Mix Design As per IS 10262-2009 Stipulations for Proportions : a) b) c) d) e) f) Grade of Concrete Type Cement Maximum Nominal Size of Aggregate

Maximum Water - Cement Ratio Workability ( Slump ) Exposure Condition 1-Mild, 2-Moderate,3-Severe, 4-Very Severe, 5-Extreme g) h) Minimum Cement Content ( From Table 5, IS 456 ) Method of Concrete Placing ( 1 - Mannual, 2 - Pumping ) As per Code, Percenatge of Reduction in volume of Coarse Aggregate is as follows. Reduction in Volume of Coarse Aggregate for Mannual Placing Reduction in Volume of Coarse Aggregate by Pumping i) j) Degree of Supervision Type of Aggregate 1-Angular, 2 Sub Angular, 3 Gravel, 4 Rounded As per Code, Quantity of Reduction in Water Content due to Shape of aggregate is as follows. 1-Angular 2 Sub Angular 3 Gravel 4 Rounded k) Maximum Cement Content 0 10 20 25 450 kg kg kg kg kg/m3 0 10 Good 1 % % 320 2 kg/m3 30 OPC 20 0.45 100 3 mm
mm

N/mm2

l)

Admixture Type 1- Water Reducing , 2- Superplasticizer, 3-No Admixture As per Code, Percenatge of Reduction in Water Content is as follows. For Water Reducing agent ( Maximum - 10%) For Superplasticizer ( Maximum - 30%) Dosage of admixture

10 20 1

% %
% Mass of Cement

Test DATA : a) b) c) d) Cement Specific Gravity of Cement Specific Gravity of Chemial Admixture Specific Gravity of i) Coarse Aggregate ii) Fine Aggregate f) Water Absorption i) Coarse Aggregate 0.5 % 2.70 2.67 OPC 3.15 1.145

ii) Fine Aggregate g) Free Surface Moisture i) Coarse Aggregate ii) Fine Aggregate h) Zone of Fine Aggragte ( 1-Zone I, 2- Zone-II, 3-Zone-III, 4-Zone-IV )

1.0

0.0 0.0 1.0

% %

Calculations :1 Target Strength for Mis Proportioning f'ck = fck + 1.6* s Where f'ck = Target Average Compressive strength at 28 Days fck = Charaterstic Compresive Strength at 28 Days s = Standard Devation From Table 1, IS -10262 Standard Deviation is 5 N/mm2 38.25 N/mm2

Selection of Water Cement Ratio From Table 5, IS 456, Maximum W/C Ratio Adopt Water Cement Ratio 0.45 0.45

Selection of Water Content From Table 2, IS -10262, Maximum Water Content Estimated Water Content for required Slump Reduction of Water Content due to the shape of aggregate Net Water Content Furthur, Percenatge of reduction of Water Content for Admixture Thus, Final Water Content for Mix Design 186 197.2 0 197.2 20
157.7

kg kg kg kg % kg

Calculation of Cement Content Cement Content From Table 5, IS 456, Minimum Cemnet Content for Exposure Condition 351 320 kg kg
OK

Proportion of Volume of Coarse aggregate From Table 3, IS 10262, Volume of Coarse aggregate corresponding to Size of aggregate, Fine aggreagte Zone & for W/C = 0.50 If Present W/C Ratio less than or morthan than 0.5, the Volume of Coarse aggregate arrived above need to be adjusted ( @ -/+ 0.01 for every +/- 0.05 change in W/C Ratio )

0.60

m3

Present W/C Ratio Volume of Coarse aggregate arrived for W/C Ratio Therefore, Corrected Proportion of Volume of Coarse aggregate Volume of Fne aggregate

0.45
0.50

m3 m3 m3

0.55 0.45

6 a) b) c) d) e) f) g)

Mix Calclations Volume of Concrete Volume of Cement Volume of Water Volume admixture Volume of all in aggregate Mass of Coarse Aggregate Mass of Fine Aggregate Mix Design Proportions : 1 Water - Cement Ratio Cement Water Fine Aggregate 0.45 351 157.7 876.6 kg kg kg 2.50
3.08

1 0.111 0.158

m3 m3 m3

0.00306 m3 0.728 m3

1079.0 kg 876.6 C kg FA
CA

Coarse Aggregate 1079.0 kg Chemical Admixture 3.51 kg

Table - 1 of IS : 10262 Grade of Concrete M M M M M M M M M M 10 15 20 25 30 35 40 45 50 55 Standard Deviation

Table - 2 of IS : 10262 ( Slump = 25mm to 50mm) Angular Coarse aggregate Nominal Maximum Maximum Water Size of Content Aggregate
40 20 10 168 186 208

3.5 3.5 4.0 4.0 5.0 5.0 5.0 5.0 5.0 5.0

Table - 2 of IS : 10262 Size of Aggregate

Table - 5 of IS : 456 Exposure Condition Minimum Cement Content

Volume of Coarse Aggregate

Zone-I 10 20 40 0.44 0.60 0.69

Zone-II 0.46 0.62 0.71

Zone-III 0.48 0.64 0.66

Zone-IV 0.50 0.66 0.75

Mild Moderate Severe Very Severe Extreame

1 2 3 4 5

300.0 300.0 320.0 340.0 360.0