1.

If x = a (8 + sin 8) and y = a(l - cos 8), then

dx

dy

will be equal to

(a)

sin

(%) (%)
two unit-magnitude coplanar

(b) cos

(%) (%)

(c) 2.

tan

(d) cot

The angle between will be (a) (d) 0 45

vectors P(0.866, 0.500, 0) and Q(0.259, 0.966, 0) (b) 30 (d) 60

3.

The sum of the eigen values of the given matrix [~

3 1 1

i]

(a) (c) 4.

5 9

(b) 7 (d) 18 at the LN of

The figure shows a pin-jointed plane truss loaded point M by hanging a mass of 100 kg. The member the truss is subjected to a load of

(b) (c) (d) 5.

490 Newtons 981 Newtons 981 Newtons

in compression in compression in tension ratio (v) the ratio of Young's Modulus (E) to Shear Modulus (G) of elastic

In terms of Poisson's materials is

(a)

2(1 + v)

(b) 2(1 - v) (d)

1 (c) "2(1 + v) 6.

"2(1- v)
rotates at 1200 rpm and

Two mating spur gears have 40 and 120.teeth respectively. The pinion transmits a torque of 20 N. m. The torque transmitted by the gear is (a) (c) 6.6 Nm 40 Nm (b) 20 Nm (d) 60Nm

7. The figure shows the state of stress at a certain point in a stressed body. The magnitudes of normal stresses in the x and y direction are 100 MPa and 20 MPa respectively. The radius of Mohr's stress circle representing this state of stress is
(a) (b) (c) (d)

ax

120
80 60 40

8. For

mechanism

shown

below,

the

mechanical

advantage

for

the

given

configuration is

(a) 0 (c) 1.0

(b) 0.5 (d) 00

9. A vibrating machine is isolated from the floor using springs. If the ratio of excitation frequency of vibration of machine to the natural frequency of the isolation sjstem is equal to 0.5, then transmissibility of ratio of isolation is
(a) (c) 2

1
4 3

(b) 4 (d)

10. A torque of 10 Nm is transmitted through a stepped shaft as shown in figure. The torsional stiffnesses of individual sections of lengths MN, NO and OP are 20 Nm/rad, 30 Nm/rad and 60 Nm/rad respectively. The angular deflection between the ends M and P of the shaft is
N M m T

_._---

- ----

(b) 1.0 rad 0.5 rad (d) 10.0 rad (c) 5.0 rad 11. In terms of theoretical stress concentration factor (K,) concentration factor (Kj), then notch sensitivity 'q' is expressed as (K f - 1) (K f - 1) (a) (a) (K
t t _ 1)

and

fatigue

stress

(b)

(Kt + 1) (K f + 1)

(K - 1) (c) (Kf-1)

(d) 0<:+1)

12. The S-N curve for steel becomes asymptotic nearly at (a) 103 cycles (b) 104 cycles
(c) 106 cycles (d) 109 cycles

13. In the window air conditioner, the expansion device used is (a) capillary tube (b) thermostatic expansion valve (c) automaticexpansion valve (d) float valve 14. During chemical dehumidification process of air (a) dry bulb temperature and specific humidity decrease (b) dry bulb temperature increases and specific humidity decreases (c) dry bulb temperature decreases and specific humidity increases (d) dry bulb temperature and specific humidity increase 15. At the time of starting, idling and low speed operation, the carburretor supplies a mixture which can be termed i)S (b) slightly leaner than stoichiometric (a) lean (d) rich (c) stoichiometric 16. One dimensional unsteady state heat transfer equation for a sphere with heat generation at the rate of 'q' can be written as
(a)

.!~
r Or

(r aT) +.1. _..!..

Or +k k - a 1 aT

aT at

(b)

1 a aT) q 1 aT ? ar ( r 2 a; +k ::; a at

a2T
(c) ar2

::;a

at

(d) -(rT)

a2

ar

+ -::; -k ex

1 aT

at

17. An incompressible fluid (kinematic viscosity, 7.4 x 10-7 m2 / s, specific gravity, 0.88) is held between two parallel plates. If the top plate is moved with a velocity of 0.5 m/ s while the bottom one is held stationary, then fluid attains a linear velocity profile in the gap of 0.5 mm between these plates; the shear stress in Pascals on the surface of top plate is
(a) (c) 0.651 x 10-3 6.51
Q

(b) 0.651 (d) 0.651

103

18. Environment friendly refrigerant R134 is used in the new generation domestic refrigerators. Its chemical formula is
(a) (c)

CH ClF2 C2 Cl2 F4

(b) C2 Cl3 F3 (d)

C2 H2 F4
-> ->

19. A fluid flow is represented by the velocity field V::; ax i + ayj, constant. The equation of stream line passing through a point (1, 2) is (a) x - 2y ::; 0 (b) 2x + Y ::; 0
(c) 2x - Y ::; 0 (d) x + 2y ::; 0

where

a is a

20. A gas contained in a cylinder is compressed, the work required for compression being 5000 kJ. During the process, heat interaction of 2000 kJ causes the surroundings to the heated. The change in internal energy of the gas during the process is (a) - 7000 kJ (b) - 3000 kJ (c) + 3000 kJ (d) + 7000 kJ

21. The compression ratio of a gas power plant cycle corresponding the given temperature limits of Tmin and Tm will be
(a)

to maximum work output for

Y

(Tm~x
Tmm
~mll1

)2{Y-l) y-l

(b)

(T T

min )2{Y-l)

max

. '. (i:\~ ({.max

)-Y

(d)

(T )Y~l
min

Tmax

22. In an interchangeable
+0.020

assembly, shafts of size 25.000

+0.040 -0.0100

mm mate with holes of size

25.000 -0000 mm. The maximum possible clearance in the assembly will be 10 microns (b) 20 microns (c) 30 microns (d) 60 microns
(a)

23. During the execution of a CNC part program block N020 G02 X45.0 Y25.0 RS.O the type of tool motion will be (a) circular Interpolation - clockwise (b) circular Interpolation - counterclockwise (c) linear Interpolation (d) rapid feed 24. The mechanism of material removal in EDM process is (a) Melting and Evaporation (b) Melting and Corrosion (c) Erosion and Cavitation (d) Cavitation and Evaporation
1-

25. Two 1 mm thick steel sheets are to be spot welded at a current of 5000 A. Assuming effective resistance to be 200 micro-ohms and current flow time of 0.2 second, heat generated during the process wi! be (a) 0.2 Joule (b) 1 Joule (c) 5 Joule (d) 1000 Joules 26. In PERT analysis a critical activity has (a) maximum Float (c) maximum Cost
(b) zero Float (d) minimum Cost ~ ,

27. For a product, the forecast and the actual sales for December 2002 were 25 ~O respectively. If the exponential smoothing constant (a) is taken as 0.2, then forecast sales for January 2003 would be
(a) (c) 21 24 (b) 23 (d) 27

28. There are two products P and Q with the following characteristics Product P Demand (Units) 100 400 Order cost (Rs/order) 50 50 Holding Cost (Rs./unit/year) 4 1

The economic order quantity (EOQ) of products P and Q will be in the ratio (a) 1: 1 (b) 1: 2 (c) 1: 4 (d) 1: 8

29. Misrun is a casting defect which occurs due to (a) very high pouring temperatu~e of the metal (h) insufficient fluidity of the molten metal (c) absorption of gases by the liquid metal (d) improper alignment of the mould flasks 30. The percentage of carbon in gray cast iron is in the range of
(a) (c)

0.25 to 0.75 percent 3 to 4 percent

(b) 1.25 to 1.75 percent (d) 8 to 10 percent Q. 31-90 Carry Two Marks Each

I
8.3 to 8.5 12 8.5 to 8.7 10

31. The following data about the flow of liquid was observed in a continuous chemical process plant Flow rate (litres / sec) 7.5 to 7.7 Frequency 1 7.7 to 7.9 5 7.9 to 8.1 35 8.1 to 8.3 17

Mean flow rate of the liquid is

(a) (c)

8.00 litres/ sec 8.16Iitres/sec

(b) 8.06litres/ sec (d) 8.26litres/sec

32. From a pack of regular playing cards, two cards are drawn at random. What is the probability that both cards will be Kings, if the first card is NOT replaced?
1 (a) (c)

26
1

(b)
(d)

1 52 1
221 t<a

169
- a)

33. A delayed unit step function is defined as u(t

o for

{
e-as

. Its Laplace transform

is

1 for t;:: a

(b)
eas

s 34. The values of a function f(x) are tabulated below

(d)

I
(a) (c) 2x3 x
3 -

;x) I ~ I ~ I ~ I
-

~o
(b) (d) 2x3 2x
3

Using Newton's forward fitted to the above data, is + 7x2

7x
2 -

6x
2

6x

+2 +1

7x2 7x
2

+ 6x - 2 + 6x + 1

V=

J Jo Jo r2sin o

r r 3 r1
2lt lt/

$ dr d$ de n

'.

The value of the integral is 3

(b) (d) 6

2n
(c) 3

n
4

36. For which value of x wr:fe~mafJiX

g;ven below become singular?

(a) (c)

4 8

(b) 6 (d) 12

37. In the figure shown, the relative velocity of link 1 with respect to link 2 is 12 m/sec. Link 2 rotates at a constant speed of 120 rpm. The magnitude of Coriolis component of acceleration of link 1 is
(a) (b) (c) (d)

302m/s2 604 m/s2 906m/s2 1208 m/

S2

38. The figure below shows a planar mechanism with single degree of freedom. The instant center 24 for the given configuration is located at a position
(a)

.-

..

---

:N _._-~-,

(b) (c) (d)

M
N
c:I2

~[,,~o'
I K

39. A uniform stiff rod of length 300 mm and having a weight of 300 N is pivoted at one end and conneoted to a spring at the other end. For keeping the rod vertical in a stable position the minimum value of spring constant K needed
is (a) (b) (c)

.VVVvV-/\/V

--1' h

300 N/m 400N/m 500N/m

(d) 1000 N/m

GATE: 2004 - 8

40. A mass M, of 20 kg is attached to the free end of a steel cantilever beam of length 1000 mm having a cross-section of 25 x 25 mm. Assume the mass of the cantilever to be neglible and E l = 200 GPa. If the lateral vibration of this system is critically damped using a viscous damper, then damping constant of the damper is
st

I'

.=. ===============r:l ~

(a) (c)

1250 Ns/m 312.50 Ns/m

(b) 625 Ns/m (d) 156.25 Ns/m

41. In a bolted joint two members are connected with an axial tightening force of 2200 N.1f the bolt used has metric threads of 4 mm pitch, then torque required for achieving the tightening force is
(a)

0.7Nrn 1.0 Nrn l.4Nm

(b)
(c)

(d) 2.8Nm
42. The figure below shows a steel rod of 25 mrn2 cross sectional area. It is loaded at four points, K, L, M and N. Assume Estee1 = 200 GPa. The total change in length of the rod due to loading is
J,..250N
L

, I !

(a) (c)

1 J.lm 16 J.lm

(b) -10 J.lm (d) -20 J.lm

43. An ejector mechanism consists of a helical compression spring having a spring constant of K = 981 X 103 N/m. It is pre-compressed by 100 mm from its free state. If it is used to eject a mass of 100 kg held on it, the mass will move up through a distance of
(a) (b) (c)

100mm 500mm 981 mm

(d) 1000mm
44. A rigid body shown in the Fig. (a) has a mass of 10 kg. It rotates with a uniform angular velocity 'm'. A balancing mass of 20 kg is attached as shown in Fig. (b). The percentage increase in mass moment of inertia as a result of this addition is . (a) 25%
(b) (c) (d) 50% 100% 200%
20 kg
( b)

g~[-_-

45. rhe figure shows a pair of. pin-jointed gripper-tongs holding an object weighing 2000 N. The co-efficient of friction (p) at the gripping surface is 0.1 XX is the line of action of the input force and YY is the line of application of gripping force. If the pin-joint is assumed to be frictionless, then magnitude of force F required to hold the weight is
(a) (b) (c) (d) 1000 N 2000 N

2500 N 5000 N

46. A solid circular shaft of 60mm diameter transmits a torque of 1600 N.m. The value of maximum shear stress developed is (b) 47.72 MPa (a) 37.72 MPa (d) 67~72 MPa (c) 57.72 MPa 47. For a fluid flow through a divergent pipe of length L having inlet and ou.tlet radii of ~ and ~ respectively and a constant flow rate of Q, assuming the velocity to be axial and uniform at any cross-section, the acceleration at the exit is
2Q(R1 - R2) (a) 1tLR23 2Q2(R1 - R2) 1t2LR25 (b) 2Q2(R1 - R2) 1tLR23 2Q2(R2 - R1) 1t2LR 25

(c)

(d)

48. A closed cylinder having a radius R and height H is filled with oil of density p. If the cylinder is rotated about its axis at an angular velocity of 0), then thrust at the bottom of the cylinder is
(b) 1tR2 --pO) 2

R2

49. For air flow over a flat plate, velocity (U) and boundary layer thickness (0) can be expressed respectively, as
~ =

~1L_!(1L)3
20 2 0

U Cl

0 _ 4.64x - ~Re x
x 10-5

If the free stream velocity is 2 m/ s, and air has kinematic viscosity of 1.5 of 1.23 kg/m3, then wall shear stress at x = 1 m, is (a) 2.36 x 102 N/m2 (b) 43.6 x 10-3 N/m2 (c) 4.36 x 10-3 N/m2 (d) 2.18 x 10-3 N/m2

m2/ s and density

SO. A centrifugal pump is required to pump water to an open water tank situated 4 km away from

the location of the pump through a pipe of diameter 0.2 m having Darcy's friction factor of 0.01. The avetage speed of water in the pipe is 2-rnl s. If it is to maintain a constant head of 5 m in the tank, neglecting other minor losses, then absolute discharge pressure at the pump exit is (a) 0.449 bar (b) 5.503 bar (c) 44.911 bar (d) 55.203 bar 51. A heat engine having an efficiency of 70% is used to drive a refrigerator having a co-efficient of performance of 5. The energy absorbed from low temperature reservoir by the refrigerator for each kJ of energy absorbed from high temperature source by the engine is (a) 0.14 kJ (b) 0.71 kJ
(c)

3.5 kJ

(d) 7.1 kJ

52. A solar collector receiving solar radiation at the rate of 0.6 kW 1m2 transforms it to the internal energy of a fluid at an overall efficiency of 50%. The fluid heated to 350 K is used to run a heat engine which rejects heat at 313 K. If the heat engine is to deliver 2.5 kW power, then minimum area of the solar collector required would be (b) 16.66 m2 (a) 8.33 m2 (d) 79.36 m2 (c) 39.68 m2 PG2 = 1.00 bar. The value of unknown pressure P is
(a) (b) (c) (d)

1.01 bar
2.01 bar 5:00 bar 7.01 bar

54. A steel billet of 2000 kg mass is to be cooled from 1250 K to 450 K. The heat released during thisprocess is to be used as a source of energy. The ambient temperature is 303 K and specific heat of

steel is 0.5 kJ Ikg K. The available energy of this billet is

(a) (c) 490.44 MJ 10.35 MJ (b) 30.95 MJ (d) 0.1~ MJ

55. A stainless steel tub (k, = 19 W ImK) of 2 cm ID and 5 cm OD is insulated with 3 cm thick asbestos (ka = 0.2 W ImK). If the temperature difference between the innermost and outermost surfaces is 600OC, the heat transfer rate per unit length is
(a) 0.94 W 1m (c) 944.72 W 1m (b) 9.44 W 1m (d) 9447.21 W 1m

56. A spherical thermocouple

junction of diameter 0.706 mm is to be USE:d the measurement of for temperature of a gas stream. The convective heat transfer co-efficient on the bead surface is 400 W Im2K. Thermophysical properties of thermocouple material arek = 20 W ImK, C =400 J/kg K and p = 8500 kgl m3 If the thermocouple initially at 300C is placed in a hot stream of 300OC, then time taken by the bead to reach 298OC, is
(a) (c) 2.35 s 14.7 s (b) 4.9 s (d) 29.4 s

57. In a condenser, water enters at 300C and flows at the rate 1500 kg/hr. The condensing steam is at a temperature of 1200C and cooling water leaves the condenser at 80OC. Specific heat of water is 4.187 kJ/kg K. If the overall heat transfer coefficient is 2000 W /m2 K, then heat transfer area is
(0) (c)

0.707 m2 70.7 m
2

(b) 7.07 m2
(d)

141.4 m2

58. During a Morse test on a 4 cylinder engine, the following measurements taken at constant speed. All cylinders firing 3037 kW Number 1 cylinder not firing 2102 kW Number 2 cylinder not firing 2102 kW Number 3 cylinder not firing 2100 kW Number 4 cylinder not firing 2098 kW The mechanical efficiency of the engine is (a) 91.53%
(c) 81.07% (b) 85.07%,

of brake power were

(d) 61.22%

59. An engine working on air standard Otto cycle has a cylinder diameter of 10 cm and stroke length of 15 cm. The ratio of specificheats for air is 1.4.If the clearance volume is 196.3ccand the heat supplied per kg of air per cycle is 1800kl/kg, then work output per cycle per kg of air is (a) 879.1 kJ (b) 890.2 kJ (c) 895.3 kJ (d) 973.5 kJ 60. At a hydro electric power plant site, available head and flow rate are 24.5 m and 10.1 m3/s respectively. If the turbine to be installed is required to run at 4.0 revolution per second (rps) with an overall efficiency of 90%, then suitable type 9f turbine for this site is (a) Francis (b) Kaplan (c) Pelton (d) Propeller 61. Dew point temperature of air at one atmospheric pressure (1.013 bar) is 18OC. The air dry bulb temperature, is 30"C. The saturation pressure of water at 180C and 30OC: are 0.02062 bar and 0.04241 bar respectively. The specific heat of air and water vapour respectively are 1.005 and 1.88 kJ/kg K andl the latent heat of vaporization of water at OOC is 2500 kJlkg. The specific humidity (kJlkg of dry air) and enthalpy (kJlkg of dry air) of this moist air respectively, are
(a) (c)

O.cn051, 52.64 0.01481,78.60

(b) 0.01291,63.15 (d) 0.01532,81.40

A R-12 refrigerant reciprocating compressor operates between the condensing temperature of

300C and evaporator temperature of - 20"C. The clearanace volume ratio of the compressor is 0.03. Specific heat ratio of the vapour is 1.15 and the specific volume at the suction is 0.1089 m3/

kg. Other properties at various states are given in the figure. To realize 2 Tons of refrigeration, the actual volume displacement rate considering the erfect of clearance is

/~

//--'-17-/
/

/'

---r:

'/~_//---__ ----~

II
I

..;10!l(1

63. GO and NO-GO plug gages are to be designed for a hole 20.000 ;<1Il1il mm. Gage tolerances can be taken as 10% of the hole tolerance. Following ISO system of gage design, sizes of GO and NO-GO gage will be respectively (a) 20.010 mm and 20.050 mm (b) 20.014 mm and 20.046 mm (c) 20.006 mm and 20.054 mm (d) 20.014 mm and 20.054 mm 64. A standard machine tool and an automatic machine tool are being compared for the production of a component. Following data refers to the two machines. Standard Machine Tool 30 min. 22 min. Es. 200 per hour Automatic Machine Tool 2 hours 5min Rs. 800 per hour machine tool will be

Setup time Machining time per piece Machine rate The breakeven production economical to use, will be (a) 4 (c) 24

batch size above which the automatic

(b) 5 (d) 225

65. 10 mm diameter holes are to be punched in a steel sheet of 3 mm thickness. Shear strength of the material is 400 N / mm2 and penetration is 40%. Shear provided on the punch is 2 mm. The blanking force during the operation will be (b) 37.7 kN (a) 22.6 kN
(c) 61.6 kN (d) 94.3 kN

66. Through holes of 10 mm diameter are to be drilled in a steel plate of 20 mm thickness. Drill spindle speed is 300 rpm, feed 0.2 mm/ rev and drill point angle is 120. Assuming drill overtravel of 2 mm, the time for producing a hole will be (a) 4 seconds (b) 25 seconds (c) 100 seconds (d) 110 seconds 67. In a 2-D CAD package, clockwise circular arc of radius 5, specified from PI(15, 10) to P2 (10, 15) will have its center at (b) (15, 10) (11) (10, 10) (d) (10, 15) (c) (15, 15) 68. Gray cast iron blocks 200 x 100 x 10 mm are to be cast in sand moulds. Shrinkage allowance for pattern making is 1%. The ratio of the volume of pattern to that of the casting will be (11) 0.97 (b) 0.99 (c) 1.01 (d) 1.03 69. In an ort}:logonal cutting test on mild steel, the following data were obtained Cutting speed 40 m/min Depth of cut 0.3 mm Tool rake angle + 5 Chip thickness 1.5 mm Cutting force Thrust force 900 N 450 N

Using Merchant's analysis, the friction angle during the machining will be (a) 26.6 (b) 31.5
0 0

(c)

45

(d) 63.40

70. In a rolling process, sheet of 25 mm thickness is rolled to 20 mm thickness. Roll is of diameter 600 mm and it rotates at 100 rpm. The roll strip contact length will be (a) 5 mm (b) 39 mm (c) 78 mm (d) 120 mm 71. In a machining operation, doubling the cutting speed reduces the tool life to 8th of the original value. The exponent
(a) (c) 1 1 11

in Taylor's tool life equation VT" == C, is

(b) (d) 1 -

8 3

4 2

1 -

72. A soldering operation was work-sampled over two days (16 hours) during which an employee soldered 108 joints. Actual working time was 90% of the total time and the performance rating was estimated to be 120 percent. If the contract provides allowance of 20 percent of the total time available, the standard time for the operation would be (a) 8 min. (b) 8.9 min. (c) 10 min. (d) 12 min. 73. An electronic equipment manufacturer has decided to add a component sub-assembly operation that can produce 80 units during a regular 8-hour shift. This operation consists of three activities as below Activity M. Mechanical assembly E. Electric wiring T. Test Standard time (min.) 12 16
3

For line balancing the number of work stations required for the activities M, E and T would respectively be
(a) (c) 2,3,1 (b) 3,2,1 (d)

2,4, 2

2, 1,3

74. A maintenance service facility has Poisson arrival rates, negative exponential service time and operates on a 'first come first served' queue discipline. Breakdowns occur on an average of 3 per day with a range of zero to eight. The maintenance crew can service an average of 6 machines per day with a range of zero to seven. The mean waiting time for an item to be serviced would be
(a) (c) 1 - day 6 (b)

"3 day

1 day

(d) 3 days

75. A company has an annual demand of 1000 units, ordering cost of Rs. 100/ order and carrying cost of Rs. 100/unit-year. If the stock-out costs are estimated to be nearly Rs. 400 each time the company runs out-of-stock, then safety stock justified by the carrying cost will be
(a) (c)
4

(b) 20 (d) 100

40

76. A company produces two types of toys: P and Q. Production time of Q is twice that of P and the company has a maximum of 2000 time units per day. The supply of raw material is just sufficient to produce 1500 toys (of any type) per day. Toy type Q requires an electric switch which is available @ 600 pieces per day only. The company makes a profit of Rs. 3 and Rs. 5 on type P and Q respectively. For maximization of profits, the daily production quantities of P and Q toys should respectively be (a) 100,500 (b) 500, 1000
(c)

800,600

(d)

1000, 1000

77. Match the following Type of Mechanism P. Scott - Russel mechanism Q. Geneva mechanism R. Off-set slider-crank mechanism S. Scotch Yoke mechanism
(a) (b) (c)

Motion achieved 1. Intermittent motion 2. Qui~k return motion 3. Simple harmonic motion 4. Straight line motion S-4 S-l S-3 S-2

P-2 P-3 P-4 P-4

Q-3 Q-2 Q-1 Q-3

R-l R-4 R-2 R-1

(d)

78. Match the following

Type of gears P. Bevel gears Q. Worm gears R. Herringbone gears

Arrangement of shafts 1. Non-parallel off-set shafts 2. Non-parallel intersecting shafts 3. Non-parallet non-intersecting shafts 4. Parallel shafts R-1 R-4 R-1 R-4 5-3 5-1 5-4 5-2

s. Hypoid gears
(a)
(b)

(c) (d)

P-4 P-2 P-3 P-1

Q-2 Q-3 Q-2 Q-3

79. Match the following with respect to spatial mechanisms. Type of Joint P-Revolute Q-Cylindrical R-5pherical Degrees of constraint 1. Three 2. Five 3. Four 4. Two 5. Zero
(a) P-1 (/7) P-5 (c)

P-2

(d) P-4

Q-3 Q-4 Q-3 Q-5

R-3 R-3 R-1 R-3

80. Match the following P-Reciprocating pump Q-Axial flow pump R-Microhydel plant S-Backward curved vanes 1. Plant with power output below 100 kW 2. Plant with power output between 100 kW to 1 MW 3. Positive displacement 4. Draft tube 5. High flow rate, low pressure ratio 6. Centrifugal pump impeller
(a) P-3 (b) P-3

Q-5 Q-5 Q-5 Q-5

R-6 R-2 R-1 R-1

5-2 5-6 5-6 5-6

(c) P-3
(d) P-4

81. Match the following Feature to be inspected P Pitch and Angle errors of screw thread Q Flatness error of a surface plate R Alignment error of a machine slideway S Profile of a cam Instrument 1. Auto Collimator 2. Optical Interferometer 3. Dividing Head and Dial Gauge 4. 5pirit Level 5. 5ine bar 6. Tool maker's Microscope
(a) P-6 (b) P-5

Q-2 Q-2 Q-4 Q-4

R-4 R-1 R-1 R-4

5-6 5-6 5-3 5-2

(c) P-6
(d) P-1

82. Match the following Product P. Molded luggage Q. Packaging containers for liquid R. Long structural shapes S. Collapsible tubes Process 1. Injection molding 2. Hot rolling 3. Impact extrusion 4. Transfer molding 5. Blow molding 6. Coining
(a) P-1 (b) P-4 (c) P-1

Q-4 Q-5 Q-5

R-6 R-2 R-3 R-2

5-3 5-3 5-2 5-2

(d) P-5 Q-1

83. Typical machining operations are to be performed on hard-to-machine materials by using the processes listed below. Choose the best set of Operation-Process combinations Operation P. Deburring (internal surface)
Q. Die sinking

Process 1. Plasma Arc Machining 2. Abrasive Flow Machining 3. Electric Discharge Machining 4. Ultrasonic Machining 5. Laser beam Machining 6. Electrochemical Grinding

R. Fine hole drilling in thin sheets S. Tool sharpening

(a) P-1 (b) P-1

(c) P-5

(d) P-2

Q-5 Q-4 Q-1 Q-3

R-3 R-1 R-2 R-5

5-4 5-2 5-6 5-6 appropriate set of heat treatment

84. From the lists given below, choose the most process and the corresponding process characteristics Process P. Tempering Q. Austempering R. Martempering Characteristics

1. Austenite is converted into bainite 2. Austenite is converted into martensite 3. Cementite is converted into globular structure 4. Both hardness and brittleness are reduced 5. Carbon is absorbed into the metal

(a)

P-3

Q-1 Q-3 Q-1 Q-5

R-5 R-2 R-2 R-4

(l:) P-4 (c)

P-4

(d) P-1

Data for Q. 85-86 are given below. Solve the problems and choose correct answers. A steel beam of breadth 120 mm and height 750 mm is loaded as shown in the figure. Assume Esteel 200 CPa. =
120 kN/m

--.---r-l-r-'--'-;l---~- -;

l'

----j

~YWW1WY~~Y~
i

85. The beam is subjected to a maximum bending moment of (a)

(c)

3375 kNm 6750 kNm

(b) 4750 kNm (d) 8750 kNm

(a) (c)

93.75 mm 73.75 mm

(b) 83.75 mm (d)

63.75 mm

1 Data torQ. 87-88~re given below. Solve ~heproblems and choose correct answers. \
A compacting machine shown in the figure
\~t'l~ \~\\~~~ t'\~~\~ \\', ~~~~\\~~ \.~\.\.~ ~\~~\

by using a rack and pinion arrangement. The input gear is mounted on tile motor~haft. The gears have involute teeth of 2 mm module.

87. If the drive efficiency is thrust is (a) 20 Nm

(c)

80%,

then torque

required

on

the

input

shaft

to

create 1000

output

(b) (d)

25 Nm 50 Nm

32 Nm

88. If the pressure angle of the rack is 20, then force acting along the line of action between the rack and the gear teeth is (b) 342 N (a) 250 N
(c)

532 N

(d)

600 N

Data for Q. 89 and 90 are given below. Solve the problem and choose correct answers. Consider a steam power plant using a reheat cycle as shown. Steam leaves the boiler and enters the turbine at 4 MPa, 3500C (113:::: 3095 kJ/kg). After expansion in the turbine to 400 kPa (h4 ::::2609 kJ/kg), the steam is reheated to 3500C (h5::::3170 kJ / kg), and thenexpanded in a low pressure turbine to 10kPa (h6:::: 2165 kJ/ kg). The specific volume of liquid handled by the pump can be assumed to be h3: 3095 kJ/kg

I
rBOILER
----.-l

hS; S

mo ___ IiJ/kg

.__ .---l!

hlI293kJ/kg
1

GATE: 2004 - 18

89. The thermal efficiency of the plant neglecting pump work is

(a) (c) (a) (c) 15.8% 48.5% (b) 41.1% (d) 58.6% (b) 3.33 kJ /kg (d) 33.3 kJ /kg

90. The enthalpy at the pump discharge (h2) is

0.33 kJ /kg

4.0 kJ/k h3, 3095 kJ/kg 3

h, : 2609 kJ/kg h5' 3170 kJ/kg 5

,

hI : 293 kJ/kg 1

I
1. (c) 11. (a) 21. (a) 31. (c) 41. (c) 51. (*) 61. (a) 71. (c) 81. (b) 2. (c) 12. (c) 22. (d) 32. (d) 42. (*) 52. (d) 62. (*) 72. (d) 82. (b) 3. (b) 13. (a) 23. (a) 33. (b) 43. (*) 53. (b) 63. (b) 73. (b) 83. (d) 4. (a) 14. (b)

ANSWERS
5. (a) 15. (*) 25. (d) 35. (a) 45. (b) 55. (*) 65. (*) 75. (*) 85. (a)

I
7. (c) 17. (b) 27. (c) 37. (*) 47. (c) 57. (*) 67. (*) 77. (c) 87. (*) 8. (a) 18. (d) 28. (c) 38. (c) 48. (d) 58. (*) 68. (*) 78. (b) 88. (*) 9. (c) 19. (c) 29. (b) 39. (c) 49. (c) 59. (d) 69. (b) 79. (c), 89. (*) 10. (d) 20. (c) 30. (c) 40. (*) 50. (*) 60. (a) 70. (*) 80. (c) 90. (*)

6. (d) 16. (*) 26. (b) 36. (a) 46. (a) 56. (b) 66. (*) 76. (c) 86. (a)

24. (a)
34. (*) 44. (*) 54. (*) 64. (*) 74. (a) 84. (c)

I EXPLANATIONS I
x dx de dy
:::

a(e + sin a(l + cos

e), y :::a(l - cos e) e), and

-

:::

dx

de

:::a(sin e) = a sin e 8 = tan 2

dx

dy /dX = asin8 d8 d8 a(l +cos8)

= 2a sin(8/2) cos(8/2) a x 2cos2 (8/2)

--+

0.259i + 0.966j + Ok

p .Q = I P I I Q I cos 8
or
(0.866i + 0.5j + Ok) . (0.259i + 0.966j + Ok)

= ~(0.866)2 + (0.5)2 x ~(0.259)2 + (0.966)2 cos 8

0.866 x 0.259 + 0.5 x 0.966 -------:::0.707 '/0.9999 x '/1.001

3.

Given matrix is,

[311~13~]
=

Sum of the Eigen values of above matrix

Summation of element of diagonal of the given matrix 1 + 5+ 1 = 7

LK -"

-r

Summation of all forces along x-direction, FLK ::: FLM Summation of all forces along y-direction, E:::2 G[l + v) E G:::2[1+v]. FLN::: O.

Np _ Te Ne - Tp where, Np :::speed of pinion, Ne Te

=

speed of gear wheel

= number of teeth of gear, Tp = number of teeth of pinion

1200 120 Ne = 40

or Ne = 400 r.p.m. Since power transmitted by both gear will be equal i.e. Tp wp = Te we where, Tp = torque transmitted by pinion, Te 20 x 27tx 1200 TG x 27t x 400 60 60 Torque transmitted by gear, Te = 60 N-m.
r

= torque transmitted by gear wheel

..

Ox

+Oy

= 100+20 =60 MPa 2 Radius of Mohr's circle::: 60 MPa

2

1 +( 2cw ( wllc, ) c:::O,then

~= ---

2cw
~IlC,
)

2 + ( 1-~ )2
w~

(I- :i)

1 4 1-(0.5)2 - 3'

Torque will be same on the Part MN, NO, and OP as they are connected in series 10N-m . (5)MN d :::0.5 radlan 20N-m ra .

(5)NO

10
30

= 3' radian

(10) \ 60

="6
3

radian
=

.!. + .!. +.!.

2 6

_3_+_2_+_1~ =
6 6

1 radian

1~ 2

Specmc HumldUy

~
Dry Bulb Temperature

17.

Given:

v = 7.4
p

10-7 mZ/s

v Shear stress,
or

= 0.88 x 1000 = 880 = 0.5 m/s =

11. du =(v x p) xdy dy
7

du

= 7.4 x 10- x 880 x ---

0.5 (0.0005)

0.6512.

18.

R 134
(- 1)

~number

offlourine

atom

number of Hydrogen atom number of Carbon atom

(+ 1)

19.

Hence answer is, CzHzF4. Given: Ux = ax and uy

du -

= ay
dy =-

du ax

dy

ay

Integrating both sides, we have log (ax) = log(ay) + log c or ax = c. ay or x cy Since the steam line is passed through point (I, 2), therefore

. 1
1=2c ~ c=2

x =
Hence equation of steam line is

1'2

2x-y
dQ

= O. = du +dw

- 2000 = du + (- 5000 kJ) du = 3000 kJ.

21.

W = Turbine work - compressor work W = Cp [(T3 - T4) - (T2,- Tt)] Let T3 T

t

=t

and

T2 T3' T = T =C
t
4

W=Cp

T{{1-~)-(C-1)]
t

For maximum work output dW de gives

=C

[-ri J...) - 1] = 0 lc
2

C2

= Ji

~: =

ft, (~: (~:r f

=

P2 Pt
22. ..

(T

max)2(Y-t)

, Tmin

Minimum shaft size = 25.000 - 0.04 = 24.96 mm Maximum hole size = (25.000 + 0.02) = 25.02 mm Maximum possible clearance = Maximum size of hole - minimum siz~ of shaft
=25.02 - 24.96 = 0.060 mm

vnnf/Sh~ft

VI/IllUJfIlJA+ Hole clearance

clearance

25.

= 60 micron. Heat generated during the process

= I2RAt
x 10-4 x 0.2

= (5000)2 x (200 x 10- 6) x 0.2 = 25 x 106 x 2 = 25 x 100 x 2 x 0.2 = 1000 Joules.

FI = actual sale = 20 FI = forecast sale = 25 FI+t = FI + a (XI - FI)

= 25 + 0.2(20 - 25) = 24. (EOQ)p

= -

J2AD
H

= ~2 x 50 x 100 ---4

= 50

(EOQ)Q (EOQ)p (EOQ)Q

-_ J2A D __ '-2-x-50- X-4-0-0 V = 200 H t = 50 _ 1 200 -

"4

Flow rate(litre/sec) 7.5 -7.7 7.7 -7.9'

Mean value of flow rate Frequency

(x)

(j)
c

Ix
7.6 39

7.6

1
5

7.8 8.0 8.2 8.4 8.6

7.9-8.1 8.1 - 8.3 . 8.3 - 8.5 8.5 - 8.7

35 17.

280 139.4 100.8 86

.
r.lx

12 10

r./=80
,. 32.
33.

r.lx = 652.8

Mean flow rate

= r. 1 =

652.8 -so- = 8.16.

Probability of both cards being kings

L[u(t - a)]

S~ x

-It = 2~1 .

e-st u(t - a)dt

f e0

st

st .0. dt + e- .1 dt
a

=0 +

I e~:t [

_ e~as

fix)

/i,f(x)

/i,2f(X)

/i,3f(X)

0 1 2 3 We take
X

1 1 2 -1 1 9 10 10
,

-2 12

==

0,

x-O P== -k- = x

Using Newton's forward interpolation formulae, we get 1 (x)

==

1(0) +!.. 6.1(0)+ x(x -1) 1 12

/).2

1(0) + x(x -l)(x - 2) /i,3/(O) 123

- 2) (12)

1+ x(l) + x(x -1) (-2) + x(x -l)(x 2 6 1 + x + (x - x2) + 2x(x2 - 3x + 2) 1+ x + x

- x2

+ 2x3

6x2

+ 4x

== 2x3

7x2

+ 6x + 1

2lt

35.

f f f
It/3

2lt

r sin <j>r d<j>de d

=
2lt

f f
0

It/3

3]1

o
2lt

0 It/3

sin <j><j>de d
0

f f o
0 2lt

.!. sin<j>d<j>de
3

.!.
3

[ - cos <j>]o de

It/3

~ f o

1 1 1t - de = - x 21t = -. 2 6 3

8 x 4 0 2 [ 12 6 0

0]

=0
x

8[0 - 12] - x [ 0 - 2 - 96 + 24x = 0

12] = 0

x =4.
Velocity of link 1 with respect to link 2,
0)

V1/2 = 12

mls

21tN = 21t x 120 = 41t 60 60 of acceleration

..

Corioli's component

39.

= 2V 1/20) = 2 x 12 x 41t = 301.59 ~ 302 m/s2 Let the weight be displaced by x from equilibrium tane = ~ = L 300 150

position.

Then

x y = Taking moment kx.(O.3)

2 about hinged

point

x = w.y = w.2

300 k = 2 x 0.3 = 500 N/m. 40. Given length of cantilever Moment beam,

I = 1000 mm = 1 m
= 25 x (25)3 12 = 3.25
x

of inertia of the shaft, I = ~bd3 12 E 200 x 109 Pa.

. steel

10-8 m4

Mass, M = 20 kg .. Weight, W 20 x 9.81 = 196.2 Now, deflection of free end, 0= W1 3EI

3

I
~ = 0.01 m

I::l

196.2 x (1)3 3 x 200 x 109 x 3.25 x 10-8

ill
11

H Jm
- = 8
1l

.81 =31.22rad/s 0.01

Critical damping constant, C( = 2mill 41. Tightening force Pitch Torque

=2

20

31.22 = 1248.99 N-s/m2

2200 N 4 mm = 0.004 m 0.004 Tightening force x - 2n = 1.4 N-rn.

100 N

.-1'-

.....-J

----'~
AE AE

100 N

150Nl'---------

L... 50 N _1
50N+1
~-----~

_
~50N

I;PI
=-=

PIll + P2 + P313

AE
(-150) x (0.8) +-----+ 0.5 x 0.4

100 x 0.5

AE

AE

= 25 x 10-6

200 X 109 [50 -120 + 20]

=43.

1 x 1O-5rn

=-

10 IJ.rn.

From the conservation of energy after precomp'ression, initial energy = final energy or or or or 981
x

.!k(0.1)2
2
k(0.1)2

1 - kx2 + mg (x + 0.1)

103 x 10-2 100x2 + 2x - 0.8

x =

kx2 + 2mg(x + 0.1) 981 x 103 x x2 + 2 x 100 x 9.81 (x + 0.1)

o
- 2 ~(2)2 - 4 x 100 x 0.8 200

..

Taking + ve sign, x = 100 mm. II =10 x (200)2 = 4 x 105 12=10

..
x

(200? + 20

(100)2 = 6

105 II

I -1 % increase in moment of inertia = _2 __ 1

2r.J m

I
1

6 x 105

4 x 105

4 x 105

RN

1000 = -= .10000N. 0.1

150 mm

Taking moment about P, we have

0.3 x F = RN x 0.150 0.3 F = 10000 x 0.150 F

10000 x 0.15

0.3
=---10,000 x 15 30

= 5000 N.

fs

16T
1td
3

7t

16 x 1600 3 x (0.06)

= 37.72

MPa.

Velocity at outlet, u2 A cce 1 eration

dv = dx
u2 -lit

Q2
1tR2 v.dv

= --

dx
R~ Ri

= ~(~_~)

..

1tL

Acceleration at the exit

= u2
=

dv

dx

Q2
7tR2

[-SL (Ri R 7tL R

t

2- ~~)]

Q2 [(Rt - R2)(Rt + R2)] 1t2R~ L RiR~

~

Consider limiting case, i.e. Rt Acceleration at the exit = ---

R:z,we have
2Q2(Rt -R2) = ----7t2 R~ L

[(Rt - R2)(2R2)] -----7t2Rt L R~ Q2

MECHENICAL

ENGINEERING

48.

We know that

2 Area of circular ring = 21trdr Force on elementry ring = Intensity of pressure

= 0)2r221trdr

-C)

2 2

Area of ring

..

Total force on the top of the cylinder

roR 0) 2r2 21tr dr J 2

.0) 2 21t

Jo

rR r3 dr

= ..002 21t~ = 0)2 x1tR4 244 Thrust at the bottom of the cylinder = Weight of water in cylinder + Total force on the top of cylinder

= pg x 1tR2 x H +
4

00

2 x 1tR4

=1tR2[POO:R

+pgHl
I..l

= 1.23 kg/m3, v = -p = 1.5 x 10-5 m2/s.

u = 2 mis, x = L = 1 m. puL _ 2 x 1 2x1

Rex

= --

I..l

- -( )

1.5 x 10.5

1.34 x 10

4.64xx

Jp~X
4.64

2x1
1.5 x 10-5 du '-Il'-0dy 3!! U
5

-"28

=~
d

x (1.5 x 10- X 1.23) 2 0.0127

= 4.355

10-3. N/m2

0.2 m, L

= 4000 m

f = 0.01, v = 2 ml s Head loss due to friction,

h - fLv _ 0.01 X 4000 x (2)2 = 40.77 m I - 2gd 2 X 9.81 x 0.2 Pressure corresponding to this head = pg (hi + h + hatm )
2

=
Given:
llengine

1000 x 9.81 (40.77 + 5 + 10.3) = 5.50 x 105 N I m2 = 5.50 bar.

0.7, (C.O,P)R= 5
W

llengine

= Q1 Q2
W

Now,

(C.O,P)R =
5

= Q2
W

W = Q2 5 0.7 = -x5 or ~

Q2

Q1
= 3.5.

Q2

Energy absorbed from low temperature reservoir by the refrigerator for each kJ of energy absorbed from high temperature source by the engine = 3.5 kJ. Given; Receiving solar radiation at the rate of 0.6 kW 1m2 Internal energy of fluid after absorbing solar radiation
0.6 2 315 1- 350 W

x! kW/m2
= 0.1

= 0.3

kW 1m2

Q1

2.5
.. Let A be minimum Q1

0.1

= 25 kW

..
or or

area of collector. Q1 = 0.3 x A 25 kW = 0.3 kW 1m2 25 A = = 83.33 m2

0.3

Atm 1.01 bar

p T1 = 1250 K;

= PG2 + Atmospheric pressure = 1.00 + 1.0 = 2.01 bar.

T2

54.

Given:

= 450

K temperature,

Specific heat, e

= 0.5

kJ IkgK, (hI - h2)

-

Ambient T 0 ~s T1
2

To

= 303

Mass of billet, m = 2000 kg. Available energy

=m

= 490.439

MJ

=m (hI - h2)

To me.ln
-

=me (T1 - T2)

T1 Tome.ln T2 1250)

= 2000
Alternative Given method

x 0.5 x (1250 - 450) - 303 x 0.5 x 2000 x In ( 450

To

303 K, T2 energy

= 450

K, m

= 2000

Available

= me (,

(1- ~ )

kg, T1

1250 K e

= 0.5

kJ/kg.K

dT

= =
())max

mc[T - To In T]~~

me [(T2

T1)

To In ~:] 1~00]

2000 x 0.5 x 103 [ 450 -1250

- 303ln

= - 490.44 MJ.

55.

Given:

d1
d3

= 2cm, =5+2
= _1_

r1
x

= 1 ern d2 = 5 ern, = 11, r3 = 5.5 ern

In r3 r2

r2

= 2.5 ern

Equivalent R
t

thermal 2nkst

resistance In r2 + _1_ r1 2nka

1 In 2.5 + 1 x In 5.5 2n x 19 1 2n x 0.2 2.5

= 7.67 ..

10-3 + 0.627 = 0.635

Heat transfer rate per unit length

4 -7tr3

= --

t} - t2

Rt r

= --

600

0.635

= 944.88 W/m.
= 0.1176 mm

V L -----

c- A -

47tr2

"3
---400

0.706

= -6-

20 = 5.88 x 8500

10-6

at -(Lc)2
hLc k

5.88 x 1O-6t - ----=425.17t - (0.1176 x 10 -3)2 = 400 x 0.1176 x 10-3 -----= 0.00235
20

298- 30 300-30

Thermocouple wire

h = 400W/m2K,

k=20W/mK

c = 400 Jlkg.K, p = 8500 kg/m3 T(t) = 298cC, Ti = 30C, Too = 300C

V

-. T~,h-'
-. x

1
-7tO

1
0

-. D -.
D

C?cJUnction
= 0.706 mm

L = A = 67t02 Biot Number =

="6

= "6

0.706

10-3 m =1.76

10-4 m.

T
T(I)

hL

------

400 x 1.176 x 10-4 20

= 0.0023.

hAT

1j - Too

pcV

298 - 300 30 - 300

--

hAT

pcV

-2 270

"AT

pcV

m(2~0)

hAT -pcV

T= ~~

In (2~0)

P: (~)

In 135
,., 4.9 sec.

8500 x 400 x 1.176 x 10-4 x 4.90 400 81 = 120 - 30 = 90C 82 = 120 - 80 = 40C Log mean temperature difference, 8m = 81-82 (90-40) 8 = 90 In-1 In82 40
mCpw~T
X

= 61.65

Q=

= 1500 X _1_ 3600 = 87.22 87.22

X

4.187 X (50)

103

103 Joule/s Q=UA8m 103 = 2000

X

61.65

A = 0.707 m2 58. Given: B.P. = 3037 kW (I.P\ = 3037 - 2102 = 935 kW (I.P.)2 = 3037 - 2102 = 935 kW
(I.P')3 = 3037 - 2100 = 937 kW (I.P')4 = 3037 _.2098 = 939 kW

Total I.P. of the cylinder = (I.P)l + (I.P)2 + (I.P)3 + (I.P)4 = 935 + 935 + 937 + 939 = 3746 kW B.P. 3037 Mechanical efficiency of the engine = TP = 3746 = 81.07% Vc = V2 = 196.3 cm3 = 0.0001963 m3 Vs ='4 0
1t 2

..

xL

= '4(10)

1t

xIS

= 1178.09 cc
p

. V. + V 1178.09 + 196.3 CompresslOn ratio, (r) = ' c = ----=7 Vc 196.3

n

:~

4
~1 I
I
I

'Iotto--

1 ---y:y-- 1---71.4-1
r

1--

1
70.4

11

-05408 .

llotto

work output = Heat supplied work output 1800

-+:v C
I

I
I I

I I I I

-i"--V

0.5408 =

Work output = 973.5 kJ.

H = 24.5 m, Q = 10.1 m3/s N = 4 rev Is = 4 x 60 = 240 r.p.m. 110 = 0.90 Power generated = pgQH x 0.9 1000 x 9.81 x 10.1 x 24.5 x 0.9 = 2184.7 kW 240J2184.7 (24.5)
5/4

= 205.80 is Francis.

51 < Ns < 255, 61. Given:

hence turbine

P = 1.013 bar, (Pv)tdp = 0.02062

Specific humidity = 0.622 ~

P-Pv
0.622 x 0.02062 = -1.-0-13---0.-02-0-6-20.01291 kg;kg of dry air =

h = 1.022 td + w (hjgdp + 2.3tdp) = 63.15 k];kg of dry air.

Alternative method

Pv = Saturation pressure = 0.02062 bar, Pa = Partial pressure of air;:: 0.04241 bar td = Dry bulb temperature = 30, tw;:: Wet bulb temperature;:: 180
Specific humidity, Total enthalpy,

w= ~

P- Pv

x 0.622 = 0.01292 kg/kg

of dry air.

h =cPa td + whs + wcPs (td - tOJ) = 1.005 x 30 + 0.0129 x 2500 + 0.01292

= 63.15 k] Ikg of dry air. volume ratio, at suction, C = 0.03
VI

x 1.88 (30 - 18)

Given:

Clearance

Specific volume

= 0.1089 m3;kg

Net refrigerating effect;:: 2 ton = 2 x 3.516 k] ;:: 7.032 k] I s Specific heat ratio, c = 1.15 .. Net refrigerating effect =

m (hI - h4)

7.032 = m (176 - 65)

m =0.063 kg/s
Volume Volumetric

j P, (bar)
1.50
I I I I I I I I

I I I
I

= 0.063 x 0.1089 = 6.89 x 10-3 m3 I s efficiency;:: 1+C- C (

--

I I JI

:
I I I I I I

P2
PI
1

)1/n

= 1 + 0.03 - 0.03 (7.45) 1.50 .. Volume displacement rate considering

1.15

= 0.909

176 kJ/kg ---~h

207

effect of clearance

= 6.89 x 10-3 x 0.909 = 6.26 x 10-3 m3 I s

+0.050

. O lamenslOn

f h I 0 0 e

= 20.000

+0.010

Tolerance

20.05 - 20.01

= 0.04

mm

10 = 0.04 x = 0.004 mm 100 Minimum limit + gauge tolerance

20.01 - 0.004 Maximum

= 20,014

limit - gauge tolerance

20.05 - 0.004 = 20.046.

Standard Machine Set up time Machining per piece Machine Total cost of
ZI

Automatic tool machine 2 hours 5min Rs. 800 per hour tool, tool

30 min time 22 min 200 per hour by using standard

]

rate

component

machine
Z 1

(T )
C 1

[30 + 22 x ZI 60 60

x 200

100 + 2200 30

, ,

100

+ 2200
30 200 --z 30

1600 + 2000z 30 1500 1500 x 30 200

or

i
= 225

TC
1600

or Alternately

Let N be the Break even number At Break even point

(i

+ ~~ . N) 200

(2 + ~~) x 800 2 + 5N) x 800 60 200

GATE: 2004 - 34

MECHENICAL ENGINEERING

=> => => =>

.!. + 22 N
2 60 22 N _ 20N 60 60

=8

+ 20N

l' !

e26~20)

60 1 =- 2 16 -1 N = 2 15 x 60 N = 2x2 = 225.

Given, Shear strength, l' = 400 N/mm2, Sheet thickness, t Diameter of hole, d = 10 mm, Shear on punch, t1 = 2 mm Penetration of punch on fraction, 2p = 0.4 Blanking force when shear is applied on the punch
=
p rrdt (t )

= 3 mm

T;

l'

= rr

10

400

(3X0.4) -2-

= 22.61 kN.

Given: Diameter of hole, d = 10 mm Thickness of steel plate, t = 20 mm 120 -2- = 60

--

d 2tana

- ---

10 = 2.8867 mm 2 tan 60

= =

t+A+2 20 + 2.8867 + 2 = 24.88

1

IN =

24.88 ---

0.2x300

= 0.4147 min

24.88 see ~ 25 sec.

68.

L = 200 mm; B = 100 mm ; H = 10 mm Volume of the casting, Vc = 200 x 100 x 10 mm3 = 2 x 105mm3. Shrinkage allowance = 1% Hence, Shrinkage allowance given along length = 200 x 0.01 = 2 mm Shrinkage allowance given along breadth 100 x 0.01 = 1 mm Shrinkage allowance given along height = 10 x 0.01 = 0.1 mm Volume of the pattern, Vp = (200 + 2) (100 + 1) (10 + 0.1) = 2.06 x 105 mm3 Vp 2.06 x 105 V = 2 x 105 = 1.03.
c

Given:

~= -

F Fe sin a + Fr cos a = 900 sin 5 + 450 cas 5 = N Fe cos a - Fr sin a 900 cos 5 - 450 sin 5 526.72 = 857.35 = 0.614
A

tan-1(~) = 31.so

Alternative method From Merchant Circle Fe = 900N FT = 450N = Fr = 450 Fe 900

(A-a)

= tan-1

(~)

Friction angle, 70. Given:

A = 26.5 + 5 = 31.50

ti=25 mm, tf= 20 mm

R=300 mm, N = 100 r.p.m.

i
t
j

Angle subtended by the deformed zone at the roll center, Qi = ~

VR-=-

= ~25-20 300
x

= 0.129 rad. 300 = 38.72 mm

:. Roll strip contact length = 9.R = 0.129 71. Taylor's tool life equation, where,

VP = C

V = cutting speed and T = tool life 1 "8' then

When cutting speed is doubled and tool life reduces to

2V(~Tr
VT"

=c

Dividing equation (i) by equation (ii), we get

2v(f)
or or VP =2V
311

II

[fr
311

= 2V P 21

311

1 =2.21 =2 2- + - 3n + 1 = 0 or 1 n ="3'

or 3n

2-

311

+1

=1

Actual time = x 16 x 60 100 =864 min Normal time = Actual time

x

90

120 100

=864 x 12 = 1036.8 Standard time = 1036.8 (12) = 1244.16 min Standard time per joint =; 74. Given: 1244.16 108

= 12 min.
A

A = 3 per day (arrival rate) ~l = 6 per day (service rate) = 6(6 _ 3)

3

Mean waiting time for an item to serviced = ---

~1(Il-A)

= -1 x -1 = -1
2 3 6

day.

75.

Given: D Ordering cost, A Holding cost, H Stock out cost, S

= = = =

1000 Rs.100/order Rs. lOO/unit - year Rs.400

J2AD J H+S S H
x

2x 100 x 1000 x 100 76. Clearly, P + 2Q :;;;2000 P :;;; 1500 Q :;;; 600
(i) (ii) (iii) (iv)

---

400 =40. 400+ 100

Maximum profit (TP)max = 3P + 5Q Co-or~inate at point A(600, 800) == (Q, P) C(600, 1500) At point A (TP)max = 3
x

800 + 5

600 = 5400

Since B(600 - 1500) is not given in choice, therefore (800, 600) will be the corresponding next value .. 79. (P, Q) = (800, 600). For revolute joint, degree of freedom = 1 For cylinderical joint, degree of freedom = 2 For spherical joint, degree of freedom = 3 Degree of constraints = 6 - Degree of freedom

85.

Given:

b =120 mm, h = 750 mm

Esteel

= 200

109 Pa

Moment

of inertia, I =

bh3
12 (0.120) (0.750)3

12
4.21 Maximum bending moment =
x

10-3 m4

"8
(120 x 15) x 15

Wi

= 3375 kN-m.
Maximum deflection 5 w/4 = 384 EI 5 (120) (15)4 x 1000

384

x --------

200 x 109 x 4.21 x 10-3

= 0.0939 m

93.94mm. 87. Given: Module m = 2,

=2

= 80 x 2 = 160 mm or F = 500 N by motor.

2F = 1000,

Let T} be the torque applied T 2 be the torque applied

by gear.

Now, or

T}w} =
T} =

2T2 x (J)2 0.8 2xFx(D/2) 0.8

- x

~
~
WI

1000 N

-rl~
.------

0.16 1 1 = 2 x 500 x -xx-

0.8

P cos <j>= F Force acting along the line of action, P

F cos<j> 500 cos 20

89.

Given:

hI= 29.3 kJ/kg,

h2=?

h3 = 3095 kJ /kg,

h4 = 2609 kJ /kg

hs =3170 kJ/kg, h6 = 2165 kJ/kg Turbine work W T

(h3

h4) + (hs - h6)

= (3095 - 2609) + (3170 - 2165)

= 1491 kJ/kg

Q= Heat input = (h3

hI) + (hs - h4) condenser

h,

= (3095 - 29.3) + 3(3170 - 2609)

= 3626.7 kJ/kg .. Thermal efficiency of the plant 1491 = --3626.7 90. Enthalpy

= 29.3

kJ/kg

= 41.11%.
discharge will be greater than 29.3 kJ /kg

at the pump