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39FD, FX 220-7100
39FD, FX
280 l/s to 27000 l/s
The comprehensive range of Carrier 39F air handling units is the result of detailed research in the areas of thermal technology, aerodynamics and acoustics. The wide range of 23 models offers air flows from 280 l/s to 27000 l/s. Features Flexible modular construction The unique modular unit design enables Carrier to offer the right technical solution for any application, using minimum floor space. The units can be delivered in sections for indoor or outdoor installation, completely assembled, partially assembled or knocked-down for on-site assembly. Technical on-site assistance from Carrier is available, if required. s Solid construction With their profiled frames and vertical reinforcements the Carrier series 39FD, FX air handling units are extremely rigid, and suitable for high-pressure applications with increased air flow. s Thermal and acoustic insulation in two thicknesses: 25 mm for model 39FD 50 mm for model 39FX.
s
Simple connection The supply duct is directly connected to the air handling unit, without transition piece. Aesthetics The standard construction features profiled galvanised steel frames, and the panels are painted on the outside. Easy maintenance The standardised components are interchangeable. Access to these components is facilitated by easily removable panels and access doors. Optimum product design Carrier, world leader in air conditioning, has a research, production and laboratory test facility that enables Carrier to propose the best technical/quality/price compromise. The technical selection is optimised by the Flex-Air software. Conformity Conformity with applicable European environment and safety standards, and with the European performance standards.
Contents
Symbols .................................................................................................................................................................................................3 Identification..........................................................................................................................................................................................4 Quick selection ......................................................................................................................................................................................5 Casings ..................................................................................................................................................................................................6 Technical data........................................................................................................................................................................................7 Dampers.................................................................................................................................................................................................8 Filters .....................................................................................................................................................................................................9 Heat recovery systems .........................................................................................................................................................................10 Plate heat recovery systems.................................................................................................................................................................10 Rotary heat recovery systems ..............................................................................................................................................................11 Run-around coils..................................................................................................................................................................................12 Electric heating coils ...........................................................................................................................................................................12 Coils.....................................................................................................................................................................................................13 Spray humidifiers ................................................................................................................................................................................14 Passive silencers ..................................................................................................................................................................................15 Active silencers....................................................................................................................................................................................15 Ventilation ...........................................................................................................................................................................................16 A - Fans ...............................................................................................................................................................................................16 B - Motors............................................................................................................................................................................................17 C - Drives.............................................................................................................................................................................................17 Integrated numerical control................................................................................................................................................................18 Specific application examples .............................................................................................................................................................19
Symbols
List of base components
Air flow from left to right Component Empty box Code CV Symbol Component Plate heat recovery section with or without bypass Code ES EH EP Symbol
Door
PO
WT WH
Full-face damper
RA
Run-around coil
EB
Half-face damper
RM
Internal damper
RI
Heating coil
BC
RD
Cooling coil
BF
RT
BE
Metallic filter
FM
HU
Pleated filter
FI
Passive silencer
SL
Active silencer FP FR
SA
Roll filter
FD
VS VE
Identification
The 39FD, FX line of Carrier air handling units is based on a modular principle. The number of modules respectively in height and in width determines the cross-section available for air flow and encodes the unit size. The unit length is determined by the number and size of the component parts required. The service side (connections and access) is defined as right hand or left hand in the direction of the air flow.
39
Model F
0 = cooling coil (2) in the unit 4 = cooling coil (2) with external header
Width in modules M
Height in modules M
Module M = 315 mm
n = number of modules P = 25 mm for FD P = 50 mm for FX Examples of nominal dimensions (without damper, without pipes): 39FD 450 - length 12 modules: L = 3830 mm; l = 1625 mm and H = 1310 mm 39FD 454 - length 12 modules: L = 3830 mm; l 0 = 1625 mm and l 4 = l 0 + 195 mm
Note: For an installation with external header, the section to the right of the manifold is 155 mm longer, if the air handling unit has a length of l 0 4 modules, and 195 mm longer for l 0 > 4 modules.
Quick selection
The 39FD, FX unit size is determined by the air velocity at the finned coil section: Maximum air flow at finned coil section
39FD Height (H) mm 220 230 240 330 340 350 360 370 440 450 460 470 480 550 560 570 580 660 670 680 770 780 7100
External header
Width ( 0) mm 680 995 1310 995 1310 1625 1940 2255 1310 1625 1940 2255 2570 1625 1940 2255 2570 1940 2255 2570 2255 2570 3200
Speed (m/s) 3.15 610 1080 1520 1760 2470 3310 4020 4790 3420 4580 5560 6630 7710 6100 7420 8840 10280 8960 10690 12410 12530 14560 18600 860 1340 1810 2180 2950 3720 4500 5270 4080 5150 6230 7300 8370 6870 8300 9730 11160 10030 11760 13480 13780 15810 19860 4.5 860 1540 2170 2510 3530 4720 5740 6840 4880 6540 7950 9480 11010 8720 10590 12640 14680 12800 15270 17740 17900 20790 26580 1230 1910 2590 3110 4210 5320 6420 7530 5830 7360 8890 10430 11960 9820 11860 13900 15940 14330 16790 19260 19690 22580 28370 1.5
Flow (m3/h)
Maximum length (L) 3.15 2180 3890 5470 6320 8890 11900 14460 17250 12310 16470 20020 23880 27740 21960 26700 31840 36990 32260 38480 44690 45110 52400 66970 3100 4820 6530 7830 10610 13400 16190 18970 14700 18550 22410 26270 30130 24740 29880 35030 40170 36110 42320 48540 49620 56910 71480 4.5 3110 5560 7810 9030 12700 17000 20660 24640 17580 23530 28610 34120 39630 31380 38140 45490 52840 46090 54970 63850 64440 74850 95670 4430 6880 9330 11180 15160 19140 23120 27100 21000 26510 32020 37530 43040 35340 42690 50040 57390 51580 60460 69340 70890 81300 102120 Modules 12 12 12 12 12 12 12 12 12 12 12 12 7 12 12 12 7 10 10 7 10 7 7 12 12 12 12 12 12 12 12 12 12 12 12 7 12 12 12 7 10 10 7 10 7 7 mm 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 2255 3830 3830 3830 2255 3200 3200 2255 3200 2255 2255 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 3830 2255 3830 3830 3830 2255 3200 3200 2255 3200 2255 2255
2.6 500 890 1260 1450 2040 2730 3320 3960 2820 3780 4590 5480 6360 5040 6120 7300 8480 7400 8820 10250 10340 12010 15360 710 1110 1500 1790 2430 3070 3710 4350 3370 4250 5140 6020 6910 5670 6850 8030 9210 8280 9700 11130 11380 13050 16390
2.6 1800 3210 4520 5220 7340 9820 11940 14240 10160 13600 16530 19710 22900 18130 22040 26280 30530 26630 31760 36890 37230 43250 55280 2560 3980 5390 6460 8760 11060 13360 15660 12130 15310 18500 21680 24870 20420 24670 28910 33160 29800 34930 40060 40960 46970 59000
680 680 680 995 995 995 995 995 1310 1310 1310 1310 1310 1625 1625 1625 1625 1940 1940 1940 2255 2255 2255
H
290 510 720 840 1180 1580 1910 2280 1630 2180 2650 3160 3670 2910 3530 4210 4890 4270 5090 5910 5970 6930 8860 410 640 860 1040 1400 1770 2140 2510 1940 2460 2960 3480 3990 3270 3950 4630 5310 4780 5600 6420 6560 7530 9460
1040 1850 2600 3010 4230 5670 6890 8210 5860 7840 9540 11370 13210 10460 12710 15160 17610 15360 18320 21280 21480 24950 31890 1480 2290 3110 3730 5050 6380 7710 9030 7000 8840 10670 12510 14350 11780 14230 16680 19130 17190 20150 23110 23630 27100 34040
l4
680 680 680 995 995 995 995 995 835 1150 1465 1150 1465 1820 2135 2450 1465 1820 2135 2450 2765 1820 2135 2450 2765 2135 2450 2765 2450 2765 3395
224 234 244 334 344 354 364 374 444 454 464 474 484 554 564 574 584 664 674 684 774 784 7104
1310 1310 1310 1310 1310 1625 1625 1625 1625 1940 1940 1940 2255 2255 2255
Casings
General The casing of 39FD/FX units is formed by: s Frame The frame is made up of 3 components: Profiled frame (1) Forms the overall shape of the section and allows panel fixing. Construction: press- formed, galvanised sheet steel, closed and insulated. Corner piece (2) Allows connection of the profiled frames in three planes. Construction: press-formed, painted galvanised sheet. Intermediate mullions (3) Recessed to accept panels and allows panel fixing. Construction: press-formed galvanised sheet steel - closed and insulated.
s
Features Modular design s Painted galvanised sheet metal s Double skin s Fully insulated s Leak tightness class A, in accordance with Eurovent 2/2 s Acoustic sound absorption s Assembly of sections from the outside
s
Diagrams
Panels They are made of: Externally galvanised and painted sheet metal (4). Insulation (5). Internal protection wall galvanised in solid or perforated sheet metal (6). Access door Gives access to the casing to bag filters, fan section, etc. Two module widths. Hinged doors have internal and external handles (complies with CE regulations). Insulation Thermal insulation and sound absorption with fibreglass, density 32 kg/m3, non-flammable class M0, in accordance with CSTB. Options s Insulation Fibreglass 48 kg/m3 (50 mm thickness) Rock wool 60 kg/m3 (50 mm thickness) s Galvanised and painted, externally protected steel roofing Made up of several elements, protects the casing against adverse climatic conditions and against the sun. A slip joint assures leak tightness between elements (a). s Sub-base, made of painted galvanised sheet steel (b). 100 mm high, permits isolation of the unit base. Adjustable feet can be added. s Air inlet hood in galvanised painted sheet metal with theftproof wiremesh screen protection (c) Its size and shape prevent the ingress of water. s Air discharge hood in galvanised painted sheet metal with wiremesh safety screen (d) Matches the fan size. Designed to prevent ingress of water. s Flexible connections Made of class M1 metal, and connection frame made of galvanized metal. s Light The assembly incorporates a bulkhead light, to IP44 or IP55, a switch, and a pre-wired connection box. The access door can include an inspection window. s Finish Perforated double skin inside. There are various finishes available (slatted, perforated double skin, painted inside or outside, assembly of sections from the inside etc.)
Technical data
Technical tightness, mechanical, thermal and acoustical data for the air handling unit casings.
Type of air handling unit Insulation thickness Insulation type Insulation density Panel deflection Tightness class Panel transmission factor (U) Casing thermal bridge Acoustic casing attenuation (dB) (based on a static noise) (kg/m3) Class Class Class Class Class Hz 125 250 500 1k 2k 4k 9 16 21 27 27 26 12 19 24 29 24 30 For acoustical calculations of the complete machine refer to the selection software values (and not only to the values given here) (mm) 39FD 25 Glass wool 32 2 A 3A T3 TB3 39FX 50 Glass wool 32 2 A 3A T2 TB3 EN 1886 Eurovent 2/2 EN 1886 EN 1886 EN 1886 Compliance
Note: These values are nominal values for standard machines, please consult the factory for specific applications.
Carrier laboratory
European test laboratory, approved by COFRAC
Dampers
General s These have the following main functions: - Closing off (antifreeze) - Two-way or three-way mixing - Bypass - Multizone Standards compliance: s Tightness to DIN 1946/4 Construction s Galvanised steel frame and assembly without welding. s Blades are galvanised sheet steel of aerodynamic profile. s Shafts are made of cadmium-plated steel. s Bearings are made of nylon. s Actuators: two or three output shafts are available, depending on the damper size. s A manual control is installed on the service side. s Linkage: interconnection between dampers supplied, not installed. Features
s s s s s s
No maintenance Low torque requirement Opposed blades Precise control Corrosion resistant Low sound level
Options s Power-assisted motor s Flexible sleeve (1) s Air inlet hood (2)
Symbols L = length in modules (directly linked to the dimensions of the damper, which change depending on the air flow)
Example of application
Filters
General s The type and size of the particles suspended in the air must be known for selection of the correct filter systems. Standards compliance Efficiency EN 779 Installation tightness of the filter according to EN 1886 Features s In slide rail or in frame s In normal commercial sizes s Bag filters with large filtration surface s Long life span Options U-tube pressure gauge(1) Inclined tube pressure gauge(1) Pressure gauge with Magnehelic needle(1) Differential pressure switch, adjustable from 10 to 1250 Pa.
(1)
s s
s s s s
Standards ASHRAE 52-76 Mil std 282 AFNOR NF x 44012 NF x 44013 EUROVENT 4/5 EUROVENT 4/4 EN 779 pr EN 1822
Type of scale Gravimetric Opacimetric DOP Gravimetric Opacimetric DOP Gravimetric Opacimetric NaCl Coarse Fine HEPA
Efficiency scale % 50 65 80 90 40 95 50 60 70 80 90 95 98 95
99.9
99.97 99.99
99.999
50
65
80
90 40 EU3
95 50 EU4 EU5 G4 F5
60
70
80
90
95
98 95 EU9
99.9
99.97 99.99
99.999
EU1
EU2
EU6
EU7
EU8
EU10 EU11 EU12 EU13 EU14 G1 G2 G3 F6 F7 F8 F9 H10 H11 H12 H13 H14
Note: The indications given above are intended as comparative values only.
Note: Slide-rail mounted The access door does not require any additional length (*) 1M = rigid (**) 2M = soft
Note: Frame-mounted An access door, with the length of two modules is recommended to facilitate filter removal.
s s s
Three models are offered ES: Standard efficiency EH: High efficiency EP: With air bypass
10
Features
s s s s s
Efficiency of 60 to 80% Compact size Adjustable capacity Hygroscopic recovery possible No risk of freeze-up
Diagram
Applications with a rotary recovery coil is not recommended, if no contact between fresh and return air is permitted (hospitals, laboratories).
11
Run-around coils
General s Two coils, one located in the return air stream, the other in the fresh air stream are interconnected by pipes in a closed circuit. A field-supplied pump assures circulation of the heat-containing fluid. Standards compliance Performance calculation according to ARI 410 Features s Efficiency of 40 to 60% s Completely separate air flows s Flexible duct arrangement s Minimum size s Operation possible at outside temperatures below 0C s Simple installation s Simple maintenance Diagram
12
Coils
General s The coils are heat exchangers, made of copper tubes with aluminium fins. Several models are offered: - Water coils - Direct-expansion coils - Steam coils Standards compliance s Performance calculation according to ARI 410 Construction s Water coils They are suitable for use with hot and cold water, constructed with copper tubes of 3/8, 1/2 and 5/8 diameter and aluminium fins. s Direct expansion coils Direct expansion coils (with one or two superimposed or overlapping circuits) are offered in 1/2 and 5/8 tubing. s Steam coils These are made of inclined steel tubes and can also be made of vertical tubes. A number of rows from 1 to 8 and several fin spacings (1.6 to 4 mm) are available for all coils. Maximum operating pressure: 16 bar* Test pressure: 30 bar*. A vent and a purge are used on all water coils. Do not forget to install a trap at the condensate pan outlet. This must have a height of twice the fan pressure.
* Except steam coils
Features
s s s s s
Counter-flow operation Performance calculations in accordance with ARI standards Coils mounted on rails Inclined condensate pan Cooling coil: manifold outlets insulated
Options s Drip eliminator The necessity to include a drip eliminator is determined automatically by the Carrier selection software, as a function of: - The humidity of the air - Air flow velocity - Fin spacing - Fin wettability
s s s s s
Anti-corrosion treatment Plastic eliminator Defrost thermostat Various fluids and refrigerants External manifolds
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Spray humidifiers
General s Air humidification by spray humidifiers is obtained at constant enthalpy. Construction The spray humidifier consists of an airtight casing with a single-skin painted, galvanised sheet metal wall, assembled without welding. s A constant level water pan with the following necessary connections: - Drain - Overflow - Water feed with float valve - Suction connection with screen s One or two counter-flow division plates with atomising plastic spray nozzles providing a fine water mist for maximum efficiency. Vertical galvanised steel eliminator plates, with a single baffle installed upstream or with a double baffle downstream to provide droplet elimination. s A recirculating centrifugal pump can be fitted. s Water treatment must comply with applicable hygiene regulations, in accordance with the application.
s
Features s Efficiency s Reduced operating cost s Low maintenance s Contributes to the cleaning of the air Two models are offered: Short humidifier With one row of spray nozzles directed against air flow, efficiency lower than 65%. s Long humidifier. Two rows of spray nozzles directed against air flow, efficiency higher than 80%.
s
Options s Support feet in galvanised painted sheet metal, 315 mm high, to compensate for the added height due to the humidifier sump. These feet are to be placed at the corners of all other sections. s Inspection light to IP55.
Short
Long
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Active silencers
General s Active sound attenuation: Active sound attenuation by emission of an identical sound, opposed to the phase, is very effective in the lowfrequency range (< 500 Hz). Construction Active attenuation The Quieteq system is an acoustic assembly capable of recording the fan noise and emitting an identical sound opposed to the phase direction. Control is fully automatic. It consists of: - Loudspeaker(s) - Input microphones - Output microphones - Controller - microprocessor The controller automatically adjusts the sound level to be emitted. The system can be integrated into the unit or installed separately. Features
s s s s s s
Passive silencers
General s Passive sound attenuation: Passive attenuation uses the sound absorption properties of mineral fibres, permitting high-efficiency sound absorption in the high-frequency range (> 500 Hz). Construction Passive attenuation Sound attenuation is achieved with the aid of incombustible mineral wool panels (MO), inserted into galvanised frames placed parallel to the air flow direction. The surfaces exposed to the air currents are treated with glass wool to prevent corrosion. The standard thickness of the baffles is 200 mm.
Features s Static s Efficient at high frequencies s Variable length, depending on the attenuation Options s Perforated double-skin casing/casing protected against salting-out s Baffle with launchers s Baffle with perforated sheet metal and cover to protect against salting-out Symbols L = length in modules
Energy savings, compared with a passive silencer Efficiency in low frequencies No maintenance Usable in any environment Optimum use at variable flow Improves the attenuation comfort
Options Active sound attenuation: High efficiency Very high efficiency Very high efficiency IAQ (Indoor Air Quality) Symbols L= length in modules
15
Ventilation
A - Fans
General s Fan laws: The volume (Q) changes as the fan speed (n) changes n1 Q2 = Q1 n2 The pressure (p) changes with the square of the speed (n) n1 2 p2 = p1 ( n2 ) The absorbed power (Pabs) changes with the cube of the speed (n) n1 3 Pw2 = Pw1 ( n2 ) Q = volume, n = speed, p = pressure, Pw = power. The fan curves refer to air of a specific weight of 1.2 kg/m3 at a temperature of 20C and at atmospheric pressure of 101325 Pa and a relative humidity of 50%. Other conditions require correction. Standards compliance
s
Features s Interchangeable impellers s No corrosion s Fully adjustable s Integrated flexible sleeve s Vibration absorption higher than 80% s Independent of the housing
Fan type Pressure Revolution speed Optimum efficiency Features and utilisation Forward curved Medium Low 65% Cost Acoustics Air conditioning Low Backward curved High High 75% Variable flow Air conditioning Medium Airfoil Very high High 80% Variable flow Industrial applications High
Price indication
Options
s s s s
Inlet guide vanes available on backward-curved fans, allowing a flow variation of 15% to 100%. Drain in the bottom of the fan housing Access door for inspection and cleaning Flow measurement
All impellers are statically and dynamically balanced G 6.3 in accordance with ISO 1940.
Construction s Fan casings are constructed of galvanised steel sheet without welding, with a series of punched holes or welded nuts to allow the fixing of accessories such as frames or support legs. s The impeller is rustproof and securely fixed to the shaft. s Fan shafts are of steel machined to close tolerances and protected by anti-corrosive paint. s High precision ball bearings are permanently lubricated. Single-row ball bearings are supplied on fan sizes 180 to 710. Permanently lubricated double-row bearings in castiron housings with rubber anti-vibration fittings, fixed to the fan frame, are supplied on sizes 800 to 1000. s Sizes 16 forward and backward curved impeller sizes are available: 180, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630, 710, 800, 900 and 1000. Air flow direction
Three double-inlet models are available: Forward curved Backward curved Airfoil Diagram
16
B - Motors
General and construction s The motors are: - Three phase - Insulation class: F - Totally-enclosed (IP55) with metal casing, with feet - Forced ventilation - With thermal overload protection (normally closed) Standards compliance s European Standard IEC 34.1 Options s Standby motor Installed opposite the main motor and furnished with a transmission (belts not fitted). s Frequency variation s PTC protection Symbols L = length in modules The length varies depending on the fan size, motor capacity and air handling unit configuration.
C - Drives
General and construction s Transmission of power from motor to fan is provided by means of a set of fixed-diameter, adjustable-pitch pulleys and matching trapezoidal belts. s The calculation of the power to be transmitted takes the following into consideration: - the belt transmission loss coefficient - the effect of the proximity of walls - manufacturing tolerances for each component Standards compliance NFT 37141 (belt length) s NFT 47144 (trapezoidal sections)
s
Options s Transmission box The protection box is made of a galvanised steel grille construction to minimise pressure losses at the fan suction side. s Variable-diameter pulley available with a two-groove system and a motor capacity limited to 5.5 kW. Diagrams
17
CE (safety and low voltage) NF EN 60 204-1 EMC (electromagnetic compatibility) EN 50 081-2 (emission) EN 50 082-2 (immunity)
Options s Programmable analogue output, allowing control of e.g. a valve or a variable-flow fan. s Optional follower fan function, used to control the inlet guide vanes or the variable speed controller of the return air fan to maintain a constant flow differential between supply and return in a variable flow system. The air inlet and outlet pressure sensors must be selected on site in order to correspond to the specific dynamic system pressure. This function can maintain overpressure zones. s Humidification control (staged or modulating). s Smoke detection, fire extinguishing function. This option includes an ion detector. s Unit-mounted user interface or remote. Permits return to the setpoints, reading the unit operating conditions and carrying out a quick test. s Filter replacement alarm. Also permits activation of an automatic roll filter. s Compatibility with the Carrier Comfort Network, and data transfer options, data storage, demand limiter etc. Features s Conformance certificate s Ready to use s Single power connection s Configuration flexibility s Preset single-piece assembly s External communication capability s System energy optimisation
OUTSIDE
Air flow low pressure switch Filter dirty differential pressure switch Duct high pressure switch Temperature sensor Ambient temperature sensor Defrost temperature sensor Outdoor air temperature sensor Relative ambient humidity sensor Relative duct humidity sensor High relative duct humidity sensor
Supply air
INSIDE
Smoke detector
Return air
Actuator Supplied, ready to install Factory supplied, installed and pre-wired Valve
18
39FX, including a gas burner, a cooling section and complete communicating control. Dimensions in mm
19
39FX fully stainless steel construction 316L, inside and outside. Circular duct connections, hygroscopic rotary heat recovery coil, copper/copper coil, multizone section, integrated control, designed in accordance with VERITAS MARINE standards for special marine applications.
Order No. 13990-20, November 1998. Supersedes order No. 13990-20, May 1998. Manufacturer reserves the right to change any product specifications without notice.
Manufactured by: Carrier, Montluel, France. Printed on Totally Chlorine Free Paper. Printed in the Netherlands.