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Module

Monitor Panel
Engine Controller
Engine/Pump Controller
Attachment Controller

Component Identifiers (CID) For


Engine/Pump Control (MID No. 69)
CID
91
96
110
167
168
190
286
291
374
376
581
586
587
590

Component
Throttle Position Signal
Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator
Voltage Of The Power Supply (keyswitch)
Speed Sensor
Signal For Engine Oil Pressure Decrease
Fan Motor Proportional Reducing Valve
Swing Brake Solenoid Valve
Travel Alarm
Proportional Reducing Valve For The Power Shift
Pressure
Engine Speed Dial
Feedback Sensor For The Governor Actuator
Engine Control

598

Travel Speed Solenoid

600
1161
1162
1178

Hydraulic Oil Temperature Sensor


Pump Delivery Pressure Sensor (Drive)
Pump Delivery Pressure Sensor 2 (Idle)
Boom Hold Pressure Sensor

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CID

Component

1
2

Injector Solenoid 1st Cylinder


Injector Solenoid 2nd Cylinder

Injector Solenoid 3rd Cylinder

4
5
6
42
91
94
100
110
164
168
172
175
247
253
254
261
262
263
268
273
274
320
342
617
1627

Injector Solenoid 4th Cylinder


Injector Solenoid 5th Cylinder
Injector Solenoid 6th Cylinder
Injector Actuation Control Valve
Backup Throttle Position Switch
Fuel Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Sensor
Injector Pressure Sensor
System Voltage
Inlet Air Temperature Sensor
Engine Oil Temperature Sensor
J1939 Data Link
Personality Module
ECM Error
Timing Sensor Calibration
Analog Sensor Power Supply Voltage
Digital Supply Sensor
Check Programmable Parameters
Turbocharger Compressor Outlet Press. Sens.
Atmospheric Pressure Sensor
Speed Timing Sensor
Secondary Speed Timing Sensor
Air Heater Relay
Fuel Pump Relay

Component Identifiers (CID) For


Valve Control (MID No. 06A)
CID
145
1522
1523
1593
1594
1595
1596
1597
1598
1609
1615
1657
1658
1665
1666

Component
12 V Power Supply
Variable Relief #2 Check Solenoid Valve
Variable Relief #1 Check Solenoid Valve
ATT Valve #1 Extension
ATT Valve #2 Extension
ATT Valve #3 Extension
ATT Valve #1 Retraction
ATT Valve #1 Retraction
ATT Valve #1 Retraction
Squeeze Load Pressure Sensor
1 Way / 2Way Changeover Solenoid Valve
Left Joystick Thumb Wheel
Right Joystick Thumb Wheel
Proportional Reducing Valve For Variable
Relief Valve #2
Proportional Reducing Valve For Variable
Relief Valve #1

B-3

E-12

Sensor Squeeze Pressure

B-5

Battery

E-11

Sensor Turbo Outlet Pressure

B-10

Breaker Alternator

H-9

Sensor WTR Separator Level

H-7

16

Switch Panel to Boom Lamp Relay

Clutch A/C

D-10

25

Solenoid 1Way/2Way Cont

B-5

17

YL

Cab Lamp

105

RD

Key Switch

616

BU

Boom Lamp

109

RD

Alternator B+

638

WH

ATCH Beacon Relay

110

RD

Timer Relay B+

645

RD

PU

Main Power Relay Output


Switch Panel/Radio

114

RD

Forward Horn

Component

Description
Lighting Circuits

Alarm Fault

Component

646

RD

Switch Panel to Cab Lamp Relay

Control Engine / Pump

E-8

Solenoid Boom Down Line Out Off

C-9

20

A623

BU

Switch Panel to Chassis Lamp Relay

Control Wiper

F-2

Solenoid Fine Swing

C-3

18

Converter 12V 7A

F-3

13

Solenoid Flow Limit

A-12

19

Control Circuits

115

RD

Cab Lamp

763

BU

Travel Speed Solenoid

Diode

I-11

Solenoid Hammer

A-9

118

GY

Wiper/Washer

779

WH

Low Pressure ATCH Quick Coupler Solenoid

Diode

I-8

Solenoid High Pressure Quick Cpl (A2)

B-2

24

119

PK

Aux Ckt

780

PU

Quick Coupler SW to Solenoid

120

YL

12V 10A Converter 1

788

YL

Engine Speed -

123

WH

Aux Circuit

A701

GY

Injector #1

124

GN

A/C

A702

PU

Injector #2

Engine Control

F-12

Solenoid High Pressure Quick Cpl (A1)

C-2

17

Engine Speed Pickup

D-10

14

Solenoid Hyd Lock

C-8

20

Heater Unit

D-5

Solenoid Low Pressure Quick Cpl (A3)

B-2

Horn

C-1

Solenoid Power Shift Cont

A-10

Ind Unit

H-1

Solenoid Primary NFC

A-12

Injector 1 thru 6

129

BU

Cigar Lighter

A703

BR

Injector #3

C-10

Solenoid Pump 2 Flow Cont

A-12

130

RD

Coolant Temp Sensor

A704

GN

Injector #4

Joystick

I-3

Solenoid Pump Flow Cont

A-12

135

BU

Switched Conveter Output

A705

BU

Injector #5

Joystick

H-1

Solenoid Relief 1

B-5

139

OR

12V Mem Out

A706

GY

Injector #6

Lamp Boom

C-1

Solenoid Relief Boom 1

B-5

143

BR

Boom Float

A755

PK

Throttle Switch #1

Lamp Cab

G-1

Solenoid Relief Boom 2

B-5

147

PU

Atch Sol

A756

BU

Throttle Switch #2

Lamp Chassis

B-1

Solenoid Relief Check 1

A-5

17

149

RD

Boom Lamp

A757

GY

Throttle Switch #3

Lamp Dome

G-1

10

Solenoid Relief Check 2

B-5

24

150

OR

Quick Coupler

A758

BR

Throttle Switch #4

Lighter

F-2

Solenoid Stem 1 Cont (A)

A-9

Meter Service

F-2

Solenoid Stem 1 Cont (B)

A-9

Monitor

F-1

11

Solenoid Stem 2 Cont (A)

A-9

Motor Fuel Pump

H-7

25

Solenoid Stem 2 Cont (B)

A-9

Motor Lower Wiper

I-1

Solenoid Stem 3 Cont (A)

B-9

Motor Starter

D-10

12

Solenoid Stem 3 Cont (B)

B-9

Motor Washer

G-7

15

Solenoid Stem 4 Cont (A)

B-9

151

GN

Neutral Start Limit Switch

A762

PU

Engine Speed +

152

BU

Lower Wiper/Washer

A768

BU

Backup EPR SW Valve to Power Switch Sol

154

RD

Neutral Start Limit Switch

A769

160

PU

Chassis Lamp

A770

PK

Electronic Pump Control Bypass Switch to Resistor

168

RD

Aux Circuit

F773

OR

Governor Acceleration

169

PK

Backup/Monitor Control

F774

WH

Governor Deceleration

Pump Refueling

A-3

27

Solenoid Stem 4 Cont (B)

B-9

175

RD

A/C Blower

H705

BR

Fuel Pump Relay

Relay Boom Float Disable

I-12

23

Solenoid Swing Brake

C-9

20

179

BU

12V 10A Converter 2

H792

BR

ATCH Boom Start Boom Up/Down Relay 1

Relay Beacon

G-8

Solenoid Travel Speed

C-9

20

180

GN

Aux Circuit

M734

BR

Travel Mode Switch

Relay Boom

I-8

23

Solenoid Travel Straight

C-9

20

184

RD

E/P Control

M736

BU

Governor Command

Relay Cab Lamp

I-8

23

Switch A/C Panel

D-1

188

WH

Fuel Pump

M737

WH

Flow Limit Press Valve Solenoid

Relay Chassis Lamp

I-8

23

Switch ACL

F-9

Relay Fuel Pump

G-8

Switch Backup EPR Valve

G-2

GY

Backup EPR SW Valve to Power Switch Sol

Relay Heater

E-11

23

Switch Backup Governor

H-2

I-8

23

Switch Boom Down

C-8

20

Relay Hydraulic Lock

H-8

23

Switch Boom Float Exchange

D-2

Relay Main

H-11

23

Switch Coolant Level

H-7

21

Relay Neutral Start

H-8

23

Switch Disconnect

G-9

23

189

RD

Engine Governer Actuator

M738

OR

Prim NFC Press PRV

191

WH

Atch Fine Swing Cont SW

M739

YL

Solenoid Return 2

196

BU

INSP Lamp

M740

PK

Travel Straight Solenoid

199

OR

Beacon Lamp

M741

GY

Travel Alarm Cancel

Ground Circuits

Component Identifiers (CID) For


Engine Control (MID No. 24)

A-12

Sensor OLWD Pressure

615

OR

Battery

Sensor Negative Cont Pressure 2

Monitor

113

E-10

RD

112

A-4

Alternator

Chassis Lamp

103

Alarm Travel

PK

Power Circuits

A-12

607

RD

F-2

Sensor Negative Cont Pressure 1

Battery +

101

Description

Machine
Location

Machine
Location

Wire
Color

Relay Horn

M742

PU

AEC Model Switch

200

BK

Main Chassis

M743

GN

Travel Mode Switch

Relay QC Safety Lever "ON" Coil

I-11

23

Switch Engine Oil Level

D-10

12

201

BK

Opr. Mon. Return

M744

PK

ATCH Boom Float Display Relay

Relay QC Safety Lever Lock 1 Switch

I-11

23

Switch Fine Swing Control

D-2

210

BK

Converter Ground

M745

BU

ATCH Smart Boom Up/Down Relay 2

Relay QC Safety Lever Lock 2 Switch

I-11

23

Switch Hammer

A-9

211

BK

Converter Ground

M746

YL

ATCH Smart Boom Up/Down Relay 1

Relay QC Safety Lever Priority

I-10

23

Switch Hammer Foot

H-2

229

BK

Battery -

M747

PU

ATCH Boom Float Exchange

Relay Refueling Power

A-3

27

Switch Horn

I-3

235

BK

E/P Control Ground

M748

OR

ATCH Boom Down Pressure Sw

Relay Refueling Stop

C-3

27

Switch Hydraulic Filter

A-5

M749

WH

ATCH Boom Check Solenoid 2

Relay Smart Boom Up/Down 1

I-12

23

Switch Joystick Pressure

H-3

R746

PK

Turbo Outlet Pressure

Relay Smart Boom Up/Down 2

I-11

23

Switch Key

G-1

Relay Start

H-11

23

Switch Neutral Start Limit

I-3

H
G

Basic Machine Circuits


304

WH

Start Relay Output

306

GN

Starter Relay Coil to Neut Start Switch

307

OR

Key Start To Neut Start Switch

308

R747

GY

Atmospheric Pressure

892

BR

CAT Data Link -

YL

Main Power Relay Coil

893

GN

CAT Data Link +

310

PU

Start Aid Switch To Start Aid Solenoid

A893

OR

Fuel Pump

320

RD

Horn Relay To Horn Switch

F889

WH

Throttle

Relay Timer

I-9

23

Switch OLWD Alarm Cancel

D-3

Seat with Seat Heater

H-2

27

Switch One Touch Low Idle

H-1

Sender Hydraulic Temperature

A-4

Switch Panel

F-1

F-1

Switch Quick Coupler

G-1

B-11

Switch Refueling

A-4

26
26

Sensor A/C Photo


Sensor Atmospheric Pressure

321

BR

Backup Alarm Lamp Travel Alarm

G826

BR

Oil Pressure Sensor +5V

Sensor Coolant Temperature

B-11

Switch Refueling (NC)

A-3

322

GY

Forward Horn

G827

BU

Oil Pressure Sensor Return

Sensor Discharge Pressure 1

A-10

Switch Refueling (NO)

A-3

26

323

WH

ATCH Refueling Power Relay

G828

WH

Eng Pressure Sensor +5V

Sensor Discharge Pressure 2

A-10

Switch Refueling Start

A-3

26

325

PK

ATCH Refueling Stop Sw

G829

GN

Eng Pressure Sensor Return

Sensor Dual Cam SP/TMG (HIGH)

B-11

Switch Rotary

D-3

326

RD

Engine Shutdown Solenoid To Key Switch

G833

PK

Eng Temp Sensor Rtn

Sensor Dual Cam SP/TMG (LOW)

B-11

Switch Seat Heater

D-2

Inj Actuation Pressure

Sensor Engine Oil Pressure

C-11

Switch Str Pressure

I-2

Inlet Air Htr Relay

Sensor Engine Oil Temperature

B-11

Switch Throttle Position

H-1

Sensor FLY TMG Cal

B-11

Switch Travel Left

H-1

Sensor Fuel Level

A-4

26

Switch Travel Right

H-1

Sensor Fuel Pressure

C-11

Switch UP/Down

B-8

20

Sensor Inj Actuation Pressure

B-11

Switch Window Limit

G-1

Sensor Intake Air Temperature

B-11

329
365

YL
YL

ATCH Refueling Stop Relay


ATCH Refueling Start Relay
Monitoring Circuits

403

GN

Alternator+C96 Term

G849
G850

BR
BU

G853

OR

Intake Air Temp

G854

PK

IAP Control Valve

RENR5369
April 2002
T

Pressure
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

325C Excavator
Electrical Schematic

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

BLA1-UP
BTD1-UP
AMH1-UP
BKH1-UP
BMM1-UP
BKT1-UP
BKW1-UP
BLX1-UP

Harness And Wire Symbols

Pin

Socket

Wire Color

Circuit Number
Identification

1
2

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

PU

IAPCV Common

G856

WH

Timing Cal Probe +

412

BU

Opr. Mon. Coolant Level

G857

YL

Timing Cal Probe -

A = Inside of Cab Area

E = Inside of pump Compartment

430

BU

Opr. Mon. Air Filter

K843

GN

Stem 3 Extend Switch

B = Inside of Right Console Area

F = Inside of Engine Compartment

487

OR

Hyd. Oil Flow Switch

K844

GY

Stem 4 Extend Switch

C = Inside of Left Console Area

G = Around Dash Area

491

PK

Hyd. Oil Temp Sensor

K847

PU

Stem 3 Retract Switch

D = Swing Motor Area

H = Under Operators Platform

495

GN

Fuel Level Signal

K848

WH

Stem 4 Retract Switch

Part No.

496

WH

Opr. Mon. Panel Hyd. Oil Level

K849

YL

Hammer Pressure Switch

154-0498

ACL Switch

C468

BU

Engine Oil Level

K850

BR

ATT Stem 2

E469

YL

Tool Pressure Sensor

K851

BU

Medium Line Pressure SW

E470

BR

Negative Cont. Pressure Sensor 1

K852

GN

Aux Hyd Pressure SW

167-3466

E471

BU

Negative Cont. Pressure Sensor 2

K853

GY

Atch Pump 1 Control Valve

E472

GN

12V Supply From Valve Control

K854

OR

Atch Pump 2 Control Valve

ATCH Boom Down Pressure Switch


ATCH Hammer Pressure Switch
Joystick Pressure Swicth
490 49 kPa
ATCH Str Pressure Switch
(71.07 7.11 psi)
Travel Left Pressure Switch
Travel Right Pressure Switch

168-7557

ATCH Up/Down Pressure Switch

E474

OR

Stem 2 Modulation

K856

PU

Stem 1 Control Valve A

E475

PK

Stem 3 Modulation

K857

WH

Stem 2 Control Valve A

E476

PU

Stem 4 Modulation

K858

YL

Stem 3 Control Valve A

E480
F441
H446

WH
GN
PK

Overload Alm Cancel Sw


Oil Temp
O.L.W.D. Pressure Sensor

K859
K860
K861

BR
BU
GN

Connector Location
C

Travel Alarm Cancel Indicator

K862

GY

Stem 3 Control Valve B

BU

AEC Mode Indicator

K863

OR

Stem 4 Control Valve B

WH

Travel Mode Indicator 1

K864

PK

11
G

28
D
2

18
4

22

12

20
26

14

H467

17

ATT Relief Valve Solenoid 1


27

H473

BR

Travel Straight Pressure Switch

K865

PU

ATT Relief Valve Solenoid 2

H474

GN

Travel Right Pressure Switch

K866

WH

ATT 1-Way/2-Way Control Valve Solenoid

H475

BU

Travel Left Pressure Switch

K867

YL

ATT Solenoid Return 1

H476

WH

Joystick Pressure Switch


Accessory Circuits

Connector Number

24

25

Stem 2 Control Valve B

GN

B
13

21

Stem 1 Control Valve B

H466

10

Stem 4 Control Valve A

H465

Off Machine Switch Specification

23

Seperator Valve

K868

BR

ATT Solenoid Return 2

K869

BU

ATT Solenoid Return 3

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

Printed in U.S.A.

G855

PK

1
2

2002 Caterpillar
All Rights Reserved

Opr. Mon. Oil Pressure (Low Setting)

K855

200-BK-14

Pin or Socket
Number

Opr. Mon. Fault Alarm

Stem 1 Modulation

Receptacle
2

GY

GY

105-9344

Plug

Ground
Connection

WH

E473

AA

Wire Gauge

410

16

Fuse

325-PK-14

Single Wire
Connector

Component
Part Number

Wire, Cable, or Harness


Assembly Identification

405

15

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

19

Schematic
Location

Machine
Location

CONN 1

C-12

CONN 2

G-12

23

CONN 3

G-12

23

CONN 4

G-11

23

CONN 5

G-10

23

CONN 6

G-10

23

CONN 7

I-10

23

CONN 8

G-7

CONN 9

H-7

CONN 10

I-5

CONN 11

E-6

13

CONN 12

A-6

CONN 13

E-6

CONN 14

F-5

Function

Actuate

Deactuate

Contact Position

635 58 mm H2O

Normally Open

290 kPa MIN


(42.06 psi)

Normally Open

10335 689 kPa

Normally Closed

13780 kPa Max

Resistor, Sender and Solenoid Specifications


Part No.
121-1491
111-9916

CONN 15

F-4

4I-5394

CONN 16

E-4

Component Description
Travel Speed Solenoid
Swing Brake Solenoid
Travel Straight Solenoid
Hydraulic Lock Solenoid
ATCH Valve Separate Valve Solenoid
Hydraulic Oil Temperature Sendor

Resistance (Ohms)
32.0 3.2
11.7 2.2
6134 to 7496

112-0090

ATCH Relief Solenoid

501

GN

Wiper - Front (Low)

K870

GN

ATT Solenoid Return 4

CONN 17

E-4

107-7056

ATCH Fine Swing Solenoid

34 .5

506

PU

Washer - Front

K876

BR

ATT Relief Check Valve Solenoid 1

CONN 18

E-4

7Y-8242

Backup Resistor

47 4.7

CONN 19

D-4

CONN 20

B-4

26

CONN 21

B-4

26

CONN 22

G-3

CONN 23

H-3

CONN 24

H-3

CONN 25

H-3

CONN 26

I-3

CONN 27

I-3

CONN 28

C-2

CONN 29

C-2

28

CONN 30

F-1

508

PU

Radio Speaker - Left

K877

BU

ATT Relief Check Valve Solenoid 2

509

WH

Radio Speaker - Left (Common)

954

GN

ATCH Hammer Solenoid

511

BR

Radio Speaker - Right

995

BU

Coolant Temp

512

GN

Radio Speaker - Right (Common)

998

BR

Throttle Return

530

OR

Washer

C987

RD

Atch Valve Cont +B

578

BU

Washer - Aux.

C990

YL

Eng Oil Pressure

586

BR

Not Used

C991

PK

Fuel Pressure

590

GY

Wiper Switch To Intermittent Module

E963

BK

Top Cam S/T -

A537

PK

Not Used

E964

WH

8
10

Top Cam S/T +

A579

OR

Wiper Motor +

E965

BU

Bottom Cam S/T -

A580

GN

Wiper Motor -

E966

YL

Bottom Cam S/T+

A584

BU

Front Window Limit Switch to Wiper Cont.

G976

BU

Water Separator Sensor

A586

OR

Wiper Switch. To Wiper Cont

K904

GN

Pump Discharge Pressure Sensor 1 - Signal

A588

GN

Hyd Lock Sol. Relay to Hyd Lock Sol.

K906

GN

Swing Brake Sol - Signal

GN

A/C Photo Sensor + Sig

K907

BU

Swing Brake Cancel Sol

C538

OR

A/C Photo Sensor - Sig

L968

OR

E/P Control PS Valve -

C569

YL

Second DC/DC Converter Power Output

L969

WH

E/P Control PS Valve +

E554

PK

A/C Controller to A/C Compressor Clutch

L972

BU

Low Idle Switch

E562

PU

Buzzer As

L973

GN

Fine Swing Control Relay to Sol Valve

E564

PK

Relay

L976

GN

ATCH Refueling Start Sw (NO)

E565

BU

Rotary Sw

L983

WH

Injector Common 1&2

L984

OR

Injector Common 3&4

L985

YL

Injector Common 5&6

M906

BU

Squeeze Pressure Sensor

T967

YL

Pump Discharge Pressure Sensor 2 - Signal

14

16

2
12

25

1
26

21
15

24

11
18
6

22

28

17

13

23

19

C537

20

27

Machine Harness Connector And Component Locations

CONN 31
H-3
H
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

At room temperature unless otherwise noted.

19.5 2.0

30 Page, EAR

MID No.
1E
24
69
6A

Schematic
Location

Schematic
Location

Wire
Number

Wire
Color

Electrical Schematic Symbols And Definitions

Component Location

Wire Description
Wire
Number

RENR5369

Module Identifiers (MID)

12

11

10

OPERATOR STATION

G856-WH
G857-YL

G854-PK
G855-PU

G854-PK TT
G855-PU

TURBO OUTLET
PRESSURE SENSOR
161-9929

1
2

GN
YL

SENSOR SIGNAL
SENSOR COMMON

1
2

GN
YL

SENSOR SIGNAL
SENSOR COMMON

A
B

GN
YL

S/T S/T +

A
B

GN
YL

S/T S/T +

1
2

GN
YL

TCD +
TCD -

1
2

GN
YL

IAPCV
COMMON

L74

COOLANT TEMP
SENSOR
130-9811
INTAKE AIR TEMP
SENSOR
130-9811
DUAL CAM
SP/TMG SNSR(HI)
169-3300
DUAL CAM
SP/TMG SNSR(LOW)
169-3300
FLY. TMG CAL
SENSOR
6V-2197
IAP CONTROL
VALVE
150-0375

308-YL
E471-BU-18
235-BK-18

E470-BR-18
308-YL
E471-BU-18
235-BK-18
K853-GY-18
K854-OR-18
K867-YL-18

308-YL
308-YL

ATCH PUMP 1
FLOW CONT SOL
171-0114

K853-GY-18
K867-YL-18
ATCH PUMP 2
FLOW CONT SOL
171-0114

ATCH DBL ACTION


SOL
165-9549
P
2
200-BK-18
K879-GN
1

ATCH QUICK
COUPLER SOL
152-8346

GN-18
GN-18

2
1

K854-OR-18
K867-YL-18

POWER SHIFT
CONT SOL
111-9916

K867-YL-18

K867-YL-18

A768-BU-18
A769-GY-18
C

1
2
R

M738-OR-18
1
2

M737-WH-18
M739-YL-18
R
M739-YL-18

12

SIGNAL
+B
GROUND
M738-OR-18
M737-WH-18
M739-YL-18

L75

BR-18
YL-18
BK-18

PUMP DISCHARGE
PRESS SENSOR1
157-3182
L75

11

C
A
B

1
2

1
2

K860-BU-18
K868-BR-18
ATCH STEM 1
CONT SOL(B)
111-9916

K904-GN-18
147-PU
235-BK-18
C

+B
SIGNAL
GROUND

YL-18
BR-18
BK-18

PUMP DISCHARGE
PRESS SENSOR2
157-3182

A
C
B

147-PU
T967-YL-18
235-BK-18
C
235-BK-18

147-PU
235-BK-18

1
2

K859-BR-18
K869-BU-18
N
K858-YL-18
K869-BU-18

L72

K869-BU-18
K869-BU-18

L69
N
ATCH STEM 2
CONT SOL(A)
111-9916
ATCH STEM 1
CONT SOL(A)
111-9916

K868-BR-18
K868-BR-18
K868-BR-18
1
2

ATCH SEPARATE
VALVE SOL
111-9916

+B
SIGNAL
GROUND

K857-WH-18
K868-BR-18

1
2

L71

N
K856-PU-18
K868-BR-18

1
2

L70

K868-BR-18
K868-BR-18
A
C
B

L60
L59

L59

ATCH
ATCH

CDL(+)
CDL(-)

L69

ATCH TOOLE
PRESS.
SENSOR
000-0000

L62

ATCH
RELIEF SOL2
000-0000

1
2

ATCH RELIEF
CHECK SOL1
165-9560

235-BK-18
N
2
235-BK-18
K877-BU-18 1

ATCH RELIEF
CHECK SOL2
000-0000

L70

L66

2
1

235-BK-18
235-BK-14
235-BK-18
308-YL
308-YL

K866-WH-18
K876-BR-18
K877-BU-18
K864-PK-18
K865-PU-18
K870-GN-18
235-BK-18
235-BK-14
235-BK-18

L64

L64

L75
R

B
A
C

CONN 13

308-YL

L62

M738-OR-18
M737-WH-18
M739-YL-18

L16

A584-BU-18
A584-BU-18

410-WH-18
235-BK-18
129-BU
403-GN-18
L10

A584-BU-18

L6
607-PK
169-PK-18

200-BK
200-BK-18

L58

L8

G
H
CAB

L8

A589-OR-14
A590-BU-14
A584-BU-18
A583-YL-18

586-BR
A537-PK-18
147-PU
607-PK-18
K871-WH
K879-GN
K872-OR
307-OR
310-PU
L973-GN
123-WH-18
191-WH-14
576-PK-18

F
MOTOR

G,H
A579-OR
A580-BR
A581-GN
A582-PU
200-BK

235-BK-18
235-BK-18

G,H

C538-OR-18
C537-GN-18

L4

893-GN-18
892-BR-18
103-RD
152-BU
535-BU
578-BU

L7

L5
535-BU
535-BU

535-BU

G
H

G
H

ATCH FINE
SWING CONT SW
163-6722

ATCH SINGLE-DOUBLE
ACTION EXCHANGE SW
170-6956

G
H

G
H

ATCH POWER
WINDOW SW
163-6720
NOTE B

ATCH SEAT
HEATER SW
163-6721

607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18
578-BU
535-BU-18

607-PK-18
607-PK-18
A589-OR-14
A590-BU-14
191-WH-14
200-BK-18
200-BK-18

607-PK-18
607-PK-18
A537-PK-18
123-WH-18
200-BK-18
200-BK-18

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
L973-GN
G
H

NOTE C

ATCH LOWER
WASHER SW
163-6719

ATCH LOWER
WIPER SW
163-6718

C537-GN-18
C538-OR-18

G
H

G
H

CONN 28
616-BU
322-GY
607-PK
168-RD-10
147-PU
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18
496-WH-18
487-OR-18
780-PU-18
A768-BU-18
A769-GY-18
235-BK-18
L973-GN

L1

J
K (NOTE A)

B
1
2

616-BU
200-BK
322-GY
200-BK
200-BK
200-BK

B
CONN 29

1
2

616-BU
616-BU
200-BK
200-BK

G
H

A/C SW PANEL
157-3210
ATCH HEATER
SW PANEL
176-2005

CIRCUIT NOT CONNECTED


ATCH
BOOM LAMP
153-2521

616-BU
200-BK

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

200-BK-18
K872-OR
K871-WH
K879-GN

ATCH
FINE SWING SOL
107-7056
S S
1
2

B
L973-GN
200-BK

1
2

322-GY
200-BK
322-GY
322-GY
200-BK
200-BK

L2

200-BK
200-BK
200-BK-10

ATCH WIRE, CABLE,


COMPONENT
L#

HORN
7Y-3919
HORN
7Y-3920

L61

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
TT
UU

ENGINE PUMP CONTROL CIRCUIT.


PANEL LAMP CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.
GROUND CIRCUIT.
ENGINE CONTROL CIRCUIT.
START AID CIRCUIT.
VALVE CONTROL CIRCUIT.
WIPER CIRCUIT.

CONN 21

IDENT

CIRCUIT GROUPING
DESIGNATION

PART NO.

LOC

HARNESS AS.

WIRES THAT HAVE SYSTEM VOLTAGE


WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAGE CIRCUIT.

L2

L2

GOLD TERMINAL

J
K (NOTE A)

CHASSIS
200-BK-18
K872-OR
K872-OR
K871-WH
K879-GN

CONNECTOR

ATCH
BOOM LAMP
153-2521

200-BK
616-BU

L2

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

J
K (NOTE A)

200-BK
200-BK

L3

L3

186-4582
186-4583
197-4328
186-4584
170-6959
186-4624
163-6787
170-6813
186-4617
186-4618
170-6828
163-6810
186-4637
186-4635
183-0998
193-3494
170-9332
116-0098
116-0096
167-3527
167-3457
167-3473
163-6750
190-5039
153-8920

G-3
A-2
B-4
H-8
I-3
G-1
D-1
D-1
C-1
C-1
G-1
F-1
H-3
B-4
A-6
C-3
A-2
A-3
A-3
D-5
I-5
I-6
C-2
C-11
C-10

HEATER CIRCUIT.

WIRE AS.
GG
LL
MM
NN
PP
RR
SS

167-3456
183-1011
163-6780
183-1012
111-4829
163-6758
132-1827

G-1
G-12
H-8
H-12
G-12
I-12
A-4

L19
B

K872-OR
200-BK-18
200-BK-18
K871-WH
K879-GN

K872-OR
200-BK-18
K871-WH
K879-GN

L61

CHASSIS
C
1
2

HYD OIL
LEVEL SW
170-9376

FUEL LEVEL
SENSOR
163-6700

235-BK-18

WIPER
MOTOR
161-3667

A/C PHOTO
SENSOR
167-7083
(NOTE D)

CAB
OPERATOR STATION

L19

L5

G,H
A586-OR-18 4
W. INT(6)
590-GY-18
W. INT(3)
5
14 W. LOW
501-GN-18
17 WASH
530-OR-18
2
645-RD-18
L. BOOM
20 GND
200-BK-18
3
12
13
15
16
118-GY
11 TRAVEL MODE IND 2
19 AEC MODE IND
H466-BU-18
18 ALARM CANCEL IND
H465-GN-18
8
M741-GY-18
ALARM CANCEL SW
7
M742-PU-18
AEC MODE SW
6
M734-BR-18
TRAVEL MODE SW
1
646-RD-18
L. CHASSIS
10 TRAVEL MODE IND 1
H467-WH-18
9
+B
113-OR-18
575-YL-18
SWITCH PANEL
163-6701

L10

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
586-BR

310-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
307-OR

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
K879-GN
K872-OR

ATCH 1PUMP-2PUMP
EXCHANGE SW
170-6955

L19

200-BK-18
235-BK-18
780-PU-18
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
487-OR-18
491-PK-18

ATCH
CAB LAMP
167-3441

G,H
201-BK-18
169-PK-18
L6
607-PK
893-GN-18
892-BR-18
103-RD
152-BU
535-BU

Y/W

200-BK-18
200-BK
200-BK-14
200-BK
201-BK-18
200-BK
200-BK

L11
147-PU
147-PU
147-PU
147-PU
147-PU

7
1
6
3
5
8
10
9
4
2
L62

GG
GG
615-YL
200-BK

L5

L23
L65
L58
L23

103-RD
113-OR-18
607-PK
509-WH-18
512-GN-18
508-PU-18
511-BR-18
C560-OR-18
C566-PK-18
200-BK-18

200-BK-18
1
2

G
H

L4

L27
L26
L25

CONN 30
M
2
3
7
5
6
1
4
8

Y/G

7
1
6
3
5
8
10
9
4
2

ATCH
AM RADIO
163-6706

ATCH S ACTION
SOL2
165-9560

ATCH 1WAY/2WAY
CONT SOL
165-9560

L66

L20

G,H
A584-BU-18
A579-OR
A580-BR
A581-GN
A582-PU
A586-OR-18
590-GY-18
501-GN-18
530-OR-18
118-GY
A583-YL-18
200-BK
506-PU-18

ALL DASHED LINES ARE ATTACHMENTS.

N
235-BK-18
K866-WH-18

ATCH UNDER
WINDOW LIMIT SW
129-6466

L58

NOTE C

N
K876-BR-18
235-BK-18

ATCH
CAB LAMP
167-3441

152-BU
G,H

G,H

L7

G,H

235-BK-18
235-BK-18

3
1
2
13
12
4
9
8
7
6
11
10
5

535-BU

L1

L63

147-PU
200-BK-18
200-BK-18

L63

L63
N
K870-GN-18
K865-PU-18

L12

L16

607-PK
200-BK-14
175-RD-14
124-GN-14
L24
2
1

2
1

GG
GG
615-YL
200-BK

L4

ATCH S ACTION
SOL1
165-9560

G
H

CABLE AS.

200-BK-10
168-RD-10
607-PK

L1

200-BK
607-PK

200-BK-10
200-BK-18

CHASSIS
LAMP
153-2523

AA
BB
CC
DD
EE
FF
HH
JJ
KK

200-BK-10

496-WH-18
235-BK-18

C
1
2

YL
BK

128-8898
170-6929
186-4588
197-4326
170-6929
186-4634
197-4353
197-4302
197-9304

E-11
F-11
G-8
E-11 (NOTE F)
F-12 (NOTE F)
G-8 (NOTE F)
H-11
H-10
H-10

DIODE
121-1022
T

U
495-GN-18
235-BK-18

THIS SCHEMATIC IS FOR THE 32 5C-HYD EXCAVATOR.


183-1008 HE01
COMPONENTS ARE SHOWN INSTALL ED ON A FULLY
OPERABLE MACHINE WITH THE KE Y AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED A LL WIRE IS 16 GAGE.

T
WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED
AT LEAST 1 TURN PER 25mm.

C
L20

235-BK-18

L20

L20

491-PK-18

L75

10

ATCH
AM/FM RADIO
163-6707

235-BK-18
235-BK-18
235-BK-18

WINDOW
LIMIT SW
117-6306

201-BK-18
169-PK-18
607-PK
893-GN-18
892-BR-18
103-RD

535-BU-18
535-BU-18

CONN 20

893-GN-18
892-BR-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18

780-PU-18

L25

L26

L27

L60

E472-GN-18
K847-PU-18
K843-GN-18
E473-GY-18
E474-OR-18
K844-GY-18
K848-WH-18
E475-PK-18
E476-PU-18
235-BK-18
4
6
5
3
2
1
L67
L66

L22

1WAY/2WAY CONT SOL


RLF CHK V1
RLF CHK V2
ATCH1 RLF PRV
ATCH2 RLF PRV
SOL GND4
ATCH STEM2 MODULATION
ATCH STEM1 MODULATION
ATCH STEM4 MODULATION
ATCH STEM3 MODULATION
12V SPLY
ATCH STEM1
ATCH STEM4
ATCH STEM3
ATCH STEM2

ATCH
ATCH

L64
235-BK-14
235-BK-14
235-BK-14

L71

308-YL
E469-YL-18
235-BK-18

L74

200-BK-18
780-PU-18
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
235-BK-18

K866-WH-18
K876-BR-18
K877-BU-18
K864-PK-18
K865-PU-18
K870-GN-18
E474-OR-18
E473-GY-18
E476-PU-18
E475-PK-18
E472-GN-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18

ATCH STEM3 CONT PRV(A)


ATCH STEM2 CONT PRV(A)
ATCH STEM1 CONT PRV(A)
SOL GND2
ATCH STEM3 CONT PRV(B)
ATCH STEM2 CONT PRV(B)
ATCH STEM1 CONT PRV(B)
ATCH STEM4 CONT PRV(A)
SOL GND3
ATCH STEM4 CONT PRV(B)
TOOL PRESS SNSR
SEPARATE VALVE PRV

GND
GND
RS422 RX+
RS422 RXRS422 TX+
RS422 TXSNSR GND
STEM1 NEUTRAL
STEM2 NEUTRAL
RS232 RX
RS232 TX
STEM3 NEUTRAL
STEM4 NEUTRAL
RS232 GND
MASK ENABLE

1
2

ATCH
RELIEF SOL1
112-0090

L70
YL-18
BR-18
BK-18

L74
L62

1
2

ATCH STEM 3
CONT SOL(A)
111-9916

N
1
2

1
2

K869-BU-18
K869-BU-18
K869-BU-18

200-BK-18
780-PU-18

ATCH STEM 4
CONT SOL(A)
111-9916

PRV RETURN(1)

L75

ATCH
PRIMARY
NFC SOL
171-0114

ATCH STEM 2
CONT SOL(B)
111-9916
K861-GN-18
K868-BR-18

L76

235-BK-18

1
2

ATCH STEM 3
CONT SOL(B)
111-9916

K855-PK-18
K867-YL-18

147-PU
ATCH
FLOW LIMIT
SOL
171-0188
M738-OR-18
M739-YL-18

K862-GY-18
K869-BU-18

K871-WH
K879-GN
200-BK-18

E470-BR-18
308-YL
235-BK-18

ATCH 1PUMP-2PUMP
WXCHANGE SOL2
165-9549
P
2
200-BK-18
K871-WH
1

1
2
N

ATCH 1PUMP-2PUMP
EXCHANGE SOL1
165-9549
P
2
200-BK-18
K871-WH
1

ENG OIL TEMP


ACTIVE SENSOR
177-0071

235-BK-18
235-BK-18
235-BK-18
235-BK-18

M
2
3
7
5
6
1
4
8

L7

200-BK
200-BK-18
200-BK-18
200-BK-18

K864-PK-18
K870-GN-18

K870-GN-18
K870-GN-18

WIPER CONT
155-7042
WIPER CUT
W. CCW
W. CW
REV
STOP
INT(6)
INT(3)
LOW
WASH
ACC
RISE. S
GND
WA+

235-BK-18
410-WH-18
129-BU
403-GN-18
506-PU-18
645-RD-18

MONITOR
157-3198
GND
ACC
LIGHT
CDL +
CDL +B
+12V

SERVICE
METER
6T-7337

+ -

200-BK-18

L9

L7

G,H

G,H

323-WH-10
200-BK-10

G856-WH
G857-YL

SENSOR COMMON
SENSOR SIGNAL
+5V

893-GN-18
892-BR-18
152-BU
535-BU
578-BU
103-RD
103-RD

CIGAR
LIGHTER
9W-0335

200-BK
200-BK-18

L11
L7

L63
K864-PK-18
K870-GN-18
K865-PU-18
K876-BR-18
235-BK-18
K877-BU-18
K866-WH-18

KEY SW
9G-7641

235-BK-18
235-BK-18

235-BK-18
235-BK-18

G,H

403-GN-18
G,H

G,H

FAULT ALARM
132-1829

L9

M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18
235-BK-18

L22

L8

L77

L67

C OFF
S ON
B ST

235-BK-18

235-BK-18
410-WH-18

168-RD-18
168-RD-18
168-RD-10

TT

YL
GN
OR

PRESS SNSR1
PRESS SNSR2
F CONT PRV
F CONT PRV

L67

ONE TOUCH
LOW IDLE SW
128-2134

K906-GN-18
308-YL
326-RD
307-OR
105-RD

L12

A768-BU-18

F
L972-BU-18
235-BK-18

THROTTLE
POS SW
106-0107

DOME LAMP
176-1986

129-BU
200-BK

L8

L11

103-RD
103-RD

ATCH JOYSTICK
000-0000

L6

L9

410-WH-18
129-BU
403-GN-18
506-PU-18
645-RD-18
235-BK-18

+12V
PWM+
SWITCH 1
SWITCH 2
COMMON
GND

1
3
5
6
4
2

615-YL
200-BK

168-RD-18

TT

B
C
A

ATCH STEM 4
CONT SOL(B)
111-9916
K863-OR-18
K869-BU-18

NEG CONT
NEG CONT
PUMP1 F1
PUMP2 F1

L71

K843-GN-18
K847-PU-18
K844-GY-18
K848-WH-18
E474-OR-18
E473-GY-18
E476-PU-18
E475-PK-18
E472-GN-18
235-BK-18

S1
S2
S3
S4
COM

K906-GN-18

103-RD
200-BK

168-RD-18

E965-BU
E966-YL

INJ ACTUATION
PRESS. SNSR
167-1708

E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18
K867-YL-18
K867-YL-18
K867-YL-18
K867-YL-18
K858-YL-18
K857-WH-18
K856-PU-18
K868-BR-18
K862-GY-18
K861-GN-18
K860-BU-18
K859-BR-18
K869-BU-18
K863-OR-18
E469-YL-18
K855-PK-18

SW
SW
SW
SW
SW
SW
SW
SW

C987-RD-14
151-GN
308-YL
308-YL

2
3
4
5
1
6

615-YL
200-BK

329-YL-18

E965-BU
E966-YL

TT

SENSOR COMMON
SENSOR SIGNAL
+5V

L8

L3
C987-RD-14
C987-RD-14
151-GN
308-YL

200-BK-18
365-YL-18
365-YL-18
L976-GN-18
L976-GN-18
329-YL-18

E963-BK
E964-WH

BK
WH
OR

L73

STEM1(SQUEEZE) PRESS SNSR

STEM1 EXTEND
STEM1 RETRACT
STEM2 EXTEND
STEM2 RETRACT
STEM3 EXTEND
STEM3 RETRACT
STEM4 EXTEND
STEM4 RETRACT

1
13
53
23
4
9
10
19
20
11
12
21
22
5
6
7
8
16
51
52
17
18
26
27
2
14
3
15
24
25
28
31
32
34
35
41
42
44
54
29
30
36
37
38
39
40
45
46
33
43
49
50
47
48

607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18
F

10
11
A769-GY-18
12
F
F
BACKUP
EPR VALVE SW
163-6710

365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18

E963-BK
E964-WH

TT

B
C
A

L73

+B
+B
INTER LOCK
KEY SW

4
6
7

L10

L77
N

4
5
6
11
15
17
20
21
24
32
16
27
31
34
42
43
44
35
45
47
48
52
53
38
50
51
9
18
28
39
19
29
8
30
40
10
25
7
49
1
2
3
12
22
41
26
36
37
46
54
13
14
23
33

L72

ATMOSPHERIC
PRESS. SNSR
161-9925
FUEL PRESSURE
SENSOR
161-1705

SENSOR SIGNAL
+5V
SENSOR COMMON

L73

ENG OIL PRESSURE


SENSOR
161-9931

ATCH
VALVE CONT

L77
N

L77

INJECTOR
SOL 1

1
2

SENSOR COMMON
SENSOR SIGNAL
+5V

GN
OR
YL

K906-GN-18
235-BK-18

INJECTOR
SOL 2

1
2

YL
GN
OR

C
A
B

A588-GN
200-BK-18

G,H

168-RD-18

C967-BU
G833-PK

C967-BU

TT

+5V
SENSOR SIGNAL
SENSOR COMMON

1
2

L968-OR-18

1
2

INJECTOR
SOL 3

1
2

UU
L983-WH
A701-GY

SENSOR SIGNAL
SENSOR COMMON
+5V

HYD LOCK
SOL
121-1491

L12

1
3

235-BK-18

2
1

995-BU
G833-PK

995-BU

TT

L969-WH-18
M736-BU-18
F889-WH-18

325-PK-18

E795-YL
G831-GY
G833-PK
G833-PK

E795-YL
G831-GY
G833-PK
G833-PK

1
2

169-PK-18

IND UNIT
163-6702

L13

BACKUP GOV SW
163-6711
1
F774-WH-18
F773-OR-18
3F

2
F

998-BR-18

K907-BU-18
A770-PK-18

L. CHASSIS
+B

200-BK
200-BK
200-BK-18

L9

586-BR
A537-PK-18

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
235-BK-18
235-BK-18
F

200-BK-18

L58

ANTENNA
167-3492

L22

L22

L13

200-BK-18
607-PK

L6

2
1

A746-PK

G829-GN TT
A746-PK
G828-WH

SWING
BRAKE SOL
121-1491

235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18

235-BK-18
M740-PK-18

200-BK-18
200-BK-18

235-BK-18
487-OR-18
147-PU
325-PK-18

G849-BR

OR
GN
YL

2
1

1
2

4
1
2
3

TT

G829-GN
G849-BR
G828-WH

WH
BK
OR

TRAVEL
STRAIGHT SOL
121-1491

235-BK-18
235-BK-18
235-BK-18
235-BK-18

ATCH
SEAT WITH
SEAT HEATER
164-0505

F
A537-PK-18
200-BK-18

FOR JAPAN

L21

ATCH
MEDIUM LINE
PRESS SW
167-3466

235-BK-18
235-BK-18
235-BK-18
235-BK-18

ATCH LOWER
WIPER MOTOR
167-7079

780-PU-18
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
487-OR-18
491-PK-18
496-WH-18
495-GN-18
235-BK-18
321-BR-18
325-PK-18

C991-PK

A
C
B

ATCH
AM/FM RADIO
(CASSETTE)
163-6709

TO RADIO

M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK
235-BK-18
L973-GN
A769-GY-18
A768-BU-18
780-PU-18
487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18
M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
147-PU
168-RD-10
607-PK
322-GY
616-BU
235-BK-18

INJECTOR
SOL 4

1
2

235-BK-18
1
2

L67

4
5
6
1
7
2
8
3
G828-WH
G828-WH
TT
A
G828-WH
C
A747-GY
B
G829-GN
G829-GN
G829-GN
TT
G829-GN
B
C991-PK
C
G828-WH
A

G828-WH
G828-WH
A747-GY
G829-GN
G829-GN

YL-18
BR-18
BK-18

ATCH
CONVERTER
134-1346

1
2

L14

CAB

L63

C
B
A

235-BK-18
763-BU-18

118-GY
H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
646-RD-18
H467-WH-18
575-YL-18
113-OR-18
113-OR-18

113-OR-18

G,H

ATCH
AUX HYD
PRESS SW
167-3466

L14

2
1

G,H

FOR O/S JAPAN

L67

TT

2
1

3
1
4
2

576-PK-18
535-BU
575-YL-18
200-BK-18

S
+1
MOTOR
-

200-BK
200-BK

168-RD-18
L976-GN-18

+B
SIGNAL
GROUND

L21

135-BU-14
210-BK-14
G,H

L21

UU
L984-OR
A703-BR

L983-WH
L983-WH

B
TRAVEL
SPEED SOL
121-1491

INJECTOR
SOL 5

1
2

UU
A702-PU
L983-WH

N
ATCH NEGATIVE
CONT PRESS.
SENSOR 2
157-3128

F889-WH-18
L21

L984-OR
L984-OR

994-GY
G827-BU
G826-BR

C
A
B

103-RD
113-OR-18
592-BU-18
A513-RD-18
200-BK-18

L77
UU
L985-YL
A705-BU

UU
A704-GN
L984-OR

994-GY
G827-BU
G826-BR

TT

L28

K851-BU-18
235-BK-18

L23
W

TRAVEL RIGHT
PRESS SW
167-3466

1
2

L11

2
7
1
3
8
12
10
9
6
5
4
11
A

L24

L28

9
13
15
16
12
7
1
14
2
11
10
8
5
4
17
18
3
6

CAB

24V
IGN
12V
MEM
GND

1
2

CAB

L72

A706-GY
L985-YL
A705-BU
A704-GN
L984-OR
A703-BR
A702-PU
L983-WH
A701-GY

L985-YL
L985-YL

CONN 1
UU
11
9
7
6
8
5
4
10
3
2
12
1

INJECTOR
SOL 6

1
2

235-BK-18
235-BK-18

K867-YL-18
K855-PK-18
K868-BR-18
K860-BU-18
K861-GN-18
K869-BU-18
K862-GY-18
K863-OR-18
K859-BR-18
K858-YL-18
K857-WH-18
K856-PU-18
E469-YL-18

TT

BR-18
YL-18
BK-18

SIGNAL
+B
GROUND

L29

L21

L73

UU
A706-GY
L985-YL

235-BK-18
235-BK-18

N
ATCH NEGATIVE
CONT PRESS.
SENSOR 1
157-3128

L29

200-BK-14
200-BK-18
200-BK-14
200-BK

325-PK-18
365-YL-18

IAP CONTROL VALVE


IAPCV COMMON

CONN 14
P

K852-GN-18
235-BK-18

G,H

235-BK-18
235-BK-18

TIMING CAL PROBE +


TIMING CAL PROBE -

L62

BOTTOM CAM S/T BOTTOM CAM S/T +

L31

L20

TOP CAM S/T TOP CAM S/T +

L31

L64

INTAKE AIR TEMP

L31

892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18

L51

200-BK-18
200-BK-18

COOLANT TEMP

L28

H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
H467-WH-18
410-WH-18
893-GN-18
892-BR-18
310-PU
578-BU
506-PU-18
403-GN-18
K871-WH
K872-OR
K879-GN
L973-GN
586-BR

A/C UNIT
161-3779

200-BK-18
200-BK-18
L74

ENG OIL TEMP ACTIVE


ENG TEMP SENSOR +5V
ENG TEMP SENSOR COM

C987-RD-18
G850-BU-18

L62

L37

STRAP

K871-WH

TURBO OUTLET PRESSURE

L18

ATCH
HEATER UNIT
164-0490

L74

INJ ACTUATION PRESSURE

L40

L35

L35

L38

L25

A537-PK-18
576-PK-18
535-BU
575-YL-18
307-OR
169-PK-18
607-PK
235-BK-18
A588-GN
191-WH-14
123-WH-18
615-YL
118-GY
646-RD-18
113-OR-18
129-BU
152-BU
103-RD
645-RD-18
147-PU

ATCH
HAMMER
PRESS.SW
167-3466

CAB

235-BK-18
235-BK-18
235-BK-18

L35

L29

L26

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
780-PU-18
998-BR-18
F889-WH-18
H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
H467-WH-18
410-WH-18
893-GN-18
892-BR-18
310-PU
578-BU
506-PU-18
403-GN-18
L973-GN
K871-WH
K872-OR
K879-GN
586-BR
E554-PK-18

TRAVEL LEFT
PRESS SW
167-3466

615-YL
615-YL

L65

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
496-WH-18
495-GN-18
321-BR-18
780-PU-18
A768-BU-18
A769-GY-18

130-RD-14
998-BR-18
893-GN-18
892-BR-18
F773-OR-18
F774-WH-18
405-GN-18
F889-WH-18
308-YL

L36

K850-BR-18
892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL

CONN 25
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
F
CONN 24
200-BK-18
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18
F773-OR-18
F774-WH-18
169-PK-18
M736-BU-18
F CONN 23
998-BR-18
F889-WH-18
F CONN 31
A537-PK-18
K907-BU-18
A770-PK-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
308-YL
326-RD
307-OR
105-RD
F CONN 22
150-OR-18
780-PU-18
F

615-YL

9
10
11
4
12
8
6
5
7
3
1
2

L36

L34

430-BU-18
G976-BU-18
412-BU-18
184-RD
184-RD

BACKUP
ACC
ILLUMI
SPEAKER (-)
SPEAKER (-)
SPEAKER (+)
SPEAKER (+)
AUX-SPEAKER(+)
AUX-SPEAKER(-)
GND

130-RD-14

780-PU-18
E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
998-BR-18
578-BU
506-PU-18

CONN 12

487-OR-18
496-WH-18
405-GY-18
C468-BU-18
235-BK
235-BK

H474-GN-18
235-BK-18

L58

ATCH
C569-YL-14
12V 7A SOCKET
229-BK-14
121-0987 (NOTE E) G,H
G,H
229-BK-14
C569-YL-14
210-BK-14
135-BU-14
200-BK-14
200-BK-14
A588-GN
L65
191-WH-14
191-WH-14
191-WH-14
147-PU
K871-WH
K872-OR
K879-GN
L10
307-OR
310-PU
L973-GN
123-WH-18
576-PK-18
607-PK-18
607-PK-18
607-PK
607-PK
607-PK
G,H CONN 17
615-YL
169-PK-18

200-BK-18

229-BK-14

L21

229-BK-14
229-BK-14
229-BK-14
130-RD-14
130-RD-14
130-RD-14

K871-WH
K871-WH

FUEL PRESSURE

L38

CHASSIS
L51

L66

L16

200-BK-18

235-BK-14

L30

L30

308-YL
K851-BU-18
H473-BR-18
K849-YL-18
K852-GN-18
H476-WH-18
H475-BU-18
H474-GN-18
235-BK-18

509-WH-18
512-GN-18
508-PU-18
511-BR-18

229-BK-14

L30

F889-WH-18
L973-GN
M736-BU-18
403-GN-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL
578-BU
506-PU-18
E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
780-PU-18
998-BR-18
235-BK-18
K871-WH
K879-GN
K872-OR

200-BK-14
200-BK-14

200-BK-14

18
45
33
31
5
6
4
3
2
37
23
24
34
32
35
38
7
11
12
13
14
10
9
8
46
47
48
44
43
42
30
29
36
22
20
19
15
16
17
21
49
41
40
53
51
50
52
28
25
26
27
54
1
39

4
3
1
5
2
6

OPTION CONT PRV(1)


ACL PLUGGED
OPTION CONT PRV(2)
WTR SEPARATOR LEVEL SW
PRV RETURN(3)
COOL. LEVEL SW
FAN MOT CONT PRV
+B
PRV RETURN(4)
+B
SNSR RETURN
HEATER RLY/STARTER RLY AIR HEATER CONTROLLER
ATCH STEM 2 SWING CANCEL
CAT DATA LINK(-)
OPTION V SW(1)
CAT DATA LINK(+)
ANLG SNSR RETURN
ATCH STEM 1 SWING CANCEL
O.L.W.D PRESS SNSR
ATCH STEM 3 SWING CANCEL
+12V SPLY
ATCH STEM 4 SWING CANCEL
TRAVEL STR PRESS SW
OPTION PWM IN(1)
JOYSTICK PRESS SW
TRAVEL LEFT PRESS SW
TRAVEL RIGHT PRESS SW
ONE TOUCH LO IDEL SW
THRT POS 1
THRT POS 2
THRT POS 3
THRT POS 4
TRAVEL ALM CANCEL SW
AEC MODE SW
TRAVEL MODE SW
KEY SW ON

L67

G
R/L
R
BR
B
B

GROUND STRAP
128-8886

L42

STARTER
MOTOR
6V-5539

L43

MOTOR

L44

101-RD-4
AA
RD-00
DD(NOTE F)
RD-00

780-PU-18
780-PU-18

101-RD-4
109-RD-4
168-RD-10
304-WH-8
607-PK
A588-GN
130-RD-14
616-BU
322-GY
308-YL
147-PU
235-BK-18
578-BU
506-PU-18
200-BK
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
L973-GN
893-GN-18
892-BR-18
403-GN-18
F889-WH-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
780-PU-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
998-BR-18

B
MTR BAT

780-PU-18

304-WH-8

L77

788-YL-18
A762-PU-18

1
2

OPTION V SW(2)
SW RETURN
SWING BK CANCEL SOL
PS CONT PRV
PRV RETURN(1)
AEC MODE IND
TRAVEL ALM CANCEL IND
TRAVEL MODE IND
FAULT ALM
BKUP SW
CREEPER TRAVEL FUNCTION SW
ALT R TERM
OVER LOAD ALM CANCEL SW
FREE SWING
GOV COMMAND
TRAVEL SP CHG SOL
SP SNSR(-)
SP SNSR(+)
OPTION SW
TRAVEL STR SOL
OPTION SW
FLOW LIMIT PRESS PRV
AUTO LUB FAILURE
PRIM NFC PRESS PRV
SPL FLTR PLUGGED
TRAVEL ALM
F SEC FLTR PLUGGED
PRV RETURN(2)
F PRIM FLTR PLUGGED
FUEL LEVEL
PUMP DISCH (1) PRESS SNSRCAPSULE FLTR PLUGGED
HYD. OIL LEVEL SW
HYD OIL TEMP SNSR
ENG OIL PRESS SW
PUMP DISCH (2) PRESS SNSR
ENG OIL LEVEL SW
COOL TEMP SNSR
GND
GOV FDBK
GND

J1
49
6
44
34
35
15
3
25
24
17
16
37
36
27
26
7
8
5
52
51
38
42
32
41
40
14
2
50
54
48
47
31
13
1
4
18
43
33
28
45
46
53
29
30
39
11
9
10
19
20
22
12
21
23
B

L27

L28

WH-18
BK-18
B

L73

ENG PRESS SENSOR +5V


ATMOSPHERIC PRESSURE
ENG PRESS SENSOR COM

L40

ENG SPEED
PICKUP
6V-2455

L76

ENG OIL PRESSURE


OIL PRESSURE SENSOR RETUM
OIL PRESSURE SENSOR +5V

430-BU-18

235-BK-18
C468-BU-18

ENG/PUMP CONT
157-3165

12
11
10
9
1
3
18
17
19
7
14
15
16
4
5
13
8
6
20
21
2

L67

K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18
893-GN-18
892-BR-18

2
1

L41

ENG OIL
LEVEL SW
111-4759

E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18
235-BK-18
308-YL

INJECTOR 6
INJECTOR COMMON 5&6
INJECTOR 5
INJECTOR 4
INJECTOR COMMON 3&4
INJECTOR 3
INJECTOR 2
INJECTOR COMMON 1&2
INJECTOR 1

235-BK-14
235-BK-18
235-BK-14
235-BK-18

ENG BLOCK

9
12
15
30
63
10
11
8
13
4
5
6
7
55
46
54
39
45
38
37
44
36
17
24
42
41
19
20
21
2
14
3
26
28
29
16
31
33
34
27
67
53
43
40
47
50
51
52
25
1
18
56
57
32
60
69
35
64
65
49
48
66
59
58
68
22
23
70
61
62

L42

200-BK-18
E554-PK-18

J2
17
4
7
19
14
24
15
23
47
35
6
44
2
16
25
1
8
9
13
20
30
37
39
45
29
36
3
18
11
12
21
10
22
40
5
28
26
31
46
52
54
48
34
33
43
49
50
51
32
41
42
53
38
27
B

892-BR-18

L67

2
1

L43

L44

200-BK-4

ATCH
12V 7A SOCKET
121-0987

L66

403-GN-18

L38

A/C CLUTCH
SOL
113-3499

ENG CONT GND

INLET AIR HTR RLY COMMON


INLET AIR HTR RLY

235-BK-18

L77
R

L30

893-GN-18

1
2

200-BK-18
A584-BU-18

L68

1
2

RD-18
WH-18
BK-18

A
B
C

ATCH QUICK
COUPLER SW
150-6988

G,H
508-PU-18
509-WH-18
L23
511-BR-18
512-GN-18

ATCH SPEAKER (L)


7Y-5505

L66

THROTTLE RETURN
CAT DATA LINK +
CAT DATA LINK THROTTLE BACKUP (ACCEL)
THROTTLE BACKUP (DECEL)
LOW OIL PRESSURE OUTPUT
THROTTLE
IGNITION KEY SW

L41

L35

ALTERNATOR
185-5294

ALT

L36

-B
-B
-B
+B
+B
+B

109-RD-4

ENG BLOCK

101-RD-4
304-WH-8
A762-PU-18
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4
893-GN-18
892-BR-18
F774-WH-18
F773-OR-18
405-GY-18
130-RD-14
F889-WH-18
308-YL
998-BR-18
A588-GN
763-BU-18
K906-GN-18
M740-PK-18
200-BK
616-BU
322-GY
607-PK
168-RD-10
147-PU
780-PU-18
A768-BU-18
A769-GY-18
L973-GN
496-WH-18
487-OR-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18
235-BK-18
578-BU
506-PU-18

USER DEFINED SHUTDOWN

HEATER
RELAY

K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
M736-BU-18
403-GN-18
L973-GN
F889-WH-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18

200-BK-4

L51

RENR5369-00

L51

235-BK-18
200-BK-18
200-BK-4
235-BK-14

NOT AVAILABLE-USED ON J2

101-RD-4

G850-BU-18
C987-RD-18

L36

SHARED WITH TDC CAL


SHARED WITH TDC CAL

L43
L44

101-RD-4
304-WH-8
A762-PU-18
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4

NOT AVAILABLE-USED ON J2

2
1

L51

ANALOG SENSOR POWER


ANALOG SENSOR RETURN
THROTTLE POWER

NEG POS
BATTERY
3T-5760

TT

F889-WH-18
F889-WH-18
L973-GN
L973-GN
403-GN-18
403-GN-18

NEG POS

NEG POS

L51

B
1
2
3
4
6
7
10
11
12
13
14
15
16
17
18
19
20
21
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
49
50
51
54
55
56
57
58
59
60
62
64
67
61
63
65
48
52
53
68
69
5
8
9
22
23
28
66
70

AA

893-GN-18
893-GN-18
892-BR-18
892-BR-18

5
6
11
8
9
3
2
1
10
7
12
4

A584-BU-18
A589-OR-14
A590-BU-14
A583-YL-18
191-WH-14
A588-GN
200-BK-14
A591-PU-18

ATCH POWER
WINDOW LIMIT SW
117-6306 (NOTE B)

(NOTE C)

K849-YL-18
235-BK-18

CONSOLE(RH)

F. LIMIT
SW. UP
SW. DOWN
WIPER
+B
NEUTRAL
GND
R. LIMIT

200-BK-18

2
1
3
4
5
6

L37

308-YL
147-PU
CC

ACL SW
154-0498

511-BR-18
512-GN-18

A591-PU-18

L37

184-RD
892-BR-18
893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18

L39

892-BR-18
893-GN-18
F889-WH-18
L973-GN
403-GN-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18

1
2

1
2

ATCH SPEAKER (R)


7Y-5505

L38

893-GN-18
892-BR-18
403-GN-18
L973-GN

L40

L43
RD-00
BB

L38

CAB

L42
L38

307-OR

L26

103-RD
113-OR-18

L42

11
8
5
1
2
3
4
12
7
6
10
9

169-PK-18
607-PK
A770-PK-18
150-OR-18
105-RD
307-OR
308-YL
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
780-PU-18
326-RD
998-BR-18
F889-WH-18
A537-PK-18

L18

JOYSTICK
PRESS SW
167-3466

L23

L44
L77

A770-PK-18
150-OR-18
105-RD
307-OR
307-OR

607-PK-18
607-PK-18
K871-WH

L50
L45

H475-BU-18
235-BK-18

L37 L37

147-PU

1
2
3
4

200-BK-18

L18

ATCH POWER
WINDOW CONT
117-6305

1
2

320-RD-18
154-RD
151-GN
189-RD

G,H

L39
412-BU-18
G976-BU-18
430-BU-18

(NOTE C)

ATCH
STRAGHT
PRESS.SW
167-3466

HORN SW
128-2134
E
CONSOLE(LH)

607-PK
607-PK

235-BK-18
E472-GN-18
E476-PU-18

308-YL

L50
L45

RD-00

BK-00

RD-00

BK-00

DD
(NOTE F)

ATCH BATTERY
3T-5760
(NOTE F)
ENG CONT
157-3165

CONN 8

L38

308-YL
308-YL
147-PU
147-PU

L45

235-BK-14
188-WH-18
184-RD
892-BR-18
893-GN-18

1
3
2
4
5
6

E472-GN-18
E475-PK-18
235-BK-18

1
2

A
H476-WH-18
235-BK-18

NEUTRAL START
LIMIT SW
163-6785

L15

308-YL
308-YL

L68

CHASSIS

L50

L45

L44
L77

NEG POS

L25

H473-BR-18
235-BK-18

L15

L32

CONN 9

L50

L44

5
1
8
7
12
3
4
2
6
10
9
11

235-BK-18

H473-BR-18
K849-YL-18
K852-GN-18
K851-BU-18
235-BK-18
H476-WH-18
H475-BU-18
H474-GN-18

L27

GROUND STRAP
167-3583

L77

EE
(NOTE F)
RD-00

L59

L46

L53

FF
(NOTE F)

DISCONNECT SW.
7N-0718
7N-0719(NOTE F)

L17

L16

L26

L47

L47

CC

307-OR
175-RD-14
103-RD
607-PK
119-PK-18
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
169-PK-18
646-RD-18

L16

L16

L16

L25

200-BK-18
200-BK-18

BK-00
BK-00
FF
(NOTE F)

4
1
3
2

L33

ATCH
JOYSTICK
000-0000

200-BK-18
320-RD-18

L32

A513-RD-18
592-BU-18

200-BK-18

A588-GN
118-GY
191-WH-14
150-OR-18

L60

L32

L16
L18

307-OR
119-PK-18
191-WH-14
150-OR-18
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
129-BU
152-BU
123-WH-18

L46

L47

308-YL
103-RD
175-RD-14
154-RD
189-RD
320-RD-18
607-PK
615-YL
645-RD-18
A588-GN
118-GY
188-WH-18

306-GN

L50

L59

L42

168-RD-10

101-RD-4

101-RD-4

109-RD-4

304-WH-8

L52
CONN 4

NEUTRAL START RELAY


161-3128
200-BK-18

L50

L42 L42

L46

189-RD

8
12
7
9
1
4
2
6
10
5
3
11

CONN 3

L52

307-OR

A588-GN
607-PK
101-RD-4
109-RD-4
168-RD-10
304-WH-8
130-RD-14
616-BU
322-GY
893-GN-18
892-BR-18
184-RD
188-WH-18
235-BK-14
646-RD-18
169-PK-18
113-OR-18
147-PU
120-YL
179-BU
124-GN-14
119-PK-18
607-PK
103-RD
175-RD-14
307-OR
150-OR-18
191-WH-14
118-GY
A588-GN
189-RD
105-RD
154-RD
151-GN
320-RD-18
615-YL
645-RD-18
A770-PK-18
123-WH-18
152-BU
129-BU
308-YL

B
L53

L54

1
3
4
2
B

CONN 6

11
8
1
10
5
6
9
4
3
2
12
7

L53

147-PU
A588-GN
607-PK
105-RD
184-RD
130-RD-14
322-GY
616-BU
892-BR-18
893-GN-18
235-BK-14
304-WH-8
109-RD-4
101-RD-4
168-RD-10
151-GN
646-RD-18
A770-PK-18
169-PK-18

HH

JJ

151-GN
646-RD-18
A770-PK-18
169-PK-18

168-RD-10

101-RD-4

109-RD-6
109-RD-4

304-WH-8

LL

154-RD

L53

7
9
1
10
11
8
6
2
5
4
3
12

B
A
C
N
L77

PP

BLOCK AS.
121-1023

L46

L52

L57

L56

L48

105-RD
105-RD

105-RD
184-RD
130-RD-14
A588-GN
147-PU
322-GY
607-PK
616-BU
892-BR-18
893-GN-18
235-BK-14

308-YL
C987-RD-14
151-GN

L47

CONN 5

189-RD
189-RD

L54

235-BK-18
200-BK
200-BK-18

200-BK
200-BK
235-BK-14

A588-GN

CONN 10

169-PK-18
169-PK-18

L24

L55

189-RD

119-PK-18
191-WH-14
150-OR-18
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
129-BU
152-BU
123-WH-18

A
11
8
6
9
2
3
4
1
12
10
7
5

2
1

L59

L24

151-GN

MM

HYD LOCK SOL RELAY


161-3128
200-BK-18

B
308-YL
129-BU
152-BU
123-WH-18
A770-PK-18
645-RD-18
615-YL
320-RD-18
151-GN
154-RD
105-RD
189-RD

+12V
PWM+
SWITCH 1
SWITCH 2
COMMON
GND

L24

L48
L56

L56

322-GY

200-BK-18
576-PK-18
535-BU
575-YL-18
307-OR

L17

E554-PK-14
175-RD-14
124-GN-14
607-PK
200-BK-14
200-BK-14

L55

L48

320-RD-18
D

A
1
3
5
6
4
2

L15

L26

179-BU
120-YL
320-RD-18
154-RD
151-GN
189-RD
169-PK-18
A770-PK-18
307-OR
105-RD
150-OR-18
A588-GN
191-WH-14
123-WH-18
615-YL
118-GY
646-RD-18
113-OR-18
129-BU
152-BU
103-RD
645-RD-18
147-PU
308-YL
124-GN-14
175-RD-14
607-PK
607-PK

L33

A
C
B

114-RD
114-RD
114-RD

L33

K852-GN-18

80A

HORN RELAY
161-3128

ALT BREAKER
171-2210

L55

151-GN
151-GN

151-GN

L55

L56

KK

JJ
109-RD-4

200-BK-18
200-BK-18

L17

L60
L59

L29

L48

L57

101-RD-4
KK
101-RD-4

200-BK

CONN 11

235-BK-18
235-BK-18

HH

412-BU-18
188-WH-18
578-BU
200-BK
506-PU-18
G976-BU-18
147-PU

START RELAY
125-1302

L54

235-BK-14
235-BK-18
235-BK-18

112-PU-6

MM

LL

235-BK-14
235-BK
235-BK
188-WH-18
147-PU
578-BU
506-PU-18
200-BK
G976-BU-18
412-BU-18

NN

109-RD-8
109-RD-6

NN

L39

PP

L39

304-WH-8

FUEL PUMP
WIPER/WASHER
CHASSIS LAMP
BACKUP/MONITOR CONT
SEAT HEATER
LOWER WIPER/WASHER
CIGAR LIGHTER
SW PANEL/RADIO
ATT SOL
12V 7A CONVERTOR 1
12V 7A CONVERTOR 2
A/C
QUICK COUPLER
POWER WINDOW
CAB FAN
AUX CKT

188-WH-18
118-GY
160-PU
169-PK-18
123-WH-18
152-BU
129-BU
113-OR-18
147-PU
120-YL
179-BU
124-GN-14
150-OR-18
191-WH-14
119-PK-18
180-GN

L34

607-PK
607-PK
607-PK
CAB LAMP RELAY
161-3128
684-RD-18
115-RD
115-RD
615-YL
115-RD
D

147-PU
147-PU

200-BK
200-BK
200-BK

2
1

L973-GN

200-BK
306-GN

5A
5A
10A
10A
10A
10A
10A
5A
5A
10A
10A
5A
10A
10A
10A
15A
5A
15A
5A
10A

403-GN-18

607-PK

147-PU

308-YL
308-YL
308-YL
308-YL
308-YL

ENG CONT
HORN
TIMER RELAY
CAB LAMP
KEY SW
BOOM LAMP
E/P CONT
ATCH V CONT
DOME LAMP/MEMORY
A/C BLOWER

130-RD-14
114-RD
110-RD
115-RD
105-RD
149-RD
184-RD
C987-RD-14
103-RD
175-RD-14
168-RD-10

12V 5A

L60

L34

30A
15A
10A
10A
10A
10A
10A
10A
15A
10A
15A
30A

E
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

CONN 26

L59

684-RD-18

112-PU-6

CHASSIS LAMP RELAY


161-3128
160-PU
160-PU
160-PU
D

L41

200-BK
306-GN

L57

L46

L55

DIODE
121-1022

506-PU-18

154-RD
189-RD
320-RD-18
607-PK
615-YL
645-RD-18
A588-GN
118-GY
188-WH-18

DIODE
121-1022

184-RD
105-RD
130-RD-14

CHASSIS

WASHER
7T-8890

MOTOR

L59

229-BK
C569-YL
210-BK
135-BU

1
2
B

A
PLATFORM

120-YL
200-BK
135-BU
210-BK
179-BU
200-BK
C569-YL
229-BK

E
1
2
4
6
5
3

L17

GROUND STRAP
7G-1060

A
1
2
5
6
3
4
7
8
9
10
11
12

235-BK-18
235-BK-18

306-GN

200-BK-18
200-BK-18
200-BK-18

200-BK

616-BU

12V 7A X 2
200-BK
200-BK
200-BK
200-BK-18
200-BK-14
200-BK-14
200-BK-14

K851-BU-18

149-RD
149-RD
149-RD

578-BU

MOTOR

K849-YL-18

TIMER
RELAY
163-6703

ATCH
LOWER
WASHER
7T-8890

893-GN-18

IN
GND
+B
OUT

BOOM LAMP RELAY


161-3128
645-RD-18

L60

ATCH 12V 7A
CONVERTER
167-3467

E472-GN-18
K847-PU-18
K843-GN-18
E473-GY-18
E474-OR-18
K844-GY-18
K848-WH-18
E472-GN-18
235-BK-18

4
2
1
3

L49
L49

E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18

L68

308-YL
200-BK
110-RD
189-RD

A
D CONN 7
E
B
C ET CONN
F
G
H
J

892-BR-18

308-YL
893-GN-18
892-BR-18
235-BK-18

L56

179-BU
179-BU
179-BU
179-BU
200-BK
C569-YL
229-BK

1
2
3
5
6
4

1
2
3
5
6
4

24V MEMORY
24V IN
GND
12V OUT
GND
12V MEMORY

1
2
5
6
3
4
7
8
9
10
11
12

892-BR-18
892-BR-18
893-GN-18
893-GN-18
K849-YL-18
K849-YL-18
K851-BU-18
K851-BU-18
K852-GN-18
K852-GN-18

L56

E472-GN-18
E472-GN-18
E472-GN-18

306-GN
306-GN

L48

L48

24V MEMORY
24V IN
GND
12V OUT
GND
12V MEMORY

E472-GN-18
E472-GN-18

L48

ATCH 12V 7A
CONVERTER
167-3467

4
2
1
3

RR

684-RD-18
646-RD-18

179-BU

235-BK-18
147-PU
G976-BU-18

1
2

684-RD-18

184-RD

1
2

105-RD
308-YL
200-BK

D
684-RD-18
A588-GN
A588-GN
A588-GN
147-PU
322-GY
607-PK
616-BU

L71

RELAY
LAMP SW

A
C
B

114-RD
115-RD
149-RD

B
C
A

114-RD
115-RD
149-RD

GND
KEY OFF
+B

ATCH LAMP
DELAY TIMER
163-6704

188-WH-18
200-BK-18

684-RD-18
684-RD-18

1
2
3
5
6
4

24V MEMORY
24V IN
GND
12V OUT
GND
12V MEMORY

ATCH 12V 7A
CONVERTER
167-3467

120-YL
120-YL
120-YL
120-YL
200-BK
135-BU
210-BK

L27

DIODE
121-1022
684-RD-18
684-RD-18

MOTOR

SIGNAL
GROUND
+B
SIGNAL

L57

120-YL

120-YL
120-YL
120-YL
120-YL
200-BK
135-BU
210-BK

120-YL

184-RD
184-RD

169-PK-18
169-PK-18
A770-PK-18

235-BK-18
412-BU-18

A770-PK-18

COOL LEVLE SW
096-0744

CONN 27
N

ATCH WTR
SEPARATOR
LEVEL SNSR
178-2345

FUEL PUMP
188-6121

RESISTOR
7Y-8242
D
D

GROUND
SIGNAL

L75

L75

235-BK-18
C
235-BK-18
2
487-OR-18
1

HYD OIL
TEMP SENDER
4I-5394

HYD OIL
FILTER SW
173-3518

ATCH
TRAVEL ALARM
3E-7738

2
1

235-BK-18
321-BR-18

T
U

ATCH
REFUELING SW
5C-6108

SS

SS
325-PK-18

C
1
2

ATCH
REFUELING
STOP SW(NC)
9X-4184

323-WH-10

ATCH
REFUELING
START SW(NO)
6T-9442

ATCH
REFUELING
START RELAY
149-5050

ATCH
REFUELING
STOP RELAY
149-5050

ATCH
REFUELING
POWER RELAY
165-4026

NOTE
NOTE
NOTE
NOTE
NOTE
NOTE

+ ATCH
REFUELING PUMP
123-3929

A:
B:
C:
D:
E:
F:

USE
USE
NOT
NOT
USE
USE

WITH SHORT BOOM.


WITH POWER WINDOW.
USE ON THIS VEHICLE.
USE WITH HEATER UNIT.
WITH 12V 7A X 2 CONVERTE R.
WITH COLD WEATHER.

2000-11-29

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