CWI

Exercise Questions

 A 1. ( C ) Which of the following is not considered to be essential knowledge for a welding inspector ? () a. nondestructive testing () b. welding symbols () c. welding design () d. welding processes () e. destructive testing () 2. ( D ) Inclusions in a weld will appear on a radiograph as () a. a dark spot () b. a light spot () c. a generalized gray area of varying contrast () d. either a dark or light spot or area depending on the relative absorption ration of the part material and the inclusion material ( ) e. none of the above () 3. ( C ) Backing strips or bars should be removed from all welds() a. Always () b. Never () c. Optional () 4. ( E ) Prior to starting the job assignment , the welding inspector should determine () a. b. c. d. e. what code , standard, or specification applies () when inspections should be conducted () what additional tests (inspections) are needed () where records are maintained () all of the above ()

5. ( E ) The required spot weld size can be shown as () a. a dimension to the right of the symbol () b. a dimension of the required nugget diameter () c. a value for the required shear strength () d. a and b above ( a b) e. b and c above ( b c)

6. ( B ) For the welding inspector, what are the most important means of gaining the cooperation and respect of fellow coworkers( ) a. ability to be trained () b. professional attitude () c. ability to complete and maintain inspection records () d. good physical condition () e. ability to interpret drawings and specifications () 7. ( D ) Groove welds make without backup strip, with complete penetration must have () a. The root of joint completely filled with weld metal () b. Root of first pass removed to sound metal before welding second side ( ) c. Use new electrode at start of weld () d. a or b above ( a b)

8. ( D ) The diagram above shows() a. Shielded metal arc welding () b. Plasma arc welding () c. Submerged arc welding () d. Stud welding () e. Electrogas welding () 9. ( B ) The symbol below describes what type of weld ? ()

24 24

a. staggered intermittent fillet weld ()

3

b. c. d. e.

chain intermittent fillet weld () segmentad fillet weld () intermittent fillet weld () none of the above ()

10. ( C ) Which of the welding symbols above correctly represents the welded joint shown below ? () 1) 2) 3) 4) 5) A B C D None of these ()

11. ( B ) In E7018 electrode the E designates(E7081 E ) a. engineered () b. electrode () c. electricity () 12. ( A ) In the symbol below, the T dimension describes(T)

T R H

depth of penetration () e. none of the above ()

a. b. c. d.

weld size () flange radius () flange length ()

13. ( E ) In reference to the below drawing, a magnetic field as shown will detect which of the following defects ? () ACracks parallel to lines of force () BCracks at 90 to lines of force () CTransverse cracks () DLongitudinal cracks () EB and C above ( B C)

Prods

LINES OF FORCE

(-)
(CRACKS AT 90 TO LINES OF FORCE)

(+)
(CRACKS PARALLEL TO LINES OF FORCE)

14. ( A ) What does the fourth digit (8)of an E7018 electrode indicate (E7018 4 (8)) AThe polarity and the type of coating () BThe strength of the weld material () CThe type of material used in the electrode () 15. ( A ) The third digit of an E6010 electrode indicates(E6010 3 ) AThe weld may be made in the vertical position () BMaybe made in the overhead position () CMaybe made in the horizontal position () DMaybe made in all positions () 16. ( C ) Which of the following electrodes have low hydrogen coating ? () AE7024 BE6010 CE7016 DE6011

17. ( C ) The fillet weld gauge is measuring the() AOverlap () BExcessive convexity () CConvex fillet weld size () DInsufficient throat () ENone of the above ()

A B

18. ( C ) B above refers to which of the following ? (B) Aback reflection () Bfront surface () Cdefect () Dshear wave () Enone of the above () 19. ( A ) C above refers to which of the following ? (C) Aback reflection () Bfront surface () Cdefect () Dshear wave () Enone of the above () 20. ( B ) A above refers to which of the following ? (A) ABack reflection () BInitial pulse () CDefect () DShear wave () ENone of the above () 21. ( D ) What type of qualification test is this ? () ATension test () BRoot bend test () CSide bend test () DFillet weld break test () ECompression test ()
6 FORCE

22. ( C ) This symbol was changed to the following in 1968. What does this symbol represent ? ( 1968 ) Aweld all around () Bbacking weld () Cfield weld () Dmelt thru () Econvex contour () 23. ( A ) What is the leg length of this fillet weld ? () A1/4 B3/16 C1/8 D5/16 .250 E7/8 24. ( D ) In reference to the below drawing , a magnetic field as shown will detect which of the following defects ? () ALongitudial crack () BTransverse crack () CCrack at 45 (45 ) DB and C above ( B C) ENone of the above ()

25. ( E ) The weld gage on the right is measuring the() AExcessive convexity () BInsufficient throat () CExcessive undercut () DOverlap () ENone of the above () 26. ( D ) Consistent weld quality& repeatability depend heavily upon ? ( ) AQualified procedures and qualified welders ()
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BSkill in selection the electrode oven () CPride of workmanship () DAll of the above () 27. ( C ) In reference to the above drawing , letter A refers to which of the following weld preparations ? ( A) AWelded from one side only () BIs a partial penetration weld () CBeveled on both sides () DBroken arrow for ease of draftsman () EFillet weld on both sides , without bevel ()

E 28. ( E ) In reference to the above drawing , letter D refers to which of the following weld preparations ? (D) AHas a full penetration J bevel without additional fillet weld. (J ) BHas melt thru on arrow side () CBevel vertical member () DIs a partial penetration J bevel (J) EDouble bevel groove weld on both sides () 29. ( D ) In reference to the above drawings , letter C refers to which of the following weld preparations ? (C) AIs back gouged with bead on other dike and with additional fillet weld ( ) BHas fillet weld on one side only () CIs a single bevel groove weld with no additional fillet weld () DSingle vee groove weld with backing strip (V) EA and B above ( A B)
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30. ( E ) In reference to the above drawings, letter E refers to which of the following weld preparations ? (E) AWeld ha melt thru symbols () BBroken arrows points to member that is to be beveled () CHas a single bevel groove and a double fillet weld () DSymbol shows backing strap and strip () ENone of the above () 31. ( A ) The fillet gage on the right is measuring the() AInsufficient throat () BWeld size () COverlap () DInadequate penetration () EA and B above ( A B)

A C

32. ( C ) With reference to the above symbol drawing , the letter A represents which welding operation ? (A) First () Third () Second () None of the above () 33. ( D ) With reference to the above symbol drawing, the letter C represents which welding operation ? (C) Third () Second weld symbol () First () Answers a & b ( a b.)
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34. ( B ) What does this welding symbol designate ? () Plug weld () Weld with backing material () Slot weld () Depth of fill () Spacer () 35. ( D ) The fillet gage on the right is measuring the() Throat () Toe () weld size () excessive convexity () overlap ()

36. ( B ) The fillet gage on the right is measuring the() Inadepq\uate penetration () Insufficient leg () Throat () Weld Fillet Undercut () gage Insufficient throat () 37. ( C ) Extension bars are used to extend the weld past the parts joined in which type of weld ? () Fillet joint () Slot () Groove () Plug () 38. ( B ) All of the following are important ethical requirements for the welding inspector except () Integrity () Volunteering public statements for personal exposure () Responsibility to the public () Making accurate and truthful public statements when asked ( ) None of the above ()
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39. ( B ) The width of the cut made by the oxygen stream of an oxyacetylene cutting torch is called the(-) Drag () Kerf () Cutting face () Bevel () None of the above () 40. ( A ) What nondestructive test method is to be applied to the arrow side ? ( ) PT MT

magnetic particle testing () eddy current testing () radiographic testing () penetrant testing () none of the above ()
A B 6012 6102

308 16 C 7024 D 6018 E

41. ( C ) For austenitic stainless steel welding which of the above electrodes would be preferred ? () 42. ( D ) Which of the above electrodes is low penetration with an iron powder coating () 1. 2.
11

3. 4. 5. 1/4 3/16 6 4

1/2 1/4 ( 3/8)

1/2

4-6

5/16(7/16)

43. ( E ) A groove weld with melt through is shown at number () 2 3 6 7 none of the above () 44. ( A ) A plug weld not completely filled is shown at number () A1 B3 C5 D7 E9 45. ( E ) A weld with back or backing is shown at number () A1 B3 C5 D7 E9 46. ( D ) an intermittent fillet weld is shown at number () A1 B3 C5 D7 E9
12

47. ( B ) To determine the extent of the surface and subsurface porosity that resulted, which NDT method would be most effective ? () AMT DPT BRT EET CVT 48. ( A ) If the tensile strength of a single pass weld with an E6010 electrode is 60,000psi what would the tensile strength of a six pass weld be ? ( E6010 60,000psi 6 ) A60,000psi B240,000psi C360,000psi 49. ( A ) When a weld has been rejected by a qualified NDT technician the welding inspector should() AReview the test results and maintain the test records () BReinspect to verify the defect () CAccept the weld if its visual appearance is in compliance with the applicable code or specification () DRequire another inspection by a third party () 50. ( B ) The period of time in which the test part is covered with penetrant is called the( ) ABleed time () CSoak time () BDwell time () DEmulsify time () 51. ( D ) What device is utilized during radiography to indicate the acquired sensitivity of a radiograph ? () Arate meter () DIQI () Bdosimeter () ENone of the above () Clead screen () 52. ( E ) A triangular-shaped weld symbol represents what type of weld ? ( ) Abevel groove () Bflare groove () Cflange groove () DV-groove (V ) ENone of the above ()

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53. ( A ) Equal thicknesses of steel, cast iron, aluminum, lead and copper are radiographed using the same exposure conditions. Which material will result in the lightest radiograph ? ( ) Alead () Dcopper () Bsteel () Ecast iron () Caluminum () 54. ( A ) Which type of defect is detectable by the liquid penetrant method ? () ASurface crack () DAll the above () BInternal inclusion () ENone of the above () CSub-surface crack () 55. ( D ) Capillary action plays a role in which NDT method ? ( ) AET DPT BUT EMT CRT 56. ( B ) The Flux Coated electrode is used in which of the following processes( ) AHeliarc () BInnershield () CMetal inert gas () DShielded metal arc () 57. ( B ) The size of convex fillet welds are measured() AAcross the face () BAlong the shortest leg () CAlong the longest leg () DNone of these methods () 58. ( E ) Which one of the following is not true of visual inspection? ( ) AThey may take place during the actual welding operation () BMechanical properties cannot be confirmed () CThey are almost always less expensive than other tests () DThe show most large discontinuities () EAlmost anyone, even the least experienced can perform them ( ) FThe eye can see only surface discontinuities ()
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59. ( D ) Which one of the following weld discontinuities is not typically inspected through the use of visual inspection ? () ASurface porosity () D Laminations () Bundercut () ECracks () Coverlap () FInclusions () 60. ( E ) radiography can be performed using() AX-ray machine (X-) D Cobalt 60 ( 60) BCesium 137 ( 137) EAll of the above () CIridium 192 ( 192) 61. ( C ) For the fillet weld at right 5 indicates the( 5 ) ALeg () BThroat () CFace () DToe () ERoot () 62. ( A ) Using the above data, 60,000psi is equivalent to which of the following ? (60,000psi ) a. b. c. d. e. 413635kpa 8700kpa 41,360kpa 87,000kpa none of the above ()

63. ( A ) The degree of sensitivity of the magnetic particle method of inspection decreases () a. With a decrease in size of the discontinuity and also with an increase in depth below the surface () b. In defects which are in lengthy cracklike forms () c. When defects are perpendicular to the lines of force () d. All of the above () 64. ( D ) Which magnetic particle inspection method applies the medium to the surface of the work while the magnetic current is flowing ? ( a. Dry method () c. Wet method () b. Residual method () d. Continuous method ()

15

65. ( C ) Subsurface discontinuity indication produce powder patterns with( ) a. A sharply defined appearance () b. MT cannot locate sub-surface discontinuities () c. A fuzzy appearance () d. A straight, sharp, fine and often intermittent appearance ( ) 66. ( D ) The magnetic particle method of inspection is applicable to() a. Non ferrous materials () b. Austenitic steels () c. Braze-welded joints () d. Ferromagneic materials in which the deposited weld matal is also ferromagnetic ( ) 67. ( A ) Decibel is a term associated with which NDT method ? ( ) a. UT b. RT c. MT d. PT e. ET

68. ( B ) Which of the following is truly a volumetric test method ? ( ) a. RT b. UT c. ET d. MT e. None of the above 69. ( D ) For the butt joint at right, 1 indicates the (1 ) a. b. c. d. e. Shoulder () Included angle () Throat () Root opening () None of the above ()

16

70. ( B ) In reference to the above drawing, letter A represents which of the following defects ? (A) a. Toe crack () b. Crater crack () c. Underbead crack () d. Throat crack () e. Heat affected zone crack () 71. ( E ) In reference to the above drawing, letter B represents which of the following defects ? (B) a. Crater crack () b. Transverse crack () c. Toe crack () d. Lamellar tear () e. Longitudinal crack () 72. ( D ) In reference to the above drawing, letter C represents which of the following defects ? (C) a. Underbead crack () b. Delamination () c. Tce crack () d. None of the above () A B

73. ( E ) In reference to the above drawings, the letter D refers to which of the following weld preparations(D) a. Groove face () b. Root face ()
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c. Groove angle () d. Plate thickness () e. Root opening () 74. ( D ) In reference to the above drawings, the letter C refers to which of the following weld preparations(C) a. Bevel angle () b. Root face () c. Root opening () d. Groove radius () e. Throat () 75. ( C ) In reference to the above drawings, the letter A refers to which of the following weld preparations(A) a. Root opening () b. Bevel angle () c. Groove angel () d. Root face () e. Weld size () 76. ( A ) In reference to the above drawings, the letter B refers to which of the following weld preparations(B) a. b. c. d. e. Bevel angle () Root opening () Groove angle () Plate thickness () Groove radius () A B C

1 2

DESIRED WELD

18

77. ( D ) In reference to the above desired weld, what is the correct weld symbol for this joint ? ( ) a. b. c. d. A B C D

78. ( B ) With reference to the above desired weld, which correct weld symbol represents this joint ? () a. b. c. 79. ( C ) The weld gage on the right is measuring the() a. excessive undercut () b. underfill () c. excessive convexity () d. overlap () e. acceptable buildup () 80. ( D ) When welds need repair, to whom should you make the report ? ( ) a. To the welder whose mark is on the weld () b. To another welder, better trained () c. To the secretary () d. To the project engineer ()

H
19

81. ( E ) Match the letter D with the correct weld groove detail. (D) a. Single U groove weld ( U ) b. Double bevel groove weld () c. Single J groove weld ( J ) d. Single V groove weld ( V ) e. None of the above () 82. ( B ) Match the letter G with the correct weld groove detail. (G) a. double V groove weld ( V ) b. double U groove weld ( U ) c. single U groove weld ( U ) d. double J groove weld ( J ) e. single V groove weld ( V ) 83. ( D ) Using the above drawings, match the letterCwith the correct weld groove detail. (C) a. Double J groove weld ( J ) b. c. d. e. Double U groove Weld ( U ) Double bevel groove weld () Double V groove weld ( V ) None of the above ()

84. ( B ) Match the letter F with the correct weld groove detail. (F) a. double U groove weld ( U ) b. single U groove weld ( U ) c. single J groove weld ( J ) d. double J groove weld ( J ) e. none of the above ()

20

85. ( B ) What NDT method is most likely to reveal internal laminations in a rolled plate ? ( ) a. RT b. UT c. ET d. MT e. None of the above ()

86. ( B ) In reference to the above drawing, the letter C refers to which of the following ( C) a. Leg () b. Effective throat () c. Convexity () d. Theoretical throat () e. Actual throat () 87. ( D ) In reference to the above drawing, the letter B refers to which of the following( B) a. Leg () b. Effective throat () c. Convexity () d. Theoretical throat () e. Actual throat () 88. ( E ) In reference to the above drawing, the letter A refers to which of the following (A) a. b. c. d. e. Leg () Effective throat () Convexity () Theoretical throat () Actual throat ()
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89. ( C ) The graphic description of the type of weld is called the() a. tall () b. welding symbol () c. weld symbol () d. arrow () e. none of the above () 90. ( D ) Of the following, which may be considered either mandatory or nonmandatory ? ( ) a. codes () b. specifications () c. standards () d. b and c above (b c) e. all of the above () 91. ( A ) The type of document that has legal status is() a. code () b. standard () c. specification () d. both a and b above (a b) e. all of the above () 92. ( A ) The symbol below depicts what type of weld ? ()

a. b. c. d. e.

flare V-groove ( V ) flare bevel groove () edge flange () corner flange () none of the above ()

93. ( C ) In the symbol below, the 3/4 dimension refer to what ? ( 3/4 ) a. weld size () b. effective throat () 3/4 (7/8) c. depth of preparation () d. root opening () e. none of the above ()
22

94. ( C ) The symbol below shows what type of weld ? () GMAW

a. b. c. d. e.

gas metal arc spot weld () resistance spot weld () gas metal arc seam weld () resistance seam weld () none of the above ()

95. ( C ) The specification covering the requirements for welding electrodes is designated ( ) a. b. c. d. e. AWS D1.X AWS D14.X AWS A5.X ASTM A53 ASTM A36

96. ( B ) The code that coveres the design and fabrication of unifired pressure vessels is( ) a. b. c. d. e. ASME Section IX ASME Section VIII ASME Section III API 1104 AWS D1.1

97. ( D ) The code that covers the welding of steel structures is() a. b. c. d. e. ASME Section IX ANSI B31.1 API 1104 AWS D1.1 None of the above ()

23

98. ( D ) The symbol below shows what type of joint configuration ? ( )

a. square groove () b. skewed groove () c. sloped groove () d. scarf () e. none of the above () 99. ( E ) The symbol below shows the use of what type of weld ? ( ) a. single bevel-groove weld () b. backing weld () c. single V-groove weld ( V ) d. back weld () e. b and c above (b c)

100. ( A ) Changes in electrical conductivety can be measured using which NDT Method ? () a. ET b. RT c. MT d. PT e. All of the above ()

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Visual inspection worksheet (spring 1991) ()

Select the correct answer for the following questions. Refer to the Examination Book of Specifications for the appropriate information. () 1. The designer has detailed the joint B-U2-GF for the welding of two structural members. What is the acceptable range of root opening dimensions for that joint configuration ? ( B-U2-GF) a. 0 to 1/8 b. c. d. e. 1/16 to 3/16 0 to 1/4 0 to 3/16 none of the above ()

2. Where would the designation A5.18,A5.29,etc.appear on the form in Appendix I ? (A5.18,A5.29 I ) a. b. c. d. e. Space #5 (#5 ) Space #6 (#6 ) Space #7 (#7 ) Space #1 (#1 ) None of the above ()

3. Which of the following would be an acceptable electrode for GMAW of 3 thick A514 steel ? ( 3 A514 ) a. b. c. d. e. E10XT ER100S ER110S All of the above () None of the above ()

4. For the condition listed in Question #3, what is the required preheat and interpass temperature ? (#3 ) a. 225 minimum ( 225) b. 225 maximum ( 225) c. 225 min.- 450 max. ( 225 450) d. 225 min.- 400 max. ( 225 400) e. none of the above () Butt Weld Sample () 5. What is the depth of the undercut on this weld sample ? () a. 1/16
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Visual inspection worksheet (spring 1991) ()

b. .003mm c. 1/32 d. 5.01mm 6. The weld reinforcement on this sample is () a. 1/32 1/8 b. 0.8mm 3.2mm c. 1/2 5/8 d. both a and b (a b ) 7. Which of the following processes would be acceptable for the pre-qualified joining B-U2-GF ? ( B-U2a-GF ) a. FCAW () b. SMAW () c. GTAW () d. SAW () e. All of the above () The following information applies for questions 8 through 14 below( 8-14) A welding procedure is being qualified for the welding of A514 plate for a bridge application. The welding process to be used is FCAW, and the weld configuration is single-V-groove weld with a steel backing. The thickness of the test coupon is 1-1/2. This procedure coupon is being welded in the 2G position. ( A514 V 1-1/2 2G) 8. What is a matching filler metal classification for this procedure ? ( ) a. E11XT with a minimum impact strength of 20 ft-1bs at 0 ( 0 20ft-1bs E11XT) b. E10XT c. E8XT d. E8XT with a minimum impact strength of 20 ft-1bs at -18 (-18 20ft-1bs E8XT) e. None of the above () 9. What is the required preheat and interpass temperature for this procedure ? ( ) a. 150min.-205 max. b. 125min.-400 max. c. 50min.-230 max.
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Visual inspection worksheet (spring 1991) ()

d. a and b above (a b) e. b and c above (b c) 10. For what thickness will this procedure be qualified if the required tests are passed successfully ? () a. 3/4to 3 b. c. d. e. 3maximum ( 3) unlimited () 3/4to 1-1/2 none of the above ()

11. Refer to Appendix VII, paragraph (9). Acceptance criteria for ASTM A514 and A517 steels shall be based on visual inspection performed not less than 48 hours after completion of the weld. The most probable reason for requiring a 48 hour delay in inspection is( ASTM A514 A517 48 48 ) a. Provide adequate time for welding personnel to leave the area ( ) b. Permit repairs to be made before acceptance () c. Susceptibility of A514 and A517 materials to delayed hydrogen cracking (A514 A517 ) d. Permit any weld porosity present at time of welding to clear up ( ) e. Weld surface slag is easier to remove after it has cooled () 12. If the welder who performs this procedure qualification test is also qualified, in what positions is he qualified for production welding ? ( ) a. Horizontal groove and fillet welds in plate () b. Flat and horizontal groove and fillet welds in plate ( ) c. Overhead groove and fillet welds in plate () d. Flat groove welds only () 13. What is the F-number of the filler metal being used ? () a. 1 b. 3 c. 6
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Visual inspection worksheet (spring 1991) ()

d. 5 e. none of the above () 14. What test specimens are required for this qualification test ? ( ) a. 2 tensiles, 2 root bends, 2 face bends (2 2 2 ) b. 2 tensiles, 4 side bends (2 4 ) c. 2 tensiles, 2 macroetch specimens, 4 side bends (2 2 4 ) d. 2 tensiles, 2 macroetch specimens, 2 root bends 2 face bends(2 2 2 2 ) e. none of the above ()

15. During the evaluation of guided bend test specimen , a 5/16corner crack is observed. There is no evidence of slag inclusion or other fusion type discontinuities. The specimen is ( 5/16 ) a. Acceptable () b. Rejectable because the crack is greater than 1/4( 1/4) c. Rejectable because the crack is greater than 1/8( 1/8) d. Disregarded and a replacement specimen taken from the original weldment ( ) e. Disregarded and a replacement specimen taken form a different weldment ( ) 16. Where would the information for Question #3 appear on the form in Appendix I ? (#3 I ) a. Space #5 (#5) b. Space #6 (#6) c. Space #7 (#7) d. No prescribed space for this information () e. This information is not applicable for procedure qualification () Sample T-Joint Side A(Big T) 17. What is the weld size of fillet weld, Side A ? ( A ) a. 5/16 b. 3/8 c. 17/32 d. 3/16

Visual inspection worksheet (spring 1991) ()

18. The discontinuity illustrated from 0 to A1 is ( 0 A1 ) a. Arc strike () b. Linear porosity () c. Cluster porosity () d. Spatter on weld face () Porosity Sample T-Joint Side A(Little T) (T A ) 19. The porosity in A3 measures (A3 ) a. b. c. d. 86.97mm 0.313 in 0.549 in none of these ()

20. The porosity in A3 is (A3 ) a. Acceptable () b. Unacceptable () The following information applies for Questions #21 through #26 ( 21-26) A welder is being qualified on a groove weld in the horizontal position on 8schedule 80 using the SMAW process. The material being joined is API 5L grade X42 to API 5L grade X52. ( 8 sch80 API 5L X42 X52) 21. For what thickness is this qualification valid ? () a. 5/16-3/4 b. 3/4min-unlimited (3/4) c. 0.187min.-unlimited (0.187) d. all of the above () e. none of the above () 22. What is a recommended filler metal for this weld ? () a. b. c. d. e. E6010 E7010 E7018 a or b above (a b) b or c above (b c)

23. For what range of diameters is this qualification valid ? () a. 3/4through 4(3/4 4)
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Visual inspection worksheet (spring 1991) ()

b. c. d. e.

4or smaller ( 4) 4or larger ( 4) all diameters () test diameter and above ()

24. What test specimens are required ? () a. 2 face bends, 2 root bends () b. 1 face bend, 1 root bend () c. 2 face bends, 2 root bends, 2 reduced section tensiles ( ) d. 4 side bends () e. none of the above () 25. What is the required preheat and interpass temperature for welding this joint ? ( ) a. None () b. None, as long as the base metal is above 32 ( 32 ) c. 50 minimum ( 50 ) d. 150 minimum ( 150 ) e. none of the above () 26. What F-number(s) apply to the proper filler metal for this weld ? ( ) a. b. c. d. e. 1&6 2&6 6&21 4 only none of the above ()

Tensile Specimens () Measure each of the tensile specimens and supply the following information. () Load=12,500pounds applied to each specimen. ( 12,500 ) Formula Tensile Strength = Load divided by the Area (=/) 27. White Sample ()-reduced section () Width () _______ in () _______ mm () Thickness () _______ in () _______ mm () Area () _______ in.sq. ()

Visual inspection worksheet (spring 1991) ()

28. Amber Samper () Width () _______ in () _______ mm () Thickness () _______ in () _______ mm () Area () _______ in.sq. () Amber sample tensile strength ____________ psi. (/) 29. Gray Sample () Width () _______ in () _______ mm () Thickness () _______ in () _______ mm () Area () _______ in.sq. () Gray sample tensile strength ____________ psi. (/) 30. If the welder starts at the bottom of the pipe and welds upward, where would that information appear on the form in Appendix II ? ( II ) a. Space #3 (#3 ) b. Space #7 (#7 ) c. Space #12 (#12 ) d. Space #16 (#16 ) e. None of the above () Porosity Sample T-Joint Side B (Little T) ( T B ) 31. In region B2, is the porosity acceptable ? ( B2 ) a. Yes () b. NO () c. no acceptance criteria provided () d. not enough information provided () 32. The total porosity in the region B3 measures (B3 ) a. 0.438 in (0.438 ) b. 0.157 in (0.157 ) c. 9.87 mm (9.87 ) d. both b & c (b c ) 33. What is the heat input in J/in for a weld made with the GMAW process using 26 volts, 260 amps and 6 in/min travel speed ? ( 26 260 6 //) Joules per inch=Volts Amps 60/Travel speed (/= X X60/) Fillet Weld Sample A ( A) 34. What is the most severe discontinuity present at the lower weld toe on sample A (Side 1) ? ( A 1 )
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Visual inspection worksheet (spring 1991) ()

a. b. c. d. e.

Toe crack () Undercut () Underfill () Excessive convexity () Overlap ()

35. What is the weld size of side #3 ? (#3 ) a. 3/16 b. 1/4 c. 5/16 d. 3/8 e. none of the above () 36. Is the undercut on side #4 acceptable if the weld axis is perpendicular to the applied stress ? ( #4 ) a. Yes () b. No () c. No acceptance criteria provided () d. No enough information provided () To determine a metals ductility, calculations can be made based on the determination of percent elongation and percent reduction of area. ( ) Questions 37 and 38 can be answered using the following information (37 38 ) Original length 1.75 in ( 1.75 ) original area 0.3in2 ( 0.3 ) Final length 2.5 in ( 2.5 ) final area 0.1 in2 ( 0.1 ) 37. Calculate the percent elongation () Final length minus original length. Total divided by original length, times 100 = _______ % ( 100%________ %) 38. Calculate the percent reduction of area () Original area minus final area. Total divided by original area, times 100 _______ % ( 100%________ %) Guided Bend Samples () 39. Sample A&B are _____ bends. (A B ) a. Side () b. Tensile () c. Root ()
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Visual inspection worksheet (spring 1991) ()

d. Face () 40. Based on Examination Book of Specification, does the guided bends pass or fail as a group ? () a. Pass () b. Fail () 41. What is the minimum yield strength of 1 inch thick ASTM A514 weld metal, using E-11018 as the filler metal ? ( E-11018 1 ASTM A514 ) a. b. c. d. 110 Ksi 180 Ksi 97 Ksi 100 Ksi

Fillet Weld Sample B ( B) 42. Is the weld on side #2 acceptable is the drawing requires a 1/2fillet weld ? ( 1/2 #2 ) a. Yes () b. No () c. No acceptance criteria provided () d. Not enough information provided () 43. What is the most rejectable discontinuity found on side #3 ? (#3 ) a. Overlap () b. Undercut () c. Arc strike () d. Transverse crack () 44. Based on information in Appendix VII, is the weld on side #1 acceptable ? (#1 ) a. Yes () b. No () c. None of the above () 45. A welder performed a qualification test on a groove weld on 3/8 inch thick material. What thick ness material, on groove welds, is the welder not qualified to weld ? ( 3/8 )
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Visual inspection worksheet (spring 1991) ()

a. b. c. d.

0.25 (0.25 ) 0.50 (0.50 ) 1.25 (1.25 ) all of the above ()

46. 36,379 kPa equals how many psi ? (36,379 kPa psi) __________ psi

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AWS D1.1 Code Clinic Exercise Questions

AWS D1.1 Code Clinic Exercise Questions 1. Select the correct answer for the following questions. Refer to the Examination Book of Where are the definitions associated with welding as per AWS D1.1 to be found ? ( AWS D1.1 ) a. b. c. d. e. ANSI/AWS A2.4 ANSI/AWS A3.0 Annex B ( B) b and c above ( b c) All of the above ()

Safety precautions to be observed during welding to AWS D1.1 are found in ( AWS D1.1 ) a. Annex J ( J) b. c. d. e. ANSI Z49.1 Annex K ( K) a and b above ( a b) All of the above ()

What does the nonstandard term downhand mean ? () a. Welding vertically downward () b. Welding in the flat position () c. The pause during electrode changes () d. The pause of welding during deslagging () e. None of the above () In what year was the first bridge welding specification published by the AWS ? (AWS ) a. b. c. d. e. 1928 1934 1936 1972 1988

Which of the following steels are intended to be used in work convered by D1.1 ? ( D1.1 ) a. All alloy steels with a yield strength of 97,000 psi or less ( 97,000psi ) b. Low carbon steels, 5/32in. thick (5/32in ) c. Low alloy steel with a yield strength of 970 Mpa ( 970Mpa ) d. Low carbon stainless steels () e. None of the above ()

AWS D1.1 Code Clinic Exercise Questions 2.1 In contract documents, welding symbols without dimensions to indicate groove weld details, are () a. Mandatory () b. Recommended () c. Not recommended () d. Only to be used when reinforcement is required () e. Only required when joint will be cyclically loaded () 2.2 Fillet welds on the opposite side of a common plane of contact are required to be ( ) a. Continuous all around () b. Interrupted at the ends of members () c. Interrupted at common corners () d. Boxed (returned) at common corners () e. None of the above () 2.3 What is the maximum size of the fillet welds of a lap joint of member 3/8in. thick ? ( 3/8in ) a. b. c. d. e. 3/16 in 1/4 in 5/16 in 3/8 in Any size at designers option except if cyclically loaded ( )

2.4 How are transitions in thickness of a groove joint to be made ? () a. Chamfering the thicker member after welding () b. By chamfering the thicker member before welding on one side only ( ) c. By chamfering the thicker member before welding on both sides only ( ) d. By sloping the weld surface(s) () e. All of the above () 2.5 What is the maximum allowable stress for CJP groove weld metal splicing two ASTM A-36 steel non-redundant members of equal thickness and width, subject to loading of 2106 life time stress reversals, assuming the weld reinforcement remains and all such joints are to be radiographed ? ( ASTM A-36 2106 ) a. 7500 psi

AWS D1.1 Code Clinic Exercise Questions b. 10,000 psi c. 13,500 psi d. 16,000 psi e. 18,000 psi 3.1 What is the minimum tensile strength of steel conforming to ASTM A572, grade 65 ? ( ASTM A572,65 ) a. b. c. d. e. 60,000 psi 65,000 psi 70,000 psi 75,000 psi 80,000 psi

3.2 What is the required minimum preheat and interpass temperature for 1 in. thick API 5L grade B steel welded with flux cored arc welding ? ( 1in API 5L, B ) a. 150 b. c. d. e. 100 50 None () None except if ambient temperature is 50 ( 50)

3.3 May a groove preparation detailed for SMAW be used unchanged for FACW prequalified WPSs ( SMAW FCAW WPS ) a. Yes () b. No () c. Only if FCAW is used in DCEP mode () d. Only when welding group I or group II steels are being welded ( I II ) e. Only at designers option except if joints are statically loaded () 3.4 What is the range of groove angles for joint designation BC-P8, as fit up ? (BC-P8 ) a. 45 to 55 b. 40 to 55 c. 35 to 50 d. 30 to 45 e. 25 to 40 3.5 What is the maximum depth of bevel S2 for joint designation B-U3c-S when welding 3-12 in. plate ? (3-1/2 B-U3c-S S2 ) a. 1-1/4 in. b. 1-1/8 in.

AWS D1.1 Code Clinic Exercise Questions c. 1 in. d. 7/8 in. e. 3/4 in. 4.1 Plug and slot tests welded in the horizontal position qualify a WPS in what position(s) ? ( ) a. All () b. Flat and horizontal () c. All except overhead () d. Horizontal () e. None of the above () 4.2 A groove weld qualification on 1/2 in. plate qualifies a procedure for what range of thicknesses ? ( 1/2 ) a. b. c. d. e. 0 to 1 in. 0 to 3/4 in. 1/8 in. to 1 in. 1/8 in. to 3/4 in. None of the above ()

4.3 What diameters of electrodes are qualified by a procedure test using a 5/64 in. FCAW electrode ? ( 5/64 ) a. All diameters () b. 5/64 in. only ( 5/64 ) c. 5/64 in. and smaller (5/64 ) d. 5/64 in. and larger (5/64 ) e. none of the above () 4.4 May a qualified WPS for a CJP groove weld be used to weld PJP grooves ? ( ) a. Yes () b. No () c. Only when used for T-groove joints with a superimposed fillet weld ( T ) d. Only if designated weld size is demonstrated by three Macro sections ( ) e. Only if designated weld size is checked by on-job macro sections ( ) 4.5 The minimum length of a T-joint weld test coupon for welder performance qualification is ( T ) a. 6in.

AWS D1.1 Code Clinic Exercise Questions b. c. d. e. 7in. 6in. 15in. 8 in. minimum ( 8 )

5.1 How many times may low hydrogen electrodes be rebaked ? ( ) a. Once () b. Twice () c. Not limited () d. Not limited , except if coating is damaged () e. Not specified () 5.2 What grade or grades of steel should be used for spacers ? () a. Any approved (Table 3.1 or Annex M) base metal ( 3.1 M ) b. Only steels of the 60 ksi class ( 60ksi ) c. Any approved steel matching the weld metal () d. The same as the base metal () e. Any grade of steel, as the spacer will be gouged out during welding ( ) 5.3 What is the allowable deviation from straightness for a 40 foot long primary truss member ? ( 40 ) a. 1/2 in. b. c. d. e. 7/16 in. 3/8 in. 5/16 in. 1/4 in.

5.4 What is the allowable variation between the center lines of the web and flange of a 30 feet long built-up I-bean ? (30 ) a. b. c. d. e. 1/2 in. 7/16 in. 3/8 in. 5/16 in. 1/4 in.

5.5 What is allowable misalignment between members of a butt joint, under any circumstances ? () a. No misalignment permitted () b. 1/8 in. c. 10% of the thickness of the thinner member ( 10%)

AWS D1.1 Code Clinic Exercise Questions d. 10% of the thickness of the thicker member ( 10%) e. 3/16 in. 6.1 Who is responsible to ensure that welding equipment conforms to the provisions of 5.11 ? ( 5.11 ) a. The contractor () b. The engineer () c. The welder () d. The welding inspector () e. Not specified () 6.2 What maximum depth of undercut is permitted in transverse splices of primary members ? ( ) a. b. c. d. e. 0.01 in. 1/32 in. 1/16 in. None permitted () Not specified ()

6.3 Except for stiffener-to web joints, the maximum diameter of piping porosity in fillet welds is () a. b. c. d. e. 1/32 in. 1/16 in. 3/32 in. 1/8 in. None of the above ()

6.4 For a groove welded tension member in 3/4 in. plate, what is the maximum size of fusion discontinuity permitted in a statically loaded member ? ( 3/4 ) a. b. c. d. e. 1/2 in. 7/16 in. 3/8 in. 5/16 in. 1/4 in.

6.5 For the joint in Question 6.4, what designation hole type IQI should be used ? ( 6.4 ) a. b. c. d. 10 12 15 17

AWS D1.1 Code Clinic Exercise Questions e. 20 6.6 In what circumstances, if any, can a CWI whose certification has-expired, accept D1.1 work ? ( CWI D1.1 ) a. Not permitted due to expiry of certification () b. Requires engineer approval () c. Permitted with a current visual acuity test () d. Permitted with current visual acuity test and engineer approval ( ) e. May only work as a CAWI () 6.7 What is the essential wire diameter (of wire type IQI) for the joint in Question 6.4 ? ( 6.4 ) a. b. c. d. e. 0.010 in. 0.013 in. 0.016 in. 0.020 in. 0.025 in.

7.1 What action is required if a crack 1/4 in. long is observed in a standard 5/8 in. stud head ? ( 5/8 1/4 ) a. No action, use as is () b. Repair crack and use () c. Do not use , replace stud () d. Suitable only for concrete encased studs () e. Notify stud manufacturer () 7.2 Through what angle are the daily start up test studs to be bent, assuming 360 flash ? ( 360) a. Bend test not requested with 360 flash ( 360) b. 30 c. 15 d. 10 e. 10 8.1 Which of the following is not a recommended method of cyclic loading improvement ? ( ) a. Toe grinding with a carbide burr or pencil grinder () b. Toe grinding plus hammer peening () c. Toe grinding plus shot peening of the weld toes () d. Reshaping of weld toes by TIG welding (TIG ) e. Hammer peening of weld toes ()

AWS D1.1 Code Clinic Exercise Questions