You are on page 1of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG1

GASKET SET

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

11402-19811
11141-19B00
11241-18A20
11482-05G01
11483-05G00
12837-19B10
14181-42A00
14771-19B00
09168-12002
09280-13004
09280-30001
09280-33004
09280-35005
09280-54001

Gasket Set
. Gasket, Cylinder Head
. Gasket, Cylinder
. Gasket Clutch Cover (na)
. Gasket, Magneto Cover (na)
. Gasket, Tensioner Adjuster
. Gasket, Exhaust Pipe
. Connector, Muffler
. Gasket (12.1x16.2x3.7)
. O Ring (d:1.9,id:13.0)
. O Ring (d:3.0,id:29.5)
. O Ring (d:3.1,id:32.7)
. O Ring (d:2.1,id:34.7)
. O Ring (d:2.4,id:52.6)

Page: 1 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG2

CYLINDER HEAD

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
13
13
13
13
13
14
15
16
17
18
19
20
21
22

11100-05G00
09381-10004
09206-08001
01550-06353
01550-06603
11115-05270
11141-19B00
04211-11169
09168-06023
09159-08049
08316-10083
09168-08021
09482-00398
09482-00222
09482-00399
09482-00223
09482-00400
09482-00224
11175-18900
09280-30001
09241-22002
13110-21G00
13118-05G00
13117-05G00
09280-35005
07120-06203
09402-48208

Head Assy, Cylinder


. Ring, Valve Guide
. Pin
. Bolt
. Bolt
Guide, Valve (os:0.3)
Gasket, Cylinder Head
Pin
Gasket
Nut
Nut
Gasket
Spark Plug (ngk,dr7ea)
Spark Plug (denso,x22esr-u)
Spark Plug (ngk,dr8ea)
Spark Plug (denso,x24ers-u)
Spark Plug (ngk,dr9ea)
Spark Plug (denso,x27esr-u)
Cap, Inspection
O Ring (d:3.0,id:29.5)
Plug, Head
Pipe, Intake
Gasket, Intake Pipe
Insulator, Intake Pipe
O Ring (d:2.1,id:34.7)
Bolt
Clamp

Page: 2 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG3

CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8

11210-05G00-0F0
09108-08195
09108-08184
01421-06253
01421-06253
08316-10063
11241-18A20
04211-11149

Cylinder
Stud Bolt (l:160)
Stud Bolt (l:167)
Stud Bolt
Stud Bolt
Nut
Gasket, Cylinder
Pin

Page: 3 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG4

CRANKCASE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

11301-05820
04211-11189
01547-06403
01547-06553
01547-06653
04211-11189
01547-06303
01547-06403
01550-08503
01550-08603
01550-08703
11329-09410
01550-06103
09168-06018
01550-10163
09168-10002
09247-14015
09168-14002
09247-12104
09168-12002
09103-10278
11651-05G01
09159-10058

Crankcase Set
. Pin (10.4x13x18)
. Bolt
. Bolt
. Bolt
. Pin, Sec Case
. Bolt, Sec Case
. Bolt, Sec Case
. Bolt, Sec Case
. Bolt, Sec Case
. Bolt, Sec Case
Jet, Oil Gallery Mission
Plug, Oil Gallery
Gasket
Plug, Oil Gallery
Gasket
Plug, Tdc
Gasket
Plug, Oil Drain
Gasket
Bolt
Bush, Engine Mtg
Nut

Page: 4 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG5

CRANKCASE COVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

11341-05G10
11482-05G01
04211-11189
01547-06403
01550-06103
09168-06018
09259-36016-20H
09280-33004
11971-05G00
09280-17003
11351-05G10
11483-05G00
04211-11189
01547-06403

Cover, Clutch
Gasket, Clutch Cover
Pin
Bolt
Plug, Oil Gallery
Gasket
Cap, Clutch Release Adjust
O Ring (d:3.1,id:26.4)
Gauge, Oil Level
O Ring
Cover, Magneto
Gasket, Magneto Cover
Pin (10.4x13x18)
Bolt

Page: 5 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG6

CRANKSHAFT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16

12200-21G01
12161-19B02
12210-21G00
09263-30033-0B0
12220-21G01
12261-21G00
09262-15033
09262-28014
09262-35073
16321-19B00
04221-04089
12111-05G00-0F0
12140-05G00
12140-05G00-050
12100-05G00-050
12151-22A02
09381-16004

Crankshaft Assy
. Rod, Connecting
. Pin, Crank
. Bearing (30x39x18)
. Crankshaft, Rh
. Crankshaft, Lh
Bearing, Rh (15x35x11)
Bearing, Mdl (28x68x18)
Bearing, Lh (35x72x17)
Gear, Oil Pump Drive (nt:30)
Pin
Piston
Ring Set, Piston (std)
Ring Set, Piston (os:0.5)
Piston Set (os:0.5)
Pin, Piston
Circlip

Page: 6 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG7

STARTER CLUTCH

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6

12611-19B02
09206-13016
09180-13009
12600-16830
09263-25049
09106-08095

Gear, Starter Idle (nt:13/49)


Pin
Spacer
Clutch Set, Starter
. Bearing (25x31x19)
Bolt (8x16)

Page: 7 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG8

CAM SHAFT/VALVE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

12711-18A00
12741-21G00
09261-05005
12747-05201
09111-06032
09390-22002
12850-25C00
12842-32411
12843-32400
12861-05201
09280-09005
09164-12021
09168-06023
02162-06253
12911-05G00
12912-18A00
12921-21G00
12931-19B00
12932-24400
12933-19B00
09289-05015

Cam Shaft
Sprocket (nt:32)
Pin
Washer
Bolt (6x10.5)
C Ring
Arm, Valve Rocker, In
. Screw
. Nut
Shaft, Rocker Arm
O Ring (d:1.9,id:8.6)
Washer
Gasket
Bolt
Valve, Intake
Valve, Exhaust
Spring, Valve
Retainer, Spring
Cotter, Valve
Seat, Spring
Oil Seal (5.5x11x8.2)

Page: 8 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG9

CAM CHAIN

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

12760-21G00
12771-21G00
12811-21G00
12812-32410
09168-08016
12830-19B02
12833-19B00
12834-19B00
12835-19B00
12832-02A00
12837-19B10
07130-06203

Chain, Cam (104le)


Guide, Cam Chain
Tensioner, Cam Chain
Bolt
Washer
Adjuster Assy, Tensioner
. Spring
. Plug
. Bar
. O Ring
Gasket, Adjuster
Bolt

Page: 9 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG10

CARBURETOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
48
49
50
52
53

13200-21G00
13200-21G10
13502-20B00
13501-13E20
13507-05G00
13504-16E00
13573-13E20
13418-33E00
09280-05004
13481-13F00
13291-29FA0
13382-19E00
13394-17E60
13387-13F00
13383-21G00
13341-19E60
13342-21G10
09491-25010
13387-08G00
02112-04083
13602-05A10
13250-04F00
13254-01010
13282-21G00
13281-05A00
13295-29900
13291-29900
13268-48700
13279-21G00
09492-20024
09491-57003
13247-33E00
13411-39D20
13417-07F00
13278-47090
13418-07F00
13681-04010
13267-07G00
13268-03110
13615-05G00
13579-05G00
13607-98410
13502-02C10
13673-20B00
02112-04063
13258-04F00
02112-04107
13247-13A00
13684-21G00
02112-05107
13683-21G00
09352-50903-600
13502-10F00

Carburetor Assy
Carburetor Assy
. Diaphragm Cover
. Piston Valve
. Diaphragm
. Ring
. Spring
. Holder
. O Ring
. Spring
. Washer
. Washer
. E Ring
. Ring
. Needle, Jet
. Jet, Needle
. Holder, Jet
. Jet, Main
. Holder
. Screw
. Screw
. Float Assy
. Pin
. Cap
. Plug
. O Ring
. Washer
. Spring
. Adjuster
. Jet, Pilot
. Jet, Main
. Screw
. Plunger Assy
. Spring
. O Ring
. Holder, Guide
. Cap
. Adjust Screw Assy
. Spring
. Washer
. Cable Guide
. Nut
. Cover
. O Ring
. Screw
. O Ring
. Screw
. Screw
. Hose
. Screw
. Hose
. Hose
. Cover Assy

Page: 10 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG10

CARBURETOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

54
55
56
57
58

13480-055A0
13271-13F00
13601-04148
09493-34003
13370-21G00

. Diaphragm Assy
. Spring
. Screw
. Jet, Pilot Air
. Needle Valve Assy

Page: 11 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG11

AIR CLEANER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

13700-21G00
13780-05G00
13791-05G01
13792-05G00
02142-06163
13881-21G00
13853-05G00
13858-14D20
13859-05G00
09401-14301
09402-98208
09402-58208
13810-05G00
13878-09F00
09401-14301
13741-21G00
13746-05G00
13896-21G00

Cleaner Assy, Air


. Filter Assy
. Holder, Filter
. Stopper, Holder
. Screw
. Tube, Outlet
. Tube, Breather
. Joint
. Jet, Breather
. Clip
. Clamp (cleaner Side)
. Clamp (carburetor Side)
. Trap, Flame
. Plug, Drain
. Clip
. Cap, Air Cleaner
. Gasket
. Guard Inlet

Page: 12 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG12

MUFFLER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

14181-42A00
01421-08253
08319-31083
14150-21G00
14180-21G00
14184-07G00
14185-07G00
09139-06109
09320-08069
14310-21G00
07120-08453
09160-08503
09180-08152
09320-12071
07120-08253
14771-19B00
08319-31083

Gasket, Exhaust Pipe


Stud Bolt
Nut
Pipe, Exhaust
Cover, Exhaust Pipe
Washer, Exhaust Pipe Cover
Spacer, Exhaust Pipe Cover
Screw, Exhaust Pipe Cover
Cushion, Exhaust Pipe Cover
Muffler
Bolt, Muffler Support
Washer, Muffler Support
Spacer, Muffler Support
Cushion, Muffler Support
Bolt, Muffler Connector
Connector, Muffler
Nut

Page: 13 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG13

OIL PUMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

16400-01412
16331-05G00
09181-08186
09261-02001
08332-11063
02112-06203
16520-30A00
16510-25C00
09280-13004
16512-05G10
01550-08123
09168-08029
09280-54001
09440-18002
01547-06203
01547-06803

Pump, Engine Oil


Gear, Driven (nt:47)
Washer, Pump Driven Gear
Pin
Circlip
Screw
Strainer, Engine Oil
Filter, Engine Oil
O Ring (d:1.9,id:13)
Cap, Oil Filter
Plug, Oil Check
Gasket
O Ring (d:2.4,id:52.6)
Spring
Stud Bolt
Stud Bolt

Page: 14 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG14

CLUTCH

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14a
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

21110-21G00
21631-19B11
21273-19B10
21500-05G10
09140-18012
09164-20007
09164-18007
21200-21G00
09180-22035
09181-22251
21410-05G00
09140-20019
08211-20323
21441-22A01
21441-29B01
21451-36200
21462-24501
09440-19017
01550-06203
21465-24500
23121-05G00
09262-12001
23231-05G21
23211-05G21
23250-31003
09134-08009
09140-08021
23220-05G20
08211-10243
08331-31146
09119-06103
08313-20063
09168-06023

Gear, Primary Drive (nt:21)


Race, Inner
Clutch, One Way
Clutch Assy
Nut
Lock Washer (id:20.1)
Lock Washer (id:18.3)
Gear Assy, Primary (nt:64)
Spacer (22x28x23)
Washer (22x36x1.0)
Hub, Clutch
Nut
Washer
Plate, Drive
Plate, Drive No.2
Plate, Driven (t:2.0)
Disc, Pressure
Spring
Bolt
Plate, Release
Piece, Push
Bearing (12x28x8)
Guide, Ball Outer
Guide, Ball Inner
Ball, Release
Screw, Adjuster
Nut, Adjuster
Arm, Release
Washer, Clutch Rlse Arm
Circlip, Cl Rlse Arm
Bolt
Nut
Seal, Bolt

Page: 15 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG15

TRANSMISSION

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

24121-05G00
24221-18A00
24231-05G00
24241-05G00
09167-22011
09380-22006
24251-05G00
24252-05G00
09181-22139
09164-26002
08211-22425
09262-22018
24741-05G00
09126-06011
09263-17026
24131-05G00
24311-05G00
24332-24510
09167-25016
09380-25003
24321-05G00
09300-25020
08211-25351
24331-19B01
24341-05G00
24351-05G00
24570-05G00
09181-17195
09181-20167
24581-05G00
09262-17026
09262-25073
24741-21A00
09125-06110
24911-21G00
24935-19810
09140-20012
09181-20223
24551-05G00
24561-05G01
24562-05G00
09181-17195
08331-31176

Countershaft (nt:12)
Gear, 2nd Drive (nt:15)
Gear, 3rd Drive (nt:18)
Gear, 4th Drive (nt:21)
Washer, 4th Drive
Circlip, 4th/5th
Gear, 5th Drive (nt:23)
Bush, 5th Drive
Washer (22x28x1.0)
Washer
Washer, 5th Drive, Rh
Bearing, Rh (22x50x14)
Retainer
Screw (6x12)
Bearing, Lh (17x30x14)
Drive Shaft
Gear, 1st Driven (nt:37)
Bush, 1st/3rd
Lock Washer, 1st/3rd
Circlip, 1st/2nd/3rd
Gear, 2nd Driven (nt:29)
Bush, 2nd Driven
Washer, 2nd Driven
Gear, 3rd Driven (nt:25)
Gear, 4th Driven (nt:23)
Gear, 5th Driven (nt:21)
Gear, Reverse Driven (nt:34)
Washer, Reverse Rh
Washer, Reverse Lh
Dog, Reverse
Bearing, Rh (17x35x10)
Bearing, Lh (25x62x17)
Retainer, Drive Shaft
Screw (6x12)
Gear, Sec Drive Bevel (nt:15)
Shim Set, Sec Drive Bevel Gr
Nut
Washer (20x32x1.0)
Shaft, Reverse Idle
Gear, Reverse Idle (nt:29)
Bush
Washer (17x28x1.0)
Circlip

Page: 16 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG16

SECONDARY DRIVE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
13
13
13
13
13
13
13
13
13
13
13
13
14
15
16
17
18
19

24921-21G00
24971-05G00
27140-03G00
27151-05G10
27153-03G00
27153-05G00
27153-05G10
27200-19810
09380-20016
27590-05G00
09140-20012
09181-20223
09181-25051
09181-25052
09181-25053
09181-25054
09181-25055
09181-25056
09181-25057
09181-25058
09181-25059
09181-25060
09181-25061
09181-25062
09181-25063
09262-25135
09280-25005
09283-35008
09440-12038
08173-63050
08331-31246

Gear, Sec Driven Bevel


Shaft, Sec Driven Output Rr
Yoke, Rear Drive Output
Shaft, Propeller
Boot, Propeller Shaft
Boot, Propeller Shaft
Boot, Rear Output Joint
Joint Set, Universal Rr
. Circlip
Collar, Output Oil Seal
Nut, Sec Driven
Washer, Sec Driven
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Shim, Sec Driven Gear
Bearing, Secondary Rr
O Ring (d:1.9,id:24.5)
Seal, Oil (35x62x10)
Spring, Propeller Shaft
Bearing, Secondary Rr
Circlip, Output Shaft

Page: 17 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG17

GEAR SHIFTING

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

25211-05G00
25221-05G00
25231-19B00
25411-14331
25411-24501
23271-49100
24741-20A00
09126-06011
25310-05G01
04221-04089
25320-05G02
25322-05G00
25328-05G00
25380-05G00
09261-04002
09103-06084
09181-12167
09262-25006
09285-12006
01550-06203
25350-24B00
25355-05G00
09111-06041
08211-06141
25510-05G20
25520-05G00
25527-05G00
08332-11073
25540-05G20
25671-38B00
09103-08193
09180-07014
09283-14006
09444-26025
08211-08201
25520-21G00
25526-47000
25525-12C10
25600-21G00
25652-49300
25526-47000
25670-05G20
09140-06025
09181-12167
09280-12012
01550-06203
08310-00067
08331-31126
26442-21G00
09135-06013
09168-06004
09280-17004
68392-05G00

Fork, Gear Shifting, No.1


Fork, Gear Shifting, No.2
Fork, Gear Shifting, No.3
Shaft, Gear Shift Fork No.2
Shaft, Gear Shift Fork No.1
Arm, Shift Cam Lock
Retainer, Gear Shift Cam
Screw, Cam Bearing (6x12)
Cam, Gear Shift
. Pin
Shaft, Shift Cam Lock
Retainer, Gear Shift Cam
Spring, Shift Cam Lock
Plate, Gear Shift Cam
. Pin, Stopper
Bolt, Shift Cam (6x25)
Washer, Shift Cam (12x20x1.0)
Bearing, Gear Shift (25x47x8)
Oil Seal (12x22x9)
Bolt, Shift Cam
Stopper, Gear Shift Cam
Spring, Gear Shift Cam
Bolt, Gear Shift (6x14.3)
Washer
Shaft, Gear Shift
Arm, Gear Shift No.2
. Spring
. E Ring
Arm, Gear Shift Link
Stopper, Gear Shift Arm
Bolt, Gear Shift
Roller, Gear Shift
Oil Seal (14x22x6)
Spring
Washer
Arm, Gear Shift Link
. Cover Dust
Rod, Gear Shift Link
Lever Assy, Gear Shift
. Rubber
. Cover Dust
Plate, Shift Support
Nut
Washer (12x20x1.0)
O Ring (d:2.4,id:11.8)
Bolt
Nut
Circlip, Gear Shift Lever
Plug, Spdom Hole
Bolt, Spdom (6x10)
Washer, Spdom (6.2x11x1.2)
O Ring (d:1.9,id:16.6)
Label, Gear Shift Pattern

Page: 18 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG17

GEAR SHIFTING

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

53
54
55
56
57
58
59

68392-05G10
37720-21G00
09209-05011
09280-26005
09404-06433
07120-05163
09440-04010

Label, Gear Shift Pattern


Base Assy, Gear Shift
Contact
O Ring (d:2.4,id:26.2)
Clamp (l:80)
Bolt
Spring, Gear Shift

Page: 19 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG18

FINAL BEVEL GEAR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
3a
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

27400-05G02
27406-05GA0
27405-05GA0
27405-05GE0
27405-05GB0
27405-05GC0
27406-05GB0
27403-05GA1
27405-05GD0
27406-05GC0
27406-05GD0
27401-05GC0
27409-05GA0
27407-05GA0
27407-05810
27407-05820
27312-05GA0
27592-05GA0
27406-05GE0
27591-05GA1
27461-05GA1
27450-05GA1
27321-05GA0
27311-05GA0
27403-05GB0
27406-05GF0
27401-05GB0
27407-05GD0
27491-38F00
09401-08411

Case Assy, Rear Final Gear


. Oil Seal (35x69x8)
. Bearing (30x62x16)
. Bearing (30x62x16)
. Bearing (15x23x16)
. Bearing (45x52x20)
. Oil Seal (45x55x7)
. C Ring (24x1.0)
. Bearing (45x75x16)
. Oil Seal (42x62x7)
. Oil Seal (30x62x7)
. Bolt
. Plug
. Gasket
. Shim Set, Final Drive
. Shim Set, Final Driven
. Stopper, Bearing
. Plate, Output Oil Seal
. O Ring (d:2.0,id:25.5)
. Shaft, Joint
. Case, Final Gear Lh
. Case, Final Gear Rh
. Gear, Final Driven Bevel
. Gear, Final Driven Bevel
. Circlip
. O Ring (d:3.5,id:130)
. Bolt, Oil Check
. Gasket, Oil Check
Case, Breather
Clamp, Breather Case

Page: 20 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG19

STARTING MOTOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

31100-02C10
31130-13E00
31132-33E00
31135-31300
31143-49040
31280-19F00
31156-13E00
31170-19B10
31264-13E00
09280-25002
01547-06253
08361-35068

Motor Assy, Starting


. Brush Terminal Set
. Brush Holder Set
.. Spring, Brush
. O Ring
. Bolt Set
.. O Ring
. Washer Set
. O Ring
. O Ring (d:3.1,id:24.4)
Bolt
Nut

Page: 21 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG20

MAGNETO

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6

32101-05G00
32102-05G00
07130-05253
07130-05103
31792-18A00
09420-04008

Stator Assy
Rotor
Bolt, Magneto Stator
Bolt, Sensor
Nut, Magneto Rotor
Key

Page: 22 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG21

ELECTRICAL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

32900-05G10
31800-47E00
31861-47E00
09481-20102
09128-06013
33410-05G00
01550-06163
33510-43010
33541-47D00
33542-38B00
32800-05F10
02162-06253

C.d.i Unit
Relay, Starting Motor
. Cover
. Fuse (20a)
Screw (6x8)
Coil Assy, Ignition
Bolt
Cap, Spark Plug
Seal, Spark Plug
Seal, High Tension Cord
Rectifier Assy
Bolt

Page: 23 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG22

BATTERY

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

33610-32C10
33652-35400
33652-07G00
33652-01A10
33652-41B00
33810-21G00
31861-48B10
33820-21G00
33624-10D00
33860-21G00

Battery Assy (xtx12-bs,12v 8ah)


Protector (20x50x8)
Protector, Battery
Protector (40x20x3)
Protector (27x80x3)
Wire, Starter Motor
. Cap, Starter Motor
Wire, Battery Plus
. Cap, Battery Plus
Wire, Battery Minus

Page: 24 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG23

HEADLAMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
10
11
12

35100-21G00-999
35157-05G60
09471-12217
09139-06118
09320-10501
02162-06163
35950-14A00
35956-21G01
35957-21G01
08316-10053

Headlamp Assy
. Nut
Bulb (14v40/40w)
Screw, Headlamp
Cushion
Bolt, Adjust
Reflex Reflector Assy, Fr
Bracket, Rh
Bracket, Lh
Nut

Page: 25 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG24

REAR COMBINATION

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

35710-03G30
35718-03G30
09471-12083
33652-21G00
33652-21G10
33652-21G20
09160-05037
09180-05048
09320-06023
09320-08501
03541-05253
35970-14A10
35975-07G00
08316-10053
35974-21G10
09148-05020
03541-05163
35970-07F00
35974-21G00
09148-05020
03541-05163
08316-10053

Lamp Assy, Rear Comb


. Socket & Cord Assy
. Bulb (12v,21/5w)
Cushion (20x10x5)
Cushion (40x20x5)
Cushion (10x100x10)
Washer (5.5x16x1.2)
Spacer (5.5x8x10.5)
Cushion
Cushion
Screw
Reflector Assy, Rear Side
Bracket, Rear Side Rr Rh
Nut
Bracket, Rear Comb
Nut
Screw
Reflector Assy, Rear
Bracket, Rear Comb
Nut, Bracket
Screw
Nut

Page: 26 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG25

PILOT LAMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6

36380-05G00
34173-26F00
34178-26F00
36321-05G00
36329-05G00
09471-12103

Lamp Assy, Pilot


. Socket
. Ring
. Lens, Neutral (green)
. Lens, Reverse (red)
. Bulb (14v,3w,t6.5)

Page: 27 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG26

WIRING HARNESS

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
3
4
5
6
7
7a
8
9
10
11
11
11
11
12
12
13
14
15
15
16

36610-21G00
36611-38A00
09403-20403
09403-25401
36854-21G00
36852-21G00
09481-15101
37110-05G00
37142-19B00
37740-38F01
09443-06012
38740-26E00
37146-19B00
37146-19B10
37146-19B20
37146-19B30
09404-06429
09404-06433
09407-12402
09407-14407
09407-11401
09407-14403
09407-03401

Harness, Wiring
. Diode
Clamp (id:20)
Clamp (id:25)
Wire, Front Brake Sw Lead
Wire, Fuse Lead
. Fuse (15a)
Switch Assy, Ignition
. Mascot
Switch Assy, Stop Lamp
Spring, Stop Lamp Switch
Relay Assy, Neutral Start
Key, Blank (type:c)
Key, Blank (type:d)
Key, Blank (type:e)
Key, Blank (type:f)
Clamp (l:45)
Clamp (l:65)
Clamp (l:120)
Clamp (l:145)
Clamp (l:95)
Clamp (l:125)
Clamp

Page: 28 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG27

FRAME

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5

41100-21G10-YBA
41100-21G10-YU8
41980-05G00
07130-08503
41560-21G00
01550-08163

Frame (blue)
Frame (gray)
Plate, Engine Mount Rear Rh
Bolt
Plate, Battery
Bolt

Page: 29 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG28

REAR BRAKE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

43110-21G00
43120-21G01
09280-14011
09160-14055
01550-06253
09321-08022
09443-11030
58510-21G10
09200-05001
09385-06012
09440-08042
09209-13006
09150-06015
09403-20403

Pedal, Brake
Arm, Brake Pedal
O Ring
Washer
Bolt
Cushion
Spring, Return
Cable, Rear Brake
Pin, Front
Clip
Spring
Pin, Rear
Nut
Clamp

Page: 30 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG29

FOOTREST

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

43510-21G00
43520-21G00
09103-10310
01550-08163
43990-21G00-YD8
01550-08163
43980-21G00-YD8
01550-08163
01550-10163

Footrest, Front Rh
Footrest, Front Lh
Bolt, Front
Bolt
Grip, Front (silver)
Bolt
Grip, Rear (silver)
Bolt, Front
Bolt, Rear

Page: 31 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG30

FUEL TANK

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

44100-05G02
44200-29F00
09352-50823-600
44511-03G00
47451-38A01
44281-03G00
09116-06190
09180-06293
44300-21G00
44420-21G00
09401-11407
01547-06163
09168-06026
44433-21G00
47157-21G00

Tank Assy, Fuel


Cap Assy, Fuel Tank
Hose, Breather (l:600->90)
Cushion, Front
Cushion
Cushion, Rear
Bolt
Spacer
Cock Assy, Fuel
Hose, Fuel
Clip
Bolt
Gasket
Hose, Breather
Rubber, Cleaner Inlet

Page: 32 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG31

FRONT FENDER (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
11
12
13
13
14
14
15
16
17
18
19
20
21
22
23
23
24
24
25
25
26
26
27

53111-21G00-YU1
53111-21G00-30H
53118-21G00
03541-05163
01550-06253
09169-06074
09320-11008
53210-21G00
53220-21G00
01550-06123
09139-06083
53119-21G00-YU1
53119-21G00-30H
09409-07333
53112-21G00-YU1
53112-21G00-30H
53122-21G00-YU1
53122-21G00-30H
09409-08335
09409-07333
53145-21G00
53113-21G00
53114-21G00
94422-06G00
09320-08071
01550-06123
68151-21G00-KD1
68151-21G00-JV6
68661-29F00-GY8
68661-29F00-8YM
68155-21G00-KD2
68155-21G10-YDS
68156-21G00-KD2
68156-21G10-YDS
68281-07G00

Fender, Front (yellow)


Fender, Front (white)
Fender, Inner
Screw
Bolt, Lower
Spacer
Cushion
Bracket, Rh
Bracket, Lh
Bolt
Screw
Fender, Center (yellow)
Fender, Center (white)
Clip
Cover, Side Rh (yellow)
Cover, Side Rh (white)
Cover, Side Lh (yellow)
Cover, Side Lh (white)
Clip, Front
Clip
Cushion
Bracket, Rh
Bracket, Lh
Cushion
Cushion, No.2
Bolt
Emblem, "quadsport"
Emblem, "quadsport"
Emblem, "suzuki"
Emblem, "suzuki"
Tape, Rh
Tape, Rh
Tape, Lh
Tape, Lh
Emblem, "s"

Page: 33 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG31A

FRONT FENDER (MODEL K5)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
16
17
17
18
19
20
21
22
23
24
25
26
27
27
28
28
29
29
30
30
31
31
32
32

53111-21G01-YU1
53111-21G01-30H
53118-21G00
09148-05038
03541-05163
53147-21G00
01550-06253
09169-06074
09320-11008
53210-21G00
53220-21G00
09103-06083
01547-06163
09169-06071
53119-21G01-YU1
53119-21G01-30H
09409-07333
53112-21G01-YU1
53112-21G01-30H
53122-21G01-YU1
53122-21G01-30H
09409-08335
09409-07333
53145-05G00
53146-21G00
53113-21G00
53114-21G00
94422-06G00
09320-08071
01550-06123
68155-21G20-BHV
68155-21G20-BHW
68156-21G20-BHV
68156-21G20-BHW
68155-21G30-BHY
68155-21G30-BHZ
68156-21G30-BHY
68156-21G30-BHZ
68661-29F00-8YM
68661-29F00-GY8
68151-37F00-BJA
68151-37F00-AZT

Fender, Front (yellow)


Fender, Front (white)
Fender, Inner
Nut
Screw
Cushion, Side
Bolt, Lower
Spacer
Cushion
Bracket, Rh
Bracket, Lh
Bolt
Bolt
Washer
Fender, Center (yellow)
Fender, Center (white)
Clip
Cover, Side Rh (yellow)
Cover, Side Rh (white)
Cover, Side Lh (yellow)
Cover, Side Lh (white)
Clip, Front
Clip
Cushion, No.1
Cushion, No.2
Bracket, Rh
Bracket, Lh
Cushion
Cushion, No.2
Bolt
Tape, Side Cover Rh
Tape, Side Cover Rh
Tape, Side Cover Lh
Tape, Side Cover Lh
Tape, Front Fender Rh
Tape, Front Fender Rh
Tape, Front Fender Lh
Tape, Front Fender Lh
Emblem, "suzuki"
Emblem, "suzuki"
Emblem, "s"
Emblem, "s"

Page: 34 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG31B

FRONT FENDER (MODEL K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
16
17
17
18
19
20
21
22
23
24
25
26
27
27
28
28
29
29
30
30
31
31
32

53111-21G01-YU1
53111-21G01-30H
53118-21G00
09148-05038
03541-05163
53147-21G00
01550-06253
09169-06074
09320-11008
53210-21G00
53220-21G00
09103-06083
01547-06163
09169-06071
53119-21G01-YU1
53119-21G01-30H
09409-07333
53112-21G01-YU1
53112-21G01-30H
53122-21G01-YU1
53122-21G01-30H
09409-08335
09409-07333
53145-05G00
53146-21G00
53113-21G00
53114-21G00
94422-06G00
09320-08071
01550-06123
68155-21G40-CHJ
68155-21G40-CET
68156-21G40-CHJ
68156-21G40-CET
68155-21G50-CHG
68155-21G50-CEZ
68156-21G50-CHJ
68156-21G50-CET
68661-29F00-8YM
68661-29F00-CFL
68151-07G10-YCF

Fender, Front (yellow)


Fender, Front (white)
Fender, Inner
Nut
Screw
Cushion, Side
Bolt, Lower
Spacer
Cushion
Bracket, Rh
Bracket, Lh
Bolt
Bolt
Washer
Fender, Center (yellow)
Fender, Center (white)
Clip
Cover, Side Rh (yellow)
Cover, Side Rh (white)
Cover, Side Lh (yellow)
Cover, Side Lh (white)
Clip, Front
Clip
Cushion, No.1
Cushion, No.2
Bracket, Rh
Bracket, Lh
Cushion
Cushion, No.2
Bolt
Tape, Side Cover Rh
Tape, Side Cover Rh
Tape, Side Cover Lh
Tape, Side Cover Lh
Tape, Front Fender Rh
Tape, Front Fender Rh
Tape, Front Fender Lh
Tape, Front Fender Lh
Emblem, "suzuki"
Emblem, "suzuki"
Emblem, "s"

Page: 35 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG32

HANDLE BAR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
2
3
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

56111-21G00
56170-05G01-GY8
56170-05G01-8YM
68721-05D00-GY8
68721-05D00-8YM
68721-05D00-BJB
68721-05D00-CFL
56411-21G00
09409-06314-5PK
56180-05G00
03541-05123
58300-21G10
58410-21G00
58810-21G00
09440-08042
09209-13006
09150-06012
09403-10405
58620-21G00
09403-08407
09403-20403
09320-08018

Handle Bar
Cover, Head
Cover, Head
. Emblem
. Emblem
. Emblem
. Emblem
Bracket, Cover Rh
Clip (black)
Bracket, Head Cover
Screw
Cable Assy, Throttle
Cable, Starter
Cable, Parking Brake
Spring
Pin
Nut
Clamp
Guide, Cable
Clamp
Clamp
Cushion, Bracket

Page: 36 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG33

HANDLE LEVER (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

57211-21G00
57100-07G00
57121-07G00
57157-07G00
57128-07G00
02112-05203
08310-00053
57126-07G00
57127-07G00
57421-39D20
57431-04F00
57433-09F00
57460-17C00
57465-17C00
57211-21G00
37400-09F00
37571-19B01
37576-19B01
02112-05457
02112-05407
57790-38FA0
57500-38FB0
57620-21820
57431-09F00
08319-21063
57441-08C00
57442-08C00
01547-06203
57541-38FA0

Grip
Case Assy, Throttle
. Cap
. Gasket
. Screw
. Screw
. Nut
. Holder
. Bolt
Lever, Front Brake
Bolt, Pivot
Nut
Switch Assy, Stop
. Screw
Grip
Switch Assy, Lh
. Lever, Choke
. Cover, Choke
. Screw
. Screw
Stopper, Lever
Lever Assy, Rear Brake
. Lever Set, Brake
. Bolt, Pivot
. Nut
. Adjuster, Cable
. Lock Nut
. Bolt
Cover, Brake

Page: 37 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG33A

HANDLE LEVER (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

57211-21G00
57100-38F60
57121-38F50
57157-38F50
57128-07G00
02112-05203
08310-00053
57126-07G00
57127-07G00
57421-39D20
57431-04F00
57433-09F00
57460-17C11
57465-17C00
57211-21G00
37400-09F00
37571-19B01
37576-19B01
02112-05457
02112-05407
57790-38FA0
57500-38FB1
57620-21821
57431-09F00
08319-21063
57441-08C00
57442-08C00
01547-06203
57541-38FA0

Grip
Case Assy, Throttle
. Cap
. Gasket
. Screw
. Screw
. Nut
. Holder
. Bolt
Lever, Front Brake
Bolt, Pivot
Nut
Switch Assy, Stop
. Screw
Grip
Switch Assy, Lh
. Lever, Choke
. Cover, Choke
. Screw
. Screw
Stopper, Lever
Lever Assy, Rear Brake
. Lever Set, Brake
. Bolt, Pivot
. Nut
. Adjuster, Cable
. Lock Nut
. Bolt
Cover, Brake

Page: 38 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG34

REVERSE LOCK

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

57900-21820
57941-21G00
02142-05203
08316-10053
03541-05203
09148-05038
09200-06004
09385-06012
58871-05G00
01547-06123

Knob Set, Reverse Lock


Bracket
Screw, Knob
Nut
Screw, Fender
Nut, Bracket
Pin
Clip
Guide, Reverse Cable
Bolt

Page: 39 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG35

REAR FENDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

63111-21G01-YU1
63111-21G01-30H
63261-21G00
63262-21G00
01570-06203
09169-06045
63121-05G00
09250-08007
09409-08329
09409-08330
63331-21G00-291
63341-21G00-291
01547-06163
09169-06071
09409-08335
02142-05203
09160-05046
09159-05019
09800-21044
09822-00004
96200-18A02
33652-03G00
68721-29F00-8YM

Fender, Rear (yellow)


Fender, Rear (white)
Shield, Rear Fender Side
Shield, Rear Fender Front
Bolt, Side
Washer
Cover, Rear Fender
Cap
Clip
Grommet
Mud Guard, Footrest Rh (black)
Mud Guard, Footrest Lh (black)
Bolt, Lower
Washer
Clip
Screw, Upper
Washer
Nut
Tool Assy
Clamp, Wrench
Gauge, Air
Cushion, Fender Front
Emblem

Page: 40 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG36

LABEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
2
3
3
4
4
5
6
7
8
8

68332-21G00
68332-21G10
68366-21G00
68366-21G10
68921-09F00
68366-20B60
68931-09F00
68367-04640
68353-26E02
68929-09F00
68928-09F00
99011-21G52-03A
99011-21G52-28B

Label, Tire
Label, Tire (french)
Label, Gear Shifting
Label, Gear Shifting
Label, Warning
Label, Warning (french)
Label, Age16
Label, Age16 (french)
Label, Manual Notice
Rivet
Washer
Manual, Owner's
Manual, Owner's

Page: 41 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG37

SEAT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6

45100-21G00-T3Y
45149-21G00
09321-10011
45141-21G00
45141-07G00
09320-09017

Seat Assy
. Cushion
. Cushion
Cushion, Seat Mount Front
Cushion, Seat Mount Center
Cushion, Seat Mount Rear

Page: 42 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG38

STEERING KNUCKLE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13

51281-21G00
51230-21G00
51240-21G00
51260-21G00
51270-21G00
09140-10043
08314-40103
09140-10027
04111-20208
09162-10008
08314-40103
04111-25308
08321-01103

Tie Rod, Steering


Knuckle, Steering Rh
Knuckle, Steering Lh
Rod, End Rh
Rod, End Lh
Nut, Tie Rod Rh
Nut, Rod End
Nut, Tie Rod Lh
Cotter Pin, Rod End
Washer, Knuckle End
Nut, Knuckle End
Cotter Pin, Knuckle End
Washer, Knuckle End

Page: 43 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG39

STEERING SHAFT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

51650-21G00
51678-24500
51670-24500
01550-08753
09280-17003
51661-09F00
51662-05G00
51663-05G00
09160-12073
08319-31123
04111-20208
56211-21G00-291
56211-27200-291
01550-08553

Shaft, Steering
Dust Seal, Steering Holder (27x38x8.5)
Holder, Steering Shaft
Bolt
O Ring (d:3.1,id:16.8)
Bush, Steering Shaft Lower (17x26x36.9)
Dust Seal, Steering Shaft (30x40x16)
Dust Seal, Steering Lower (12.2x38x12)
Washer (12.5x32x2.3)
Nut
Cotter Pin
Clamp, Handlebar Lower (black)
Holder, Handlebar
Bolt

Page: 44 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG40

SUSPENSION ARM

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14

52100-21G00-163
52100-21G00-28W
52100-21G00-YKS
09103-10351
09103-10126
09159-10058
52410-21811-YD8
09319-10055
52420-21811-YD8
09319-10055
52430-21811-YD8
09319-10055
52440-21811-YD8
09319-10055
09103-10301
09159-10058

Absorber Assy, Front Shock (yellow)


Absorber Assy, Front Shock (white)
Absorber Assy, Front Shock (red)
Bolt, Upper
Bolt, Lower
Nut
Arm Set, Suspension Lower Rh
. Bush (10x35.1x38)
Arm Set, Suspension Lower Lh
. Bush (10x35.1x38)
Arm Set, Suspension Upper Rh
. Bush (10x35.1x38)
Arm Set, Suspension Upper Lh
. Bush (10x35.1x38)
Bolt (10x60)
Nut

Page: 45 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG41

FRONT WHEEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

54110-07G00-019
08120-60047
09262-15024
09284-26002
09284-21001
54731-07G00
55310-07G00
09140-10021
08322-01143
08314-40143
04111-30308
09180-15068
09180-20119
59211-07G00
09106-08160
59231-07G20
09103-06083
55110-21G00
43130-24A00
54138-07G00

Hub, Front Wheel


Bearing, Front Hub Inner
Bearing, Front Hub Outer
Dust Seal Inner
Dust Seal Outer
Spacer, Front Hub Bearing
Rim, Front Wheel (10x5.5at)
Nut
Washer
Nut, Hub
Pin, Cotter
Spacer, Front Axle
Spacer, Fr Axle No.2
Disc, Front Brake
Bolt, Brake Disc
Cover, Front Disc
Bolt
Tire, Front
Valve Assy, Wheel Rim (tr412)
Plate, Front Hub

Page: 46 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG42

FRONT CALIPER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
16
17
17
18

59100-38F30-999
59300-38F30-999
59100-38850
59100-38860
59315-13A00
59386-13A00
59382-13A00
59314-13A00
59105-38F00
59306-13A00
59384-13A00
59303-13A00
59345-00B20
59151-38F00
59351-38F00
59121-01A00
59122-01A00
59300-42860
59300-42870
59371-13A00
69372-00B20
09106-08174

Caliper Assy, Front Rh


Caliper Assy, Front Lh
. Piston Set
.. Seal Set, Piston
. Spring, Pad
. Boot
. Pin
. Washer
. Pin, Slide
. Spring
. Plug, Dust
. Boot
. Pin
. Bracket, Rh
. Bracket, Lh
. Bleeder
. Cap
Pad & Shim Set, R
Pad & Shim Set, L
. Shim, Rh
. Shim, Lh
Bolt

Page: 47 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG43

FRONT BRAKE HOSE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

09360-10042
09161-10009
59480-21G00
59240-21G00
59261-21G00
59271-21G00
01550-06103
59250-21G00
01547-06163

Bolt
Washer (10x15x1.5)
Hose, Front Brake No.1
Hose, Front Brake No.2
Clamp, Hose No.2 Rh
Clamp, Hose No.2 Lh
Bolt
Pipe, Front Brake
Bolt

Page: 48 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG44

FRONT MASTER CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

59600-31D00
59600-04810
59666-44300
59667-44B00
69669-24A01
69689-49300
59671-36500
59675-19C00
59748-15400
59749-15400

Cylinder Assy, Front Master


. Piston/cup Set
.. Boot
. Diaphragm
. Cap
. Screw, Cap
. Holder
. Bolt
. Separator
. Plate

Page: 49 of 54

Catalogue Title:

Block No.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG45

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


REAR SWINGINGARM (MODEL K4/K5)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
13
13
13
14
15
16
17

61100-21841-YD8
09263-20064
61251-21G00
62624-08D00
61300-21G00-YD8
09103-10364
09103-10216
09103-10313
09159-10058
09103-12072
09159-12054
09280-70005
62100-21G21-163
62100-21G21-28W
62100-21G31-163
62100-21G31-28W
09103-10213
09103-12042
09159-10058
08319-31128

Swingingarm Set, Rear


. Bearing
Spacer, Rr Swgarm Pivot
Seal, Rr Swgarm Pivot Dust
Housing, Rr Axle, R
Bolt, Axle Housing
Bolt, Rr Swgarm Bracket, R
Bolt, Rr Swgarm Bracket, L
Nut, Rr Swgarm Bracket
Bolt, Pivot
Nut, Pivot
O Ring, Rr Axle Housing Rear
Absorber Assy, Rear Shock (yellow)
Absorber Assy, Rear Shock (white)
Absorber Assy, Rear Shock (yellow)
Absorber Assy, Rear Shock (white)
Bolt
Bolt
Nut
Nut

Page: 50 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG45A

REAR SWINGINGARM (MODEL K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
13
13
13
14
15
16
17

61100-21841-YD8
09263-20064
61251-21G00
62624-08D00
61300-21G00-YD8
09103-10364
09103-10216
09103-10313
09159-10058
09103-12072
09159-12054
09280-70005
62100-21G40-28W
62100-21G40-YKS
62100-21G50-28W
62100-21G50-YKS
09103-10213
09103-12042
09159-10058
08319-31128

Swingingarm Set, Rear


. Bearing
Spacer, Rr Swgarm Pivot
Seal, Rr Swgarm Pivot Dust
Housing, Rr Axle, R
Bolt, Axle Housing
Bolt, Rr Swgarm Bracket, R
Bolt, Rr Swgarm Bracket, L
Nut, Rr Swgarm Bracket
Bolt, Pivot
Nut, Pivot
O Ring, Rr Axle Housing Rear
Absorber Assy, Rear Shock (white)
Absorber Assy, Rear Shock (red)
Absorber Assy, Rear Shock (white)
Absorber Assy, Rear Shock (red)
Bolt
Bolt
Nut
Nut

Page: 51 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG46

RIGHT REAR WHEEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

64110-21G30-019
64138-21G00
09280-24001
65310-07G00
09140-10021
09164-18004
09141-18010
04111-40408
64711-21G00
09267-30013
08331-41626
64120-05G10
09161-10007
09247-10008
64210-05G01
09280-68008
09364-04004
64400-05820
55421-20E00
64440-05G01
09108-10089
09159-10058
09280-00039
64123-05G00
01547-06123
64124-05G00
64280-21G00
09280-14004
09160-14055
64492-21G00
64451-05G00
01550-06353
08316-10063
64484-05G00
65110-21G00
43130-24A00
09352-40703-00B
09401-06405
09408-00200

Hub, Rear Wheel Rh


Plate, Rear Hub, R
O Ring, Rear Hub Dust
Rim, Rear Wheel (9x8.0at)
Nut
Washer
Nut, Hub
Cotter Pin
Axle, Rear
Bearing, Rear Axle Rh
Circlip
Drum, Brake
Washer, Drain Plug
Plug, Drain
Panel, Brake Anchor
O Ring, Panel
Union, Panel
Shoe Set, Brake
Spring, Shoe
Cam, Rear Brake
Bolt, Panel
Nut, Panel
O Ring, Panel
Cover, Rear Brake
Bolt
Dust Seal, Drum Cover
Guard, Rr Brake Drum
O Ring, Cam
Washer
Plate, Brake Lining Indicator
Lever, Brake Cam
Bolt
Nut
Spring, Cam Lever
Tire, Rear
Valve Assy, Wheel Rim,tr412
Hose, Breather
Clip, Hose
Clip, Hose & Cable

Page: 52 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG47

LEFT REAR WHEEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

64110-21G20-019
65310-07G00
09140-10021
09164-18004
09141-18010
04111-40408
65110-21G00
43130-24A00
61391-05G01
61393-09F00
09111-06061

Hub, Rear Wheel Lh


Rim, Rear Wheel (9x8.0at)
Nut
Washer
Nut, Hub
Cotter Pin
Tire, Rear
Valve Assy, Wheel Rim,tr412
Protector, Final Case
Bolt, Front
Bolt, Rear

Page: 53 of 54

Catalogue Title:

Block No.

Block Title.

LT-Z250K4 (LT-Z250K4 E28/E33)

FIG48

OPTIONAL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
1
1
1
2
3
3
4
5
6

99104-32030
99000-32050
99000-32100
99104-32020
99000-32130
99000-32040
99000-31140
99000-31110
99000-25030
99000-25140
99000-25110

Thread Lock, Super (1363a)


Thread Lock, Super (1342)
Thread Lock, Super (1305)
Thread Lock, Super (1361a)
Thread Lock, Super (1360)
Thread Lock Cement
Suzuki Bond (1207b)(black)
Suzuki Bond (1215)
Suzuki Super Grease
Suzuki Moly Paste
Suzuki Pbc Grease

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