S T S S M E T S Y S

SOLAR SYSTEMS

STS I SYSTEMS

SOLAR LAR

SS O O LL A A R R SS Y Y SS T T EE M M SS

S T S S M E T S Y S
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Index
Solar Collectors
......................................................................................................................... 4-5

Thermosiphonic systems............................................................................................... 6-7 Technical Characteristics ................................................................................................ 8-9

Laser Absorbers ......................................................................................................................... 10-11 Method of installations .................................................................................................... 12-23

S O L A R S Y S T E M S

STS I SYSTEMS
COLLECTOR

SOLAR LAR

A- Super Model
Designed for high performance in low temperature climates, mounted vertically or horizontally for both thermosifonic or pumped solar systems, certified by EN12975 12- European standerds

S O L A R S Y S T E M S

TECHNICAL SPECIFICATIONS
CASING: BACK INSULATION: SIDE INSULATION: ABSORBER PLATE: RISERS: COVER GLASS: SEALING:

S T S S M E T S Y S
anodized aluminum prole rockwool with aluminum foil 40mm thickness, 50kg/sq.m density rockwool of 30mm thickness, 50kg/sq.m density blue selective aluminum 0.50mm thickness with absorptance =0.94 or blue selective copper 0.20mm thickness with absorptance =0.95 copper tubes 10x0.50mm or 8x0.40mm, headers 22x0.70mm safety tempered prismatic glass 4mm thickness black silicone IG type, double adhesive tape, EPDM rubber

Note: due to continuous improvement of the products the manufacturer keeps all the rights to any changes of the technical specifications without any prior notice.

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COLLECTOR

B- Pro Model
The B- Pro flat plate solar collector, redesigned for high performance and low cost price, mounted vertically or horizontally for both thermosifonic or pumped solar systems, certified by EN12975 12- European standards

TECHNICAL SPECIFICATIONS
CASING: BACK INSULATION: SIDE INSULATION: ABSORBER PLATE: RISERS: COVER GLASS: SEALING:

S T S S M E T S Y S
anodized aluminum prole glasswool with 30mm thickness, 30kg/sq.m density glasswool of 15mm thickness, 60kg/sq.m density blue selective aluminum 0.50mm thickness with absorptance =0.94 or blue selective copper 0.20mm thickness with absorptance =0.95 copper tubes 10x0.50mm or 8x0.40mm, headers 22x0.70mm safety tempered prismatic glass 4mm thickness black silicone IG type, double adhesive tape

S O L A R S Y S T E M S

Note: due to continuous improvement of the products the manufacturer keeps all the rights to any changes of the technical specifications without any prior notice.

STS I SYSTEMS
THERMOSIPHONIC SYSTEMS

SOLAR LAR

A- SUPER Thermosiphonic system (STS)

The SUPER Series thermosifonic systems have beed designed to offer high performances in areas with low solar radiation low temperature weather conditions, certified by EN1297512- European standards

HIGH QUALITY SOLAR SYSTEM

S O L A R S Y S T E M S

The absorber

blue selective absorber with high solar performance and eciency characteristics absorbers surface available in selective aluminum or copper material copper tube risers and headers optional surface available in black paint aluminum or copper material

S T S S M E T S Y S
The tank
external casing of electrostatic painted aluminum internal tank with glass enameled steel mm jacketed heat exchanger of mm steel polyurethane insulation of mm thickness pressure relief valve, internal expansion tank magnesium rod integrated electric back up element with thermostat optional double coil heat exchanger

The collector

anodized aluminum prole heavy corrosion resistant safety prismatic tempered glass rock wool insulation with aluminum foil high temperature resistant black silicone and double adhesive tape integrated nut for easier mounting during the installation

The mounting kit

electrostatic painted steel mounting frame brass ttings stainless steel tubing for the closed circuit glycol antifreeze liquid complete to be installed at the water network for both at or tilt roofs installations

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THERMOSIPHONIC SYSTEMS

B- PRO thermosiphonic system (PTS)

The PRO Series thermosifonic systems for over two decades are the most proven, versatile and durable, highly protected from freezing and hard water deposits, certified by EN1297512- European standards

The mounting kit galvanized steel mounting frame brass ttings stainless steel tubing for the closed circuit glycol antifreeze liquid complete to be installed at the water network

S T S S M E T S Y S
HIGH QUALITY SOLAR SYSTEM
The tank external casing of electrostatic painted aluminum optional stainless steel external casing internal tank with glass enameled steel mm jacketed heat exchanger of mm steel polyurethane insulation of mm thickness pressure relief valve, copper expansion tank magnesium rod integrated electric back up element with thermostat optional double coil heat exchanger The collector anodized aluminum prole heavy corrosion resiatant safety prismatic tempered glass glass wool insulation high temperature resistant black silicone and double adhesive tape integrated nut for easier mounting during the installation

S O L A R S Y S T E M S

The absorber blue selective absoeber wuth high solar performance and eciency characteristics absorbers surface available selective aluminum or copper material copper tube risers and headers optional surface available in black paint aluminum or copper material

STS I SYSTEMS
TECHNICAL CHARACTERISTICS

SOLAR LAR

TECHNICAL CHARACTERISTICS - DIMENSIONS - WEIGHT OF SOLAR SYSTEMS SOLAR TYPE SUP160 SUP160 SUP200 SP200 SUP250 SUP300
WATERTANK (DIMENSIONS) WATER TANK (EMPTY WEIGHT) j CLOSED CIRCUIT - WIEGHT j 1320x530 mm 48kgr 4.6(lt) 57kgr 2m2 1 1320x530 mm 48kgr 4.6(lt) 57kgr 1320x580 mm 56kgr 4.9(lt) 65kgr 1320x580 mm 56kgr 65kgr 4m2 2 4.9(lt) 2050x530 mm 68kgr 5.4(lt) 76kgr 4m2 2 2050x580 mm 76kgr 83kgr 4m2 2 6.2(lt)

TS S
4.6(lt) 4.9(lt) 2.90m2 1 2.90m2 1 S+2900 35 kg S+2900 38 kg 148 kg

SUP300
2050x580 mm 76kgr 6.2(lt) 83kgr 6m2 3

WATER TANK (EMPTY WEIGHT) GLASS CLOSED CIRCUIT - WEIGHT GLASS

S O L A R S Y S T E M S

TOTAL SURFACE AREA (m2) COLLECTOR TYPE No. OF COLLECTORS

SOLAR SUPPROT BASE WEIGHT

SOLAR SYSTEM TOTAL WEIGHT EMPTY

S T S S M E T S Y S
4.6(lt) 4.9(lt) 5.8(lt) 6.2(lt) 6.2(lt) S+2000 34 kg S+2000 38 kg S+2000 40 kg S+2000 40 kg 44 kg 121 kg 1371 kg 172 kg 186 kg 194 kg 237 kg

S+2000

TECHNICAL CHARACTERISTICS OF THE COLLECTOR Collector Type SUP200 SUP2500

1000x2000x100 2,0 39 1250x2000x100 2,5 46

SUP2900
2,9 52

Dimensions (mm)

1450x2000x100

Collec ng sufrace m

Collector Weight (kg)

Thermal Fluid wieght (kg)

1.47

1.79

2.1

TECHNICAL CHARACTERISTICS OF THE COLLECTOR Collector Type SUP200 SUP2500

SUP160 (2m ) SUP160 (2.90m2) SUP200 (2.90m ) SUP200 (2.90m ) SUP250 (4m ) SUP300 (4m ) SUP300 (6m2)
2 2 2 2 2

SUP2900
1000 1450 1450 2150 2150 2150 3300

2120 2120 2120 2150 2160 2160 2160

2150 2150 2150 2150 2150 2150 2150

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TECHNICAL CHARACTERISTICS

S T S S M E T S Y S
MINIMUM TEMPERATURE C SUP160 SUP160 2.90m2 SUP200 2.90 2m2 THERMAL FLUID kg 1.00 WATER Kg 5.00 SUP200 2.90m2 1.00 WATER Kg 5.70 THERMAL FLUID Kg 1.50 WATER Kg 5.50 THERMAL FLUID Kg 1.50 -5 -10 1.50 4.50 1.50 5.20 2.00 5.00 2.00 -15 2.00 4.00 2.00 4.70 2.50 4.50 2.50 -20 2.50 3.50 2.50 4.20 3.00 4.00 3.00 -25 2.75 3.25 2.75 3.95 3.50 3.50 3.50 TYPES OF SOLAR SYSTEMS / PROPORTION OF ANTIFREEZE LIQUID - WATER SUP300 4m2 SUP200 2.90m2 2.00 2.50 3.00 3.50 3.75 THERMAL FLUID Kg 2.00 2.50 3.00 3.50 3.75 MINIMUM TEMPERATURE C SUP250 4m2 SUP300 6m2 THERMAL FLUID kg 2.00 2.50 3.00 3.50 3.75 WATER Kg 8.20 7.70 7.20 6.70 6.45 WATER Kg 8.20 7.70 7.20 6.70 6.45 -5 -10 -15 -20 -25 9.00 8.50 8.00 7.50 7.25

TYPES OF SOLAR SYSTEMS / PROPORTION OF ANTIFREEZE LIQUID - WATER

TS S

SUP200 2.90 4m2 WATER Kg 6.20 5.70 5.20 4.70 4.20

S O L A R S Y S T E M S

WATER Kg

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LASER ABSORBERS

SOLAR LAR

The solar absorber is the most impor tant component of a solar collector
Our manufacturers with long experience in manufacturing solar absorbers and collectors, oers now the new Laser Full plate Absorber bonded by laser welding to copper header-riser tubing. The excellent selective material we use is MIRO- THERM, a selectively blue coated aluminium substrate. After extensive stagnation tests we are condent to avouch durability of our product at highest thermal stress.

TS S

S O L A R S Y S T E M S

Also accelerated corrosion tests in brine solution have shown life expectancy rates above 20 years.

The Advantages

Our new method of laser welding the pipe to the plate gives several advantages:

the rear side. Laser welding is done at low temperatures, which reduces the tension of material between plate and pipe. The absorbers coated surface remains intact and free from mar s, that ma es it suitable for clear glass collectors. The absorber can resist to high temperature stagnation and high corrosion levels. Our laser welding process is environmentally friendly because it needs no additives and does not release any harmful substances into the environment. A protection foil prevents damage to the selective surface coating until the absorber is assembled with the collector. Due to a 0.5mm absorber sheet, handling is much easier than with copper absorbers.

S T S S M E T S Y S

technique, which provides excellent thermal contact between pipe and The cost of coated aluminium sheet is lower than comparable selectively coated copper products.

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LASER ABSORBERS

TS S
Laser Process
Our pulsed laser welds the tubes and the metal sheet together in very small spots on the rear side of the absorber, in order to prevent any damage to the front side. Powered by 3 laser welding machines on fully automatic CNC machines, we can oer both strips and full plate absorbers, in widths up to 2000mm and length up to 6000mm. Every absorber is tested at 16bars pressure.

The SOLAR Laser Welding products:

ABSORBER: TYPE: COATING : MATERIAL: METAL SHEET THICKNESS: ABSORBER LENGTH: ABSORBER WIDTH: TUBES EXTERNAL DIAMETER:

S T S S M E T S Y S
MIRO-THERM coating was developed by ALANOD, a company A multi layer selective coating is deposited on aluminium substrate by PVD technique. Three optically active layers are applied by a special Air-to-Air thin lm process. A PVD anti corrosion layer protects the aluminium sheet on the rear side. Solar absorbtion (AM1.5) = 0.94 0.02 Thermal emission (100C) = 0.05 0.02 full plate absorbers ctive copper absorbers full plate ctive copper absorbers in strips ted copper absorbers in strips ted aluminium absorbers full plate ted aluminium absorbers in strips. parallel, header & risers Al/Cu, Cu/Cu 0.2 - 0.5mm up to 6000mm up to 2000mm 8 22mm Mirotherm, Sunselec unmatched laser- welding technique, to make sure thermal solar systems are worth their investment.
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INSTRUCTIONS FOR THE MOUNTING OF THE SUPPORT BASE ON TILT ROOF

SOLAR LAR

F
photo 1

S O L A R S Y S T E M S

photo 2

S T S S M E T S Y S
A
3.800 mm minimum

photo 3

D1

min 900mm -

We first check that the height of the pitch roof from the highest top until the lower part of the solar system is at least 3800mm-minimum. We begin from the lower part of the support base by raising the tiles and positioning the stainless steel straps (F) between and under the convex of tiles with a distance between them of a min. 900mm and max. 1080mm (D1-D2).

We screw the stainless steel straps to the oblong wood or flooring as at (photo 1) and we leave the one side out of the tiles, at least 200mm in the same distance and length between them. We reposition again the tiles as they were and we screw the external side of the stainless steel straps (F) on the vertical long bracket supports (A-A) of the support base (photo 2) with the plastic hatch on the

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S T S S M E T S Y S
A B
photo 5

photo 4

S O L A R S Y S T E M S

max 1080mm

D2

photo 6

top side (photo 3) We repeat the same process on the upper side of the support base with the difference that: ATTENTION: We first screw the stainless steel straps (F) on the top of the vertical long bracket supports (A-A) as at (photo 6) after we have raised the tiles, then we screw the stainless steel straps (F) to the oblong wood or flooring as at (photo 1) and we

reposition again the tiles as they were before. When we have finished with the vertical long bracket supports (A-A) we position and screw at their lower part the horizontal support angle (C) of collector as at (photo 4) and at their upper part the horizontal support angle (B) of water tank-collector (photo 5 ).

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SOLAR LAR

DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN THE WATER TANK AND COLLECTOR ON TILT ROOF DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN THE WATER TANK AND COLLECTOR ON TILT ROOF
05 06 07 11 09 10 02 14 24 01

12

02

13

S O L A R S Y S T E M S

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S T S S M E T S Y S
03 13 15 04 14 16 13 15 13 18 13 15

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08

12 19 13 20

S T S S M E T S Y S
16 13 13 18
01 Solar water tank 02 Water tanks support angle 0 3 Solar Collector(s) 04 Collectors support angle 06 Brass Tee 1/2 " 05 Hot water supply (outlet) 07 Pressure relief valve of hot water supply 1/2 " 08 Pressure relief valve female 1/2 " (closed circuit) 09 Cold water supply (inlet) 10 Cold water expansion control valve with non-return and pressure relief valve (7 bars) 11 Cold water outlet from water tank to collector (closed circuit) 12 Brass angle 3/4 " Male-Female 13 Permanite washer (fibre) 15 Brass nut male 3/4 " 14 Long stainless steel tube with brass raccor 3/4 (closed circuit)

S O L A R S Y S T E M S

16

13

22

23

16 Brass nut female 3/4 " 17 Brass screw plug Male 3/4 " 18 Brass angle 3/4 " Male-Female 19 Inlet of hot water from collector to water tank (closed circuit) 20 Short stainless steel tube with brass raccor 3/4 (closed circuit) 21 Brass interconnector 3/4"(only for the connection between 2 or 3 collectors) 22 Brass reducing hexagon bush 3/4"- 1/ 2" 23 Spherical switch with special nozzle for plastic pipe, for the filling of the closed circuit with thermal fluid.

04

24 Protection side cover of aluminium for the flow tube

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INSTRUCTIONS FOR THE MOUNTING OF THE SUPPORT BASE ON FLAT ROOF

SOLAR LAR

A D D E D G B

photo 1

S O L A R S Y S T E M S

photo 2

S T S S M E T S Y S
G A A F
shorter bracket support (D) in the slot of the back side of the long bracket support (A) as at (photo1). We assemble the "X" diagonal braces (E) with screw and back nut at the middle hole and then we adjust them at the back side of the vertical shorter bracket support (D) with screw and back nut as at (photo 5).

photo 3

We place the metallic small plate (F) at the backside of the long bracket support (A) at the lower part as at (photo 3) and screw it tight. We screw well the metallic corners (G) at the side parts of the vertical shorter bracket support (D) as at (photo 2) using the (oval) longer hole. We insert the cutting bevel part of the vertical
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B A

S T S S M E T S Y S
E A
photo 5

photo 4

S O L A R S Y S T E M S

C
photo 6 We place the horizontal support angle (B) of the water tank-collector as at (photo 4), and screw it on the long bracket supports (A) being careful that the notch and the screw are the middle ones as at (photo 4). We apply the same procedure for the lower horizontal support angle (C) of collector as at (photo 6).

We have to take care that the solar support base has the correct orientation and when we have installed the collector/s and the water tank on it, we drill the holes at the flooring with twist drill of 10mm and we insert the plastic sockets and long screws with washers as at (photo 2) and (photo 3)

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DESCRIPTION OF THE PLUMBING ASSEMBLY BETWEEN

SOLAR LAR

07

05 06

01

11

02

03

12

S O L A R S Y S T E M S

S T S S M E T S Y S
13 14 10 09 24 25 17 13 15 14 04 13 16 13 15 18 13 15

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THE WATER TANK AND COLLECTOR ON FLAT ROOF

08 19 13 12 13

S T S S M E T S Y S
13 20 13
01 02 03 04 05 06 07 08 09 Solar water tank Water tanks support angle Solar Collector(s) Collectors support angle Hot water supply (outlet) Brass Tee 1/ 2" Pressure relief valve of hot water supply 1/ 2" Pressure relief valve female 1/ 2 " (closed circuit) Cold water supply (inlet)

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18

S O L A R S Y S T E M S

10 Cold water expansion control valve with non-return and pressure relief valve (7 bars) 11 Cold water outlet from water tank to collector (closed circuit) 12 Brass angle 3/4 " Male-Female 13 Permanite washer (fibre) 14 Long stainless steel tube with brass raccor 3/4 (closed circuit) 15 Brass nut male 3/4 " 16 Brass nut female 3/4 " 17 Brass screw plug Male 3/4 " 18 Brass angle 3/4 " Male-Female 19 Inlet of hot water from collector to water tank (closed circuit) 20 Short stainless steel tube with brass raccor 3/4 (closed circuit)

16

13

22

23

21 Brass interconnector 3/4"(only for the connection between 2 or 3 collectors) 22 Brass reducing hexagon bush 3/4"-1/ 2" 23 Spherical switch with special nozzle for plastic pipe, for the refilling of the closed circuit with thermal fluid. 24 Protection side cover of aluminium for the flow tube 25 Protection middle cover of aluminium between the collectors

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STS I SYSTEMS
INSTRUCTIONS FOR THE MOUNTING OF THE

SOLAR LAR

N H
photo 1 08

S O L A R S Y S T E M S

S T S S M E T S Y S
A J
photo 3

photo 2

We first position the water tank on the top of the support base of the solar system and then we install the collector(s) being careful that the index arrow of the sticker on the side of each collector points downwards, and when we finish we use properly the plump level in order to check that our collector(s) is/are aligned.

Afterwards we position the metallic corner supports of collector(s) (H) as at (photo 1) that we have to insert them first in the aluminium frame of the collector and then screw them in the jam nut M8 that is placed to the horizontal support angle. We place one edge of the transparent special plastic tube (L) at the refilling valve that is

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THE SOLAR SYSTEM ON FLAT ROOF

S T S S M E T S Y S
photo 5 photo 4
installed at the lower side of the collector(s) and the other edge at the filler neck of the bottle, as long as we have already lifted the bottle and the plastic tube (L) at the same height with the water tank (photo 4). Then we start filling up the closed circuit (loop) with the thermal fluid of the bottle and when it will be finished we continue filling it up with water until the water tank will run over from the tube at the side (N-08), which means that all of the air has come out, the closed circuit is filled up and we can screw the security valve finally. At the end, as long as we have checked very carefully all of the connections for any possible leakages, we position the protection side cover of aluminium (J) as at (photo 2) and the protection middle cover of aluminium (K) in case of 2-3 collectors as at (photo 3), and finally we place the boiler security straps (M) (photo 5) that we have to screw in the jam nut M8 at the front side of the horizontal B support angle and the back side of the long bracket support A-A.
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STS I SYSTEMS
INSTALLATION OF 6 SOLAR SYSTEMS ON LINE

SOLAR LAR

DN 20mm (3/4)

DN 20mm (3/4)

DN 20mm (3/4)

DN 25mm (1)

S O L A R S Y S T E M S

DN 20mm (3/4)

DN 32mm (1 1/4)

DN 25mm (1)

S T S S M E T S Y S
D N 2 0 m m ( 3 /4 ) D N 2 0 m m ( 3 /4 ) D N 2 0 m m ( 3 /4 )

DN 32mm (1 1/4)

INLET OF COLD WATER

1.All of the tubes that we will use for the installation must have the same length and geometry. 2.The diameter of tubes must be the same for the cold and hot water net in order to have the correct pressure drop.

OUTLET OF HOT WATER

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3 4

INSTALLATION OF SOLAR COLLECTORS ON LINE (20sq.m.)

2m2

2m2

2m2

2m2

DN 25mm (1)

DN 32mm (1 1/4)

DN 20mm (3/4)

S T S S M E T S Y S
3 1
DN 25mm (1)

2m2

2m2

2m2

2m2

S O L A R S Y S T E M S

DN 25mm (1)

2m2

2m2

2m2

2m2
DN 32mm (1 1/4)

1 INLET OF COLD WATER

1. 2. 3. 4.

OUTLET OF HOT WATER OBSTRUCTION GATE VALVE COLLECTOR SENSOR THERMOMETER AUTOMATIC RELIEF VALVE
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Sundware trading LTD is recently serving the Middle east and North Africa construction fields as an Engineering solution provider for heating systems. SundwareTradingLTD isbasedinCyprus asalinkbetweenEuropemanufacturers and our Loyal Customers in MENA, and manufacturing in Greece and Spain factories. Sundware manufactories are b f o manufactories based in Greece, Spain, and USA. Our factories are ISO certified and all the products are constructed according to the European and international standards while the accurate tests and repeated inspections provide high level of reliability and safety.

SOLAR

Conforming to ISO standards, the choice of our raw materials is based on material quality, resistance and reliability. Thereby, we have the potential to present the respective certificates, whenever you need them. Concerning formation and processing, high technology machinery and modern robotic systems are used, achieving not only precision in detail, but also contribute to fast delivery.

S T S S M E T S Y S
The secret of our products doesnt rely only on the technical and operational features but on their ability to meet different requirements as well.