Professional Documents
Culture Documents
S.N.
Assembly or
system
Failure
components
Maintenance item
Maintenance
Ollin
code
Express
99.
New assembly
99.
99.
New failure
New maintenance item (words description)
components
Forland
Linghang
Ollin
Forland light
Light truck
AUMARK light truck
truck
BJ1031\BJ1039\BJ10
BJ1032\BJ1036 BJ1039\BJ104
BJ1041\BJ1043\
BJ1010\BJ10 49\BJ1051\BJ1061\B
\BJ1046\BJ105 9\BJ1069\BJ1
BJ1151\BJ1161
20\BJ5010 J1069\BJ1089\BJ112
6
081
9
()
Rating for man-hour(h)
999999
Live operation
Live operation
Live operation
01PDI
Pre-delivery inspection
010101
02
Vehicle Running -in Maintenance
010102
0.3
vehicle regular maintenance
010103
Payer
customers
Payer
customers
Payer
customers
Payer
customers
Payer
customers
010104
Payer
customers
Payer
customers
Payer
customers
Payer
customers
Payer
customers
010105
Payer
customers
Payer
customers
Payer
customers
Payer
customers
Payer
customers
01.
Replace engine assembly of frontal overturned cab
020101
18
18
18
17
18
020102
20
20
20
19
20
020108
0.5
0.5
0.5
0.5
0.5
01
01Complete
Complete
vehicle
vehicle
02.
Engine
02.
01. Replace engine assembly for front non-overturned cab
08.12
Engine
Replace 1~2 pieces front suspension cushion and
assembly
bracket
09.12
Replace 1~2 pieces rear suspension cushion and
bracket
020109
0.5
0.5
0.5
0.5
0.5
020110
0.5
0.5
0.5
0.5
0.5
030101
32
32
32
32
32
05.
Replace middle cylinder assembly of engine
030105
28
28
28
28
28
06.
Check up and test water leakage from cylinder block
(operation man-hours)
030106
030301
0.4
0.4
0.4
0.4
0.4
030401
0.2
0.2
0.2
0.2
0.2
030502
03.12
Replace 1~2 sets finished engine cylinder sleeve
030503
04.34
Replace 3~4 sets finished engine cylinder sleeve
030504
20
08.12
Replacement 1-2sets cylinder sleeve O-ring
030508
21
09.34
Replace 3-4 sets cylinder sleeve O-ring
030509
22
06.
01.
Lubricating Replacement of lubricating pipe joint of vacuum pump
pipe
joint of
07.
030601
0.2
0.2
0.2
0.2
0.2
030701
0.2
0.2
0.2
0.2
0.2
031101
0.25
0.25
031201
031203
10
11
02.
Engine
12
01.
10.
13
14
15
16
17
18
19
23
24
25
26
03.
Cylinder block
03.
01.
Jammed
Replacement of jammed engine oil duct
engine oil
04.
01.
01.
Cylinder
11.
01.12
01.1
Replace one set four associated components
27
03.
28 Cylinder block
29
14.
Lateral
15.
Engine inlet
32
33
34
04.
Cylinder head
35
36
37
38
39
40
41
42
04.
Cylinder head
031302
031303
10
10
10
10
10
04.4
Replace four sets four associated components
031304
11
11
11
11
11
01.
Replace or repair lateral cover plate of engine
031401
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair engine intake tube
031501
0.75
0.75
0.75
0.75
0.75
01.
Dissembly and assembly of engine cylinder head
assembly
040101
3.5
3.5
3.5
3.5
3.5
040104
040105
040106
040401
041801
1.5
1.5
1.5
1.5
1.5
041901
1.5
1.5
1.5
1.5
1.5
042001
1.5
1.5
1.5
1.5
1.5
042002
1.5
1.5
1.5
1.5
1.5
042101
1.5
1.5
1.5
1.5
1.5
02.2
13.
Replace two sets four associated components
Four
associated
03.3
components Replace three sets four associated components
30
31
031301
01.
04.() Assemble
Cylinder
finished cylinder head assembly (operation man-hours
head
)
assembly
05.
Grind lower surface of engine cylinder head ( machine
tool processing)
01.
06.()
Replace
valve rocker arm shaft for cylinder head
Valve rocker
arm
shaft for
20.
01.
Replace full valve rocker arm shaft brackets of
cylinder head
Valve rocker
02.
arm shaft
assembly for Replace valve arm srocker haft assembly
21.
01.()
01.12()
Replace 1~2 sets valve guide oil seal(operation manhour )
43
02.34()
22. Replace 3~4 sets cylinders valve guide oil seal
(operation man-hour )
Oil seal of
valve guide 03.12 Replace
for 4-cylinder 1~2 sets valve guide oil seal without disassembly of
cylinder head (operation man-hour )
44
45
04.34 Replace
3~4 sets valve guide oil seal without disassembly of
cylinder head (operation man-hour )
46
47
48
49
50
51
52
53
04.
Cylinder head
23.
01.()
02.34
Intake and ()
exhaust valve Mill 3~4 sets intake and exhaust valves seat ring and
seat ring and valve(operation man-hour )
042201
0.4
0.4
0.4
0.4
0.4
042202
0.75
0.75
0.75
0.75
0.75
042203
042204
042301
042401
042501
042601
0.4
0.4
0.4
0.4
0.4
042602
0.75
0.75
0.75
0.75
0.75
042701
0.5
0.5
0.5
0.5
0.5
042702
03.12(
)
Mill and disassemble 1~2 sets intake and exhaust
valves (including disassembly or assembly of cylinder
head)
042703
4.5
4.5
4.5
4.5
4.5
55
04.34(
)
Mill and disassemble 3~4 sets intake and exhaust
valves (including disassembly or assembly of cylinder
head)
042704
042705
1.5
1.5
1.5
1.5
1.5
042706
042707
5.5
5.5
5.5
5.5
5.5
08.34
()
Rabbet, ream and mill for 3~4sets valve seating for
cylinder head of engine (including disassembly and
assembly or assembly for cylinder head)
042708
01.12()
Replace 1~2 sets intake and exhaust guide (operation
man-hour )
042801
0.75
0.75
0.75
0.75
0.75
02.34()
Replace 3~4 sets intake and exhaust guide (operation
man-hour )
042802
1.5
1.5
1.5
1.5
1.5
042803
56
57
58
04.
Cylinder head
05.12
()
Rabbet, ream and mill for 1~2 sets valve seating for
27. cylinder head (operation man-hour)
06.34
Intake and ()
exhaust valve Rabbet, ream and mill for 3~4sets valve seating for
seat ring and cylinder head (operation man-hour )
valve for 4- 07.12
cylinder
()
Rabbet, ream and mill for 1~2 sets valve seating for
cylinder head of engine( including disassembly and
assembly or assembly for cylinder head)
59
60
61
62
28.
Intake and
exhaust
guide for 4cylinder
28. 03.12()
Replace 1~2 sets intake and exhaust guide (including
disassembly and assembly of cylinder head)
Intake and
exhaust
exhaust
guide for 4cylinder
63
64
65
66
04.
Cylinder head
67
68
69
70
71
72
73
74
75
76
77
04.
Cylinder head
04.34()
Replace 3~4sets intake and exhaust guide (including
disassembly and assembly of cylinder head)
29.
01.13 Replace 1~3
Bowl02.13Replace one,
clogging
two or three clogging bowls on the surface of cylinder
bowl for 4- head
cylinder
03.13 Replace
(water
one, two or three clogging bowl at bottom surface of
clogging and
cylinder head
oil clogging)
30. 01.
Replace valve cover
Gasket for
47.
01.
Glow plug
Replace full glow plug
48.
01.
Oil-gas
Replace oil-gas separator for crankcase
separator for
57.
01.
042804
5.5
5.5
5.5
5.5
5.5
042901
0.4
0.4
0.4
0.4
0.4
042902
042903
4.5
4.5
4.5
4.5
4.5
043001
0.3
0.3
0.3
0.3
0.3
043002
0.5
0.5
0.5
0.5
0.5
043101
0.5
0.5
0.5
0.5
0.5
044701
0.3
0.3
0.3
0.3
0.3
044801
0.2
0.2
0.2
0.2
0.2
044901
0.2
0.2
0.2
0.2
0.2
045001
0.2
0.2
0.2
0.2
0.2
045101
0.2
0.2
0.2
0.2
0.2
045201
0.2
0.2
0.2
0.2
0.2
045301
0.25
0.25
0.25
0.25
0.25
045701
0.75
0.75
0.75
0.75
0.75
01.
Replace engine oil sump
050101
1.5
1.5
1.5
1.5
1.5
02.
Disassemble or assemble engine oil sump
050102
050201
050301
0.2
0.2
0.2
0.2
0.2
02.
Repair welding joint for guide tube of engine oil staff
gauge
050302
0.4
0.4
0.4
0.4
0.4
01.
Replace threading plug for oil sump
050501
0.2
0.2
0.2
0.2
0.2
02.
Replace threading plug for oil sump
050502
0.3
0.3
0.3
0.3
0.3
01.1()
Replace one set cylinder piston ring (operation manhour )
060101
0.2
0.2
0.2
0.2
0.2
02.12
Replace 1~2 sets cylinder piston ring
060102
87
03.34
Replace 3~4sets cylinder piston ring
060103
88
01.1 ()
Replace one set piston (operation man-hour)
060201
0.5
0.5
0.5
0.5
0.5
02.12
Replace 1~2sets pistons
060202
03.34
Replace 3~4 sets pistons
060203
01.1()
Replace one set piston pin (operation man-hour)
060301
0.5
0.5
0.5
0.5
0.5
02.12
Replace 1~2sets piston pins
060302
03.34
Replace 3~4 sets piston pins
060303
060401
1.5
1.5
1.5
1.5
1.5
78
01.
Oil sump
79
02.
01.
Crankcase oil
Replace oil sump pad
05. sump
03.
Oil pan assembly
01.
81
Replace welding joint for guide tube of engine oil staff
gauge
Welding
80
joint for
guide tube of
82
engine oil
staff gauge
05.
83
05.
Threading
Oil pan assembly
plug for oil
84
drainage of
85
86
89
01.
piston ring
02.
piston
06.
Crankshaft
connecting rod
91 mechanism
90
92
93
94
03.
piston pin
01 ()
95
96
97
98
99
100
04.
Connectingrod assembly
05.
Connectingrod bearing
shell
06.
Crankshaft ,
Crankshaft
02.12
Replace 1~2 sets connecting-rod groups
060402
03.34
Replace 3~4 sets connecting-rod groups
060403
10
10
10
10
10
01.12
Replace 1~2 sets connecting-rod bearing shell
060501
02.34
Replace 3~4sets connecting rod bearings shell
060502
3.5
3.5
3.5
3.5
3.5
01.
Replace crankshaft
060601
28
28
28
28
28
02.
Replace Crankshaft distortion shock absorber
060602
060701
060702
060703
0.75
0.75
0.75
0.75
0.75
060801
060802
060803
060901
060902
3.5
3.5
3.5
3.5
3.5
01.
Replace frontal oil seal for Crankshaft on vehicle
06. 07. gasoline engine)
Crankshaft
02.
102 connecting rod
frontal Oil
Replace frontal oil seal for Crankshaft on vehicle
mechanism
seal for
(diesel engine)
Crankshaft 03.()
101
103
104
105
bracket
Replace rear oil seal or bracket of crankshaft on
vehicle (diesel engine including disassembly for gear
box, fly wheel)
106
107
108
08.
03.() Replace
engine on vehicle
Main journal
bearing for 02. 12 Replace
1~2 Main journal bearings of crankcase for 4-cylinder
crankshaft
engine on vehicle
109
10.
01.
mechanism
Timing gear
or crankshaft
112
and key
110
113
114
115
13.
Belt wheel,
key or bolt of
crankshaft
14.
Fly wheel
116
117
14.
Fly wheel
061001
3.5
3.5
3.5
3.5
3.5
01.
Replace or check up rear guide bearing for crankshaft
061101
01.
Replace timing gear or crankshaft and key of engine
061201
02. Replace
timing gear or key of crankshaft for well-disassembled
engine
061202
0.75
0.75
0.75
0.75
0.75
01.
Replace belt pulley or key of crankshaft
061301
0.75
0.75
0.75
0.75
0.75
02
Replace or tighten up joint bolt for belt pulley of
crankshaft
061302
0.2
0.2
0.2
0.2
0.2
01.
Fly wheel assembly dynamic balance for crankshaft
(do it on dynamical balance machine)
061401
02.
Replace or disassemble engine fly wheel assembly
061402
6.5
6.5
6.5
6.5
6.5
04.
Polish fly wheel assembly (operation man-hour )
061404
061501
061502
0.4
0.4
0.4
0.4
0.4
061601
6.5
6.5
6.5
6.5
6.5
070101
070103
070202
070301
070401
0.75
0.75
0.75
0.75
0.75
01.
06. 15. Replace fly wheel gear ring
Fly wheel
Crankshaft
02.
gear ring
119 connecting rod
Replace fly wheel gear ring at lower vehicle
mechanism
(operation man-hour )
16.
01.
120
Gear ring for Replace gear ring of crankshaft rotation signal
crankshaft
01.
01.
121
124 07.
Gasket
for
Replace or repair gasket of gear chamber cover
gear
chamber
04.
01.
125 Cam shaft, gear
Replace gasket of frontal gear chamber below vehicle
(chain gear)
Paper sealing Pro trial version www.pdffactory.com
PDF created with pdfFactory
118
(chain gear)
126 housing, timing
gear, idle gear
127
128
129
130
131
132
133
134
135 07.
136
Camshaft, gear
(chain gear)
137 housing, timing
gear, idle gear
138
139
140
141
142
143
144
Paper sealing
02.
gasket for
Replace
gasket of frontal gear chamber cover
gear chamber
01.
Replace or repair engine camshaft on the vehicle
05.
02.
Camshaft
Replace or repair engine camshaft of welldisassembled engine
06.
01.
Camshaft
05.
Timing Gear Assort with timing adjustment
07.
01.
Camshaft
bush and rear
pad
070402
070501
12
12
12
12
12
070502
070601
070604
070605
070701
070801
20
20
20
20
20
02. Replace or
repair rear clogging pad of engine camshaft on the
vehicle
070802
070803
070901
5.5
5.5
5.5
5.5
5.5
071001
7.5
7.5
7.5
7.5
7.5
071101
071201
071301
01.()
Replace engine valve tappet (diesel engine)
071401
01.
Replace engine valve push rod
071501
071601
071701
09.
01.
Timing
Replace timing chain
chain
10.
01.
Timing chain
Replace timing chain wheel
wheel
11.
01.
Toothed
Replace toothed timing belt
timing
belt
12.
01.
01.
Upper idle
Replace upper idle shaft
shaft
17.
01.
Low idle
Replace low idle shaft
shaft
145
146 07.
147
Camshaft, gear
(chain gear)
148 housing, timing
gear, idle gear
149
150
151
152
153
01.
18. Replace idle gear of engine frontal gear room below
Upper idle vehicle
gear
02.
19.
Low idle
20.
Upper idle
21.
Lower idle
22.
Gear of fuel
01.
Air filter
assembly
071801
071802
01.
Replace low idle wheel bush
071901
01.
Replace upper idle wheel bolt
072001
01.
Replace lower idle wheel bolt
072101
01.
Replace oil hose for gear lubrication
072201
01.
Replace gear of fuel injecting pump
072301
01.
Replace air filter assembly
080101
0.4
0.4
0.4
0.4
0.4
02. Disassembly,
replace, clear up pipe for air filter
080102
0.4
0.4
0.4
0.4
0.4
080201
0.2
0.2
0.2
0.2
0.2
080301
0.2
0.2
0.2
0.2
0.2
080302
0.2
0.2
0.2
0.2
0.2
01.
Replace air filter element
080401
0.2
0.2
0.2
0.2
0.2
02.
Repair or preserve air filter element
080402
0.3
0.3
0.3
0.3
0.3
01.
Replace air filter seal ring
080501
0.2
0.2
0.2
0.2
0.2
080601
080602
08. 02.
01.
154 Intake and
160
161
04.
Air filter
element
05.
Air filter
01.
06. Replace and disassemble or assemble intake, exhaust
manifold assembly
Intake and
02.
exhaust
Replace intake manifold
manifold
manifold
162
03.
Replace exhaust manifold
080603
080701
1.5
1.5
1.5
1.5
1.5
080801
0.4
0.4
0.4
0.4
0.4
080901
0.4
0.4
0.4
0.4
0.4
080902
0.5
0.5
0.5
0.5
0.5
081001
0.5
0.5
0.5
0.5
0.5
081002
0.75
0.75
0.75
0.75
0.75
03.
Replace flexible hose
081003
0.5
0.5
0.5
0.5
0.5
01.
Replace silencer
081101
0.5
0.5
0.5
0.5
0.5
01.
Replace joint cushion for exhaust pipe
081201
0.3
0.3
0.3
0.3
0.3
01.
Clean or replace air cleaner
081301
01.
Replace high-point intake pipe assembly
081501
0.4
0.4
0.4
0.4
0.4
01.
Replace fuel tank assembly
090101
0.5
0.5
0.5
0.5
0.5
02.
Repair fuel tank assembly
090102
0.75
0.75
0.75
0.75
0.75
03.
Replace fuel tank cover assembly
090103
0.2
0.2
0.2
0.2
0.2
04.
Replace or weld or repair fuel tank hoop
090104
0.4
0.4
0.4
0.4
0.4
090201
0.3
0.3
0.3
0.3
0.3
090301
0.3
0.3
0.3
0.3
0.3
08. 07.
Intake and
01.
163
exhaust system
Replace intake and exhaust manifold cushion
Intake and
exhaust
08.
01.
164
10.
02.
Exhaust pipe Adjust and check up exhaust pipe
169
11.
Silencer
12.
171
Air cleaner
15.
173
High-point
intake pipe
170
174
175
176
177
01.
Fuel tank
assembly
09. 02.
01.
178 Fuel supply
Fuel-water
separator
02.
Repair and clear fuel-water separator
090302
0.5
0.5
0.5
0.5
0.5
04.
Fuel gauge
sensor
01.
Replace fuel tank meter sensor
090401
0.4
0.4
0.4
0.4
0.4
02.
Disassemble or Adjust fuel meter sensor
090402
0.5
0.5
0.5
0.5
0.5
05.
Fuel filter,
bracket or
seat
06.
Fuel filter
07.
Fuel pipe
01.
Replace fuel filter
090501
0.4
0.4
0.4
0.4
0.4
02.
Replace fuel filter bracket or seat
090502
0.4
0.4
0.4
0.4
0.4
01.
Inspect or replace fuel filter element
090601
0.3
0.3
0.3
0.3
0.3
01.
Replace or inspect fuel tube
090701
0.25
0.25
0.25
0.25
0.25
01.
Replace or repair fuel return tube
090801
0.2
0.2
0.2
0.2
0.2
02.
Replace fuel return solenoid valve
090802
0.2
0.2
0.2
0.2
0.2
01.14
Replace one to four sets hi-pressure fuel tube of fuel
injector
090901
0.3
0.3
0.3
0.3
0.3
01.
Replace return fuel tube for fuel injector
091001
0.2
0.2
0.2
0.2
0.2
091101
0.4
0.4
0.4
0.4
0.4
100101
1.5
1.5
1.5
1.5
1.5
02. Replace
fuel injection pump assembly of engine for non frontopen cab
100102
194
03. Disassemble,
repair fuel injection pump or test it on test table
100103
10
10
10
10
10
195
04.
Adjust advance angle of fuel supply of fuel injection
pump
100104
0.5
0.5
0.5
0.5
0.5
180
181
182
183
184
185
186
08.
09.
Fuel return
Fuel supply
188 system
tube
09.
189
Hi-pressure
fuel tube of
10.
190
Return fuel
tube for fuel
injector
11.
191
Accelerator
187
192
10.
193 Injection pump
01.
Line-shape
fuel injection
pump
assembly
0914
01. Replace one to four sets delivery valves of cylinder
fuel injection pump
196
197
100109
0.5
0.5
0.5
0.5
0.5
100111
198
14.
Replace cushion of fuel injector (front-open cab)
100114
1.5
1.5
1.5
1.5
1.5
199
15.
Replace cushion of fuel injector (not front-open cab)
100115
200 10.
Injection pump
01.VE
Replace distributor-Type VE fuel injection pump
assembly
100201
02.VE
100202
10
10
10
10
10
03.VE
Adjust advance angle for fuel supply of distributorType VE fuel injection pump
100203
04.
inspect, repair timing gear of fuel injection pump
100204
100301
0.75
0.75
0.75
0.75
0.75
100302
1.5
1.5
1.5
1.5
1.5
100401
100501
0.4
0.4
0.4
0.4
0.4
100502
0.5
0.5
0.5
0.5
0.5
100601
0.5
0.5
0.5
0.5
0.5
100701
100801
0.2
0.2
0.2
0.2
02.
VE
DistributorType VE fuel
injection
pump
assembly
201
202
203
204
205
206
207
208
209
210
211
10.
Injection pump
01.
03.
Replace Fuel -supply pump assembly of engine
Fuel-supply
02.
pump
Repair Fuel-supply pump
04.
01.
212
213
214
215
Extinguishin
g controller
of injection
pump
02.
Replace extinguishing cable for injection pump
100802
0.2
0.2
0.2
0.2
03.
Replace extinguishing fuel-stop tank
100803
0.5
0.5
0.5
0.5
100901
0.2
0.2
0.2
0.2
0.2
100902
0.3
0.3
0.3
0.3
0.3
110101
0.25
0.25
0.25
0.25
0.25
110102
0.5
0.5
0.5
0.5
0.5
110104
110105
1.25
1.25
1.25
1.25
1.25
110201
0.25
0.25
0.25
0.25
0.25
110202
0.5
0.5
0.5
0.5
0.5
120101
0.5
0.5
120201
0.2
0.2
120202
0.3
0.3
120401
0.2
0.2
120501
0.2
0.2
120601
0.2
0.2
120701
0.3
0.3
09.VE 01.VE
01.12
01. Replace 1~2 sets Fuel injector assemblies
11.
02.34
217
Fuel injector Replace 3~4 sets Fuel injector assemblies
Fuel injector
assembly
04.12 Disassemble,
218
repair and test 1~2sets Fuel injector assemblies.
01.
05.34Disassemble,
219
222
Replace or clear up electric injection control module
ECU
of engine
Electric
01.14
223
Replace 1~4sets spark plugs
02.
Spark plug 02.14 Adjust 1~4
224
sets spark plugs clearance and clear up accumulated
carbon
04.
01.14
225
226
EFI for gasoline Ignition coil Replace ignition coil
engine
06.
01.
227
Oxygen
Replace oxygen sensor
sensor
07. 01.
Replace sensor for crankshaft rotation speed and
228
position
Crankshaft
216
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
Crankshaft
rotation
speed and
position
08.
Intake
09.
02. Replace
and repair sensor bracket of crankshaft rotation speed
and position
120702
0.5
0.5
01.
Replace intake pressure sensor
120801
0.2
0.2
120901
0.2
0.2
121001
0.2
0.2
121101
0.2
0.2
121201
0.2
0.2
121301
0.2
0.2
121401
0.2
0.2
121501
0.3
0.3
121601
0.3
0.3
121701
0.3
0.3
121801
0.25
0.25
121802
0.5
0.5
121901
122101
0.25
0.25
01.
Replace intake pressure and temperature sensor
Intake
pressure
and
10.
01.
Fuel guide
Replace fuel guide for electric jet engine
for electric
17.
01.
Joint hose of Replace joint hose of pressure regulator
pressure
18. 01.12
244
245
22.
Cushion for
Throttle
23.
Throttle
01.
Replace cushion for Throttle valve body
122201
01.
Replace throttle position sensor
122301
0.5
0.5
122401
122402
1.5
1.5
122501
0.5
0.5
122601
122701
0.2
0.2
122702
0.5
0.5
122801
0.2
0.2
122901
0.2
0.2
123001
0.2
0.2
123101
0.2
0.2
123201
0.3
0.3
123301
130101
2.5
2.5
2.5
2.5
2.5
02.
Repair oil pump assembly
130102
03.()
Replace oil pump assembly (operation man-hour)
130103
0.25
0.25
0.25
0.25
0.25
01.
24. Replace Throttle valve block
Throttle
valve block 02.
247
12.
Clear up and repair Throttle valve block
25.
01.
248 EFI for gasoline
Replace 3-way catalytic converter
engine
3-way
26.
01.
249
252
253
254
255
12.
256
EFI for gasoline
engine
257
258
259
260
28.
01.
Failure
Failure diagnosis for electric control system
diagnosis for
01.
Replace oil pump assembly
01.
Oil pump
assembly
04.()
Repair oil pump assembly (operation man-hour )
261
262
13.
Lubrication
263 system
264
265
266
267
13.
268 Lubrication
system
269
270
271
272
273
274 14.
Cooling system
275
276
277
278
130104
0.5
0.5
0.5
0.5
0.5
130201
2.5
2.5
2.5
2.5
2.5
130301
130401
0.5
0.5
0.5
0.5
0.5
130501
0.2
0.2
0.2
0.2
0.2
130601
0.2
0.2
0.2
0.2
0.2
130701
01.
Replace or repair joint tube of lubrication pipe for oil
130801
0.4
0.4
0.4
0.4
0.4
01.
Replace coolant pump assembly
140101
02.
Repair coolant pump assembly
140102
1.5
1.5
1.5
1.5
1.5
01.
Replace seal ring for coolant pump
140201
02.
Disassemble, assemble, repair or replace coolant seal
of coolant pump
140302
1.5
1.5
1.5
1.5
1.5
01.
Replace coolanr pump gasket
140401
01.
Replace belt pulley of coolant pump
140501
1.5
1.5
1.5
1.5
1.5
140601
0.25
0.25
0.25
0.25
0.25
140602
0.2
0.2
0.2
0.2
0.2
01.
Replace fan vane
140701
0.4
0.4
0.4
0.4
0.4
02.
Replace fan bearing
140702
02.
01.
Lubrication
pipe for oil
01.
Coolant
pump
assembly
02.
seal
ring for
03.
Coolant seal
of coolant
pump
04.
Coolant
pump
gasket
05.
Coolant
01.
06. Replace fan belt
Fan belt
02
07.
Fan vane
and bearing
279
280
08.
Clutch of
09.
Radiator
281
282
09.
Radiator
283
284
285
286 14.
Cooling system
287
288
289
290
291
292
293
294
10.
Radiator
water11.
Protective
12.
Radiator
13.
Outlet hose
15.
Expansion
tank
(subsidiary
16.
Radiator
17.
Hangings of
18.
Radiator
shutter
19.
01.
Replace clutch of silicone-oil fan
140801
0.75
0.75
0.75
0.75
0.75
01.
Replace radiator
140901
1.5
1.5
1.5
1.5
1.5
02.
Repair and weld disassembled radiator (operation
man-hour )
140902
03.
Disassemble, weld and make up radiator assembly
140903
05.
Replace or repair radiator cover
140905
0.2
0.2
0.2
0.2
0.2
01.
Replace radiator water-drained switch
141001
0.2
0.2
0.2
0.2
0.2
01.
Replace radiator protective cover
141101
0.4
0.4
0.4
0.4
0.4
01.
Replace radiator bracket
141201
01.
Replace inlet hose of radiator
141301
0.25
0.25
0.25
0.25
0.25
01.
Replace or tighten up outlet hose of radiator
141401
0.25
0.25
0.25
0.25
0.25
01.
Replace expansion tank of radiator
141501
0.4
0.4
0.4
0.4
0.4
02.
Replace or welding repair bracket of expansion tank
for radiator
141502
0.5
0.5
0.5
0.5
0.5
01.
Adjust and repair radiator shutter blade
141601
0.5
0.5
0.5
0.5
0.5
01.
Adjust and repair hangings of radiator
141701
0.5
0.5
0.5
0.5
0.5
01.
Adjust and repair radiator shutter control mechanism
141801
0.25
0.25
0.25
0.25
0.25
141901
0.25
0.25
0.25
0.25
0.25
01.
Replace end connecting inlet hose of oil cooler
End
End
02.
connecting Replace end connecting outlet hose of oil cooler
inlet
and
20.
01.
295
296
297
298
14.
Cooling system
299
300
301
302
303
15.
Start-up system
304
305
306
15.
307 Start-up system
308
309
and side
cover of oil
cooler
21.
Thermostat
22.
Thermostat
housing
23.
Solenoid fan
clutch and
temperature
24.
Water01.
Starter
01.
Starter
assembly
02.
Solenoid
03.
Flame
04.
Preheating
05.
Starting
preheater
06.
141902
0.25
0.25
0.25
0.25
0.25
142001
0.3
0.3
0.3
0.3
0.3
02.
Repair or replace side cover of oil cooler
142002
0.5
0.5
0.5
0.5
0.5
01.
Replace thermostat
142101
0.5
0.5
0.5
0.5
0.5
01.
Replace thermostat housing (seat) and gasket
142201
0.5
0.5
0.5
0.5
0.5
01.
Replace solenoid fan clutch
142301
0.5
0.5
0.5
0.5
0.5
02.
Replace temperature controlled switch of solenoid fan
clutch
142302
0.25
0.25
0.25
0.25
0.25
01.
Replace water-temperature sensor (sensing plug)
142401
0.2
0.2
0.2
0.2
0.2
01.
Replace starter assembly
150101
02.
Repair starter assembly (including replacement of oneway clutch and stator or rotor repairing)
150102
1.5
1.5
1.5
1.5
1.5
01.
Replace solenoid switch for starter
150201
1.25
1.25
1.25
1.25
1.25
01.
Replace flame preheating glow plug
150301
0.25
0.25
0.25
0.25
0.25
01.
Replace preheating fuel injection tube
150401
0.2
0.2
0.2
0.2
0.2
01.14
Replace 1~4 sets starting preheater plug
150501
0.4
0.4
0.4
0.4
0.4
01.
Replace preheating controller
150601
0.25
0.25
0.25
0.25
0.25
310
311
312
16.
317
318
Preheating
controller
02.
Replace thermo-switch
150602
0.4
0.4
0.4
0.4
0.4
01.
Supercharger
assembly
01.
Replace supercharger assembly
160101
1.25
1.25
1.25
1.25
1.25
03.
Replace or repair support of supercharger
160103
1.5
1.5
1.5
1.5
1.5
02.
Supercharger
oil inlet and
oil return
pipe
03.
Supercharger
04.
Supercharger
05.
Supercharger
intake and
outlet pipe
01.
Replace or overhaul supercharger oil inlet and oil
return pipe
160201
0.25
0.25
0.25
0.25
0.25
02.
Replace or overhaul supercharger oil return tube
160202
0.25
0.25
0.25
0.25
0.25
01.
Replace supercharger gasket
160301
1.5
1.5
1.5
1.5
1.5
01.
Replace supercharger outlet pipe
160401
0.25
0.25
0.25
0.25
0.25
01.
Replace supercharger intake pipe
160501
0.2
0.2
0.2
0.2
0.2
02.
Replace supercharger outlet pipe
160502
0.2
0.2
0.2
0.2
0.2
160601
160701
0.25
0.25
0.25
0.25
0.25
160702
0.25
0.25
0.25
0.25
0.25
160801
0.25
0.25
0.25
0.25
0.25
170201
0.25
0.25
0.25
0.25
0.25
170301
0.25
0.25
0.25
0.25
0.25
16.
Superchager 06.
01.
319
and intercooler
Intercooler Replace intercooler
system
07. 01.
320
324 17.
Replace exhaust gas recirculation sensor
Exhaust
gas
(EGR)
recirculation
Exhaust recycle
Exhaust recycle
system
04.
325
Exhaust gas
recirculation
05.
326
Vacuum
06.EGR
327
Vacuum
328
regulator
hose of EGR
07.
329
Coolant
08.
330
Throttle
09.
331
Exhaust gas
recirculation
17. 10.
332 (EGR)
Solenoid
Exhaust recycle valve
11.
system
333
Exhaust gas
recirculation
12.
334
Oxidation
catalyst for
13.
335
Exhaust gas
recirculation
14.
336
Rotation
speed sensor
0.1
337
Electric
control
01.
Replace exhaust gas recirculation control valve
170401
0.25
0.25
0.25
0.25
0.25
01.
Replace vacuum regulator
170501
0.25
0.25
0.25
0.25
0.25
01.EGR
Replace vacuum regulator hose of EGR valve
170601
0.2
0.2
0.2
0.2
0.2
02.EGR
Adjust vacuum regulator hose of EGR valve
170602
0.25
0.25
0.25
0.25
0.25
01.
Replace coolant temperature sensor
170701
0.2
0.2
0.2
0.2
0.2
01.
Replace throttle position sensor
170801
0.25
0.25
0.25
0.25
0.25
01.
Replace exhaust gas recirculation pressure-stabilized
valve
170901
0.25
0.25
0.25
0.25
0.25
01.
Replace solenoid valve
171001
0.25
0.25
0.25
0.25
0.25
01.
Replace exhaust gas recirculation hose
171101
0.2
0.2
0.2
0.2
0.2
01.
Replace oxidation catalyst for diesel engine
171201
0.5
0.5
0.5
0.5
0.5
01.
Replace exhaust gas recirculation pipe
171301
0.25
0.25
0.25
0.25
0.25
01.
Replace rotation speed sensor of engine
171401
0.2
0.2
0.2
0.2
0.2
0.1
Electric control system fault diagnosis
180101
0.2
338
(ECU)
Engine
03
339
High pressure Fuel
04
340
18 Injector
05
(
341 )
Crankshaft
High pressure
rotating
common- rail
06
342 injection system
air
or monocase Intake
07
pump
of
diesel
343
engin
intake air
08
344
Coolant
09
345
Engine
10
346
Camshaft
11
347
Phase sensor
12
348
Throttle
13
349
Air flow
14
350
Common rail
15
351
Diesel oil
16
352
Fuel -weter
17
353
Catalyst
18 18
354 ( Weak
acceleration
)
0.1(ECU)
Replace engine electronic control unitECU
180201
0.3
0.3
0.3
0.3
0.3
0.1
Replace high -pressure Fuel pump assembly
180301
2.5
2.5
2.5
2.5
2.5
0.1
Replace injector assembly
180401
0.5
0.5
0.5
0.5
0.5
0.1
Replace crankshaft rotating speed and position sensor
180501
0.25
0.25
0.25
0.25
0.25
0.1
Replace intake air pressure sensor
180601
0.25
0.25
0.25
0.25
0.25
0.1
Replace intake air temperature sensor
180701
0.25
0.25
0.25
0.25
0.25
0.1
Replace coolant temperature sensor
180801`
0.25
0.25
0.25
0.25
0.25
0.1
Replace engine harness
180901
0.3
0.3
0.3
0.3
0.3
0.1
Replace camshaft position sensor
181001
0.25
0.25
0.25
0.25
0.25
0.1
Replace phase sensor
181101
0.25
0.25
0.25
0.25
0.25
0.1
Replace throttle position sensor
181201
0.25
0.25
0.25
0.25
0.25
0.1
Replace aie flow meter
181301
0.5
0.5
0.5
0.5
0.5
0.1
Replace common rail pressure sensor
181401
0.25
0.25
0.25
0.25
0.25
0.1
Replace diesel oil temperature sensor
181501
0.25
0.25
0.25
0.25
0.25
0.1
Replace Fuel -water separator
181601
0.5
0.5
0.5
0.5
0.5
0.1
Replace catalyst
181701
0.5
0.5
0.5
0.5
0.5
0.1
Replace weak acceleration sensor
181801
0.25
0.25
0.25
0.25
0.25
)
355 High
pressuretogether
truck systemor
356
monocase pump
of disel engine
357
19
0.1
All
Replace fuel pipes
cannecting
20.EGR
0.1EGR
EGR valve Replace EGR valve
21.EGR
0.1EGR
0.1Replace
363
Drive train
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181901
0.25
0.25
0.25
0.25
0.25
182001
0.25
0.25
0.25
0.25
0.25
182101
0.25
0.25
0.25
0.25
0.25
182201
0.25
0.25
0.25
0.25
0.25
182301
0.25
0.25
0.25
0.25
0.25
182401
0.25
0.25
0.25
0.25
0.25
182501
0.5
0.5
0.5
0.5
0.5
182601
0.5
0.5
0.5
0.5
0.5
182701
0.25
0.25
0.25
0.25
0.25
182801
0.25
0.25
0.25
0.25
0.25
182901
0.5
0.5
0.5
0.5
0.5
183001
0.25
0.25
0.25
0.25
0.25
183101
0.5
0.5
0.5
0.5
0.5
183201
0.25
0.25
0.25
0.25
0.25
S.N.
Assembly or
system
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
21.
Clutch
Failure
components
Maintenance item
01. 01.
Replace clutch assembly on vehicle
Clutch
03.
assembly
Adjust clutch release bearing gap
02.
01.
Clutch
Replace clutch master cylinder hydraulic-in hose
master
01.
10. Replace clutch slave cylinder
Clutch slave
02.
cylinder
Repair clutch slave cylinder
11.
01.
Maintenance
code
()
Rating for man-hour(h)
Ollin Express
Forland
Linghang
Ollin
Forland light
Light truck
AUMARK light truck
truck
210101
210103
0.5
0.5
0.5
0.5
0.5
210201
210301
0.5
0.5
0.5
0.5
0.5
210401
5.5
5.5
5.5
5.5
5.5
210402
5.5
5.5
5.5
5.5
5.5
210501
0.2
0.2
0.2
0.2
0.2
210601
0.35
0.35
0.35
0.35
0.35
210602
0.5
0.5
0.5
0.5
0.5
210801
0.25
0.25
0.25
0.25
0.25
210901
0.25
0.25
0.25
0.25
0.25
211001
0.35
0.35
0.35
0.35
0.35
211002
0.5
0.5
0.5
0.5
0.5
211101
0.25
0.25
0.25
0.25
0.25
211201
0.75
0.75
0.75
0.75
0.75
384
21.
Clutch
385
386
387
388
389
390 22.
Transmission
391
392
393
394
395
396
22.
397 Transmission
398
Clutch
booster
02.
Adjust or repair clutch booster
01.
13. Adjust clutch pedal free access
211202
211301
0.25
0.25
0.25
0.25
0.25
211302
0.5
0.5
0.5
0.5
0.5
211401
0.2
0.2
0.2
0.2
0.2
211501
220101
220201
10
10
10
10
10
220202
04.
Side cover
or cushion of
transmission
01.
Replace side cover of transmission
220401
0.5
0.5
0.5
0.5
0.5
02.
Replace side cover cushion of transmission
220402
0.5
0.5
0.5
0.5
0.5
05.
Transmission
rear cover
01.
Replace transmission rear cover
220501
02.
Replace drive gear of mileage meter
220502
01.
Replace oil seal for rear cover output axle)
220601
01.
Replace or repair oil seal for transmission front cover
(including disassembly and assembly for transmission)
220701
01.
Replace or clear up air plug
221001
0.25
0.25
0.25
0.25
0.25
06.
Rear cover
(output axle)
07.
Front cover
oil seal of
transmission
10.
Air plug
399
400
15.
flange of
transmission
02.
Replace flange of transmission
221502
0.5
0.5
0.5
0.5
0.5
03.
Tighten up flange nut for transmission
221503
0.3
0.3
0.3
0.3
0.3
221701
0.25
0.25
0.25
0.25
0.25
230101
230102
230103
230301
0.5
0.5
0.5
0.5
0.5
230401
230501
0.5
0.5
0.5
0.5
0.5
230601
0.5
0.5
0.5
0.5
0.5
230701
0.5
0.5
0.5
0.5
0.5
230801
0.3
0.3
0.3
0.3
0.3
230802
0.25
0.25
0.25
0.25
0.25
230901
0.3
0.3
0.3
0.3
0.3
230902
0.25
0.25
0.25
0.25
0.25
231001
0.25
0.25
0.25
0.25
0.25
17.
01.
401
Magnetic
Replace magnetic hexagon bolt (oil drain plug)
hexagon bolt
(plug)
01.
402
Replace transmission cover
01.
02.
403
Transmission Replace seal cushion for transmission cover
cover
03.Replace
assembly
404
or repair transmission cover (needs disassembly for
gearbox)
03.
01.
405
Shift and
Adjust or repair shift or control organization
control
04.
01.
406 23.
Replace shift pin (including disassembly and assembly
Shift pin,
415
416
11.
01.
231101
0.5
0.5
0.5
0.5
0.5
231201
231202
231301
231302
231303
0.5
0.5
0.5
0.5
0.5
231401
0.5
0.5
0.5
0.5
0.5
240201
240203
240301
01.
Replace countershaft (including disassembly and
assembly for transmission)
240401
01.
Replace reverse gear shaft (including disassembly and
assembly for transmission)
240501
01. Replace
input -shaft roll bearing (including disassembly and
assembly for transmission)
240601
01.
Replace input -shaft bearing cover or sealing ring
(including disassembly and assembly with
transmission)
240701
Transmission
01
418 cover and gear
Repair shifting fork shaft
13
shift control
02.
419 mechanism
Shifting fork Replace shifting fork shaft
shaft and
lock block
03.
420
Replace shifting fork shaft place-limited block
14.
01.
421
Replace or repair selector lever and ball-sectioned
Selector lever
assembly
and ball01.
422
Replace input shaft (including disassembly and
24. 02.
assembly for transmission)
input shaft
Transmission
03.
423
shaft, bearing
Replace oil seal for input shaft assembly
gear and
01.
sychronize
03.
424
Replace output shafts (including disassembly and
output shaft
assembly for transmission)
425
04.
countershaft
05.
426
Reverse gear
shaft, bearing
06.
427
input- shaft
rolling
07.
428 24.
input -shaft
bearing cover
Transmission
Transmission
shaft, bearing
429 gear and
synchronize
430
431
432
433
08.
01.
240801
09.
output -shaft
rear bearing
or cover
01.
Replace output -shaft real bearing (including
disassembly and assembly for tranmission)
240901
03.
Replace double-shaft real bearing cover
240903
0.5
0.5
0.5
0.5
0.5
10.
countershaft
bearing and
cover
01.
Replace countershaft bearing (including disassembly
and assembly for transmission)
241001
03.
Replace front or rear cover of countershaft bearing
241003
0.5
0.5
0.5
0.5
0.5
434
11. 01.
output -shaft Replace or Adjust output -shaft gear (including
gear
disassembly and assembly for transmission)
241101
435
12. 01.
output -shaft Replace output -shaft hub sleeve (including
hub sleeve
disassembly and assembly for transmission)
241201
01.
Replace output-shaft flange disc
241301
0.5
0.5
0.5
0.5
0.5
01.
Replace countershaft gear (including disassembly and
assembly for transmission)
241501
01.
Replace synchronizer hub (including disassembly and
assembly for transmission)
241601
01.
Replace synchronizer teething-ring (lock pin)
(including disassembly and assembly with
transmission)
241701
01.
Replace or repair synchronizer hub sleeve (including
disassembly and assembly with transmission)
241801
13.
436
output -shat
flange disc
15.
437 24.
countershaft
gear
Transmission
16.
shaft, bearing
439
Synchronizer
teething ring
(lock pin)
18.
440
Synchronizer
hub sleeve
441
442
443
444
445
24.
446 Transmission
shaft, bearing
447 gear and
synchronizer
448
449
450
451
26.
452 propeller shaft
453
454
455
456
19.
01.
241901
01.
Replace driven gear for odometer
242001
0.5
0.5
0.5
0.5
0.5
02.
Repair driven gear for odometer
242002
0.5
0.5
0.5
0.5
0.5
03.
Replace or repair drive gear for odometer
242003
21.
Shifting fork
shaft
01.
Replace shifting fork shaft
242101
02.
Replace shifting fork shaft
242102
3.5
3.5
3.5
3.5
3.5
22.
Shift fork
and flexible
round
column pin
23.
Synchronizer
assembly
01.
propeller
shaft
02.
Front
propeller
shaft
01.
Replace shift fork
242201
02.
Repair shift fork
242202
3.5
3.5
3.5
3.5
3.5
03.
Replace flexible round pin
242203
01.
Replace synchronizer assembly (including disassembly
and assembly for transmission)
242301
01.
Dynamic balance for propeller shaft (including
disassembly and assembly)
260101
01.
Replace front propeller shaft assembly
260201
0.75
0.75
0.75
0.75
0.75
02.
Weld and repair front propeller shaft assembly
260202
01.
Replace medium support assembly (including
disassembly and assembly of front transmission shaft)
260301
02.
Replace medium support of front transmission shaft
260302
260303
1.5
1.5
1.5
1.5
1.5
20.
Drive or
driven gear
for odometer
03.
Medium
support
assembly
04.
01.
457
458
06.
flange fork
459
26.
460 propeller shaft
462
463
0.75
0.75
0.75
0.75
260601
02.2
Replace or repair twoflange forks
260602
1.5
1.5
1.5
1.5
1.5
03.3
Replace or repair three flange forks
260603
260701
260801
260901
260902
1.5
1.5
1.5
1.5
1.5
260903
04.
Weld and repair transmission shaft cross-jointed dust
cover
260904
0.5
0.5
0.5
0.5
0.5
01.
Replace rear axle assembly
280101
01.
Replace Main decelerator and differential gear
assembly
280201
02. (
Repair Main decelerator and differential gear assembly
(operation man-hour )
280202
01.
Replace or repair drive and driven gear
280301
11
11
11
11
11
01.
Replace main decelerator housing
280401
11
11
11
11
11
02
Replace, paint and repair main decelerator housing or
bushing
280402
02.
Repair differential gear assembly (operation man-hour
)
280602
02.2
09. Replace two sets of cross bearing
Cross
03.3
bearing
Replace three sets of cross bearing
464
465
466
467
468
469
470
471
473
0.75
07.
01.
461
472
260401
28.
Rear axle
01.
Rear axle
assembly
02.
Main
decelerator
and
differential
03.
drive and
04.
Main
decelerator
housing or
bushing
06.
Wheelbetween
07.
Differential
case
08.
Crossovermode shaft
09.
Planet gear
and thrust
washer
16.
Rear axle
housing and
01.
Replace differential case
280701
11
11
11
11
11
01.
Replace crossover-mode shaft for differential gear
280801
11
11
11
11
11
01.
Replace planetary gear
280901
11
11
11
11
11
02.
Replace planet gear and thrust washer
280902
11
11
11
11
11
01.
Replace rear axle housing
281601
12
12
12
12
12
479
01.
Replace one-sided half shaft
281701
0.4
0.4
0.4
0.4
0.4
480
02.
Replace one-sided half shaft seal
281702
0.75
0.75
0.75
0.75
0.75
481
03.
Replace two-sided half-shaft
281703
0.75
0.75
0.75
0.75
0.75
482
04.
Replace two-sided half-shaft seal
281704
1.5
1.5
1.5
1.5
1.5
01.
Replace half shaft gear
281801
11
11
11
11
11
02.
Replace half-shaft gear and thrust washer
281802
11
11
11
11
11
281901
0.25
0.25
0.25
0.25
0.25
282001
3.5
3.5
3.5
3.5
3.5
282002
01.
Replace or repair internal or external bearing for onesided rear hub
282101
2.5
2.5
2.5
2.5
2.5
02.
Replace or repair internal or external bearing for twosided rear hub
282102
282201
2.5
2.5
2.5
2.5
2.5
474
475
476
477
478
17.
Half-shaft
483
28.
484 Rear axle
485
486
487
488
489
490
18.
Half-shaft
gear and
thrust washer
19. 01.
Drain plug
Replace or repair drain plug
01.
20.
Replace or repair one-sided rear hub
Rear wheel
02.
hub
Replace or repair two-sided rear hub
21.
Internal or
external
bearing of
rear hub
22. 01.
Replace oil seal for one-sided rear hub
491
28.
492 Rear axle
493
494
23.
01.
Air plug
Replace or clear up air plug
24.
01.Replace final drive oil seal
final
drive
oil
seal
25.
01.
Replace flangenutwasher
282202
282301
0.25
0.25
0.25
0.25
0.25
282501
0.5
0.5
0.5
0.5
0.5
. Driving
S.N.
Assembly or
system
01.
Front axle
assembly
02.
Front shaft
03.
Steering
knuckle
assembly
495
496
497
498
499
500
501
502
503
504
Failure
components
31.
Front axle
Maintenance item
Maintenance
Ollin
code
Express
()
Rating for man-hour(h)
Forland
Linghang
Ollin
Forland light
Light truck
AUMARK light truck
truck
01.
Replace front axle assembly
310101
01.
Replace front shaft
310201
12
12
12
12
12
01.
Replace one-sided knuckle assembly
310301
3.5
3.5
3.5
3.5
3.5
02.
Replace two-sided knuckle assembly
310302
310401
0.5
0.5
0.5
0.5
0.5
310402
310501
0.25
0.25
0.25
0.25
0.25
310601
3.5
3.5
3.5
3.5
3.5
310602
310701
01.
04. Replace one-sided steering knuckle arm
Steering
knuckle arm 02.
Replace two-sided steering knuckle arm
05.
01.
Slot-shape
Replace slot-shape nut
nut
01.
06. Replace one-sided steering knuckle king bolt or
clearance adjusting
Steering
knuckle king 02.
Replace two-sided steering knuckle king bolt or
pin
clearance adjisting
01.
07. Replace one-sided thrust bearing
Thrust
Thrust
bearing
505
08.
Steering and
limit screw
09.
Front wheel
hub oil seal
506
507
508
509
510
511
512
513
31.
Front axle
02.
Replace two-sided thrust bearing
310702
01.
Replace and adjust two-sided steering and limit screw
310801
0.25
0.25
0.25
0.25
0.25
01.
Replace one-sided front wheel hub oil seal
310901
02.
Replace two-sided front wheel hub oil seal
310902
311001
2.5
2.5
2.5
2.5
2.5
311002
311101
311102
311201
0.25
0.25
0.25
0.25
0.25
10. 01.
Replace or repair one-sided front hub assembly
Front hub
end cover
02.
Replace two-sided front hub cover
311202
0.3
0.3
0.3
0.3
0.3
13.
Steering
knuckle
bushing
14.
Adjust front
15.
Front wheel
alignment
01.
Replace one-sided steering knuckle bushing
311301
02.
Replace two-sided steering knuckle bushing
311302
01.
Adjust front wheel toe in
311401
0.5
0.5
0.5
0.5
0.5
01
Detect kingpin inclination ,kingpin caster and camber
angle of wheel
311501
1.5
1.5
1.5
1.5
1.5
519
01.1
Replace one set front wheel tire
320201
0.3
0.3
0.3
0.3
0.3
520
02.2
Replace two sets of front wheel tire
320202
0.6
0.6
0.6
0.6
0.6
320203
0.75
0.75
0.75
0.75
0.75
514
515
516
517
518
521
02.
03.1
front wheel Dynamic balance of one tire (including disassembly
tire assembly and assembly)
522
04.2
Dynamic balance for two sets of tire (including
disassembly and assembly)
320204
1.5
1.5
1.5
1.5
1.5
523
01.1
Replace one set of rear wheel tire
320301
0.3
0.3
0.3
0.3
0.3
02.2
Replace two sets of rear wheel tire
320302
0.6
0.6
0.6
0.6
0.6
320303
0.75
0.75
0.75
0.75
0.75
524
32.
Wheel
525
03.
03.1
Rear wheel Dynamic balance for one set of tire (including
tire assembly disassembly and assembly)
526
04.2
Dynamic balance for two sets of tire (including
disassembly and assembly)
320304
1.5
1.5
1.5
1.5
1.5
527
01.1
Replace one set shoe (including disassembly and
assembly)
320401
1.5
1.5
1.5
1.5
1.5
528
02.2
Replace two sets shoe (including disassembly and
assembly)
320402
529
01.1
Replace one set inner tube (including disassembly
and assembly )
320601
1.5
1.5
1.5
1.5
1.5
02.2
Replace two sets of inner tube (including disassembly
and assembly )
320602
04.
shoe
06.
Inner tube
530
531
01.110Replace
08.
one to ten pieces of front hub bolts (operation manHub bolt
hour )
320801
532
02.110Replace
08.
one to ten pieces of rear hub bolt (operation man-hour
Tire bolt
)
320802
01.1
Replace one set steel rim
320901
1.5
1.5
1.5
1.5
1.5
02.2
Replace two sets of steel rim
320902
533 32.
Wheel
534
09. 031
Steel rim
Replace one set steel rim including dynamic balance of
tire
535
320903
042
Replace two sets of steel rim including dynamic
balance of tire
320904
01.
Replace inflating valve extension tube and protective
cap
321001
01.
Replace spare tire elevator assembly
321501
0.5
0.5
0.5
0.5
0.5
01.
Replace throttle nozzle joint tube
321801
0.5
0.5
0.5
0.5
0.5
01.
Vehicle
frame
assembly
01.
Replace two-axle frame
330101
45
45
45
40
45
05.j110
Riveting one to ten sets rivets
330105
02.
Engine
suspension
bracket
01.
Welding repair engine left bracket
330201
02.
Welding repair engine right bracket
330202
330401
0.5
0.5
0.5
0.5
0.5
330402
1.5
1.5
1.5
1.5
1.5
330501
0.5
0.5
0.5
0.5
0.5
330502
330601
536
537
538
539
32.
Wheel
540
541
542
543
544
545
546
547
548
33.
frame
10.
Inflating
valve
15.
Spare tire
18.
Throttle
01.
04. Replace front bumper assembly
member of
frame
549
550
551 33.
frame
552
553
554
555
556
557
34.
Leaf spring
558
559
560
561
562
563
564
04.15
Replace one to five rivets and then repair
330604
01.015
Weld and repair frame cross member (less than 15cm
long crack)
330701
01.
Replace tool kit
330801
0.4
0.4
0.4
0.4
0.4
03
Replace fuel tank bracket
330803
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair bracket for battery cell
331701
0.5
0.5
0.5
0.5
0.5
01.
Replace one-sided leaf spring assembly
340201
02.
Replace two-sided leaf spring assembly
340202
03.
Front leaf
shackle eye
assembly
01.
Replace one-sided front leaf hoisting eye
340301
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided front leaf hoisting eye
340302
0.6
0.6
0.6
0.6
0.6
04.
Front leaf
hoisting pin
01.
Replace one-sided front leaf hoisting pin
340401
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided front leaf hoisting pin
340402
0.6
0.6
0.6
0.6
0.6
01.
Replace one-sided front leaf hoisting pin bushing
340501
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided front leaf hoisting pin bushing
340502
0.6
0.6
0.6
0.6
0.6
01.
Replace one-sided front leaf spring saddle-shape bolt,
moudling and seat
340601
02.
Replace two-sided front leaf spring saddle-shape bolt,
moudling and seat
340602
340701
0.3
0.3
0.3
0.3
0.3
07.
Cross
member of
frame
08.
Front leaf
spring
assembly
05.
Front leaf
hoisting pin
bushing
06.
Front leaf
spring
saddle-shape
bolt,
moudling
01.
07. Replace one-sided front leafspring pin
Front leaf
Front leaf
spring pin
565
566
567
568
569
570
571
572
573
574
575
08.
Front leaf
34.
spring pin
Steel plate spring bushing
09.
Front leaf
spring limit
block
10.
Central bolt
of front leaf
spring
11.
Rear leaf
spring
assembly
12.
Auxiliary
spring
assembly
576
577
578
579
34.
580 Leaf spring
581
13.
Rear leaf
spring catch
14.
Rear leaf
catch
bushing
15.
Rear leaf
spring
saddle-shape
bolt,
moudling
02.
Replace two-sided front leaf spring pin
340702
0.6
0.6
0.6
0.6
0.6
01.
Replace one-sided front leaf spring pin bushing
340801
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided front leaf spring pin bushing
340802
0.6
0.6
0.6
0.6
0.6
01.
Replace one-sided front leaf spring limit block
340901
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided front leaf spring limit block
340902
0.6
0.6
0.6
0.6
0.6
01.
Replace one-sided front leaf spring central bolt
341001
1.5
1.5
1.5
1.5
1.5
02.
Replace two-sided front leaf spring central bolt
341002
01.
Replace one-sided rear leaf spring assembly
341101
2.5
2.5
2.5
2.5
02.
Replace two-sided rear leaf spring assembly
341102
01.
Replace one-sided auxiliary spring
341201
1.5
1.5
1.5
1.5
02.
Replace two-sided auxiliary spring
341202
01.
Replace one-sided rear leaf spring catch
341301
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided rear leaf spring catch
341302
0.6
0.6
0.6
0.6
0.6
01.
Replace one-sided rear leaf pin bushing
341401
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided rear leaf pin bushing
341402
0.6
0.6
0.6
0.6
0.6
01.
Replace one-sided rear leaf spring saddle-shape bolt,
moudling and seat
341501
1.5
1.5
1.5
1.5
1.5
02.
Replace two-sided rear leaf spring saddle-shape bolt,
moudling and seat
341502
582
583
584
585
586
587
588
589
34.
Leaf spring
590
591
592
593
16.
Rear leaf
hoist eye
01.
Replace one-sided rear leaf hoist eye
341601
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided rear leaf hoist eye
341602
0.6
0.6
0.6
0.6
0.6
17.
Rear leaf
hoisting pin
19.
Rear leaf
spring
hoisting eye
pin bushing
20.
Central bolt
of rear leaf
spring
22.
Rear axle
housing limit
rubber block
and its
bracket
28.
Rear leaf
spring limit
block
01.
Replace one-sided rear leaf hoisting pin
341701
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided rear leaf hoisting pin
341702
0.6
0.6
0.6
0.6
0.6
01.
Replace one-sided steel plate spring hoisting eye pin
bushing
341901
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided leaf spring hoisting eye bushing
341902
0.6
0.6
0.6
0.6
0.6
01.
Replace central bolt for one-sided rear leaf spring
342001
02.
Replace central bolt for two-sides rear leaf spring
342002
01.
Replace two-sided rear axle housing limit rubber
block
342201
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided rear axle housing limit rubber
block bracket
342202
0.6
0.6
0.6
0.6
0.6
01.
Replace one-sided rear leaf spring limit block
342801
0.25
0.25
0.25
0.25
0.25
02.
Replace two-sided rear leaf spring limit block
342802
0.3
0.3
0.3
0.3
0.3
01.
Replace one-sided front shock absorber
350201
0.2
0.2
0.2
0.2
0.2
02.
Replace two-sided front shock absorber
350202
0.4
0.4
0.4
0.4
0.4
01.
Replace rubber sleeve for one-sided front shock
absorber
350301
0.2
0.2
0.2
0.2
0.2
02.
Front shock
595 35. Shock absorber
assembly
absorber
03.
596
rubber sleeve
for front
594
597
598
599
600
601
602
603
604
605
606
607
608
609
03.
02.
bracket
Upper
bracket for
front shock
absorber
05.
Front shock
absorber
35. Shock lower bracket
absorber
06.
Front shock
absorber
lower
connection
pin
07.
Rear shock
absorber
assembly
08.
Rear shock
absorber
08.
Rear shock
absorber
09.
Upper
bracket for
rear shock
absorber
350302
0.4
0.4
0.4
0.4
0.4
350401
02.
Riveting and welding two-sided front shock absorber
bracket
350402
01.
Replace one-sided front shock absorber lower bracket
350501
0.75
0.75
0.75
0.75
0.75
02.
Replace two-sided front shock absorber lower bracket
350502
1.5
1.5
1.5
1.5
1.5
01.
Replace one-sided front shock absorber lower
connecting pin
350601
0.4
0.4
0.4
0.4
0.4
02.
Replace two-sided front shock absorber lower
connection pin
350602
0.75
0.75
0.75
0.75
0.75
01.
Replace or repair one-sided shock absorber
350701
0.3
0.3
0.3
0.3
0.3
02.
Replace or repair two-sided shock absorber
350702
0.6
0.6
0.6
0.6
0.6
01.
Replace one-sided rear shock absorber rubber sleeve
350801
0.2
0.2
0.2
0.2
0.2
02.
Replace two-sided rear shock absorber rubber sleeve
350802
0.4
0.4
0.4
0.4
0.4
01.
Riveting and welding for upper support for one-sided
rear shock absorber
350901
02.
Riveting and welding for upper support for two-sided
rear shock absorber
350902
01.
35. Shock 10.
Replace or repair lower support for one-sided rear
absorber
shock
absorber
Lower
support of
02.
rear shock
611
Replace or repair lower support for two-sided rear
absorber
shock absorber
351001
351002
01.
Replace rubber bushing for hoisting ring of shock
absorber
351201
0.2
0.2
0.2
0.2
0.2
01
Replace connection shaft for shock absorber
351301
0.2
0.2
0.2
0.2
0.2
610
12.
Rubber
bushing for
13.
Connection
shaft for
612
613
S.N.
Assembly or
system
614
615
616
617
41.
Steering gear
618 assembly
619
Failure
components
01.
Mechanical
steering gear
assembly
02.
Power
steering gear
assembly
04.
Pitman arm
05.
Steering gear
Maintenance item
Maintenance
code
()
Rating for man-hour(h)
Ollin Express
Forland
Linghang
Ollin Light
truck
Forland light
AUMARK light truck
truck
01.
Replace mechanical steering gear assembly
410101
02.
Disassemble and repair mechanical steering gear
assembly (including disassembly and assembly
steering gear)
410102
01.
Replace power steering gear assembly
410201
02.
Disassemble and repair power steering gear assembly
(including disassembly and assembly of steering gear)
410202
01.
Replace pitman arm tightening nut
410401
0.2
0.2
0.2
0.2
0.2
01.
Replace or repair steering gear upper oil seal
410501
620
621
622
623
624
625
626
41.
Steering gear
627
assembly
628
629
630
631
632
06.
Steering gear
assembly
07
Pitman arm
08.
Steering
wheel
08.
Steering
wheel
11.
Steering
column with
410601
03.
Replace pitman arm shaft oil seal
410703
01.
Replace steering wheel
410801
0.3
0.3
0.3
0.3
0.3
02.
Adjust and repair steering wheel
410802
0.5
0.5
0.5
0.5
0.5
01.
Replace steering column with adjustable mechanism
assembly
411101
411201
411202
411203
01.
Replace steering column dust cover
411301
0.5
0.5
0.5
0.5
0.5
01.
Replace steering protective tubing assembly
411401
1.5
1.5
1.5
1.5
1.5
01.
Replace steering gear lock
411501
01.
Replace steering column bearing
411801
01.
Replace steering assisted pump assembly
420201
0.75
0.75
0.75
0.75
0.75
02.
Disassemble and repair power steering pump
420202
1.5
1.5
1.5
1.5
1.5
03
Replace power steering pump bracket
420203
420301
1.5
1.5
1.5
1.5
1.5
01.
Replace
or welding repair steering column bracket
12.
02.
Steering
Replace steering column
column and
bracket
03.
13.
Steering
14.
Protective
tubing
15.
Steering gear
lock
18.
Steering
02.
42.
power
633 Power steering
steering
system
pump
assembly
634
635
01.
Replace or repair steering gear assembly bracket
03.
01.
07.
Steering oil
08.
637
Power
09.
638
Oil return
hose
10.
639
High
42. pressure hose
Power steering
11.
640 system
Rubber hose
12.
641
High
pressure steel
13.
642
Oil return
15.
643
Steering oil
pump pulley
16.
644
Steering oil
645 43. 02.
Tie/drag rod
Steering drag
646 assembly
rod
636
647
648
649
03.
Steering tie
rod
04.
43.
650
Tie/drag rod
The left/right
assembly
joint of tie
rod assembly
651
652
01.
Replace steering oil tank bracket
420701
0.4
0.4
0.4
0.4
0.4
01.
Replace or repair power steering oil tank
420801
0.5
0.5
0.5
0.5
0.5
01.
Replace oil return hose
420901
0.3
0.3
0.3
0.3
0.3
01.
Replace high pressure hose
421001
0.3
0.3
0.3
0.3
0.3
01.
Replace rubber hose
421101
0.2
0.2
0.2
0.2
0.2
01.
Replace or repair high pressure steel pipe assembly
421201
0.3
0.3
0.3
0.3
0.3
01.
Replace or repair oil return steel pipe assembly
421301
0.4
0.4
0.4
0.4
0.4
01.
Replace steering oil pump pulley assembly
421501
01.
Replace or adjust steering oil pump drive belt
421601
0.5
0.5
0.5
0.5
0.5
01.
Replace steering drag rod
430201
0.5
0.5
0.5
0.5
0.5
02.
Repair or calibrate steering drag rod
430202
0.75
0.75
0.75
0.75
0.75
01.
Replace steering tie rod
430301
0.5
0.5
0.5
0.5
0.5
430302
0.75
0.75
0.75
0.75
0.75
01.
Replace one-sided steering tie rod joint
430401
0.3
0.3
0.3
0.3
0.3
02.
Replace two-sided steering tie rod joint
430402
0.6
0.6
0.6
0.6
0.6
0.3.
Replace joint dust cover
430403
0.3
0.3
0.3
0.3
0.3
430501
0.3
0.3
0.3
0.3
0.3
05. 01.
Replace drag rod front connector assembly
653
654
Drag rod
front/rear
01.
Hydraulic
02.
Replace draw rod front/rear joint assembly
430502
0.6
0.6
0.6
0.6
0.6
01.
Deflation of hydraulic brake system
440101
0.5
0.5
0.5
0.5
0.5
440201
1.5
1.5
1.5
1.5
1.5
440202
440203
0.3
0.3
0.3
0.3
0.3
440204
1.5
1.5
1.5
1.5
1.5
01.
Replace brake master pump (including oil filling,
02. deflation and debugging)
44.
02.
656 Hydraulic brake
Repair brake master pump
Brake
master
system
pump with 03.
657
vacuum
Adjust journey of brake master pump
booster
04.
assembly
658
Replace brake master pump with vacuum booster
assembly
655
659
660
661
662
663
664
02.
Brake master
pump with
05
Replace or repair vacuum booster assembly
440205
06.
Replace brake peddle retracting spring
440206
0.25
0.25
0.25
0.25
0.25
05.
Brake master
pump bracket
01.
Replace brake master pump bracket
440501
0.75
0.75
0.75
0.75
0.75
02.
Repair brake master pump bracket
440502
06.
Front drum
brake
01.
Replace front one-sided brake
440601
02.
Replace front two-sided brakes
440602
440701
1.25
1.25
1.25
1.25
1.25
440702
2.5
2.5
2.5
2.5
2.5
44. 07.
01.
665 Hydraulic brake
Replace
front one-sided brake shoe
system
Front brake
02.
shoe
666
Replace front two-sided brake shoes
assembly
667
01.
Replace front one-sided brake drum
440801
1.5
1.5
1.5
1.5
1.5
668
02.
Replace front two-sided brake drums
440802
08.
669
08.
Front brake 03.1
Bore one set front brake drum (machining tool
drum
processing)
670
440803
04.2
Bore two sets front brake drums (machine tool
processing)
440804
09.
Front brake
bottom plate
01.
Replace front one-sided brake bottom plate
440901
02.
Replace front two-sided brake bottom plates
440902
10.
Drum front
brake wheel
cylinder
assembly
01.
Replace or overhaul front single wheel brake wheel
cylinder
441001
1.25
1.25
1.25
1.25
1.25
02.
Replace or overhaul front two wheels brake wheel
cylinder
441002
2.5
2.5
2.5
2.5
2.5
01.
Replace rear one-sided brake assembly
441101
02.
Replace rear two-sided brakes assembly
441102
01.
Replace rear one-sided brake shoe assembly
441201
1.25
1.25
1.25
1.25
1.25
02.
Replace rear two-sided brake shoes assembly
441202
2.5
2.5
2.5
2.5
2.5
03.
Replace rear one-sided brake friction lining
441203
1.5
1.5
1.5
1.5
1.5
04.
Replace rear two-sided brake friction lining
441204
681
05.
Adhere, rivet, process rear single wheel brake friction
lining (machine tool processing)
441205
682
06.
Adhere, rivet, process rear two wheels brake friction
lining (machine tool processing)
441206
683
01.
Replace rear one-side brake drum
441301
1.5
1.5
1.5
1.5
1.5
684
02.
Replace rear two-sides brake drums
441302
671
672
673
674
11.
Drum rear
676 44. brake
Hydraulic brake assembly
677 system
675
678
679
680
12.
Rear brake
shoe
assembly
13.
685
13.
Rear brake 03.1
Bore one set rear brake drum (machine tool
drum
processing)
686
14.
687
689
690
15.
Drum rear
brake wheel
cylinder
691
692
693
694
695
696
697
698
699 44.
Hydraulic brake
system
441303
04.2
Bore two sets rear brake drums (machine tool
processing)
441304
01.
Replace rear one-sided brake bottom plate
441401
02.
Replace rear two-sided brake bottom plates
441402
01.
Replace or overhaul rear single wheel brake wheel
cylinder
441501
1.5
1.5
1.5
1.5
1.5
02.
Replace or overhaul rear double wheels brake wheel
cylinder
441502
01.Replace or
overhaul front one-sided brake shoe retracting spring
441601
1.5
1.5
1.5
1.5
1.5
441602
441603
1.5
1.5
1.5
1.5
1.5
441604
01.
Adjustment of front wheel two-sided brake clearances
441701
0.3
0.3
0.3
0.3
0.3
02.
Adjustment of rear wheel two-sided brake clearances
441702
0.3
0.3
0.3
0.3
0.3
03.
Adjustment of whole vehicle brake clearances
441703
0.6
0.6
0.6
0.6
0.6
01.
Replace front one-sided brake
441801
1.5
1.5
1.5
1.5
1.5
02.
Replace front two-sided brakes
441802
16.
02.
Adjustment
of brake
clearance
system
18.
Front brake
disc
assembly
03.
Replace front one-sided brake slave cylinder
441803
04.
Replace front two-sided brake slave cylinders
441804
702
05.1
grind one set front brake disc
441805
703
06.2
grind two sets front brake discs
441806
01.
Replace front one-sided brake caliper body
441901
1.5
1.5
1.5
1.5
1.5
02.
Replace front two-sided brake caliper bodies
441902
01.
Replace front one-sided brake disc friction lining
442001
0.5
0.5
0.5
0.5
0.5
02.
Replace front two-sided brake disc friction lining
442002
01.
Replace or overhaul vacuum tube
442101
0.2
0.2
0.2
0.2
0.2
01.
Replace or overhaul brake hydraulic tube (including
deflation)
442201
0.75
0.75
0.75
0.75
0.75
01.
Replace brake hose assembly (including deflation)
442301
0.3
0.3
0.3
0.3
0.3
442501
0.4
0.4
0.4
0.4
0.4
442601
0.4
0.4
0.4
0.4
0.4
442701
0.5
0.5
0.5
0.5
0.5
01.
Replace one-sided front brake assembly
450201
02.
Replace two-sided front brake assembly
450202
450301
1.5
1.5
1.5
1.5
1.5
450302
700
701
704
705
19.
Front brake
caliper body
20.
Front brake
disc friction
707
lining
21.
708
Vacuum tube
22.
Brake
709 44.
hydraulic
Hydraulic brake tube
23.
system
710
Brake
hose
25.
706
711
712
713
714
715
01.
02.
Front brake
assembly
45.
01.
03. Replace front one-sided brake shoe
Air pressure
Front brake
brake system
02.
shoe
717
Replace front two-sided brake shoes
716
718
719
720
721
722
04.
Front brake
friction
05.
Front brake
shoe roller
01.
Adhere, rivet and process single wheel brake friction
lining (machine processing)
450401
01.
Replace front one-sided brake shoe roller
450501
1.5
1.5
1.5
1.5
1.5
02.
Replace front two-sided brake shoe roller
450502
01. Replace or
overhaul front one-sided brake shoe return spring
450601
1.5
1.5
1.5
1.5
1.5
02. Replace or
overhaul front two-sided brake shoe return spring
450602
01.
Replace front one-sided return spring fixed pin
450701
1.5
1.5
1.5
1.5
1.5
02.
Replace front two-sided return spring fixed pin
450702
01.
Replace front one-sided brake drum
450801
1.5
1.5
1.5
1.5
1.5
450802
450803
04.2
Bore two sets front brake drums (machine processing)
450804
09.
Front brake
bottom plate
01.
Replace or repair front one-sided brake bottom plate
450901
02.
Replace or repair front two-sided brake bottom plate
450902
10.
Front brake
chamber
01.
Replace front one-sided brake chamber
451001
0.2
0.2
0.2
0.2
0.2
02.
Replace front two-sided brake chamber
451002
0.4
0.4
0.4
0.4
0.4
451101
0.25
0.25
0.25
0.25
0.25
06.
Front brake
shoe return
spring
07.
723
726
727
02.
Replace
front two-sided brake drum
08.
Front brake 03.1
drum
Bore one set front brake drum (machine processing)
728
729
730
731
732
733
11. 01.
Brake hose Replace brake hose
734
735
01.
13. Replace or repair front one-sided cam shaft
Front cam
02.
shaft
Replace or repair front two-sided cam shaft
451301
451302
451401
0.25
0.25
0.25
0.25
0.25
451402
0.5
0.5
0.5
0.5
0.5
451501
0.2
0.2
0.2
0.2
0.2
451504
0.2
0.2
0.2
0.2
0.2
451506
0.5
0.5
0.5
0.5
0.5
01.
Replace rear one-sided brake assembly
451601
02.
Replace rear two-sided brake assembly
451602
01.
Replace one-sided rear brake shoe
451701
1.5
1.5
1.5
1.5
1.5
02.
Replace two-sided rear brake shoe
451702
01.
Replace or overhaul one-sided front brake shoe shaft
451801
1.5
1.5
1.5
1.5
1.5
451802
451803
1.5
1.5
1.5
1.5
1.5
04.
Replace or overhaul two-sided rear brake shoe shaft
451804
01.
Rivet, process rear single wheel brake friction lining
(machine processing)
451901
0.5
0.5
0.5
0.5
0.5
01.
Replace rear one-sided brake shoe roller
452001
1.5
1.5
1.5
1.5
1.5
14. 01.
Replace front one-sided brake adjusting arm
04.2
Adjustment
739
Adjust brake clearance of two rear axle wheels
of brake
clearance
06.
740
Adjust whole vehicle brake clearance of two axles
736
741
742
743
744
16.
Rear brake
assembly
17.
Rear brake
shoe
17.
Rear brake
shoe
745
746
747
18. 02.
748
19.
45.
749
Rear brake
Air pressure
friction
brake system
20.
750
751
752
753
754
755
Rear brake
shoe roller
758
761
452101
1.5
1.5
1.5
1.5
1.5
452102
452201
1.5
1.5
1.5
1.5
1.5
452202
452301
1.5
1.5
1.5
1.5
1.5
452302
452303
04.2
Bore two sets rear brake drums (machine processing)
452304
01.
Replace or repair rear one-sided brake bottom plate
452401
1.5
1.5
1.5
1.5
1.5
02.
Replace or repair rear two-sided brake bottom plate
452402
452501
0.2
0.2
0.2
0.2
0.2
452502
0.4
0.4
0.4
0.4
0.4
01.
Disassemble and repair rear one-sided brake chamber
bracket
452601
0.25
0.25
0.25
0.25
0.25
02.
Disassemble and repair rear two-sided brake chamber
bracket
452602
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair rear one-sided brake cam shaft
452801
02.
Replace or repair rear two-sided cam shaft
452802
01.
Replace rear one-sided brake drum
02.
23. Replace rear two-sided brake drums
Rear brake
03.1
drum
Bore one set rear brake drum (machine processing)
759
760
452002
21. 01.
756
757
02.
Replace rear two-sided brake shoe roller
24.
Rear brake
bottom plate
45.
25. 01.
762 Air pressure
Replace rear one-sided brake chamber
brake system
Rear brake 02.
763
chamber
Replace rear two-sided brake chambers
764
765
766
767
26.
Rear brake
chamber
bracket
28.
Rear brake
cam shaft
01.
Replace brake valve
453001
0.75
0.75
0.75
0.75
0.75
453002
1.5
1.5
1.5
1.5
1.5
453003
0.2
0.2
0.2
0.2
0.2
01.
Replace relay valve
453101
0.25
0.25
0.25
0.25
0.25
02.
Repair relay valve
453102
0.5
0.5
0.5
0.5
0.5
01.
Replace check valve
453201
0.25
0.25
0.25
0.25
0.25
01.
Replace 4-loop protective valve
453301
0.3
0.3
0.3
0.3
0.3
02.
Repair 4-loop protective valve
453302
0.5
0.5
0.5
0.5
0.5
35.
Quick release
valve
assembly
01.
Replace quick release valve assembly
453501
0.25
0.25
0.25
0.25
0.25
02.
Repair quick release valve assembly
453502
0.5
0.5
0.5
0.5
0.5
37.
Pressure
regulating
valve
01.
Replace pressure regulating valve
453701
0.25
0.25
0.25
0.25
0.25
02.
Repair pressure regulating valve
453702
0.5
0.5
0.5
0.5
0.5
01.
Replace exhaust brake butterfly valve assembly
453801
0.5
0.5
0.5
0.5
0.5
02.
Repair exhaust brake butterfly valve assembly
453802
0.75
0.75
0.75
0.75
0.75
03.
Replace or repair exhaust brake solenoid valve
453803
0.3
0.3
0.3
0.3
0.3
02.
Repair exhaust brake valve
454001
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair oil and water separator
454101
0.5
0.5
0.5
0.5
0.5
768
769
770
30.
02.
771
31.
Relay valve
772
32.
773 45.
Check valve
Air pressure
33.
774 brake system
4-loop
protective
775
valve
776
777
778
779
780
781
782
783
784
38.
Exhaust
brake
butterfly
valve
assembly
40.
Exhaust
41.
45.
42. 01.
785 Air pressure
Replace air compressor assembly
brake system
Air
03.
compressor Replace or repair air compressor inlet and outlet
786
assembly
cooling water pipes
43.
01.
788
Air
Replace air compressor lubricating oil pipe
compressor
46.
01.
789
795
07.
Brake arm
01.
Replace brake arm
08.
01.
Brake shoe
Replace brake shoe pin
pin
09.
01.
797
46.
Replace lower spring
Brake shoe
Parkin brake
10.
system
01.
798
Brake shoe Replace brake shoe compression spring
compression
11.
01.
799
454201
0.5
0.5
0.5
0.5
0.5
454203
0.5
0.5
0.5
0.5
0.5
454301
0.3
0.3
0.3
0.3
0.3
454401
0.3
0.3
0.3
0.3
0.3
454601
0.3
0.3
0.3
0.3
0.3
460101
0.5
0.5
0.5
0.5
0.5
460201
460401
0.75
0.75
0.75
0.75
0.75
460501
0.75
0.75
0.75
0.75
0.75
460601
0.75
0.75
0.75
0.75
0.75
460701
0.75
0.75
0.75
0.75
0.75
460801
0.75
0.75
0.75
0.75
0.75
460901
0.75
0.75
0.75
0.75
0.75
461001
0.75
0.75
0.75
0.75
0.75
461101
12.
Hand brake
control
13.
Hand brake
control lever
800
801
14.
Dust cover
802
803 46.
parking brake
system
804
805
806
807
808
809
810
15.
Parking
16.
Parking
02.
Single nylon
pipe
03.
Air reservoir
48. assembly
Pressure
04.
pipeline and
accessories
Air reservoir
05.
Air reservoir
11.
Steel pipe
assembly
01.
Replace or adjust hand brake control handle
461201
0.5
0.5
0.5
0.5
0.5
01.
Replace hand brake control lever sleeve assembly
461301
0.3
0.3
0.3
0.3
0.3
01.
Replace dust cover
461401
0.3
0.3
0.3
0.3
0.3
01.
Replace or repair parking brake cable bracket
461501
0.5
0.5
0.5
0.5
0.5
01.
Replace or adjust parking brake cable
461601
0.5
0.5
0.5
0.5
0.5
01.1
Replace one single nylon pipe
480201
0.2
0.2
0.2
0.2
0.2
01.1
Replace one air reservoir assembly
480301
0.3
0.3
0.3
0.3
0.3
02.
Replace or repair air reservoir drain valve
480302
0.25
0.25
0.25
0.25
0.25
01.
Replace air reservoir bracket
480401
0.75
0.75
0.75
0.75
0.75
01.
Replace air reservoir tightening belt
480501
0.3
0.3
0.3
0.3
0.3
01.
Replace steel pipe assembly
481101
0.25
0.25
0.25
0.25
0.25
.Electrical device
S.N.
811
Assembly or
system
Failure
components
Maintenance item
01.
01.
Replace battery assembly
Maintenance
Ollin
code
Express
510101
0.4
()
Rating for man-hour(h)
Forland
Linghang
0.4
Ollin
Forland light
Light truck
truck
0.4
0.4
AUMARK light truck
0.4
812
Battery
assembly
03.2030
Battery common charge (charging time 20~30hours)
04.
02.
Battery
Replace battery bracket
bracket
05.
01.
814
51.
Replace battery ground wire
Battery
Battery and
07.
wiring harness
01.
816
Cab wiring
Replace Cab wiring harness
harness
08.
01.
817
01.
11.
Replace chassis (Vehicle frame) wiring harness
Chassis
02.
822
(Vehicle
Replace left vehicle frame wiring harness assembly
frame) wiring
03.
harness
823
Replace right vehicle frame wiring harness assembly
12.
01.
824 51. Whole
Replace whole vehicle wiring harness
vehicle
Battery and
13. 01.
825 wiring harness
Replace master power switch
821
826
827
Master
02.
power switch Repair master power switch
14.
01.
510103
510401
0.5
0.5
0.5
0.5
0.5
510501
0.25
0.25
0.25
0.25
0.25
510601
0.2
0.2
0.2
0.2
0.2
510701
510801
0.2
0.2
0.2
0.2
0.2
510901
0.3
0.3
0.3
0.3
0.3
510902
0.5
0.5
0.5
0.5
0.5
511001
0.2
0.2
0.2
0.2
0.2
511101
1.5
1.5
1.5
1.5
1.5
511101
0.25
0.25
0.25
0.25
0.25
511101
0.25
0.25
0.25
0.25
0.25
511201
511301
0.3
0.3
0.3
0.3
0.3
511302
0.5
0.5
0.5
0.5
0.5
511401
0.3
0.3
0.3
0.3
0.3
16.
01.
Distribution
Replace or repair distribution box
box
01. 01.
Replace generator assembly
828
829
Generator
assembly
830
52.
831 Generator
assembly
832
833
0.3
0.3
0.3
0.3
0.3
520101
0.5
0.5
0.5
0.5
0.5
02.
Repair generator assembly
520102
01.
Replace or adjust generator built-in regulator
520201
01.
Replace or adjust generator outside regulator
520301
0.3
0.3
0.3
0.3
0.3
01.
Replace generator carbon brush
520401
0.5
0.5
0.5
0.5
0.5
520501
0.25
0.25
0.25
0.25
0.25
520502
0.2
0.2
0.2
0.2
0.2
520601
0.25
0.25
0.25
0.25
0.25
520701
0.4
0.4
0.4
0.4
0.4
520702
0.5
0.5
0.5
0.5
0.5
520703
0.5
0.5
0.5
0.5
0.5
520801
0.5
0.5
0.5
0.5
0.5
520802
0.75
0.75
0.75
0.75
0.75
520901
530201
0.75
0.75
0.75
0.75
0.75
530202
0.3
0.3
0.3
0.3
0.3
05. 01.
Replace generator drive belt
Generator
02.
drive belt
Adjust generator drive belt
834
835
06.
01.
836
837
52.
838 Generator
assembly
839
01.
Replace
generator vacuum pump
07.
02.
Generator
Repair generator vacuum pump
vacuum
pump
03.
Replace generator vacuum pump oil seal
08. 01.
Replace generator bracket
Generator
02.
bracket
Weld generator bracket
840
841
09.
01.
842
843
844
02.
Generator
03.
Generator
04.
Generator
511601
53.
Lighting system
02. 01.1
Replace one set headlamp assembly
Headlamp
02.
assembly
Adjust headlamp assembly
845
846
847
848
849
850
851 53.
Lighting system
852
853
854
855
856
857
858
859
860
861
03.
Headlamp
04.
Rear
combination
05.
Front fog
06.
Front fog
07.
Rear fog
09.
Rear fog
10.
License plate
11.
Cargo box
side lamp
13.
Bulb
14.
Front turn
15.
Turn lamp
16.
Doom lamp
17.
Doom lamp
shield
18.
Cab reading
20.
Reverse lamp
21.
Reverse lamp
01.1
Replace one set headlamp shield
530301
0.5
0.5
0.5
0.5
0.5
01.1
Replace one set rear combination lamp assembly
530401
0.5
0.5
0.5
0.5
0.5
01.1
Replace one front fog lamp assembly
530501
0.3
0.3
0.3
0.3
0.3
01.1
Replace one set front fog lamp glass cover
530601
0.3
0.3
0.3
0.3
0.3
01.
Replace front fog and turn combination lamp assembly
530701
0.5
0.5
0.5
0.5
0.5
01.
Replace rear fog lamp glass cover
530801
0.3
0.3
0.3
0.3
0.3
01.
Replace rear fog lamp
530901
0.3
0.3
0.3
0.3
0.3
01.
Replace license plate lamp assembly
531001
0.3
0.3
0.3
0.3
0.3
01.
Replace cargo box side lamp assembly
531101
0.25
0.25
0.25
0.25
0.25
01.1
Replace one set bulb
531301
0.25
0.25
0.25
0.25
0.25
01.
Replace front turn lamp assembly
531401
0.3
0.3
0.3
0.3
0.3
01.
Replace turn lamp shield
531501
0.25
0.25
0.25
0.25
0.25
01.
Replace doom lamp assembly
531601
0.2
0.2
0.2
0.2
0.2
01.
Replace doom lamp shield
531701
0.2
0.2
0.2
0.2
0.2
01.
Replace Cab reading lamp
531801
0.2
0.2
0.2
0.2
0.2
01.
Replace reverse lamp assembly
532001
0.4
0.4
0.4
0.4
0.4
01.
Replace reverse lamp shield
532101
0.25
0.25
0.25
0.25
0.25
862
863
864
865
866
867
868
869
870
871
872
873
874
875
53.
Lighting system
24.
01.
Front width
Replace front width lamp
lamp
25.
01.
05.
Fuel gauge
54.
06.
877
Water
Dashboard and
thermometer
signal device
07.
878
Voltmeter
876
879
08.
Ammeter
532401
0.25
0.25
0.25
0.25
0.25
532501
0.25
0.25
0.25
0.25
0.25
532701
0.25
0.25
0.25
0.25
0.25
533101
0.3
0.3
0.3
0.3
0.3
533201
0.3
0.3
0.3
0.3
0.3
533301
0.3
0.3
0.3
0.3
0.3
533401
0.3
0.3
0.3
0.3
0.3
533501
0.3
0.3
0.3
0.3
0.3
533801
0.3
0.3
0.3
0.3
0.3
540101
540201
0.3
0.3
0.3
0.3
0.3
540202
0.5
0.5
0.5
0.5
0.5
540301
0.5
0.5
0.5
0.5
0.5
540401
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair fuel gauge
540501
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair water thermometer
540601
0.5
0.5
0.5
0.5
0.5
01.
Replace voltmeter
540701
0.5
0.5
0.5
0.5
0.5
01.
Replace ammeter
540801
0.5
0.5
0.5
0.5
0.5
09.
Tachometer
10.
881
Front axle
11.
882
Rear axle
12.
883
Oil
13.
884
Indoor
14.
885
Clock
15.
886
Instrument
16.
887
All kinds of
18.
888
Door signal
19.
889
54. Speedometer
21.
890
Dashboard and
Wheel speed
signal device
22.
891
Air pressure
sensor and
892
alarm
880
893
894
895
896
897
01.
Replace tachometer
540901
0.5
0.5
0.5
0.5
0.5
01.
Replace front axle manometer
541001
0.5
0.5
0.5
0.5
0.5
01.
Replace rear axle manometer
541101
0.5
0.5
0.5
0.5
0.5
01.
Replace oil manometer
541201
0.5
0.5
0.5
0.5
0.5
01.
Replace indoor temperature gauge
541301
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair clock
541401
0.3
0.3
0.3
0.3
0.3
01.
Replace instrument lamp bulb
541501
0.3
0.3
0.3
0.3
0.3
01.
Repair all kinds of indicators
541601
0.5
0.5
0.5
0.5
0.5
01.
Repair door signal lamp
541801
0.25
0.25
0.25
0.25
0.25
01.
Replace speedometer sensor
541901
0.25
0.25
0.25
0.25
0.25
01.ABS
Replace wheel speed sensor (for ABS)
542101
0.25
0.25
0.25
0.25
0.25
01.
Replace air pressure sensor
542201
0.3
0.3
0.3
0.3
0.3
02.
Replace or repair air pressure alarm
542202
0.3
0.3
0.3
0.3
0.3
543001
0.5
0.5
0.5
0.5
0.5
543002
543301
0.5
0.5
0.5
0.5
0.5
543302
550101
01.
30. Replace woofer
Woofer
02.
Repair woofer
01.
Replace electric horn
33.
Electric horn 02.
Repair electric horn
01.
01.
02. 01.
Heater motor Replace or repair heater motor
898
900
901
902
904
55.
Heater system
905
906
907
908
909
910
911
912
913
914
915
01.
Replace heater radiator
550301
2.5
2.5
2.5
2.5
2.5
02.
Repair heater radiator
550302
0.25
0.25
0.25
0.25
0.25
04.
Heater outlet
switch
01.
Replace heater outlet switch
550401
0.25
0.25
0.25
0.25
0.25
02.
Repair heater outlet switch
550402
0.5
0.5
0.5
0.5
0.5
05.
Heater
control
mechanism
06.
Heater
12.
Cold-heat
change
control
13.
Heater
14.
Blower
assembly
01.
Adjust heater control mechanism
550501
0.5
0.5
0.5
0.5
0.5
02.
Replace heater control mechanism
550502
0.5
0.5
0.5
0.5
0.5
01.
Replace heater control panel
550601
0.5
0.5
0.5
0.5
0.5
01.
Replace cold-heat change control assembly
551201
0.75
0.75
0.75
0.75
0.75
02.
Repair cold-heat change control assembly
551202
01.
Replace heater switch
551301
0.75
0.75
0.75
0.75
0.75
01.
Replace blower assembly
551401
02.
Replace blower motor
551402
01.
Replace all kinds of inlet and outlet pipe assembly of
heater
551501
0.3
0.3
0.3
0.3
0.3
01.
Replace or repair defroster nozzle and duct
551601
0.3
0.3
0.3
0.3
0.3
01.
Replace heater water valve
551701
0.5
0.5
0.5
0.5
0.5
01.
Replace wind speed control switch
551901
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair blower wind speed regulator
552001
0.5
0.5
0.5
0.5
0.5
03.
Heater
radiator
899
903
550201
55.
Heater system
15.
All kinds of
inlet and
16.
Defroster
17.
Heater valve
19.
Wind speed
20.
Blower wind
916
917
918 56.
A/C system
919
920
921
922
923
924
925
926
56.
927 A/C system
928
929
930
931
01.
01.
Compressor 02.
belt
Adjust compressor belt
04.
01.
560101
$40
$40
$40
$40
$40
560201
0.5
0.5
0.5
0.5
0.5
560301
0.3
0.3
0.3
0.3
0.3
560302
0.2
0.2
0.2
0.2
0.2
560401
0.5
0.5
0.5
0.5
0.5
560501
560901
561101
561201
0.5
0.5
0.5
0.5
0.5
561301
0.5
0.5
0.5
0.5
0.5
561501
0.5
0.5
0.5
0.5
0.5
561601
0.5
0.5
0.5
0.5
0.5
561801
0.25
0.25
0.25
0.25
0.25
561901
0.4
0.4
0.4
0.4
0.4
562001
0.5
0.5
0.5
0.5
0.5
562201
0.5
0.5
0.5
0.5
0.5
02.
932
57. A/C low
pressure pipe
A/C system
03.
pipeline
933
A/C high
pressure pipe
04.
934
A/C copper
pipe
05.
935
57. Evaporator
06.
A/C system
pipeline
936
Evaporator
weeping pipe
10.
937
Front
evaporator
01.
938
Wiper
02.
939 58.
Wiper switch
Wind shield
03.
940 wiper
Wiper motor
04.
941
Wiper
01.
942
Windshield
02.
59.
Windshield
04.
945
Windshield
59. washer fluid
01.1
Replace one low pressure pipe
570201
0.5
0.5
0.5
0.5
0.5
01.1
Replace or repair one high pressure pipe
570301
0.5
0.5
0.5
0.5
0.5
01.1
Disassembly, assebmly and weld one A/C copper pipe
570401
01.
Repair and adjust evaporator air duct
570501
0.5
0.5
0.5
0.5
0.5
01.
Replace evaporator weeping pipe assembly
570601
0.3
0.3
0.3
0.3
0.3
01.
Replace front evaporator discharge conduit
571001
01.
Replace windshield wiper
580101
0.75
0.75
0.75
0.75
0.75
01.
Replace wiper switch
580201
0.5
0.5
0.5
0.5
0.5
01.
Replace or overhaul wiper motor
580301
01.
Replace or repair wiper connecting rod system
580401
0.75
0.75
0.75
0.75
0.75
01.
Replace or adjust windshield washer assembly
590101
0.75
0.75
0.75
0.75
0.75
01.
Replace windshield washer electric pump
590201
0.3
0.3
0.3
0.3
0.3
01.
Replace windshield washer switch
590301
0.75
0.75
0.75
0.75
0.75
01.
Replacewind shield washer fluid reservoir
590401
0.2
0.2
0.2
0.2
0.2
59.
Wind shield
946
washer
05.
Windshield
06.
947
Windshield
02.
948
Combination
switch
03.
949
Front fog
04.
950
Rear fog
05.
951
Exhaust
07.
953
Parking
brake
08.
954
Reverse lamp
09.
955
Ceiling lamp
switch
10.
956
Ignition
switch
13.
957
Door lamp
switch
17.
958
Turn signal
18.
959
Warning
lamp
19.
960
Front
headlamp
01.
Repairwind shield washer pipeline
590501
0.2
0.2
0.2
0.2
0.2
01.
Replace or repair windshield washer nozzle
590601
0.2
0.2
0.2
0.2
0.2
01.()
Replace combination switch assembly (including
disassembly of steering wheel )
600201
0.75
0.75
0.75
0.75
0.75
01.
Replace front fog lamp switch
600301
0.25
0.25
0.25
0.25
0.25
01.
Replace rear fog lamp switch
600401
0.25
0.25
0.25
0.25
0.25
01.
Replace brake lamp switch
600501
0.25
0.25
0.25
0.25
0.25
01.
Replace exhaust brake switch
600601
0.25
0.25
0.25
0.25
0.25
01.
Replace parking brake indicator switch
600701
0.25
0.25
0.25
0.25
0.25
01.
Replace reverse lamp (Reverse) switch
600801
0.25
0.25
0.25
0.25
0.25
01.
Replace ceiling lamp switch
600901
0.5
0.5
0.5
0.5
0.5
01.
Replace ignition switch
601001
0.75
0.75
0.75
0.75
0.75
01.
Replace door lamp switch
601301
0.5
0.5
0.5
0.5
0.5
01.
Replace turn signal lamp switch
601701
0.75
0.75
0.75
0.75
0.75
01.
Replace warning lamp indicator switch
601801
0.5
0.5
0.5
0.5
0.5
01.
Replace front headlamp dimmer switch
601901
0.75
0.75
0.75
0.75
0.75
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
Switch and
Replace preheating solenoid valve
Preheating
solenoid valve
02.
solenoid
Replace preheating solenoid valve switch
valve and
33.
01.
Replace or repair oil pressure alarm switch
Low oil
34.
01.
603201
0.5
0.5
0.5
0.5
0.5
603202
0.3
0.3
0.3
0.3
0.3
603301
0.3
0.3
0.3
0.3
0.3
603401
0.3
0.3
0.3
0.3
0.3
603501
0.3
0.3
0.3
0.3
0.3
603601
0.3
0.3
0.3
0.3
0.3
603701
0.3
0.3
0.3
0.3
0.3
603801
0.3
0.3
0.3
0.3
0.3
604201
0.5
0.5
0.5
0.5
0.5
604301
0.5
0.5
0.5
0.5
0.5
604302
0.3
0.3
0.3
0.3
0.3
604401
0.5
0.5
0.5
0.5
0.5
604501
0.5
0.5
0.5
0.5
0.5
604502
0.5
0.5
0.5
0.5
0.5
604801
0.5
0.5
0.5
0.5
0.5
604901
0.25
0.25
0.25
0.25
0.25
01.
61. Relay
Fuse and relay
02.
978
Fuse box
977
979
980
981
982
983
984
985
986
987
988
989
990
991
992
993
03.
Flasher
01.1
Replace one relay assembly
610101
0.25
0.25
0.25
0.25
0.25
01.
Replace fuse box or repair connecting circuit
610201
0.5
0.5
0.5
0.5
0.5
01.
Replace flasher
610301
0.25
0.25
0.25
0.25
0.25
610401
0.25
0.25
0.25
0.25
0.25
610702
0.5
0.5
0.5
0.5
0.5
620101
0.5
0.5
0.5
0.5
0.5
620201
0.4
0.4
0.4
0.4
0.4
620301
0.4
0.4
0.4
0.4
0.4
620401
0.75
0.75
0.75
0.75
0.75
620501
0.4
0.4
0.4
0.4
0.4
621201
0.4
0.4
0.4
0.4
0.4
621203
0.5
0.5
0.5
0.5
0.5
630201
630301
0.2
0.2
0.2
0.2
0.2
630401
0.3
0.3
0.3
0.3
0.3
630501
0.3
0.3
0.3
0.3
0.3
640401
0.5
0.5
0.5
0.5
0.5
Audio system
Replace or repair 1~2 speaker assemblies
Speaker
05.
01.
Reversal control
Reversal
Replace reversal buzzer
system
buzzer
04.
01.
Control system
994
for door lock and
window
995
996
66.
Cigarette lighter
997
06.
Power
07.
Power
01.
Cigarette
03.
Ashtray
01.
Replace power window motor
640601
01.
Replace power window controller
640701
0.5
0.5
0.5
0.5
0.5
01.
Replace cigarette lighter assembly
660101
0.25
0.25
0.25
0.25
0.25
01.
Replace ashtray
660301
0.25
0.25
0.25
0.25
0.25
S.N.
Assembly or
system
998
999
Failure
components
01
Truck single
cab assembly
1000
1001
1002
76
1003 Truck cab
1004
1005
1006
02
Truck king
cab assembly
03
Crew cab
assembly of
truck
Maintenance item
Maintenance
Ollin
code
Express
()
Rating for man-hour(h)
Forland
Linghang
Ollin
Forland light
Light truck
AUMARK light truck
truck
01.
Replace single cab (Including old parts replacement)
760101
20
20
20
20
20
03.
Partial sheet metal repairing and paint supplement of
single cab
760103
05.
Integral spray-paint work
200
USD
200
USD
200USD
01.
Replace king cab (including old parts replacement)
760201
21
21
21
21
21
02.
Partial repairing and paint supplement of king cab
760202
04.
Integral spray-paint work
210
USD
210
USD
210USD
01.
Replace crew cab (including old parts replacement)
760301
22
22
22
22
22
02.
Partial repair and paint supplement of crew cab
760302
04
Integral spray-paint work
220
USD
220
USD
220USD
1007
1008
1009
1010
1011
1012
1013
1014 76
Truck cab
1015
1016
1017
1018
1019
1020
1021
04
Side launder
05
Glove box
assembly
07
Cab overturn
mechanism
08
Handrail
02.
Repair side launder
760402
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair glove box
760501
0.5
0.5
0.5
0.5
0.5
01.
Replace cab overturn mechanism assembly
760701
01.14
Replace 1~4 sets handrails
760801
0.25
0.25
0.25
0.25
0.25
09
Rear window
10
Rear window
12
Exterior
rearview
13
Door
waterproof
15
Inner
rearview
17
Cab roof
18
Front
19
Front
20
Front panel
of front wall
20
Front panel
of front wall
21
Rearview
mirror
01.
Replace rear window
760901
0.5
0.5
0.5
0.5
0.5
01.
Replace rear window seal strip
761001
0.5
0.5
0.5
0.5
0.5
01.12
Replace 12 sets exterior rearview mirrors
761201
0.25
0.25
0.25
0.25
0.25
01.14
Replace door frame waterproof strip at 14 positions
761301
0.5
0.5
0.5
0.5
0.5
01.
Replace inner rearview mirror assembly
761501
0.25
0.25
0.25
0.25
0.25
01.
Replace cab roof interior trim board
761701
0.5
0.5
0.5
0.5
0.5
01.
Replace or glue coated repair front windshield
761801
01.
Replace front windshield seal strip
761901
01.
Replace front panel front wall
762001
0.75
0.75
0.75
0.75
0.75
02.
Repair front panel of front wall
762002
01.12
Replace or repair 12 sets rearview mirror bracket
assemblies
762101
0.3
0.3
0.3
0.3
0.3
1022
1023
1024
1025 76
Truck cab
1026
1027
1028
1029
1030
1031
1032
1033
01.
Replace ventilation grating
762201
0.3
0.3
0.3
0.3
0.3
02.
Repair ventilation grating
762202
0.5
0.5
0.5
0.5
0.5
01.
Replace side wall interior trim board
762301
0.5
0.5
0.5
0.5
0.5
01.
Replace rear trim board
762401
0.5
0.5
0.5
0.5
0.5
01.
Replace front post handrail assembly
762501
0.2
0.2
0.2
0.2
0.2
02.
Repair front post handrail assembly
762502
0.3
0.3
0.3
0.3
0.3
26
Sun visor
01.12
Replace 12 sets sun visor
762601
0.25
0.25
0.25
0.25
0.25
29
Front bumper
bracket
01.
Replace front bumper bracket
762901
02.
Repair front bumper bracket
762902
1.5
1.5
1.5
1.5
1.5
01.
Replace side windshield
763001
0.5
0.5
0.5
0.5
0.5
02.
Replace side windshield seal strip
763002
0.5
0.5
0.5
0.5
0.5
01.
Replace all marks
763101
0.5
0.5
0.5
0.5
0.5
22
Ventilation
grating
23
Side wall
24
Rear trim
board
25
Front post
handrail
assembly
30.
Side
30.
Side
31.
Mark
1034
33.
Mudguard
01.
Replace or adjust all rear mudguards
763301
0.4
0.4
0.4
0.4
0.4
1035
34.
Fender
01.
Replace or adjust fender
763401
0.5
0.5
0.5
0.5
0.5
01.
Replace radiator grill
763501
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair cab fixed bracket
763801
01.
Replace or repair vehicle front identification
764301
0.3
0.3
0.3
0.3
0.3
1036
76
1037 Truck cab
1038
35.
38.
Cab fixed
43.
Vehicle front
1039
1040
1041
45.
Cab
46.
Cab roof
47.
Clutch
pedal and
01.
Replace cab deflector shield
764501
0.75
0.75
0.75
0.75
0.75
01.
Partial repairing of cab roof
764601
01.
Replace clutch pedal and brake pedal with bracket
assembly
764701
770101
770102
0.5
0.5
0.5
0.5
0.5
770103
770104
0.5
0.5
0.5
0.5
0.5
770201
0.3
0.3
0.3
0.3
0.3
770401
0.3
0.3
0.3
0.3
0.3
770501
0.5
0.5
0.5
0.5
0.5
770601
770701
02.
Replace door lock core
770702
0.75
0.75
0.75
0.75
0.75
01.
Replace door window interior trim
770801
0.3
0.3
0.3
0.3
0.3
01.
Replace door window exterior water strip
770901
0.3
0.3
0.3
0.3
0.3
77
01 01.
1042
Replace door assembly (including old parts
Door
Cab door for
replacement)
assembly
truck
02.
Partial sheet metal repairing of door
1043
01
03
Door
1044
Integral sheet matal repairing of door
assembly
04
1045
Door spray-paint work
02
01.
1046
Door lock
Replace door lock catch
catch
04
01.
1047
Door lock
Replace door lock catch adjustment gasket
catch
05
01.
1048
1049
Cab door for
Door hinge Replace door hinge
truck
01.
1050
Replace door lock
07.
Door lock
1051
1052
1053
08
Door
09
Door
window
1054
1055
1056
1057
10
Door and
door frame
seal strip
11
Door lock
12
Door handle
13
Door limiter
1058
14
Door
1059
window
regulator
1060 77 assembly
15
Cab door for
1061 truck
Door
1062
1063
1064
1065
1066
1067
1068
1069
window seal
16
Door glass
17
Door seal
19
Inner
handle
20
Door glass
21
Lock body
assembly
22
77 Door outer
23.
Cab door for
truck
Front door
outer trim
01.
Replace door or door frame seal strip
771001
0.5
0.5
0.5
0.5
0.5
01.
Replace door lock handle
771101
0.25
0.25
0.25
0.25
0.25
01.
Replace door handle box
771201
0.2
0.2
0.2
0.2
0.2
01.
Replace or repair door limiter
771301
0.4
0.4
0.4
0.4
0.4
01.1
Replace one set door window regulator
771401
02.
Repair door window regulator
771402
1.5
1.5
1.5
1.5
1.5
03.
Replace door window regulator handle
771403
0.2
0.2
0.2
0.2
0.2
01.
Replace door window seal strip
771501
01.1
Replace one set door glass
771601
0.5
01.
Replace door seal strip
771701
0.5
0.5
0.5
0.5
01.
Replace inner handle assembly
771901
0.25
0.25
0.25
0.25
0.25
01.
Replace door glass sliding strip
772001
0.75
0.75
0.75
0.75
0.75
01.
Replace front lock body
772101
0.5
0.5
0.5
0.5
0.5
01.
Replace door outer handle
772201
0.25
0.25
0.25
0.25
0.25
01.1-2
Replace 1-2 sets front door outer trim
772301
0.5
0.5
0.5
0.5
0.5
02.1-2
Replace 1-2 sets front door glass pressure strip
772302
0.4
0.4
0.4
0.4
0.4
01.
Replace driver seat
1070
1071
1072
780101
0.2
0.2
0.2
0.2
0.2
780102
0.5
0.5
0.5
0.5
0.5
780103
0.25
0.25
0.25
0.25
0.25
780201
0.2
0.2
0.2
0.2
0.2
780202
0.3
0.3
0.3
0.3
0.3
780203
0.25
0.25
0.25
0.25
0.25
04.
Replace seat regulator cover
780204
0.2
0.2
0.2
0.2
0.2
01.
Replace or repair one and half row rear sleeper of cab
780801
0.5
0.5
0.5
0.5
0.5
01.
Repair or replace or adjust rear seat
781001
01.
Replace seat belt assembly
781101
0.3
0.3
0.3
0.3
0.3
01.
Replace dashboard assembly (including old parts
replacement)
790101
01.
Replace or repair small glove box
790201
0.5
0.5
0.5
0.5
0.5
01.
Replace or adjust dashboard shield
790301
0.3
0.3
0.3
0.3
0.3
01.
Replace all vents
790401
0.5
0.5
0.5
0.5
0.5
01.
Replace ashtray
790501
0.3
0.3
0.3
0.3
0.3
01.
02.
1073
78 02. 02.
1074
1076
1077
1078
78
1079
Cab seat for truck
1080
1081
79.
Dashboard
1082
of truck cab
1083
1084
08.
Seat belt
assembly
01.
Dashboard
assembly
02.
Small glove
box
03.
Dashboard
04.
Vent
05.
Ashtray
01.
1085
Cab overturn
80. mechanism
Overturn 08.
1086 mechanism for
Handle
subassembly
truck cab
11.
1087
Lifting
1088 81.
Cargo tank of
1089 truck
1092
1093 81.
Cargo tank of
1094 truck
1095
1096
1097
1098
800102
01.
Replace stay bar
800901
0.25
0.25
0.25
0.25
0.25
01.
Adjust lifting control mechanism
801101
0.5
0.5
0.5
0.5
0.5
810101
810103
810201
0.5
0.5
0.5
0.5
0.5
810202
810203
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair guard rail
810301
02.
Guard rail integral painting
810302
0.25
0.25
0.25
0.25
0.25
01.12
Replace or repair 12 sets rear splash plates
810401
0.3
0.3
0.3
0.3
0.3
01.
Replace rear splash plate bracket
810501
0.5
0.5
0.5
0.5
0.5
01.
Replace or repair mudguard
810601
0.5
0.5
0.5
0.5
0.5
01.
Disassemble and assemble fixed compartment
840101
10
10
10
10
10
02.
Partial plate work reparation of closed cargo body
840102
04.
Integral spray-paint work
840104
01.
01 Replace or disassembly and assembly cargo tank
Cargo tank
03.
assembly
Integral spray-paint of cargo tank
01.
Replace one side plate
1090
1091
02.
Replacement or overhauling of cab tilting suspension
lower lock body
02 02.
Cargo tank Repair side plate
side plate
03.
Disassemble and adjust cargo tank plate locking
mechanism
03
Safety
protection
net
04
Rear splash
plate
05
Rear splash
plate bracket
06
Rear
mudguard
01.
closed cargo
1099
84.
tank
closed cargo tank assembly
1100
1101
02.
Side door
1102
02.
Side door
1103
1104
84.
closed cargo tank 03.
1105
Rear door
1106
1107
04.
Door leaf
01.
Replace side door
840201
0.5
0.5
0.5
0.5
0.5
02.
Sheet metal repairing of side door
840202
03.
Spray-paint work of side door
840203
840301
0.5
0.5
0.5
0.5
0.5
02.
Sheet metal repairing of rear door
840302
03.
Spray-paint work
840303
01.12
Replace or repair 12 sets door leaf
840401
0.5
0.5
0.5
0.5
0.5