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WORLDWIDE ENGINEERING STANDARDS

Material Specification Materials

GMW3059

Restricted and Reportable Substances for Parts


3 Requirements 1 Scope
Note: Nothing in this standard supercedes applicable laws and regulations. Note: In the event of conflict between the English and domestic language, the English language shall take precedence. 1.1 Material Description. This specification lists substances whose use in materials and components, in the interests of personnel and environmental safety, are either prohibited or limited. 1.1.1 These restrictions are based on existing legislation or self-imposed regulations. 1.1.2 The aim of this specification is to restrict/stop the usage of the substances listed, to facilitate compliance with current and future regulations. 1.1.3 For additional information on GMW3059, including electronic versions of forms, original version of Directive 2000/53/EC Annex II and all subsequent revisions, frequently asked questions and the exemption process, see the web site http://www.gmw3059.com/. 1.2 Symbols. Not applicable. 1.3 Typical Applications. This specification applies to materials and components specified by the purchaser and does include items where the design is held by the supplier, such as "black box" items. 3.1 General. Most requirements of this specification are contained in the Global Automotive Declarable Substance List (GADSL), available at http://www.gadsl.org/. Additional requirements to the GADSL list are contained in Table 1. All substances listed that are present in the component or product must be declared if the permitted limits are exceeded. Content limits are specified for all substances whether Prohibited (P) or just requiring Declaration (D). For amounts below this limit a declaration is not required. This percentage is to be calculated for the single material/surface treatment, not at the part or the assembly level. 3.1.1 If technical requirements make the use of Prohibited (P) substances absolutely necessary, a deviation from this specification must be agreed upon between the supplier and the responsible department at the purchaser. 3.1.2 This specification requires the supplier to input the full material composition of their parts, including any GMW3059 substances, in the International Material Data System (IMDS, web site: http://www.mdsystem.com). Reporting in IMDS will also fulfill the specific reporting requirements that are contained in GMW3059. 3.1.3 Detailed information on GM's IMDS requirements is available on the GM Supply Power web site: http://www.gmsupplypower.com (from any Power-Section into/Library/General Information/Environmental Sourcing Information/ IMDS). 3.2 Requirements on Delivery. Independent of this regulation, the supplier bears the responsibility for ensuring that the materials and components delivered meet the relevant legislations and regulations of the countries to which they are supplied. The requirements defined in this specification apply for all new and carryover materials and components supplied, unless otherwise specified on the drawing. These requirements also apply to resourced or redesigned materials and components.

2 References
Note: Only the latest approved standards are applicable unless otherwise specified. 2.1 External Standards/Specifications. 2000/53/EC DIN 50993-1 GMW3001 GMW3034 ISO 3613 ISO 3892 GMW14444 GMW15635

2.2 GM Standards/Specifications.

2.3 Additional References. Global Automotive Declarable Substance List (GADSL).

Copyright 2010 General Motors All Rights Reserved

February 2010

Originating Department: North American Engineering Standards

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Table 1: Restricted (P) and Reportable (D) Substances Substance
All substances listed on the GADSL are declarable in GMW3059. All substances listed as prohibited on the GADSL are prohibited in GMW3059.

GMW3059

Rating

Requirement Detail
The GADSL is located on www.gadsl.org

GM Requirements IN ADDITION to the GADSL:


Acetaldehyde P > 10 parts per million (ppm) Prohibition applies to passenger compartment materials only per GMW14444 Code E. Homogeneous Materials less than 10 g are exempt. Acetaldehyde is D for all parts per GADSL. Test method: GMW15635. Prohibition applies to GM Brasil only. (Asbestos fibers are P for all GM Regions).

Asbestos Minerals

P for GM Brasil only See GADSL for threshold See GADSL P > 20 ppm for EU market only P for all applications

Benzene Cadmium and its compounds Chromium(VI)Salt

Prohibition applies to non-fuel applications only. Prohibition applies to portable batteries and Accumulators only, that shall have maximum threshold for Cadmium 20 ppm. For applications where the hexavalent chromium is not leachable: A maximum concentration of 1000 ppm by weight and per homogeneous material shall be tolerated. Test method: A reliable test for total chromium can be used to determine that the application is hexavalent chromium free. Mass of homogenous material can be determined by ISO 3892 or other appropriate method. For applications where the hexavalent chromium is leachable: A maximum concentration of 0.1 g/cm per homogeneous material shall be tolerated. Test method: GMW3034 or DIN 50993-1 or ISO 3613.

Formaldehyde

P > 10 ppm

Prohibition applies to passenger compartment materials only per GMW14444 Code E. Homogeneous Materials less than 10 g are exempt. Formaldehyde is D for all parts per GADSL. Test method: GMW15635.

Copyright 2010 General Motors All Rights Reserved

February 2010

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Substance
Lead and its compounds

GMW3059
Requirement Detail

Rating
See GADSL

Lead in solders in electrical applications and on glazing (new Annex II exemptions 8a to 8j). All usages of: Lead in solders in electrical applications and on glazing is prohibited for all parts released for the first time for all vehicles and for carryover parts in new and major vehicles Type Approved after January 1, 2011. For exemptions to prohibition because of unavailable technical solutions or implementation timing issues, refer to the most recent version of Annex II of the European Union (EU) End-of Life Vehicle (ELV) Directive 2000/53/EC.

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Suppliers may be required to apply for a waiver for some GM regions/(units) (refer to Appendix A).
https://www.gmsupplypower.com/apps/r4psanon/portal/dt?action=content&provider=HomePageContainer

Lead in Bearing Shells and Bushes for Engines, Transmissions and AirConditioning Compressors: Prohibited Model Year (MY) 2011. Lead in all other applications: Prohibited for all other applications: Exemptions to Prohibition according to Directive 2000/53/EC Annex II. Mercury and its compounds P > 50 ppm for Brasil market only GM Brasil: Prohibition applies to the batteries, with lead-acid electrochemical system, that shall have maximum threshold for Mercury 50 ppm by weight. EU market: Prohibition applies to all batteries and accumulators that shall have maximum threshold for Mercury 5 ppm by weight. P shall not apply to button cells with a mercury content < 20 000 ppm by weight (2% by weight). Prohibition applies to Extender Oils and Extender Oils in Tires. All other applications are declarable. See GADSL for substance list and threshold.

P > 5 ppm for EU market only Polyaluminum Hydroxide (PAH); Polycyclic Aromatic Hydrocarbon (PCAH) selected P starting MY 2010

3.2.1 Chemical Requirements. Questions regarding the presence of these substances can be resolved by using the test method listed or by any appropriate accepted analytical method. 3.2.2 Exceptions. 3.2.2.1 When using Data Sheets (Appendix A): The substances and the materials/components they are used in must be detailed if they contain substances listed in the GADSL or Table 1 in amounts exceeding the stated limits. If the substance is listed as Prohibited, "P", prior approval and sign off of Appendix A is required by the department listed in the Contact List for the February 2010

Unit the part is being supplied to. Otherwise, check the appropriate box and submit Appendix A as a declaration of compliance to the unit contact as listed in the Contact List.

4 Manufacturing Process
Not applicable.

5 Rules and Regulations


5.1 All materials supplied to this standard must comply with the requirements of GMW3001, Rules and Regulations for Material Specifications.

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GM WORLDWIDE ENGINEERING STANDARDS 6 Approved Sources


Not applicable.

GMW3059

Restricted and Reportable Substances for Parts per GMW3059.

7 Notes
7.1 Glossary. Not applicable. 7.2 Acronyms, Abbreviations, and Symbols. Asm Assembly CAS Chemical Abstracts Service D Declarable ELV End-of Life Vehicle EU European Union GADSL Global Automotive Declarable Substance List IMDS International Material Data System MY Model Year P Prohibited PAH Polyaluminum Hydroxide PCAH Polycyclic Aromatic Hydrocarbon ppm Parts Per Million RPO Regular Production Option

9 Release and Revisions


9.1 Release. This standard originated in May 1998, replacing HN 1000, Clause J (Holden), GM1000M (GMNA), EDS-A-0101 (GMDAT), and QU 000000, QU 000001, QU 000002, QU 000003, QU 000004, QU 000005, and STD 3977 (GME). It was approved and first published in March 1999. 9.2 Revisions. Rev J Approval Date OCT 2008 Description (Organization)
GM Shanghai is using IMDS exclusively to verify GMW3059 compliance... Asbestos, Acetaldehyde, Hex Chrome, Lead and Formaldehyde requirements updated. (Global Environmental Team) Cadmium and its compounds, Lead and its compounds, Mercury and its compounds requirements updated. Exceptions on Allison Transmission removed. (Global Environmental Team)

FEB 2010

8 Coding System
This standard shall be referenced in other documents, drawings, etc., as follows:

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February 2010
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Asm/Part Number: Unit Supplied to: Name: Company: DUNS Number : Department: Mail Code (if applicable): FAX: Phone: Country: Address: Asm/Part Mass: Comments:

February 2010
Manufacturer/Supplier Information
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Assembly (Asm)/Part Information

Asm/Part Name:

Model Year/Vehicle Line:

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Engine Transmission RPO (Family):

Asm/Part Revision Level:

Revision Date:

1. This part does not contain substances listed in GMW3059 above the reporting limits.

2. This part does contain substances listed in GMW3059 above the reporting limits as detailed below.

Component in Assembly Material/Surface Treatment Substance

GM WORLDWIDE ENGINEERING STANDARDS

Appendix A: Waivers Only (GM Brasil Suppliers Use Separate Form)

Copyright 2010 General Motors All Rights Reserved Name Mass % Material in Component CAS Number Name

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Part Number

Name

Mass

Standard Number

Purpose for Use and Plan to Eliminate Use Including Timing Mass % Substance and Substitute Substances in Material

Supplier Certification

Unit Approval if "P Substances Present

Approved:

Signature:

Signature:

Not Approved:

Printed Name:

Printed Name/ GM Division: Date:

Waiver Number: ___________

GMW3059

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Date:

GM WORLDWIDE ENGINEERING STANDARDS

GMW3059

Instructions for Appendix A


The form should be mailed to each unit that the part is being supplied to. If the part is being supplied to more than one unit, the form must be mailed to each unit. GM Brasil suppliers, please contact GM Brasil for a separate waiver form. Assembly (Asm)/Part Information: Title block Enter the information that identifies the part being supplied. Asm/Part Number: Enter the part identification number assigned by the unit the part is being supplied to. Asm/Part Name: Enter the name of the part as assigned by the unit the part is being supplied to. Model Year/Vehicle Line: Enter the model year of the vehicle the part is being supplied for and the name of the vehicle. For Powertrain parts, please enter the model year and Engine/Transmission Regular Production Option (RPO) (or family). Asm/Part Revision Level and Revision Date: Enter any information that would identify what the most current level of revision and what date that last revision occurred. Unit Supplied to: Enter the name of the organization you are supplying the part to. A list of units along with contact information for each is in the appendix. Asm/Part Mass: Enter the mass of the complete assembly being supplied. Comments: Enter any other information that would help identify the part. Manufacturer/Supplier Information: Title block Supplier enters their information. Name: Enter contact name at the supplier. DUNS Number: Enter the DUNS Number that is supplying the part. Company: Enter company name that is supplying the part.

Department: Enter the department within the supplier company that the contact belongs to. Mail Code (if applicable): Enter internal mail code if required within Supplier Company to get mail to the contact person. Address: Enter address (including country), telephone number, and fax number for supplier. Declaration Section: Mark the applicable box. Component in Assembly: If there is more than one component in the assembly/part being supplied, enter the part number, name, and mass of the specific component that the reported substance is found in. If there is more than one component that contains the reported substance, list all components that apply. If there is more than one reported substance, list all components that contain each substance. Material/Surface Treatment: Enter the standard number, name, and mass percentage of the material or surface treatment that contains the restricted or reported substance. Substance: Enter the Chemical Abstracts Service (CAS) number, name, and mass percentage of the reported substance present in the material/surface treatment. Purpose for Use and Plan to Eliminate Use Including Timing and Substitute Substances: State the reason this substance must be used. Also state what plans are in place to eliminate the use of this substance, by what date the use will be eliminated and what the substitute substance will be. Supplier Certification: Sign, print name and date to certify all listed information is true and correct. Unit Approval if "P" Substances Present: If the substance listed is a "P", substance the unit the part is being supplied to must sign the form to approve the use.

Copyright 2010 General Motors All Rights Reserved

February 2010

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Contact List Unit Contact: Unit: Dept.: Postbox/Mail Code: Location: GME - Opel
Corrosion Protection & Coating Systems IPC: R2-50 Friedrich-Lutzmann-Ring

GMW3059

GM Holden
Materials Engineering Mail Point HG01 191 Salmon Street

GM North America
Materials Technology 483-730-472 Pontiac North Powertrain Campus, Building B Powertrain Global 823 Joslyn Avenue, Pontiac, MI 48340-2925 USA Dr. Yucong Wang +1 248-508-8122 +1 248-857-4441

D-65423 Rsselsheim Germany

Port Melbourne 3207 Australia Afia Demiri 61 3 9647 1473 61 3 9647 1286

Mr./Mrs.: Phone: Fax:

Klaus Lang +49(0)6142 7-7 83 92 +49(0)6142 7-7 82 03

Unit Contact: Unit: Dept.: Postbox/Mail Code: Location: GME - Saab


ECM-Chemical & Polymeric SE1-A16-012 A16 Saabvagen SE-461 Trollhattan Sweden

GM do Brasil Ltd.
Materials & Fastening Eng. Cx. Postal 197 Av. Do Estado, 2880 Sao Caetano do Sul SP-Brasil Marialice Ciuccio 55 11 4234 3980 55 11 4234 8765

GMDAT
Polymer/Organic Material Lab 199-1, Cheongcheon-Dong Bupyung-Gu Incheon 400-705 Korea Jin Gil 82-32 -520-0930 82-32-520-4952

Mr./Mrs.: Phone: Fax:

Hanna LJungkvist +46 520 783 37 +46 520 781 50

Unit Contact: Unit: Dept.: Postbox/Mail Code: Location: GM PATAC (GM China)
Materials Engineering

GM Powertrain North America


Materials Engineering

GM Technical Centre India


IMDS Compliance Group IN1-400-205 Units 1-8, 3rd Floor ITPL, Whitefield Road Bangalore, India Kirankumar Jagatap 011-91-80-4041-4814 011-91-80-4115-8562/64

No.3999, Long Dong Avenue 483-730-472 Shanghai 201201 823 Joslyn Avenue Pontiac, MI 48340-2925 China USA Derek Ewing +1 734-756-1351 +1 248-857-2550

Mr./Mrs.: Phone: Fax:

Shuwen Liu 86-21-2894 1427 86-21-5858 0839

Copyright 2010 General Motors All Rights Reserved

February 2010
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