Engineered Composite Solutions

Reinforced Plastic Systems

Engineered Composite Solutions 50 Years Successful FRP Design and Fabrication Experience Value Added Products and Services Partner with Customers to Optimize Design and Installation

Reinforced plastic Systems

Composite Equipment Installed > 35 Countries

Industries Served
Mining Mineral Processing Pulp and Paper Chemical Process Power Industry

Pulp and Paper Applications

Towers Tanks Washer Drums Scrubbers Hoods Covers Stacks Duct Up Flow Tubes Hot, Wet, Dry Chlorine/Sodium Hydroxide Sodium Hypochlorite Sodium Chlorate Chlorine Dioxide Sulfuric Acid Sulfur Dioxide Hydrogen Peroxide, etc

Pulp and Paper Applications

Chemical Processing Industry

Pipe Process Vessels Storage Tanks Duct Stacks

Chemical Process Industry

Power Industry
Cooling Water Piping Hydroelectric Penstocks Storage Tanks FGD Scrubbers
Piping Duct Stack Liners Tanks Scrubber Towers

Power Industry

Mining Industry Applications

Electro-winng Cells Electrostatic Precipitators Electrolytic Cells Cell Covers Tanks Process Vessels Pipes Duct Stacks

Mining Industry Applications

Manufacturing Fabrication
8 Manufacturing/Service Locations in the U.S. and Canada 300,000 square feet of Manufacturing +300 Employees +100 Field Service Technicians 13 Engineers

Products & Services

FRP Pipe & Fittings Dual Laminate Pipe & Fittings Pipe Supports FRP Tanks FRP & Dual Laminate Structural Components FRP & Dual Laminate Custom Components

Engineering
Component Design Stress Analysis Finite Element Analysis

Field Services
Installation Inspection Maintenance

Material Capabilities
Thermosets Isophthalic Vinylester Novalac Vinylester Phenolic Furan Thermoplastics PVC Polyvinyl Chloride CPVC Chlorinated Polyvinyl Chloride PP Polypropylene HDPE High Density Polyethylene PVDF Polyvinylidene Fluoride FEP Fluorinated EthylenePropylene ECTFE Ethylene Chlorotrifluoroethylene PFA - Perfluoroalkoxy

Erosion Resistance
Proprietary Erosion Resistant Additives + Thermoset Resins - RPS A Series Liner Thermoplastic Liners

Engineering Capabilities
Material Selection Component Design Equipment Design System Analysis Inspection

Engineering
ASME ASTM British Standards DIN Caesar II RISA Solid Works (Cosmos)

Field Services
Design, Construction, Maintenance Composite Specialists OSHA Compliant Safety Customer Site Specific Safety Certified Plastic Technicians PSM / Non-PSM Inspections Available 24 Hours a day/ 7 days a week

Dual Laminate Pipe

Thermoplastics & FRP Thermoplastic Fabrication FRP Fabrication

Dual Laminates

DUAL LAMINATE
URETHANE INSULATION (OPTIONAL) PROTECTIVE FRP OUTER SKIN

FIBERGLASS STRUCTURAL WALL THERMOPLASTIC CORROSION BARRIER (FLUOROPOLYMER) PROCESS SIDE

MECHANICAL BOND BETWEEN FLUOROPOLYMER SHEET AND STRUCTURAL WALL (FULL VACUUM @ 120 C)

V.I.P. Capabilities
Major Equipment and Composite Structures Manufacturing Customized Applications:
Corrosion Abrasion Ballistic

Currently 100,000+ lbs weekly product capacity

Vacuum Infusion Technology

Large Panel Capability

3 infusion platforms 24 ft 48 ft 60 ft Custom shapes available Thermally controlled infusion Proprietary multiple material process Ceramics Thermoplastics Multiple resin types

CNC Facility Fully-automated CNC cutting machines Multiple Fabrics and Thermoplastics Accurate Plot dimensioning and configuration Automation control direct from CAD files Consistent fabric dimensional quality = within thousandths of an inch. Accuracy and Repeatability for Field Kits

QA - QA Program 2

C.A.P.P.S. QA/QC PROGRAM Computer Aided Process Production System

Custom QA/AC Software Package Material Traceability: Client Purchase Order Raw Materials Handling Engineering Manufacturing Shipment Installation Job Progress Hold Inspections Work Instruction (W.I.) per Operation

QA - QA Program 2

C.A.P.P.S. QA/QC PROGRAM Computer Aided Process Production System

FGD Outlet Duct

Rectangular to Round Duct System 48 ft Long 27 ft Wide 43 ft Height 31 ft Diameter Proprietary Infused AR liner Laminated Steel Structure Rectangular to round infusion

Vacuum Infused Box Beams

Composite [D] Beams

8x19 [D] Beam
12/1/2008

Utilizeshigh modulus directional fibers in key areas 45/-45 degree directional fibers in shear web 0/90 degree fibers for lateral stability NMR Flow Core Technology
Uni

OC- DBMF 1715 (24 layers web; .03"/ layer)

OC - CDFM3610 (2 layers external; .06"/ layer)

3Tex Uni Directional Pre-Form (.70"/Layer E = 6MSI; 7 layer/ side/preform)

Abraision Resistant FRP CMMM (AR) (1/8" thick)

Uni

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Uni

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Flow Core

Flow Core

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Uni

Vacuum Infused Beams

High Modulus Tight Tolerances Repeatable Properties Controlled Process CAPPS Excellent Secondary Bonds

Summary
Diversified Engineered Composite Solutions Material Selection Specification Component Design Engineering Services Equipment & System Stress Analysis Manufacturing Installation & Maintenance Turn Key Project Capability

Engineered Composite Solutions