Preliminary

SERVICE MANUAL
D-ILA PROJECTOR
12 2004 PA020

DLA-HX2U, DLA-HX2E

PC

VIDEO

OPERATE

W
V-KEYSTONE H-KEYSTONE SCREEN
DIGITAL ZOOM

S
FREEZE

VOLUME

FOCUS

QUICK ALIGN.

MENU

EXIT

ENTER

PRESET

HIDE

Regarding service information other than these sections, refer to the service manual No. PA018 (DLA-HX1U, DLA-HX1E). Also, be sure to note important safety precautions provided in the service manual.

TABLE OF CONTENTS
1 2 3 4 5 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

COPYRIGHT 2004 Victor Company of Japan, Limited

No.PA020 2004/12

SPECIFICATION
GENERAL Type Dimensions (W H D) Mass Power requirements Power Consumption Operating temperature +5~+35[41F~95F] Operating humidity 20%~80% (no-condensation) Storage temperature -10C~+60C[14F~140F] Projection angle (Adjustable Foot) Remote control unit Vertical : max. +6 upper RM-MSX21G D-ILA PROJECTOR Approx. 298 mm 134 mm 360 mm (Approx. 11-7/10" 5-3/10" 14-1/5")
(Excluding handle, lens and protrusions)

Audio power output Speakers Fuse OUTPUT TERMINAL SCREEN TRIGGER

1w(8) : monaural 4cm[1-5/8"] 8 round type 1 QMF51D2-6R3J1(6.3A) 12V, 100mA DC Power Jack 1

Approx. 6.0kg (Approx.13.2lbs.) AC 100-240V 50Hz/60Hz 3.4A (100VAC)~1.42A (240VAC)

INPUT CONNECTORS VIDEO IN VIDEO signal Y / C Luminance/Chroma separate video signal mini DIN 4-pin 1 Y 1.0V(p-p) 75 C 0.286V(p-p)(burst) 75 [NTSC] 0.3V(p-p)(burst) 75 [PAL] VIDEO Composite video signal RCA, jack 1 1.0V(p-p) 75 sync. PC1 PC2 Analog RGB signal D-sub 15-pin 1 Component (B-Y,R-Y,Y) signal / DTV (Pb,Pr,Y) format signal / Analog RGB signal / External sync. signal BNC connector 5 Y 1.0V(p-p) 75 negative sync. Cb 0.7V(p-p) 75 negative sync Cr 0.7V(p-p) 75 negative sync Y . Pb . Pr DTV format signal [480i / 480p / 720p / 1080i] Y 1.0V(p-p) 75 negative sync. [480i / 480p] 1.0V(p-p) 75 3-value sync [720p / 1080i] Pb / Pr 0.7V(p-p) 75 PC3 R G B CLK AUDIO Digital RGB signal DVI-D 24-pin 1 0.5V(p-p) 50 0.5V(p-p) 50 0.5V(p-p) 50 (Include H/V sync) 0.5V(p-p) 50 AUDIO signal RCA pin jack 1 0.5V(rms), high impedance CONTROL Using external computer control RS-232C RS-232C protocol D-sub 9-pin 2 (in / out) Baud rate : 9600bps / 19200bps Data length : 8 bits (no parity) Stop bit : 1 bit Flow control : none REMOTE For connecting an external sensor 3.5mm stereo mini-jack 1

operation Distance : 7m Angle: Horizontal =30 Vertical =20 Mass 100g (includes dry cell battery) Accessories Remote control unit (RM-MSX21) 1 Dry cell battery (size : AA/R6) 2 AV connection cable (2m) 1 SCREEN TRIGGER terminal cable (1.8m) 1 Power code 1

OPTIC Projection system D-ILA device D-ILA(reflective-type active-matrix)system 0.64-inch(1.64cm) measured diagonally [H:1400 pixels V:788 pixels] 3 < Total : 3,309,600 pixels > 1.3times (2.1 : 1-2.6 : 1) manual ZOOM lens [50% fix shift] 37" (94.3cm) [tele : min]-275" (698.5cm) < recommended > *measured diagonally with aspect 16:9 Tele side : approx 2m (6.56ft)-11.5m(37.82ft) wide side : approx 1.6m (5.26ft)-12m(39.37ft) BHL5006-S UHP(Ultra High-Pressue mercury) lamp

YCb(B-Y)Cr(R-Y) Component (Color Difference signal)

Projection lens Screen size

Projection distance

Light lamp ELECTRIC Color system Resolution

NTSC3.58 / NTSC4.43 / PAL / SECAM (Automatic switching / Manual switching) 1400 788 dots (during RGB input) 1000TV line (Horizontal resolution aspect ratio 4:3, during video input) Horizontal : 15kHz ~ 120kHz Vertical : 24Hz,25Hz,30Hz,50Hz~120Hz Top-bottom tilt: Horizontal=about 30, Vertical=about 10

Scanning frequency Keystone distortion correction

1-2 (No.PA020)

SECTION 1 PRECAUTION Please refer to "DLA-HX1U, DLA-HX1E (No.PA018)" about this section. SECTION 2 SPECIFIC SERVICE INSTRUCTIONS Please refer to "DLA-HX1U,DLA-HX1E (No.PA018)" about this section except a written item.
2.1 SERVICE POLICY DLA-HX1U, DLA-HX1E Parts number SXZ-1006A SXZ-3002A SXZ-9001A SXZ-0J003A SXZ-0R001A SXG-0P002A HX1OP-S QAL0435-002 BHL5006-S DLA-HX2U, DLA-HX2E Parts number SXZ-1009A SXZ-0J003B HX2OP-S The following service policy is being utilized. Item MAIN PWB ASS'Y DD SUB PWB ASS'Y POWER PWB ASS'Y TERMINAL PWB ASS'Y IR PWB ASS'Y CONT. & 3.3V PWB ASS'Y OPTICAL BLOCK ASS'Y LAMP BALLAST UNIT LAMP UNIT NOTE: Mark is same as left. Service method Replace parts Replace parts Replace parts Replace parts Replace parts Replace parts Replace (module) Replace (module) Replace (module)

(No.PA020)1-3

2.2

SERVICE MENU
Adjustment range -----0 ~ 255 0 ~ 255 0 ~ 31 Information of PROGRAM Main contrast adjustment. Main brightness adjustment. Component signal adjustment. Setting object -----Common Common AV system Each signal (VGA) Common Common Each signal (AV system) Common Common Common Common Common Common Common Common Analog PC signal Analog PC signal Analog PC signal Analog PC signal Analog PC signal

2.2.1 Setting items

Item Software version Software version Cont. / Bright Contrast R / G / B / Main Brightness R/G/B Cb / Cr Option VGA mode* Back color Auto shutdown Over scan* Test pattern Sharpness PC2 set up All reset Color temp Color temp R G B Resolution Horizontal resolution Vertical resolution Tracking Position of Horizontal display Position of Vertical display Initial value -----[Service adjust. value] [Service adjust. value] 31 480p Blue ON Over scan -----0 7.5IRE -----User 0 0 0 Depending on signals Depending on signals Depending on signals Depending on signals Depending on signals Description

[Select 2 items] Sets processing for VGA signal input (H : 31.5 kHz / V : 60 Hz). [480p] : Process as 480p (video system) signal [VGA] : Process as VGA (PC system) signal [Select 2 items] "Sets no signal background color to blue or black. [Blue] : Blue color [Black] :Black color" [Select 2 items] If POWER OFF is selected, no warning will be displayed on and after 1900 hours of the lamp operating time. However, POWER ON is also available after 2000 hours of the lamp operating time. [Select 2 items] Sets scan size for video signal. [Normal] : Under scan (100%) [Over scan] : Normal (95%) [Select 5 items] Press [ENTER] then Test pattern appear. (Refer to following Fig.1) -3~3 Main sharpness adjustment. [Select 2 items] Setting of [0IRE] [7.5IRE] -----Press [ENTER] then all reset. Select 3 items -255~0 -255~0 -255~0 Setting of [6500] [Normal] [User] Setting color temp of red Setting color temp of green Setting color temp of blue Set the horizontal resolution Set the vertical resolution Same as for the tacking in the User Menu Same as for the display of the horizontal position in the User Menu Same as for the display of the vertical position in the User Menu

: When these items are set, the service menu is automatically closed. Notice on items in relation to resolution (1) These functions may sometimes not project some types of signals properly. (2) These functions cannot set resolution of signals that are input from DVI terminal and video signals (displayed in video menu). (3) Method of changing the resolution (See the next page.)
SERVICE MENU Screen
VGA mode Software version Cont. / Bright Option Option Color temp Back color Auto shutdown Over scan Test pattern Sharp ness PC2 set up 0 0IRE 7.5IRE 480p Blue ON Normal ENTER VGA Black OFF Over scan

Test patter Screen

All reset

ENTER

cross-hatch

Gray scale

Red (When the

Green

Blue

key is pressed, the screen is changed one after the other as shown in the above.)

1-4 (No.PA020)

SECTION 3 DISASSEMBLY Please refer to "DLA-HX1U, DLA-HX1E (No.PA018)" about this section. SECTION 4 ADJUSTMENT
4.1 BEFORE STARTING ADJUSTMENT 4.2 INSTRUMENTS AND TOOLS (1) Adjustment items utilize a personal computer. This instruction is for HX2 PSA CONTROL PROGRAM Program. Use the latest version program. (2) Data back up is required before adjustments. (3) Allow the equipment and test instruments adequate time (at least 30 minutes) to warm-up. (4) Confirm the set is properly connected to the specified AC power source. (5) Use care not to disturb internal controls and parts not specifically mentioned. (6) Unless specifically mentioned in the "ADJUSTMENT PROCEDURE" steps, do not change any data. Oscilloscope PAL signal generator : composite output, Y/C output Gray scale : 0IRE-100IRE Color bar : include 75% white peak NTSC signal generator : composite output [Y / CB / CR] Flat (raster) pattern : 25% HDTV signal generator : composite output [Y / PB / PR] Flat (raster) pattern : 25% PC signal generator Signal : VGA / SXGA Gray scale : 0.7V (p-p) [include 100% White / 0% Black] Show at least 2 images on 1 screen (Upper scale and Lower scale must be reversed) Cross-hatch Flat (raster) pattern : 100%, 93%, 13%, 0% Light meter [for example: Minolta T-10] Color-meter [CL-200] Remote control unit [RM-MSX21G] Personal computer Operating system Memory RS-232C interface Display resolution Display colors Input devices Windows 98 ME 2000 XP More than 16 Mbytes At least 1 port Minimum : 800 600 pixels Recommended : 1024 768 pixels or better Minimum : 8 bits/pixel Recommended : 16 bits/pixel or better Keyboard and mouse

Hard disk free space More than 5 Mbytes

Adjustment software : HX2 PSA CONTROL PROGRAM RS-232C 9pin NULL-MODEM (cross) cable Photoelectric conversion device (one of these) Light meter [Minolta T-10] A-out (Analog output) Photoelectric conversion device (for example: HAMAMATSU PHOTONICS S1226-8BK) Phototransistor or CdS photoconductor with amplifier Color filters G color filter (ex. MELLES GRIOT 03 FIV 044) R color filter (ex. MELLES GRIOT 03 FIB 014) B color filter (ex. MELLES GRIOT 03 FIV 028) Screen Darkroom (illumination less than 0.03 lx)

(No.PA020)1-5

4.3

REQUIRED ADJUSTMENTS BY REPLACING COMPONENTS

The following adjustment procedure is required after replacing PWB ASS'Ys, LAMP BALLAST UNIT and OPTICAL BLOCK. Items noted as "Check" means check the condition, then adjust if required. 4.3.1 Component required adjustment at replacing Adjustment items 1. D-ILA COMMON DC 2. GAMMA (GRADATION / WHITE BALANCE) 3. GAMMA (D65) 4. SHADING (UNIFORMITY) 5. 8 - PHASE VERTICAL BARS 6. A-D CONVERTER APERTURE 7. COLOR PROFILE 8. GHOST 9. FRAME MAIN Check Check Check Check Check Required Check Check Check Required Required Required TERMINAL DD SUB Required Required Required Check Required POWER Check Check Check LAMP BALLAST Check Check Check Check OPTICAL BLOCK Required Required Required Required Required

4.3.2 List of required instruments and tools (except those related to the personal computer) Adjustment items 1. D-ILA COMMON DC 2. GAMMA (GRADATION / WHITE BALANCE) 3. GAMMA (D65) 4. SHADING (UNIFORMITY) 5. 8 - PHASE VERTICAL BARS 6. A-D CONVERTER APERTURE 7. COLOR PROFILE 8. GHOST 9. FRAME Required OSCILLOSCOPE PC signal generator Required Required Required Required Required Required Required Required Required Required Required Required NTSC signal generator HDTV signal generator Light meter Color filter Color meter (Required) Required Required Required Required Required Required Required Required

4.3.3 Data backup Before replacing major components such as PWB ASS'Ys, UNIT or BLOCK, be sure to backup the data contained in the set. In absence of data backup, complete adjustment becomes necessary. PREPARATION (1) Make sure that Version.ini file is located in the same folder of the PSA controller. (2) Remove all signal cables except for the interface cable to the PC from the main body. DATA SAVE (1) Enter Stand-by mode and open the PSA controller on the PC. (2) Click [System] in the main menu. When the pull down menu is displayed, click [Backup ROM Data] and open ROM Data Up Load/Down Load. (3) Tick [Main EEPROM] and [Sub EEPROM] in [Target EEPROM]. (4) When [Down Load] is selected, data will be downloaded in the order of EEPROM EEPROM2 SUB EEPROM. (5) When the download has completed, Save Data with File Name dialog box will be displayed. Then save the data with a file name. DATA ENTRY (1) Enter Stand-by mode and open the PSA controller on the PC. (2) Click [System] in the main menu. When the pull down menu is displayed, click [Backup ROM Data] and open ROM Data Up Load/Down Load. (3) Tick [Main EEPROM] in [Target EEPROM]. (4) When [Down Load] is selected, Open dialog box will be displayed. Then select a file which you want to upload. (5) The data will be downloaded in the order of EEPROM EEPROM2 SUB EEPROM.

1-6 (No.PA020)

4.4

ADJUSTMENT PROCEDURE REPLACING COMPONENTS DD SUB PWB ASS'Y OPTICAL BLOCK

4.4.1 D-ILA COMMON DC adjustment Instruments Test point Adjustment menu Preparation < DDIC > Running the unit enough before adjustment

Note : Large deviation of this adjustment can cause image flicker. Residual image or element burn can occur when out of adjustment. WATCHING ADJUSTMENT (1) Open Menu [DDIC] [Flat Field / DD Ctrl], and set [Dual Scan] to [Off]. (2) Set [R Mute], [G Mute] and [B Mute] to [On]. (3) Set [R] Flat Field level to 512, and set [G] and [B] Flat Field level to 0. (4) Open Menu [DDIC] [EVR], then adjust [R Com] to minimize the flickers with watching. If there is unevenness with the flickers, try to manage the balance of flickers by reducing the high-visibility portions of the flickers as much as possible. Note : Do not adjust under the lamp have flickers. Open Menu [DDIC] [Flat Field / DD Ctrl], and set block [R] Flat Field level to 0. Set [G] Flat Field level to 512. Open Menu [DDIC] [EVR], then adjust [G Com] to minimize the flickers with watching. If there is unevenness with the flickers, try to manage the balance of flickers by reducing the high-visibility portions of the flickers as much as possible. Open Menu [DDIC] [Flat Field / DD Ctrl], and set block [G] Flat Field level to 0. Set [B] Flat Field level to 512. Open Menu [DDIC] [EVR], then adjust [B Com] to minimize the flickers with watching. If there is unevenness with the flickers, try to manage the balance of flickers by reducing the high-visibility portions of the flickers as much as possible. Open Menu [DDIC] [Flat Field / DD Ctrl], and set block [B] Flat Field level to 0. When all of the adjustments are finished, set [R Mute] [G Mute] [B Mute] to [Off]. Set [Dual Scan] to [On].

(5) (6) (7) (8) (9) (10) (11) (12) (13)

(No.PA020)1-7

4.4.2 GAMMA (High) adjustment Instruments SVGA signal generator [Gray scale] Light-meter Color-meter (CL-200) Color filter (R / G / B) < DDIC > < Gamma > Completed D-ILA COMMON DC adjustment REPLACING COMPONENTS DD SUB PWB ASS'Y OPTICAL BLOCK

Test point Adjustment menu Preparation

PREPARATION (1) Set to ZOOM at Wide end, if a zoom lens is installed. (2) Measure the lightness in room with a calibrated light-meter and set the lightness to below 0.03lx. (3) Set the light-meter on the center of image. (The distance from the projection lens to the light-meter is approximate 30cm, then don't move them.) (4) Open menu [Gamma] and click [GAMMA#1] then click [GAMMA#2]. (5) Open Menu [Gamma] and click [Default], then make sure that the Gamma line is linear. After a check, click the [Transmit] and transmit data. (6) Open Menu [DDIC] and set [LUMDAT] to [Off]. (7) Open Menu [DDIC] [Flat Field / DD Ctrl], and set [R Mute], [G Mute] and [B Mute] to [On]. (8) Allow the unit adequate time (more than 10 minutes) to warm-up. (9) After installing the top cover, adjust the unit. (10) Set OSD Color Temp to High. OFFSET GAIN ADJUSTMENT (1) Set the G color filter in front of the light-meter, and measure the luminance of the center of the screen. (2) Open [DDIC] [EVR] menu and set [R OFFSET] and [B OFFSET] to 255. (Record the data before adjustment. In the Menu, the OFFSET adjusted color should be kept in adjustment ready state. (3) Open Menu [DDIC] [Flat Field / DD Ctrl] and set [R], [G] and [B] Flat Field level to 0 similarly. (4) Open Menu [DDIC] [EVR] and set [G OFFSET] to 255, then record the illumination intensity (the lowest illumination intensity) at this time. (5) Open Menu [DDIC] [Flat Field / DD Ctrl], and set [G] Flat Field level to 1023. (6) Open Menu [DDIC] [EVR], and adjust [G OFFSET] so that the illumination intensity becomes the highest. Record the illumination intensity (the highest illumination intensity) at this time. (7) The target of the 0 IRE adjustments should be the higher illumination intensity between the value 1 (1.05 times of the lowest illumination intensity) and the value 2 (the highest illumination intensity 0.95 / 1000). (8) Open Menu [DDIC] [Flat Field / DD Ctrl], and set the Flat Field level of [G] to 64. Under this condition, open Menu [DDIC] [EVR] and adjust [G OFFSET] so that the illumination intensity falls within the target value of the 0 IRE adjustments in 7) above. (9) Open Menu [DDIC] [Flat Field / DD Ctrl],and set the Flat Field level of [G] to 960. At this time, click [Gain/Setup] of [Gain] and adjust the illumination intensity with the cursor so that it becomes 95% of the highest illumination intensity. (10) Repeat the adjustment so that the requirements in step 8) and 9) are met together. (11) Adjust [R], [B] in the same way with [R], [B] color filter. (12) Open Menu [DDIC] [Flat Field / DD Ctrl], and set the Flat Field level of [R], [G] and [B] to 960, respectively. Then measure the uv value using a color-meter. If the uv value exceeds +0.025, open [Gain/Setup] and lower the [Gain] value so that the uv value falls within +0.025. In case where the uv value is less than +0.025, no adjustment is required. (By clicking [ALL], adjust the eight phases together. GAMMA & COMPUTATION OF ADJUSTMENT TARGET LUMINANCE (1) Open Menu [Gamma] and set the control point to [VGP]. (2) Put [G] color filter in front of the light-meter and measure the illumination intensity at the center of the screen. (3) Open Menu [DDIC] [Flat Field / DD Ctrl], and adjust the Flat field level of [G] to 960, [R] and [B] to 0. Then measure the 100 IRE illumination intensity of [G]. (4) Based on the calculating table for target illumination intensity and the measurement results obtained in 3) above, calculate the target illumination intensity of the control points 14-2. (5) By adjusting the Flat Field level of each control point, adjust the illumination intensity of the screen so that it falls within the values calculated in accordance with the calculating table. (6) If the Gamma curve for the adjusting points 2 and 3 are found irregular in form, or the target lightness cannot be set, adjust the illumination intensity so that visually smoothed curves are obtained.

1-8 (No.PA020)

< ADJUSTMENT TARGET ILLUMINATION TABLE > Control point 14 13 12 11 10 9 8 7 6 5 4 3 2 FLAT FIELD 896 800 704 608 512 416 320 256 224 192 160 128 96 ADJUSTMENT TARGET coefficient 0.850 0.649 0.477 0.334 0.218 0.128 0.064 0.034 0.023 0.0151 0.0096 0.0056 0.00280 SIGNAL LEVEL 92.86 82.14 71.43 60.71 50.00 39.29 28.57 21.43 17.86 14.29 10.71 7.14 3.57

< The computation type > ADJUSTMENT TARGET ILLUMINANCE = 100 IRE ILLUMINANCE ADJUSTMENT TARGET coefficient 0 IRE ILLUMINANCE = MAXIMUM ILLUMINANCE 0.95 / 1000 or 1.05 times of the lowest illumination intensity R and B GAMMA ADJUSTMENT (1) Set the color-meter at the center of the screen. (2) Open Menu [DDIC] [Flat Field / DD Ctrl], then set [R], [G] and [B] Flat Field level to 960, respectively. Then record the points of chromaticity (X, Y) at this time. (3) Open Menu [DDIC] [Flat Field / DD Ctrl] and adjust [R], [G] and [B] Flat Field level to the value as shown in the control point 14 in the calculating table for target illumination intensity. (4) Open Menu [Gamma]. Then click [Option] at the lower right of the Gamma screen to display the sub-screen. (5) Then adjust the gamma adjustment point 14 of [R] and [B] so that the points of chromaticity become the values measured in 2) above. (In case where you choose the Flat Field level of [R] and [B] in the sub-screen, click [R] and [B] at the higher right on the screen, respectively.) (6) Adjust the control point 13~2 like above 5). (7) If the gamma at the control points 2 and 3 show discontinuous curve or the target points of chromaticity cannot be obtained, adjust the curve as if it looks like a smooth curve visibly. (8) Repeat the adjustment until all of the control points obtain the requirements together.

(No.PA020)1-9

4.4.3 GAMMA (D65) adjustment Instruments Personal Computer Color-meter (CL-200) PSA Software for HX2 < DDIC > < Gamma > Completed GAMMA(High) adjustment REPLACING COMPONENTS DD SUB PWB ASS'Y OPTICAL BLOCK

Test point Adjustment menu Preparation

PREPARATION (1) Put the color-meter (CL-200) 30 cm away from the lens end, keeping it in the screen center. (2) The GAMMA High adjustment must be completed in advance. (3) Set the OSD Color Temp to D65 (Gamma table 1). 100IRE D65 adjustment (1) Copy(Ctrl+C) R, G, and B curves in Gamma Table 2, paste(Ctrl+V) them to Gamma Table 1, and then send the updated Table 1. (2) Set DDIC RGB FLAT FIELD to 960. Set the color temperature as follows: X=0.3127 0.001, Y=0.329 0.001. [1] If the X value is larger than 0.3127, adjust the value to fall within 0.3127 0.001 at R, 15 point. Do not move B in this case. [2] If the X value is smaller than 0.3127, adjust the value to fall within 0.3127 0.001 at B, 15 point. Do not move R in this case. Adjust G, 15 point in order that the Y value falls within 0.329 0.001. (When attempting to adjust G and B, first adjust the value for B to X0.3127 and then for G to Y0.329) (When attempting to adjust G and R, first adjust the value for G to Y0.329B and then for R to X0.3127) Repeat the above procedures until the following results are obtained. X=0.3127 0.001, Y=0.329 0.001 D65 R, G, B Interim Gamma Adjustment (1) When item (2) under 100IRE D65 adjustment has been performed using the procedure [1], adjust the Gamma values, without moving the B Gamma curve, for the points 2 to 14 for G and R to the following values: X=0.3127 0.001, Y=0.329 0.001. When item (2) under 100IRE D65 adjustment has been performed using the procedure [2], adjust the Gamma values, without moving the R Gamma curve, for the points 2 to 14 for G and B to the following values: X=0.3127 0.001, Y=0.329 0.001. D65 FLAT FIELD 1023 Adjustment (1) Set FLAT FIELD to 1023. (2) Set the respective Gamma Y Position values of R, G and B to the same value as that of FLAT FIELD 960 for R, G and B.

1-10 (No.PA020)

4.4.4 SHADING adjustment Instruments Test point Adjustment menu Preparation < DDIC > < Area Shading > Completed GAMMA adjustment
LUM DYN STC Vcom button R G B button Default button

SVGA signal generator Light-meter

REPLACING COMPONENTS DD SUB PWB ASS'Y OPTICAL BLOCK

PREPARATION (1) When the reverse shading function is used, open Menu [DDIC] [Flat Field / DD Ctrl], and set [Left side Right] and [Up Side Down] to [Off]. (2) Open Menu [Area Shading] and, after clicking [LUM]. Set each [R], [G] and [B] to [Default] respectively, then click [Transmit]. (3) Click [DYN] or [STC] and set [R], [G] and [B] to [Default] respectively in the same way, then click [Transmit]. SHADING ADJUSTMENT (1) Open Menu [DDIC] [Flat Field / DD Ctrl], and set [R Mute], [G Mute] and [B Mute] to [On]. (2) Set [R], [G] and [B] Flat Field level to 204, respectively. (3) Open Menu [Area Shading] and click [STC]. Then adjust the screen with the slide bar for adjustment level setting so that the screen is evenly colored. (4) Open Menu [DDIC] [Flat Field / DD Ctrl] and set [R], [G] and [B] Flat Field level to 614, respectively. (5) Open Menu [Area Shading] and click [DYN]. Then adjust the screen with the slide bar for adjustment level setting so that the screen is evenly colored. (6) Open Menu [DDIC], and set [DYNDAT] [STCDAT] to [Off]. (7) Open Menu [Flat Field / DD Ctrl] and set [R] Flat Field level to 204, [G] and [B] Flat Field level to 0, respectively. Record the brightness of the screen at this time (8) Set [R] Flat Field to 614 and record the brightness of the screen at this time. (9) Return [DYNDAT] and [STCDAT] to [On]. (10) Open Menu [EVR] and adjust [R OFFSET] so that the brightness of the screen become the same value as those of the recorded value. (11) Open Menu [DDIC] [Gain/Setup] and click [Gain]. Adjust [DDIC] [GAIN] so that the brightness of the screen at the [R] Flat Field level of 614 become the same value recorded in 8) above. (12) In the same manner as for the above steps, also adjust [G] and [B] Flat Field level. (13) Adjust [LUM], if necessary. Keep the Flat Field level at 1023 at the center of the screen as much as you can. (14) After adjustment, transfer the data to the reverse shading adjustment memory by clicking [Copy Shading Data to Reverse Shading Data] on the bottom of the Area Shading screen. At this time, open [Shading] on [Configuration] tool bar and set the values according to the table on the right side so as to compensate the vertical reverse shading gradient. If necessary, adjust Up Side Down position. When adjusting the Up Side Down position, hang the unit from the ceiling. Open Menu [DDIC] [Flat Field DD/Ctrl] and set [Left Side Right] and [Up Side Down] to [On]. For the adjustment, follow the same manner as for the steps 1)~14) above.

<Area Shading> Menu

[Offset] : Presetting [Copy Shading Data to Reverse Shading Data] : Revers shading adjustment memory setting [Cursor size] : Adjustment area setting [Slide bar] : Adjustment level setting

STC Shading Red Green Blue 63 63 63

DYN Shading 0.1 0.1 0.1

< Compensate the vertical reverse shading gradient >

(No.PA020)1-11

4.4.5 8-PHASE VERTICAL BARS adjustment Instruments Test point Adjustment menu Preparation < DDIC > Completed GAMMA adjustment Oscilloscope Light-meter (Analog output terminal) REPLACING COMPONENTS OPTICAL BLOCK DD SUB PWB ASS'Y

DC SETUP ADJUSTMENT [ Method of signal waveform observation ] (1) Open Menu [DDIC] [EVR] and save the data at [EVR R OFFSET], then set the value to 255. Turn [DCS DAT] on the right of [EVR] to [ON]. (2) Open Menu [Flat Field / DD Ctrl] and, after turning [R MUTE] to [ON], set [R] Flat Field level to zero. (3) Connect an oscilloscope to the TEST PIN (See the table given below) on the DD SUB PWB, observe the DC level of the 0PHASE signal through seven phase signal. Then record the target value for adjustment which shall be an approximate intermediate value between the maximum and minimum of the DC level. (4) Open Menu [DDIC] [Gain/Setup] and click [DC Setup]. Observe the DC level of the 0-PHASE signal and adjust [DC Setup] for the 0-PHASE of [DDIC] [Gain/Setup] so that the DC level of the 0-PHASE signal falls within the target value recorded in 3) above. Note : Click [Separate A and B], then adjust [A-line] and [B-line], respectively. When the A-line is made larger, the DC level increases. On the other hand, when the B-line is made larger, the DC level decreases. Either A-line or B-line or both should be 0. (5) In the same manner as for above, adjust the 1-PHASE to 7-PHASE. (6) Return [EVR] [R OFFSET] to its original value recorded in 1) above. (7) Also adjust [G] and [B] in the same manner as for the steps 1) - 5) above. Test pin for observation of DD SUB PWB R G 0-PHASE 1-PHASE 2-PHASE 3-PHASE 4-PHASE 5-PHASE 6-PHASE 7-PHASE TP 101 TP 102 TP 103 TP 104 TP 105 TP 106 TP 107 TP 108 TP 201 TP 202 TP 203 TP 204 TP 205 TP 206 TP 207 TP 208 B TP 301 TP 302 TP 303 TP 304 TP 305 TP 306 TP 307 TP 308

TP306

TP308

TP307

TP305

DD SUB PWB TEST POINT LOCATION

TP207 TP204 TP201 TP106 TP103 TP206 TP208 TP205 TP202 TP107 TP104 TP101

TP302

TP304

TP303

TP301

TOP
CN800 CN801 CN301

TP203 TP108 TP105 TP102

CN101 CN899 CN201

DD SUB PWB
1-12 (No.PA020)

[ Method using light-meter ] (1) Adjust [V-COM] again. (2) Set a light-meter with analog output terminal at the screen center and observe waveform of the analog output using an oscilloscope. (3) Open Menu [DDIC] [Flat Field / DD Ctrl], and turn [R Mute], [G Mute], [B Mute] to [On]. (4) Open Menu [Gain/Setup] and click [Gain]. Record the data of [R], [G] and [B] at this time. (5) Set all phases of [R], [G] and [B] of [Gain] to 0. (6) Open Menu [Flat Field / DD Ctrl] and set [R] Flat Field level to 500, then [G] and [B] to 0, respectively. (7) Open Menu [Gain/Setup] and click [Gain]. Return the 0-PHASE of [Gain] to the data recorded in 4) above. (8) Click [DC Setup]. Using an oscilloscope, observe the waveform of the flicker. Then adjust the 0-PHASE so that the amplitude of the flicker is reduced to a minimum. (9) Click [GAIN] and set the 0-PHASE to 0. (10) In the same manner as for above, adjust 1-PHASE to 7-PHASE. (11) In the same manner as for the steps 6)-10) above, adjust [G] and [B]. (12) Open [DDIC] [GAIN] and return the value of [GAIN] to the value recorded in 4) above. (13) Adjust V-COM again. G BLACK 8 BARS ADJUSTMENT (1) Supply a G gray-scale signal. (2) Open Menu [DDIC] [Gain/Setup], then click [G] and [Setup]. (3) Observe the darkest gradation with vertical stripes and the lighter portions (1-2 lighter gradations) from the darkest gradation. Then adjust the phase with the adjustment cursor so that the vertical stripes are reduced to a minimum. (Adjust each phase separately after turning [ALL] off.) Note : Set [Separate A and B] to off, then adjust [A-line] and [B-line] at the same time. G WHITE 8 BARS ADJUSTMENT (1) Supply a G gray-scale signal. (2) Open Menu [DDIC] [Gain/Setup], then click [G] and [Gain]. (3) Observe the lightest gradation with vertical stripes and the darker portions (1-2 darker gradations) from the lightest gradation. Then adjust the phase with the adjustment cursor so that the vertical stripes are reduced to a minimum. (Adjust each phase separately after turning [ALL] off.) Note : Set [Separate A and B] to off, then adjust [A-line] and [B-line] at the same time. R ADJUSTMENT (1) In the same manner as for G Black 8 bars and G white 8 bars adjustments, adjust R. B ADJUSTMENT (1) In the same manner as for G Black 8 bars and G white 8 bars adjustments, adjust B.

(No.PA020)1-13

4.4.6 A-D CONVERTER APERTURE adjustment Instruments SVGA signal generator [Gray scale (include : white100% & black 0%)] REPLACING COMPONENTS MAIN PWB ASS'Y NTSC signal generator HDTV signal generator color-meter < User Adjustment >

Test point Adjustment menu Preparation ADJUSTMENT OF RGB SYSTEM (1) Open Menu [Gamma] and click [Receive], then perform asking of the Gamma data. (2) Open Main screen of PSA controller. Save the data by [File] [Save]. (3) Open Menu [Gamma] and set the control point to [128 Points]. (4) Select the Point No.8, and set Y Position to 2047. (5) Select the Point No.120, and set Y Position to 2047. (6) Supply a SVGA 0% signal from the D-SUB terminal. (7) Open Menu [User Adjust] [Adjustment] and adjust [SubBRT G] so that the screen becomes brightest. (8) Supply SVGA green 100% luster signal from D-SUB terminal. (9) Open Menu [User Adjust] [Adjustment] and adjust [SubCNT G] so that the screen becomes darkest. (10) Return the value of the Gamma carve to the value saved in (2) above. (11) Adjust [R] and [B] according to the same order of (1)-(7) above. ADJUSTMENT OF COMPONENT (COLOR DIFFERENCE) SYSTEM The following adjustment must be performed after the RGB adjustment has been completed. [Adjustment observing the screen] (1) Set the Color TEMP to D65. (2) Apply a 25% white raster NTSC component signal. (3) Open the [User Adjust] [Adjustment] menus and adjust [Cb Offset] and [Cr Offset] to allow the respective color intensity levels to fall within the following values: X=0.3127 0.001, Y=0.329 0.001. (4) Apply a 25% white raster HDTV component signal. (5) Open the [User Adjust] [Adjustment] menus and adjust respective color intensity levels to fall within the following values: X=0.3127 0.001, Y=0.329 0.001.

Sub-CNT R / G / B Sub-BRT R / G / B

Cr Offset / Cb Offset

Adjustment

User Adjust MENU

1-14 (No.PA020)

4.4.7 COLOR PROFILE adjustment Instruments Test point Adjustment menu Preparation < CMS > Completed GAMMA adjustment , SHADING adjustment A-D CONVERTER APERTURE adjustment, COLOR TEMPERATURE adjustment SVGA signal generator (include : white 505) Color-meter (CL-200) REPLACING COMPONENTS OPTICAL BLOCK

PREPARATION (1) Open [CMS] menu. (2) Prepare COLOR PROFILE DATA (acr_r, acr_g, acr_b). (3) Set the color-meter in position. (4) Confirm that the OSD Color TEMP is set to D65. (5) Set the color-meter (CL-200) to Multi mode. This setting is only applicable when the Color Profile adjustment is to be performed. ADJUSTMENT OF COLOR PROFILE (1) Open [CMS Control] menu and select [ACR] tab at the lower part of [CMS Control] screen. (2) Select the [HDTV] tab located on the third column from the top of the screen. (3) Click [HDTV] button located on the second column and set the operation mode to [HDTV]. [Color profile adjustment for R] (4) Apply a SVGA R 50% raster signal. (5) Click the [R] button on the left column of the data table in the [CMS Control] screen. (6) Using the color-meter, adjust ACR to minimize the L value. Confirm that the color temperature values at the center of the projected screen are as follows: x=0.640 0.03 and y=0.330 0.03. Method of ACR adjustment: Press the [Load] button to select necessary data from the acr_r-30~acr_r+30 in the color profile data provided. Press the [Transmit] button to transfer the data to the projector. By repeating the steps above, confirm that the ACR value falls within the standard values shown in the table below. * L=((x-x color intensity specified value)-^2 + (y-y color intensity specified value)^2)^0.5 [Color profile adjustment for G] (7) Apply a SVGA R 50% raster signal. (8) Click the [G] button on the left column of the data sheet in the [CMS Control] screen. (9) Using the color-meter, adjust ACR to minimize the L value. Confirm that the color temperature values at the center of the projected screen are as follows: x=0.3000 0.03 and y=0.600 0.03. Method of ACR adjustment: Press the [Load] button to select necessary data from the acr_r-30~acr_r+30 in the color profile data provided. Then press the [Transmit] button to transfer the data to the projector. By repeating the steps above, confirm that the ACR value falls within the standard values shown in the table below. * L=((x-x color intensity specified value)-^2 + (y-y color intensity specified value)-^2)^0.5 [Color profile adjustment for B] (10) Apply a SVGA R 50% raster signal. (11) Click the [B] button on the left column of the data sheet in the [CMS Control] screen. (12) Using the Color-meter, adjust ACR to minimize the L value. Confirm that the color temperature values at the center of the projected screen are as follows: x=0.150 0.03 and y=0.330 0.060. Method of ACR adjustment: Press the [Load] button to select necessary data from the acr_r-30~acr_r+30 in the color profile data provided. Press the [Transmit] button to transfer the data to the projector. By repeating the steps above, confirm that the ACR value falls within the standard values shown in the table below. * L=((x-x color intensity specified value)-^2 + (y-y color intensity specified value)-^2)^0.5 Press the [MAC RGB] button on the second column and [MAC RGB] tab on the third column from the top of the screen to set the operation mode to [MACRGB]. Repeat steps 4) to 12) above so that the values fall within the specified values given in the tale below. Perform the same procedures above for [NTSC] and [PAL]. Press the [OFF], [HDTV][NTSC][MAC RGB][PAL] and [PAL] buttons located on the second column in order and confirm that the display quality (Gamma and color) changes.

(13) (14) (15) (16)

(No.PA020)1-15

OPERATION MODE SRGB (HDTV)

Color R G B R G B R G B R G B

Specified value x 0.64 0.3 0.15 0.64 0.3 0.155 0.63 0.31 0.155 0.64 0.29 0.15 y 0.33 0.6 0.06 0.34 0.59 0.07 0.34 0.595 0.07 0.33 0.6 0.06 x,y=0.03 x,y=0.03 x,y=0.03 x,y=0.03 Tolerance

MACRGB

Adobe RGB (NTSC)

EBU (PAL)

4.4.8 GHOST adjustment Instruments Test point Adjustment menu Preparation < DDIC > Completed GAMMA adjustment , SHADING adjustment , A-D CONVERTER APERTURE adjustment Signal generator REPLACING COMPONENTS OPTICAL BLOCK

(1) Input a picture included letter signal. (2) Open [DDIC] and click [EVR] tab. (3) Adjust [CLK SHIFT] so that the ghost is reduced to a minimum.

4.4.9 FRAME adjustment Instruments Test point Adjustment menu Preparation < DDIC > Completed GAMMA adjustment , SHADING adjustment , A-D CONVERTER APERTURE adjustment Signal generator REPLACING COMPONENTS OPTICAL BLOCK

(1) Supply an all black signal. (2) Open [DDIC] and click [EVR] tab. (3) Adjust [R FRAME], [G FRAME] and [B FRAME] so that the picture frame floating is not visible significantly on the screen.

SECTION 5 TROUBLESHOOTING Please refer to "DLA-HX1U, DLA-HX1E (No.PA018)" about this section.

1-16 (No.PA020)

VICTOR COMPANY OF JAPAN, LIMITED ILA CENTER 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan

(No.PA020)

Printed in Japan VPT