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ME3602ME3692 FEAAssignment20112012

Introduction
Themagnitudeofstressconcentrationsaroundholesinplatesusedascomponentsofstructureshas longbeenanimportantdesignconsideration. Thelocalizedstressaroundaholeisusuallyobtainedbymultiplyingthenominalstressbyafactor calledastressconcentrationfactor.Forexample,thelocalizedstressorstressconcentration max at theedgeofarelativelysmallhole,atthecenterofawideplatethatresistsandaxialloadPis

max K

P K 0 A
P isthe(nominal)stressthatwouldoccur A

inwhich K isthestressconcentrationfactorand 0

atthesamepointifthebardidnotcontainthehole; A isthegrossareaincludingtheareawhichis removedatthehole.Ifthediameteroftheholeisrelativelylarge,thenetareaofcrosssectionis frequentlyusedincalculatingthenominalstress 0 ,hencethevalueofthestressconcentration factorforagivendiscontinuitywilldependonthemethodofcalculatingthenominalstress. Thebelowassignmentbriefislimitedtosmallholesinplatesthatis,holeswhicharerelativelysmall incomparisontotheplatesizesuchthatboundaryconditionsdonotaffecttheresults.An exceptiontothisisthecasewhenholesarenearafreeedgeofaplate.

Procedure
ThegenerallayoutoftheproblemisshowninFigure1.Youarerequiredtodeterminethestress concentrationandpeakstressesthatwillbeintroducedasaresultofeachparticularconfiguration youaretoinvestigate.TheelasticmodulusisE=210GPa,Poissonsratiois0.32andtheyieldstress is250MPa.


Figure1:Sheetwithdoublerowofholes,undertension

Figure1showsasemifiniteplatewithadoublerowofstaggeredholessubjecttotension.Hereby,a problemarisesinidentifyingthecriticalthestressconcentrationareas,as K dependsontheratio

b and .Thestaggeredholesarecentrallyplacedonplate. a

a diameterofholes(mm)Variable(given)

b horizontalpitch(mm)Variable(given)
c distancebetweenrowsinadoublerowofholes(mm)Variable(given)
c=[0,10,15,20,25,30,35,40,45]mm

t platethickness(mm)Variable(given)
t=[3,5,7]mm

l lengthofplate(mm)Constant=250mm

angleofstaggerbetweenholesindoublerowofholes(deg), tan 1

2c b

w widthofplate(mm)Constant=100mm

stressappliedasfunctionoftotaltensileload P =1.2kNnormallydistributedalongthe
horizontaledgeofplate Thereisonlyoneloadcasetoconsider.Eachstudenthashis/herowndata.Thiswillbegiventoeach individualintheclassorlaboratorysession. Youarerequiredtocarryout/produce/determine: AfiniteelementanalysisusingtheANSYSpackagetoshowtheeffectofthestaggeredholes, radius,etc..intheplate.Youshouldinvestigatetheeffectofvaryingmeshesontheresults. (Atleastthreedifferentmeshesshouldbeused).Youmayuseanautomeshroutinefor oneofthesemeshesonlytheothertwoshouldbeuserspecifiedmeshdensities. Thecalculatednumericalstressconcentrations K alongwiththetheoreticalvalues K t (see referencesabove)foreachattemptshouldbeclearlyplottedinagraph K and K t vs (deg)andpresentedintheconclusions. Arecommendationforthebestsetofvariables a , b , c and t ifareviseddesignistobe suggested. Areportontheinvestigation(seespecificationabove).

YoushouldsigninatyourstaffedsessionsinTC402.Atleast4signinswillbeexpected.

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