301 02 2EN Hammer Mills

P.I.G.
HAMMER MILL
Hammer mills are characterised by their considerable grain size reduction ratio.They are suitable for handling clay of any kind, ceramic mixtures with a high content of aggregates and raw materials with a low to medium hardness.These mills are composed of a thick sheet metal casing, housing on the inside a set of circular and lateral armours coated with wearproof material; a rotor carrying the grinding hammers that are made of a special long-life alloy; a lump crushing hammer unit and special steel sizing grids.
MANFREDINI & SCHIANCHI Srl Via G.M. Dallari, 2 - 41049 Sassuolo (MO) - Italy - Tel. +39-0536-801207 Fax: +39-0536-807248 Web: http://www.manfredinieschianchi.com - Email: sales@ms-plants.it
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This Hammer Mill is available in different versions (P.I.G./A, P.I.G./B, MAXI/P.I.G.) and configurations (P.I.G./Dryer - World Patented) to adapt to different requirements. The Hammer mill is ideal for the rough milling of raw material at the beginning of the raw material preparation process, but also suitable as finishing mill thanks to its low level of wear and above all its low consumption with respect to traditional mills, edge-runner mills and roller mills.
Both in the field of pressed and extruded ceramic products, P.I.G. Hammer Mills are appreciated for giving the ground product the right degree of refining. Furthermore the resulting shape of the ground product guarantees a better resistance of the finished green piece.
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Type
Nr.of Hammers 6 8 10 6 8 10 6 8 10
Feed Mouth Dimensions (mm)
Largerd piece size bef.pulv. (mm) 200-250
Output. (mc/h)
Power (kW)
Machine shaft (RPM)
PIG./A/6 PIG./A/8 PIG./A/10 PIG/B/6 PIG./B/8 PIG./B/10 MAXI PIG./6 MAXI PIG./8 MAXI PIG./10
400x760
16-45
75-160
600-1600
400x520
200-250
10-25
55-110
600-1600
400x1490
200-250
30-80
132-250
600-1400
Hammer Mill PIG A PIG B MAXI PIG
H 1657 1657 1657
D 1170 1170 1170
W 1860 1620 2612
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P.I.G. DRYER P.I.G. Hammer mills can be used for the closed-cycle pre-crushing and milling of raw materials with humidity content of up to 12-14%. This possibility is granted by the application of a heating system on board the mill with automatic control of the electrical and heat parameters, in order to optimize consumption and improve performance.
In some cases, the PIG Dryer type, thanks to their special system, eliminate the need to purchase a specific drying system.
Mill PIG A PIG B MAXI PIG Installed Power (kW) 41 23,5 80 Power Used (kW) 31 17,5 47,5
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GRAIN SIZE CURVE

Grinding plant for the production of traditional bricks and with rapid drying cycle. .
Pre-grinding plant for clays with quartz stones and grog recovery for tile and heavy clay production.
Grinding plant for the production of roof tiles and single fired tiles: A) Pendular mill only B) P.I.G. Mill + Pendular mill
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P.I.G. HD
The HD P.I.G. mills have joined the P.I.G. Mill family, which maintain their high standard in particle size reduction but dramatically increase productivity characteristics, durability and easy maintenance. A hatch with a hydraulic opening has been added to the robust base structure already provided in the standard version, where 2 significantly higher dimensioned calibrating grids in metal sheet plating are housed. The ample front hatch can be opened by means of a hydraulic device that facilitates inspection and a safe replacement of parts subject to wear & tear. To further improve the mills output (greater particle size reduction or reduction in grinding time) the rotor shaft has been fitted with special SKF supports with oil lubrication, specifically designed to operate at a high speed and temperature, guaranteeing effective protection from impurities, with optimal lubrication, easy replacement of parts and a longer durability. Model HD HD MAXI HxWxD 1657x2060x1170 1657x2612x1170
Output (t/h) Power (kW)
16 - 60 30 - 100
75 - 160 132 - 250
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AKULA CRUSHING SYSTEM
The AKULA system is composed of a P.I.G. grinding unit and a drying/mixing unit. After the pre-grinding of the product, taking advantage of the combined effects of the mechanical turbulence of the raw materials moved by means of paddle stirrers and from the exposure to hot air, a rapid and effective drying process is obtained. The drying occurs immediately so that the initially very wet material does not tend to adhere to the walls. The central body of the machine consists of double steel tank and the main dynamic parts are 2 horizontal shafts. The movement of material inside the tanks is achieved by means of completely adjustable paddles fixed to the shafts, made of carbon steel and coated with high resistant wear-proof material. A direct flame burner with furnace in refractory material is used for heating the drying chamber. The insulation of the drying chamber is with suitable material to maintain the internal working temperature at approximately 400C giving the external structures and covers adequate insulation. To optimize power consumption, an air-exhaust fume exchanger is installed and it is made with high resistant carbon steel pipes able to pre-heat the burner entrance air. The system is equipped with an environmental filter to clean the air exiting the drying chamber and for the recuperation of dried material. Infeed Moisture Output Moisture Capacity Output Size Range Power Installed Fuel Consumption 20% 10% 50 t/h 90% < 1mm 280 kW 850 kcal/lt
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REALIZATIONS
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The data shown is indicative and may vary without notice
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301 02 2EN Hammer Mills

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301 02 2EN Hammer Mills

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P.I.G.

Feed Mouth Dimensions (mm)

Largerd piece size bef.pulv. (mm) 200-250

Machine shaft (RPM)

Hammer Mill PIG A PIG B MAXI PIG

H 1657 1657 1657

D 1170 1170 1170

W 1860 1620 2612

GRAIN SIZE CURVE

75 - 160 132 - 250

AKULA CRUSHING SYSTEM

The data shown is indicative and may vary without notice

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