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VOLUME 04 ISSUE 07-OCTOBER 2011
Water Additive Technologies
engineered for the
extreme
Belclene
Belcor
Belgard
Bellacide
Bellasol
Belsperse
BromiCide
Flocon
Palladian Publications Ltd 2011. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the
copyright owner. All views expressed in this journal are those of the respective contributors and are not necessarily the opinions of the
publisher, neither do the publishers endorse any of the claims made in the articles or the advertisements. Printed in the UK.
On this months cover >>
Oilfield Technology is audited by the Audit Bureau
of Circulations (ABC). An audit certificate is
available on request from our sales department.
contents
| 45 | SCALE-FREE SHALES
Ann Davis and Dewey Berger, Champion Technologies, USA, discuss
how new frac chemistry prevents scaling in the Bakken shale wells.
| 49 | SUBSEA TRACER STUDIES
Matt Wilson, Tracerco, UK, demonstrates different applications for
radioisotope technology, to help offshore operators achieve effective
pipeline flow assurance.
| 53 | TAKING FLOW ASSURANCE DOWNHOLE
Terje Baustad, Emerson Process Management, Norway, explains how
to reduce well intervention by taking flow assurance downhole.
| 56 | HOUSTON, WE HAVE LIFTOFF!
Ian Anderson, Camcon Oil, UK, highlights the growing influence of
digital artificial gas lift in flow assurance.
| 61 | PRODUCTION OPTIMISATION UPSTREAM AND ON STREAM
B.A. Coward, Honeywell Process Solutions, UK, demonstrates the
savings and benefits of using gas lift optimisation technology.
| 65 | SURVEILLANCE CHALLENGES IN EXPLOSIVE
ENVIRONMENTS
Willem Ryan, Bosch Security Systems, Inc., USA, introduces
explosion protected video surveillance solutions in challenging
environments.
| 70 | DECOMMISSIONING DIFFICULTIES AND DEMANDS
Potential decommissioning expenditure in the
UK Continental Shelf (UKCS) will be higher than initially forecast.
Brian Nixon, Decom North Sea, UK, explains.
| 75 | HIGH PERFORMANCE, 1000 FT BELOW
James Vultaggio, Trelleborg Offshore, USA, looks at the latest
developments in syntactic foam insulation.
| 03 | EDITORIAL COMMENT
| 05 | WORLD NEWS
| 10 | INTELLIGENT INVESTMENTS
Asia Pacific is rich in new opportunities. Richard Bailey,
Executive Vice President for Asia Pacific, GL Noble Denton, explains.
| 16 | HUMAN CAPITAL OR HUMAN CRUNCH?
Matt Underhill, Hays Oil & Gas, Australia, discusses global staffing in
the oil and gas industry.
| 21 | THE WIRELESS EVOLUTION
Mark Amelang, CGGVeritas Land, USA, demonstrates how cableless
operations afford flexibility, HSE advantages, and improved imaging.
| 25 | NO CABLES ATTACHED
The next revolution in land seismic data acquisition is here.
Dennis Freed, FairfieldNodal, USA, explains.
| 29 | MWD RANGING
Chip Abrant and Jonathan Lightfoot, Scientific Drilling, USA, consider
ranging applications in the industry.
| 33 | THE PERFECT MATCH
Claire Adam, Baker Hughes, UK, looks at concurrent drilling and
completion fluid design and explains why an integrated approach
improves well performance.
| 38 | THE TERRA INVADER
Herrenknecht Vertical GmbH, Germany, goes offshore with modern
hydraulic hands-off technology. Thomas Janowski explains.
| 41 | SHATTERING THE GAS CEILING
Oilfield Technology Correspondent Gordon Cope, provides an
insight into the controversial topic of fracturing, which has either
revolutionised the energy sector in North America or imperilled its
environment, depending on ones point of view.
350XT is Arncos next generation in tool-joint protection. This casing-friendly
alloy produces a non-cracking deposit that is easily reapplied over itself,
and most competitive products without removal of the previous worn layer
of hardbanding. Please contact Arnco to learn more about this, and other
hardbanding products to meet your drill pipe and casing wear protection needs.
James Little
Managing Editor
Contact Information >>
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comment
Managing Editor: James Little
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Deputy Editor: Anna Scordos
anna.scordos@oileldtechnology.com
Editorial Assistant: Cecilia Rehn
cecilia.rehn@oileldtechnology.com
Advertisement Director: Rod Hardy
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Publisher: Nigel Hardy
G
lobalisation of energy demand is one of those
buzz phrases that you cant seem to avoid
at the moment. The worlds energy balance
is certainly changing as surging demand in emerging
markets, such as China and India, capture an ever
greater share of the worlds oil and gas consumption.
Nowhere is this more apparent than in China where
annual car sales have increased from a meagre
2 million in 2001 to 18.06 million units in 2010. Chinas
Ministry of Industry and Information Technology
predicts that by 2020 this gure will increase to
40 million units per annum with a total of 200 million
registered vehicles on Chinas roads by this date. In
contrast, US annual sales have reduced from 17 million
in 2001 to 11 million in 2010. For many of the worlds
auto manufacturers China will soon become far and
away their largest market. Mercedes Benz saw sales
increase 115% in 2010 to 147 700 vehicles whilst Audi
sold 227 900 vehicles, up 43%.
Clearly the challenge for the oil and gas industry
will be to meet the escalating demand that will surely
accompany such rapid expansion and which is by no
means unique to China but is evidenced to a greater or
lesser extent across all of Asias emerging economies.
Whilst there are signs that saturation of car ownership,
an ageing population and increasingly fuel efcient
vehicles in the developed world are leading to a decline
in energy consumption, the overall global picture is of
a tightening in the supply and demand balance that will
inevitably lead to rising worldwide energy prices.
The Asia-Pacic region undoubtedly represents a
signicant opportunity for the energy sector that will only
multiply as the globalisation of energy demand gains
an ever tighter grip on supply. This trend is identied
in a recent report commissioned by the Economist
Intelligence Unit and prepared by GL Noble Denton
entitled, Deep Water Ahead? The outlook for the oil
and gas industry in 2011. The ndings of the report are
discussed in this months regional overview beginning on
page 10 of the issue. The article provides an insight into
the challenges and opportunities facing the industry in
this region and documents the increasing prominence of
mega projects, often in geographically harsh locations,
being pursued by a new breed of dynamic Asian
internationalising NOCs, or INOCs, such as Malaysias
Petronas or PetroChina. It certainly makes for interesting
reading, as does our keynote article by Matt Underhill of
Hays Oil & Gas, Australia, which begins on page 16 and
provides a perspective on the thorny topic of recruitment;
arguably an even greater challenge to the future of the oil
and gas industry.
We will be attending the ATCE Conference & Exhibition
in Denver, USA, later this month and look forward to seeing
some of our readers there.
O T
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world news
05
OILFIELD TECHNOLOGY
October 2011
inbrief
Mubadala Development, a strategic
investment company owned by the
Abu Dhabi government, has bought into
a one-fifth stake of an oil exploration
block in Tanzania, a nation that has yet to
find any crude. Dominion Petroleum, the
British oil exploration company selling
the share, recently announced the deal.
However, according to analysts,
the reason behind the US$ 23 million
investment by Mubadala Oil & Gas,
could be demand for natural gas.
Although oil itself hasnt been
discovered in Tanzania, there are large
reserves of natural gas, and thats
what is driving the interest in the
country, said Patrick Mair, the analyst
for sub-Saharan Africa at the risk
assessment group Control Risks.
Despite being the worlds fourth
biggest oil exporter, the UAE has a
growing need for natural gas to fuel its
growing electricity demand.
GREECE
In a move that could raise up to
e35 billion in revenues in the next
two decades, the Greek government has
approved plans for oil exploration and
drilling in western Greece. The formal
open door invitation of interest to
investors will be issued in January 2012
once procedures for seismic studies for
possible hydrocarbon deposits have
been completed.
ICELAND
The National Energy Authority of Iceland
(NEA) has confirmed the opening of
a second licensing round for oil and
gas exploration and production on its
continental shelf. The blocks on offer
are in the Dreki Area, in the northeast,
and the offer will remain open through to
April 2012.
USA
With the Gulf of Mexico oil spill still
fresh in many peoples memories,
US authorities have announced they
are looking to regulate the contractors
of oil companies that work offshore,
as well as the operators. There is
no compelling reason or logic not to
do [this], said Michael Bromwich,
Director of the US Bureau of Ocean
Energy Management, Regulation and
Enforcement.
SRI LANKA
After the discovery of a gas deposit by
Cairn India Ltd, the countrys Petroleum
Minister announced that Sri Lanka
will soon tender for oil exploration in
five blocks in the northwestern offshore
Mannar Basin. Seismic data for the
region reportedly shows more than
1 billion bbls of recoverable oil in a
30 000 km
2
area. Sri Lanka produces no
oil and is dependent on imports, which
last year cost the country US$ 3 billion.
// Chevron //
Solar oileld project
// Mubadala Development // Tanzanian gas reserves
Overcoming cost overruns and delays,
the USs second largest oil company
is now expected to unveil its solar
oilfield project, which will serve as
a showcase for the technology of
Chevron-backed solar thermal company
BrightSource Energy.
Chevron Corp. recently confirmed
that three of its executives would attend
the launch of the demonstration project
in Coalinga, California, USA, which is
designed to use solar power to create
steam to inject into wells to improve
heavy oil flow. The project covers 26 ha.,
consisting of 7600 mirrors focusing
sunlight on a 100 m tower.
Success in Coalinga would be a
boost for solar thermal technology, as
many other projects have been scrapped
in favour of photovoltaic systems.
Under the agreement, which
requires the approval of the Tanzanian
government, the company will pay
US$ 20 million for its stake and up to
US$ 3 million of the costs of a seismic
programme scheduled to begin this year.
Marn Beukes, an analyst at
IHS Global Insight in London, noted that
during the past year, smaller exploration
companies have made a series of
significant gas discoveries and there are
signs that Tanzania is considering plans
to build an LNG plant.
East Africa is currently on the rise.
Recently, China agreed to loan Tanzania
US$ 1 billion to build a gas pipeline,
and oil discoveries in Uganda are also
helping to drive interest in the region.
However, there are concerns
regarding threats to the offshore industry,
as Somali pirates are moving farther
down the African coast and up the oil
production chain.
Marking the largest takeover by a
Chinese oil company in North America,
Sinopec has offered C$ 2.2 billion to
buy Canadian firm Daylight Energy.
The board is said to be supporting the
deal, which must still be approved by
shareholders and regulators.
Daylight is a junior oil and gas
exploration company with large partially
developed acreage in Western Canada.
During the Q2 of 2011, the company
produced 37 000 bpd, and reported oil
and gas revenues of C$ 163 million.
Chinese oil companies have signed
around US$ 125 to US$ 130 billion
in deals in the last two years, and I
would expect they would do at least
that much again in the next two years,
said Laban Yu, analyst at Jefferies in
Hong Kong.
// Sinopec //
Canadian acquisition
world news
06
OILFIELD TECHNOLOGY
October 2011
diarydates
30 October 2 November
SPE ATCE
Denver, USA
E: service@spe.org
www.spe.org/atce
7 11 November
World Shale Gas
Houston, USA
E: garanda@thecwcgroup.com
www.worldshalegas.org
4 8 December
20
th
World Petroleum Congress
Doha, Qatar
E: info@20wpc.com
www.20wpc.com
16 January 2012
6
th
Annual Offshore Production Technology
Summit 2012
London, UK
E: richard.jones@wtgevent.com
www.offshore-summit.com
15 February 2012
MTB Oil & Gas Forum
Dubai, UAE
E: marketing@coplandevents.com
www.coplandevents.com
22 May 2012
MOC 2012
Alexandria, Egypt
E: conference@moc-egypt.com
www.moc-egypt.com
23 25 May 2012
OTE 2012
Nanjing, China
E: info@ote-china.com
www.ote-china.com
// Anadarko Petroleum Corp. // Raising estimates
According to Canadian Offshore
Petroleum (COP), the semisub
Ocean Nomad has been on location
at the Esperanza exploration
prospect in block 22/15 of the UK
central North Sea, waiting for a
weather window to start drilling
operations.
The Esperanza 22/15-D well
marks the first to be drilled by the
company under its UK North Sea
joint venture with BG Group.
The well is designed to target light
oil in the Palaeocene Forties sand.
Through paying an amount
equal to 75% of the costs to drill
the well, COP will acquire a right to
purchase a 50% equity interest in the
BG-operated block, which includes
the Banks discovery.
After appraising the Camarao
prospect, Anadarko Petroleum Corp.,
the largest US independent oil and
natural gas company by market
value, raised estimates of reserves at
its offshore Mozambique fields.
In a statement, the company
stated that the cumulative results
of exploration have substantially
increased the prospects of
Offshore Area 1 of the deepwater
Rovuma Basin. It is also confident
the Windjammer, Barquentine,
Lagosta and Camarao complex
holds at least 10 trillion ft
3
of gas
more than the proven reserves of
the UK, according to BP Plc data.
Our successful drilling
programme offshore Mozambique
continues to expand the
already world-class resource
potential of this frontier basin,
// COP //
Exploration prospect
Oil production has begun at the
US$ 800 million joint venture Chim Sao
project, offshore southern Vietnam. The
projects gross production rate is expected
to level out at ~25 000 bpd from six wells.
Premier holds a 53% stake in the JV,
Santos another 32% and PetroVietnam
holds a 15% stake. In addition, the
development includes a platform and
floating processing, storage and offloading
vessel.
Oil from Chim Sao, located about
310 km off Vietnams southern coast, will
be exported via shuttle tanker and its gas
will connect into the existing infrastructure
via a subsea pipeline.
According to Santos, the group plans
to undertake further exploration drilling
and expects to add significant resources
to the project in the near future.
// Premier Oil PLC //
Oil in southern Vietnam
Vice President Bob Daniels said in the
statement. We are optimistic that our
current resource estimates will increase,
as we still have significant exploration and
appraisal work ahead of us.
Earlier, in August, Anadarko hired
Technip SA and KBR, Inc. to design
an LNG plant in Mozambique after
appraising reserves in the Rovuma Basin.
The partners, including Mitsui & Co. and
Cove Energy Plc, may build as many as
six trains, or LNG production units.
One of the partners, Cove said last
year it would sell its 8.5% stake in the
exploration venture to avoid development
costs. Its shares jumped 11% to 0.74 in
London.
According to estimates by
Wood Mackenzie Consultants Ltd and
Deutsche Bank AG, East Africa may hold
as much as 40 trillion ft
3
of potential gas
resources.
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world news
08
OILFIELD TECHNOLOGY
October 2011
// Oceaneering // New TQR facility in Scotland
All actions on the Chukchi Sea in the
Arctic Ocean have been on hold until the
litigation over the original Sale 193 EIS filed by
environmental groups is resolved by the court.
Work on a draft plan of exploration filed by Shell
can begin once a decision is made.
We believe the Chukchi plan we submitted
in May is technically and scientifically sound,
and we look forward to exploring this critical part
of our Alaska portfolio in 2012, Curtis Smith, a
spokesman for the oil giant said.
The Beaufort Sea exploration plan has
already received approval from BOEM, but this
has now been appealed to the 9
th
Circuit Appeals
Court by the environmental group, Earth Justice.
The US EPA has also issued air permits for
Shells drilling vessels planned to be used in both
the Beaufort and Chukchi seas, and those are still
vulnerable to appeals.
According to Smith, Shell which has already
spent tens of millions in advance preparation
work, will not order a mobilisation for 2012 until
a final go/no go decision, expected later this
month, is made.
Planning to drill in an area where oil has
previously been discovered but not developed,
Shells Beaufort Sea primary targets are in an area
near Camden Bay, east of Prudhoe Bay. Since
the company can take advantage of existing
pipelines, the Beaufort Sea oil is considered to
be the best prospects for near-term additions of
throughput for the Trans-Alaska Pipeline System.
In the next couple of years, a new pipeline
will be built farther east from Badami to the
Point Thomson area, where ExxonMobil, BP and
Chevron are working to develop a gas cycling
and condensate production project.
In the long run, it is believed that the
Chukchi Sea has prospects for much larger
discoveries. However, extensive infrastructure will
be needed, including a pipeline built from TAPS
across the National Petroleum Reserve-Alaska
and an undersea pipeline built 60 miles or farther
into the sea.
Shell is not alone in the region:
ConocoPhillips, Statoil and Repsol also have
leases in the Chukchi Sea and are planning
exploration.
// Shell // Facing appeals
TQR centre explained Joao Melo, Test
and Reliability Manager at Oceaneering
Umbilical Solutions. Part of this
will provide a comprehensive data
shop, generating analysis to add
significant weight to our proposition as
a complete one-stop-shop for umbilical
manufacture, test and supply.
The custom-designed testing
machinery from AJT Equipment Ltd
will permit technicians to study and
understand corrosion and fatigue
in umbilicals, with the aim to further
increase their average 25 30 year
lifecycle.
In addition to investing in
equipment, the company also stressed
the importance of recruiting, training
and retaining talent. Greg Scott
General Manager for Engineering,
emphasised that Oceaneering cannot
stand still in [its] engineering capability.
The company promotes student
internships and partnerships with
engineering colleges, and internally
rotates engineers to extend knowledge.
It is part of the larger corporate
vision of sharing best practice
across the company, Houston-based
Vice President, Chuck Davison
explained.
On 21 September 2011, Oceaneering
Umbilical Solutions opened the doors
to its new test, qualification and
reliability (TQR) laboratory in Rosyth,
Fife, Scotland. An intimate gathering of
journalists, local dignitaries, and local
businesses were invited on a factory
tour and student internship award
ceremony, highlighting the companys
investment in growing its own talent.
The new 600 m
2
TQR facility
will house specialists to carry out
performance tests to simulate the
immediate and long-term stresses
placed upon umbilicals in the
challenging environments of the ocean
floor, during the installation process,
and even during the transportation of
a 30+ km long chord from the factory
onto vessels.
Previously much of this testing was
subcontracted but the company has
now invested US$ 2 million into its own
TQR, a cost justified by the reassurance
it will now be able to offer customers,
who are increasingly more interested in
risk-reducing data, statistics and results.
The testing is carried out to industry
standard ISO 135628-5.
We have made a significant
investment in new machinery for the
Oilfield Technologys Cecilia Rehn at the TQRlaboratory in Rosyth, Scotland.
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T
he oil and gas industry has experienced a period
of unprecedented volatility in recent years,
with record prices followed by a crash and
subsequent recovery. High oil prices have led to a rise
in exploration and production activity across the world,
with the Asia Pacic region identied as an emerging
opportunity for the energy sector, both in terms of
demand and supply.
In January 2010, GL Noble Denton, an independent
technical advisor to the oil and gas industry,
commissioned the Economist Intelligence Unit to
research and publish a report that provided a unique
view of the challenges that those working in the sector
expected to face across 2011 and beyond.
Nearly 200 senior industry executives were
questioned in order to provide insight and commentary
as part of the report, Deep Water Ahead? The outlook
for the oil and gas industry in 2011.
Those surveyed said they believed that the
greatest opportunities for them would be focused
in the emerging opportunities of the East, with the
largest proportion of respondents (32%) identifying
South East Asia as the most signicant region. That
proportion rose to 58% when combined with China
and the Far East.
10
Asia Pacific is rich in new opportunities.
Richard Bailey, Executive Vice President for
Asia Pacific, GL Noble Denton, explains.
11
12
OILFIELD TECHNOLOGY
October 2011
Australasia too has been identied as a burgeoning
region in terms of the opportunities it can offer the oil and
gas industry. The rate of development in Australias upstream
sector is expected to grow signicantly over the next
15 to 20 years, while the country is anticipated to become the
second largest exporter of LNG by 2015. Currently, Australias
top 10 projects total more than 100 billion of capital
expenditure (CAPEX).
Large-scale projects such as Gorgon, Wheatstone and
Ichthys are worth tens of billions of dollars. They have either
already been granted environmental approval, or are expected
to receive this soon.
These emerging markets have underpinned oil demand,
boosting condence and enabling oil prices and capital
expenditure to remain high. This condence in the sector was
also highlighted by the Economist Intelligence Unit report,
with the majority of survey respondents either highly or
somewhat condent (76%) about their companies business
outlook for 2011. This compares with just 8% who described
themselves as highly or somewhat pessimistic. With the
strongest demand coming from the East, it is no surprise
that companies believe that their revenue growth will be
increasingly focused on opportunities in the Asia Pacic region.
Natural gas
Natural gas is one of the most important considerations for
operators seeking to exploit opportunities in the Asia Pacic
region. Asia is not just one of the largest consumers of natural
gas; it is also considered the global hub for LNG design and
component construction.
In the global context of rising energy demand, the report
refers to natural gas as a key industry game changer, seen
as an affordable and relatively low-carbon source of energy
also suitable for use in electricity generation. Its popularity
has risen as Asia has sought to increase its supply options.
While oversupply from US shale gas production and a surfeit
of LNG (particularly from Qatar) has swamped the market of
late, the report suggested that demand from Asia is expected
to eat away at these reserves, with the impact expected to be a
modest rise in natural gas prices.
The earthquake and subsequent tsunami in Japan in
March this year impacted severely on the countrys energy
sector, resulting in the need to import unprecedented quantities
of LNG in the long-term in order to offset the loss of its nuclear
power capacity. Already considered one of the worlds largest
importers of LNG, demand is expected to rise further as a
result. Much of the extra fuel is expected to come from Qatar,
(see Figure 1), one of the worlds largest LNG producers, while
other key suppliers include Russia (the island of Sakhalin, north
of Japan), with important supplies also being generated from
east Siberia and the Caspian region.
Workforce supply challenges
With LNG activity levels at an all-time high, a key challenge
to the oil and gas industry in Asia is the provision of staff to
supply growing demand for energy. Whilst there is an abundant
supply of potential workforce candidates in the region, a lack of
technical experience has proven a barrier to operations.
Some countries have started to address this challenge.
Indonesia, for example, has openly enlisted in foreign
technical expertise in order to maximise the potential results
of technically challenging developments and the country
is recognised for having a well-balanced approach to
international involvement more so than other Asia Pacic
Figure 1. Image courtesy of Ras Laffan Industrial City, Qatar. Qatar is one of the world's largest exporters of LNG, and is well positioned to help
meet increased energy demand from Japan.
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contracts, or are escaping low wages and/or standards of
living in their own country of origin with temporary work in
higher paying countries.
Any stakeholder of a major oil and gas project will be set
up to resource from all of these talent pools: relocating internal
staff to areas of demand; hiring temporary skills on contract to
offset peaks in demand; and constantly seeking lower
cost/better skilled labour from other locations to reduce costs.
Like most macro issues facing the industry, these are
solutions best provided by multiple stakeholders in the
industry working together. However, Hays has found that
such collaboration is extremely rare and success limited. The
reality will be that the industrys leading/largest companies will
provide most of the solutions working independently through
signicant investment with the benets cascading down the
industry through suppliers and partners.
Sadly the investment required to set up your own
university, or relocate multiple ex pats around the world to
ll critical roles is not available to most
medium to smaller players. Consequently
the majority of companies will have to rely
on effective planning and astute hiring to
meet this challenge.
This year Hays produced a white paper,
Bridging the skills gap that provides some
assistance for those seeking to navigate
their way through skills short markets. At its
heart was a six-point plan:
x Be flexible. Above all hiring needs to be
pragmatic, both in terms of cost and
quality.
x Have a plan. Those that take a long lead
in time to planning will benefit when
shortages are at their most acute.
x Create an employment brand. Gaining
success in this regard allows the
company to punch above its weight
when it comes to attracting talent.
x Source far and wide. It is indeed a
global market in oil and gas, and
it is possible to find skills available
elsewhere when they are in short supply
locally.
x Train and develop. Generation of skills
will always take longer, but ultimately it
is possible to reduce the dependence
on external resources.
x Focus on retention. It goes without
saying the less you lose, the less you
need to hire.
The combination of the size of
investment currently being put into the
oil and gas industry and the scale and
number of subsequent projects underway
as a result, are unprecedented. The latest
resources boom will undoubtedly reshape
the labour market as employers and the
governments scramble to nd solutions to
potential skills shortages. If you have not
started to think about how you might nd
the staff you need to deliver on plans, now
may be a good time to start.
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I
n June this year, a highly unconventional 2D seismic
data acquisition was conducted in Mississippi, USA by
CGGVeritas. Typically, an exploratory 2D seismic survey
is conducted in a sequential manner where individual
lines of data are acquired as opposed to multiple lines
shot simultaneously, as is the case with 3D data surveys.
However, after more than two months of collaboration with
the client and extensive modelling, an alternative 2D design
was proposed to take into consideration the local terrain,
the imaging objectives, and the permitting restrictions,
which included acquiring partial data on multiple lines
that were spaced several miles apart from each other.
The survey utilised both explosive and vibroseis energy
sources, 4865 receiver points, and covered 148 miles in
a densely populated city, residential communities, thick
forests with major undergrowth, and commercial areas with
21
22
OILFIELD TECHNOLOGY
October 2011
trafc and noise pollution from the local airport and highways.
In the past, an acquisition of this magnitude would have been
prohibitive from both an environmental and operational overhead
point of view. However, with the evolution of next generation
wireless technology, crews now have the exibility to adapt
easily to the changing landscape with less invasive methods
than in years past.
Two decades ago, the rst radio seismic recording system
entered the market and was widely accepted as an alternative to
traditional cable-based systems designed to address obstacle
avoidance and environmental sensitivity. The design was rugged
and durable, but very large and bulky in comparison to todays
cableless equipment. The heavy casings were made of metal
instead of the thick plastic manufacturers prefer now, and rather
than being truly cableless, the ground units were connected to
one another in clusters. While this certainly reduced the amount
of cable deployed and simplied troubleshooting, it was not truly
a wireless system by todays standards. Using radio frequency
data transmission, which sometimes required a license, the older
technology could provide status updates on the quality and
health of the equipment, but it could not send data packets in
real time back to the recording trailer for QC. To view the data
and ensure the quality of the shoot, the electronics had to be
removed from the spread and transported to a transcriber before
a tedious download of the data could provide a glimpse of the
quality of the programme. Or at a minimum, they were manually
connected to a harvesting device.
The advent of todays wireless technology, with its smaller,
more portable and lightweight design coupled with its ability to
work autonomously or in conjunction with other cable-based
recording systems, solves two basic problems for the industry.
HSE drives innovation
First and foremost, it provides a cost-effective, HSE-friendly
solution to acquiring data in restricted areas where terrain
or the local environment might preclude the use of legacy
radio systems or would limit the accessibility for cable-based
operations. As was the case for CGGVeritas in Mississippi,
cableless equipment provided the exibility for the crew to
operate without clearing lines through vegetation and forests,
and without impeding daily life in an urban setting.
With a smaller footprint, cableless equipment enables
crews to work in ecologically sensitive environments, such
as protected wildlife reserves or in rugged terrain where it
would be difcult to deploy cables over sheer cliffs or in deep
canyons. It also eliminated the problem of receiver lines being
disabled by damage to cables caused by livestock or heavy
farming equipment, which reduces the amount of time spent
troubleshooting and decreases the number of personnel
required for the shoot. The reduction of operational overhead
during a complex programme affords greater efciency in
terms of acquisition production and reduces the crews HSE
exposure. With a compact design and reduction in equipment
weight, HSE risk is further decreased, as cableless equipment
does not require as many crew members to deploy and retrieve
equipment.
The exibility for E&P operators to now access
previously restricted areas encourages exploration and
development of hydrocarbons in new regions. In the
Pennsylvania Marcellus shale play, for example, cableless
acquisition has been the predominant choice for seismic
surveys because the area is characterised by undulating
terrain, expansive farmland, urban environments, and oil
Figure 1. An HSE-friendly solution to
acquiring data in restricted areas where
terrain or the local environment might
preclude the use of legacy radio systems
or would limit the accessibility for
cable-based operations, provides the ideal
exibility for hydrocarbon exploration.
24
OILFIELD TECHNOLOGY
October 2011
and gas infrastructure. The operational complexities of
seismic acquisition in this region are difcult to mitigate using
conventional systems.
Imaging complexity and flexibility
The second problem cableless acquisition addresses is
accommodating the more demanding imaging requirements
for complex reservoirs. There is a tremendous improvement in
subsurface image resolution as more channels of equipment are
deployed and new operational methods such as point-source,
point-receiver are implemented.
Cableless systems provide the needed exibility to
adapt to survey designs with unique geometries tailored to
the subsurface that are not restricted by cable lengths and
paths. Many cableless systems can work autonomously in
conjunction with cabled recording equipment to accommodate
inll requirements in areas where laying cable would have been
difcult. Additionally, cableless acquisition is not constrained to
pre-determined receiver intervals, therefore near and far offsets
are easily accommodated without the burden of mobilising,
or potentially underutilising, additional equipment. Cableless
systems have given the industry the ability to truly maximise
reservoir illumination by offering the exibility to produce
image-driven, rather than equipment-driven, survey designs.
A standard complaint among service providers about legacy
wireless applications is the inability to QC data in real time, and
the necessity to adopt the method of shooting blind. Because
equipment had to be physically retrieved thereby taking it out
of production in order to harvest the data, observers could not
validate data quality during the acquisition. Blind operating made
it difcult to verify the data was of acceptable quality and within
satisfactory levels of harmonic distortion. If the data is of poor
quality, then E&P operators are limited in their ability to make
strategic drilling decisions for eld development and the area
may require a costly reshoot.
One of the most innovative and operationally liberating
features of this new generation of cableless acquisition
systems is the ability to support remote data harvesting during
acquisition. While many of the systems still utilise transcribers
to gather the raw data, state-of-the-art systems provide the
ability to review and/or harvest data during production, in near
real time. Crew personnel collect data via drive-by utilising
vibrators or standard automobiles, y-by when helicopters are
used to transport equipment, or walk-by during normal crew
activities. In production, data harvesting is a unique advantage
for geophysical service providers as it provides an opportunity
to make near real time, in-eld adjustments to the programme
based on the ability to QC not only the trace attributes, but
the actual raw data as it is being acquired. E&P consultants
on the programme can quickly review the data and make
recommendations about the programme, which ultimately saves
time and money.
Additionally, as survey designs become more complex
and require operations with cable and cableless systems, data
reconciliation can be a real challenge. Several of the wireless
systems enable master-slaved operations, however they are
recorded on two different platforms and will require additional
time during processing to integrate the data accordingly. The
use of one recording platform in a truly seamless integration
provides a single data set with one SEG-D le created directly
in the recording truck. This also improves data quality as it
removes any ambiguity about the time, location, and signature
recorded from the source and sensors, and further ensures data
integrity. Observers can quickly see the entire spread during
the acquisition eliminating the risk of missed records due to
master-slaved operations.
Conclusion
The advent of new generation cableless acquisition systems
offers many advantages to the service companies collecting
seismic data and the oil companies that underwrite and use
the data acquired. These systems improve the quality of data,
reduce the footprint on the environment, minimise the impact on
local communities and improve overall safety for the workers.
In addition, cableless systems dramatically improve
productivity in difcult or restricted access areas and in some
cases allow for the generation of seismic data where it was not
possible before. Improved productivity and seismic data reduces
drilling and production decision cycle-time and decreases
exploration and production risks, ultimately reducing the time
and cost to rst production a large nancial benet for oil and
gas companies.
The paradigm shift to image-driven seismic acquisition
design, from equipment-driven seismic acquisition design, is
beginning to change common precepts of survey planning.
Reservoir illumination is improving as a result and that means
more dollars to the bottom line, and that is good for the entire
industry.
O T
Figure 2. In production, data harvesting is a unique advantage for
geophysical service providers as it provides an opportunity to make
near real time, in-eld adjustments to the programme based on the
ability to QC not only the trace attributes, but the actual raw data as it
is being acquired.
cables
attached
The next revolution in land
seismic data acquisition is here.
Dennis Freed, FairfieldNodal, USA, explains.
C
utting the cord. Severing ties. Going wireless. However you describe it, the act of
replacing what once seemed to be an integral part of an industrys operations with
technological advances is revolutionary. Think smartphones and laptop computers.
Now, new options can have the same impact on an industry long burdened by bulky,
expensive, environmentally unfriendly cables: land seismic data acquisition.
The burdens of convention
A conventional cabled land system requires a monumental amount of equipment. Take for
example a typical 4000-channel seismic acquisition system with receiver-station spacing of
30 m (plus 10%).
This system requires 132 000 m (132 km) of in-line cable to house telemetry twisted-pair
wires and, in most instances, power wires. The in-line cable alone weighs 6000 kg. Add in
33 m of geophone strings, each with six geophones, and this totals 132 km of cable and more
than 15 000 kg. At 58 kg each, the 84 required power stations add an additional 4872 kg.
NO
25
26
OILFIELD TECHNOLOGY
October 2011
This 4000-channel 2D line requires approximately 264 km of
cable and weighs in at close to 25 900 kg. That is slightly under
6.5 kg per channel. Add three connections to each receiver
station two for telemetry/power and one for the sensor and
one connection for each power station, and quickly more than
12 000 connectors are reached. Even without considering
any cross-line requirements for 3D operations, this is a lot of
equipment to protect and maintain.
Complicating matters is the fact that weight is not the only
issue with seismic cables. Consider simple logistics. Cable must
always be cut to specic lengths, or takeout intervals. When
there is not enough cable, planners and contractors have to
redesign the project to account for the limits of the equipment
at hand. When there is too much cable, it must be piled or
coiled between receiver stations. This requires extra equipment,
creates an environmental and operational burden, and can lead
to seismic noise problems due to leakage.
Finally, further complicating matters, cables are easily
damaged by natural and cultural causes, and connectors wear
out. This halts production and requires eld crews to repair or
replace the defective cables and connectors. Troubleshooting
the spread becomes a continuing challenge and expense. The
more time seismic crews spend acquiring data and not having to
make repairs, the more efcient the operation. Lost production is
lost time, and lost time is lost money.
Working with what was available
Cable has always been a burden, starting with the very rst
crew. Production required massive amounts of it, and that
required heavy, cumbersome equipment for transportation
across treacherous terrain, often in harsh weather. Cable also
placed a burden on the land being surveyed and, ultimately, on
the individuals who used the acquired data.
Using cables for seismic exploration became an accepted,
common-sense choice, mainly due to the lack of alternatives.
Crews needed to wire together large moving mass-coiled
seismic sensors, called jugs, and connect them to a
magnetometer to translate the earths physical motions into
squiggles on graph paper.
Thankfully, times are changing. Todays sensors, from highly
sophisticated velocity sensors to cutting-edge accelerometers,
have dramatically improved. Acquisition output has evolved
from those raw analog squiggles to digital representations
on magnetic and optic media. Still, despite the signicant
technological advances, very little changed regarding the use of
cable. The vast majority of seismic data acquisition systems still
required tonnes of it.
The next logical extension
Recently, geophysical equipment manufacturers began
developing and introducing acquisition systems to make cables
obsolete. These new options not only eliminate the telemetry
cables that carry data from the various remote units to a central
location, they also eliminate remote-unit power cables and the
analog cables that transmit signals from the sensors to the
remote units. Some include systems that eliminate the need for
a string of geophones.
These new cable-free systems are commonly referred to
as nodal data acquisition systems. Nodes represent one of the
most important technological advances in the industrys history.
They are rightfully generating a great deal of attention from an
increasing number of contractors and oil companies worldwide.
A pioneering real-world example
For some time, crews have used cable-free autonomous nodes
for offshore seismic data acquisition. FaireldNodal rst acquired
Figure 1. Cable repair shop in operation. Figure 2. True cable-free nodes are entirely self contained, with all
essential components sealed inside.
ZNodal systems
We know nodes.
FAI RFI ELDNODAL. COM
Do more with less:
Less trouble. Less worry. Less downtime.
Seismic nodal technology is changing whats possible in seismic acquisition. We should know. We practically invented it.
Our ZLand
system, the industrys rst and only true cable-free land acquisition system, is a perfect case in point. Without
tons of cable to contend with, this compact, lightweight nodal system requires signicantly less equipment, so you can safely work
faster and acquire up to 85% more data.
Just as important, because the system is completely self-contained, ZLand works in any environment, with any source and in
any conguration you choose.
Get every possible advantage out there. Put ZLand, and the ZNodal
MWD RANGING
Chip Abrant and Jonathan Lightfoot,
Scientific Drilling, USA, consider ranging
applications in the industry.
T
his article explores the signicance of
MagTraC MWD Ranging
(
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SPE is what you need.
Society of Petroleum Engineers
For more information about these events or other SPE conferences,
workshops, and forums visit www.spe.org/events.
Upcoming Europe and Russia Events
Meet with other professionals to learn about and discuss the latest E&P technical advancements
at these upcoming SPE events:
1516 November 2011 Waterood Optimization for Mature Fields Tyumen, Russia
57 December 2011 The New Frontier: Browneld Opportunities London, UK
68 December 2011 Horizontal, Multilateral and Extended Reach Technology Moscow, Russia
2022 February 2012 Social Responsibility Paris, France
2729 February 2012 SPE Global Integrated Workshop Series: Production Forecasting Berlin, Germany
28 February1 March 2012 SPE/EAGE Joint Workshop on Static and Dynamic Modeling Moscow, Russia
2021 March 2012
SPE/IADC Managed Pressure Drilling and Underbalanced
Operations Conference and Exhibition
Milan, Italy
2022 March 2012
SPE/EAGE European Unconventional Resources Conference
and Exhibition: From Potential to Production
Vienna, Austria
2729 March 2012 SPE Intelligent Energy International Utrecht, The Netherlands
18 April 2012 SPE Bergen One Day Seminar Bergen, Norway
DECOMMISSIONING
DIFFICULTIES
AND DEMANDS
A
s a result of the changes in the taxation regime
earlier this year there will actually be fewer assets
to be decommissioned during the period from now
until 2040. It follows that the increased decommissioning
expenditure is due to cost increases, and not more elds
ceasing production.
DNS commissioned Professor Alex Kemp at the
University of Aberdeen to prepare a decommissioning
report with the latest market projections and an analysis of
the implications of individual decommissioning projects on
major infrastructure hubs.
Initial ndings released ahead of report publication,
reveal decommissioning expenditure in the UKCS is now
forecast to increase to 30 35 billion between now and
2040. This is an increase on initial projections, which put the
cost of decommissioning North Sea oil and gas facilities at
between 24 30 billion within the same period to 2040.
This increase in the cost of decommissioning, alongside
the fact that between 400 and 700 elds in the UKCS are to
be decommissioned from now until 2040, further enhances
DNSs mission to assist the industry in co-operating and
collaborating in order to improve efciency, encourage
innovation and contain costs.
Expenditures on decommissioning have averaged
approximately 300 400 million/yr in recent years and
are now forecast to rise to over the 1 billion/yr mark
within a few years. Industry analysts agree that the main
decommissioning programme is no longer being deferred
and that a steady increase in the number of projects can be
expected over the coming years.
70
Potential decommissioning expenditure in
the UK Continental Shelf (UKCS) will be
higher than initially forecast. Brian Nixon,
Decom North Sea, UK, explains.
Figure 1. Perenco UK setting a standard for SNS Platforms Heavy Lift Removal.
71
72
OILFIELD TECHNOLOGY
October 2011
Since its inception in 2010, DNS has grown to include
approximately 160 members drawn from a wide spectrum of
operators, major contractors, service specialists and technology
developers. It was set up to tackle the main areas of weakness
and the bottlenecks that are inhibiting decommissioning
supply-chain capability.
With only 7% of projects completed to date in the
UK North Sea, DNS is stepping up its work to help the supply
chain win signicant levels of the remaining work and has
endorsed research to ensure the appropriately skilled people are
available to carry out the work.
To establish the extent of the potential skills gap, DNS
endorsed a PHD student at Robert Gordon University
to research Potential Skills Shortages in the UKCS
Decommissioning Phase.
Overall, the ndings indicate a signicant shortage of skilled
and professional personnel over the next 20 years, if action is
not taken immediately. The projects ndings also show a 32%
shortage of skilled onsite personnel while results for offsite
professional personnel differ greatly, indicating an initial 14%
shortage rapidly tapering off over ve years.
In addition, the study nds that skills shortages are not
being caused by an ageing oil and gas industry workforce
but by the increase in numbers of skilled people needed and
greater competition between different industries, such as power
infrastructure and nuclear, for trained personnel.
Recommendations from the study include:
x Additional data being provided on the schedule of UKCS
decommissioning.
x Continued investment in attracting school leavers into
careers in engineering.
x Encouraging the oil and gas industry to sponsor students
and apprentices.
x Examining tax breaks for skilled and professional
engineering personnel.
A skills steering group established by DNS has also
commissioned in-depth research among its 160+ members
into the skills and competencies they will require to enable
decommissioning activity to take place.
Findings will be shared with the Engineering Construction
Industry Training Board (ECITB) and OPITO, the Oil and Gas
Academy, to assist them in considering what may be needed in
the design of decommissioning technician training modules and
accreditation standards etc.
There has been huge concern regarding the potential
engineering and technology skills shortages in the offshore
energy sector and DNS is regularly asked if this will also impact
offshore decommissioning. The outlook for the UK oil and gas
decommissioning supply chain is promising. Over the coming
decade, industry forecasts suggest that the level of activity
in the North Sea will lead to capacity restraints in all areas.
Many North Sea supply chain companies could therefore nd
themselves with a choice of business opportunities, ranging
from support for ongoing oil and gas development and
production, to the growing programme of decommissioning, and
emerging offshore wind developments.
This in turn has created serious and exciting career
opportunities for those with the right skills. DNS is working with
its members to develop an assessment of the quality and quantity
of skills that will be needed, from technicians to engineers and
project managers, and look at that against the bigger picture of
how the needs of decommissioning will t with other offshore
work and the renewables sector as these industries grow.
There are over 600 offshore oil and gas installations in
the North Sea, 470 of which are in UK waters. These include
subsea equipment xed to the ocean oor, as well as platforms
ranging from the smaller structures in the southern North Sea
to the larger and heavier concrete or steel structures in the
central and northern North Sea. Offshore, there are more than
10 000 km of pipelines, around 5000 wells and accumulations
of drill cuttings. Associated with these operations are also
15 onshore terminals.
Many of these structures have been producing oil and gas
for up to 40 years and are now coming to the end of the lifespan
for which they were designed. A growing number of redundant
oil and gas installations will be taken out of service and
decommissioned over the next couple of decades or so.
Decommissioning expenditure varies considerably by
region. The central and northern North Sea have considerably
higher costs per installation due to the size and weight of large
platforms with substantial sub-structures, compared to the
southern North Sea, which has shallower water and generally
calmer conditions.
In the remainder of this decade, the greatest number of
elds to be decommissioned will be in the southern North Sea
some 10 to 15 elds/yr through to 2020, whereas the greatest
expenditures will be made in the northern North Sea.
In the next decade alone it is forecast that approximately
120 installations could be decommissioned in the southern
North Sea, compared to 80 in the central and northern
North Sea, as well as 65 subsea and pipeline installations.
No two platforms are the same and all were designed
for specic tasks so there is no one size ts all approach to
decommissioning. Identifying major platform components for
possible reuse on other platforms is a challenge, as much of this
equipment was designed decades ago and the specications
and performance will often be deemed inappropriate for modern
installations.
However, some research is underway to review alternative
uses of smaller jacket structures, with one possible concept being
barriers intended to reduce coastal erosion. Alternatively, one or two
platforms could conceivably be reused as electricity substations for
offshore wind farms or for carbon capture and storage.
Figure 2. Perenco UK safely executed the heavy lift removal of the
Welland gas production platform in the southern North Sea.
74
th
EAGE Conference & Exhibition incorporating SPE EUROPEC 2012 | 4-7 June 2012 | Bella Center Copenhagen
Responsibly Securing Natural Resources
www.eage.org
The Worlds Largest
Geoscience Event
Call for papers deadline 15 January 2012
74
OILFIELD TECHNOLOGY
October 2011
Overall, the re-use of equipment or whole/partial
installations are expected to be the exception rather than the
rule. We live in a society that quite rightly encourages us all to
progressively reduce, recycle and re-use. With regard to reduce,
the Scottish Environmental Protection Agency has recently
announced a 36% reduction in landll waste from businesses
and households between 2005 and 2009. The oil and gas
industry has also contributed to the reduce concept with some
innovative designs for lighter platform structures, which have
resulted in marginally smaller carbon footprints. When it comes
to recycling, early decommissioning projects in the North Sea
have recorded an encouraging focus, with some impressive
percentages being quoted. However on the UK Continental
Shelf, re-use has not yet featured strongly. DNS believes this
could be about to change.
To date, re-use has primarily been recorded in the
Gulf of Mexico plus some examples in the Dutch Continental Shelf,
but there are signs that some operators are considering this option
in other locations, such as West Africa, Southeast Asia and in the
UK and Norwegian Continental Shelves. At a Decom North Sea
members event in June, companies heard about Perencos
success in refurbishing the topsides of their Welland platform prior to
re-deploying it on a new development in West Africa. Marathon Oil
is also known to be seriously investigating the opportunities for
re-use globally.
There would appear to be numerous possibilities to
re-use all or part of redundant oil and gas production
facilities if economic, environmental and social factors can be
satisfactorily balanced. The accommodation modules from BPs
Northwest Hutton platform were refurbished and redeployed
as ofce accommodation units at the onshore disposal yard.
Clad vessels (perhaps designed for sour service) are likely to
remain in good condition and be potentially suitable for re-use
on new developments. Drilling derricks could be upgraded
and modernised. Gas turbines and power generation sets are
capable of being overhauled and put back into service.
It is clear that the industry must move to reduce its energy
footprint, improve its environmental performance and help to
reduce the overall costs of the decommissioning programme
over the next 20 to 30 years. Surely, re-use must have a growing
contribution to play in this ambition?
The body is ensuring the industry is prepared for the level of
decommissioning activity ahead such as developing solutions to
decommission these structures, taking into account the impact
on the environment, the health and safety of workers involved,
costs and technology required.
Consultation
Earlier this year, in-depth consultation was carried out with its board,
members, partner organisations and industry generally to identify
priorities for DNS action and set a course of strategic direction
towards addressing these requirements in the years ahead.
Among the list of initiatives, a strong emphasis was put on
the need to research and understand capabilities and skills gaps
in the decommissioning market relating to people, processes
and technologies, and then put in place mechanisms to address
the issues and opportunities.
The outlook for the UK oil and gas decommissioning supply
chain is indeed promising. Over the coming decade, industry
forecasts suggest that the level of activity in the North Sea will
lead to capacity restraints in all areas.
The recent consultation showed compelling support for
DNS to look at increasing current activities, namely networking
events which provide value to its members; regional and topical
focus groups; industry communication and knowledge sharing;
mapping the supply chain strengths and capabilities; further
development of appropriate contracting models, and facilitating
introductions across the industry.
In addition, a range of more strategic initiatives and
opportunities have been identied and prioritised including the
following:
x Provision of detailed and reliable market intelligence drawn
from existing industry sources and filtered to be easily
accessible by members.
x Facilitate groups of members to share information, form
alliances, address technologies etc.
x Research decommissioning in other sectors including
nuclear and salvage, to study how they deal with timing
uncertainty, identify areas for transfer of experience, cross
business opportunities etc.
x Be active with governments, regulators and operators on
behalf of its membership.
x Understand capabilities and gaps relating to people,
processes and technologies, and then put in place
mechanisms to address the issues and opportunities.
x Promote existing capability, new capacity, case studies etc.
x Engage with the financial investment community to
understand their drivers promote awareness of members
capabilities and needs, facilitate introductions.
x Look overseas to identify market opportunities and to
promote member capabilities.
These initiatives are listed in line with the priorities
established recently by board members. The next step is to
scope out and assess the level and type of resource that will be
required to progress and deliver them.
In accordance with the priorities identied, DNS has
organised a programme of events, seminars and share fairs
in collaboration with other energy development organisations
and government agencies, with activity covering the northeast,
Highlands and Central Belt in Scotland, and the northeast and
southeast in England, where most of the potential supply chain
for the decommissioning market is based.
Future outlook
One of the principle reasons for setting up Decom North Sea was
to provide a mechanism for sharing noncommercial information
and to establish a platform that would allow companies from
across the industry to obtain consistent and clear information.
This years strategy consultation, which involved all the new
directors recently voted onto the board, has fully supported this.
The body reports real drive and enthusiasm from the board in
delivering these strategic objectives.
Additionally, its inception has been ideal in bringing
decommissioning activities to the forefront and removing
much of the uncertainty as to when projects are likely to
take place, which in turn assists companies with planning
and investment for new innovative technologies required. It
brings together companies of all sizes who share the same
ambitions and the networking is very benecial to all involved.
The forum successfully amalgamates the supply chain to bring
new innovations and ideas to prospective decommissioning
projects.
O T
S
aturation diving is a key task in the offshore subsea industry. Engineers are continually
developing systems to improve the working and living conditions for the divers, as well as
reducing the health and safety demands.
Extensive advances have been made in many essential areas such as breathing gases,
liveaboard comfort and medical monitoring, with many of these innovations focusing on the
hyperbaric liveaboard chambers on the support vessel deck.
New insulation technology developments are also making a contribution to improve operational
and working conditions at the business end of the saturation diving system; the diving bell itself.
JAMES VULTAGGIO,
TRELLEBORG OFFSHORE, USA,
LOOKS AT THE LATEST
DEVELOPMENTS IN
SYNTACTIC FOAM
INSULATION.
Figure 1. Initial submersion of diving bell with Trident
Insulation system, which is based
on BASFs ZEROHg
glass syntactic
polyurethane foam technology.
Trident has been developed in
a strategic alliance with BASF
Polyurethane Solutions as the
next generation of glass syntactic
polyurethane for subsea structure
insulation.
A principle concern with
standard marine grade polyurethane
is the use of mercury containing
catalysts. Reduction of the
accumulation of mercury in the
marine environment and food chain
has been a priority for several
decades, and Trident with ZEROHg
is a major step forward.
In addition, this new insulation
system offers superior temperature
resistance when compared to
standard marine grade elastomers.
This ensures it can be used in a wide
number of applications, as well as
helping to maintain its performance
over time, when subjected to temperature stress.
The insulation has a depth rating of 9842 ft (3000 m) with a
hydrostatic crush pressure rating of 330 bar (4800 psi), offering
an excellent depth capability for todays offshore operations. The
thermal conductivity of 0.161 W/mK (0.093 Btu/fthF) provides
excellent insulation, the hardness of 93 Shore A ensures good
impact protection and the density of 53 lbs/ft
3
(850 kg/m
3
) is
suitable for a wide range of insulation applications.
Successful technique
Key to the successful use of Trident insulation for the diving bell
was its application to the metal shell of the bell. Despite the size,
shape and construction technique of the bell, with openings
and protrusions, it was essential that the material pour was
completed in a single operation.
The single pour technique was necessary to eliminate
the possibility of any discontinuities or interface joints in the
Figure 3. Three person Unique Systems diving bell equipped with Heliox.
79
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insulation structure, to ensure consistency and to prevent water
ingress into the material when under pressure at depth. Water
ingress could affect the systems thermal properties and integrity
of the exterior coating of the diving bell.
Trelleborg engineers developed an innovative new pour
method for an application of this size and complexity. The
capability for achieving this size of mix, pour and application
was achieved through a combination of considerable investment
in systems and equipment and 30 years experience in offshore
buoyancy and protection manufacture.
The BASF polyurethane base was supplied to Trelleborg
with a long gel time so that the large surface area of the bell
could be thoroughly coated. In addition, the polymer mix had
been formulated specifcally to reduce water absorption into the
polyurethane during use.
One concern in the insulation application procedure was
maintaining the integrity of the glass microspheres in the mix.
The engineers therefore designed special mixing and dispensing
nozzles to avoid crush damage to the microspheres, ensuring
the material retained its integrity and performance.
Durable construction
The underlying construction of the bell provides its core strength,
which allows the safe transport of divers, equipment and
breathing apparatus while offering protection from the changes
in pressure, temperature and the effects of currents and even
storms.
The diving bell shell is constructed of ABS approved
carbon steel, welded in carefully designed sections; the total
weight of the insulation poured around the shell was 1300 lbs
(600 kg). This project marks the frst time Trident Insulation with
BASF ZEROHg polymer technology has been used in a custom
coating operation. It is also the frst diving bell to be insulated
using glass syntactic polyurethane foam and represents a
signifcant advance in diver safety and reduced operating
costs.
Multiple successes
In this project, several needs were combined: improved diving
bell insulation for Unique System LLC, more environmentally
friendly syntactic polyurethane insulation systems from
BASF and better process techniques for one lift/one pour
insulation applications on a very large and complex object from
Trelleborg Offshore.
As a result, the development of improved diving bells has
gone hand-in-hand with advances in insulation technology,
benefting a far greater spectrum of offshore and subsea
applications. Collaborative development successes of this kind
are a clear demonstration of the benefts of cross-fertilisation of
ideas and disciplines.
O T
Arnco oFc, 31
BWA WAter Additives iFc
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cudd energy services 15
eAge 73
energy gloBAl
43, 55,
59, 60, 68
FAirFieldnodAl 27
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gloBAl industries 09
hAlliBurton 19
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litre meter 55
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m-i sWAco 4, 63
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postle industries 20
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