/O drawings, therefore the machine error place can be specified quickly and MTTR can be shortened. A worker can be released from the stress of reading many circuit diagrams or l I/O drawings as before he did.
The touch-panel display which displays necessary information of facilities directly

DM-12 series mounted Windows XP Embedded TM as OS, and, in addition to the control panel function, various facilities monitor software are mounted Safety circuits can be seen with a control panel. Machine maintenance become very easy, because a personal computer and paper drawings is not necessary.
Touch
Touch
Main features
SFC, FBD, and LD circuits display/monitor can be performed. Safety circuits display/monitor can be performed. I/O drawing can be displayed. When an error caused, trouble shooting can be performed by just screen menu manipulation.
Therefore, MTTRMean Time To Repair) can be shortened dramatically.
Operating panel screen
Circuit monitor
I/O drawing display
Trouble shooting time reduction
A CF card is used instead of a hard disk . Hard disk-less is realized.
Ethernet Index
Dramatic MTTR shortening
10
Direct circuit monitor PC10G SN-I/F TOYOPUC-PCS Conventional system
1
Traceing monitor.
MTTR Mean Time To Repair): The average time needed to return a faulty component or system to its proper operation
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32

General specifications
Item Operating ambient temperature Specifications Front display part 0-40 degrees C, except a display part 0-55 degrees C 10 90%RH, no dew condensation. -20 60 degree C AC100/240V (50/60Hz) less than 110VA D class grounding IP65 or equivalent 313(W) x239 (H) x78 (D) 301.5 (W) x227.5 (H) Forced air cooling by a CPU fan 4.4
"Network diagnostic" function shows the failure place of a communication device or wiring place
Communication errors of devices or grounding and disconnection place are diagnosed and the error place can be pinpointed. Functions are applicable for FL-net, DeviceNet and FL remote. Grounding and disconnection are applicable for DeviceNet and FL remote.
Operating ambient humidity Storage temperature range Power supply Grounding method Protective construction External dimensions (mm)
Communication-system drawings memorize in a PLC/PCwin
Panel-cut dimension (mm) Cooling method Weight (kg)
FL-net L1 Station number 1 R1 Station number 4 L2 Station number 2 R2 Station number 5 L3 Station number 3 R3 Station number 6
Performance specifications
Item OS CPU Main memory (RAM) System memory Touch panel Display Display resolution Windows XP Embedded SP2 Intel Celeron M320 1.3GHz 512MB 1GB Compact flash card Analog resistance film system (1024x1024) TFT 12.1 inches color LCD 1024x768 (XGA) 10 minutes-suspend condition is maintained Nickel-Cd battery (rechargeable) Specifications
Operation panel / Direct circuit monitor
Resume function Battery pack The devices are pointed on the communication-system drawing of the operation-panel screen.
Interface specifications
Item USB Ethernet PCI bus CF card Analog RGB Specifications 5 ports ( for data communicaiton and for maintenance purposes) 2 ports ( LAN1 : for TOYOPUC connection, LAN2 : for upper PC connection) Connection with PC10P is possible by an extension unit (option). Slot 1 slot ( supporting CF Type and ) Mini D-SUB15 pin (socket)
Type
Item Main body Name DM-12WD2 DM-12WD3 Battery unit Maintenance parts Back light for replacement Cooling fan for replacement Protection sheet Type TYD-6411 TYD-6661 TYD-6516 TYD-6513 TYD-6515 TYD-6514 Direct circuit monitor Main body Direct circuit monitor Main body Battery unit piece Back light piece Cooling fan unit Protection sheet for replacement sheet Specifications
From record of the number of device operations, and record of usable years, the inspection time limit can be seen by "fixed-quantity and periodic maintenance" function
100 components for the fixed quantity maintenance and 100 components for periodic maintenance can be registered A machine is always monitored, if a actual value exceeds an inspection period, an inspection advice message will be displayed on a screen. Therefore, a maintenance plan like spare-parts preparation can be planned
Drawing tool type

Item ScreenWorks-T ScreenWorks-TE Type TJD-6183 TJD-6184 Specifications Japanese version English version OS Windows 2000/XP Japanese version Windows 2000/XP
* Windows 2000/XP, and Windows XP Embedded are the registered trademarks of U.S. Microsoft Corp.
DM-12WD2
Inspection advice and object components are displayed on a screen.
External dimension
Panel-cut dimension
Fixed quantity maintenance
Periodic maintenance
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Safety PLC
What is Safety Integrity Level SIL IEC 61508 ?

IEC61508 specifies SIL (Safety Integrity Level) from 1 to 4. About SIL, there are two-kinds, the low demand mode, and the high demand/continuous mode. In FA field, usually use the high demand/continuous mode. In this case, SIL is specified by PFH (average of dangerous failure rate per hour). SIL 1
Average of dangerous failure rate per hour
Safety PLC architecture

1. Hardware and software are redundant (Redundant configuration like A+B) Diagnostic function (System self-diagnosis and device connection diagnosis are always implemented) 3. Mutual check (operation check between A and B ) 4. When an error detected, all outputs are shutdown instantly. Input module
Input A
SafetyPLC
Conformity to the international safety standards broadens and secures workshop safety dramatically

CPU module
CPU-A
Output module
Output A
106 105 107 106 108 107 109 108

TOYOPUC-PCS/ PCS-J conform to SIL3 and can be used for all FA applications. The normal FA application is up to SIL3. 24V
Diagnosis
Mutual check
Diagnosis
Mutual check
Diagnosis
Mutual check
2 3 4
Input B
CPU-B
Output B
Diagnosis
Diagnosis
Diagnosis
SIL4 is applicable for a railroad and nuclear-power-station level.
24V
A Safety PLC ensures worker's safety and contributes to the productivity of a plant. Better machine productivity is achieved by safety circuit visualization by Safety PLC. Global standard level machine safety is realized by the international safety standards conformed safety PLC. A Safety PLC TOYOPUC-PCS/PCS-J series covers large-sized to small machine.
The same operation manners as a control PLC
Basic configuration
Programmer PCwin Programmer PCwin-Safe2
What is safety ?
1.View of conventional safety
An accident and disaster must not happen. The correct operation is strictly observed by worker attention
Safety is controlled
2.View of the present safety (Europe and the U.S.)
Safety is the status that Hazard (risk) must be controlled. minimum status." The risk of machine is assessed and safety measures are taken.
Risk is
TOYOPUC-PCS
TOYOPUC-PCS-J
What is "Risk is controlled"?

"Risk is controlled" means "There is no unacceptable risk"
Start
What is the International Safety Standards ?

The origin of International Safety Standards is the Machine Directive from European Union
1. Machinery Directive
I/O signal transfer and receipt by communication
Specify the scope of target machine and specifications
In EU, if someone designs, manufactures, supplies, purchases or uses a machine, must observe the Directive. (EU countries must match their lows to the Directive)
2. International Safety Standards about a Safety PLC
Additional protection measures
Hazard identification
Zero wiring mistake

Wirings are changed to software programming, and circuit standardization by FB The signal data communication with a standard PLC
Function Block for an emergency stop circuit

Emergency stop Function
1 EN954-1 (1997)
Estimate the Risk Protection measures by safety protection
Evaluate the Risk
Safety of machinery Safety-related parts of control systems Safety category B, 0-4

2 IEC61508 1-7 (2002)
Inherently safe design
There is no unacceptable risk? YES
NO
Functional safety of electrical/electronic/ programmable electronic safety related system Safety category SIL-
3 IEC13849-1(2006)
A Safety PLC must conform to these three standards and acquire the certifications
Better short circuit resistance and EMC resistance

Electrical isolation by optic fiber communication
E-Stop button input
Warning the user about residual risk
Completion
Safety of machinery Safety-related parts of control systems Performance Level a - e
Shorter design time and adjustment time

A program development by same manners as standard PLC programming
Relay EDM Input Read back
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Safety PLC
TOYOPUC-PCS component modules list CPU, Remote I/O module
Name CPU Type TAC-6089 1 2 3 4 5 6 Item Program method Program control method Input/Output control method Scanning speed Program capacity Memory device Battery External Input/Output Internal Output Display unit Physical layer Commun. speed Max. commun. length Max. stations Max. communication Stored program method Cyclic operation method Image resister method At the standalone 9.5 ms / scan 12K words (Internal memory : 64KB) (TIP-5426) CMOS-RAM Flash ROM Rechargeable (Lithium secondary battery : 5 years life) 128 points 2048 points Dot-matrix LED display unit Displays are changed by MOD and INC switches Optical fiber cable method 6Mbps 100m (inter-station) 1km (Total commun. length of between stations) 24 st. (Master Slave) 1472 points (184 byte) (32 Input32 Output)23 stations 16 st. (Master Slave) 1920 points (240 byte) (64 Input64 Output)15stations At the networking 18ms / scan Specifications
TOYOPUC-PCS
The Safety PLC "TOYOPUC-PCS" realized the global top level processing speed and user-friendly operations

The safety software circuits has been realized by the redundancy logic circuits. Short E-Stop reaction time by hi-speed processing time and space saving has been realized. More reliable safety circuit program is available by fault detection function and shorten design lead time. Down-sizing of safety control circuit and standardization are realized by FBD function Field wiring reduction by Safety-networking and safety signal communication. MTTR improvement by employment of control visualization technology. A gateway module is provided to connect TOYOPUC-PCS to various open-networks.
Scan and response time of TOYOPUC-PCS
7 8 9 Current, Weight 180mA, 400g S-BUS Safety communication master Current Weight RMT-S Safety communication remote satellite station Current Weight 220mA 360g TAU-6102 155mA 150g 5 TAU-6098 10 1 2 3 4
All station total
I/O points per 1 slave Input/output
32 points (4 byte) /32 points (4 byte) Ring 1 HDLC flame conformity CRC-CCITT
64 points (8 byte) /64 points (8 byte)
6 7 8 9
Network topology Network layer Commun. format Check manner
I/O Module
No Name 1 DI001 2 DI003 3 SPM002 4 DO002 5 DO003
High speed scanning
Realize the high speed Scan speed within a relay-circuit response time
Relay circuit TOYOPUC-PCS scanning speed
Current Weight Type Device TAK-6090 Photo coupler 65mA 160kg TAK-6104 Photo coupler 100mA 320g TAK-6177 Photo coupler 65mA 150g TAK-6093 FET Relay 2 Sink (common) 2 Source (common) 2 24VDC 5mA / point For Light curtain Inputs ()common Input 24VDC 0.25A / point 3A / point Relay and FET mix Output 55mA 320g TAK-6108 FET 70mA 340g
TOYOPUC-PCS9.5ms
TOYOPUC-PCS realizes the high speed Scan speed within a relaycircuit response time
I/O pointsnumber
4 Sink (common) 4 Source (common)
8 Sink (common)
Voltage /Current
24VDC 5mA / point Dry contact points Input
24VDC 5mA / point Dry contact points Input
24VDC 0.25A / point FET Output
2030ms
Remarks
High speed response
17ms response time from an emergency stop signal input to an output OFF.
(stand-alone system at semiconductor output)
Gateway module (usable for TOYOPUC-PCS and PCS-J )

Name SNGW-DL Gateway DeviceNet Type TAF-6291 1 2
1
Item Stations Physical layer Communication cable (SN-I/F) Communication method
Specifications Master (TOYOPUC-PCS) 1 1 Slave (Gateway side) RS-485 0.5mm2 Twisted pair wires 288kbps Asynchronous timing
3 TAF-6293 4
SNGW-CL Gateway CC-Link SNGW-PF
5
2
Data linkage area
Bit area: Input/output=32/32 byte, Register area: Input/output=32/32 byte
Communication byte number
TAF-6295 6
3
Communication type DeviceNet PROFIBUS CC-Link
Bit Input Max. 32 byte Max. 32 byte Max. 8 byte Output Max. 32 byte Max. 32 byte Max. 8 byte Input 32 byte 32 byte Max. 32 byte
Register Output 32 byte 32 byte Max. 32 byte
E-Stop button
Light curtain
Gateway PROFIBUS
1 DeviceNet is a trade mark of Open DeviceNet Vendor Association Inc. 3 PROFIBUS is a trade mark of PROFIBUS Association.
2 CC-Link is a registered trademark of MITSUBISHI ELECTRIC Corporation.
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Safety PLC
System component device list CPU module (IO built-in)
Part name CPU-OP MON Model TDC-6344 1 2 3 4 5 CPU section 6 7 8 9 10 11 1 Item Program method Program control method Input/output control method Scanning speed Program capacity Hold memory Battery Maximum connection slot number External input/output points Internal output points Display unit Input/output format Stored program method Cyclic computing method Image register method 15msscan Source program size: max 16K words Executed program size:64KB Program Safety data 16-slot (including CPU-OP(MON)) 256 points 2048 points 7-seg LED display Display contents switch between MOD SW and INC SW operations Input Output Input Output 3 4 Voltage/Current Remarks Input Output Double input 2 systemcontact input Double output 2 system Photo coupler FET 2 points Sourcecommon 6 points Sinkcommon 6 points Sourcecommon 24VDC 5mApoint 24VDC 0.5Apoint Flash ROM No memory held Specifications
TOYOPUC-PCS-J
JTEKT, leader in the field of safety, now offers a small-sized safety PLC with ultimate user-friendliness.

Consumption current : 70mA Mass : 260g
Realize down-sizing and easier using. Safety circuits visualization Realize top level program capacity and rapid response time in compact size.
IO section
Rechargeable (Lithium secondary battery : 5 years life)
I/O points
I/O built-in CPU modules Smallest configuration saving space at 75mm

Smallest configuration = 2 modules (75mm)
Input/output combined I/O module The ideale I/O configuration
I/O module
No Part name 1 SUB MON 2 S-STP E 3 S-STP LC
Format Consumption current Input/ output format I/O point Input Output Input Output
TDK-6340 74mA Photo coupler FET 2 points Sourcecommon 6 points Sinkcommon 6 points Sourcecommon 24VDC 5mApoint 24VDC 0.5Apoint 200g Double input 2 system connection input2 Double output 2 system
TDK-6346 68mA Photo coupler FET 2 points Sourcecommon 4 points Sinkcommon 4 points Sourcecommon 24VDC 5mApoint 24VDC 0.5Apoint 185g Double input 2 system connection input2 Double output 2 system 5 S-IN E 6 S-IN LC
TDK-6347 68mA Photo coupler FET 6 points Sinkcommon 4 points Sourcecommon 24VDC 5mApoint 24VDC 0.5Apoint 185g Double input 2 system (light curtain input2 Double output 2 system 7 S-OUT
POWER
CPU-OPMON
SUB MON : 8 points(input)/6 points(output) S-STP(3 types) : 6 points(input)/4 points(output)
Voltage/ Current Mass Remarks
Input Output
Monitor display of the safety circuit. MTTR is dramatically reduced as circuit drawings and a tester are no longer necessary.
(Example : JTEKT cutting machines)
No Part name
4 S-STP E/LC
MTTR reduction
Format Consumption current
TDK-6348 68mA Input Output Input Output Photo coupler FET 1 points Sourcecommon 5 points Sinkcommon 4 points Sourcecommon 24VDC 5mApoint 24VDC 0.5Apoint 185g Double input 2 system connection input2, light curtain input2 Double output 2 system
TDK-6356 62mA Photo coupler 8 points Sourcecommon 8 points Sinkcommon 24VDC 5mApoint 190g Double input 8 system connection input2
TDK-6357 62mA Photo coupler 16 points Sinkcommon 24VDC 5mApoint 190g Double inaput 8 system (light curtain input2
TDK-6358 74mA FET 16 points Sourcecommon 24VDC 0.3Apoint 250g Double output 8 system
MTTR
Input/ output format I/O point
0.1 Relay circuit Safety PLC

Voltage/ Current Mass Remarks
Input Output
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Safety PLC
Power source/base/parts
No 1 Lithium battery Name Model TIP-5426 Specifications CPU-OP MON rechargeable battery spare parts
External dimensions
BASE
TDR-6341
Base for connecting modules
TOYOPUC-PCS
400 40 178 85 BASE5 TAR-6148 5slots 224 308 BASE8 TAR-6149 8slots BASE12 TAR-6094 12slots 420 100
POWER
TDV-6338
Power supply module Able to supply up to 9 modules including the CPU SN-IF Interface with the control PLC USB connection (for a programmer connection)
BOOSTER
TDV-6339
Auxiliary power supply module Needed, when using more than 9 sets of modules including the CPU Mounting between the 9th module and the 10th module
Programming tool PCwin-Safe2

No 1 PCwin-Safe2 (Japanese)[CD-ROM] PCwin-Safe2 (English)[CD-ROM] Name Model TJA-2071 Specifications TOYOPUC-PCSPCS-J programming software PCwin-Safe PCwin-Safe-J integrated environment software [CD-ROM Japanese version] TOYOPUC-PCSPCS-J programming software PCwin-Safe PCwin-Safe-J integrated environment software) [CD-ROM Japanese version]
Gateway Module
TJA-2073
TOYOPUC-PCS
No 1 2 3 4 5 6 Conformed standards IEC 61508-1-72000 EN 954-11996 ISO 13849-12006 EN 61131-22000 EN 501781998 EN 61000-2-5/IEC 61000-2-5 NFPA792002 Safety of Machinery Safety related parts of control system Part 1: General principles for design Programmable Controllers - Part 2 : Equipment requirements and tests Electronic Equipment for use in Power Installations Electromagnetic Compatibility (EMC) Electrical Standard for Industrial MachineryNFPA :National Fire Protection Association Outline Functional safety of Electrical/Electronic/Programmable electronics safety-related system
120
100
Safety-related conformed standards
52
TOYOPUC-PCSJ
No 1 2 3 4 5 Conformed standards IEC 61508-1-72000 EN 954-11996 ISO 13849-12006 EN 501781998 EN 61000-2-5/IEC 61000-2-5 NFPA792006 Safety of Machinery Safety related parts of control system Part 1: General principles for design Electronic Equipment for use in Power Installations Electromagnetic Compatibility (EMC) Electrical Standard for Industrial MachineryNFPA :National Fire Protection Association Outline Functional safety of Electrical/Electronic/Programmable electronics safety-related system
TOYOPUC-PCS-J
POWER BOOSTER SUB MON S-STP(E) S-STP(LC) S-STP(ELC) S-N(E) S-N(LC) CPU-OP(MON) S-OUT
No 1 2 3 4 5 6 Item Power supply Power consumption Ambient temperature Relative humidity Atmosphere Frequency Vibration resistance IEC 60068-2-6 1057Hz 57150Hz 7 8 9 10 11 12 Shock resistance Electric discharge immunity Burst immunity (Fast transient test) Surge immunity
Wireless frequency electoromagnetic field conducted interference Radioactivity, wireless frequency electromagnetic field immunity
Test standards
TOYOPUC-PCS Rated : 24VDC 2.5A (tolerance : DC 21.626.4V) 60W 050
TOYOPUC-PCSJ Voltage: 24VDCCurrent:Max 1A(Allowable range: DC21.626.V) 24W 055 No corrosive gas allowed Acce. 49m/s2 Ampl. 0.35mm Scans 20 times (1 octave/min)
100mm 30mm 45mm Max. 28mm 80mm
3085RH(No condensation allowed)
IEC60068-2-29 conformity (98m/s2100010 times/axisX, Y, Z, axes) IEC-61000-4-2 IEC-61000-4-4 IEC-61000-4-5 IEC-61000-4-6 IEC-61000-4-3
IEC60068-2-27 147m/s2X, Y, Z axis 3 times each
Aerial discharge 8KVContact discharge:6KV Signal line1KV,DC power line 1KV,functional grounding ports 1KV To ground 1KV 0.1580MHz10V80% 802000MHz10V/m80%
41
25
70
118
42
Renewal
TOYOPUC-MX
Replacement sample with MX

Back up
Renewal of TOYOPUC-M and PC1
TOYOPUC M, PC1
program and transplant to
TOYOPUC-M
TOYOPUC-MX
Module
Model 0 Model PC2J cannot be used due to dierence in language Over 10 years have elapsed from the case of production, and there is diculty in procurement of ICs, LSIs and other parts. Model M Model PC1
It takes 30 minutes
to change to TOYOPUC-MX.
GR1299 grinder
Control panel installation area
(Example of conguration with 256 input points)
Installation area
Old model M and PC1 renewal
I/O rack I/O module I/O cable
I/O rack I/O selector module Various I/O modules I/O cable
Processing speed
Model PC2J
90
Model M, PC1
CPU
M, PC1-CPU Memory module
70
80
Model PC3J 00 Year
not-used
times faster
Use old parts
Easy program transporting Drawings and wiring changes are minimized

The programs of M and PC1 are ported.
Further, functions of PC3J and I/O modules can be used.

The I/O module can be replaced with a new one by a rack.
Specifications
No. 1 2 3 4 5 6 7 8 9 10 Item Programming method Program control I/O control
Basic instruction processing speed Application instruction processing speed
Specification PC1 function Program 1 PC3J function Program 2, 3 Cyclic calculation with subroutine function Image register 0.08-0.48 s/instruction Stored program method Cyclic calculation Direct 2-16 s/instruction incl. timer and counter 15 types 2 types 63 types or more 8K words
PG1
8KW
Alteration in control drawings and wiring can be made minimal. Special program area for M and PC1
0.6s/instruction 19 types 21 types 450 types or more 16K words + 16K words
Basic instructions
Timer and counter instructions
Application instructions Program capacity Memory element Battery External I/O points Internal output points Keep relay points Timer function Counter function Link relay points
Rising and falling edge detection
2 Charging method (lithium secondary battery: battery life 5years) 1024 points Selection among 1016, 1528 and 2048 points (incl. keep relays, timers and counters) 0.1 to 25.5 sec. 1255 1024 points 2048 points (8192 points)1 768 points (4096 points)1 0.1 to 6553.5 sec. 0.01 to 655.35 sec. Total 512 points (2048 points)1 2048 points (8192 points)1 512 points (4096 points)1 2 KB / 8 bits 4K words / 16 bits 2K words / 16 bits Unavailable
Communication (link) module max. 14 pieces (however, sum of memory consumption of communication modules: 60K bytes or less)
PG2
16KW Special program area for PC3J 16KW Direct connection to MX base or PC1 bus. The I/O modules for PC3J can be used without change.
11 12 13 14 15 16 17 18 19 20
PG3
Various modules of PC3J can be used.

Use of modules for a feed system Apply to a general purpose operation panel Development of maintenance improvement activity
Data register Link register Number of special modules Built-in communication function
Use of communication modules, built-in CPU
TOYOPUC-MX
43
PC-LINK Computer link
Communication port L1: PC link / remote master station /computer link (PC1, PC3J) Communication port L2: PC link / remote master station /computer link (PC1, PC3J) Communication port L3: PC link / remote master station /computer link (PC3J)
21
These are allocated 1. to the program
*1: Description in parentheses ( ) indicates the extended area.
44
specification
Item Power source Consumption power Anbient temperature Relative humidity Atmosphere Vibration resistance Shock resistance Dielectric strength Insulation resistance Instantaneous power failure Overseas standard POWER1: AC85264V 4766 Hz POWER1: 38W or less (80VA or less) 055 C 3085RH (But no condensation allowed.) No corrosive gas allowed. Frequency 1057Hz 57150Hz Acceleration 9.8m/s2 Amplitude 0.15mm Sweep cycles 10 cycles (1 octave/min) Specification POWER2: DC1832V POWER2: 40VA or less
Compact PLC control specification

Items Model
PCk05-CPU (TKC-6471) Stored program method
PCk06-P-CPU (TKC-6472)
Programming method Program control method Program language Input/Output control method Basic instruction processing speed Application instruction processing speed Basic instruction Timer/Counter instruction Application instruction Program capacity CPU function Memory device Battery External I/O points Internal output points Keep relay points Timer function 2,048 words
Cyclic operation method (with sub routine function) LD Image register method Contact 1.32.3s/instruction, Output 6.834.4s/instruction Contact 0.370.67s/instruction, Output 1.829.2s/instruction 2.4several 100s/instruction 13 kinds 6 kinds More than 110 instructions 7,679 words USB flash drive, RAM Commercial battery CR2354 (Battery life: 5 years, however, please replace to a new battery if the system was shut down for 10 days or more.) Input: built-in 20 points + points of mounting modules Output: built-in 16 points (Source output) + points of mounting modules 512 points 512 points 256 points, 0.1999.9sec./0.0199.99sec. 128 points, 19,999
(147 m/s 3-directions each 3 shocks) AC1500V 1 minute (between AC external terminal and earth) AC1000V 1 minute (between DC external terminal and earth) DC500V 10M or more (between AC external terminal and earth) DC100V 10M or more (between DC external terminal and earth) POWER1: Allowable time: 0.5 cycle or less POWER2: Allowable time: 10ms or less Period: 1s or more Period: 1s or more
North America CSA/NRTL acquired, Europe corresponds to CE mark
Input : built-in 8 points + points of mounting modules Output : built-in 6 points (Relay output) + points of mounting modules 256 points 256 points 128 points, 0.1999.9sec./0.0199.99sec. 128 points, 19,999
Note) The above is the specification common to each module.
PC10, PC3J Series control specification

Item Model
PC10G
PC10P
PC3JG
PC3JL/PC3JT Cyclic operation method Contact0.08s /instruction 0.6sfew 10s/instruction 19 instructions 21 instructions 450 instructions or more
PC3J
Counter function Link relay points Rising/Downing edge detection External power No. of modules possible to install Installation method Communication function Peripheral software I/F Port 2 Programmer Cable 1 3,200 words
Input 1,024 points, output 1,024 points 512 points 7,296 words Data register 4 DIN rail or set screw (screw size: M4) PCwin-PCk for programmer only RS232C (MODBUS) PCwin-PCk Cable connecting PCk (TKY-6485) MODBUS is a registered trademark of Schneider Automation Inc. RS232C/422/485 (MODBUS)
Programming method Program control method Input/output control method Basic instruction processing speed Application instruction processing speed Basic instruction Timer counter instruction Application instruction
Stored program method Event monitor function by parameter setting Cyclic operation methodConstant period interruption function (1 ms) Image registration method Contact0.015s /instruction 0.05s few s/instruction 19 instructions + 1 instruction (the inversion output for screen buttons) 21 instructions + 1 ms timer, 1s timer 700 instructions or more The operation with the sign is possible. The floating decimal point is possible. 180K words (60K words 3) (60k words / 60K words / 60K words, 120k words / 60K words, 180K words) + FB library 60K words + Standard library 32K words + User library 32K words
Stored program method
180K words (60K words 3) + FB library 60K words + Standard library 32K words + User library 32K words CMOS-RAM, Flash EPROM
16K words 3 + Standard library 32K words + User library 32K words
16K words 3
Program capacity
Memory element Battery No. of external I/O No. of internal output No. of keep relay Timer function Counter function No. of link relay Detection of start-up and start-down Data register Link register Equipment data memory Special module installation amount Visualization function Library function SFC F B F B Standard User Event monitor function (possible to monitor at the cycle) Compulsion ON/OFF function Scan unit trace function Maintenance support I/O recorder Test mode Programmer I/F Built-in communication function Equipment diagnosis function Network diagnosis function I/O diagram display 0.16553.5 sec / 0.01655.35 sec 0.00165.535 sec / 165535 sec total 9,728 points 165,535 (2,560 points 3 + 2,048 points) 39,912 points (10,240 points 3 + 8,192 points) 11,776 points (2,560 points 3 + 4,096 points) 164K words / 16 bit (12K words 3 +128K words) Extension buffer register: 256K words / 16 bit Flash register: 4Mbyte flash drive (read only)1
Rechargeable (Lithium secondary battery: battery longevity 5 years) 2048 points (Increase is possible by DeviceNet and remote I/O 86,016 points (4,096 points 3 + 8,192 points + 65,536 points) 79,872 points (2,048 points 3 + 8,192 points + 65,536 points) 6,400 points (768 points 3 + 4,096 points) 0.16553.5 sec / 0.01655.35 sec total 3,584 points 165,535 (512 points 3 + 2,048 points) 14,336 points (2,048 points 3 + 8,192 points) 5,632 points (512 points 3 + 4,096 points) 44K words / 16 bit (4K words 3 + 32K words) Extension buffer register: 128K words / 16 bit 6K words / 16 bit (2K words 3) 4Mbyte 640Kbyte Program comment, SFC data, FB data, I/O diagram, network diagram Program comment, SFC data, FB data Communication (link) module: Max 24 sheets No number of sheets limitation by the consumption memory Diagnostic dummy: 2,048 points 512Kbyte (50 points / change point in one cycle memory of about 40 cycles) Function to return instantaneously to former program when program change is confirmed USB (V2.00)480Mbps L1: FL / ET / F remote M10Mbps/100Mbps L2: FL / ET / F remote M10Mbps/100Mbps L3: PCCMPSN-I/F L3: PCI bus I/F L1: DeviceNet L2: PCCMPSN-I/F 128 histories
2
1024 points (Increase is possible by DeviceNet and remote I/O 14,336 points (2,048 points 3 + 8,192 points)
12K words / 16 bit (4K words 3 + 32K words)
448Kbyte Program comment
Communication (link) module: Max 15 sheets Consumption memory: 60Kbyte or less Ver. 2.01 Ver. 2.01 RS-42238.4kbps L1: PC / CMP L2: PC / CMP (except PC3JT) L1: PC / CMP L2: PC / CMP (L2: Possible to add the option)
1 The range where special instruction is necessary for writing in.DeviceNet is the registered trademark of Open DeviceNet Vendor Association Inc. 2 By using BUS-EXP EXPANDED BUS PC10P can be equipped with the special module. ,
45
46
Specifications
External dimensions
PC10GPC3J series
7.5
15.5
424 8 slots 2 409 424 8 slots 2 409 424 8 slots 2 409
PC3JG
112
PC3JT Mounting on a special base

7.5 6 95 75
PC10GPC3J series PC10GPC3J series
4-R3 4-R5 7.5 4-R3 1
86 15.5 86 15.5 130 130
112
- .
I/O BUS
8-slot base 2 THR-2872 4-R5 7.5

4-R3 1
RUN1 RUN2
112
PWR RUN E/A
BATTERY TIP-5426
24V+
PC3JG
MODE INC
X00 Y01 X02 Y03 0 1 2 3 4 5 6 7 8 9 A B C D E F
24VFG
86 130
8-slot base 2 THR-2872 4-R5 8-slot baseTHR-2766 1 8-slot base 2 THR-2872 6-slot baseTHR-2813 8-slot baseTHR-2766 4-slot baseTHR-2775 6-slot baseTHR-2813 8-slot baseTHR-2766 2-slot baseTHR-2814 4-slot baseTHR-2775 6-slot baseTHR-2813 2-slot baseTHR-2814 4-slot baseTHR-2775 2-slot baseTHR-2814
DLNK/Asi V+/Asi+
1st. / 2nd /
3.2A FUSE
YX 00 10 FF I I YX 00 10 00
Sync Stop Hold
SP
145
THU-2774
178 193 2 slots 249 264 4 slots 178 320 193 2 slots 335 6 slots 249 391 178264 4 slots 406 8 slots 320 193 2 slots 335 249 6 slots 264 4 slots 391 406 3208 slots 335 6 slots 391 8 slots 406 8 slots
7.7 77.6 I/O branch module 7 7.7 77.6 I/O branch module 7 86
192
POWER RUN ERROR ALM MODE P2 P3
CMP/IAI L+ L0V FG 500 BAUD RATE DLNK RS-422 RS-232C L+ LFG
THU-2774
7.7 77.6 93
MS NS
START RESET L1 DE LT
113
L1+L1-OV
250 32 16 8 4 NODE ADDRESS DLNK Sync DLNK
DLNK
MS
2 1
NS DE
TXD Stop DLNK RXD Hold DLNK/Asi OFF 0V 115.2K CMP/IAI CX/CMP 232C/422
7 86
113
93
Mounting on a 4 slot base

15.5 7.5
PC3JG
PWR RUN E/A
BATTERY TIP-5426
CM AUP RUN APF CER ERR
86
SET SW4 SW5
113
DISPLAY
93
264 249
LINK
CPU
PC10GPC3J select base PC10GPC3J select base

8-slot selector PC10GPC3J select basebase 8-slot selector base 6-slot selector base 8-slot selector base
THR-5643 THR-5643 THR-5644 THR-5643 THR-5644 THR-5645 THR-5644 THR-5645 THR-5645
MODE INC
X00 Y01 X02 Y03
0 1 2 3 4 5 6 7 8 9 A B C D E F
2
SP
102 110
1st. / 2nd /
3.2A FUSE
YX 00 10 FF I I YX 00 10 00
Sync Stop Hold
V+ C-H DRN C-L V-
8 slots
MS NS
86
8 slots
I/F
YX 00 32 FF I I YX 00 32 00
cover
START RESET L1 DE LT
14
base2
6-slot selector base 4-slot selector base
Mounting hole details Mounting hole details
4-slot selector base 4-slot selector base
4 slots 6 slots 4 slots 6 slots 4 slots
TCC-6372
5.08 TCC-6372 5.08 5.08
PC10P PC10P 2-3.50.1 PC10P 2-3.50.1

2-3.50.1 174.63 174.63 174.63 5.08
TCU-6421
Bracket mounting area (both sides) 3.50.1 10

FL remote I/O slots board 6 FL remote I/O board

120.02 21.59 5.08 9.38 120.02 FL remote I/O board 16.45 10.11
H i H
TCU-6367 TCU-6367 TCU-6367

130
TOYOPUC BUS-EXP EXPANDED BUS TOYOPUC110 BUS-EXP 35 EXPANDED BUS

BUS- EXP
PWR RUN E /A L1
30 20 30 20 30 20
TCU-6421 TCU-6421
15 120.02
Lo R J45 5
5.08
5.08
21.59
TCC-6372 5.08
Bracket mounting area (both 3.81 sides) Bracket mounting area (both 3.81 sides)

TOYOPUC110 BUS-EXP 35 EXPANDED BUS

M ODE
PCk05-CPU
10mm 3.8mm 120mm 100mm 65mm
PCk06-P-CPU
10mm 3.8mm 231mm 211mm
1.6
Mounting hole details
48.2
3.50.1 10
(At using DIN rail)
BUS- EXP
I /F PWR R/FN IU E /A L1
68mm 65mm
5.08
5.08
21.59
3.50.1 10

5.08 9.38
85.39 10.11
H i H Lo
16.45 5.08
FUSE FUSE FUSE FUSE FUS FUSE FUSEE FUSE
110
35
BUS- EXP
L1 T- ON
M ODE
5mm
130
3.81 174.63 174.63 174.63
15
I /F T OR P-WFF RUN I /A STA E/F RT L1 L1
5.08 9.38
85mm 95mm
85.39
Lo
M ODE L1
LI /F
L1 T- ON
0V L+
15
T- OFF
85.39
5.08 20
130
SN/PC/CMART STP
RESET
I /F
L1
L1 T- ON
T- OFF
L1 0V LL+
Installation tab
SN/PC/CMP L1
START
5mm
6mm 5mm
Installation tab
11.63 1
4.8
RESET
6.5
106.8
3.81 5.08 5.08
20
FUSE FUSE
10
5.08 20
L1 0V LL+
SN/PC/CMP
(At using DIN rail)
68mm
117mm 127mm
10.11
H i H
16.45 5.08
FUSE FUSE FUSE FUSE FU F F FUSE FUSE SEFUSE USEUSE FUSE FUSE
RESET
6mm
21.59
11.63 1
6.5
106.8 120.02
5.08
21.59
5.08
6.5 7
11.63 1
4.8
5.08
21.59
120.02
3.50.1
106.8
47
5.08
10
106.8 120.02
3.81
3.50.1
106.8
10
3.50.1
3.81
106.8
17 or 17 or 5.08 less less 20 2-3.50.1 Bracket mounting 30 area (both sides) or 17 or 17 20 5.08 less less 2-3.50.1 Bracket mounting 30 area (both sides) or 17 or 17 less less 2-3.50.1 Bracket mounting area (both sides)
4.8
30
20
55.2
Mounting hole details
20
1.6
L1+L1-OV
200
V+ C-H DRN C-L V-
160
THU-2774
I/O branch module
TOYOPUC
PC3JT
C-H/AsiDRN/FG C-L/NC V-/NC
I/F
YX 00 32 FF I I YX 00 32 00
FUSE FUSE
FUSE FUSE
R J45 5 R J45 5
FUSE FUSE FUSE FUSEFUSE FUSE FUSE FUSE FUSE
FUSE FU FU FUSE SEFUSE SE FUSE FUSE FUSE FUSE FUSE FUSE FUSE
FUSE FUSE FUSE FUSE FUSE FUSE FUSE
. . .
48
Device list
TOYOPUC-PC10GPC3J
Device PC10G PC10G-CPU Name Specification Memory 180K-word (60K3), FL-net/Ethernet/FL remote (selected by a parameter) 2port, SN-1/F/PC-LINK/CMP-LINK (selected by a parameter) built-in 1port, peripheral port available for USB2.0 Memory 180K words (60K word x3), PCI bus, USB port for a peripheral device (PCwin) communication USB port for TOYOPUC BUS-EXP (EXPANSION BUS) communication, FL-net/Ethernet/FL remote 2 ports FL remote I/O PNP Input/output 40/40 One set: 1 unit for input 50 pins and 1 unit for output 60 pins USB port for PC10P communication SN-I/F, PC-LINK, CMP-LINK 1 port Type TCC- CSA CE Device PC/CMP-LINK 2PORT-LINK Communication module High-speed PC link 2PORT FL/ET/RMT FL-net Ethernet High-speed Master remote I/O Satellite Name PC/CMP-LINK PORT-LINK HPC-LINK 2PORT-EFR FL/ET-T-V2H RMT-I/O M RMT-I/O S J-DLNK-M2 Special module Analogue input DeviceNet J-DLNK-S J-DLNK-S AS-i M Serial I/O
High-speed counter
Specification Selection of PC link 19.2/57.6kbps, (16 stations 512 points) or Computer link 0.3-19.2kbps, (32 station) 625kbps, 32 station, 2,048 points, 1,792 bytes FL-net/Ethernet/FL remote (2port) FL-net (version2), Ethernet interface Master station, 625kbps Max. 31 satellites Satellite Master station, 500/250/125kbps, 63 stations, 4,096 points Satellite, I/O terminal type, 500/250/125kbps, 512 points Satellite, between-PC link type, 500/250/125 kbps, input and output 512 points respectively ASi interface RS-232C, 0.319.2kbps, 2ch 50kpps 1, 2-phase 15V, 420mA 4 points 010V 4 points 05V, 020mA 4 points 1010V 10V V V mA mA8 points 1 15V, 420mA 2 points 010V 2 points Pulse output 1-axis easy positioning 1-port 2-port
Type THU- THU- THU- THU- THU- THU- THU- THU- THU- THU- THU- THK- THK- THK- THK- THK- TCK-6529 THK- THK- THK-
CSA
CE
PC10P
PC10P FL remote I/O board
TCC-6372 TCU-6421 TRS-5104 TCU-6367 TIC- TIU- TIC- TIC- TIC- THV- THV- THV-6374 THU-
FL remote I/O board Dedicated PC10P extension module PC3J CPU module
Connecter terminal block BUS-EXP EXPANDED BUS PCJ-CPU Option PCJL-CPU PCJG-P-CPU PCJ-CPU PCCMP
Memory 48K-word(16K3)+PC/CMP, 3 programs available CPU built-in option PC-link or CMP-link is available Memory 48K-word(16K3)+PC/CMP(2port), 3 programs available Memory 180K-word(60K3) Input(-) common32points (5mA),output(+) common16points (0.3A)+output(+) common16points (0.05A), SN-I/F, PC, CMP(1port), DLNK-M2 function Memory 48K-word(16K3) Input(+) common32points (5mA),output(-) common16points (0.3A)+output(-) common16points (0.05A), SN-I/F, PC, CMP(1port), DLNK-M2 function Input 85-264VAC, Output 5VDC 4A Input 24VDC, Output 5VDC 4A Input DC24V Output DC5V 5A For setting of rack No. and I/O address For mounting CPU or selector,
AS-i M SIO COUNTER AD- AD- AD- AD-10
PCJG PCJG-CPU POWER Power module POWER POWERH Selector module SELECTOR
Analogue output PULSE OUT
DA- DA- PULSEOUT
Produced on special order THR- THR- THR- THR- THR- THR- THR- THR- THY- THY- THY- THY- THY- THY- THU- THK- THK- THK- THK- THK- THK- THK- THK- THK- THK- THK- THK- THK- THK- THK- Communication Input/Output module FL-net,Ethernet High-speed PC link High-speed remote I/O S-LINK
8 slot base Base 8 slot base (2) 6 slot base 4 slot base 2 slot base 8-slot selector base Selector base 6-slot selector base 4-slot selector base I/O cable 0.5m I/O cable 1m I/O cable I/O cable 1.5m I/O cable 2m I/O cable 2.5m I/O cable 3m I/O branch module IN- Input IN- IN- D IN-SW OUT- OUT- Input/Output module Output OUT- OUT- OUT- OUT- OUT- OUT- OUT- D OUT- D Input/Output I/O-329G
8 miseellaneous modules, 1 I/O connector 8 miseellaneous modules, 2 I/O connectors 6 miseellaneous modules, 1 I/O connector 4 miseellaneous modules, 1 I/O connector 2 miseellaneous modules, 1 I/O connector Base only for 8-slot expansion with built-in selector function, 2 I/O connectors Base only for 6-slot expansion with built-in selector function, 2 I/O connectors Base only for 4-slot expansion with built-in selector function, 2 I/O connectors For connection between a CPU base or I/O base and another I/O base:0.5m For connection between a CPU base or I/O base and another I/O base:1m For connection between a CPU base or I/O base and another I/O base:1.5m For connection between a CPU base or I/O base and another I/O base:2m For connection between a CPU base or I/O base and another I/O base:2.5m For connection between a CPU base or I/O base and another I/O base:3m For connection of 3 or more beses 100VAC input, 16 points 24VDC input, 16 points 24VDC input, 32 points Switch input, 16 points Triac output 8 points, 1A/points, 4A/8 points, 100-110VAC Independent relay contact 8 points (240VAC/24VDC), 2A/point Triac output 16 points, 0.5A/point, 2A/8 point, 100VAC Relay contact output 16 points, 2A/point, 5A/8 points MOS FET output () common, 16 points, 1A/point, 4A/8 points MOS FET output () common, 16 points, 1A/point, 4A/8 points Transister output () common, 16 points, 0.5A/point, 2A/8 points Transister output () common, 16 points, 0.5A/point, 2A/8 points Transister output () common, 32 points, 0.2A/point, 2A/16 points Transister output () common, 32 points, 0.2A/point, 2A/16 points Input:32 points(5mA), Output:16 points(0.3mA)+Output:16 points(0.05mA)
TOYOPUC-PC3JT
Device PCJT-CPU Option Option PC3JT-I/O() PC3JT-I/O() PC3JT-FL/ET-V2 PCJT-HPC PCJT-S-LINK PCJT-SIO PC3JT cover PC3JT base2 DLNK AS-i M Name Specification Memory 48K-word(16K3), CX/CMP link and PC/CMP link built-in Master station, 500/250/125kbps, 63 stations, 2,048 points ASi I/F 16 points DC24V input 16 points MOS-FET output(+) common,0.1A/point, 1A/16 points 16 points DC24V input 16 points MOS-FET output(-) common,0.1A/point, 1A/16 points FL-net I/F, Ethernet I/F PC link : 625 kbps, 32 stations, 2048 points, 1792 bytes, 1 : N communication. Remote I/O : Master station 625kbps, 2048 points, selection of max. 31satellites, built in 2 port S-LINK interface made by Sunx RS-232C, 0.319.2Kbps, 2ch The cover for PC3JT The base for PC3JT Type TIC- TIU- TIU- TIU- TIU- TIU- TIU- TIU- TIU- TIU- TIU- Produced on special order CSA CE
Special Serial I/O Cover Base
Produced on special order
Marked at CSA column are CSANRTLC( UL Marked at CSA column are UL( Marked at CE column are CE approved products. Marked at the column are oder-made products. Please ask detail delivery when you order.
)certified products.
)certied products.
49
50
Device list
TOYOPUC-PCk
Device CPU PCk05-CPU PCk06-P-CPU Input Input/output module Output Input-output Communication module Connector with a cable Device net Slave IN-k93 IN-k14 OUT-k12 OUT-k81 I/O-k831 kDLNK Name Specification Program capacity 2,048 words Input: Built-in 8 points Output: Built-in 6 points (relay output) Program capacity 7,679 words Input: Built-in 20 points Output: Built-in 16 points (source output) Input (10 points, DC12-24V) Input (16 points, DC20-28V) Output (16 points, DC12-24V, source) Relay output (8 points, DC6-27V, AC6-240V) Input-output (input 4 points DC12-24V, relay output 3 point ) Device net Slave Connector with a cable for a 16-point modules 1m Type TKC-6471 TKC-6472 TKK-6473 TKK-6474 TKK-6475 TKK-6478 TKK-6476 TKU-6477 TKY-6486 CSA UL UL UL UL UL UL UL CE
Parts
Device Lithium battery Connector Name For PC10/PC3J-CPU For CPU External connector for PC3JG and I/O-329G Specification For TOYOPUC-PC10/PC3J CPU, Coin-type secondary cell For TOYOPUC-PC2/PC2J/L2 CPU, PC2F/PC2FS A 40-pin square shape connector of soldering type (with a 40-pin resin enclosure) Type T I P- TXP- T I P- CSA CE
Peripheral equipment
Device Name Specification (Japanese) CD-ROM (Japanese) CD-ROM License 5 Type TJA-2032 TJA-2051 TJA-2031 TJA-2054 TJA-6233 TJA-6234 TJA-6285 TJA-6286 TJA-6058 TJA-6059 TJA-6036 TJA-6039 TJA-6042 TJA-6045 TJA-6365 TJA-6366 TXY-6066 TXY-6067 TXY-6351 TXY-6071 TXY-6266 TXY-5621 TKY-6485 THA-5137 THY-2905 THY-2778 CSA CE
Communication terminal
Device Name PC link terminal PC link PC link terminal 160 URT3 series URTP URTP Specification Input 8 points (24VDC), output 8 points (FET output () common 0.5A/point) Input 16 points (DC24V) Input 64 points (24VDC), output 64 points (MOS FET () common) Input 64 points (24VDC), output 64 points (MOS FET () common) Input 40 points, output 24 points Input 32 points, output 32 points Output 64 points Input 8 points, output 8 points Input 16 points Output 16 points Input 24 points, output 16 points Input 24 points, output 16 points (+) common Input 32 points Output 32 points Input 16 points, output 16 points Input 32 points (+) common Output 32 points (+) common Input 16 points, output 16 points (+) common FL remote terminal input 32 points FL remote terminal output 32 points FL remote terminal input 16 points output 16 points 5 port switching HUB 8 port switching HUB Input 6mA/point Output 0.5A/point 4A/common with diagnostic function Input current 7mA/point, output 0.3A/point, 2 A/common Input current 7 mA/point, output 0.5A/point, 2 A/common Output 0.5A/point, 4A/common Input 7mA output 50mA, 0.8A/common Type TXU- TXU- TXU- TXU- TFU- TFU- 4 TFU- TFU- TFU- TFU- TFU- TFU-918 TFU- TFU- 1 TFU- TFU- TFU- TFU- TCU-6405 TCU-6406 TCU-6407 TCU-6414 TCU-6415 CSA UL UL UL UL UL UL UL UL I/O Monitor Hardware option Software option Programmer Option 12 [SymbolicFBD] CE PCwin/PCwin-PCk
A software which uses a Windows*2000/XP personal computer as a programmer (System software for PC10/PC3 J/ PC2/L2/PC1/MX/PCk) A personal computer is not included.
(English) CD-ROM (English) CD-ROM License 5 (French) CD-ROM (French) CD-ROM License 5 (Chinese) CD-ROM (Chinese) CD-ROM License 5 CD-ROM (Czech)*1 CD-ROM License 5 (Czech)*1
DLNK TERMINAL40/24 DLNK TERMINAL32/32 DLNK TERMINAL00/64 DLNK TERMINAL8/8 DLNK TERMINAL16/0 DLNK TERMINAL0/16 Communication terminal DeviceNet DLNK TERMINAL24/16 DLNK TERMINAL24/16P DRMT-32/00 DRMT-00/32 DRMT-16/16 DRMT-32/00P DRMT-00/32P DRMT-16/16P FL remote I/O terminal with diagnostic function Switching hub FRMT-32/00P FRMT-00/32P FRMT-16/16P FE-SWH05 FE-SWH08
Calling FBD is enabled
(English ) FD (English ) FD License 5 (English ) FD (English ) FD License 5 (Japanese) CD-ROM (English) CD-ROM Sentinel 25P Sentinel USB Sentinel USB
Option 22 [printing of the drawing style]
Printing of the drawing style is enabled PCwin[TJA-2032]+I/O drawing expansion tool [TXY-6351] PCwin[TJA-2031]+ I/O drawing expansion tool [TXY-6351] For locking of FB library creation & editing For locking of I/O drawing creation & editing
PCwin A set with I/O drawing function expansion tool
Security tool I/O drawing function expansion tool PC connection cable 2 USB I/F cable Conversion cable for PC2 connection PCk connection cable PC3J-I/O MONITOR2
Option
Connection cable between TOYOPUC and PCwin 3m (TOYOPUC 15P male - PC 9P female) Connection cable between TOYOPUC and PCwin 3m (TOYOPUC 15P male - PC USB) PC connection cable is converted to PC2. (PC2 25P Male - PC connection cable side 15P female) Connection cable between TOYOPUC-PCk and PCwin 2m (TOYOPUC-PCk modular 6P male - PC 9P female) 5 X 7 dot matrix 8 digits, for varions monitoring Connection between PC3J-CPU and I/O monitor, 1.5m Conversion of standard programmer cable to PC2J
I/O monitor cable
Conversion cable for connection of peripherals
Windows is a registered trademark of Microsoft Corporation in the United States and other countries. 1 FBD call and printing drawing style functions are not included. And does not support PCk system software 2 This option is necessary for using function blocks in French , Czech and Russian version.
)certied products.
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52
Device list
TOYOPUC-PCS
Device CPU CPU Input module Input /output module DI001 DI003 DO002 DO003 SPM002 Name Specification Memory 12K words Built-in SN-I/F(Communication with TPYOPUC-PC3 JG/PC10 ) 8 points (for Cat.4 : 4 points). dry contact input 24VDC 24 points (for Cat.4 : 12 points) dry contact input 24VDC 4 points (for Cat.4 : 2 points). semiconductor output 24VDC 0.25A /point + 4 points (for Cat.4 : 2 points). semiconductor output 24VDC 0.25A /point + 8 points (Cat.4 : 4 points) 24VDC (-) common type (PNP output type for light curtain connection) Safety communication Master Safety communication remote Slave 5 slot base 8 slot base 12 slot base Power supply filter for CPU, RMT-S Cooling fan for CPU, RMT-S Cover for empty slot protection Type TAC-6089 TAK-6090 TAK-6104 TAK-6093 TAK-6108 TAK-6177 TAU-6098 TAU-6102 TAR-6148 TAR-6149 TAR-6094 TAU-6207 TAU-6208 TAU-6211 CSA CE PCwin-Safe2 SN-I/F CABLE 3.0m(Free) SN-I/F cable SN-I/F CABLE 3.0m SN-I/F CABLE 1.5m
Parts
Device Lithium battery Name Battery for TOYOPUC-PCS/ TOYOPUC-PCS-J SN-I/F CABLE 0.5m Specification Coin type lithium rechargeable battery for TOYOPUC-PCS/TOYOPUCPCS-J SN-I/F cable for TOYOPUC-PCS-J Cable length: 0.5m Terminal A: AMP connector/Terminal B: Phoenix contact AI 1-10RD SN-I/F cable for TOYOPUC-PCS-J Cable length: 1.5m Terminal A: AMP connector/Terminal B: Phoenix contact AI 1-10RD SN-I/F cable for TOYOPUC-PCS-J Cable length: 3.0m Terminal A: AMP connector/Terminal B: Phoenix contact AI 1-10RD SN-I/F cable for TOYOPUC-PCS-J Cable length: 3.0m Terminal A: Terminal A: AMP connector/Terminal B: No connector Type T I P-5426 TXY-6670 CSA CE
Output module Input module for a light curtain
TXY-6671
S-BUS RMT-S BASE5
TXY-6672
TXY-6673
Base
BASE8 BASE12
Power supply filter Fan unit 2 Cover
P-FLT FAN2 BLANK
Peripheral device
Device Name Specification TOYOPUC-PCS/TOYOPUC-PCS-J Programming software (PCwin-Safe and PCwin-Safe-J integrated software) [CD-ROM Japanese version] TOYOPUC-PCS/TOYOPUC-PCS-J Programming software (PCwin-Safe and PCwin-Safe-J integrated software) [CD-ROM English version] Programming software for TOYOPUC-PCS [CD-ROM Czech version] Type TJA-2071 TJA-2073 TJA-6254 TJA-6287 TJA-6314 TJA-6049 CSA CE
TOYOPUC-PCS-J
Device CPU Name CPU-OP MON Specification Memory 16K words Built-in SN-I/F (Communication with TPYOPUC-PC3 JG/PC10 ) 8 points (Cat.4 : 4 points) dry contact input 24VDC 6 points (Cat.4 : 3 points) semiconductor output 24VDC 0.5A /point System power input 24VDC System power supply to each module USB I/F (for peripheral devices) SN-I/F communication port (communication with TPYOPUC-PC3 JG/PC10 ) 24VDC auxiliary power module The module should be mounted when the 10 or more modules including CPU. Mounting between 9th module and 10th module SUB-MON S-STP(E) S-STP(LC) S-STP(E/LC) Input module Output module BASE BASE S-IN(E) S-IN(LC) S-OUT 8 points (Cat.4 : 4 points) dry contact input 24VDC 6 points (Cat.4 : 3 points) semiconductor output 24VDC 0.5A /point 6 points (Cat.4 : 3 points) dry contact input 24VDC 4 points (Cat.4 : 2 points) semiconductor output 24VDC 0.5A /point 6 points (Cat.4 : 3 points) dry contact input 24VDC 4 points (Cat.4 : 2 points) semiconductor output 24VDC 0.5A /point 6 points (Cat.4 : 3 points) contact input 24VDC 4 points (Cat.4 : 2 points) semiconductor output 24VDC 0.5A /point 16 points (Cat.4 : 8 points) dry contact input 24VDC 16 points (Cat.4 : 8 points) contact input 24VDC 16 points (Cat.4 : 8 points) semiconductor output 24VDC 0.3A /point Base Type TDC-6344 CSA CE Option 1 [symbolic FBD] TDV-6338 Programmer (Windows2000/XP) PCwin-Safe
Programming software for TOYOPUC-PCS [CD-ROM French version] Programming software for TOYOPUC-PCS [CD-ROM Chinese version] Option 1 software [Floppy disk English version] (This option is necessary for using PCwin-Safe function blocks in Czech, French, Chinese, and Russian version) Option 1 software [Floppy disk Chinese version] (This option is necessary for using PCwin-Safe function blocks in Czech, French, Chinese, and Russian version) Function block creation/alteration lock for a 25p printer port [CD-ROM Japanese/English /Chinese version] Function block creation/alteration lock for a USB port [CD-ROM Japanese/English /Chinese version] Between TOYOPUC-PCS and a peripheral devices (personal computer) connection Between TOYOPUC-PCS and a peripheral devices (personal computer) connection
POWER Power module BOOSTER
TJA-6315 TXY-6066 TXY-6067 TXY-6071 TXY-6266 Produced on special order
TDV-6339 TDK-6340 TDK-6346 TDK-6347 TDK-6348 TDK-6356 TDK-6357 TDK-6358 TDR-6341
Sentinel 25P Sentinel Sentinel USB Communication cable Personal computer connection cable 2 USB I/F cable
Input/output module Input/output module
Gateway module
Device Device net Name SNGW-DL Specification Transmission speed: 125k/250k /500k bps Number of transfers: bit area input/output = maximum 32bytes/maximum 32bytes Register area input/output = 32byte/32byte Transmission speed: 156k/625k/2.5M/5.0M/10.0Mbps Number of transfers: bit area input/output = maximum 32bytes/maximum 32bytes Register area input/output = 32bytes/32bytes Transmission speed: 9.6k/19.2k/45.45k/93.75k/187.5k 500k/1.5M/3.0M/6.0M/12.0Mbps Number of transfers: bit area input/output = maximum 8bytes/maximum 8bytes Register area input/output = maximum 32bytes/maximum 32bytes Type TAF-6291 CSA CE
Gateway module
CC-LINK
SNGW-CL
TAF-6293
PROFIBUS
SNGW-PF
TAF-6295
)certied products.
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54

Toyopuc Line Up Eng

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Toyopuc Line Up Eng

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CONTENTS

Network configuration 5 drawing

7 TOYOPUC-PC3J series 11 Input/Output module 13 Communication module 15 Special module 19 Configuration 21

Direct circuit monitor Safety PLC

What is safety ? 35 TOYOPUC-PCS 37 TOYOPUC-PCS-J 39 General specification 41 External dimensions

TOYOPUC-Line up will match every facility scale

Supporting flexible applications.

2. 3 programs can be created independently.

Abundant functions Line control Assembling line

Facility memory capacity can realize Visualization

Network configuration drawing

FL-net, HPC-Link, PC-Link

Programming tool (PCwin) can be connected by a network.

F L - r e mo t e Four layers Remote programming

Explanation of a FL-remote terminal with diagnostic functions

I/O power I/O power

DeviceNet is the registered trademark of Open DeviceNet Vendor Association Inc.

FBD function is standard

Related input conditions visualization Pallet lock end

A function becomes a block.

Out side LS Unlock LS Return side LS Pallet position Out condition

Pallet lock end Pallet unlock Pallet lock

Lifter bottom end Return condition

Pallet unlock end LS error

SFC Sequential Function Chartprogramming is available.

Visualization of the ladder circuit in a block

A step means each process and status is displayed as a color.

Coolant splash covers closed

An action means processing in a step.

A transition means a contact which moves to the next tep.

Standard circuits become a part of library by FBDFunction Block Diagram

Spindle center stop

Tail stock center stop

Cycle monitor, I/O recorder

Program returning function

High-power functions in a small body

PC10 This action is abnormal USB Memory

Various communication functions

Record of preset data M .999 machine cycles

Program change, Write-in

No good! Return to the original program

Large capacity memory

Recurrence prevention by root cause can be performed

Layout and wiring-diagram

A communication-system drawing is also memorized in a PLC.

Control cabinet I/O diagram

Power supply drawings can also be drawn.

This is wrong Production Maintenance

The red-color display for error part

Traceable on monitor screen

A part causing an error can be found at a glance

Various communication function

TOYOPUC PC3-J series

A PLC containing I/O function and communication function in one unit

Reinforced memory capacity

Communication ports are provided as standard

Message communication is available by DLNK MASTER

Event monitor function

PC3J supports electrical circuit design, machine adjustment and maintenance.

Facilities adjustment / maintenance support

Facilities maintenance support Machine diagnosis result display

Event monitor function

Built-in communication port