You are on page 1of 11

PRIMERS / SEALERS: These coatings are designed to provide the surface for the finish coats of paint or clear

finishes.

Primers seal the surface off and provide a "tooth" for the finish paint, they are used on bare wood and metal, previously painted surfaces that have been repaired or are in poor condition, ( flaking, peeling), or if the existing surface is to be painted with a new color that is much darker or lighter than the existing. Primers/Sealers are also used block out stains like water stains, crayon, smoke, soot, ink and on woods that will bleed through a paint coating, e.g., cedar or redwood.

Primers/Sealers insure longer lasting paint work as the resins in the finish paints stay on the surface creating the "wear layer" as they are designed to do. Peeling and premature failure is eliminated and this is by far the most important part in getting a long lasting, durable finish.

FINISH PAINTS: There are two types of paints used today, latex and alkyd. Alkyd paint is also known as oil-based paint. Latex provides an excellent finish, while being an easier paint to use. Latex paint cleans up with soap and water, dries quickly, has less odor, is non-flammable, easy to touch up, they remain more flexible and allow moisture to evaporate through the film thus reducing blistering, cracking and peeling. Inexpensive latex paints use softer vinyl resins (binders) and more water in the formulation while the more durable of the latex paints use 100% acrylic resins and less water, ( you only get what you pay for). The term "Enamel" is normally associated with paints that have some gloss to the finish. Enamels are formulated with higher concentrations of resin as they are intended to be subjected to more wear and tear. Hy-Tech ceramics enable Hy-Tech to produce flat finish paints that have the same durability as shiny traditional "enamel paints. LEVELS of GLOSS: The sheen of a paint is the amount of light reflected by the surface of a paint finish. There are four basic sheens: flat, satin, semi gloss and gloss. Flat Paints exhibit non-reflective properties providing a matte finish. This finish helps hide surface imperfections, and is normally used for ceilings and walls in areas not subjected to a lot of wear and tear, dining rooms, living rooms and bedrooms not used by small children. Satin Finish also know as eggshell finish, provides a soft luster sheen similar to that of an eggshell. A satin finish provides a harder surface finish which is more durable and more stain resistant than a flat

finish. This durability makes satin paint a good choice for walls in children's rooms, hallways, stairways and family rooms. Semi gloss Paints are very durable, they are easier to clean, and are more stain resistant than satin finish paints. Semi gloss paints are most often used on heavy wear surfaces or areas that are frequently cleaned such as kitchens and bathrooms. Semi gloss paint is also used on wood trim and cabinets. Gloss Paint is a harder, more durable, more stain resistant paint finish. It is easier to clean than all the other paint finishes. Gloss finishes generally make surface imperfections more noticeable. Gloss finishes are the best choice for heavy wear areas like kitchens, bathrooms, furniture and cabinets, floors, stairs, handrails, high traffic doors and trim.

Which type of paint should you use? Two properties you need to consider, how much wear and tear will the surface get and is a sheen or gloss to the finish going conflict with your decorating scheme. If you are painting a storage room or other area which will be subjected to hard use and frequent washings, go with the highest gloss you can as these paints are designed for just that. If the "feel" of the room is important such as a living room or bedroom, choose the lower gloss finishes for a calm soothing feel. Regardless of which gloss level you choose you can be assured that all the Hy-Tech paints with their ceramic pigment formulations will give you easy to apply, long lasing, durable finishes that will reduce heat loss or gain, reduce sound transfer and provide years of trouble free service. PAINT MIXING AND CONDITIONING
Most paints used in the Navy are ready-mixed, meaning the ingredients are already combined in the proper proportions. When oil paint is left in storage for long periods of time, the pigments settle to the bottom. These must be remixed into the vehicle before the paint is used. The paint is then strained, if necessary. All paint should be placed in the paint shop at least 24 hours before use. This is to bring the paint to a temperature between 65F and 85F. There are three main reasons to condition and mix paint. First, you need to redisperse, or reblend, settled pigment with the vehicle. Second, lumps, skins, or other impediments to proper application need to be eliminated. And, third, the paint must be brought to its proper application temperature. MIXING Paints should be mixed, or blended, in the paint shop just before they are issued. Mixing procedures vary among different types of paints. Regardless of the procedure used, try not to overmix; this introduces too much air into the mixture. Table 8-3 outlines the types of equipment and remarks for various coatings. Mixing is done by either a manual or mechanical method. The latter is definitely preferred to ensure maximum uniformity. Manual mixing is less efficient than mechanical in terms of time, effort, and results. It should be done only when absolutely necessary and be limited to containers no larger than 1 gallon. Nevertheless, it is possible to mix 1-gallon and 5-gallon containers by hand. To do so, first pour half of the paint vehicle into a clean, empty container. Stir the paint pigment that has settled to the bottom of the container into the remaining paint vehicle. Continue to stir the paint as you return the other half slowly to

its original container. Stir and pour the paint from can to can. This process of mixing is called boxing paint. The mixed paint must have a completely blended appearance with no evidence of varicolored swirls at the top. Neither should there be lumps of undispersed solids or foreign matter. Figure 8-1 illustrates the basic steps for boxing paint.

Table 8-3.Mixing Procedures

Figure 8-1.Manual mixing and boxing. There are only three primary true-pigmented colors: red, blue, and yellow. Shades, tints, and hues are derived by mixing these colors in various proportions. Figure 8-2 shows a color triangle with one primary color at each of its points. The lettering in the triangle indicates the hues that result when colors are mixed. A Equal proportions of red and blue produce purple. B Equal proportions of red and yellow produce orange. C Equal proportions of blue and yellow produce green. D Three parts of red to one part of blue produce carmine. E Three parts of red to one part of yellow produce reddish orange. F Three parts of blue to one part of red produce red-violet. G Three parts of yellow to one part of red produce yellowish orange. H Three parts of blue to one part of yellow pro-duce bluish green. I Three parts of yellow to one part of blue produce yellowish green. Hues are known as chromatic colors, whereas black, white, and gray are achromatic (neutral colors). Gray can be produced by mixing black and white in different proportions. Thinning When received, paints should be ready for application by brush or roller. Thinner can be added for either method of application, but the supervisor or inspector must give prior approval. Thinning is often required for spray application. Unnecessary or excessive thinning causes an inadequate thickness of the applied coating and adversely affects coating longevity and protective qualities. When necessary, thinning is done by competent personnel using only the thinning agents named by the specifications or label instructions. Thinning is not done to make it easier to brush or roll cold paint materials. They should be preconditioned (warmed) to bring them up to 65F to 85F. Straining Normally, paint in freshly opened containers does not require straining. But in cases where lumps, color flecks, or foreign matter are evident, paints should be strained after mixing. When paint is to be sprayed, it must be strained to avoid clogging the spray gun. Skins should be removed from the paint before mixing. If necessary, the next step is thinning. Finally, the paint is strained through a fine sieve or commercial paint strainer.

Figure 8-2.A color triangle.

Tinting Try not to tint paint. This will reduce waste and eliminate the problem of matching special colors at a later date. Tinting also affects the properties of the paint, often reducing performances to some extent. One exception is the tinting of an intermediate coat to differentiate between that coat and a topcoat; this helps assure you dont miss any areas. In this case, use only colorants of known compatibility. Try not to add more than 4 ounces of tint per gallon of paint. If more is added, the paint may not dry well or otherwise perform poorly. When necessary, tinting should be done in the paint shop by experienced personnel. The paint must be at application viscosity before tinting. Colorants must be compatible, fresh, and fluid to mix readily. Mechanical agitation helps distribute the colorants uniformly throughout the paint. APPLICATION The common methods of applying paint are brushing, rolling, and spraying. The choice of method is based on several factors, such as speed of application, environment, type and amount of surface, type of coating to be applied, desired appearance of finish, and training and experience of painters. Brushing is the slowest method, rolling is much faster, and spraying is usually the fastest by far. Brushing is ideal for small surfaces and odd shapes or for cutting in corners and edges. Rolling and spraying are efficient on large, flat surfaces. Spraying can also be used for round or irregular shapes. Local surroundings may prohibit the spraying of paint because of fire hazards or potential damage from over-spraying (accidentally getting paint on adjacent surfaces). When necessary, adjacent areas not to be coated must be covered when spraying is performed. This results in loss of time and, if extensive, may offset the speed advantage of spraying. Brushing may leave brush marks after the paint is dry. Rolling leaves a stippled effect. Spraying yields the smoothest finish, if done properly. Lacquer products, such as vinyls, dry rapidly and should be sprayed. Applying them by brush or roller may be difficult, especially in warm weather or outdoors on breezy days. The painting method requiring the most training is spraying. Rolling requires the least training.

Synthetic Enamels and Primers


Enamel Paint
We are offering a wide range of Enamel Paints, which is manufactured as per the clients specific requirements. The enamel painted surfaces are long lasting and more resistant to wear and tear than unpainted or untreated surfaces.

Specifications

are

mentioned

below:

PRODUCT Red oxide Primer

SHADE Red oxide

SUBSTRATE Metal Metal

RECOMMENDED USE General-purpose primer for structural steel. Excellent anticorrosive primer for autobodies, pumps, valves & other fabricated parts.

Red oxide zinc chromate Red oxide primer (IS- 2074)

Zinc chromate primer (IS Yellow 104) Air drying Synthetic Enamels

Metal

Excellent anticorrosive primer for both ferrous and nonferrous metal surfaces. Finish coat for machinery parts, pipelines, furniture, and fixtures. It gives glossy smooth and hard films. This system is very ideal for mass production. It dries very fast and gives glossy and smooth finish. * High build, high luster black paint gives the better abrasion resistance to the metal. Cheap anticorrosive and acid alkali resistance paint for steel exposed to corrosive atmosphere and coastal area

IS and RAL Metal Shades

Q. D. Enamels (TC-022) IS and RAL Metal Shades High build Black Paint Black Metal

Bituminous Black Paint

Black

Metal

Tips for Synthetic Enamel Paint


Synthetic Enamel paint is a type of oil based paint with superior adhesion qualities. It is available in two types of finishes - glossy and matt and can stick to all primers. It can withstand frequent cleaning without losing its shinning. It can be used for new as well as old surfaces and can be done on wood, steel and walls.Synthetic enamel paint should be conforming IS:2932 of approved manufacture brand and required color .The paint is fairly durable and stain resistent. Surface Preparation for Painting Wood Work y y y y y The surface should be cleaned of dust, mortar droppings and splashes of cement slurry etc. The wood work to be painted should be dry and free from moisture. All unevenness should be rubbed down smooth with sand paper. Knots if any should be covered with putty of same color. Priming coat should be applied before painting wood work.

Iron and Steel Surface y y y All rust and scales should be removed by scraping. The surface should be cleaned of dust mortar dropping rust etc. Priming coat should be done on the surface with good quality of primer.

Plastered Surface y The painting work should be done after the wall is dried completely.

y y y

The surface should be cleaned of dust mortar dropping splashes of cement etc. Holes and undulations should be filled in with putty and be rubbed smooth. Primer coat should be done on the wall with good quality of primer.

Painting on Old Surface y y y y y If the existing paint is firm and sound, it should be cleaned of grease, smoke etc. It should be rubbed with sand paper to remove all dusts. All patches and cracks should be treated with stopping and filler prepared with the specified paint. The surface should be rubbed and be made smooth and uniform. Each coat should be allowed to dry and be rubbed down smooth with fine sharp paper to get even and glossy surface.

After surface preparation the painting should be done evenly and smoothly with the help of painting brushes. Each coat should be done when previous coat is dried completely. Brush mark should not be visible on painted surface. Tips for Painting Work y y y y y y y y Cement based primer which is white in color is laid on the wall before the application of Synthetic Enamel paint. This paint should not be used for bitumen surface (a mixture of hydrocarbons) road marking because the oil of enamel paint reacts with bitumen. Putty or POP. (Plaster of Paris) should be dry before the paint is applied. For POP. a little roughness of underlying surface is desirable for better sticking. No curing is required for POP and putty as they are self curing. Primer and each coat of paint should be dried before next coat is applied. Synthetic enamel paint should be done after six months of completion of newly plastered surface. Synthetic Enamel paint can stick to all primers and be done on wood, steel and walls.

Precautions for Synthetic Enamel Paint y y y y y The surface should be rubbed with finest grade of sand paper to make it even and smooth. The undercoat should be thoroughly dry. The surface should be cleaned of grease, smoke etc. All patches and cracks should be treated with filler prepared with specified paint. The blistered or bubbled old paint should be removed.

Advantages of Synthetic Enamel Paint y y y y y y Available in container, ready to use. Tough durable and stain resistant and can withstand frequent cleaning without losing brightness. Washable and washing capability is more than that of plastic paint. Flows well and provides a durable finish that lasts for years. Used for both interior and exterior applications. Provides smoothness and brightness to the surface. Glossy finishes are generally used in bathroom, kitchens and for painting dado in hospitals, schools, stairs hall in

public buildings etc. Disadvantage y It takes much time to dry.

Tips for Cement Paint


Cement paint is an economical exterior wall finish and enhances the dcor of buildings. It is resistant to fungus and algae and protects buildings from varying weather conditions. It is water based paint and easy to apply. Lets know mixing process, application method and benefits of cement paint.

Where to apply cement paint


Apply cement paint on concrete surface, plaster surface and bricks. It gives best result on porous surface.

(This Picture is contributed by "Monu")

Prepare the surface

Clean the surface

The surface must be cleaned of mortar droppings, dirt, dust, grease and other foreign matters such as growth of molds, algae, moss by brushing and washing. Efflorescence deposits must be cleaned also. y Repair the patches

Patches on painting area must be repaired by plastering followed by application of a coat of waterproofing cement paint on patches after wetting the surface completely. y Clean existing paint/whitewash

Clean old/existing surface, previously treated with whitewash and color wash thoroughly by scrapping all whitewash, color wash when water proofing cements paint is required to apply on existing surfaces.

Do mixing thoroughly
Step1: Mix cement paint and water in proper ratio Take 2 parts of cement paint and one part of water and stir thoroughly. Take care to addcement paint gradually to the water and not vice versa. Step 2: Add remaining water Add remaining one part of water to the mixture Step 3: Shake the solution Stir the solution thoroughly to obtain uniform finish.

Apply first coat of cement paint


y Apply the solution

Apply prepared solution with brushes or spray machine after cleaning and wetting cement or concrete surface. hake the solution during application and use it within one hour after mixing otherwise it would be thicken and affect the finish. y Getting good finish

Take care that the thickness of paint is uniform. Brush out the laps well and dampen the surface after days work.

Apply second coat of cement paint


y After the first coat is set at least for 24 hours, apply second coat by repeating application process of the first coat.

Do proper curing
Since hardening of paint film depends on the availability of moisture for chemical reaction with cement, the water should be sprinkled on painted surface at least for two days.

Precaution for cement paint


Do not apply cement paint on surfaces which are already treated with whitewash, color wash and dry distemper unless the surface is thoroughly scraped and cleaned properly.

Benefits of cement paint


y y y y y y Economical Better performance for outdoor protection and decoration. Available in various colors and can match up with any shade. Has matt finish, an inexpensive way to cover large areas such as cellars and garages. Maintains good look for many years despite exposure to worse environments. No chance of drying it up since its available in powder form which is mixed into water before application.

You might also like