Professional Documents
Culture Documents
WRAPFLEX
Now theres a simple way to increase productivity
9 sizes
Torque range: 133,000 lb.in. (15 028Nm)
Bore capacity: 714" (186mm)
Replace in place
Non-lubricated/low maintenance
3-Year Heavy-Duty Warranty
Ever think that keeping your production
lines running more profitably could be
as simple as replacing a light bulb or
opening a can with a pop-top?
Easy to install
R10 Close-Coupled
R35 Half-Spacer
Tough, long-lasting
Polyurethane element has
excellent wear and chemical
resistance, and a operating
temperature of -40 C (-40 F) to
95 C (200 F).
Hubs made from carbon steel for
maximum strength.
Weather-resistant, high-grade
nylon cover is standard.
Optional carbon steel covers
with black epoxy coating for
highly corrosive, severe-duty
applications. (Standard for sizes
60-80.)
Safety first
Replace in place
No maintenance needed
Protects equipment
Patent applied for design of the
flexible element minimizes
effects of misalignment for
improved performance and life.
Hub teeth machined
with special nose
radius (patent
applied for) for
better tooth-totooth contact.
R31 Full-Spacer
Torque
Demands
Driven Machine
Typical
Service
Factor
1.0
1.5
2.0
2.5
3.0
Refer
to
Falk
1
1
1.0 1.5
1.25 1.9
1.5 2.3
1.8 2.6
2.0 3.0
2.5 3.8
3.0 4.5
3.5 5.3
2
2.0
2.5
3.0
3.5
4.0
5.0
6.0
7.0
3
3.0
3.8
4.5
5.3
6.0
7.5
9.0
10.5
5
5.0
6.3
7.5
8.8
10.0
12.5
15.0
17.5
7
7.5
9.4
11.3
13.1
15.0
18.8
22.5
26.2
10
10
12.5
15
18
20
25
30
35
15
15
19
23
26
30
38
45
52
20
20
25
30
35
40
50
60
70
25
25
31
38
44
50
63
75
87
30
30
38
45
53
60
75
90
105
Actual HP
40 50
40
50
50
63
60
75
70
88
80 100
100 125
120 150
140 175
60
60
75
90
105
120
150
180
210
75
75
94
113
131
150
187
225
262
100
100
125
150
175
200
250
300
350
125
125
156
188
219
250
312
375
437
150
150
188
225
262
300
375
450
525
200
200
250
300
350
400
500
600
700
The Falk Corporation 1998, 2004. All Rights Reserved. Litho in U.S.A.
A-PLUS, CLUB GEAR HEAD, FALK, FREEDOM, LIFELIGN, OMNIBOX, ORANGE PEEL, QUADRIVE,
RAM, RENEW, SPEED QUOTE, SPEEDSELECT, STEELFLEX, TRUE HOLD, and ULTRAMITE,
ULTRAMAX, and WRAPFLEX are registered trademarks. DRIVE ONE is a trademark of the Falk
Corporation. The contents of this bulletin are subject to change without notice or obligation.
Information contained herein should be confirmed before placing orders.
(491-110) 5
6 (491-110)
5R
1.625
4500 rpm
550
0.87
10R
1.875
4500 rpm
1150
1.82
20R
2.375
4500 rpm
2800
4.44
30R
2.875
4500 rpm
4600
7.3
39.3
31.4
26.2
21.8
18.3
15.7
15.3
12.7
10.2
8.7
7.6
6.3
5.7
5.1
4.5
3.7
3.1
2.4
2.0
1.7
1.4
1.1
.87
.73
.59
.49
.39
...
...
...
...
...
...
82.1
65.7
54.7
45.6
38.3
32.8
31.9
26.5
21.3
18.2
15.9
13.1
11.9
10.6
9.5
7.7
6.4
5.1
4.2
3.5
2.8
2.3
1.8
1.5
1.2
1.02
.82
.68
.55
...
...
...
...
200
160
133
111
93.3
80.0
77.7
64.4
52.0
44.4
38.7
32.0
28.9
25.8
23.1
18.7
15.5
12.4
10.2
8.4
6.9
5.6
4.4
3.7
3.0
2.5
2.0
1.6
1.3
1.1
.89
.73
.58
328
263
219
182
153
131
128
106
85.4
73.0
63.5
52.6
47.4
42.3
38.0
30.7
25.5
20.4
16.8
13.9
11.3
9.1
7.3
6.1
5.0
4.1
3.3
2.7
2.2
1.8
1.5
1.2
.95
40R
3.375
3600 rpm
9100
14.4
HP Ratings
520
433
361
303
260
253
209
169
144
126
104
93.9
83.7
75.1
60.6
50.5
40.4
33.2
27.4
22.4
18.0
14.4
12.1
9.8
8.1
6.5
5.3
4.3
3.6
2.9
2.4
1.9
50R
4.125
3000 rpm
22,200
35.2
60R
5.250
2500 rpm
35,500
56.3
70R
6.125
2100 rpm
70,900
112.5
80R
7.250
1800 rpm
133,000
211.0
1057
881
740
634
616
511
412
352
306
254
229
204
183
148
123
98.6
81.0
66.9
54.6
44.0
35.2
29.6
24.0
19.7
15.9
13.0
10.6
8.8
7.0
5.8
4.6
1408
1183
1014
986
817
659
563
490
406
366
327
293
237
197
158
130
107
87.3
70.4
56.3
47.3
38.3
31.5
25.3
20.8
16.9
14.1
11.3
9.29
7.32
2362
2025
1969
1631
1316
1125
979
810
731
652
585
472
394
315
259
214
174
141
112
94.5
76.5
63.0
50.6
41.6
33.7
28.1
22.5
18.6
14.6
3798
3693
3060
2469
2110
1836
1519
1372
1224
1097
886
739
591
485
401
327
264
211
177
143
118
95.0
78.1
63.3
52.8
42.2
34.8
27.4
Service Factors
TABLE 4 Flexible Coupling Service Factors for Motor t and Turbine Drives
Service factors listed are typical values based on normal operation of the drive systems.
Service
Factor
HAMMERMILL ...................................1.75
LAUNDRY WASHER OR
TUMBLER .......................................2.0
LINE SHAFTS
Any Processing Machinery ................1.5
MACHINE TOOLS
Auxiliary and Traverse Drive .............1.0
Bending Roll, Notching Press,
Punch Press, Planer, Plate
Reversing .....................................1.75
Main Drive.......................................1.5
MAN LIFTS ....................... Not Approved
METAL FORMING MACHINES
Continuous Caster...............................1.75
Draw Bench Carriage and
Main Drive ...................................2.0
Extruder ...........................................2.0
Farming Machine and
Forming Mills ...............................2.0
Slitters .............................................1.0
Wire Drawing or Flattening...............1.75
Wire Winder ....................................1.5
Coilers and Uncoilers.......................1.5
MIXERS (see Agitators)
Concrete .........................................1.75
Muller..............................................1.5
PRESS, PRINTING ............................. 1.5
PUG MILL ..........................................1.75
PULVERIZERS
Hammermill and Hog.......................1.75
Roller...............................................1.5
PUMPS
Boiler Feed ......................................1.5
Centrifugal
Constant Speed ............................1.0
Frequent Speed Changes
under Load ...............................1.25
Descaling, with accumulators ...........1.25
Gear, Rotary, or Vane ......................1.25
Reciprocating, Plunger Piston
1 cyl., single or double act............3.0
2 cyl., single acting.......................2.0
2 cyl., double acting .....................1.75
3 or more cylinders.......................1.5
Screw Pump, Progressing Cavity ...........1.25
Vacuum Pump .....................................1.25
SCREENS
Air Washing .....................................1.0
Grizzly .............................................2.0
Rotary Coal or Sand.........................1.5
Vibrating..........................................2.5
Water ..............................................1.0
SKI TOWS & LIFTS ............Not Approved
STEERING GEAR...............................1.0
STOKER .............................................
1.0
TIRE SHREDDER................................1.50
TUMBLING BARREL ..........................1.75
WINCH, MANEUVERING
Dredge, Marine ...............................1.5
WINDLASS ........................................1.5
WOODWORKING
MACHINERY..................................1.0
WORK LIFT PLATFORMS...Not Approved
compressors and other machines fitted with sleeves or straight roller bearings
usually require limited end float couplings. If in doubt, provide axial clearances and
centering forces to Falk for a recommendation.
Q For balanced opposed design, refer to Falk.
s If people are occasionally transported, refer to Falk for the selection of the
proper size coupling.
For high peak load applications (such as Metal Rolling Mills) refer to Falk.
1.0
2.0
1.25
2.25
4 or 5
1.5 1.75
2.5 2.75
2.0
3.0
1.0
1.5
6 or more
1.25 1.5 1.75
1.75 2.0 2.25
2.0
2.5
Service
Factor
AGGREGATE PROCESSING,
CEMENT, MINING KILNS;
TUBE, ROD AND BALL MILLS
Direct or on L.S. shaft of
Reducer, with final drive
Machined Spur Gears ...................2.0
Single Helical or
Herringbone Gears ...................1.75
Conveyors, Feeders, Screens,
Elevators..................See General Listing
Crushers, Ore or Stone ....................2.5
Dryer, Rotary....................................1.75
Grizzly .............................................2.0
Hammermill or Hog .........................1.75
Tumbling Mill or Barrel.....................1.75
BREWING AND DISTILLING
Bottle and Can
Filling Machines ...........................1.0
Brew Kettle.......................................1.0
Cookers, Continuous Duty................1.25
Lauter Tub .......................................1.5
Mash Tub ........................................1.25
Scale Hopper, Frequent Peaks ..........1.75
CLAY WORKING INDUSTRY
Brick Press, Briquette Machine,
Clay Working Machine,
Pug Mill .......................................1.75
DREDGES
Cable Reel.......................................1.75
Conveyors .......................................1.25
Cutter head, Jig Drive ......................2.0
Maneuvering Winch .........................1.5
Pumps (uniform load) .......................1.5
Screen Drive, Stacker .......................1.75
Utility Winch ....................................1.5
FOOD INDUSTRY
Beet Slicer........................................1.75
Bottling, Can Filling Machine ...........1.0
Cereal Cooker .................................1.25
Dough Mixer, Meat Grinder .............1.75
LUMBER
Band Resaw .....................................1.5
Circular Resaw, Cut-off ....................1.75
Edger, Head Rig, Hog ......................2.0
Gang Saw
(Reciprocating)..................Refer to Falk
Log Haul .........................................2.0
Planer..............................................1.75
Rolls, Non-Reversing ........................1.25
Rolls, Reversing ................................2.0
Sawdust Conveyor............................1.25
Slab Conveyor .................................1.75
Sorting Table ...................................1.5
Trimmer ...........................................1.75
METAL ROLLING MILLS
Coilers (Up or Down) Cold
Mills only .....................................1.5
Coilers (Up or Down) Hot
Mills only .....................................2.0
Coke Plants
Pusher Ram Drive .........................2.5
Door Opener ...............................2.0
Pusher or Larry Car
Traction Drive ...........................3.0
Continuous Caster ...........................1.75
Cold Mills
Strip Mills .........................Refer to Falk
Temper Mills ........................Refer to Falk
Cooling Beds ...................................1.5
Drawbench ......................................2.0
Feed Rolls - Blooming Mills ..............3.0
Furnace Pushers ...............................2.0
Hot and Cold Saws ..........................2.0
Hot Mills
Strip or Sheet Mills ............Refer to Falk
Reversing Blooming...........Refer to Falk
or Slabbing Mills ...............Refer to Falk
Edger Drives .....................Refer to Falk
Ingot Cars .......................................2.0
Manipulators ...................................3.0
Merchant Mills .....................Refer to Falk
Mill Tables
Roughing Breakdown
Mills .........................................3.0
Hot Bed or Transfer,
non-reversing............................1.5
Runout, reversing..........................3.0
Runout, non-reversing,
non-plugging ............................2.0
Reel Drives.......................................1.75
Rod Mills..............................Refer to Falk
Screwdown ......................................2.0
Seamless Tube Mills
Piercer .........................................3.0
Thrust Block .................................2.0
Tube Conveyor Rolls .....................2.0
Reeler ..........................................2.0
Kick Out ......................................2.0
Service
Factor
Shear, Croppers ...................Refer to Falk
Sideguards.......................................3.0
Skelp Mills ...........................Refer to Falk
Slitters, Steel Mill only.......................1.75
Soaking Pit Cover Drives
Lift ...............................................1.0
Travel...........................................2.0
Straighteners ....................................2.0
Unscramblers (Billet Bundle
Busters) ........................................2.0
Wire Drawing Machinery ..................1.75
OIL INDUSTRY
Chiller .............................................1.25
Oilwell Pumping (not over
150% peak torque) .......................2.0
Paraffin Filter Press...........................1.5
Rotary Kiln .......................................2.0
PAPER MILLS
Barker Auxiliary, Hydraulic................2.0
Barker, Mechanical ..........................2.0
Barking Drum
L.S. shaft of reducer with
final drive - Helical
or Herringbone Gear ................2.0
Machined Spur Gear.................2.5
Cast Tooth Spur Gear ...............3.0
Beater & Pulper ................................1.75
Bleachers, Coaters ...........................1.0
Calender & Super Calender..............1.75
Chipper ...........................................2.5
Converting Machine.........................1.25
Couch .............................................1.75
Cutter, Felt Whipper.........................2.0
Cylinder...........................................1.75
Dryer ...............................................1.75
Felt Stretcher....................................1.25
Fourdrinier.......................................1.75
Jordan .............................................2.0
Log Haul .........................................2.0
Line Shaft.........................................1.5
Press................................................1.75
Pulp Grinder ....................................1.75
Reel, Rewinder, Winder ....................1.5
Stock Chest, Washer,
Thickener .....................................1.5
Stock Pumps, Centrifugal
Constant Speed ............................1.0
Frequent Speed Changes
Under Load...............................1.25
Suction Roll......................................1.75
Vacuum Pumps ................................1.25
RUBBER INDUSTRY
Calender .........................................2.0
Cracker, Plasticator ..........................2.5
Extruder ...........................................1.75
Intensive or Banbury Mixer................2.5
Mixing Mill, Refiner or Sheeter
One or two in line ........................2.5
Three or four in line ......................2.0
Five or more in line.......................1.75
Tire Building Machine ......................2.5
Tire & Tube Press Opener
(Peak Torque) ...............................1.0
Tuber, Strainer, Pelletizer ..................1.75
Warming Mill
One or two Mills in line ................2.0
Three or more Mills in line ............1.75
Washer ............................................2.5
SEWAGE DISPOSAL EQUIPMENT
Bar Screen, Chemical Feeders,
Collectors, Dewatering
Screen, Grit Collector ...................1.0
SUGAR INDUSTRY
Cane Carrier & Leveler.....................1.75
Cane Knife & Crusher ......................2.0
Mill Stands, Turbine Driver
With all helical or
Herringbone gears........................1.5
Electric Drive or Steam Engine
Drive with Helical,
Herringbone, or Spur Gears
with any Prime Mover ...................1.75
TEXTILE INDUSTRY
Batcher ............................................1.25
Calender, Card Machine..................1.5
Cloth Finishing Machine...................1.5
Dry Can, Loom ................................1.5
Dyeing Machinery ............................1.25
Knitting Machine ..................Refer to Falk
Mangle, Napper, Soaper..................1.25
Spinner, Tenter Frame, Winder .........1.5
To use Table 5, first determine application service factor from Table 4. Use that
factor to determine ENGINE Service Factor from Table 5. When service factor
from Table 4 is greater than 2.0, or where 1, 2, or 3 cylinder engines are
involved, refer complete application details to Falk Engineering.
The Falk Corporation, 1998, 2004.
(491-110) 7
Type R10
Close Coupled Coupling/Dimensions Inches
COVER
FASTENERS
2 @ 180
GAP
COVER
ELEMENT
HUB
C
AA
BE
C
F
J
B
DIMENSIONS INCHES
Max
Cplg Wt No
A
AA
Bore - lb
SIZE Torque Allow Bore Max Bore
H Rating Speed Std Protruded
B
BE
C
Shaft Nylon Steel Nylon Steel Nylon Steel
Hub
lb-in rpm Mount
Cover
Cover
Cover
s
Cover
Cover
Cover
l
l
l
5R
10R
20R
30R
40R
50R
60R
70R
80R
550
1,150
2,800
4,600
9,100
22,200
35,500
70,900
133,000
4,500
4,500
4,500
4,500
3,600
3,000
2,500
2,100
1,800
1.625
1.875
2.375
2.875
3.375
4.125
5.250
6.125
7.250
1.500
1.750
2.250
2.500
3.125
4.125
5.250
6.125
7.250
2.96
5.47
12.3
20.7
37.6
74.4
...
...
...
3.26
5.96
13.4
22.1
39.9
78.5
137
217
364
3.01
3.56
4.96
5.77
7.17
9.09
...
...
...
3.01
3.56
4.88
5.63
6.97
8.82
10.51
12.20
14.57
3.17
3.72
5.20
6.01
7.48
9.41
...
...
...
Cover
Fasteners n
Steel
Nylon
Cover
Cover
l
0.91
1.10
1.46
1.65
2.15
2.74
...
...
...
0.91
1.10
1.46
1.64
2.09
2.65
2.64
2.95
3.35
0.63
0.88
1.00
1.25
1.63
1.75
...
...
...
Gap
Allen
Size Wrench
Tool
0.35
0.43
0.59
0.67
0.83
1.10
1.39
1.56
1.79
.062
.062
.062
.062
.188
.188
.188
.188
.250
M4
M4
M6
M6
M8
M8
M10
M10
M10
M2.5
M2.5
M4
M4
M5
M5
M6
M6
M6
H Standard urethane element operating temperature: -40C (-40F) to 95C (200F). Dimensions are for reference and are subject to change without notice unless certified.
A protruded shaft is defined as the shaft penetrating into the area shown above as Dimension Z. Size 5R-50R are standard clearance fit with keyway and 2 setscrews (one over
keyway & one at 90 from keyway). 60R-80R are standard interference fit with keyway & no setscrew.
t The number of application start/stop cycles should be limited to 10 per hour at the maximum bore condition unless long hubs are utilized. For applications with a Service Factor
requirement of 2.0 or more, refer to Falk for possible use of long hubs for additional shaft engagement or utilization of Interference Fits.
s
8 (491-110)
Type R10
QD Bushings/Dimensions Inches
COVER
FASTENERS
2 @ 180
E
AA
COVER
FLEX ELEMENT
HUB QD BUSHING
GAP
BE
AF
J
G
COUPLING
SIZE
5R
10R
20R
30R
40R
50R
60R
70R
80R
COUPLING
SIZE
5R
10R
20R
30R
40R
50R
60R
70R
80R
Bushing
Size
JA
JA H
SD
SD
SF
EH
J
JH
M H
HP per
100 rpm
Max RPM
Max Bore
Inch
Min Bore
Inch
550
1150
2800
4600
9100
22200
35500
70900
133000
0.87
1.82
4.44
7.3
14.4
35.2
56.3
112.5
211.0
4500
4500
4500
4500
3600
3000
2500
2100
1800
1.250
1.250
1.938
1.938
2.938
3.500
4.500
4.500
5.500
0.500
0.500
0.500
0.500
0.500
0.875
1.438
1.438
1.938
M2.5
M2.5
M4
M4
M5
M5
M6
M6
M6
COUPLING
SIZE
5R
10R
20R
30R
40R
50R
60R
70R
80R
1.02
1.02
1.26
1.26
1.34
1.65
3.19
3.19
5.20
Torque Rating
lb-in
Cover Fasteners l
Size
Hex Tool
M4
M4
M6
M6
M8
M8
M10
M10
M10
2.13
3.49
6.73
10.2
17.0
36.8
NA
NA
NA
2.43
3.99
7.78
11.6
19.2
40.9
82.8
126
254
Bushing Fasteners l
AA Nylon Cover AA Steel Cover A Nylon Cover A Steel Cover
Inch Hardware
#10-24 x 1.00
#10-24 x 1.00
1/4-20 x 1.00
1/4-20 x 1.00
3/8-16 x 1.25
1/2-13 x 1.75
5/8-11 x 2.50
5/8-11 x 2.50
3/4-10 x 3.00
3.17
3.72
5.20
6.01
7.48
9.41
...
...
...
En
3.17
3.72
5.12
5.87
7.28
9.13
10.94
12.64
15.00
Gn
3.01
3.56
4.96
5.77
7.17
9.09
...
...
...
3.01
3.56
4.88
5.63
6.97
8.82
10.51
12.20
14.57
Gap
Inch
BE
Inch
0.063
0.063
0.063
0.063
0.188
0.188
0.188
0.188
0.250
0.77
0.93
1.24
1.40
1.84
2.39
2.96
3.31
3.82
AF n
2.00
2.00
3.19
3.19
4.63
6.00
7.25
7.25
9.13
2.82
2.98
3.76
3.92
4.52
5.70
9.34
9.69
14.22
J Nylon Cover
J Steel Cover
K Clearance
0.59
0.75
0.98
1.14
1.34
1.81
2.37
2.74
3.28
0.91
1.10
1.46
1.65
2.15
2.74
...
...
...
0.91
1.10
1.46
1.64
2.09
2.65
2.64
2.95
3.35
1.16
1.16
1.19
1.19
1.50
2.13
2.94
2.94
3.50
Inch
2.36
2.83
3.62
4.13
5.12
6.69
8.03
8.94
10.63
1.00
1.00
1.81
1.81
2.00
2.63
4.50
4.50
6.75
2.520
2.992
4.016
4.646
5.906
7.480
8.976
10.630
12.913
0.44
0.44
0.56
0.56
0.84
1.13
1.50
1.50
1.66
80R requires a special "M" bushing, manufactured for "reverse" mounting. Consult bushing manufacturer.
Typical refer to bushing manufacturer for exceptions.
l Cover Fasteners are ISO 7380, Stainless Steel, Socket Button Head Cap Screws. Bushing fasteners are SAE Grade 5 (inch) or ISO 8.8 (metric), Hex Head Cap Screws.
n May vary depending on bushing manufacturer. Consult bushing manufacturer.
(491-110) 9
Type R10
Taper-Lock Bushings/Dimensions Inches
FASTENERS
2 @ 180
H
COVER
FLEX ELEMENT
HUB
TL
AA
TL BUSHING
TL
GAP
BE
L
M
J
B
COUPLING
SIZE
Bushing
Size
5R
10R
20R
30R
40R
50R
60R
70R
80R
1108
1210
1610
2012
2517
3020
4040
4545
5050
Assembly
Torque Rating H
lb-in
HP Per
100 rpm
Max
RPM
Max Bore H
Min Bore H
Inch
Inch
0.87
1.82
4.44
7.3
14.4
35.2
56.3
112
200
4500
4500
4500
4500
3600
3000
2500
2100
1800
1.125
1.250
1.625
2.000
2.500
3.250
4.438
4.938
5.313
0.500
0.500
0.500
0.500
0.500
0.875
1.438
1.938
2.438
550
1,150
2,800
4,600
9,100
22,200
35,500
70,900
126,000
COUPLING
SIZE
BE
Inch
Cover Fasteners
Size
Hex Tool
5R
10R
20R
30R
40R
50R
60R
70R
80R
0.77
0.93
1.24
1.40
1.84
2.39
2.96
3.31
3.82
M4
M4
M6
M6
M8
M8
M10
M10
M10
M2.5
M2.5
M4
M4
M5
M5
M6
M6
M6
Gap
Inch
1.78
3.44
6.86
10.7
19.4
40.9
...
...
...
2.08
3.93
7.91
12.1
21.7
45.0
85.9
134
238
0.063
0.063
0.063
0.063
0.188
0.188
0.188
0.188
0.250
A Nylon Cover
Inch
A Steel Cover
Inch
AA Nylon Cover
Inch
AA Steel Cover
Inch
B
Inch
C
Inch
3.01
3.56
4.96
5.77
7.17
9.09
...
...
...
3.01
3.56
4.88
5.63
6.97
8.82
10.51
12.20
14.57
3.17
3.72
5.20
6.01
7.48
9.41
...
...
...
3.17
3.72
5.12
5.87
7.28
9.13
10.94
12.64
15.00
2.54
3.53
3.84
4.71
5.46
6.72
11.07
12.37
13.90
0.89
1.30
1.30
1.65
1.81
2.17
4.06
4.53
5.04
J - Nylon Cover
J - Steel Cover
COUPLING
SIZE
Inch
Inch
Inch
Inch
Inch
5R
10R
20R
30R
40R
50R
60R
70R
80R
2.36
2.83
3.62
4.13
5.12
6.69
7.87
8.94
10.63
2.520
2.992
4.016
4.646
5.906
7.480
8.976
10.630
12.913
0.59
0.75
0.98
1.14
1.34
1.81
2.37
2.74
3.28
0.91
1.10
1.46
1.65
2.15
2.74
...
...
...
0.91
1.10
1.46
1.64
2.09
2.65
2.64
2.95
3.35
Ml
L
Standard
Hex Key
1.125
1.375
1.375
1.563
1.625
1.813
2.375
2.625
2.813
Short n
Hex Key
0.625
0.813
0.813
0.938
1.000
1.188
1.625
1.938
2.313
Standard
Hex Key
1.250
1.625
1.625
2.000
2.250
2.688
4.125
4.750
5.250
Short n
Hex Key
0.750
1.063
1.063
1.375
1.625
2.063
3.375
4.063
4.813
TL
Inch
0.875
1.000
1.000
1.250
1.750
2.000
4.000
4.500
5.000
H Typical refer to bushing manufacturer for exceptions and Service Factor limitations.
Cover Fasteners are ISO 7380, Stainless Steel, Socket Button Head Cap Screws.
Space required to tighten bushing. Also, space required to loosen screws to permit removal of hub by puller.
l Space required to remove bushing using jackscrews no puller required.
n Standard hex key cut to minimum useable length.
10 (491-110)
Type R31
Full Spacer Coupling/Dimensions Inches
C
COVER FASTENERS
2 @ 180
AA
FLEXIBLE
ELEMENT
RM
S
C
COVER
GAP
RM
S
PAG
BB
FF
BE
SPACER HUB
SPACER HUB
T SHAFT HUB
DD
T SHAFT HUB
NOTE: Distance Between Shaft Ends (BE) = 2(C) + 2(Z) + Gap 2(RM)
SPACER DIMENSIONS INCHES
SIZE
H
Cplg Wt No Bore
BE
lb
Torque Allow Max
Per
Rating Speed Bore
At Min BE Added
t
lb-in rpm
Min Max
BE
lb
lb/in
550 4500
5R
10R
1,150 4500
20R
2,800 4500
30R
4,600 4500
40R
9,100 3600
50R 22,200 3000
60R 35,500 2500
70R 70,900 2100
70R 70,900 2100
80R 133,000 1800
80R 133,000 1800
1.375
1.625
2.125
2.375
3.125
3.500
4.000
4.750
5.500
6.250
7.000
8.0
11.0
21.0
31.0
57.0
100.0
160.0
225.0
265.0
415.0
505.0
0.79
0.86
1.49
1.88
2.23
3.31
4.57
6.59
6.59
8.10
13.60
3.19
3.50
3.50
4.38
5.00
6.50
7.87
8.80
8.80
9.85
10.07
Flange
Cover
Fasteners l Fasteners n
AA
9.25
10.00
10.00
10.00
12.25
12.25
12.25
14.70
14.70
16.69
16.69
3.01
3.56
4.96
5.77
7.17
9.09
...
...
...
...
...
3.01
3.56
4.88
5.63
6.97
8.82
10.51
12.20
12.20
14.57
14.57
3.17
3.72
5.20
6.01
7.48
9.41
...
...
...
...
...
3.17
3.72
5.12
5.87
7.28
9.13
10.94
12.64
12.64
15.00
15.00
1.38
1.63
2.13
2.38
3.13
3.50
4.00
3.56
4.10
4.70
5.30
DD
FF
RM
Gap
1.080
1.240
1.080
1.600
1.840
1.960
...
...
...
...
...
0.35
0.43
0.59
0.67
0.83
1.10
1.39
1.56
1.56
1.79
1.79
0.062
0.062
0.062
0.062
0.188
0.188
0.188
0.188
0.188
0.250
0.250
T
Shaft
Allen
No. Per Hub
Size Wrench Size
Flange
Tool
M4
M4
M6
M6
M8
M8
M10
M10
M10
M10
M10
M2.5
M2.5
M4
M4
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M8
M10
M12
M16
M20
M20
M24
M27
4
8
8
8
12
12
12
12
12
12
12
1020T
1030T
1040T
1050T
1070T
1080T
1090T
1100T
1110T
1120T
1130T
H Standard urethane element operating temperature: -40C (-40F) to 95C (200F). Dimensions are for reference only and are subject to change without notice unless
certified.)
5R-50R nylon cover is standard & epoxy coated steel cover is optional. 60R-80R epoxy coated steel cover is standard (nylon cover not available.)
l Cover Fasteners are ISO 7380 Stainless Steel Socket Button Head Cap Screws. Two cover fasteners per coupling.
n Flange Fasteners are ISO Grade 10.9 hex head cap screws for 5R-50R and ISO Grade 8.8 hex head cap screws for 60R.
t Maximum Inch Bore listed is for a standard square key. Larger bores, with a rectangular key, are available. Sizes 5R-50R are standard clearance fit with setscrew over keyway. Size
60R is standard interference fit with keyway, but no setscrew. For interference fit with setscrew over keyway, refer to 427-105.
T
Shaft
Hub
1020T
1030T
1040T
1050T
1070T
1080T
1090T
1100T
1110T
1120T
1130T
Assembly
Torque
Rating
lb-in
HP per
100 rpm
550
1,150
2,800
4,300
9,100
11,300
24,000
24,000
44,000
77,300
110,000
0.87
1.82
4.44
6.82
14.4
17.9
38.1
38.1
71.1
122
174
Allow
Speed
4500
4500
4500
4500
3600
3000
2500
2100
2100
1800
1800
Bore
Range
.500-1.125
.500-1.125
.500-1.375
.500-1.625
.750-2.500
.750-2.500
.938-3.000
.938-3.000
1.19-3.500
1.44-4.000
1.94-4.500
CPLG
SIZE
3.50
5R
10R
20R
30R
40R
50R
60R
X
X
X
...
...
...
...
X
X
X
X
X
...
...
...
X
X
X
X
X
...
...
...
...
...
X
X
X
10.00
...
...
...
...
...
X
...
(491-110) 11
Type R35
Half Spacer Coupling/Dimensions Inches
C
SPACER HUB
COVER
COVER FASTENERS
2 @ 180
FLEXIBLE
ELEMENT
AA
RM
GAP
S
PAGZ
BE
DD
FF
BB
SPACER HUB
R10 HUB
T SHAFT HUB
NOTE: Distance Between Shaft Ends (BE) = (C)Spacer Hub + 2(Z) + Gap RM
SPACER DIMENSIONS INCHES
SIZE
H
5R
10R
20R
30R
40R
50R
60R
70R
70R
80R
80R
Max
Bore
Torque Allow
Rating Speed
lb-in rpm
550
1,150
2,800
4,600
9,100
22,200
35,550
70,900
70,900
133,000
133,000
4500
4500
4500
4500
3600
3000
2500
2100
2100
1800
1800
Cplg Wt No
Bore lb
BE
AA
B
Per
At
Steel
T
Steel
R10 Min Added Min Max Nylon Cover Nylon
Shaft
BE
Cover Cover Cover
Hub BE
Hub
lb lb/in
1.375
1.625
2.125
2.375
3.125
3.500
4.000
4.750
5.510
6.250
7.000
1.625
1.875
2.375
2.875
3.375
4.125
5.250
6.125
6.125
7.250
7.250
5.61 0.79
8.73 0.86
18.6 1.49
28.4 1.88
49.4 2.23
88.9 3.31
148 4.57
220 6.55
240 6.55
390 8.04
425 13.44
1.99
2.35
3.01
3.45
3.49
4.45
5.42
6.06
6.06
6.80
6.91
5.00
5.51
5.51
5.75
7.25
7.25
8.00
9.01
9.01
10.22
10.22
3.01
3.56
4.96
5.77
7.17
9.09
...
...
...
...
...
3.01
3.56
4.88
5.63
6.97
8.82
10.51
12.20
12.20
14.57
14.57
3.17
3.72
5.20
6.01
7.48
9.41
...
...
...
...
...
3.17
3.72
5.12
5.87
7.28
9.13
10.94
12.64
12.64
15.00
15.00
Cover
Fasteners
1.38
1.63
2.13
2.38
3.13
3.50
4.00
3.56
4.10
4.70
5.30
C
R10
Hub
DD
2.52
2.99
4.02
4.65
5.91
7.48
8.98
10.63
10.63
12.91
12.91
FF
3.39
3.70
4.45
4.96
6.02
7.01
8.27
9.88
10.88
12.56
13.62
RM
Shaft R10
Hub Hub
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.06
0.06
0.06
0.06
H IMPORTANT: Upon removal of spacer hub, working clearance available for equipment removal = BE Z.
1.08
1.24
1.08
1.60
1.84
1.96
...
...
...
...
...
0.63
0.88
1.00
1.25
1.63
1.75
...
...
...
...
...
Gap
0.35
0.43
0.59
0.67
0.83
1.10
1.39
1.56
1.56
1.79
1.79
0.062
0.062
0.062
0.062
0.188
0.188
0.188
0.197
0.197
0.236
0.236
Flange
Fasteners n
T
Shaft
Allen
No. Hub
Size Wrench Size Per
Tool
Flange
M4 M2.5 M6
M4 M2.5 M6
M6 M4 M6
M6 M4 M8
M8 M5 M10
M8 M5 M12
M10 M6 M16
M10 M6 M20
M10 M6 M20
M10 M6 M24
M10 M6 M27
4
8
8
8
12
12
12
12
12
12
12
1020T
1030T
1040T
1050T
1070T
1080T
1090T
1100T
1110T
1120T
1130T
Standard urethane element operating temperature: -40F (-40C) to 200F (95C). Dimensions are for reference and are subject to change without notice unless certified.
5R-50R nylon cover is standard & epoxy coated steel cover is optional. 60R-80R epoxy coated steel cover is standard (nylon cover not available).
l Cover Fasteners are ISO 7380 Stainless Steel Socket Button Head Cap Screws. Two cover fasteners per coupling.
n Flange Fasteners are ISO Grade 10.9 hex head cap screws for 5R-50R, and ISO Grade 8.8 hex head cap screws for 60R-80R.
t For R10 hubs see Page 8 for Max Bore Protruded Shaft along with the footnote. Maximum Inch Bore listed is for a standard square key. For T shaft hubs only, larger inch bores
with a rectangular key are available. Sizes 5R-50R are standard clearance fit with setscrew(s) over keyway. Sizes 60R - 80R are standard interference fit with keyway, but no
setscrew. For interference fit with setscrew over keyway, refer to 427-105. For R10 hubs at the Max Bore condition, limit the number of start/stop cycles to 10 per hour unless long
hubs are used.
Q Standard for T shaft hub is one setscrew over keyway; standard for R10 hub is two setscrews (one over keyway and one at 90 from keyway), Sizes 5-50R.
10R
20R
12 (491-110)
BE
2.143
2.362
2.581
2.893
3.500
2.004
2.441
2.660
2.973
3.228
3.500
3.937
4.098
1.775
2.070
2.510
2.986
3.130
3.386
3.500
3.937
4.255
Z
0.35
0.35
0.35
0.35
0.35
0.43
0.43
0.43
0.43
0.43
0.43
0.43
0.43
0.59
0.59
0.59
0.59
0.59
0.59
0.59
0.59
0.59
40R
50R
60R
BE
2.332
2.952
3.464
4.333
5.000
3.425
3.681
4.468
4.550
5.000
5.800
4.745
4.826
6.076
6.201
6.359
Z
0.67
0.67
0.67
0.67
0.67
0.83
0.83
0.83
0.83
0.83
0.83
1.10
1.10
1.10
1.10
1.39
Engineering Data
TABLE 9
Shaft
Dia
+.0000
.0005
.5000
.5625
.6250
.6875
.7500
.8125
.8750
.9375
1.0000
1.0625
1.1250
1.1875
1.2500
1.3125
1.3750
1.4375
1.5000
+.0000
.0010
1.5625
1.6250
1.6875
1.7500
1.8125
1.8750
1.9375
2.0000
+.0000
.0010
2.0625
2.1250
2.1875
Clearance Fit
Hub ClearBore
ance
+.0010 .0000
.0000 .0015
.5000
.5625
.6250
.6875
.7500
.8125
.8750
.9375
1.0000
1.0625
1.1250
1.1875
1.2500
1.3125
1.3750
1.4375
1.5000
+.0010 .0000
.0000 .0020
1.5625
1.6250
1.6875
1.7500
1.8125
1.8750
1.9375
2.0000
+.0015 .0000
.0000 .0025
2.0625
2.1250
2.1875
Interference Fit
Hub
InterBore ference
+.0005 .0000
.0000 .0010
.4990
.5615
.6240
.6865
.7490
.8115
.8740
.9365
.9990
1.0615
1.1240
1.1865
1.2490
1.3115
1.3740
1.4365
1.4990
+.0005 .0000
.0000 .0015
1.5610
1.6235
1.6860
1.7485
1.8110
1.8735
1.9360
1.9985
+.0005 .0000
.0000 .0015
2.0610
2.1235
2.1860
Shaft
Dia
+.0000
.0010
2.2500
3.3125
2.3750
2.4375
2.5000
2.5625
2.6250
2.6875
2.7500
2.8125
2.8750
2.9375
3.0000
+.0000
.0010
3.0625
3.1250
3.1875
3.2500
3.3125
3.3750
3.4375
3.5000
3.5625
3.6250
3.6875
3.7500
3.8125
3.8750
3.9375
4.0000
Clearance Fit
Hub ClearBore
ance
+.0015 .0000
.0000 .0025
2.2500
2.3125
2.3750
2.4375
2.5000
2.5625
2.6250
2.6875
2.7500
2.8125
2.8750
2.9375
3.0000
+.0015 .0000
.0000 .0025
3.0625
3.1250
3.1875
3.2500
3.3125
3.3750
3.4375
3.5000
3.5625
3.6250
3.6875
3.7500
3.8125
3.8750
3.9375
4.0000
Interference Fit
Hub
InterBore ference
+.0010 .0000
.0000 .0020
2.2480
2.3105
2.3730
2.4355
2.4980
2.5605
2.6230
2.6855
2.7480
2.8105
2.8730
2.9355
2.9980
+.0010 .0005
.0000 .0025
3.0600
3.1225
3.1850
3.2475
3.3100
3.3725
3.4350
3.4975
3.5600
3.6225
3.6850
3.7475
3.8100
3.8725
3.9350
3.9975
H For shaft diameters larger than 17.000", use an average interference fit of
.0005" per inch of shaft diameter within the following bore tolerances:
+.0025, .0000 for over 17" to 20" dia. incl.
+.003, .000 for over 20" to 30" dia. incl.
+.004, .000 for over 30" to 40" dia. incl.
Tolerances and fits comply with, or are within, AGMA 9002 standard (Class 1
clearance fit).
Shaft
Dia
+.0000
.0010
4.0625
4.1250
4.1875
4.2500
4.3125
4.3750
4.4375
4.5000
4.5625
4.6250
4.6875
4.7500
4.8125
4.8750
4.9375
5.0000
5.0625
5.1250
5.1875
5.2500
5.3125
5.3750
5.4375
5.5000
5.5625
5.6250
5.6875
57500
5.8125
5.8750
5.9375
6.0000
6.2500
6.5000
Shaft
Dia
+.0000
.0010
6.7500
7.0000
+.0000
.0010
7.250
7.500
7.750
8.000
8.250
8.500
8.750
9.000
9.250
9.500
9.750
10.000
10.250
10.500
10.750
11.000
11.250
11.500
11.750
12.000
12.500
13.000
13.500
14.000
14.500
15.000
+.000
.001
15.500
16.000
16.500
17.000
Interference Fit
Hub
InterBore
ference
+.0015 .0015
.0000 .0040
6.7460
6.9960
+.0020 .0020
.0000 .0050
7.2450
7.4950
7.7450
7.9950
8.2445 .0025
8.4945 .0055
8.7445
8.9945
9.2440 .0030
9.4940 .0060
9.7440
9.9940
10.2435 .0035
10.4935 .0065
10.7435
10.9935
11.2430 .0040
11.4930 .0070
11.7430
11.9930
12.4925 .0045
12.9925 .0075
13.4920 .0050
13.9920 .0080
14.4915 .0055
14.9915 .0085
+.0025 .0055
.0000 .0090
15.4910
15.9910
16.4905 .0060
16.9905 .0095
Thru
.5625
.875
1.250
1.375
1.750
2.250
2.750
3.250
3.750
4.500
5.500
6.500
7.500
9.000
11.000
13.000
15.000
18.000
Keyway Size
Width x Depth
.125 x .062
.1875 x .094
.250 x .125
.3125 x .156
.375 x .188
.500 x .250
.625 x .312
.750 x .375
.875 x .438
1.000 x .500
1.250 x .625
1.500 x .750
1.750 x .750
2.000 x .750
2.500 x .875
3.000 x 1.000
3.500 x 1.250
4.000 x 1.500
Width
Tolerance
+.0020 -.0000
+.0020 -.0000
+.0020 -.0000
+.0020 -.0000
+.0025 -.0000
+.0025 -.0000
+.0030 -.0000
+.0030 -.0000
+.0030 -.0000
+.0030 -.0000
+.0035 -.0000
+.0035 -.0000
+.0040 -.0000
+.0040 -.0000
+.0045 -.0000
+.0045 -.0000
+.0050 -.0000
+.0050 -.0000
One square key for bore diameters thru 6.500"; one rectangular key for bore
(491-110) 13
Engineering Data
P
ZD
ZE
ZH
UH
UG
KEYWAY PARALLEL
TO BORE
40R
50R
2, 602
802 A,B,C
AC 1, 2, 4
603, 604
803, 804
...
50R
60R
606
806
AC 8, 12
50R
60R
70R
608
808
...
60R
70R
80R
610
810
AC 18
70R
80R
612
812
AC 25, 30
70R
80R
614
814
AC 40, 50
80R
Torque
Rating
(lb-in)
9,100
22,200
22,200
35,500
22,200
35,550
70,900
35,550
70,900
133,000
70,900
133,000
70,900
133,000
133,000
UG
UH
1.438
1.750
1.635
2.000
2.083
2.500
2.531
3.000
2.781
3.250
3.104
3.625
3.729
4.250
Keyway
ZD
3.181
4.173
4.173
5.315
4.173
5.315
6.299
5.315
6.299
7.480
6.299
7.480
6.299
7.480
7.480
.500 x .250
.500 x .250
.500 x .250
.500 x .250
.500 x .250
.500 x .250
.500 x .250
.750 x .250
.750 x .250
.750 x .250
.750 x .250
.750 x .250
.750 x .250
.750 x .250
1.000 x .375
0.83
1.10
1.10
1.39
1.10
1.39
1.56
1.39
1.56
1.79
1.56
1.79
1.56
1.79
1.79
ZE
ZH
+.xxx
.000
3.00
.024
3.50
.029
4.00
.029
4.50
.029
4.50
.034
5.00
.034
5.00
.034
Must use standard socket on mill motor nut. Impact socket will not fit.
P
Max
2.40
3.11
4.13
5.24
6.10
7.17
7.29
8.65
10.06
UG
Min
.500
.500
.750
1.000
1.125
1.125
1.250
1.500
1.500
UH
Max
1.500
1.750
2.250
2.500
3.125
4.125
5.250
6.125
7.250
Z
Max
1.535
1.811
2.311
2.559
3.181
4.173
5.315
6.299
7.480
ZD
Max
.362
.441
.598
.677
.835
1.110
1.394
1.571
1.795
14 (491-110)
ZE
Min
.827
1.000
1.063
1.339
1.339
1.811
2.126
2.244
2.618
.375 x .188
.375 x .188
.500 x .250
.625 x .313
.750 x .375
1.000 x .500
1.250 x .625
1.500 x .750
1.750 x .875
5R
10R
20R
60R
70R
80R
...
...
...
...
...
...
...
...
...
...
...
Consult
Falk
...
...
...
...
...
...
...
...
...
...
...
...
...
AC 18
...
...
...
...
AC
25 & 50
AC
40 & 50
...
...
...
...
...
...
Mill Motor
Frame Size
Keyway H
802
602
A, B, C
603 803
604 804
606
806
608
808
610
810
612
812
614
814
AC
1, 2 & 4
AC
8 & 12
...
...
X
Consult
. . . Falk
...
...
...
...
...
...
...
...
Engineering Data
TABLE 14 Operating Misalignment Capacity
COUPLING SIZE
5R
10R
20R
30R
40R
50R
60R
70R
80R
Angular (Degrees)
1
1
1
1
1
1
1
1
1
Element
lb
Nylon Cover
lb
Steel Cover
lb
5R
10R
20R
30R
40R
50R
60R
70R
80R
0.0736
0.132
0.408
0.626
1.30
2.70
4.08
6.17
10.2
0.0700
0.100
0.240
0.370
0.860
1.70
NA
NA
NA
0.370
0.590
1.29
1.82
3.13
5.83
7.29
10.2
14.6
1.41
2.62
5.84
9.83
17.7
35.0
63.1
100
169
2.96
5.46
12.3
20.7
37.6
74.4
NA
NA
NA
3.26
5.96
13.4
22.1
39.9
78.5
137
217
364
COUPLING
SIZE
Element
lb-in2
0.0907
0.2291
1.348
2.747
8.843
30.4
67.8
141
334
Nylon Cover
lb-in2
0.14
0.30
1.3
2.8
10.06
31.82
NA
NA
NA
Steel Cover
lb-in2
0.76
1.7
7.0
13.2
35.3
106
188
358
740
R10 WR2
5R
10R
20R
30R
40R
50R
60R
70R
80R
T31
Shaft Hub
1020
1030
1040
1050
1070
1080
1090
1100
1100
1110
1120
1130
R31Assembly
WR2 at Min BE (lb-in2)
Min BE
(inch)
Nylon Cover
Steel Cover
WR2 (lb-in2)
per
Inch)
3.19
3.50
3.50
4.38
5.00
6.50
7.87
9.60
8.80
8.80
9.78
10.00
7.53
13.6
39.1
71.8
217
579
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
8.15
15.0
44.8
82.2
243
654
1459
2050
2967
3617
7669
9611
0.351
0.413
1.253
1.980
4.164
10.78
20.35
23.79
40.58
40.58
61.97
144.83
R35 Assembly
WR2 at Min BE (lb-in2)
Min BE
(inch)
Nylon Cover
Steel Cover
WR2 (lb-in2)
per
Inch
1.99
2.35
3.01
3.45
3.49
4.45
5.42
6.28
6.06
6.06
6.80
6.91
4.93
9.58
32.6
65.3
184
539
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
5.55
11.0
38.3
75.7
209
613
1415
1710
2922
3247
7214
8185
0.351
0.413
1.253
1.980
4.164
10.78
20.35
23.79
40.58
40.58
61.97
144.83
(491-110) 15
Charleston, WV
304-595-1394
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402-896-4520
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704-531-9250
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480-460-7188
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636-256-7600
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469-556-7313
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Auburn, AL 36832
334-321-9120
FAX: 334-821-9103
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248-969-2553
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760-401-0749
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281-477-9570
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403-225-6630
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901-309-0340
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450-424-7100
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954-436-6055
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416-674-0346
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262-646-4346
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604-946-8506
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763-522-0994
Latin America
United States
New Orleans, LA
504-832-1448
Main
P.O. Box 492 Zip 53201-0492
3001 W. Canal Street
Zip 53208-4200
Milwaukee, WI USA
Phone: 1-800-852-FALK (3255) or
414-342-3131
FAX: 414-937-4359
E-mail: falkinfo@falkcorp.com
Internet: www.falkcorp.com
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334-728-0747
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717-993-0601
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205-661-3933
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860-355-0478
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360-546-3411
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52-5-333-2500
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55-11-882-1000
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Brighouse, United Kingdom
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Korea
82-42-603-5644
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61-8-9414-7800
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886-7-556-0263
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Gauteng, SA
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Distribution Centers
Auburn, AL
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PH 44-1484-401872
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PH 414-342-3131
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