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Eco-selection:
environmentally informed material choice
Mike Ashby, CUED, October 2005
With acknowledgements (never enough) to Ulrike Wegst Andrew Miller Fiona Rutter Hugh Shercliff Tracy Chen David Pearce
Engineering Dept, Cambridge and Granta Design, Cambridge Message:
Present day
3%/year
300 years 23 years IF: Current material consumption exerts stress on the environment THEN: Future growth depends on design that reduces stress/unit of production
Product use
Energy consumption Water consumption Emission of CO2, NOx, SOx etc Particulates Toxic residues More . Roll up into eco-indicator ??
Earths resources
Material production
What is a designer supposed to do with these figures? Full LCA very time consuming, expensive, requires great detail and even then is subject to uncertainty 80% of environmental cost determined at design stage when many decisions still fluid
Stressors:
CO2, CO NOx, SOx
Product disposal
How assess How assess stressors over stressors over entire life? entire life? LCA LCA
Mike Ashby, October 2005
Use energy:
Cars
Some appliances
Manufactures of EuPs must demonstrate that they have considered the use of materials and energy of their products raw material selection and use for: Materials Manufacture Packaging, transport and distribution Use End of life
Official fuel economy figures: Combined: 6 11 litre / 100km CO2 emissions: 158 276 g / km
For each phase, the consumption of materials and energy shall be assessed. Steps to minimise these shall be identified and the cost implications explored.
Mike Ashby, October 2005 Mike Ashby, October 2005
Assess contributions of each phase of life Distinguish sub-systems (components) Focus on main components; ignore small contributions Precise conclusions can be drawn from imprecise data
Interested in relative magnitudes
BUT maintenance?
Drink container
Materials
PE body PP cap 38 g 5g
General Properties
Density Price 939 1.3 960 kg/m3 1.45 US $/kg
Manufacture
PE body moulded PP cap moulded 38 g 5g
Mechanical Properties
Young's Modulus Elastic Limit Tensile Strength Elongation Hardness - Vickers Fracture Toughness 0.6 17.9 20 200 5.4 1.4 0.9 29 45 800 8.7 1.7 GPa MPa MPa % HV MPa.m1/2
Eco-properties: production
Production energy Carbon dioxide Recycle ? 77 1.9 85 MJ/kg 2.2 kg/kg
Use
Refrigeration Transport 5 days 200 km
Thermal Properties
Max Service Temp 100 Thermal Expansion 126 Specific Heat 1810 Thermal Conductivity0.4 120 198 1880 0.44 C 10-6/K J/kg.K W/m.K
Eco-properties: manufacture
Injection / blow moulding 12 - 15 MJ/kg Polymer extrusion 3 - 5 MJ/kg
Disposal
Transport Recycling ? 100 km Yes
Electrical Properties
Resistivity Dielectric constant 3 x 10222.2 3 x 1024 .cm 2.4
Environmental notes. PE is FDA compliant indeed it is so non-toxic that it can be embedded in the human body (heart valves, hip-joint cups, artificial artery).
Mike Ashby, October 2005
Eco-Indicators
Eco Indicator EPS value 340 722 380 798 millipoints / kg
End of life
Recycle Downcycle Biodegrade Incinerate Landfill Recycling Energy Recycle fraction of current supply
35 3
40 4
MJ/kg %
Bio-data
Toxicity rating FDA approved (skin & food contact) WEEE prohibited material Non-toxic
Materials and approximate quantities Power and duty cycle Transport distance and mode
Transport
10,000 km, sea or air
Transport energy
Sea freight Air freight 0.1 MJ / tonne.km 9 MJ / tonne.km
Power
Heater Fan 1.7 kW 0.15 kW
Duty cycle
5 mins per day, 300 days/year, 3 years
Mike Ashby, October 2005 Mike Ashby, October 2005
Then consider:
Production
Minimize:
Manufacture
Minimize:
Use
Minimize: weight heat loss electrical loss and thus (energy consumption)
Disposal
Select:
energy/kg or CO2/kg
times mass of components
Function
Energy
P
M U
M U
Hybrid Diesel
limited Litres/km = A (Kerbweight)1.1 Rolling / air drag
Petrol Petrol
System change
The sub-systems
With ioniser
The claim:
Reduces drying time by half
End of Unit 6