Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

Learning Objectives

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

8.1 The Cumulative Sum Control Chart

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

The Cumulative Sum Control Chart

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

The Tabular Cusum

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

Cusum Status Chart (Figure 9.3a)

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

10

MINITAB Version of Cusum Status Chart

Minitab calculates the lower Cusum this way

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

11

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

12

Recommendations for Cusum Design

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

13

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

14

The Standardized Cusum

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

15

Improving Cusum Performance for Large Shifts: The Combined Shewhart-Cusum Scheme

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

16

The Fast Initial Response (FIR) Cusum

K = 3, H = 12, headstart = H/2 = 6

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

17

H = 12 implies that the cusum signals at sample 3 Without the headstart, it would not signal until sample 6

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

18

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

19

More on Cusums
Cusums are often used to determine if a process has shifted off a specified target because it is easy to calculate the required adjustment One-sided cusums are often useful Cusums can also be used to monitor variability Cusums are available for other sample statistics (ranges, standard deviations, counts, proportions) Rational subgroups and cusums

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

20

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

21

The Cusum V-Mask

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

22

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

23

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

24

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

25

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

26

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

27

9.2 The Exponentially Weighted Moving Average Control Chart

The EWMA is

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

28

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

29

Steady-state control limits

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

30

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

31

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

32

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

33

Design of the EWMA

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

34

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

35

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

36

Robustness of EWMA to Non-normal Process Data

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

37

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

38

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

39

Extensions of the EWMA

Fast initial response feature Monitoring variability Monitoring count data The EWMA as a predictor of process level

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

40

9.3 The Moving Average Control Chart

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

41

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

42

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

43

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

44

Learning Objectives

Chapter 9

Introduction to Statistical Quality Control, 6th Edition by Douglas C. Montgomery. Copyright (c) 2009 John Wiley & Sons, Inc.

45