l-l--_---

Ch.1 Power calculation

Input data: tE-],frfr, ,

lR^,*1

=zero:*

f OOO--1

1.1 Estimation the power lossin the transmission of expressed terms of efficlency: in 16:=O.9)
qBD:= 0.9r nR B := 0.91

bevelgearsetefficiency
V-belt efficiency rol l i ng el ement beari ng effi ci ency

TITOT:=nG.rtBDtR;

lco'=r:'g

1.2 Calculation the total Dowerreouiredto drive the transmission: of

KA PII P E M,=:,ITOT 1.3 Selected electric motor: Interpolatelhe values ngpl := 9501

1,4 Overalltransmission ratio is:

. nEM
''II

Tor:=-:-

lEo'==:q

1.5 V-belttransmission ratiois:

. 'TOT tB D ._ tR

l =Tit

Ve*f c"u il

( J"'/r^-/r=

1.6 Input speedfor the gear box is: nEM nI := -;IBD

l;;;H

t.7 Powertransmittedby the pinlonof the gear set is:

P II Pl:= -----N G'N R B

1.8 Torqueon eachshaft:

P1

M t r : =; : ;

III

l M t r= 2 3 3 . 7 6 Nn il

r,rtrr,=-iz*,rr FtrFs5s.6-N{r-

Pr r

ll

\t:

\"

\
fr/ryit *ff lA
I

46

, , t- / n N c n^ ar * ,1,Y,il\A, 4t fto( Ll f

vb '

) tt

il" ,-i, tL G_t,;

-fu (T'

-tr;r"h( n'ltu? . t ?.*dn,uo W

J v -T

*tlu-*t

Cpq tg -2s)

+ reLerfu4l@,. L|t$au{

ry, 'Kff#r^ : getu*i b. fu,6ffia.2/aau.'otuo _ -J

ft
&at+

^-;;,T;W'+ffifi-ii,;ffi*t,*,kfd,.J,I ( q,\)'n 1" u*hfaacharacteristics: |;=,-*Fa}--."+ l'

m-*r.
z

* t,:::::l[i1TT.:3,$i ffi**t ff^:T" fre+')\ffi fl{;f .r:#^erys*)l

f+
yie,dstress *>ezuLfe,a I (%.) tLf"4i
,./

ch.3 Desisnof the searset

-f*"

\l \-;
r.' Lo&z,n!,f a*'L& nye,tz/i oAw"zi 4'*,^t <L *.fo,e6 i'tt/3.u.= y'lrrrrhA dPJ&6

tn.A4 mmrnar "J*/ totrr rco1c-.Fl#"e &

dt *ct'g"-Lu

<&'nfu<'i

/cwf"ca'a
le**uefz'r*tep

m;;4
|

."fl

nominal contact stress +

/unU,ltzrz

t+& v J,foo at'uu"

( sco ao)

1t't

pinion: t''l!:9sl+oiameterof the

r;"*hertzianpresSureg|oba|factor(t,6./^)ntoHf,

I U*

f ee ! 6'--'l^w

E&:jl -- '-- --*

ratro lvR-or b/R

= n;/a o e.+nezt(a4,

(A'-*o

\ '' ":'--

-' '
z."

rd

'

I uO.i**"

lao-*t**
I cir \cf

l,i i*gv*t*//"'"f;^!*,ujlltfTle / to'''n.n =

,a'&x Pil '&A6l = ,pV*/ tc ct' .,&a.a(

:;.yg,.y::{'*( *

k a"-"-

Cry*J F;E teelh'iaL'o

fd, b!

'
,?Lpa*

M'e)

'r-----qqn;-

^ *-ie,st '- rn n*\/ rd'm'.6a37mm - +

p*noEme*rorhep'nbn

7
3,1,2 Determlnatlon the moduleof qearson the frontal exteriorcone: of

Je

root tooth stress correctio"

KF'KA MtI

(8 : Pa

(bf

> 3'% ftA)

. .4

fr c*n 6( fata\ -z#e,+J,FL

Hae',/l#(- /2 ./

nln in=

v*. ar2(r - o.srp)2oo;;,1 /F;

l[= Snrrn

., " lG;=Z?im,h Jd,-,as.g<taT

'fr
/1

crru < Q ) +

lrf -fr/to

= /'

the chosenmoduleis:

3,1.3 Calculation the numberof teeth of the oears: of

Mn-.oQ

Jadt \

r\L

zl-nec:=*eFG#l''.nun".urruryno.orteethorthepinion e:Tr:& :

val *

*":W

orteeth @ rhepinion'sno (r-e/er z.e h ,'r"yA 22,=z1.iR thenumberorteethorthecon,usateitsear

l.r=q

ro' ,lffi'u
drdri, (qr/

"&-ilr
/4

tu ^ " J' -tue 44eige

! e YtZ+t*

,-"_;?,"t'n"'"fu ^,r,non,ur,) :- :3#y? "o"1,,"1,,T it -h,/* -,TS.le:* * *"n,x-: -, }i' """. :y :..^:,:ff..,,',"",k*{- rrtffii I "*J+ R;::1" t
r ,= ll5'l rooz. ^i =o.ool^iJi; ilin n"",. pinionvarid ! and are ry{
3- (l) ( pg /5 ft)/'
r*14

3.2 Geomerricalcarcurus: 5 o">t

4-

()ae',1

3.2.1Reference elements the plane of !ear:

*=U-=r*.=rrr=

"I
-t-

^/ "'t&t% .2r"7F
',

S/y

*f

t*:(1,

r2.eole..tild ^

'lrzq.

2sL/k+'tb-.

14=Eldo-oo-ml lFr=354bbmr
h : =2 . 1 8 8 r n e c o : =0 . 1 8 8 r n " h* := 2. m"
h:=ha+hf tooth depth

d.

th=1o54o0nl l%=o'%oomi

top clearence workingdepth

lJ7 '
(with respectto Gleason 3.2.2 Radlalshiftingcoefficients system):

l#T=

posirive pinion shiftins forthe

ru{

2. 3 . byt"S,&r'

xr2:=-xr1 l-., =:dq

negative for shifting thegear

,f 7 '(/

r/'*

7a)

,*A&

o"4,nr

3.2.3 Dimensions pinionand gear (with respectto Gleason of system

d"

_l
90i6

/ cone ts^i ,rr4,1-'*ubPitch ansle: tr '=",""irj eprtu"# & 62:=r -61

F1-1so14d=q lh=Etirtra;l

ex{&aaa 6 cone distance:S"= JrrrSlinuo h =ji-r4o4,n? ^# {/ qpr>iha-ieo"'t ,/( ,tAi'ga,u "' con,*Lr'/*t a 4 g*" Face width: u,= b=1/13e1ri - .+ Jl dn'"'lwt;i e8 |

net.gte*

,9 rborefN& (wu&i'
,4 6/tviJa'4-1 irt&rc< He d*,-ft,(
,/(

Midconepitchdiameter: d* 1:= - U rir(ar) d1 d^2:=d2-b sir(02)

om t

ffi=JB-.3ii5m r |?,.nda3^si3}n;

M idc o n em o d u l e : n f " , =;

l m m =4 . 1 6 6 h n

Itvt2at'
crt,r{' 0rr'

tluu dt

Jr
t-e
{ F.

,. dttr

i da

': 3---@
* du-

7
Addendum:h"2:=0.540nr". ;r""il61f
0.46 rntr

lF;t= 3.06Boml

ri "uL(A* ou ,&'ttiwfr

A."{6t
hu1:= 2.188q" -hu2 l h-;;= ?3r20ml -;""

(&
L/

"d,fJo*
,t . ;- 7 et'!<lllu.(

D eddendum: h61 2. 184n"- hu1 lF;i =l--. olml := 06-8 h12 :=2.18ag-hu2 lE =rE116m-l
depth: l^r.;=2.18\
l'H

'a

[' z' t-j

Ja,*frsrlt'a
tt^q/r{a! ,

^ Whol e

llh = 10.94osnrl I

i-

anore: or, ,=ata\_p (&'ada(ur /atc&"" Deddendum

\

(nm)
)

lqr=l=626o"< Fn=4ir4rd4 =4,?r4-rGl =l:il6a?A;1

n

0f2 :: atart . I K./

f nrz)

Uaq,-tr'(

A ddendum angl e:

gu :=012 1 ou2:= 011 t/ 6u1:=\y$1 ,/.auryr{2+ eu2

611 61- or1 := := 612 62- 012

dy"j*;

l4l l%;

4fti2;ffi,,t
Outerconeangle:

U-9"t"(' epr"&hi &r,

(*r"J" rlmrT er:,w",j*"u ,{t

l%Fie.itEgd;l l%F?o-5E ael

=1g.036-sd=l lorr lftt= 637ttoe!

-b

h"'-ea"&at.t'-o(o,, ffot
aat 7t? /q_

)*

'11 .

Jnt

Root cone angle:

*_ d-z* ft

*!^?-

/o'"v ,
T ip di ameter:

#ra'rn.e/*r'( d^ ,'Y

du 1 := d1 * Znul cos(41)

El=Ta:6T?fr1

du2:=d2+ 2hu2cos(62) Rootdiameter: d;1 :=d1 - zry1.cos(41) df2:=d2- 2hf2cos(62)

F"-mnenl
El=645rrm-l

4*d &try,c,a",b,a-"'-e

FF66=zm-l

Pitchapex to crown

ft.p8pr)+hu1.si(a1) Firro?z:oml '= x2:=n.cos(o2)+hu2.si(a2) lxt-ZF4Eeml

b cos(a"f X61:= ---l--l cos(ea 1l b cos(a"j lx^rl7gl97rm-t I u' I

xt

&

A xi al face w l dth:

xuz'= .odf
diameter: .,{ Innneroutside

lx-=l6.ztztml
2'b si(6a

d11 du1 :=

*{o"f

= Fir 567l2omr

'

u ti t(' " ' oi 2:= da2-z

#peui

&

'l footh thickness pitchdiameter: on ,1 ,=nr"(0.* + 2xr1.tan(oe)) , )" lsl=3:rr3Tmr

*{e;t-

l4t=TrB-]EEg'";

,1t',,1i yal,t ^
(lmpfu:"1
t7

at

ot|htr\

s, ,=rn"'(0.*+2x.2 n(c6)) E=6,43AEmr ta

,.) ansre tipdiameter: on ou1'= acosl .o'("0)l 141=1tr58T6d-e, ; \.tal ) ,\Pressure (az . ,) o"2'=acosl cos("s)l F;;=:ls:aila ;i z wa J rooth thickness tipdiameter: on (dt

'{A

,*)J
at"/C /

ot
.y'o"/*'

'oi e'L{6\
e{tebft

fh:*,

pe

Jmlol.& ,=v a_
e v6/.}f,t.l

1 I
l
{

I ,

inv(ou1) -oar '=t a n ( c u 1 ) Tsoee

g\
L Y\
\4

invpu tan(oa - oa z)'= z) z 15fu-n

l^n$"o) ,= ta n(ca) - co. r

flquJ.& ty
evfurai.

I
I

. sal:=dal -- *;(EI-j 14 . sa2,=oa2[.q -( tz

(tt

i nv(c"|-i nv(ue))

l%Fo:dDlm r

inv(o"2) - inv(a6))

.*F6fj

l%t=?.14r?mr
\s

\_.'

Tooth planing angle:

Urya'J I
ot U/,r/hk 1
6,I "Lia'l&z^' t
gearset(spur gears): 3.2.4 Dimenslons the equlvalent of

rrrsi;;l

*,,="."{ll=Hffid) frt=:sttoo;l
ritcttdiameter:

&i"n"r/*/"

o"r,=ah- lil
o"r'=.*jb
rur'= #
d...

Qg*r fr'{ioi.") =ts]6zaml

dt

oL^urptu

&[\
N umber of teeth:

lzo&b, 2-laeuha'21
a4" ( e'/J'
Outslde diameter:

F ran.,Oifil

n-sr-r8l
F;:ffid4|

z,z,=#

dv2

Dlat

d6u1 :=du1 z.hu1.cos(01) +

,*f
/

lrnt

^ ",
Base dlameter:

FJ;=3d.o1o-fr1 dur2:=dr2+z.rru2.cos(42) |6t=+z:?ET6I |anu;=loE?5ffi1 = |ouut 44t'zEsonl

w^

ia(t':e&/( &io q(t, h4

lh,{g ee/8(

dsul:=dulcos(as) d6u2 du2. := cos(oe)

du1+ du2

@,"sh$

Centredistancei Profile contactratio:

Bu :=

111 F;=,?,n'=,1:s1

4""'*q

=lrz:l l%