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FINAL REDUCTION
VITALITY 50
10
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10
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FINAL REDUCTION
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SERVICE INFORMATION........................................................ 10-2 TROUBLESHOOTING.............................................................. 10-2 FINAL REDUCTION DISASSEMBLY....................................... 10-3 FINAL REDUCTION INSPECTION........................................... 10-3 FINAL REDUCTION ASSEMBLY............................................. 10-6
10-0
VITALITY 50
10-1
VITALITY 50
E037 E014
TROUBLESHOOTING
Engine starts but motorcycle wont move Damaged transmission Seized or burnt transmission Abnormal noise Worn, seized or chipped gears Worn bearing Oil leaks Oil level too high Worn or damaged oil seal
10-2
VITALITY 50
Driver shift
Final Gear
Countershaft
Final Shaft
Dowel Pin
Countershaft
10-3
VITALITY 50
Check the left crankcase bearings for excessive play and inspect the oil seal for wear or damage.
Countershaft Bearing
Inspect the drive shaft and gear for wear or damage. Check the transmission case cover bearings for excessive play and inspect the final shaft bearing oil seal for wear or damage.
Oil Seal
cover except for necessary part replacement. When replacing the drive shaft, also replace the bearing and oil seal.
10-4
VITALITY 50
E037
E014
BEARING REPLACEMENT (Left Crankcase Cover) Remove the drive shaft. Remove the drive shaft oil seal. Remove the left crankcase bearings using the bearing remover.
Special
E037
10-5
VITALITY 50
E014
Drive Shaft
Install the final gear and final shaft into the left crankcase.
10-6
VITALITY 50
Dowel Pins
Resin Washer
Countershaft
Bolts
10-7
VITALITY 50
Oil Check Bolt Hole/Filler
Specified Gear Oil: SAE90# Oil Capacity: at disassembly: 0.12 liter at change: 0.11 liter Install and tighten the oil check bolt. Torque: 1.0_ 1.5kg-m Start the engine and check for oil leaks.
Drain Bolt
10-8