Professional Documents
Culture Documents
,
_
+
k
k
t
c
t
c
t t
t
t
t
k
P
P k
T
T
kRT u
RT
P
We have
1
2
1
;
2
1
; ;
+
,
_
+
k
k
t
c
t
c
t t
t
t
t
k
P
P k
T
T
kRT u
RT
P
1
2
1
;
2
1
; ;
+
,
_
+
k
k
t
c
t
c
t t
t
t
t
k
P
P k
T
T
kRT u
RT
P
t t
t
t
n
A kRT
RT
P
m
,
_
+
k
k
t
c
t
c
t t
t
t
t
k
P
P k
T
T
kRT u
RT
P
1
2
1
;
2
1
; ;
,
_
+
k
k
t
c
t
c
t t
t
t
t
k
P
P k
T
T
kRT u
RT
P
Substituting we get
t c
t
c
c
t
c
n
A P
T
T
P
P
RT
k
m
) 1 ( 2
1
1
2
+
,
_
k
k
c
t c
n
k RT
k
A P m
( ) 1
1
1
2
+
,
_
k
k
c
t c
n
k RT
k
A P m
Mass flow coefficient,
) 1 ( 2
1
1
2
+
,
_
k
k
c
d
k RT
k
C
( ) 1
1
1
2
+
,
_
k
k
c
d
k RT
k
C
The reciprocal of mass flow coefficient, C
d
has
dimensions of velocity and is termed as characteristic
velocity, C
*
Basic Performance Relations
The basic performance relation is derived from the principle of conservation of matter.
The propellant mass burned per unit time has to equal the sum of the change in gas mass per
unit time in the combustion chamber grain cavity and the mass flowing out through the
exhaust nozzle per unit time (Assuming negligible / nil igniter mass flow).
( ) 1
1
1
2
) (
+
,
_
+
+
k
k
c
t c
c g
b p
k RT
k
A P
dt
V d
r A
t c d
c g n
c b p
A P C
dt
V d
aP A +
) (
,
_
n
b p
t d
c
a A
A C
P
Or
n
t d
b p
c
A C
a A
P
,
_
1
1
Rocket motor chamber pressure during the burning time can be evaluated
approximately using the following equation.
n
t
b p
c
A
c a A
P
,
_
1
1
where,
p
= density of the propellant
A
b
= Burning surface area of the grain
a = Constant obtained from the burn rate law
) (
n
c
P a r
n = Burn rate index obtained from the burn rate law
) (
n
c
P a r
c
*
= Characteristic velocity (1/C
d
)
A
t
= Nozzle throat area
Exit velocity
Exit velocity assumes importance from the
point of view of thrust ie., it describe the
extent to which thermal energy is converted
to a form that produces useful work.
Starting from energy equation again, we
work for exit conditions,
c p
e
e p
T C
u
T C +
2
2
1
]
1
c
e
c p e
T
T
T C U 1 2
1
1
1
]
1
,
_
1
1 2
c
e
c p e
P
P
T C u
Complete expansion to vacuum (P
e
=0) will
give the limiting exhaust velocity. i.e.,
c p e
T C u 2
dictated solely by the chamber
temperature, Tc
The nozzle geometry comes into picture
through the pressure ratio P
e
/P
c .
Writing by mass conservation
e e e t t t
u A u A
and
substituting for densities from equation of
state and for u
e
and u
t
from expressions
derived earlier, i.e.,
1
1
1
]
1
,
_
1
1 2
c
e
c p e
P
P
T C u
t e
T R u
One gets,
2 1
1
1
) 1 ( 2
1
1
1
2
1
2
'
1
1
1
]
1
,
_
,
_
,
_
c
e
c
e
t
e
P
P
P
P
A
A
Therefore if the choked flow prevails, P
e
/P
c
is
a unique function of A
e
/A
t
. So if one neglects
the influence of P
c
on T
c
, the nozzle exit
velocity does not change with P
c
at all, though
the mass flow rate increases linearly with P
c
.
2 1
1
1
) 1 ( 2
1
1
1
2
1
2
'
1
1
1
]
1
,
_
,
_
,
_
c
e
c
e
t
e
P
P
P
P
A
A
Thrust of a Rocket Motor
e a e e
A P P u m F ) ( +
We have,
( ) 1
1
1
2
+
,
_
c
t c
RT
A P m
t c
t
e
c
a
c
e
e
A P
A
A
P
P
P
P
u m F
,
_
+
1
1
1
]
1
,
_
1
1 2
c
e
c p e
P
P
T C u
'
,
_
+
1
1
1
]
1
,
_
,
_
+
t c
c
a
c
e
t
e
c
e c p
t c
c
A P
P
P
P
P
A
A
P
P
R
T R C
A P
RT
F
1
) 1 ( 2
1
1
2 1
2
t c
c
a
c
e
t
e
c
e c p
c
A P
P
P
P
P
A
A
P
P
R
T R C
RT
F
'
,
_
+
1
1
1
]
1
,
_
,
_
1
) 1 ( 2
1
1
2 1
2
We have
1
R
C
p
t c
c
a
c
e
t
e
c
e
A P
P
P
P
P
A
A
P
P
F
'
,
_
+
1
1
1
]
1
,
_
,
_
1
) 1 ( 2
1
1
1
2
1
2
F = C
F
P
c
A
t
'
,
_
+
1
1
1
]
1
,
_
,
_
+
c
a
c
e
t
e
c
e
F
P
P
P
P
A
A
P
P
c
1
) 1 ( 2
1
1
1
2
1
2
When Pe = Pa , C
F
= C
F
0
and it is
referred to as optimum expansion or
the optimum nozzle or adapted nozzle
'
1
1
1
]
1
,
_
,
_
1
) 1 ( 2
1
0
1
1
2
1
2
c
e
F
P
P
C
For a set nozzle geometry (i.e., A
e
/A
t
), the
pressure ratio P
c
/P
e
is unique under choked
flow condition and hence C
F
0
is a constant. It
does not depend on chamber pressure (Pc)
also. The dependence of C
F
on Pc comes
through the term (P
a
/P
c
) only.
Thrust coefficient C
F
as a function of Pressure Ratio, Nozzle
Area Ratio, and Specific Heat Ratio for optimum expansion
conditions (P
e
= P
a
)
r = 1.3
Ae/At = 1, 2, 4, 5, 6,10
Pc/Pe = 20
CF = 1.2, 1.365, 1.39, 1.37, 1.31,
'
,
_
+
1
1
1
]
1
,
_
,
_
+
c
a
c
e
t
e
c
e
F
P
P
P
P
A
A
P
P
c
1
) 1 ( 2
1
1
1
2
1
2
Flight Performance
Rocket propulsion systems provide forces to a flight vehicle
and cause it to accelerate (or decelerate), overcome drag
forces, or change flight direction. They are usually applied to
several different flight regimes:
(1) Flight within the atmosphere (air to surface missile
or sounding rockets)
(2) Near-space environment (earth satellites)
(3) Lunar and planetary flights etc.
Gravity-free, Drag-free Space Flight
This simple rocket flight analysis applies to an outer space
environment, where there is no air (thus no drag) essentially
no significant gravitational attraction. The flight direction is
same as the thrust direction (along the axis of the nozzle) ,
namely, a one-dimensional, straight-line acceleration path;
the propellant mass flow and thrust remain constant for the
propellant burning duration t
p
. For a constant propellant
flow the flow rate is m
p
/t
p
, where m
p
is the total usable
propellant mass. From Newtons second law and for an
instantaneous vehicle mass m and a vehicle velocity u,
F = m du/dt
F = mu
e
+ (P
e
-P
a
) A
e
F/m = u
e
+ (P
e
-P
a
) A
e
/ m
= c (defined as effective exhaust
velocity)
F = c m
Instantaneous vehicle mass m = m
o
m t
After integration we will get the maximum vehicle velocity at
propellant burnout u
p
in a gravity free environment
(vacuum).
u
p
= c ln (M
initial
/ M
final
)
u
p
= c ln (m
o
/ m
f
)
Powered Vertical Flight
Let u be the velocity of the rocket attained after time t from
take-off (considering the gravitational pull too). The
corresponding altitude is given by,
dt u Z
t
o
t
f
in
sp
dt t g dt
M
M
I g Z
0
ln
t
o
t
p in
in
sp
dt t g dt
t m M
M
I g Z
0
ln
t
o
t
p in sp
t
in sp
dt t g dt t m M I g dt M I g Z
0 0
) ( ln
2
0
2
1
) ( ln ln t g dt t m M I g M t I g Z
p
t
in sp in sp
in
p
in
p in
p
in
M
t m
M
t t m M
m
M
t ln ) ( ln
+
1
1
1
]
1
Substituting it in the original equation for altitude, we get
2
2
1
ln ln t g I g
t m M
M
m
M
t m M
M
t I g Z
sp
p in
in
p
in
p in
in
sp
+
1
1
]
1
At the end of powered flight or burn out, t = t
p
p
f p in
Z Z
M t m M
Therefore above equation reduces to,
2
2
1
ln
p p
f
in
p
in
p sp p
t g t
M
M
m
M
t I g Z
'
,
_
1
1
1
]
1
'
1
]
1
in
f
M
M
where 1 ,
The above equation shows that the powered flight
(rocket/missile) altitude is a function of effective jet velocity,
burning time and propellant mass ratio.
A missile has a maximum flight speed to jet speed ratio of
0.2105 and specific impulse equal to 203.88 seconds.
Determine for a burn out time of 8 seconds.
(a) Effective jet velocity
(b) Mass ratio and propellant mass fraction
(c) Maximum flight speed, and
(d) Altitude gain during powered and coasting flights
Solution:
(a) C = g I
sp
= 9.81 x 203.88 = 2000.06 m/s
(b) U
p
= C ln (M
in
/M
f
) g t
p
U
p
/C = ln (M
in
/M
f
) g t
p
/C
0.2105 = ln (M
in
/M
f
) 9.81 x 8/2000.06
ln (M
in
/M
f
) = 0.2105 + 0.0392 = 0.2497
Mass ratio = M
f
/M
in
= 0.78
Propellant mass fraction, = 1 M
f
/M
in
= 1 0.78 = 0.22
(c ) U
p
/C = 0.2105
U
p
= 0.2105 x 2000.06 = 2121 m/s
U
p
= 1515.65 kmph
(d )
2
2
1
ln
1
1 1
p
f
in
p p
t g
M
M
t C Z
'
1
]
1
= 1.594 km
Z
c
= 0.5 x 421
2
/ 9.81 x 1000 = 9.0336 km
Starting Transient of Solid Rocket Motor
*
) (
c
A P
r A
m m
dt
m d
t c
b p
out
in
c
,
_
dt
d
u
; for a constant value
sin ) cos( mg D F
dt
du
m
of u and the instantaneous radius R of the flight path it is
R
u
2
.
The equation of motion in a direction normal to the
flight velocity is
cos ) sin( mg L F
dt
d
mu +
We have,
2
2
1
u A C L
L
2
2
1
u A C D
D
The drag D is the aerodynamic force in a direction opposite
to the flight path due to the resistance of the body to motion
in a fluid. The lift L is the aerodynamic force acting in a
direction normal to the flight path. Thhey are expressed as a
function of the flight speed u, the mass density of the fluid in
which the vehicle moves , and a typical surface area A. C
L
and C
D
are lift and drag coefficient, respectively. For
airplanes and winged missiles the area A is understood to
mean the wing area. For wingless missiles or space launch
vehicles it is the maximum cross-sectional area normal to the
missile axis. The lift and drag coefficients are primarily
functions of the vehicle configuration, flight Mach number,
and angle of attack, which is the angle between the vehicle
axis (or the wing plane) and flight direction. The value of
these coefficients reach a maximum value near a Mach
number of unity. For wingless vehicle the angle of attack is
usually very small (0 < < 1
0
). The density of the earths
atmosphere can vary by a factor up to two (for altitude of
300 to 1200 km) depending on solar activity and night-to-day
temperature variations. This introduces a major unknown in
the drag. The aerodynamic forces are affected by the flow
and pressure distribution of the rocket exhaust gases.
For space launch vehicles and ballistic missiles the drag
loss, when expressed in terms of u, is typically 5 to 10% of
the final vehicle velocity increment. This relatively low value
is due to the fact that the air density is low at high altitudes,
when the velocity is high, and at low altitudes the air density
is high but the flighyt velocity and thus the dynamic
pressure are low.
Gravitational attraction is exerted upon a flying space
vehicle by all planets, stars, the moon, and the sun. Gravity
force pull the vehicle in the direction of the center of mass of
the attracting body. Within the immediate vicinity of the
earth, the attraction of other planets and bodies is negligibly
small compared to the earths gravitational forces. This is
the weight.
If the variation of gravity with the geographical features and
the oblate shape of the earth are neglected, the acceleration
of gravity varies inversely as the square of the distance from
the earths center. If R
o
is the radius of the earths surface
and g
o
the acceleration on the earths surface at the earths
effective radius R
o
, the gravitational attraction g is
[ ]
2
2
) /(
) / (
h R R g
R R g g
o o o
o o
+
cos
2
) sin(
2
g u
m
C
m
F
dt
d
u
L
+
No general solution can be given to these equations, since t
p
,
u, C
D
, C
L
, p, or can vary independently with time,
mission profile, or altitude. Also C
D
, and C
L
are functions of
velocity or Mach number.
In a more sophisticated analysis other factors may be considered, such as the
propellant used for nonpropulsive purposes (e.g., altitude control or flight
stability).
Rocket Equation for vertical trajectory
this derivation neglects the effect of air resistance.
for a rocket drifting in space, -gt is not applicable and can be omitted.
LIQUID ROCKET THRUST CHAMBERS
The thrust chamber is the key subassembly of a rocket engine. Here the liquid propellants are
metered, injected, atomized, vaporized, mixed, and burned to form hot reaction gas
products, which in turn are accelerated and ejected at high velocity. A rocket thrust chamber
assembly has an injector, a combustion chamber, a supersonic nozzle, and mounting provisions.
All have to withstand the extreme heat of combustion and the various forces, including the
transmission of the thrust force to the vehicle. There also is an ignition system if non-
spontaneously ignitable propellants are used. Some thrust chamber assemblies also have
integrally mounted propellant valves and sometimes a thrust vector control device.
LIQUID ROCKET COMBUSTION CHAMBER
Admittedly, combustion in a liquid rocket is never perfectly smooth; some fluctuations of
pressure, temperature, and velocity are always present. When these fluctuations interact with the
natural frequencies of the propellant feed system (with and without vehicle structure) or the
chamber acoustics, periodic superimposed oscillations, recognized as instability, occur. In
normal rocket practice smooth combustion occurs when pressure fluctuations during steady
operation do not exceed about + 5% of the mean chamber pressure.
Combustion instability
description
Frequency Range (Hz) Cause Relationship
Low frequency, called
chugging or feed system
instability
10-400
Linked with pressure
interactions between propellant
feed system, if not the entire
vehicle, and combustion
chamber
Intermediate frequency, called
acoustic, buzzing or entropy
waves
400-1000
Linked with mechanical
vibrations of propulsion
structure, injector manifold,
flow eddies, fuel/oxidizer ratio
fluctuations, and propellant
feed system resonances
High frequency, called
screaming, screeching, or
squealing
Above 1000
Linked with combustion
process forces (pressure waves)
and chamber acoustical
resonance properties
Use of the word acoustic stems from the fact the frequency of the oscillations is related to
combustion chamber dimensions and velocity of sound in the combustion gas.
DESIGN CONSIDERATIONS OF LIQUID ROCKET
COMBUSTION CHAMBER
Volume and Shape:
- Volume large enough for adequate mixing,
evaporation, and complete combustion
- Volume depends on speed of reaction of propellants
and stay time
- Cylindrical chamber with flat injector is preferred
Cooling of Thrust Chamber is needed to maintain the combustion chamber and nozzle
wall temperatures at acceptable level
The walls of the Thrust chambers are required to withstand chamber pressure, flight
loads, ignition pressure surge, thrust loads, and thermal shock due to rapid starting.
TYPES OF INJECTORS
Doublet impinging stream pattern
Triplet impinging stream pattern
Self impinging stream pattern
Shower head stream pattern
Hollow post and sleeve element
Variable injector area concentric tube injector
Fig. Schematic diagrams of several injector types
FACTORS INFLUENCING INJECTOR BEHAVIOUR
Propellant combination
Injector orifice pattern and size
Transient conditions
Hydraulic characteristics
Heat transfer
Structural design
The injector hole pattern, impingement pattern, hole distribution and pressure drop have a
strong influence on combustion stability.
PROPELLANT FEED SYSTEMS
The propellant feed system has two principal functions: to raise the pressure of the propellant
and to feed them to one or more thrust chambers. The energy for these functions comes either
from a high-pressure gas, centrigugal pumps, or a combination of the two. The selection of a
particular feed system and its components is governed primarily by the application of the rocket,
duration, number or type of thrust chambers, past experience, mission, and by general
requirements of simplicity of design, ease of manufacture, low cost, and minimum inert mass.
All feed systems have piping, a series of valves, provisions for filling and removing (draining
and flushing) the liquid propellants, and control devices to initiate, stop, and regulate their flow
and operation.
VALVES AND PIPE LINES
Valves control the flows of liquids and gases. Pipes conduct these fluids to the intended
components. There are no rocket engines without them. There are different types of valves. All
have to be reliable, light weight, leak proof, and must withstand intensive vibrations and very
loud noises. Often the design details, such as clearance, seat materials, or opening time delay
present development difficulties. Any leakage or valve failure can cause a failure of the rocket
unit itself. All valves are tested for two qualities prior to installation; they are tested for leaks-
through the seat and also through the glands and for functional soundness or performance.
Two valves commonly used in pressuried feed system are isolation valves (when shut,
they isolate or shut off a portion of the propulsion system) and latch valves; they require power
for brief period during movements, such as to open or shut, but need no power when latched or
fastened into position. A simple and very light valve is a burst diaphragm.
PROPELLANT TANKS
Liquid bipropellant rocket engine separate oxidizer and fuel tanks
Liquid monopropellant rocket engine one propellant tank
Common tank materials are aluminum, stainless steel, titanium, alloy steel and fibre-
reinforced plastics
Optimum shape spherical
Vehicle integrated tanks are mostly cylindrical with half ellipses at the ends.
TANK PRESSURIZATION
Typical pressure ranges of pressurized feed systems is from 1.3 to 9.0 MPa
Typical pressure ranges of turbo-pump feed systems is from 0.07 to 0.34 MPa
Inert gases such as helium or nitrogen are the most common method of pressurization
Dynamic loads on Liquid Rockets
Propellant Slosh
- Free surface oscillations of Fluid
- Lateral loads and C.G shift
- uncover the tank outlet
Propellant Hammer
- Similar to Water Hammer due to sudden closure or opening of valves
Geysering effect and its elimination
- Caused by rising bubbles in vertical propellant pipes due to heating
- Introduction of Geysering inhibitor pipe
Rockets and Mission Analysis
Concept Quiz
It may be shown that the thrust of a rocket scales with area and weight scales with volume, both
based on the same characteristic length scale, L. This is expressed below as:
Thrust, T T scales with the
throat area, A
t
2
~ ~ L A T
t
Weight,
W
W scales with the
volume, V
3
~ ~ L V W
1. If we double T by increasing the characteristic length scale, how does T/W vary?
T/W ~ 1/L ~ 1/T
~ T
-
Double T, T/W changes by 1/2