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Repairing labor time standard of Light-duty Trucks

.Complete vehicle and engine

S.N.

Assembly or
system

Failure
components

Maintenance item

Maintenance
Ollin
code
Express

99.
New assembly

99.
99.
New failure
New maintenance item (words description)
components

Forland
Linghang

Ollin

Forland light
Light truck
AUMARK light truck
truck

BJ1031\BJ1039\BJ10
BJ1032\BJ1036 BJ1039\BJ104
BJ1041\BJ1043\
BJ1010\BJ10 49\BJ1051\BJ1061\B
\BJ1046\BJ105 9\BJ1069\BJ1
BJ1151\BJ1161
20\BJ5010 J1069\BJ1089\BJ112
6
081
9

Applicable Vehicle Model

()
Rating for man-hour(h)

999999

Live operation

Live operation

Live operation Live operation

Live operation

01PDI
Pre-delivery inspection

010101

02
Vehicle Running -in Maintenance

010102

0.3
vehicle regular maintenance

010103

Payer
customers

Payer
customers

Payer
customers

Payer
customers

Payer
customers

0.4Vehicle first level


maintenance

010104

Payer
customers

Payer
customers

Payer
customers

Payer
customers

Payer
customers

0.5 vehicle second level


maintenance

010105

Payer
customers

Payer
customers

Payer
customers

Payer
customers

Payer
customers

01.
Replace engine assembly of frontal overturned cab

020101

18

18

18

17

18

020102

20

20

20

19

20

020108

0.5

0.5

0.5

0.5

0.5

01
01Complete
Complete
vehicle
vehicle

02.
Engine

02.
01. Replace engine assembly for front non-overturned cab

08.12
Engine
Replace 1~2 pieces front suspension cushion and
assembly
bracket

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09.12
Replace 1~2 pieces rear suspension cushion and
bracket

020109

0.5

0.5

0.5

0.5

0.5

020110

0.5

0.5

0.5

0.5

0.5

030101

32

32

32

32

32

05.
Replace middle cylinder assembly of engine

030105

28

28

28

28

28

06.
Check up and test water leakage from cylinder block
(operation man-hours)

030106

030301

0.4

0.4

0.4

0.4

0.4

030401

0.2

0.2

0.2

0.2

0.2

030502

03.12
Replace 1~2 sets finished engine cylinder sleeve

030503

04.34
Replace 3~4 sets finished engine cylinder sleeve

030504

20

08.12
Replacement 1-2sets cylinder sleeve O-ring

030508

21

09.34
Replace 3-4 sets cylinder sleeve O-ring

030509

22

06.
01.
Lubricating Replacement of lubricating pipe joint of vacuum pump
pipe
joint of
07.

030601

0.2

0.2

0.2

0.2

0.2

030701

0.2

0.2

0.2

0.2

0.2

031101

0.25

0.25

031201

031203

10

11

02.
Engine

12

01.
10.

Remove rust and paint of engine


Engine
01.
Replace cylinder block assembly
01.
Cylinder
block

13

14

15
16

17

18
19

23

24

25
26

03.
Cylinder block

03.
01.
Jammed
Replacement of jammed engine oil duct
engine oil
04.
01.

Replace oil pressure sensor


Oil pressure
02.1(
Replace one set finished cylinder sleeve (operation
man-hours including honing)
05.
Cylinder
sleeve

01.

Replace cylinder block drainage switch (or blocked)

Cylinder
11.
01.12

Replace 1~2 pieces of doubling plate of engine


Doubling
cylinder block
plate for
12. 01.

Replace fly wheel housing of engine


Fly wheel
03.
housing of
Replace fly wheel housing gasket of engine
engine

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01.1
Replace one set four associated components

27
03.
28 Cylinder block
29

14.

Lateral
15.

Engine inlet

32

33

34

04.
Cylinder head

35

36

37
38

39

40

41

42

04.
Cylinder head

031302

031303

10

10

10

10

10

04.4
Replace four sets four associated components

031304

11

11

11

11

11

01.
Replace or repair lateral cover plate of engine

031401

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair engine intake tube

031501

0.75

0.75

0.75

0.75

0.75

01.
Dissembly and assembly of engine cylinder head
assembly

040101

3.5

3.5

3.5

3.5

3.5

040104

040105

040106

040401

041801

1.5

1.5

1.5

1.5

1.5

041901

1.5

1.5

1.5

1.5

1.5

042001

1.5

1.5

1.5

1.5

1.5

042002

1.5

1.5

1.5

1.5

1.5

042101

1.5

1.5

1.5

1.5

1.5

02.2
13.
Replace two sets four associated components
Four
associated
03.3
components Replace three sets four associated components

30
31

031301

01.

04.() Assemble
Cylinder
finished cylinder head assembly (operation man-hours
head
)
assembly
05.
Grind lower surface of engine cylinder head ( machine
tool processing)
01.
06.()

Water leakage test for cylinder head (operation manCylinder


hours)
head
04.
01.
Cylinder
Replace cylinder gasket of 4-cylinder
gasket
18.
01.

Replace full valve rockers of cylinder head


Valve rocker
19.
01.

Replace
valve rocker arm shaft for cylinder head
Valve rocker
arm
shaft for
20.
01.
Replace full valve rocker arm shaft brackets of

cylinder head
Valve rocker
02.
arm shaft
assembly for Replace valve arm srocker haft assembly
21.
01.()

Replace full valve rocher arm springs for engine


Valve rocker
(operation man-hour )
arm spring

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01.12()
Replace 1~2 sets valve guide oil seal(operation manhour )

43

02.34()
22. Replace 3~4 sets cylinders valve guide oil seal
(operation man-hour )
Oil seal of
valve guide 03.12 Replace
for 4-cylinder 1~2 sets valve guide oil seal without disassembly of
cylinder head (operation man-hour )

44

45

04.34 Replace
3~4 sets valve guide oil seal without disassembly of
cylinder head (operation man-hour )

46

47

48

49

50

51

52

53

04.
Cylinder head

23.
01.()

Replace full valve springs (including disassembly and


Valve spring
assembly or assembly for cylinder head)
for 4-cylinder
24.
01.()
Replace upper or lower seating of full valve springs

Upper and (including disassembly or assembly of cylinder head)


lower seating
25.
01.() Replace full

valve lock pads (including disassembly or assembly of


Valve lock
cylinder head)
pad for 401.12
26. Grind 1~2 sets intake and exhaust valve of engine

(machine tool processing )


Intake and
exhaust valve 02.34
for 4-cylinder Grind 3~4 sets intake and exhaust valve of engine
(machine tool processing )
01.12
()
Mill 1~2 sets intake and exhaust valves seat ring and
27. valve(operation man-hour )

02.34

Intake and ()
exhaust valve Mill 3~4 sets intake and exhaust valves seat ring and
seat ring and valve(operation man-hour )

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042201

0.4

0.4

0.4

0.4

0.4

042202

0.75

0.75

0.75

0.75

0.75

042203

042204

042301

042401

042501

042601

0.4

0.4

0.4

0.4

0.4

042602

0.75

0.75

0.75

0.75

0.75

042701

0.5

0.5

0.5

0.5

0.5

042702

valve for 4cylinder


54

03.12(
)
Mill and disassemble 1~2 sets intake and exhaust
valves (including disassembly or assembly of cylinder
head)

042703

4.5

4.5

4.5

4.5

4.5

55

04.34(
)
Mill and disassemble 3~4 sets intake and exhaust
valves (including disassembly or assembly of cylinder
head)

042704

042705

1.5

1.5

1.5

1.5

1.5

042706

042707

5.5

5.5

5.5

5.5

5.5

08.34
()
Rabbet, ream and mill for 3~4sets valve seating for
cylinder head of engine (including disassembly and
assembly or assembly for cylinder head)

042708

01.12()
Replace 1~2 sets intake and exhaust guide (operation
man-hour )

042801

0.75

0.75

0.75

0.75

0.75

02.34()
Replace 3~4 sets intake and exhaust guide (operation
man-hour )

042802

1.5

1.5

1.5

1.5

1.5

042803

56

57

58

04.
Cylinder head

05.12
()
Rabbet, ream and mill for 1~2 sets valve seating for
27. cylinder head (operation man-hour)

06.34

Intake and ()
exhaust valve Rabbet, ream and mill for 3~4sets valve seating for
seat ring and cylinder head (operation man-hour )
valve for 4- 07.12
cylinder
()
Rabbet, ream and mill for 1~2 sets valve seating for
cylinder head of engine( including disassembly and
assembly or assembly for cylinder head)

59

60

61

62

28.

Intake and
exhaust
guide for 4cylinder

28. 03.12()
Replace 1~2 sets intake and exhaust guide (including
disassembly and assembly of cylinder head)

Intake and
exhaust

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exhaust
guide for 4cylinder

63

64

65

66

04.
Cylinder head

67
68

69

70

71

72

73

74

75

76

77

04.
Cylinder head

04.34()
Replace 3~4sets intake and exhaust guide (including
disassembly and assembly of cylinder head)

29.
01.13 Replace 1~3

bowl-cloggings outside surface of cylinder head

Bowl02.13Replace one,
clogging
two or three clogging bowls on the surface of cylinder
bowl for 4- head
cylinder
03.13 Replace
(water
one, two or three clogging bowl at bottom surface of
clogging and
cylinder head
oil clogging)
30. 01.
Replace valve cover

Valve cover 02.


for 4-cylinder Repair valve cover
31.
01.
Replace valve cover gasket for 4-cylinder

Gasket for
47.
01.
Glow plug
Replace full glow plug
48.
01.

Connecting Replace connecting plate for glow plug


plate
for
49.
01.
Engine oil
Replace engine oil lid
fueling cover
50.
01.

Ventilating Replace ventilating pipe for valve room


pipe for
51.
01.

Replace ventilating valve for crankcase


Ventilating
valve for
52.
01.

Replace ventilating house for crankcase


ventilating
53.
01.

Oil-gas
Replace oil-gas separator for crankcase
separator for
57.
01.

Adjust valve clearance for 4- cylinder


Valve

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042804

5.5

5.5

5.5

5.5

5.5

042901

0.4

0.4

0.4

0.4

0.4

042902

042903

4.5

4.5

4.5

4.5

4.5

043001

0.3

0.3

0.3

0.3

0.3

043002

0.5

0.5

0.5

0.5

0.5

043101

0.5

0.5

0.5

0.5

0.5

044701

0.3

0.3

0.3

0.3

0.3

044801

0.2

0.2

0.2

0.2

0.2

044901

0.2

0.2

0.2

0.2

0.2

045001

0.2

0.2

0.2

0.2

0.2

045101

0.2

0.2

0.2

0.2

0.2

045201

0.2

0.2

0.2

0.2

0.2

045301

0.25

0.25

0.25

0.25

0.25

045701

0.75

0.75

0.75

0.75

0.75

01.
Replace engine oil sump

050101

1.5

1.5

1.5

1.5

1.5

02.
Disassemble or assemble engine oil sump

050102

050201

050301

0.2

0.2

0.2

0.2

0.2

02.
Repair welding joint for guide tube of engine oil staff
gauge

050302

0.4

0.4

0.4

0.4

0.4

01.
Replace threading plug for oil sump

050501

0.2

0.2

0.2

0.2

0.2

02.
Replace threading plug for oil sump

050502

0.3

0.3

0.3

0.3

0.3

01.1()
Replace one set cylinder piston ring (operation manhour )

060101

0.2

0.2

0.2

0.2

0.2

02.12
Replace 1~2 sets cylinder piston ring

060102

87

03.34
Replace 3~4sets cylinder piston ring

060103

88

01.1 ()
Replace one set piston (operation man-hour)

060201

0.5

0.5

0.5

0.5

0.5

02.12
Replace 1~2sets pistons

060202

03.34
Replace 3~4 sets pistons

060203

01.1()
Replace one set piston pin (operation man-hour)

060301

0.5

0.5

0.5

0.5

0.5

02.12
Replace 1~2sets piston pins

060302

03.34
Replace 3~4 sets piston pins

060303

060401

1.5

1.5

1.5

1.5

1.5

78
01.
Oil sump
79

02.
01.
Crankcase oil
Replace oil sump pad
05. sump
03.
Oil pan assembly
01.
81
Replace welding joint for guide tube of engine oil staff

gauge
Welding
80

joint for
guide tube of
82
engine oil
staff gauge
05.
83

05.
Threading
Oil pan assembly
plug for oil
84
drainage of
85

86

89

01.
piston ring

02.
piston

06.
Crankshaft
connecting rod
91 mechanism

90

92
93

94

03.
piston pin

01 ()

04. Replace one set connecting-rod assembly (operation


Connecting- man-hour ) (including replace and manufacture
rod assembly connecting-rod copper bush)

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95
96
97
98
99
100

04.
Connectingrod assembly
05.
Connectingrod bearing
shell
06.

Crankshaft ,
Crankshaft

02.12
Replace 1~2 sets connecting-rod groups

060402

03.34
Replace 3~4 sets connecting-rod groups

060403

10

10

10

10

10

01.12
Replace 1~2 sets connecting-rod bearing shell

060501

02.34
Replace 3~4sets connecting rod bearings shell

060502

3.5

3.5

3.5

3.5

3.5

01.
Replace crankshaft

060601

28

28

28

28

28

02.
Replace Crankshaft distortion shock absorber

060602

060701

060702

060703

0.75

0.75

0.75

0.75

0.75

060801

060802

060803

060901

060902

3.5

3.5

3.5

3.5

3.5

01.
Replace frontal oil seal for Crankshaft on vehicle
06. 07. gasoline engine)
Crankshaft

02.
102 connecting rod
frontal Oil
Replace frontal oil seal for Crankshaft on vehicle
mechanism
seal for
(diesel engine)
Crankshaft 03.()

101

103

104

105

Replace frontal oil seal for Crankshaft below vehicle


(operation man-hour )
01.

08. Replace rear oil seal or bracket of crankshaft on


vehicle (gasoline engine including disassembly for

bracket Rear gear box, fly wheel)


crankshaft oil 02.
seal and

bracket
Replace rear oil seal or bracket of crankshaft on
vehicle (diesel engine including disassembly for gear
box, fly wheel)

106

107

108

08.
03.() Replace

rear oil seal or bracket of crankcase on vehicle


bracket Rear
(operation man-hour )
crankshaft oil
01. Replace
09. full Main journal bearings of crankcase for 4-cylinder

engine on vehicle
Main journal
bearing for 02. 12 Replace
1~2 Main journal bearings of crankcase for 4-cylinder
crankshaft
engine on vehicle

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109

10.
01.

Replace crankshaft thrust journal bearing


Crankshaft
11.

06. Rear guide


bearing for
Crankshaft
12.
111 connecting rod

mechanism
Timing gear
or crankshaft
112
and key
110

113

114

115

13.

Belt wheel,
key or bolt of
crankshaft

14.
Fly wheel

116
117

14.
Fly wheel

061001

3.5

3.5

3.5

3.5

3.5

01.
Replace or check up rear guide bearing for crankshaft

061101

01.
Replace timing gear or crankshaft and key of engine

061201

02. Replace
timing gear or key of crankshaft for well-disassembled
engine

061202

0.75

0.75

0.75

0.75

0.75

01.
Replace belt pulley or key of crankshaft

061301

0.75

0.75

0.75

0.75

0.75

02
Replace or tighten up joint bolt for belt pulley of
crankshaft

061302

0.2

0.2

0.2

0.2

0.2

01.
Fly wheel assembly dynamic balance for crankshaft
(do it on dynamical balance machine)

061401

02.
Replace or disassemble engine fly wheel assembly

061402

6.5

6.5

6.5

6.5

6.5

04.
Polish fly wheel assembly (operation man-hour )

061404

061501

061502

0.4

0.4

0.4

0.4

0.4

061601

6.5

6.5

6.5

6.5

6.5

070101

070103

070202

070301

070401

0.75

0.75

0.75

0.75

0.75

01.
06. 15. Replace fly wheel gear ring
Fly wheel
Crankshaft
02.
gear ring
119 connecting rod
Replace fly wheel gear ring at lower vehicle
mechanism
(operation man-hour )
16.
01.

120
Gear ring for Replace gear ring of crankshaft rotation signal
crankshaft
01.
01.
121

Replace gear chamber assembly


gear chamber
03.
shell
122
Replace gasket of gear chamber housing
assembly
02.
02.
123
Gear
Replace frontal gear chamber cover
chamber
03.
01.

124 07.
Gasket
for
Replace or repair gasket of gear chamber cover

gear
chamber

04.
01.
125 Cam shaft, gear
Replace gasket of frontal gear chamber below vehicle
(chain gear)
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118

(chain gear)
126 housing, timing
gear, idle gear
127

128

129
130
131
132
133

134

135 07.

136
Camshaft, gear
(chain gear)
137 housing, timing
gear, idle gear
138
139
140
141
142
143
144

Paper sealing
02.
gasket for
Replace
gasket of frontal gear chamber cover
gear chamber
01.
Replace or repair engine camshaft on the vehicle
05.
02.
Camshaft
Replace or repair engine camshaft of welldisassembled engine
06.
01.

Replace timing gear for camshaft


Camshaft
06. 04.
Replace full gears for gear chamber

Camshaft
05.
Timing Gear Assort with timing adjustment
07.
01.

Replace camshaft thrust plate


Camshaft
01.
08. Replace engine camshaft bush on the vehicle

Camshaft
bush and rear
pad

070402

070501

12

12

12

12

12

070502

070601

070604

070605

070701

070801

20

20

20

20

20

02. Replace or
repair rear clogging pad of engine camshaft on the
vehicle

070802

03, Replace rear


clogging pad of engine camshaft below vehicle

070803

070901

5.5

5.5

5.5

5.5

5.5

071001

7.5

7.5

7.5

7.5

7.5

071101

071201

071301

01.()
Replace engine valve tappet (diesel engine)

071401

01.
Replace engine valve push rod

071501

071601

071701

09.
01.
Timing
Replace timing chain
chain
10.
01.
Timing chain
Replace timing chain wheel
wheel
11.
01.
Toothed
Replace toothed timing belt
timing
belt
12.
01.

Timing chain press plate


Timing chain
13.
01.
Pensioner
Replace pensioner
14.
Valve tappet
15.
Valve push
rod
16.

01.
Upper idle
Replace upper idle shaft
shaft
17.
01.
Low idle
Replace low idle shaft
shaft

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145

146 07.

147
Camshaft, gear
(chain gear)
148 housing, timing
gear, idle gear
149
150
151
152
153

01.
18. Replace idle gear of engine frontal gear room below
Upper idle vehicle
gear
02.
19.

Low idle
20.

Upper idle
21.

Lower idle
22.

oil hose for


23.

Gear of fuel
01.

Air filter
assembly

071801

Replace upper idle gear

071802

01.
Replace low idle wheel bush

071901

01.
Replace upper idle wheel bolt

072001

01.
Replace lower idle wheel bolt

072101

01.
Replace oil hose for gear lubrication

072201

01.
Replace gear of fuel injecting pump

072301

01.
Replace air filter assembly

080101

0.4

0.4

0.4

0.4

0.4

02. Disassembly,
replace, clear up pipe for air filter

080102

0.4

0.4

0.4

0.4

0.4

080201

0.2

0.2

0.2

0.2

0.2

080301

0.2

0.2

0.2

0.2

0.2

080302

0.2

0.2

0.2

0.2

0.2

01.
Replace air filter element

080401

0.2

0.2

0.2

0.2

0.2

02.
Repair or preserve air filter element

080402

0.3

0.3

0.3

0.3

0.3

01.
Replace air filter seal ring

080501

0.2

0.2

0.2

0.2

0.2

080601

080602

08. 02.
01.
154 Intake and

Replace air filter bracket


exhaust system
Air filter
03. 01.
155
Preserve and clear up intake pipeline for air filter
Intake
pipeline for 02.
156
Replace intake hose
air filter
157
158
159

160

161

04.

Air filter
element
05.

Air filter

01.
06. Replace and disassemble or assemble intake, exhaust
manifold assembly

Intake and
02.
exhaust
Replace intake manifold
manifold

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manifold
162

03.
Replace exhaust manifold

080603

080701

1.5

1.5

1.5

1.5

1.5

080801

0.4

0.4

0.4

0.4

0.4

080901

0.4

0.4

0.4

0.4

0.4

080902

0.5

0.5

0.5

0.5

0.5

081001

0.5

0.5

0.5

0.5

0.5

081002

0.75

0.75

0.75

0.75

0.75

03.
Replace flexible hose

081003

0.5

0.5

0.5

0.5

0.5

01.
Replace silencer

081101

0.5

0.5

0.5

0.5

0.5

01.
Replace joint cushion for exhaust pipe

081201

0.3

0.3

0.3

0.3

0.3

01.
Clean or replace air cleaner

081301

01.
Replace high-point intake pipe assembly

081501

0.4

0.4

0.4

0.4

0.4

01.
Replace fuel tank assembly

090101

0.5

0.5

0.5

0.5

0.5

02.
Repair fuel tank assembly

090102

0.75

0.75

0.75

0.75

0.75

03.
Replace fuel tank cover assembly

090103

0.2

0.2

0.2

0.2

0.2

04.
Replace or weld or repair fuel tank hoop

090104

0.4

0.4

0.4

0.4

0.4

090201

0.3

0.3

0.3

0.3

0.3

090301

0.3

0.3

0.3

0.3

0.3

08. 07.
Intake and
01.

163
exhaust system
Replace intake and exhaust manifold cushion
Intake and
exhaust
08.
01.
164

Replace intake elbow tube pad


Intake elbow
09. 01.
165
Replace intake elbow and straight tube

Intake elbow 02.


166
and straight Replace or repair intake manifold
01.
167
Replace exhaust tube
168

10.
02.
Exhaust pipe Adjust and check up exhaust pipe

169
11.
Silencer
12.
171

08. Exhaust pipe


13.
Intake and
172 exhaust system

Air cleaner
15.

173
High-point
intake pipe
170

174
175
176
177

01.

Fuel tank
assembly

09. 02.
01.
178 Fuel supply

Replace throttle cable and idle cable


system
Throttle
03. 01.
179
Replace fuel-water separator

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Fuel-water
separator

02.
Repair and clear fuel-water separator

090302

0.5

0.5

0.5

0.5

0.5

04.

Fuel gauge
sensor

01.
Replace fuel tank meter sensor

090401

0.4

0.4

0.4

0.4

0.4

02.
Disassemble or Adjust fuel meter sensor

090402

0.5

0.5

0.5

0.5

0.5

05.

Fuel filter,
bracket or
seat
06.

Fuel filter
07.
Fuel pipe

01.
Replace fuel filter

090501

0.4

0.4

0.4

0.4

0.4

02.
Replace fuel filter bracket or seat

090502

0.4

0.4

0.4

0.4

0.4

01.
Inspect or replace fuel filter element

090601

0.3

0.3

0.3

0.3

0.3

01.
Replace or inspect fuel tube

090701

0.25

0.25

0.25

0.25

0.25

01.
Replace or repair fuel return tube

090801

0.2

0.2

0.2

0.2

0.2

02.
Replace fuel return solenoid valve

090802

0.2

0.2

0.2

0.2

0.2

01.14
Replace one to four sets hi-pressure fuel tube of fuel
injector

090901

0.3

0.3

0.3

0.3

0.3

01.
Replace return fuel tube for fuel injector

091001

0.2

0.2

0.2

0.2

0.2

01. Replace or repair


accelerator pedal assembly

091101

0.4

0.4

0.4

0.4

0.4

01. Replace fuel


injection pump assembly of engine for front-open cab

100101

1.5

1.5

1.5

1.5

1.5

02. Replace
fuel injection pump assembly of engine for non frontopen cab

100102

194

03. Disassemble,
repair fuel injection pump or test it on test table

100103

10

10

10

10

10

195

04.
Adjust advance angle of fuel supply of fuel injection
pump

100104

0.5

0.5

0.5

0.5

0.5

180
181
182
183
184
185
186

08.
09.
Fuel return
Fuel supply
188 system
tube
09.

189
Hi-pressure
fuel tube of
10.

190
Return fuel
tube for fuel
injector
11.
191

Accelerator
187

192
10.
193 Injection pump

01.

Line-shape
fuel injection
pump
assembly

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0914
01. Replace one to four sets delivery valves of cylinder
fuel injection pump

Line-shape 11. Test fuel


fuel injector injector assembly (not including disassembly and
assembly
assembly and repair)

196

197

100109

0.5

0.5

0.5

0.5

0.5

100111

198

14.
Replace cushion of fuel injector (front-open cab)

100114

1.5

1.5

1.5

1.5

1.5

199

15.
Replace cushion of fuel injector (not front-open cab)

100115

200 10.
Injection pump

01.VE
Replace distributor-Type VE fuel injection pump
assembly

100201

02.VE

Replace, test distributor-TypeVE fuel injection pump


assembly (includes assembly disassembly, test at test
table)

100202

10

10

10

10

10

03.VE
Adjust advance angle for fuel supply of distributorType VE fuel injection pump

100203

04.
inspect, repair timing gear of fuel injection pump

100204

100301

0.75

0.75

0.75

0.75

0.75

100302

1.5

1.5

1.5

1.5

1.5

100401

100501

0.4

0.4

0.4

0.4

0.4

100502

0.5

0.5

0.5

0.5

0.5

100601

0.5

0.5

0.5

0.5

0.5

100701

100801

0.2

0.2

0.2

0.2

02.
VE

DistributorType VE fuel
injection
pump
assembly

201

202

203
204
205

206

207
208
209
210
211

10.
Injection pump

01.
03.
Replace Fuel -supply pump assembly of engine
Fuel-supply
02.
pump
Repair Fuel-supply pump
04.
01.

Replace gasket of flange for fuel injector


Gasket of
flange for
05. 01.

Adjust idle elevation valve of injection pump


Idle
02.
elevation
Replace idle elevation valve of injection pump
valve of
06.
01.

Replace bracket of injection pump


Bracket
of
07.
01.

Replace injection pump coupler


Injection
08. 01.
Replace extinguishing controller of injection pump

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212
213
214

215

Extinguishin
g controller
of injection
pump

02.
Replace extinguishing cable for injection pump

100802

0.2

0.2

0.2

0.2

03.
Replace extinguishing fuel-stop tank

100803

0.5

0.5

0.5

0.5

100901

0.2

0.2

0.2

0.2

0.2

100902

0.3

0.3

0.3

0.3

0.3

110101

0.25

0.25

0.25

0.25

0.25

110102

0.5

0.5

0.5

0.5

0.5

110104

110105

1.25

1.25

1.25

1.25

1.25

110201

0.25

0.25

0.25

0.25

0.25

110202

0.5

0.5

0.5

0.5

0.5

120101

0.5

0.5

120201

0.2

0.2

120202

0.3

0.3

120401

0.2

0.2

120501

0.2

0.2

120601

0.2

0.2

120701

0.3

0.3

09.VE 01.VE

Replace solenoid valve of VE injection pump


Solenoid
valve of VE 02.VE
Inspect and repair solenoid valve of VE injection
injection
pump
pump

01.12
01. Replace 1~2 sets Fuel injector assemblies
11.
02.34

217
Fuel injector Replace 3~4 sets Fuel injector assemblies
Fuel injector
assembly
04.12 Disassemble,
218
repair and test 1~2sets Fuel injector assemblies.
01.
05.34Disassemble,
219

repair and test 3~4 sets Fuel injector assemblies.


Fuel injector
02. 01.12O Replace
11.
220
O 1~2 sets copper cushion of Fuel injector and O-ring
Fuel injector

02.O Replace full


Copper
221
cushion for copper cushions of Fuel injector and O-ring
01.
01.ECU

222
Replace or clear up electric injection control module
ECU
of engine
Electric
01.14
223
Replace 1~4sets spark plugs
02.
Spark plug 02.14 Adjust 1~4
224
sets spark plugs clearance and clear up accumulated
carbon
04.
01.14
225

Replace 1~4sets high-voltage lines of spark plug


12. Hi-voltage
05. 01.

226
EFI for gasoline Ignition coil Replace ignition coil
engine
06.
01.
227
Oxygen
Replace oxygen sensor
sensor
07. 01.
Replace sensor for crankshaft rotation speed and
228

position
Crankshaft
216

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229

230

231

232
233

234

235

236

237

238

239

240
241
242
243

Crankshaft
rotation
speed and
position
08.

Intake
09.

02. Replace
and repair sensor bracket of crankshaft rotation speed
and position

120702

0.5

0.5

01.
Replace intake pressure sensor

120801

0.2

0.2

120901

0.2

0.2

121001

0.2

0.2

121101

0.2

0.2

121201

0.2

0.2

121301

0.2

0.2

121401

0.2

0.2

121501

0.3

0.3

121601

0.3

0.3

121701

0.3

0.3

121801

0.25

0.25

121802

0.5

0.5

121901

122101

0.25

0.25

01.
Replace intake pressure and temperature sensor
Intake
pressure
and
10.
01.

Replace coolant temperature sensor


Coolant
11.
01.

Replace intake temperature sensor


Intake
12.
01.
Replace electric jet engine carbon tank and solenoid

Electric jet valve


engine
13.
01.
Fuel filter Replace fuel filter for electric jet engine
12.
for
electric
14.

EFI for gasoline 01.


engine
Carbon joint Replace carbon joint hose of tank solenoid valve
hose
of tank
15.
01.

Replace harness of electric jet engine


Harness of
16.
01.

Fuel guide
Replace fuel guide for electric jet engine
for electric
17.
01.
Joint hose of Replace joint hose of pressure regulator
pressure
18. 01.12

Replace 1~2 sets engine fuel injectors


Fuel injector
for electric 0.234
Replace 3~4 sets engine fuel injectors
jet engine
19.
01.

Replace or repair electric fuel pump


Electric fuel
21.
01.

Replace camshaft position sensor


Camshaft

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244

245

22.

Cushion for
Throttle
23.

Throttle

01.
Replace cushion for Throttle valve body

122201

01.
Replace throttle position sensor

122301

0.5

0.5

122401

122402

1.5

1.5

122501

0.5

0.5

122601

122701

0.2

0.2

122702

0.5

0.5

122801

0.2

0.2

122901

0.2

0.2

123001

0.2

0.2

123101

0.2

0.2

123201

0.3

0.3

123301

130101

2.5

2.5

2.5

2.5

2.5

02.
Repair oil pump assembly

130102

03.()
Replace oil pump assembly (operation man-hour)

130103

0.25

0.25

0.25

0.25

0.25

01.
24. Replace Throttle valve block
Throttle
valve block 02.
247
12.
Clear up and repair Throttle valve block
25.

01.
248 EFI for gasoline
Replace 3-way catalytic converter
engine
3-way
26.
01.
249

Replace intake flow meter


Intake flow
27.O 01.12O
250
Replace 1~2 sets O-rings for fuel injector

Oring of fuel 0234O


251
injector
Replace 3~4 sets O-rings for fuel injector
246

252
253
254
255
12.
256
EFI for gasoline
engine
257

258
259
260

28.
01.

Replace exhaust temperature sensor


Exhaust
29.
01.

Replace fuel pump relay


Relay of fuel
30.
01.

Replace vehicle speed sensor


Vehicle
31.
01.

Replace knock sensor


Knock
sensor
32.PCV
01.PCV
Replace PVC crankcase forced ventilating valve
PVC
crankcase
33
0.1

Failure
Failure diagnosis for electric control system
diagnosis for
01.
Replace oil pump assembly
01.

Oil pump
assembly

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04.()
Repair oil pump assembly (operation man-hour )

261
262

13.
Lubrication
263 system
264
265
266

267
13.
268 Lubrication
system
269
270
271

272

273
274 14.
Cooling system
275
276
277
278

130104

0.5

0.5

0.5

0.5

0.5

130201

2.5

2.5

2.5

2.5

2.5

130301

130401

0.5

0.5

0.5

0.5

0.5

130501

0.2

0.2

0.2

0.2

0.2

130601

0.2

0.2

0.2

0.2

0.2

130701

01.
Replace or repair joint tube of lubrication pipe for oil

130801

0.4

0.4

0.4

0.4

0.4

01.
Replace coolant pump assembly

140101

02.
Repair coolant pump assembly

140102

1.5

1.5

1.5

1.5

1.5

01.
Replace seal ring for coolant pump

140201

02.
Disassemble, assemble, repair or replace coolant seal
of coolant pump

140302

1.5

1.5

1.5

1.5

1.5

01.
Replace coolanr pump gasket

140401

01.
Replace belt pulley of coolant pump

140501

1.5

1.5

1.5

1.5

1.5

140601

0.25

0.25

0.25

0.25

0.25

Adjust fan belt tightness

140602

0.2

0.2

0.2

0.2

0.2

01.
Replace fan vane

140701

0.4

0.4

0.4

0.4

0.4

02.
Replace fan bearing

140702

02.
01.

Repair oil strainer for oil pump


Oil strainer
03.
01.

Replace oil cooler


Oil cooler
04.
01.

Replace engine oil filter or seat


engine oil
05.
01.

Replace oil filter element


Oil filter
06.
01.

Replace gasket of oil filter


Gasket
of oil
07.
01.
Jet nozzle for Repair and adjust jet nozzle for piston pin cooling oil
piston
pin
08.

Lubrication
pipe for oil
01.
Coolant
pump
assembly
02.

seal
ring for
03.
Coolant seal
of coolant
pump
04.
Coolant
pump
gasket
05.

Coolant

01.
06. Replace fan belt
Fan belt
02
07.

Fan vane
and bearing

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279
280

08.

Clutch of
09.
Radiator

281

282

09.
Radiator

283

284

285
286 14.
Cooling system
287
288
289

290

291
292

293

294

10.

Radiator
water11.

Protective
12.

Radiator
13.

Inlet hose for


14.

Outlet hose
15.

Expansion
tank
(subsidiary
16.

Radiator
17.

Hangings of
18.

Radiator
shutter
19.

01.
Replace clutch of silicone-oil fan

140801

0.75

0.75

0.75

0.75

0.75

01.
Replace radiator

140901

1.5

1.5

1.5

1.5

1.5

02.
Repair and weld disassembled radiator (operation
man-hour )

140902

03.
Disassemble, weld and make up radiator assembly

140903

05.
Replace or repair radiator cover

140905

0.2

0.2

0.2

0.2

0.2

01.
Replace radiator water-drained switch

141001

0.2

0.2

0.2

0.2

0.2

01.
Replace radiator protective cover

141101

0.4

0.4

0.4

0.4

0.4

01.
Replace radiator bracket

141201

01.
Replace inlet hose of radiator

141301

0.25

0.25

0.25

0.25

0.25

01.
Replace or tighten up outlet hose of radiator

141401

0.25

0.25

0.25

0.25

0.25

01.
Replace expansion tank of radiator

141501

0.4

0.4

0.4

0.4

0.4

02.
Replace or welding repair bracket of expansion tank
for radiator

141502

0.5

0.5

0.5

0.5

0.5

01.
Adjust and repair radiator shutter blade

141601

0.5

0.5

0.5

0.5

0.5

01.
Adjust and repair hangings of radiator

141701

0.5

0.5

0.5

0.5

0.5

01.
Adjust and repair radiator shutter control mechanism

141801

0.25

0.25

0.25

0.25

0.25

141901

0.25

0.25

0.25

0.25

0.25

01.
Replace end connecting inlet hose of oil cooler

End

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End
02.
connecting Replace end connecting outlet hose of oil cooler
inlet
and
20.
01.

Replace steel tube for oil cooler


Steel tube

295
296
297
298

14.
Cooling system

299

300

301

302

303

15.
Start-up system

304

305
306
15.
307 Start-up system

308

309

and side
cover of oil
cooler
21.
Thermostat
22.

Thermostat
housing
23.

Solenoid fan
clutch and
temperature
24.

Water01.

Starter
01.

Starter
assembly
02.

Solenoid
03.

Flame
04.

Preheating
05.

Starting
preheater
06.

141902

0.25

0.25

0.25

0.25

0.25

142001

0.3

0.3

0.3

0.3

0.3

02.
Repair or replace side cover of oil cooler

142002

0.5

0.5

0.5

0.5

0.5

01.
Replace thermostat

142101

0.5

0.5

0.5

0.5

0.5

01.
Replace thermostat housing (seat) and gasket

142201

0.5

0.5

0.5

0.5

0.5

01.
Replace solenoid fan clutch

142301

0.5

0.5

0.5

0.5

0.5

02.
Replace temperature controlled switch of solenoid fan
clutch

142302

0.25

0.25

0.25

0.25

0.25

01.
Replace water-temperature sensor (sensing plug)

142401

0.2

0.2

0.2

0.2

0.2

01.
Replace starter assembly

150101

02.

Repair starter assembly (including replacement of oneway clutch and stator or rotor repairing)

150102

1.5

1.5

1.5

1.5

1.5

01.
Replace solenoid switch for starter

150201

1.25

1.25

1.25

1.25

1.25

01.
Replace flame preheating glow plug

150301

0.25

0.25

0.25

0.25

0.25

01.
Replace preheating fuel injection tube

150401

0.2

0.2

0.2

0.2

0.2

01.14
Replace 1~4 sets starting preheater plug

150501

0.4

0.4

0.4

0.4

0.4

01.
Replace preheating controller

150601

0.25

0.25

0.25

0.25

0.25

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310
311
312
16.

313 Supercharger and


intercooler
system
314
315
316

317

318

Preheating
controller

02.
Replace thermo-switch

150602

0.4

0.4

0.4

0.4

0.4

01.

Supercharger
assembly

01.
Replace supercharger assembly

160101

1.25

1.25

1.25

1.25

1.25

03.
Replace or repair support of supercharger

160103

1.5

1.5

1.5

1.5

1.5

02.

Supercharger
oil inlet and
oil return
pipe
03.

Supercharger
04.

Supercharger
05.

Supercharger
intake and
outlet pipe

01.
Replace or overhaul supercharger oil inlet and oil
return pipe

160201

0.25

0.25

0.25

0.25

0.25

02.
Replace or overhaul supercharger oil return tube

160202

0.25

0.25

0.25

0.25

0.25

01.
Replace supercharger gasket

160301

1.5

1.5

1.5

1.5

1.5

01.
Replace supercharger outlet pipe

160401

0.25

0.25

0.25

0.25

0.25

01.
Replace supercharger intake pipe

160501

0.2

0.2

0.2

0.2

0.2

02.
Replace supercharger outlet pipe

160502

0.2

0.2

0.2

0.2

0.2

160601

160701

0.25

0.25

0.25

0.25

0.25

160702

0.25

0.25

0.25

0.25

0.25

160801

0.25

0.25

0.25

0.25

0.25

170201

0.25

0.25

0.25

0.25

0.25

170301

0.25

0.25

0.25

0.25

0.25

16.
Superchager 06.
01.
319
and intercooler
Intercooler Replace intercooler
system
07. 01.
320

Replace intercooler connecting tube


Intercooler
connecting 02.
321
Replace intercooler intake pipe hoop
tube
08.
01.
322

Replace intercooler hose


Intercooler
02.
ECU 01.ECU
323
Exhaust gas Replace exhaust gas recirculation system ECU
recirculation
03.
01.

324 17.
Replace exhaust gas recirculation sensor
Exhaust
gas
(EGR)
recirculation
Exhaust recycle

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Exhaust recycle
system

04.

325
Exhaust gas
recirculation
05.
326

Vacuum
06.EGR

327

Vacuum
328
regulator
hose of EGR
07.
329

Coolant
08.
330

Throttle
09.

331
Exhaust gas
recirculation
17. 10.
332 (EGR)
Solenoid
Exhaust recycle valve
11.
system

333
Exhaust gas
recirculation
12.

334
Oxidation
catalyst for
13.

335
Exhaust gas
recirculation
14.

336
Rotation
speed sensor
0.1

337
Electric
control

01.
Replace exhaust gas recirculation control valve

170401

0.25

0.25

0.25

0.25

0.25

01.
Replace vacuum regulator

170501

0.25

0.25

0.25

0.25

0.25

01.EGR
Replace vacuum regulator hose of EGR valve

170601

0.2

0.2

0.2

0.2

0.2

02.EGR
Adjust vacuum regulator hose of EGR valve

170602

0.25

0.25

0.25

0.25

0.25

01.
Replace coolant temperature sensor

170701

0.2

0.2

0.2

0.2

0.2

01.
Replace throttle position sensor

170801

0.25

0.25

0.25

0.25

0.25

01.
Replace exhaust gas recirculation pressure-stabilized
valve

170901

0.25

0.25

0.25

0.25

0.25

01.
Replace solenoid valve

171001

0.25

0.25

0.25

0.25

0.25

01.
Replace exhaust gas recirculation hose

171101

0.2

0.2

0.2

0.2

0.2

01.
Replace oxidation catalyst for diesel engine

171201

0.5

0.5

0.5

0.5

0.5

01.
Replace exhaust gas recirculation pipe

171301

0.25

0.25

0.25

0.25

0.25

01.
Replace rotation speed sensor of engine

171401

0.2

0.2

0.2

0.2

0.2

0.1
Electric control system fault diagnosis

180101

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0.2

338
(ECU)
Engine
03

339
High pressure Fuel
04
340

18 Injector
05
(

341 )
Crankshaft
High pressure
rotating
common- rail
06
342 injection system
air
or monocase Intake
07
pump
of
diesel
343

engin
intake air
08
344

Coolant
09
345

Engine
10
346

Camshaft
11
347

Phase sensor
12
348

Throttle
13
349

Air flow
14
350

Common rail
15
351

Diesel oil
16
352

Fuel -weter
17
353
Catalyst
18 18
354 ( Weak
acceleration
)

0.1(ECU)
Replace engine electronic control unitECU

180201

0.3

0.3

0.3

0.3

0.3

0.1
Replace high -pressure Fuel pump assembly

180301

2.5

2.5

2.5

2.5

2.5

0.1
Replace injector assembly

180401

0.5

0.5

0.5

0.5

0.5

0.1
Replace crankshaft rotating speed and position sensor

180501

0.25

0.25

0.25

0.25

0.25

0.1
Replace intake air pressure sensor

180601

0.25

0.25

0.25

0.25

0.25

0.1
Replace intake air temperature sensor

180701

0.25

0.25

0.25

0.25

0.25

0.1
Replace coolant temperature sensor

180801`

0.25

0.25

0.25

0.25

0.25

0.1
Replace engine harness

180901

0.3

0.3

0.3

0.3

0.3

0.1
Replace camshaft position sensor

181001

0.25

0.25

0.25

0.25

0.25

0.1
Replace phase sensor

181101

0.25

0.25

0.25

0.25

0.25

0.1
Replace throttle position sensor

181201

0.25

0.25

0.25

0.25

0.25

0.1
Replace aie flow meter

181301

0.5

0.5

0.5

0.5

0.5

0.1
Replace common rail pressure sensor

181401

0.25

0.25

0.25

0.25

0.25

0.1
Replace diesel oil temperature sensor

181501

0.25

0.25

0.25

0.25

0.25

0.1
Replace Fuel -water separator

181601

0.5

0.5

0.5

0.5

0.5

0.1
Replace catalyst

181701

0.5

0.5

0.5

0.5

0.5

0.1
Replace weak acceleration sensor

181801

0.25

0.25

0.25

0.25

0.25

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)
355 High
pressuretogether
truck systemor
356
monocase pump
of disel engine
357

19
0.1
All
Replace fuel pipes
cannecting
20.EGR
0.1EGR
EGR valve Replace EGR valve
21.EGR
0.1EGR

Replace EGR cooler


EGR cooler
22.EGR
0.1EGR
358

Replace EGR intake piper


EGR intake
23.EGR
0.1EGR
359

Replace EGR exit pipe


EGR exit
24.EGR
0.1EGR
360
EGRcooler Replace EGR cooler inlet or outlet pipe
inlet or outlet
25.
0.1
361
Fuel rail
Replace fuel rail assembly
assembly
26.
0.1
362
Monocase
Replace monocase pump
pump
27

0.1Replace
363

monocase pump system accelerator pedal and sensor


Monocase
system
18 pump
28.
(
0.1
364 )

Replace monocase system superchaged pressure sensor


High pressure
Monocase
cpmmon rail
system
injection system 29. 0.1
365 or monocase
Replace fuel filter
pump of diesel Fuel filter
engine
30.
0.1
366
Relief valve Replace relief valve
31.
0.1
367

Replace primary fuel filter


Primary fuel
32.
0.1
368
Relay
Replace relay

Drive train
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181901

0.25

0.25

0.25

0.25

0.25

182001

0.25

0.25

0.25

0.25

0.25

182101

0.25

0.25

0.25

0.25

0.25

182201

0.25

0.25

0.25

0.25

0.25

182301

0.25

0.25

0.25

0.25

0.25

182401

0.25

0.25

0.25

0.25

0.25

182501

0.5

0.5

0.5

0.5

0.5

182601

0.5

0.5

0.5

0.5

0.5

182701

0.25

0.25

0.25

0.25

0.25

182801

0.25

0.25

0.25

0.25

0.25

182901

0.5

0.5

0.5

0.5

0.5

183001

0.25

0.25

0.25

0.25

0.25

183101

0.5

0.5

0.5

0.5

0.5

183201

0.25

0.25

0.25

0.25

0.25


S.N.

Assembly or
system

369
370
371
372
373
374
375
376
377

378

379

380
381
382
383

21.
Clutch

Failure
components

Maintenance item

01. 01.
Replace clutch assembly on vehicle

Clutch
03.
assembly
Adjust clutch release bearing gap
02.
01.

Replace or repair clutch driven plate


Clutch driven
03.
01.

Replace clutch release fork


Clutch
04. 01.

Replace throwout bearing


Throwout
02.
bearing or
bearing seat Replace or repair throwout bearing seat
05.
01.

Replace release fork return spring


Release fork
06. 01.

Replace clutch master cylinder


Clutch
02.
master
Repair
clutch master cylinder
cylinder
08.
01.

clutch master Replace clutch master cylinder hydraulic -out hose


cylinder
09.
01.

Clutch
Replace clutch master cylinder hydraulic-in hose
master
01.
10. Replace clutch slave cylinder
Clutch slave
02.
cylinder
Repair clutch slave cylinder
11.
01.

Replace clutch hydraulic reservoir


Clutch
12. 01.
Replace clutch booster

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Maintenance
code

()
Rating for man-hour(h)

Ollin Express

Forland
Linghang

Ollin

Forland light
Light truck
AUMARK light truck
truck

210101

210103

0.5

0.5

0.5

0.5

0.5

210201

210301

0.5

0.5

0.5

0.5

0.5

210401

5.5

5.5

5.5

5.5

5.5

210402

5.5

5.5

5.5

5.5

5.5

210501

0.2

0.2

0.2

0.2

0.2

210601

0.35

0.35

0.35

0.35

0.35

210602

0.5

0.5

0.5

0.5

0.5

210801

0.25

0.25

0.25

0.25

0.25

210901

0.25

0.25

0.25

0.25

0.25

211001

0.35

0.35

0.35

0.35

0.35

211002

0.5

0.5

0.5

0.5

0.5

211101

0.25

0.25

0.25

0.25

0.25

211201

0.75

0.75

0.75

0.75

0.75

384

21.
Clutch

385
386
387
388
389

390 22.
Transmission
391

392
393
394
395

396

22.
397 Transmission

398

Clutch
booster

02.
Adjust or repair clutch booster

01.
13. Adjust clutch pedal free access

Clutch pedal 02.


Replace clutch pedal assembly
14.
01.

Replace return spring for clutch pedal


Return spring
15.
01
Clutch
Replace clutch housing
housing
01.
01.

Replace transmission assembly


Transmission
01.
02. Replace Main transmission housing (inclues

disassembly for transmission)


Main
transmission 02.
Replace Main transmission housing (operation manhousing
hour )

211202

211301

0.25

0.25

0.25

0.25

0.25

211302

0.5

0.5

0.5

0.5

0.5

211401

0.2

0.2

0.2

0.2

0.2

211501

220101

220201

10

10

10

10

10

220202

04.

Side cover
or cushion of
transmission

01.
Replace side cover of transmission

220401

0.5

0.5

0.5

0.5

0.5

02.
Replace side cover cushion of transmission

220402

0.5

0.5

0.5

0.5

0.5

05.

Transmission
rear cover

01.
Replace transmission rear cover

220501

02.
Replace drive gear of mileage meter

220502

01.
Replace oil seal for rear cover output axle)

220601

01.
Replace or repair oil seal for transmission front cover
(including disassembly and assembly for transmission)

220701

01.
Replace or clear up air plug

221001

0.25

0.25

0.25

0.25

0.25

06.

Rear cover
(output axle)
07.

Front cover
oil seal of
transmission
10.
Air plug

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399
400

15.

flange of
transmission

02.
Replace flange of transmission

221502

0.5

0.5

0.5

0.5

0.5

03.
Tighten up flange nut for transmission

221503

0.3

0.3

0.3

0.3

0.3

221701

0.25

0.25

0.25

0.25

0.25

230101

230102

230103

230301

0.5

0.5

0.5

0.5

0.5

230401

230501

0.5

0.5

0.5

0.5

0.5

230601

0.5

0.5

0.5

0.5

0.5

230701

0.5

0.5

0.5

0.5

0.5

230801

0.3

0.3

0.3

0.3

0.3

230802

0.25

0.25

0.25

0.25

0.25

230901

0.3

0.3

0.3

0.3

0.3

230902

0.25

0.25

0.25

0.25

0.25

231001

0.25

0.25

0.25

0.25

0.25

17.

01.

401
Magnetic
Replace magnetic hexagon bolt (oil drain plug)
hexagon bolt
(plug)
01.
402
Replace transmission cover
01.
02.

403
Transmission Replace seal cushion for transmission cover
cover
03.Replace
assembly
404
or repair transmission cover (needs disassembly for
gearbox)
03.
01.

405
Shift and
Adjust or repair shift or control organization
control
04.
01.

406 23.
Replace shift pin (including disassembly and assembly
Shift pin,

for transmission cover)


handle ball
Transmission
05.
01.
407 cover and gear
Shift selector
Replace or repair shift selector support
shift control
support
06.
01.
mechanism
408

Change for shift gimbal


Shift gimbal
07. 01.
409
Shift arm
Replace shift arm
08. 01.
410

Replace shift soft shaft assembly


Shift soft
02.
shaft
411
Adjust shift soft shaft assembly
assembly
09. 01.
412

Replace shift soft shaft assembly


Shift soft
02.
shaft
413
Adjust shift soft shaft assembly
assembly
10.
01.
414

Replace dustproof cover


Shift base

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415
416

11.
01.

Replace and repair fixing bracket for soft shift


Shift soft
01.
12. Repair shift shaft fork

231101

0.5

0.5

0.5

0.5

0.5

231201

231202

231301

231302

231303

0.5

0.5

0.5

0.5

0.5

231401

0.5

0.5

0.5

0.5

0.5

240201

240203

240301

01.
Replace countershaft (including disassembly and
assembly for transmission)

240401

01.
Replace reverse gear shaft (including disassembly and
assembly for transmission)

240501

01. Replace
input -shaft roll bearing (including disassembly and
assembly for transmission)

240601

01.
Replace input -shaft bearing cover or sealing ring
(including disassembly and assembly with
transmission)

240701

Shifting fork 02.


417 23.
Replace shifting fork

Transmission
01
418 cover and gear
Repair shifting fork shaft
13
shift control
02.

419 mechanism
Shifting fork Replace shifting fork shaft
shaft and
lock block
03.
420
Replace shifting fork shaft place-limited block
14.
01.

421
Replace or repair selector lever and ball-sectioned
Selector lever
assembly
and ball01.
422
Replace input shaft (including disassembly and
24. 02.
assembly for transmission)
input shaft
Transmission
03.
423
shaft, bearing
Replace oil seal for input shaft assembly
gear and
01.
sychronize
03.
424
Replace output shafts (including disassembly and
output shaft
assembly for transmission)

425

04.
countershaft

05.

426
Reverse gear
shaft, bearing
06.

427
input- shaft
rolling
07.

428 24.
input -shaft

bearing cover
Transmission

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Transmission
shaft, bearing
429 gear and
synchronize

430

431

432

433

08.
01.

Replace output-shaft roll bearing (including


Output-shaft
disassembly and assembly for transmission)
roll bearing

240801

09.

output -shaft
rear bearing
or cover

01.
Replace output -shaft real bearing (including
disassembly and assembly for tranmission)

240901

03.
Replace double-shaft real bearing cover

240903

0.5

0.5

0.5

0.5

0.5

10.

countershaft
bearing and
cover

01.
Replace countershaft bearing (including disassembly
and assembly for transmission)

241001

03.
Replace front or rear cover of countershaft bearing

241003

0.5

0.5

0.5

0.5

0.5

434

11. 01.
output -shaft Replace or Adjust output -shaft gear (including
gear
disassembly and assembly for transmission)

241101

435

12. 01.
output -shaft Replace output -shaft hub sleeve (including
hub sleeve
disassembly and assembly for transmission)

241201

01.
Replace output-shaft flange disc

241301

0.5

0.5

0.5

0.5

0.5

01.
Replace countershaft gear (including disassembly and
assembly for transmission)

241501

01.
Replace synchronizer hub (including disassembly and
assembly for transmission)

241601

01.
Replace synchronizer teething-ring (lock pin)
(including disassembly and assembly with
transmission)

241701

01.
Replace or repair synchronizer hub sleeve (including
disassembly and assembly with transmission)

241801

13.

436
output -shat
flange disc
15.

437 24.
countershaft
gear
Transmission
16.
shaft, bearing

438 gear and


Synchronizer
synchronize
hub
17.

439
Synchronizer
teething ring
(lock pin)
18.

440
Synchronizer
hub sleeve

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441

442
443
444
445

24.

446 Transmission
shaft, bearing
447 gear and
synchronizer
448
449

450

451
26.
452 propeller shaft
453

454

455
456

19.
01.

Replace synchronizer slipper (including disassembly


Synchronizer
and assembly for transmission)
slipper

241901

01.
Replace driven gear for odometer

242001

0.5

0.5

0.5

0.5

0.5

02.
Repair driven gear for odometer

242002

0.5

0.5

0.5

0.5

0.5

03.
Replace or repair drive gear for odometer

242003

21.

Shifting fork
shaft

01.
Replace shifting fork shaft

242101

02.
Replace shifting fork shaft

242102

3.5

3.5

3.5

3.5

3.5

22.

Shift fork
and flexible
round
column pin
23.

Synchronizer
assembly
01.

propeller
shaft
02.

Front
propeller
shaft

01.
Replace shift fork

242201

02.
Repair shift fork

242202

3.5

3.5

3.5

3.5

3.5

03.
Replace flexible round pin

242203

01.
Replace synchronizer assembly (including disassembly
and assembly for transmission)

242301

01.
Dynamic balance for propeller shaft (including
disassembly and assembly)

260101

01.
Replace front propeller shaft assembly

260201

0.75

0.75

0.75

0.75

0.75

02.
Weld and repair front propeller shaft assembly

260202

01.
Replace medium support assembly (including
disassembly and assembly of front transmission shaft)

260301

02.
Replace medium support of front transmission shaft

260302

03. Replace medium-supported


bearing

260303

1.5

1.5

1.5

1.5

1.5

20.

Drive or
driven gear
for odometer

03.

Medium
support
assembly

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04.
01.

Replace rear drive shaft assembly


Rear drive
01.1
Replace or repair one flange fork

457
458

06.
flange fork

459
26.
460 propeller shaft

462
463

0.75

0.75

0.75

0.75

260601

02.2
Replace or repair twoflange forks

260602

1.5

1.5

1.5

1.5

1.5

03.3
Replace or repair three flange forks

260603

260701

260801

260901

260902

1.5

1.5

1.5

1.5

1.5

260903

04.
Weld and repair transmission shaft cross-jointed dust
cover

260904

0.5

0.5

0.5

0.5

0.5

01.
Replace rear axle assembly

280101

01.
Replace Main decelerator and differential gear
assembly

280201

02. (
Repair Main decelerator and differential gear assembly
(operation man-hour )

280202

01.
Replace or repair drive and driven gear

280301

11

11

11

11

11

01.
Replace main decelerator housing

280401

11

11

11

11

11

02
Replace, paint and repair main decelerator housing or
bushing

280402

02.
Repair differential gear assembly (operation man-hour
)

280602

02.2
09. Replace two sets of cross bearing
Cross
03.3
bearing
Replace three sets of cross bearing

464
465

466

467

468

469

470
471

473

0.75

07.
01.

Replace or repair output shaft flange


Output shaft
08.
01.
Medium
Replace or repair medium flange
flange
01.1
Replace one set of cross bearing

461

472

260401

28.
Rear axle

01.
Rear axle
assembly
02.

Main
decelerator
and
differential
03.

drive and
04.

Main
decelerator
housing or
bushing
06.

Wheelbetween

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07.
Differential
case
08.

Crossovermode shaft
09.

Planet gear
and thrust
washer
16.

Rear axle
housing and

01.
Replace differential case

280701

11

11

11

11

11

01.
Replace crossover-mode shaft for differential gear

280801

11

11

11

11

11

01.
Replace planetary gear

280901

11

11

11

11

11

02.
Replace planet gear and thrust washer

280902

11

11

11

11

11

01.
Replace rear axle housing

281601

12

12

12

12

12

479

01.
Replace one-sided half shaft

281701

0.4

0.4

0.4

0.4

0.4

480

02.
Replace one-sided half shaft seal

281702

0.75

0.75

0.75

0.75

0.75

481

03.
Replace two-sided half-shaft

281703

0.75

0.75

0.75

0.75

0.75

482

04.
Replace two-sided half-shaft seal

281704

1.5

1.5

1.5

1.5

1.5

01.
Replace half shaft gear

281801

11

11

11

11

11

02.
Replace half-shaft gear and thrust washer

281802

11

11

11

11

11

281901

0.25

0.25

0.25

0.25

0.25

282001

3.5

3.5

3.5

3.5

3.5

282002

01.
Replace or repair internal or external bearing for onesided rear hub

282101

2.5

2.5

2.5

2.5

2.5

02.
Replace or repair internal or external bearing for twosided rear hub

282102

282201

2.5

2.5

2.5

2.5

2.5

474

475

476
477

478

17.
Half-shaft

483
28.
484 Rear axle
485
486
487

488

489

490

18.

Half-shaft
gear and
thrust washer

19. 01.
Drain plug
Replace or repair drain plug
01.
20.
Replace or repair one-sided rear hub
Rear wheel
02.
hub
Replace or repair two-sided rear hub
21.

Internal or
external
bearing of
rear hub

22. 01.
Replace oil seal for one-sided rear hub

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Rear hub oil 02.


seal
Replace oil seal of two-sided rear hub

491
28.
492 Rear axle
493
494

23.
01.
Air plug
Replace or clear up air plug
24.
01.Replace final drive oil seal
final
drive
oil
seal
25.
01.

Replace flangenutwasher

282202

282301

0.25

0.25

0.25

0.25

0.25

282501

0.5

0.5

0.5

0.5

0.5

. Driving

S.N.

Assembly or
system

01.
Front axle
assembly
02.
Front shaft
03.

Steering
knuckle
assembly

495
496
497
498
499
500
501

502

503

504

Failure
components

31.
Front axle

Maintenance item

Maintenance
Ollin
code
Express

()
Rating for man-hour(h)

Forland
Linghang

Ollin

Forland light
Light truck
AUMARK light truck
truck

01.
Replace front axle assembly

310101

01.
Replace front shaft

310201

12

12

12

12

12

01.
Replace one-sided knuckle assembly

310301

3.5

3.5

3.5

3.5

3.5

02.
Replace two-sided knuckle assembly

310302

310401

0.5

0.5

0.5

0.5

0.5

310402

310501

0.25

0.25

0.25

0.25

0.25

310601

3.5

3.5

3.5

3.5

3.5

310602

310701

01.
04. Replace one-sided steering knuckle arm
Steering
knuckle arm 02.
Replace two-sided steering knuckle arm
05.
01.
Slot-shape
Replace slot-shape nut
nut
01.
06. Replace one-sided steering knuckle king bolt or

clearance adjusting
Steering
knuckle king 02.
Replace two-sided steering knuckle king bolt or
pin
clearance adjisting
01.
07. Replace one-sided thrust bearing
Thrust

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Thrust
bearing

505

08.

Steering and
limit screw
09.

Front wheel
hub oil seal

506

507
508
509
510
511
512
513

31.
Front axle

02.
Replace two-sided thrust bearing

310702

01.
Replace and adjust two-sided steering and limit screw

310801

0.25

0.25

0.25

0.25

0.25

01.
Replace one-sided front wheel hub oil seal

310901

02.
Replace two-sided front wheel hub oil seal

310902

311001

2.5

2.5

2.5

2.5

2.5

311002

311101

311102

311201

0.25

0.25

0.25

0.25

0.25

10. 01.
Replace or repair one-sided front hub assembly

Front wheel 02.


hub assembly Replace or repair two-sided front hub assembly
11. 01.

Replace one-sided front hub bearing


Internal or
02.
external
Replace two-sided front hub bearing
bearing for
12. 01.
Replace one-sided front hub cover

Front hub
end cover

02.
Replace two-sided front hub cover

311202

0.3

0.3

0.3

0.3

0.3

13.

Steering
knuckle
bushing
14.

Adjust front
15.

Front wheel
alignment

01.
Replace one-sided steering knuckle bushing

311301

02.
Replace two-sided steering knuckle bushing

311302

01.
Adjust front wheel toe in

311401

0.5

0.5

0.5

0.5

0.5

01
Detect kingpin inclination ,kingpin caster and camber
angle of wheel

311501

1.5

1.5

1.5

1.5

1.5

519

01.1
Replace one set front wheel tire

320201

0.3

0.3

0.3

0.3

0.3

520

02.2
Replace two sets of front wheel tire

320202

0.6

0.6

0.6

0.6

0.6

320203

0.75

0.75

0.75

0.75

0.75

514
515
516
517

518

521

02.

03.1
front wheel Dynamic balance of one tire (including disassembly
tire assembly and assembly)

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522

04.2
Dynamic balance for two sets of tire (including
disassembly and assembly)

320204

1.5

1.5

1.5

1.5

1.5

523

01.1
Replace one set of rear wheel tire

320301

0.3

0.3

0.3

0.3

0.3

02.2
Replace two sets of rear wheel tire

320302

0.6

0.6

0.6

0.6

0.6

320303

0.75

0.75

0.75

0.75

0.75

524

32.
Wheel

525

03.

03.1
Rear wheel Dynamic balance for one set of tire (including
tire assembly disassembly and assembly)

526

04.2
Dynamic balance for two sets of tire (including
disassembly and assembly)

320304

1.5

1.5

1.5

1.5

1.5

527

01.1
Replace one set shoe (including disassembly and
assembly)

320401

1.5

1.5

1.5

1.5

1.5

528

02.2
Replace two sets shoe (including disassembly and
assembly)

320402

529

01.1
Replace one set inner tube (including disassembly
and assembly )

320601

1.5

1.5

1.5

1.5

1.5

02.2
Replace two sets of inner tube (including disassembly
and assembly )

320602

04.
shoe

06.
Inner tube
530

531

01.110Replace
08.
one to ten pieces of front hub bolts (operation manHub bolt
hour )

320801

532

02.110Replace
08.
one to ten pieces of rear hub bolt (operation man-hour
Tire bolt
)

320802

01.1
Replace one set steel rim

320901

1.5

1.5

1.5

1.5

1.5

02.2
Replace two sets of steel rim

320902

533 32.
Wheel
534

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09. 031
Steel rim
Replace one set steel rim including dynamic balance of
tire

535

320903

042
Replace two sets of steel rim including dynamic
balance of tire

320904

01.
Replace inflating valve extension tube and protective
cap

321001

01.
Replace spare tire elevator assembly

321501

0.5

0.5

0.5

0.5

0.5

01.
Replace throttle nozzle joint tube

321801

0.5

0.5

0.5

0.5

0.5

01.
Vehicle
frame
assembly

01.
Replace two-axle frame

330101

45

45

45

40

45

05.j110
Riveting one to ten sets rivets

330105

02.

Engine
suspension
bracket

01.
Welding repair engine left bracket

330201

02.
Welding repair engine right bracket

330202

330401

0.5

0.5

0.5

0.5

0.5

330402

1.5

1.5

1.5

1.5

1.5

330501

0.5

0.5

0.5

0.5

0.5

330502

330601

536

537

538
539

32.
Wheel

540
541
542
543
544

545

546

547

548

33.
frame

10.

Inflating
valve
15.

Spare tire
18.

Throttle

01.
04. Replace front bumper assembly

Front bumper 02.


Repair front bumper assembly (disassembly and
assembly
reassembly, plate work and painting)
01.
05. Repair rear bumper assembly

Rear bumper 02.


Repair rear bumper assembly (disassembly and
assembly
reassembly, plate work and painting)
01.6
06. Weld and repair longitudinal member (less than 6cm
Longitudinal long crack)
member of

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member of
frame

549

550

551 33.
frame
552
553
554
555
556
557
34.
Leaf spring
558
559
560
561

562

563

564

04.15
Replace one to five rivets and then repair

330604

01.015
Weld and repair frame cross member (less than 15cm
long crack)

330701

01.
Replace tool kit

330801

0.4

0.4

0.4

0.4

0.4

03
Replace fuel tank bracket

330803

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair bracket for battery cell

331701

0.5

0.5

0.5

0.5

0.5

01.
Replace one-sided leaf spring assembly

340201

02.
Replace two-sided leaf spring assembly

340202

03.

Front leaf
shackle eye
assembly

01.
Replace one-sided front leaf hoisting eye

340301

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided front leaf hoisting eye

340302

0.6

0.6

0.6

0.6

0.6

04.

Front leaf
hoisting pin

01.
Replace one-sided front leaf hoisting pin

340401

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided front leaf hoisting pin

340402

0.6

0.6

0.6

0.6

0.6

01.
Replace one-sided front leaf hoisting pin bushing

340501

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided front leaf hoisting pin bushing

340502

0.6

0.6

0.6

0.6

0.6

01.
Replace one-sided front leaf spring saddle-shape bolt,
moudling and seat

340601

02.
Replace two-sided front leaf spring saddle-shape bolt,
moudling and seat

340602

340701

0.3

0.3

0.3

0.3

0.3

07.
Cross
member of
frame
08.

Tool kit and


fuel tank
bracket
17.
Bracket for
battery cell
02.

Front leaf
spring
assembly

05.

Front leaf
hoisting pin
bushing
06.

Front leaf
spring
saddle-shape
bolt,
moudling

01.
07. Replace one-sided front leafspring pin
Front leaf

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Front leaf
spring pin

565
566
567
568
569
570
571
572
573
574
575

08.

Front leaf
34.
spring pin
Steel plate spring bushing
09.

Front leaf
spring limit
block
10.

Central bolt
of front leaf
spring
11.

Rear leaf
spring
assembly
12.

Auxiliary
spring
assembly

576
577
578
579
34.
580 Leaf spring

581

13.

Rear leaf
spring catch
14.

Rear leaf
catch
bushing
15.

Rear leaf
spring
saddle-shape
bolt,
moudling

02.
Replace two-sided front leaf spring pin

340702

0.6

0.6

0.6

0.6

0.6

01.
Replace one-sided front leaf spring pin bushing

340801

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided front leaf spring pin bushing

340802

0.6

0.6

0.6

0.6

0.6

01.
Replace one-sided front leaf spring limit block

340901

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided front leaf spring limit block

340902

0.6

0.6

0.6

0.6

0.6

01.
Replace one-sided front leaf spring central bolt

341001

1.5

1.5

1.5

1.5

1.5

02.
Replace two-sided front leaf spring central bolt

341002

01.
Replace one-sided rear leaf spring assembly

341101

2.5

2.5

2.5

2.5

02.
Replace two-sided rear leaf spring assembly

341102

01.
Replace one-sided auxiliary spring

341201

1.5

1.5

1.5

1.5

02.
Replace two-sided auxiliary spring

341202

01.
Replace one-sided rear leaf spring catch

341301

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided rear leaf spring catch

341302

0.6

0.6

0.6

0.6

0.6

01.
Replace one-sided rear leaf pin bushing

341401

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided rear leaf pin bushing

341402

0.6

0.6

0.6

0.6

0.6

01.
Replace one-sided rear leaf spring saddle-shape bolt,
moudling and seat

341501

1.5

1.5

1.5

1.5

1.5

02.
Replace two-sided rear leaf spring saddle-shape bolt,
moudling and seat

341502

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582
583
584
585

586

587
588
589
34.
Leaf spring
590

591

592
593

16.

Rear leaf
hoist eye

01.
Replace one-sided rear leaf hoist eye

341601

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided rear leaf hoist eye

341602

0.6

0.6

0.6

0.6

0.6

17.

Rear leaf
hoisting pin
19.

Rear leaf
spring
hoisting eye
pin bushing
20.

Central bolt
of rear leaf
spring
22.

Rear axle
housing limit
rubber block
and its
bracket
28.

Rear leaf
spring limit
block

01.
Replace one-sided rear leaf hoisting pin

341701

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided rear leaf hoisting pin

341702

0.6

0.6

0.6

0.6

0.6

01.
Replace one-sided steel plate spring hoisting eye pin
bushing

341901

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided leaf spring hoisting eye bushing

341902

0.6

0.6

0.6

0.6

0.6

01.
Replace central bolt for one-sided rear leaf spring

342001

02.
Replace central bolt for two-sides rear leaf spring

342002

01.
Replace two-sided rear axle housing limit rubber
block

342201

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided rear axle housing limit rubber
block bracket

342202

0.6

0.6

0.6

0.6

0.6

01.
Replace one-sided rear leaf spring limit block

342801

0.25

0.25

0.25

0.25

0.25

02.
Replace two-sided rear leaf spring limit block

342802

0.3

0.3

0.3

0.3

0.3

01.
Replace one-sided front shock absorber

350201

0.2

0.2

0.2

0.2

0.2

02.
Replace two-sided front shock absorber

350202

0.4

0.4

0.4

0.4

0.4

01.
Replace rubber sleeve for one-sided front shock
absorber

350301

0.2

0.2

0.2

0.2

0.2

02.

Front shock
595 35. Shock absorber
assembly
absorber
03.

596
rubber sleeve
for front
594

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597

598

599

600

601

602

603

604
605

606

607

608

609

03.
02.

Replace rubber sleeve for two-sided front shock


rubber sleeve
absorber
for front
04. 01.
Riveting and welding one-sided front shock absorber

bracket
Upper
bracket for
front shock
absorber
05.

Front shock
absorber
35. Shock lower bracket
absorber
06.

Front shock
absorber
lower
connection
pin
07.

Rear shock
absorber
assembly
08.

Rear shock
absorber
08.

Rear shock
absorber
09.

Upper
bracket for
rear shock
absorber

350302

0.4

0.4

0.4

0.4

0.4

350401

02.
Riveting and welding two-sided front shock absorber
bracket

350402

01.
Replace one-sided front shock absorber lower bracket

350501

0.75

0.75

0.75

0.75

0.75

02.
Replace two-sided front shock absorber lower bracket

350502

1.5

1.5

1.5

1.5

1.5

01.
Replace one-sided front shock absorber lower
connecting pin

350601

0.4

0.4

0.4

0.4

0.4

02.
Replace two-sided front shock absorber lower
connection pin

350602

0.75

0.75

0.75

0.75

0.75

01.
Replace or repair one-sided shock absorber

350701

0.3

0.3

0.3

0.3

0.3

02.
Replace or repair two-sided shock absorber

350702

0.6

0.6

0.6

0.6

0.6

01.
Replace one-sided rear shock absorber rubber sleeve

350801

0.2

0.2

0.2

0.2

0.2

02.
Replace two-sided rear shock absorber rubber sleeve

350802

0.4

0.4

0.4

0.4

0.4

01.
Riveting and welding for upper support for one-sided
rear shock absorber

350901

02.
Riveting and welding for upper support for two-sided
rear shock absorber

350902

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01.
35. Shock 10.
Replace or repair lower support for one-sided rear

absorber
shock
absorber
Lower
support of
02.
rear shock
611
Replace or repair lower support for two-sided rear
absorber
shock absorber

351001

351002

01.
Replace rubber bushing for hoisting ring of shock
absorber

351201

0.2

0.2

0.2

0.2

0.2

01
Replace connection shaft for shock absorber

351301

0.2

0.2

0.2

0.2

0.2

610

12.

Rubber
bushing for
13.

Connection
shaft for

612

613

.Steering system and braking system

S.N.

Assembly or
system

614

615

616

617
41.
Steering gear
618 assembly
619

Failure
components

01.

Mechanical
steering gear
assembly

02.

Power
steering gear
assembly
04.

Pitman arm
05.

Steering gear

Maintenance item

Maintenance
code

()
Rating for man-hour(h)

Ollin Express

Forland
Linghang

Ollin Light
truck


Forland light
AUMARK light truck
truck

01.
Replace mechanical steering gear assembly

410101

02.
Disassemble and repair mechanical steering gear
assembly (including disassembly and assembly
steering gear)

410102

01.
Replace power steering gear assembly

410201

02.
Disassemble and repair power steering gear assembly
(including disassembly and assembly of steering gear)

410202

01.
Replace pitman arm tightening nut

410401

0.2

0.2

0.2

0.2

0.2

01.
Replace or repair steering gear upper oil seal

410501

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620

621

622
623

624

625
626
41.
Steering gear
627
assembly
628
629
630
631
632

06.

Steering gear
assembly
07

Pitman arm
08.
Steering
wheel
08.
Steering
wheel
11.

Steering
column with

410601

03.
Replace pitman arm shaft oil seal

410703

01.
Replace steering wheel

410801

0.3

0.3

0.3

0.3

0.3

02.
Adjust and repair steering wheel

410802

0.5

0.5

0.5

0.5

0.5

01.
Replace steering column with adjustable mechanism
assembly

411101

411201

411202

Replace or adjust steering column positioning bearing

411203

01.
Replace steering column dust cover

411301

0.5

0.5

0.5

0.5

0.5

01.
Replace steering protective tubing assembly

411401

1.5

1.5

1.5

1.5

1.5

01.
Replace steering gear lock

411501

01.
Replace steering column bearing

411801

01.
Replace steering assisted pump assembly

420201

0.75

0.75

0.75

0.75

0.75

02.
Disassemble and repair power steering pump

420202

1.5

1.5

1.5

1.5

1.5

03
Replace power steering pump bracket

420203

420301

1.5

1.5

1.5

1.5

1.5

01.
Replace
or welding repair steering column bracket
12.

02.
Steering
Replace steering column
column and
bracket
03.
13.

Steering
14.
Protective
tubing
15.
Steering gear
lock
18.

Steering

02.

42.
power
633 Power steering
steering
system
pump
assembly
634

635

01.
Replace or repair steering gear assembly bracket

03.
01.

Replace power steering pump cover sealing pad


Power
steering

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07.

Steering oil
08.
637

Power
09.
638
Oil return
hose
10.
639
High
42. pressure hose
Power steering
11.
640 system
Rubber hose
12.

641
High
pressure steel
13.
642

Oil return
15.

643
Steering oil
pump pulley
16.
644

Steering oil
645 43. 02.

Tie/drag rod
Steering drag
646 assembly
rod
636

647
648
649

03.

Steering tie
rod

04.
43.

650
Tie/drag rod
The left/right
assembly
joint of tie
rod assembly
651
652

01.
Replace steering oil tank bracket

420701

0.4

0.4

0.4

0.4

0.4

01.
Replace or repair power steering oil tank

420801

0.5

0.5

0.5

0.5

0.5

01.
Replace oil return hose

420901

0.3

0.3

0.3

0.3

0.3

01.
Replace high pressure hose

421001

0.3

0.3

0.3

0.3

0.3

01.
Replace rubber hose

421101

0.2

0.2

0.2

0.2

0.2

01.
Replace or repair high pressure steel pipe assembly

421201

0.3

0.3

0.3

0.3

0.3

01.
Replace or repair oil return steel pipe assembly

421301

0.4

0.4

0.4

0.4

0.4

01.
Replace steering oil pump pulley assembly

421501

01.
Replace or adjust steering oil pump drive belt

421601

0.5

0.5

0.5

0.5

0.5

01.
Replace steering drag rod

430201

0.5

0.5

0.5

0.5

0.5

02.
Repair or calibrate steering drag rod

430202

0.75

0.75

0.75

0.75

0.75

01.
Replace steering tie rod

430301

0.5

0.5

0.5

0.5

0.5

02.Repair or calibrate steering


tie rod

430302

0.75

0.75

0.75

0.75

0.75

01.
Replace one-sided steering tie rod joint

430401

0.3

0.3

0.3

0.3

0.3

02.
Replace two-sided steering tie rod joint

430402

0.6

0.6

0.6

0.6

0.6

0.3.
Replace joint dust cover

430403

0.3

0.3

0.3

0.3

0.3

430501

0.3

0.3

0.3

0.3

0.3

05. 01.
Replace drag rod front connector assembly

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653
654

Drag rod
front/rear
01.

Hydraulic

02.
Replace draw rod front/rear joint assembly

430502

0.6

0.6

0.6

0.6

0.6

01.
Deflation of hydraulic brake system

440101

0.5

0.5

0.5

0.5

0.5

440201

1.5

1.5

1.5

1.5

1.5

440202

440203

0.3

0.3

0.3

0.3

0.3

440204

1.5

1.5

1.5

1.5

1.5

01.
Replace brake master pump (including oil filling,
02. deflation and debugging)
44.
02.
656 Hydraulic brake
Repair brake master pump
Brake
master
system
pump with 03.
657
vacuum
Adjust journey of brake master pump
booster
04.
assembly
658
Replace brake master pump with vacuum booster
assembly

655

659
660
661
662
663
664

02.

Brake master
pump with

05
Replace or repair vacuum booster assembly

440205

06.
Replace brake peddle retracting spring

440206

0.25

0.25

0.25

0.25

0.25

05.

Brake master
pump bracket

01.
Replace brake master pump bracket

440501

0.75

0.75

0.75

0.75

0.75

02.
Repair brake master pump bracket

440502

06.

Front drum
brake

01.
Replace front one-sided brake

440601

02.
Replace front two-sided brakes

440602

440701

1.25

1.25

1.25

1.25

1.25

440702

2.5

2.5

2.5

2.5

2.5

44. 07.
01.
665 Hydraulic brake
Replace
front one-sided brake shoe
system
Front brake
02.
shoe
666
Replace front two-sided brake shoes
assembly
667

01.
Replace front one-sided brake drum

440801

1.5

1.5

1.5

1.5

1.5

668

02.
Replace front two-sided brake drums

440802

08.

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669

08.
Front brake 03.1
Bore one set front brake drum (machining tool
drum
processing)

670

440803

04.2
Bore two sets front brake drums (machine tool
processing)

440804

09.

Front brake
bottom plate

01.
Replace front one-sided brake bottom plate

440901

02.
Replace front two-sided brake bottom plates

440902

10.

Drum front
brake wheel
cylinder
assembly

01.
Replace or overhaul front single wheel brake wheel
cylinder

441001

1.25

1.25

1.25

1.25

1.25

02.
Replace or overhaul front two wheels brake wheel
cylinder

441002

2.5

2.5

2.5

2.5

2.5

01.
Replace rear one-sided brake assembly

441101

02.
Replace rear two-sided brakes assembly

441102

01.
Replace rear one-sided brake shoe assembly

441201

1.25

1.25

1.25

1.25

1.25

02.
Replace rear two-sided brake shoes assembly

441202

2.5

2.5

2.5

2.5

2.5

03.
Replace rear one-sided brake friction lining

441203

1.5

1.5

1.5

1.5

1.5

04.
Replace rear two-sided brake friction lining

441204

681

05.
Adhere, rivet, process rear single wheel brake friction
lining (machine tool processing)

441205

682

06.
Adhere, rivet, process rear two wheels brake friction
lining (machine tool processing)

441206

683

01.
Replace rear one-side brake drum

441301

1.5

1.5

1.5

1.5

1.5

684

02.
Replace rear two-sides brake drums

441302

671
672

673

674

11.

Drum rear
676 44. brake
Hydraulic brake assembly
677 system
675

678
679
680

12.

Rear brake
shoe
assembly

13.

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685

13.
Rear brake 03.1
Bore one set rear brake drum (machine tool
drum
processing)

686

14.

44. Rear brake


688
Hydraulic brake bottom plates
system

687

689

690

15.

Drum rear
brake wheel
cylinder

691

692

693

694

695
696
697
698
699 44.
Hydraulic brake
system

441303

04.2
Bore two sets rear brake drums (machine tool
processing)

441304

01.
Replace rear one-sided brake bottom plate

441401

02.
Replace rear two-sided brake bottom plates

441402

01.
Replace or overhaul rear single wheel brake wheel
cylinder

441501

1.5

1.5

1.5

1.5

1.5

02.
Replace or overhaul rear double wheels brake wheel
cylinder

441502

01.Replace or
overhaul front one-sided brake shoe retracting spring

441601

1.5

1.5

1.5

1.5

1.5

441602

441603

1.5

1.5

1.5

1.5

1.5

441604

01.
Adjustment of front wheel two-sided brake clearances

441701

0.3

0.3

0.3

0.3

0.3

02.
Adjustment of rear wheel two-sided brake clearances

441702

0.3

0.3

0.3

0.3

0.3

03.
Adjustment of whole vehicle brake clearances

441703

0.6

0.6

0.6

0.6

0.6

01.
Replace front one-sided brake

441801

1.5

1.5

1.5

1.5

1.5

02.
Replace front two-sided brakes

441802

16.
02.

Brake shoe Replace or overhaul front two-sided brake shoe


retracting
retracting springs
spring
03.Replace or
overhaul rear one-side brake shoe retracting spring
16.
04.

Replace or overhaul rear two-sides brake shoe


Brake shoe
retracting springs
retracting
17.

Adjustment
of brake
clearance

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system

18.

Front brake
disc
assembly

03.
Replace front one-sided brake slave cylinder

441803

04.
Replace front two-sided brake slave cylinders

441804

702

05.1
grind one set front brake disc

441805

703

06.2
grind two sets front brake discs

441806

01.
Replace front one-sided brake caliper body

441901

1.5

1.5

1.5

1.5

1.5

02.
Replace front two-sided brake caliper bodies

441902

01.
Replace front one-sided brake disc friction lining

442001

0.5

0.5

0.5

0.5

0.5

02.
Replace front two-sided brake disc friction lining

442002

01.
Replace or overhaul vacuum tube

442101

0.2

0.2

0.2

0.2

0.2

01.
Replace or overhaul brake hydraulic tube (including
deflation)

442201

0.75

0.75

0.75

0.75

0.75

01.
Replace brake hose assembly (including deflation)

442301

0.3

0.3

0.3

0.3

0.3

442501

0.4

0.4

0.4

0.4

0.4

442601

0.4

0.4

0.4

0.4

0.4

442701

0.5

0.5

0.5

0.5

0.5

01.
Replace one-sided front brake assembly

450201

02.
Replace two-sided front brake assembly

450202

450301

1.5

1.5

1.5

1.5

1.5

450302

700
701

704
705

19.

Front brake
caliper body

20.

Front brake
disc friction
707
lining
21.
708
Vacuum tube
22.
Brake
709 44.
hydraulic
Hydraulic brake tube
23.
system
710

Brake
hose
25.
706

711
712
713
714
715

01.

Replace fluid reservoir assembly


Fluid
26.
01.
Vacuum tank Replace and repair vacuum tank
27. 01.
Brake pedal Replace brake pedal

02.

Front brake
assembly

45.
01.
03. Replace front one-sided brake shoe
Air pressure
Front brake
brake system
02.
shoe
717
Replace front two-sided brake shoes
716

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718

719
720

721

722

04.

Front brake
friction
05.

Front brake
shoe roller

01.
Adhere, rivet and process single wheel brake friction
lining (machine processing)

450401

01.
Replace front one-sided brake shoe roller

450501

1.5

1.5

1.5

1.5

1.5

02.
Replace front two-sided brake shoe roller

450502

01. Replace or
overhaul front one-sided brake shoe return spring

450601

1.5

1.5

1.5

1.5

1.5

02. Replace or
overhaul front two-sided brake shoe return spring

450602

01.
Replace front one-sided return spring fixed pin

450701

1.5

1.5

1.5

1.5

1.5

02.
Replace front two-sided return spring fixed pin

450702

01.
Replace front one-sided brake drum

450801

1.5

1.5

1.5

1.5

1.5

450802

450803

04.2
Bore two sets front brake drums (machine processing)

450804

09.

Front brake
bottom plate

01.
Replace or repair front one-sided brake bottom plate

450901

02.
Replace or repair front two-sided brake bottom plate

450902

10.

Front brake
chamber

01.
Replace front one-sided brake chamber

451001

0.2

0.2

0.2

0.2

0.2

02.
Replace front two-sided brake chamber

451002

0.4

0.4

0.4

0.4

0.4

451101

0.25

0.25

0.25

0.25

0.25

06.

Front brake
shoe return
spring

07.

724 45. Front brake


Air pressure
shoe return
brake system
725

723

726
727

02.
Replace
front two-sided brake drum
08.
Front brake 03.1
drum
Bore one set front brake drum (machine processing)

728

729
730
731
732
733

11. 01.
Brake hose Replace brake hose

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734
735

01.
13. Replace or repair front one-sided cam shaft
Front cam
02.
shaft
Replace or repair front two-sided cam shaft

451301

451302

451401

0.25

0.25

0.25

0.25

0.25

451402

0.5

0.5

0.5

0.5

0.5

451501

0.2

0.2

0.2

0.2

0.2

451504

0.2

0.2

0.2

0.2

0.2

451506

0.5

0.5

0.5

0.5

0.5

01.
Replace rear one-sided brake assembly

451601

02.
Replace rear two-sided brake assembly

451602

01.
Replace one-sided rear brake shoe

451701

1.5

1.5

1.5

1.5

1.5

02.
Replace two-sided rear brake shoe

451702

01.
Replace or overhaul one-sided front brake shoe shaft

451801

1.5

1.5

1.5

1.5

1.5

451802

451803

1.5

1.5

1.5

1.5

1.5

04.
Replace or overhaul two-sided rear brake shoe shaft

451804

01.
Rivet, process rear single wheel brake friction lining
(machine processing)

451901

0.5

0.5

0.5

0.5

0.5

01.
Replace rear one-sided brake shoe roller

452001

1.5

1.5

1.5

1.5

1.5

14. 01.
Replace front one-sided brake adjusting arm

45. Front brake


02.
737 Air pressure
adjusting arm Replace front two-sided brake adjusting arm
brake system
01.2
738
15. Adjust brake clearance of two front wheels

04.2
Adjustment
739
Adjust brake clearance of two rear axle wheels
of brake
clearance
06.
740
Adjust whole vehicle brake clearance of two axles

736

741
742
743
744

16.

Rear brake
assembly
17.
Rear brake
shoe
17.
Rear brake
shoe

745

746
747

18. 02.

Replace or overhaul two-sided front brake shoe shaft


Brake shoe
03.
shaft
Replace or overhaul one-sided rear brake shoe shaft

748
19.

45.
749
Rear brake
Air pressure
friction
brake system
20.
750

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751
752
753
754
755

Rear brake
shoe roller

758

761

452101

1.5

1.5

1.5

1.5

1.5

452102

452201

1.5

1.5

1.5

1.5

1.5

452202

452301

1.5

1.5

1.5

1.5

1.5

452302

452303

04.2
Bore two sets rear brake drums (machine processing)

452304

01.
Replace or repair rear one-sided brake bottom plate

452401

1.5

1.5

1.5

1.5

1.5

02.
Replace or repair rear two-sided brake bottom plate

452402

452501

0.2

0.2

0.2

0.2

0.2

452502

0.4

0.4

0.4

0.4

0.4

01.
Disassemble and repair rear one-sided brake chamber
bracket

452601

0.25

0.25

0.25

0.25

0.25

02.
Disassemble and repair rear two-sided brake chamber
bracket

452602

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair rear one-sided brake cam shaft

452801

02.
Replace or repair rear two-sided cam shaft

452802

01.
Replace rear one-sided brake drum
02.
23. Replace rear two-sided brake drums
Rear brake
03.1
drum
Bore one set rear brake drum (machine processing)

759
760

452002

21. 01.

Replace rear one-sided brake shoe retracting spring


Rear brake
02.
shoe
Replace two-sided brake shoe retracting spring
retracting
22. 01.

Replace rear one-sided retracting spring fixed pin


Retracting
spring fixed 02.
Replace rear two-sided retracting spring fixed pin
pin

756
757

02.
Replace rear two-sided brake shoe roller

24.

Rear brake
bottom plate

45.
25. 01.
762 Air pressure
Replace rear one-sided brake chamber

brake system
Rear brake 02.
763
chamber
Replace rear two-sided brake chambers
764

765

766
767

26.

Rear brake
chamber
bracket

28.

Rear brake
cam shaft

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01.
Replace brake valve

453001

0.75

0.75

0.75

0.75

0.75

453002

1.5

1.5

1.5

1.5

1.5

453003

0.2

0.2

0.2

0.2

0.2

01.
Replace relay valve

453101

0.25

0.25

0.25

0.25

0.25

02.
Repair relay valve

453102

0.5

0.5

0.5

0.5

0.5

01.
Replace check valve

453201

0.25

0.25

0.25

0.25

0.25

01.
Replace 4-loop protective valve

453301

0.3

0.3

0.3

0.3

0.3

02.
Repair 4-loop protective valve

453302

0.5

0.5

0.5

0.5

0.5

35.

Quick release
valve
assembly

01.
Replace quick release valve assembly

453501

0.25

0.25

0.25

0.25

0.25

02.
Repair quick release valve assembly

453502

0.5

0.5

0.5

0.5

0.5

37.
Pressure
regulating
valve

01.
Replace pressure regulating valve

453701

0.25

0.25

0.25

0.25

0.25

02.
Repair pressure regulating valve

453702

0.5

0.5

0.5

0.5

0.5

01.
Replace exhaust brake butterfly valve assembly

453801

0.5

0.5

0.5

0.5

0.5

02.
Repair exhaust brake butterfly valve assembly

453802

0.75

0.75

0.75

0.75

0.75

03.
Replace or repair exhaust brake solenoid valve

453803

0.3

0.3

0.3

0.3

0.3

02.
Repair exhaust brake valve

454001

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair oil and water separator

454101

0.5

0.5

0.5

0.5

0.5

768

769

770

30.
02.

Brake valve Repair and adjust brake valve


assembly
03.
Replace brake pedal retracting spring

771
31.
Relay valve
772
32.
773 45.
Check valve
Air pressure
33.
774 brake system

4-loop
protective
775
valve
776

777

778

779
780
781
782
783
784

38.

Exhaust
brake
butterfly
valve
assembly
40.

Exhaust
41.

45. Oil and water

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45.
42. 01.
785 Air pressure
Replace air compressor assembly
brake system

Air
03.
compressor Replace or repair air compressor inlet and outlet
786
assembly
cooling water pipes
43.
01.

Replace air compressor outlet joint


Air
44.
01.

788
Air
Replace air compressor lubricating oil pipe
compressor
46.
01.
789

Replace or repair brake pipe joint


Brake pipe
01.
01.
790

46. parking brake Adjust parking brake system


02.
parking brake
01.
791 system
Replace parking brake assembly
Central
parking brake
04.
01.
792

Replace parking brake drum


parkin brake
05.
01.
793
Parking
Replace parking brake shoe
brake shoe
06.
01.
794

Replace or repair parking brake friction lining


Parking
787

795

07.
Brake arm

01.
Replace brake arm

08.
01.
Brake shoe
Replace brake shoe pin
pin
09.
01.
797
46.
Replace lower spring
Brake shoe
Parkin brake
10.
system
01.

798
Brake shoe Replace brake shoe compression spring
compression
11.
01.
799

Replace brake bottom plate


Brake bottom
796

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454201

0.5

0.5

0.5

0.5

0.5

454203

0.5

0.5

0.5

0.5

0.5

454301

0.3

0.3

0.3

0.3

0.3

454401

0.3

0.3

0.3

0.3

0.3

454601

0.3

0.3

0.3

0.3

0.3

460101

0.5

0.5

0.5

0.5

0.5

460201

460401

0.75

0.75

0.75

0.75

0.75

460501

0.75

0.75

0.75

0.75

0.75

460601

0.75

0.75

0.75

0.75

0.75

460701

0.75

0.75

0.75

0.75

0.75

460801

0.75

0.75

0.75

0.75

0.75

460901

0.75

0.75

0.75

0.75

0.75

461001

0.75

0.75

0.75

0.75

0.75

461101

12.

Hand brake
control
13.

Hand brake
control lever

800

801

14.
Dust cover

802

803 46.
parking brake
system
804
805
806
807
808
809

810

15.

Parking
16.

Parking
02.
Single nylon
pipe

03.

Air reservoir
48. assembly
Pressure
04.
pipeline and

accessories
Air reservoir
05.

Air reservoir
11.
Steel pipe
assembly

01.
Replace or adjust hand brake control handle

461201

0.5

0.5

0.5

0.5

0.5

01.
Replace hand brake control lever sleeve assembly

461301

0.3

0.3

0.3

0.3

0.3

01.
Replace dust cover

461401

0.3

0.3

0.3

0.3

0.3

01.
Replace or repair parking brake cable bracket

461501

0.5

0.5

0.5

0.5

0.5

01.
Replace or adjust parking brake cable

461601

0.5

0.5

0.5

0.5

0.5

01.1
Replace one single nylon pipe

480201

0.2

0.2

0.2

0.2

0.2

01.1
Replace one air reservoir assembly

480301

0.3

0.3

0.3

0.3

0.3

02.
Replace or repair air reservoir drain valve

480302

0.25

0.25

0.25

0.25

0.25

01.
Replace air reservoir bracket

480401

0.75

0.75

0.75

0.75

0.75

01.
Replace air reservoir tightening belt

480501

0.3

0.3

0.3

0.3

0.3

01.
Replace steel pipe assembly

481101

0.25

0.25

0.25

0.25

0.25

.Electrical device

S.N.

811

Assembly or
system

Failure
components

Maintenance item

01.
01.
Replace battery assembly

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Maintenance
Ollin
code
Express

510101

0.4

()
Rating for man-hour(h)

Forland
Linghang

0.4

Ollin
Forland light
Light truck
truck

0.4

0.4


AUMARK light truck

0.4

812

Battery
assembly

03.2030
Battery common charge (charging time 20~30hours)

04.
02.
Battery
Replace battery bracket
bracket
05.
01.
814

Replace battery positive cable


Battery
06.
01.
815

51.
Replace battery ground wire
Battery
Battery and
07.
wiring harness
01.
816
Cab wiring
Replace Cab wiring harness
harness
08.
01.
817

Replace Cab ground wire


Cab ground
09.
01.
818

Replace engine wiring harness assembly


Engine
wiring
02.
819
harness
Repair engine wiring harness assembly
assembly
10.
01.
820

Replace engine ground wire assembly


Engine
813

01.
11.
Replace chassis (Vehicle frame) wiring harness

Chassis
02.
822
(Vehicle
Replace left vehicle frame wiring harness assembly
frame) wiring
03.
harness
823
Replace right vehicle frame wiring harness assembly
12.
01.
824 51. Whole
Replace whole vehicle wiring harness
vehicle
Battery and
13. 01.
825 wiring harness
Replace master power switch

821

826
827

Master
02.
power switch Repair master power switch
14.
01.

Repair all sub-harness assemblies


All sub-

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510103

510401

0.5

0.5

0.5

0.5

0.5

510501

0.25

0.25

0.25

0.25

0.25

510601

0.2

0.2

0.2

0.2

0.2

510701

510801

0.2

0.2

0.2

0.2

0.2

510901

0.3

0.3

0.3

0.3

0.3

510902

0.5

0.5

0.5

0.5

0.5

511001

0.2

0.2

0.2

0.2

0.2

511101

1.5

1.5

1.5

1.5

1.5

511101

0.25

0.25

0.25

0.25

0.25

511101

0.25

0.25

0.25

0.25

0.25

511201

511301

0.3

0.3

0.3

0.3

0.3

511302

0.5

0.5

0.5

0.5

0.5

511401

0.3

0.3

0.3

0.3

0.3

16.
01.
Distribution
Replace or repair distribution box
box
01. 01.
Replace generator assembly

828
829

Generator
assembly

830
52.
831 Generator
assembly
832
833

0.3

0.3

0.3

0.3

0.3

520101

0.5

0.5

0.5

0.5

0.5

02.
Repair generator assembly

520102

01.
Replace or adjust generator built-in regulator

520201

01.
Replace or adjust generator outside regulator

520301

0.3

0.3

0.3

0.3

0.3

01.
Replace generator carbon brush

520401

0.5

0.5

0.5

0.5

0.5

520501

0.25

0.25

0.25

0.25

0.25

520502

0.2

0.2

0.2

0.2

0.2

520601

0.25

0.25

0.25

0.25

0.25

520701

0.4

0.4

0.4

0.4

0.4

520702

0.5

0.5

0.5

0.5

0.5

520703

0.5

0.5

0.5

0.5

0.5

520801

0.5

0.5

0.5

0.5

0.5

520802

0.75

0.75

0.75

0.75

0.75

520901

530201

0.75

0.75

0.75

0.75

0.75

530202

0.3

0.3

0.3

0.3

0.3

05. 01.
Replace generator drive belt

Generator
02.
drive belt
Adjust generator drive belt

834

835

06.
01.

Replace generator vacuum pump pipe


Generator

836

837
52.
838 Generator
assembly
839

01.
Replace
generator vacuum pump
07.

02.
Generator
Repair generator vacuum pump
vacuum
pump
03.
Replace generator vacuum pump oil seal
08. 01.
Replace generator bracket

Generator
02.
bracket
Weld generator bracket

840

841

09.
01.

Replace generator pulley


Generator

842

843

844

02.

Generator
03.

Generator
04.

Generator

511601

53.
Lighting system

02. 01.1
Replace one set headlamp assembly

Headlamp
02.
assembly
Adjust headlamp assembly

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845

846

847
848

849

850
851 53.
Lighting system
852

853

854
855
856
857
858
859
860
861

03.

Headlamp
04.

Rear
combination
05.

Front fog
06.

Front fog
07.

Front fog and


turn
08.

Rear fog
09.

Rear fog
10.

License plate
11.

Cargo box
side lamp
13.
Bulb
14.

Front turn
15.

Turn lamp
16.

Doom lamp
17.
Doom lamp
shield
18.

Cab reading
20.

Reverse lamp
21.

Reverse lamp

01.1
Replace one set headlamp shield

530301

0.5

0.5

0.5

0.5

0.5

01.1
Replace one set rear combination lamp assembly

530401

0.5

0.5

0.5

0.5

0.5

01.1
Replace one front fog lamp assembly

530501

0.3

0.3

0.3

0.3

0.3

01.1
Replace one set front fog lamp glass cover

530601

0.3

0.3

0.3

0.3

0.3

01.
Replace front fog and turn combination lamp assembly

530701

0.5

0.5

0.5

0.5

0.5

01.
Replace rear fog lamp glass cover

530801

0.3

0.3

0.3

0.3

0.3

01.
Replace rear fog lamp

530901

0.3

0.3

0.3

0.3

0.3

01.
Replace license plate lamp assembly

531001

0.3

0.3

0.3

0.3

0.3

01.
Replace cargo box side lamp assembly

531101

0.25

0.25

0.25

0.25

0.25

01.1
Replace one set bulb

531301

0.25

0.25

0.25

0.25

0.25

01.
Replace front turn lamp assembly

531401

0.3

0.3

0.3

0.3

0.3

01.
Replace turn lamp shield

531501

0.25

0.25

0.25

0.25

0.25

01.
Replace doom lamp assembly

531601

0.2

0.2

0.2

0.2

0.2

01.
Replace doom lamp shield

531701

0.2

0.2

0.2

0.2

0.2

01.
Replace Cab reading lamp

531801

0.2

0.2

0.2

0.2

0.2

01.
Replace reverse lamp assembly

532001

0.4

0.4

0.4

0.4

0.4

01.
Replace reverse lamp shield

532101

0.25

0.25

0.25

0.25

0.25

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862
863
864
865
866
867
868
869
870
871
872
873
874
875

53.
Lighting system

24.
01.
Front width
Replace front width lamp
lamp
25.
01.

Replace front width lamp shield


Front width
27.
01.

Replace rear reflector assembly


Rear
31.
01.

Replace side turn lamp assembly


Side turn
32.
01.

Replace front side marker lamp


Front side
33.
01.

Replace middle side marker lamp


Middle side
34.
01.

Replace rear side marker lamp


Rear side
35.
01.

Replace rear tail lamp shield


Rear tail
38.
01.

Replace compartment lamp


Compartment
01.
01.

Replace dashboard assembly


Dashboard
01.
02. Replace combination instrument
Combination
instrument 02.
Repair combination instrument
03.
01.

Replace or repair speedometer


Speedometer
04.
01.
Air gauge
Replace air gauge

05.
Fuel gauge
54.
06.

877
Water
Dashboard and
thermometer
signal device
07.
878
Voltmeter
876

879

08.
Ammeter

532401

0.25

0.25

0.25

0.25

0.25

532501

0.25

0.25

0.25

0.25

0.25

532701

0.25

0.25

0.25

0.25

0.25

533101

0.3

0.3

0.3

0.3

0.3

533201

0.3

0.3

0.3

0.3

0.3

533301

0.3

0.3

0.3

0.3

0.3

533401

0.3

0.3

0.3

0.3

0.3

533501

0.3

0.3

0.3

0.3

0.3

533801

0.3

0.3

0.3

0.3

0.3

540101

540201

0.3

0.3

0.3

0.3

0.3

540202

0.5

0.5

0.5

0.5

0.5

540301

0.5

0.5

0.5

0.5

0.5

540401

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair fuel gauge

540501

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair water thermometer

540601

0.5

0.5

0.5

0.5

0.5

01.
Replace voltmeter

540701

0.5

0.5

0.5

0.5

0.5

01.
Replace ammeter

540801

0.5

0.5

0.5

0.5

0.5

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09.

Tachometer
10.
881

Front axle
11.
882

Rear axle
12.
883

Oil
13.
884

Indoor
14.
885
Clock
15.
886

Instrument
16.
887

All kinds of
18.
888

Door signal
19.
889

54. Speedometer
21.

890

Dashboard and
Wheel speed
signal device
22.
891

Air pressure
sensor and
892
alarm

880

893
894
895
896
897

01.
Replace tachometer

540901

0.5

0.5

0.5

0.5

0.5

01.
Replace front axle manometer

541001

0.5

0.5

0.5

0.5

0.5

01.
Replace rear axle manometer

541101

0.5

0.5

0.5

0.5

0.5

01.
Replace oil manometer

541201

0.5

0.5

0.5

0.5

0.5

01.
Replace indoor temperature gauge

541301

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair clock

541401

0.3

0.3

0.3

0.3

0.3

01.
Replace instrument lamp bulb

541501

0.3

0.3

0.3

0.3

0.3

01.
Repair all kinds of indicators

541601

0.5

0.5

0.5

0.5

0.5

01.
Repair door signal lamp

541801

0.25

0.25

0.25

0.25

0.25

01.
Replace speedometer sensor

541901

0.25

0.25

0.25

0.25

0.25

01.ABS
Replace wheel speed sensor (for ABS)

542101

0.25

0.25

0.25

0.25

0.25

01.
Replace air pressure sensor

542201

0.3

0.3

0.3

0.3

0.3

02.
Replace or repair air pressure alarm

542202

0.3

0.3

0.3

0.3

0.3

543001

0.5

0.5

0.5

0.5

0.5

543002

543301

0.5

0.5

0.5

0.5

0.5

543302

550101

01.
30. Replace woofer
Woofer
02.
Repair woofer
01.
Replace electric horn

33.
Electric horn 02.
Repair electric horn
01.
01.

Replace heater system assembly


Heater

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02. 01.
Heater motor Replace or repair heater motor

898

900
901
902

904

55.
Heater system

905
906
907
908
909
910

911

912
913
914
915

01.
Replace heater radiator

550301

2.5

2.5

2.5

2.5

2.5

02.
Repair heater radiator

550302

0.25

0.25

0.25

0.25

0.25

04.

Heater outlet
switch

01.
Replace heater outlet switch

550401

0.25

0.25

0.25

0.25

0.25

02.
Repair heater outlet switch

550402

0.5

0.5

0.5

0.5

0.5

05.

Heater
control
mechanism
06.

Heater
12.

Cold-heat
change
control
13.

Heater
14.

Blower
assembly

01.
Adjust heater control mechanism

550501

0.5

0.5

0.5

0.5

0.5

02.
Replace heater control mechanism

550502

0.5

0.5

0.5

0.5

0.5

01.
Replace heater control panel

550601

0.5

0.5

0.5

0.5

0.5

01.
Replace cold-heat change control assembly

551201

0.75

0.75

0.75

0.75

0.75

02.
Repair cold-heat change control assembly

551202

01.
Replace heater switch

551301

0.75

0.75

0.75

0.75

0.75

01.
Replace blower assembly

551401

02.
Replace blower motor

551402

01.
Replace all kinds of inlet and outlet pipe assembly of
heater

551501

0.3

0.3

0.3

0.3

0.3

01.
Replace or repair defroster nozzle and duct

551601

0.3

0.3

0.3

0.3

0.3

01.
Replace heater water valve

551701

0.5

0.5

0.5

0.5

0.5

01.
Replace wind speed control switch

551901

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair blower wind speed regulator

552001

0.5

0.5

0.5

0.5

0.5

03.

Heater
radiator

899

903

550201

55.
Heater system

15.

All kinds of
inlet and
16.

Defroster
17.
Heater valve
19.

Wind speed
20.

Blower wind

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916

917
918 56.
A/C system
919
920
921
922
923
924
925
926
56.
927 A/C system
928

929

930
931

01.
01.

Diagnose A/C system and supplement all refrigerants


A/C system
(including refrigerant)
02.
01.

Replace compressor assembly


Compressor
03. 01.
Replace compressor belt

Compressor 02.
belt
Adjust compressor belt
04.
01.

Replace compressor bracket


Compressor
05.
01.

Replace condenser assembly


Condenser
09.
01.

Replace front evaporator assembly


Front
11.
01.
Expansion
Replace or repair expansion valve
valve
12.
01.

Replace fluid dryer


Reserve fluid
13.
01.

Replace A/C control panel


A/C control
15.
01.

Replace electronic thermostat


Electronic
16.A/C
01.A/C

Replace A/C switch


A/C switch
18. 01.
Air-out grille Replace or adjust air-out grille
19.
01.
Replace idle speed enhancing solenoid valve assembly
Idle speed
enhancing
20.
01.

Replace tensioner pulley assembly


Tensioner
22.
01.

Replace A/C thermostat switch


A/C

PDF created with pdfFactory Pro trial version www.pdffactory.com

560101

$40

$40

$40

$40

$40

560201

0.5

0.5

0.5

0.5

0.5

560301

0.3

0.3

0.3

0.3

0.3

560302

0.2

0.2

0.2

0.2

0.2

560401

0.5

0.5

0.5

0.5

0.5

560501

560901

561101

561201

0.5

0.5

0.5

0.5

0.5

561301

0.5

0.5

0.5

0.5

0.5

561501

0.5

0.5

0.5

0.5

0.5

561601

0.5

0.5

0.5

0.5

0.5

561801

0.25

0.25

0.25

0.25

0.25

561901

0.4

0.4

0.4

0.4

0.4

562001

0.5

0.5

0.5

0.5

0.5

562201

0.5

0.5

0.5

0.5

0.5

02.

932
57. A/C low
pressure pipe
A/C system
03.
pipeline

933
A/C high
pressure pipe
04.
934
A/C copper
pipe
05.
935

57. Evaporator
06.
A/C system

pipeline
936
Evaporator
weeping pipe
10.

937
Front
evaporator
01.
938

Wiper
02.
939 58.
Wiper switch
Wind shield
03.
940 wiper

Wiper motor
04.
941

Wiper
01.
942

Windshield
02.
59.

943 Wind shield


Windshield
washer
washer
03.
944

Windshield
04.

945
Windshield
59. washer fluid

01.1
Replace one low pressure pipe

570201

0.5

0.5

0.5

0.5

0.5

01.1
Replace or repair one high pressure pipe

570301

0.5

0.5

0.5

0.5

0.5

01.1
Disassembly, assebmly and weld one A/C copper pipe

570401

01.
Repair and adjust evaporator air duct

570501

0.5

0.5

0.5

0.5

0.5

01.
Replace evaporator weeping pipe assembly

570601

0.3

0.3

0.3

0.3

0.3

01.
Replace front evaporator discharge conduit

571001

01.
Replace windshield wiper

580101

0.75

0.75

0.75

0.75

0.75

01.
Replace wiper switch

580201

0.5

0.5

0.5

0.5

0.5

01.
Replace or overhaul wiper motor

580301

01.
Replace or repair wiper connecting rod system

580401

0.75

0.75

0.75

0.75

0.75

01.
Replace or adjust windshield washer assembly

590101

0.75

0.75

0.75

0.75

0.75

01.
Replace windshield washer electric pump

590201

0.3

0.3

0.3

0.3

0.3

01.
Replace windshield washer switch

590301

0.75

0.75

0.75

0.75

0.75

01.
Replacewind shield washer fluid reservoir

590401

0.2

0.2

0.2

0.2

0.2

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59.
Wind shield
946
washer

05.

Windshield
06.
947

Windshield
02.

948
Combination
switch
03.
949

Front fog
04.
950

Rear fog
05.
951

60. Brake lamp


06.
Switch and
952 solenoid valve

Exhaust
07.

953
Parking
brake
08.

954

Reverse lamp
09.
955
Ceiling lamp
switch
10.
956
Ignition
switch
13.
957
Door lamp
switch
17.
958

Turn signal
18.

959
Warning
lamp
19.

960
Front
headlamp

01.
Repairwind shield washer pipeline

590501

0.2

0.2

0.2

0.2

0.2

01.
Replace or repair windshield washer nozzle

590601

0.2

0.2

0.2

0.2

0.2

01.()
Replace combination switch assembly (including
disassembly of steering wheel )

600201

0.75

0.75

0.75

0.75

0.75

01.
Replace front fog lamp switch

600301

0.25

0.25

0.25

0.25

0.25

01.
Replace rear fog lamp switch

600401

0.25

0.25

0.25

0.25

0.25

01.
Replace brake lamp switch

600501

0.25

0.25

0.25

0.25

0.25

01.
Replace exhaust brake switch

600601

0.25

0.25

0.25

0.25

0.25

01.
Replace parking brake indicator switch

600701

0.25

0.25

0.25

0.25

0.25

01.
Replace reverse lamp (Reverse) switch

600801

0.25

0.25

0.25

0.25

0.25

01.
Replace ceiling lamp switch

600901

0.5

0.5

0.5

0.5

0.5

01.
Replace ignition switch

601001

0.75

0.75

0.75

0.75

0.75

01.
Replace door lamp switch

601301

0.5

0.5

0.5

0.5

0.5

01.
Replace turn signal lamp switch

601701

0.75

0.75

0.75

0.75

0.75

01.
Replace warning lamp indicator switch

601801

0.5

0.5

0.5

0.5

0.5

01.
Replace front headlamp dimmer switch

601901

0.75

0.75

0.75

0.75

0.75

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961
962

963

964

965

966

967

968

969
970
971
972
973
974
975
976

60. 32. 01.

Switch and
Replace preheating solenoid valve
Preheating
solenoid valve
02.
solenoid
Replace preheating solenoid valve switch
valve and
33.
01.
Replace or repair oil pressure alarm switch

Low oil
34.
01.

Cargo tank Replace cargo tank lifting solenoid valve


lifting
35.
01.
Neutral
Replace or repair neutral position switch
position
36.
01.
Air pressure Replace air pressure alarm indicator switch
alarm
37.
01.

Air pressure Replace air pressure brake lamp switch


brake lamp
38.
01.

Replace extinguishing solenoid valve or switch


Extinguishin
42.
01.

Replace air dryer


Air dryer
43. 01.

Replace horn switch


Horn
switch
60.
and solenoid 02.
Switch and
Replace horn solenoid valve
valve
solenoid valve
44.
01.

Replace vacuum alarm switch


Vacuum
45. 01.

Replace main control switch of power window


Power
02.
window
Replace
control sub-switch of power window
control
48.
01.

Replace or repair drive disconnecting switch


Clutch
49.
01.

Replace emergency lamp switch


Emergency

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603201

0.5

0.5

0.5

0.5

0.5

603202

0.3

0.3

0.3

0.3

0.3

603301

0.3

0.3

0.3

0.3

0.3

603401

0.3

0.3

0.3

0.3

0.3

603501

0.3

0.3

0.3

0.3

0.3

603601

0.3

0.3

0.3

0.3

0.3

603701

0.3

0.3

0.3

0.3

0.3

603801

0.3

0.3

0.3

0.3

0.3

604201

0.5

0.5

0.5

0.5

0.5

604301

0.5

0.5

0.5

0.5

0.5

604302

0.3

0.3

0.3

0.3

0.3

604401

0.5

0.5

0.5

0.5

0.5

604501

0.5

0.5

0.5

0.5

0.5

604502

0.5

0.5

0.5

0.5

0.5

604801

0.5

0.5

0.5

0.5

0.5

604901

0.25

0.25

0.25

0.25

0.25

01.

61. Relay
Fuse and relay
02.
978
Fuse box

977

979
980
981
982
983
984
985
986
987
988
989
990
991

992

993

03.
Flasher

01.1
Replace one relay assembly

610101

0.25

0.25

0.25

0.25

0.25

01.
Replace fuse box or repair connecting circuit

610201

0.5

0.5

0.5

0.5

0.5

01.
Replace flasher

610301

0.25

0.25

0.25

0.25

0.25

610401

0.25

0.25

0.25

0.25

0.25

610702

0.5

0.5

0.5

0.5

0.5

620101

0.5

0.5

0.5

0.5

0.5

620201

0.4

0.4

0.4

0.4

0.4

620301

0.4

0.4

0.4

0.4

0.4

620401

0.75

0.75

0.75

0.75

0.75

620501

0.4

0.4

0.4

0.4

0.4

621201

0.4

0.4

0.4

0.4

0.4

621203

0.5

0.5

0.5

0.5

0.5

630201

630301

0.2

0.2

0.2

0.2

0.2

630401

0.3

0.3

0.3

0.3

0.3

630501

0.3

0.3

0.3

0.3

0.3

640401

0.5

0.5

0.5

0.5

0.5

61. 04. 01.


Fuse and relay
Master fuse Replace master fuse
08.A/C
01.A/C

Replace A/C amplifier


A/C
01. 01.
Audio system Check and remove audio system failure
02.
01.

Replace radio assembly


Radio
03.CD
01.CD

Replace CD player assembly


CD player
04.
62.
01.12

Audio system
Replace or repair 1~2 speaker assemblies
Speaker
05.
01.

Replace manual antenna assembly


Manual
12.CD 01.CD

Replace integral CD player assembly


Integral CD
03.CD
player
Replace integral CD displayer assembly
assembly
02.
01.

Replace reversal radar assembly


Reversal
63. 03.
01.
Reversal control
Replace reversal radar controller
system
Reversal
04.
01.
Reversal
Replace reversal probe
probe
05.
63.
01.

Reversal control
Reversal
Replace reversal buzzer
system
buzzer
04.
01.

Replace central controller


64. Window
central

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Control system
994
for door lock and
window
995
996
66.
Cigarette lighter
997

06.

Power
07.

Power
01.

Cigarette
03.
Ashtray

01.
Replace power window motor

640601

01.
Replace power window controller

640701

0.5

0.5

0.5

0.5

0.5

01.
Replace cigarette lighter assembly

660101

0.25

0.25

0.25

0.25

0.25

01.
Replace ashtray

660301

0.25

0.25

0.25

0.25

0.25

. Vehicle body, cab, and cargo tank

S.N.

Assembly or
system

998

999

Failure
components

01

Truck single
cab assembly

1000
1001
1002
76
1003 Truck cab
1004
1005
1006

02

Truck king
cab assembly

03

Crew cab
assembly of
truck

Maintenance item

Maintenance
Ollin
code
Express

()
Rating for man-hour(h)

Forland
Linghang

Ollin

Forland light
Light truck
AUMARK light truck
truck

01.
Replace single cab (Including old parts replacement)

760101

20

20

20

20

20

03.
Partial sheet metal repairing and paint supplement of
single cab

760103

05.
Integral spray-paint work

760105 200 USD 200USD

200
USD

200
USD

200USD

01.
Replace king cab (including old parts replacement)

760201

21

21

21

21

21

02.
Partial repairing and paint supplement of king cab

760202

04.
Integral spray-paint work

760204 210USD 210USD

210
USD

210
USD

210USD

01.
Replace crew cab (including old parts replacement)

760301

22

22

22

22

22

02.
Partial repair and paint supplement of crew cab

760302

04
Integral spray-paint work

760303 220USD 220USD

220
USD

220
USD

220USD

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1007
1008

1009

1010
1011
1012
1013

1014 76
Truck cab
1015

1016
1017
1018

1019

1020

1021

04
Side launder
05
Glove box
assembly
07

Cab overturn
mechanism
08
Handrail

02.
Repair side launder

760402

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair glove box

760501

0.5

0.5

0.5

0.5

0.5

01.
Replace cab overturn mechanism assembly

760701

01.14
Replace 1~4 sets handrails

760801

0.25

0.25

0.25

0.25

0.25

09
Rear window
10

Rear window
12
Exterior
rearview
13

Door
waterproof
15

Inner
rearview
17

Cab roof
18

Front
19

Front
20

Front panel
of front wall
20

Front panel
of front wall
21

Rearview
mirror

01.
Replace rear window

760901

0.5

0.5

0.5

0.5

0.5

01.
Replace rear window seal strip

761001

0.5

0.5

0.5

0.5

0.5

01.12
Replace 12 sets exterior rearview mirrors

761201

0.25

0.25

0.25

0.25

0.25

01.14
Replace door frame waterproof strip at 14 positions

761301

0.5

0.5

0.5

0.5

0.5

01.
Replace inner rearview mirror assembly

761501

0.25

0.25

0.25

0.25

0.25

01.
Replace cab roof interior trim board

761701

0.5

0.5

0.5

0.5

0.5

01.
Replace or glue coated repair front windshield

761801

01.
Replace front windshield seal strip

761901

01.
Replace front panel front wall

762001

0.75

0.75

0.75

0.75

0.75

02.
Repair front panel of front wall

762002

01.12
Replace or repair 12 sets rearview mirror bracket
assemblies

762101

0.3

0.3

0.3

0.3

0.3

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1022
1023
1024
1025 76
Truck cab
1026
1027
1028
1029
1030
1031
1032
1033

01.
Replace ventilation grating

762201

0.3

0.3

0.3

0.3

0.3

02.
Repair ventilation grating

762202

0.5

0.5

0.5

0.5

0.5

01.
Replace side wall interior trim board

762301

0.5

0.5

0.5

0.5

0.5

01.
Replace rear trim board

762401

0.5

0.5

0.5

0.5

0.5

01.
Replace front post handrail assembly

762501

0.2

0.2

0.2

0.2

0.2

02.
Repair front post handrail assembly

762502

0.3

0.3

0.3

0.3

0.3

26
Sun visor

01.12
Replace 12 sets sun visor

762601

0.25

0.25

0.25

0.25

0.25

29

Front bumper
bracket

01.
Replace front bumper bracket

762901

02.
Repair front bumper bracket

762902

1.5

1.5

1.5

1.5

1.5

01.
Replace side windshield

763001

0.5

0.5

0.5

0.5

0.5

02.
Replace side windshield seal strip

763002

0.5

0.5

0.5

0.5

0.5

01.
Replace all marks

763101

0.5

0.5

0.5

0.5

0.5

22
Ventilation
grating
23

Side wall
24
Rear trim
board
25

Front post
handrail
assembly

30.

Side
30.

Side
31.
Mark

1034

33.
Mudguard

01.
Replace or adjust all rear mudguards

763301

0.4

0.4

0.4

0.4

0.4

1035

34.
Fender

01.
Replace or adjust fender

763401

0.5

0.5

0.5

0.5

0.5

01.
Replace radiator grill

763501

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair cab fixed bracket

763801

01.
Replace or repair vehicle front identification

764301

0.3

0.3

0.3

0.3

0.3

1036
76
1037 Truck cab
1038

35.

38.

Cab fixed
43.

Vehicle front

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1039
1040

1041

45.

Cab
46.

Cab roof
47.

Clutch
pedal and

01.
Replace cab deflector shield

764501

0.75

0.75

0.75

0.75

0.75

01.
Partial repairing of cab roof

764601

01.
Replace clutch pedal and brake pedal with bracket
assembly

764701

770101

770102

0.5

0.5

0.5

0.5

0.5

770103

770104

0.5

0.5

0.5

0.5

0.5

770201

0.3

0.3

0.3

0.3

0.3

770401

0.3

0.3

0.3

0.3

0.3

770501

0.5

0.5

0.5

0.5

0.5

770601

770701

02.
Replace door lock core

770702

0.75

0.75

0.75

0.75

0.75

01.
Replace door window interior trim

770801

0.3

0.3

0.3

0.3

0.3

01.
Replace door window exterior water strip

770901

0.3

0.3

0.3

0.3

0.3

77
01 01.

1042
Replace door assembly (including old parts
Door
Cab door for
replacement)
assembly
truck
02.
Partial sheet metal repairing of door

1043

01
03
Door
1044
Integral sheet matal repairing of door
assembly
04
1045
Door spray-paint work
02
01.
1046
Door lock
Replace door lock catch
catch
04

01.
1047
Door lock
Replace door lock catch adjustment gasket
catch
05
01.
1048

Replace door trim board


77 Door trim
06 01.

1049
Cab door for
Door hinge Replace door hinge
truck
01.
1050
Replace door lock
07.
Door lock
1051
1052

1053

08

Door
09

Door
window

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1054

1055
1056
1057

10

Door and
door frame
seal strip
11

Door lock
12

Door handle
13

Door limiter

1058

14

Door
1059
window
regulator
1060 77 assembly

15
Cab door for

1061 truck
Door

1062
1063
1064
1065
1066
1067
1068
1069

window seal
16
Door glass
17

Door seal
19
Inner
handle
20

Door glass
21
Lock body
assembly
22

77 Door outer

23.
Cab door for

truck
Front door
outer trim

01.
Replace door or door frame seal strip

771001

0.5

0.5

0.5

0.5

0.5

01.
Replace door lock handle

771101

0.25

0.25

0.25

0.25

0.25

01.
Replace door handle box

771201

0.2

0.2

0.2

0.2

0.2

01.
Replace or repair door limiter

771301

0.4

0.4

0.4

0.4

0.4

01.1
Replace one set door window regulator

771401

02.
Repair door window regulator

771402

1.5

1.5

1.5

1.5

1.5

03.
Replace door window regulator handle

771403

0.2

0.2

0.2

0.2

0.2

01.
Replace door window seal strip

771501

01.1
Replace one set door glass

771601

0.5

01.
Replace door seal strip

771701

0.5

0.5

0.5

0.5

01.
Replace inner handle assembly

771901

0.25

0.25

0.25

0.25

0.25

01.
Replace door glass sliding strip

772001

0.75

0.75

0.75

0.75

0.75

01.
Replace front lock body

772101

0.5

0.5

0.5

0.5

0.5

01.
Replace door outer handle

772201

0.25

0.25

0.25

0.25

0.25

01.1-2
Replace 1-2 sets front door outer trim

772301

0.5

0.5

0.5

0.5

0.5

02.1-2
Replace 1-2 sets front door glass pressure strip

772302

0.4

0.4

0.4

0.4

0.4

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01.
Replace driver seat

1070
1071
1072

780101

0.2

0.2

0.2

0.2

0.2

780102

0.5

0.5

0.5

0.5

0.5

780103

0.25

0.25

0.25

0.25

0.25

780201

0.2

0.2

0.2

0.2

0.2

780202

0.3

0.3

0.3

0.3

0.3

780203

0.25

0.25

0.25

0.25

0.25

04.
Replace seat regulator cover

780204

0.2

0.2

0.2

0.2

0.2

01.
Replace or repair one and half row rear sleeper of cab

780801

0.5

0.5

0.5

0.5

0.5

01.
Repair or replace or adjust rear seat

781001

01.
Replace seat belt assembly

781101

0.3

0.3

0.3

0.3

0.3

01.
Replace dashboard assembly (including old parts
replacement)

790101

01.
Replace or repair small glove box

790201

0.5

0.5

0.5

0.5

0.5

01.
Replace or adjust dashboard shield

790301

0.3

0.3

0.3

0.3

0.3

01.
Replace all vents

790401

0.5

0.5

0.5

0.5

0.5

01.
Replace ashtray

790501

0.3

0.3

0.3

0.3

0.3

01.
02.

Driver seat Repair driver seat


assembly
03.
Replace seat regulator assembly
01.
Replace copilot seat

1073

78 02. 02.

Repair copilot seat

Cab seat for truck Copilot seat


03.
1075
assembly
Replace seat regulator assembly

1074

1076

1077

1078
78
1079
Cab seat for truck
1080

1081
79.
Dashboard
1082
of truck cab
1083

1084

08.

One and half


row rear
10.
Rear seat
11.

Seat belt
assembly
01.

Dashboard
assembly
02.
Small glove
box
03.

Dashboard
04.

Vent
05.
Ashtray

Freedom Source News

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01.

1085
Cab overturn
80. mechanism
Overturn 08.
1086 mechanism for
Handle
subassembly
truck cab
11.
1087

Lifting
1088 81.
Cargo tank of
1089 truck

1092

1093 81.
Cargo tank of
1094 truck
1095

1096

1097
1098

800102

01.
Replace stay bar

800901

0.25

0.25

0.25

0.25

0.25

01.
Adjust lifting control mechanism

801101

0.5

0.5

0.5

0.5

0.5

810101

810103

810201

0.5

0.5

0.5

0.5

0.5

810202

810203

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair guard rail

810301

02.
Guard rail integral painting

810302

0.25

0.25

0.25

0.25

0.25

01.12
Replace or repair 12 sets rear splash plates

810401

0.3

0.3

0.3

0.3

0.3

01.
Replace rear splash plate bracket

810501

0.5

0.5

0.5

0.5

0.5

01.
Replace or repair mudguard

810601

0.5

0.5

0.5

0.5

0.5

01.
Disassemble and assemble fixed compartment

840101

10

10

10

10

10

02.
Partial plate work reparation of closed cargo body

840102

04.
Integral spray-paint work

840104

01.
01 Replace or disassembly and assembly cargo tank
Cargo tank
03.
assembly
Integral spray-paint of cargo tank
01.
Replace one side plate

1090
1091

02.
Replacement or overhauling of cab tilting suspension
lower lock body

02 02.
Cargo tank Repair side plate
side plate
03.
Disassemble and adjust cargo tank plate locking
mechanism
03

Safety
protection
net
04
Rear splash
plate
05

Rear splash
plate bracket
06
Rear
mudguard

01.

closed cargo
1099
84.
tank
closed cargo tank assembly
1100

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1101

02.
Side door

1102
02.
Side door
1103
1104
84.
closed cargo tank 03.
1105
Rear door
1106
1107

04.
Door leaf

01.
Replace side door

840201

0.5

0.5

0.5

0.5

0.5

02.
Sheet metal repairing of side door

840202

03.
Spray-paint work of side door

840203

Freedom Source News


01.
Replace rear door

840301

0.5

0.5

0.5

0.5

0.5

02.
Sheet metal repairing of rear door

840302

03.
Spray-paint work

840303

01.12
Replace or repair 12 sets door leaf

840401

0.5

0.5

0.5

0.5

0.5

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