4.

ED9124 Mechanical Behavior of Materials 3 0 0 3 ED 9124 MECHANICAL BEHAVIOR OF MATERIALS L T P C 3003 UNIT I BASIC CONCEPTS OF MATERIAL BEHAVIOR 12 Elasticity in metals and polymers Strengthening mechanisms, work hardening, solid solutioning, grain boundary strengthening, poly phase mixture, precipitation, particle, fibre and dispersion strengthening. Effect of temperature, strain and strain rate on plastic behaviour Super plasticity . Griffiths theory, Ductile, brittle transition in steel High temperature fracture, creep Larson Miller parameter Deformation and fracture mechanism maps. UNIT II BEHAVIOUR UNDER DYNAMIC LOADS AND DESIGN APPROACHES 10 Stress intensity factor and fracture toughness Fatigue, low and high cycle fatigue test, crack initiation and propagation mechanisms and Paris law.- Safe life, Stresslife, strain-life and fail - safe design approaches -Effect of surface and metallurgical parameters on fatigue Fracture of non metallic materials Failure analysis, sources of failure, procedure of failure analysis. UNIT III SELECTION OF MATERIALS 10 Motivation for selection, cost basis and service requirements Selection for mechanical properties, strength, toughness, fatigue and creep Selection for surface durability corrosion and wear resistance Relationship between materials selection and processing Case studies in materials selection with relevance to aero, auto, marine, machinery and nuclear applications Computer aided materials selection. UNIT IV MODERN METALLIC MATERIALS 8 Dual phase steels, High strength low alloy (HSLA) steel, Transformation induced plasticity (TRIP) Steel, Maraging steel, Nitrogen steel Intermetallics, Ni and Ti aluminides smart materials, shape memory alloys Metallic glass and nano crystalline materials. UNIT V NON METALLIC MATERIALS 7 Polymeric materials Formation of polymer structure Production techniques of fibers, foams, adhesives and coating structure, properties and applications of engineering polymers Advanced structural ceramics, WC, TIC, TaC, Al2O3, SiC, Si3N4 CBN and diamond properties, processing and applications. TOTAL:45 REFERENCES: 1. George E.Dieter, Mechanical Metallurgy, McGraw Hill, 1988 2. Thomas H. Courtney, Mechanical Behavior of Materials, (2nd edition), McGraw Hill, 2000 3. Charles, J.A., Crane, F.A.A. and Fumess, J.A.G., Selection and use of engineering materials, (34d edition), Butterworth-Heiremann, 1997. 4. Flinn, R.A., and Trojan, P.K., Engineering Materials and their Applications, (4th Edition) Jaico, 1999. 5. Metals Hand book, Vol.10, Failure Analysis and Prevention, (10th Edition), Jaico, 1999. 6. Ashby M.F., materials selection in Mechanical Design 2nd Edition, Butter worth 1999. 7. www.astm.org/labs/pages/131350.htm .

MF9113

Advanced Manufacturing Processes

CI 9124

ADVANCED METROLOGY AND COMPUTER AIDED INSPECTION LTPC 30 0 3

AIM: To give a thorough knowledge of measurement and instrumentation of increasing importance in industry. The student will be knowledgeable in various standards and proliferation of computerized and automated inspecting techniques along with the classical metrology. OBJECTIVE: 1. To teach the students basic concepts in various methods of engineering measurement techniques and applications, understand the importance of measurement and inspection in manufacturing industries. 2. Expose the students to various modern metrological instruments and the procedure used to operate these instruments. UNIT I GENERAL CONCEPTS OF MEASUREMENT: 8

Definition Standards of measurement Errors in measurement Interchangeability and Selective assembly Accuracy and Precision Calibration of instruments.

UNIT II

MEASUREMENT OF SURFACE FINISH AND MEASURING MACHINES: 9

Definitions Types of Surface Texture: Surface Roughness Measurement MethodsComparison, Profilometer, 3D Surface Roughness Measurement Instruments.

UNIT III

INTERFEROMETRY:

Interferometry Introduction, Principles of light interference Interferometers Measurement and Calibration Laser Interferometry.

UNIT IV

COMPUTER AIDED AND LASER METROLOGY:

10

Tool Makers Microscope Microhite Co Ordinate measuring machine Applications Laser Micrometer, Laser Scanning gauge, Non contact and in-process inspection, Vision system.

UNIT V

IMAGE PROCESSING:

10

Overview, Computer imaging systems, Image Analysis, Preprocessing, Human vision system, Image model, Image enhancement, gray scale models, histogram models, Image Transforms TOTAL: 45 PERIODS

TEXT BOOK: 1. GUPTA, I.C, A Text Book of engineering metrology, Dhanpat Rai and Sons, 1996.

REFERENCES: 1. 2. 3. 4. 5. G.N.GALYER F.W. and C.R.SHOTBOLT, Metrology for engineers, ELBS, 1990. GRAHAM T.SMITH, Industrial Metrology, Springer, 2002 ASTE Handbook of Industries Metrology, Prentice Hall of India Ltd., 1992. R.K.RAJPUT, Engineering Metrology and Instrumentations, Kataria & Sons Publishers, 2001. MILAN SONKA, VACLAV HLAVAC and ROGER BOYLE, Image Processing, Analysis, and Machine Vision, Cengage-Engineering; 3 edition (March 19, 2007).

WEB REFERENCES: 1. 2. www.metrologytooling.com www.iuktu-harburg.de

ED9165 Experimental Stress Analysis 3 0 0 3 ED 9165 EXPERIMENTAL STRESS ANALYSIS L T P C 3003 UNIT I FORCES AND STRAIN MEASUREMENT 9 Strain gauge, principle, types, performance and uses. Photo elasticity Principle and applications - Moire Fringe - Hydraulic jacks and pressure gauges Electronic load cells Proving Rings Calibration of Testing Machines. UNIT II VIBRATION MEASUREMENTS 9 Characteristics of Structural Vibrations Linear Variable Differential Transformer (LVDT) Transducers for velocity and acceleration measurements. Vibration meter Seismographs Vibration Analyzer Display and recording of signals Cathode Ray Oscilloscope XY Plotter Chart Plotters Digital data Acquisition systems. UNIT III ACOUSTICS AND WIND FLOW MEASURES 9 Principles of Pressure and flow measurements pressure transducers sound level meter venturimeter and flow meters wind tunnel and its use in structural analysis structural modeling direct and indirect model analysis UNIT IV DISTRESS MEASUREMENTS 9 Diagnosis of distress in structures crack observation and measurements corrosion of reinforcement in concrete Half-cell, construction and use damage assessment controlled blasting for demolition. UNIT V NON DESTRUCTIVE TESTING METHODS 9 Load testing on structures, buildings, bridges and towers Rebound Hammer acoustic emission ultrasonic testing principles and application Holography use of laser for structural testing Brittle coating Total 45 REFERENCES: 1. Sadhu Singh Experimental Stress Analysis, Khanna Publishers, New Delhi, 1996. 2. JW Dalley and WF Riley, Experimental Stress Analysis, McGraw Hill Book Company, N.Y. 1991 3. L.S.Srinath et al, Experimental Stress Analysis, Tata McGraw Hill Company, New Delhi, 1984 4. R.S.Sirohi, HC Radhakrishna, Mechanical Measurements, New Age International (P) Ltd. 1997 5. F.K Garas, J.L. Clarke and GST Armer, Structural assessment, Butterworths, London, 1987 6. D.E. Bray & R. K.Stanley, Non-destructive Evaluation, McGraw Hill Publishing Company, N.Y.1989

ED9155 Applied Engineering Acoustics 3 0 0 3 ED 9155 APPLIED ENGINEERING ACOUSTICS L T P C 3003 UNIT I BASIC CONCEPTS OF ACOUSTICS 9 Scope of Acoustics Sound pressure Sound intensity Sound power level Sound power Wave motion Alteration of wave paths Measurement of sound waves sound spectra Sound fields Interference Standing waves Acoustic energy density and intensity Specific acoustic impedance. UNIT II CHARACTERISTICS OF SOUND 10 One dimensional wave equation Solution of 1D wave equation Velocity in gaseous medium Velocity of plane progressive sound wave through a thin solid rod Velocity of plane wave in a bulk of solid Transverse wave propagation along a string stretched under tension Wave equation in two dimension. UNIT III TRANSMISSION PHENOMENA 6 Changes in media Transmission from one fluid medium to another, normal incidence, oblique incidence - Reflection at the surface of a solid, normal incidence, oblique incidence Standing wave pattern Transmission through three media. UNIT IV INTRODUCTION TO THE ASSESSMENT AND MEASUREMENT OF SOUND 10 Introduction Decibel scale for the measurement of sound power Sound level meter Weighted sound pressure level Equal Loudness contours Perceived noisiness Loudness, Loudness level, perceived noise, perceived noise level Equivalent sound level Identified level Frequency and Amplitude measurement. UNIT V BASICS OF NOISE CONTROL 10 Noise Control at source, path, receiver Noise control by acoustical treatment Machinery noise Types of machinery involved Determination of sound power and sound power level Noise reduction procedures Acoustic enclosures. Total 45 REFERENCES: 1. Lawrence E. Kinsler, Austin R. Frey, Fundamentals of Acoustics John Wiley and Sons Inc., 1986. 2. Bies, David, A. and Hansen, Colin H., Engineering Noise Control Theory and Practice, E and FN Spon, Chapman-Hall, Second Edition, 1996. 3. Hansen C.H. and Snyder, S.D., Active Control of Sound and Vibration, E and FN Spon, London 1996.

10222CDE43 METROLOGY AND NON DESTRUCTIVE TESTING L T P C 3003 UNIT I MEASURING MACHINES 9 Tool Maker's microscope - Co-ordinate measuring machines - Universal measuring machine - Laser viewers for production profile checks - Image shearing microscope Use of computers - Machine vision technology - Microprocessors in metrology. UNIT II STATISTICAL QUALITY CONTROL 9 Data presentation - Statistical measures and tools - Process capability - Confidence and tolerance limits - Control charts for variables and for fraction defectives - Theory of probability - Sampling ABC standard - Reliability and life testing. UNIT III LIQUID PENETRANT AND MAGNETIC PARTICLE TESTS 9 Characteristics of liquid penetrants - different washable systems - Developers - applications Methods of production of magnetic fields - Principles of operation of magnetic particle test Applications - Advantages and limitations. UNIT IV RADIO GRAPHY 9 Sources of ray-x-ray production - properties of d and x rays - film characteristics - exposure charts contrasts - operational characteristics of x ray equipment - applications. UNIT V ULTRASONIC AND ACOUSTIC EMISSION TECHNIQUES 9 Production of ultrasonic waves - different types of waves - general characteristics of waves - pulse echo method - A, B, C scans - Principles of acoustic emission techniques - Advantages and limitations - Instrumentation - applications. Total: 45 REFERENCES: 1. JAIN, R.K. Engineering Metrology ", Khanna Publishers, 1997. 2. Barry Hull and Vernon John, " Non Destructive Testing ", MacMillan, 1988. 3. American Society for Metals, Metals Hand Book ", Vol.II, 1976. 4. Progress in Acoustic Emission, Proceedings of 10th International Acoustic Emission Symposium ", Japanese Society for NDI, 1990. WEB REFERENCES: 1. www.metrologytooling.com 2. www.sisndt.com 3. www.iuk'tu-harburg.de