Jan-1982

Electrical Schematic
Model Fanuc 6M Dry Clutch / No Auto Index

Coma 506072 Coma 505072 Coma 505050 Vela II 305050

(From serial no. C67275 - ) (From serial no. C57467 - ) (From serial no. C55161 - ) (From serial no. VII55321 - ) (From serial no. AV550001 - ) (From serial no. P3440574 - ) (From serial no. AH440045 - ) (From serial no. ALH440001 - )

Pega 304040

Copyright 2005 by Amada America, Inc. All rights reserved. No part of this work covered by the copyrights hereon may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without written permission of Amada America, Inc. This document, containing information which is proprietary and confidential to Amada America, Inc., remains the property of Amada America, Inc. It is provided to you on the express conditions that neither it nor the information contained therein shall be made available to others without the prior express consent of Amada America, Inc. and that the information therein shall be used by you only as permitted by Amada America, Inc. No other uses are authorized. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details of variations in the machinery, or to provide for every possible contingency in connection with installation, operation, and maintenance. Features may be described herein which are not present in all types of machinery. Amada America, Inc. assumes no obligation of notice to holders of this document with respect to changes subsequently made.

MDF

TH 1

--+%s& ^7ESS MOTOR IKW/5.5KW 4P

wo: &
460V 6OHz

EizbUI VI WI Xl

ml

YI

AMPERE -RATING OF THERMAL RELAY THl

2OOV 2 3 0 V 4 0 0 V 4 6 0 V 5eOV S.SKW FORCOMA am FORVELAII FOR PEGA 21A 18.3A 15A l3A 10.5A Z5A 9.IA 6.5A 7.2A 5.2A

TFi
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FAN DC. MOTOR 1 CPI M FAN DC MOTOR),

cP3
-

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t--------.TOPiGE

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63OVA

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1
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SOL? 80 M 48 INDEX PIN

6;;F WH II I, SOL6
76

I---_ r--Fm17 - COOLING FAN (CLUTCH)

WORK

HOLDER

I
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AUX. OF PRESS MOTOR DRIVE Page 2,5

TOOL CHANGE Page 3,5

LUBRICATION PUMP MOTOR

TOOL CHANGE

N2

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c;::$j0 r--.--.-----7 fV_N_CHlNG CIRCUIT -----J I

430-

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COOLING Page 1

FAN

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201 WLST lcoI-l4lc~ 202 WTS ICOI-161( 1

WCHINE &j I 3r.pyr.p.m I 1

LUBRICATION

ZOOlt24Nl

TURRET ROTATION SPEED STRIKER (INNER) STRIKER (OUTER) START START (8 WORK CLAMP

AIR PRESSURE NORMAL

STOP

200 t24N lCO2-3310

t24N 200 ICO3-3310

OVERRIDE INDEX PIN OVERRIDE CONFIRM

I ---,A
200

TURRET ROTATION ICLOCKWISE) TiJRRET ROTATION (COUNTERCLOCKWISE 1

REPOSITIONING

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2OOW24NI

TOOL CHANGE DOOR OPEN X-AXIS ORIGIN

r sl;*1,,,, I lCO2-31

EMERGENCY STOP
--I

PRESS MOTOR OFF Y-AXIS ORIGIN TOOL OVER TRiVEL (+X1 CHANGE

OVER TRAVEL 1-X)

STRIPPING

MISS

OVER TRAVEL (ty,

OVERRIDE IX)

OVER TRAVEL 1-Y 1

it LES-Y ,226 ICO3 - 20+

LS35
A

(, OVERRIDE (Y) EXTERNAL SLOW DOWN f-Y) 41 X-GAUGE BLOCK LOWER JUMPING

I ICOJ-39h
LLP 227

LS2i LS34
A

XLLBNA 228 ICO3-4oP

1 L
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1 LUBRICATION --- i

FINISH

LTDL ICO1.28l 0 LTOR I COI-2910 APLU ICOI-5yo .I

4 TAPPING DOWN (LEFT) 4 TAPPING DOWN (RIGHT) H-CLAMP ON/OFF EXTERNAL 4 TAPPING CLUTCH UPPER LIMIT WORK PUSHER ORIGIN SLOW DOWN (tX) EXTERNAL SLOW DOWN (-tYi

EXTERbU SLOW DOWN (-XI OFF -,1;

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111

SEQUENCER

148

200

N2 -----NC --EMX ICO3 - 49, 300 T TEDUINAI I L?

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NC AUTOMATIC OPERATION _--_-_ #if;# R E T R A C T

;InBPaA=--+h

WORK CLAMP Page 2 Y WORK HOLDER Page 2 STRIKER (INNER1 Page 2

L . 41. -.,cw~M~6) 6
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LS33

LS32

LS31

LS30

SiRlKER

(INNER)

iCl3-2,

STRIKER (CENTER) STRIKER (OUTER1 I I---.-..-

PRESS MOTOR START COMMAND Page 3 LUBRICATION MOTOR START COMMAND Page 3

EMGOUTl I.

9N2 rEMGINI-74 .EMGIN P-R3

INDEX PIN IN INDEX PIN OUT

N2

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START
LST i (COI-34)

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1 -L I .

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AUX. OF PUNCHING FINISH

LSTM ICOI-31

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4, -A LSPib ICO9-41

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1 -2 LSPOA ICOS-2) 1 I E LsPaE! lCO9-211 IINDEX

PIN OUT (UPPER)

INDEX PIN OUT (LOWER1

149

149

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1 2 3 $LES t S :#LLES+ 1 +l,ES-t T 245 ml 1 200 200 HP] 13 ] /I ORDX 1 /I 233 1

4 LMU T 256 14 rJ. I

5 FH 121 s

6 i-.1

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10 SCL 1235 1

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1 15 I 16 1 1 7 1 1 8 1 19 t 20 1 WSMl WSM2 1 0~~1 1 OTR2 I+LES-XIILES 1 P2 1 317 1 315 1 316 1 246 1 22

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( O P T I O NA L C A B L E )

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231

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220 26
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221 27
WORt-

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Ti

22 ( 23 24 25 F WTRR i I.TIl11 l.Tlln l.TllA 211 1 240 1 i41 1 242 1

29 I

30 I

243 1

210 1

41 1 42 1 43 ) 44 1 45 1 46 47 48 49 50 wmvc I L W S R I LWS L I L W S D I*LAIT+X]*LOT-X+LQT+Y *LOT-Y*:LOT+T *LOT-T 214 1 237 1 236 1 235 ] 22.2 1 2 23 224 225 200 200 Fl S P A R E C A - 0 5

CA-09

CA- 12

(NC) 5 PZRC 15 6 16 ... 3 1 I 24 1 25 1 26 1 1 7 17. PWC 27 PTC 8 9 10 , P I T P P M L K PSTM 18 In,., 28 +24N 29 +24N 19 20 PZRY 30 +24N

1121314 .P,SPL I OL I 0L I OL

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11

12

13

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42 0

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44 0

45 0

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1 +24N 1

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(NC)

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(OPTIONAL

CABLE)

rlA S P C A - 1 3 ._

1 311 1

34.6 1

308 1

309 1

310 1

5Pi ( MSPO 1 ALhl 1 KU 313 1 314 ) 312 1

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! 5

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VOLTAGE

W I R I N G O F TFl INPUT WIRING

TI

230 0 230 0 7%

46 t 400V 1 H3. Ii7 1 H4 H6 1

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MACHINE

I
WORK CHUTE

---NC_] ovc ICO3-501 I s w s ICO3-4110 1,

325 I

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I-1
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200 (+24VI I

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CHUTE

(DOWN)

so0

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R3 -MACHINE --~-

i TAPPING (RIGHT)

OVE -,I
T

ICO4-6J

OVF (CO4-471

ST&? 3 2 9 ux4-50) I 330 STGL KO4-4910 I

TAPPING ,.D n TAPPING ,D II 45 TAPPING,

OIL MIST (RIGHT)

TAPPING (LEFT 1

OIL

MIST

(LEFT)

TAPPING OIL MIST , (MAIN f I , TO! II SOL26

93

I 4 I VAR2 ; SOL27 1

-----I

331 STOMl (CO4-46) o

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(LEFT)

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DOWN 1 RIGHT1

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[O~I~NAL]
2001+24Nl NZ -_NC XLES-Y 226 (CO)-201 0 if LOT-Y ,22S I co2 - 4d MAC-HINE P2

LS35 LS28

EXTERNAL SLOW DOWN f-Y) O V E R R I D E (Y 1 1 OVER TRAVEL 1-Y)

MA&CHINE THIN CLAMP

LS35

416 I

EXTERNAL SLOW DOWN t-Y) OVERRIDE I Y) k, D m 4 EXTERNAL SLOW DOWN I A, D t

L. :
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6RDX 233 I co3-I31 (

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417

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2:o 2W+24Nl

STANDARD H - CLAMP

OVER TRAVEL 1-Y) 3 H - C L A M P

1, OVER TRAVEL t-Y) :I OVERRIDE IX)

24G N2

I
,?L:?L;;,p LE,+H LTs-y 226 i

EXTERNAL SLOW DOWN t-Y) OVERRIDE 1 Y 1

OT RELEASE
OTR2 , co3 - IGI

N2

I
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-t,
414 I0

2;o P2

EMGOUT 1

EMERGENCY STOP

EMGOUTZ )

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----.-.-A

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WORK PUSHER (FORWARD)

FORK P U S H E R ( B A C K W A R D )

W M F -I----

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P2

R3
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AUX. OF WORK P U S H E R MPTOR

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I

WWPF 255 ICOI-32)C)

8
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WORK PUSHER (BACKWARD)

AUX. OF WORK PUSHER MOTOR

r- ___- I Brown
MACHINE lCO9-36)(>

LWPH

El5

WORK PUSHER ORIGIN

53

/ .

2 N d y 0-J 4 / i ;:

I ---1

\ : I *-

..I>

MODEL
COMA-506072.COMA-505072 COMA-505050
i

(-From

serial

NoiC67325) NO. C57585) I

(From- serial

(Fromserial

No.C55167)

VELAII-305050

(From serial No. ~55415) (Erom serial No. P3440793) -

PEGA

NFB -(6Opi, R o m s o 0 :oT o 0%

4 6 0 V 6OHz NC UNIT 6SKVA

230V 50/6OHr

A M P E R E RATING OF THERMAL RELAY THl

5.5KW FOR COMA 3.7KW ;$$ EPA 13A 7.5A

9.1~ 17.2~ I 6SA %?A

COOLING FAN ( N C UNIT1

TFI
4 220v

CP1
R2I

Page 3
M:A II k2

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53

Page 3 MDFX II II

72 ti VARP la FmlO

1 STRIKER (INNER)
I

COOLING FAN ELECTRICAL ENCLOSURE) ti VARP La

STRIKER (OUTER) ST0 VAR2 M SOL? A VAR2 kl Page 6 A: age6,13 EM Page 6 WH 4

76

COOLING FAN (TOP COVER)

/ N

Page 6 SHP -1

80

INDEX PIN

- - Fm16-

75

SOL5 R VARP r;l SOL6

v

WORK CLAMP

WORK HOLDER

Fm17 -

COOLlrjG F A N (CLUTCH)

VAR2 M

I:
6PF
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ON

Page3 Page 6

CONTROL PANEL S -----

I l 232

STRIPPING MISS
@200lt24Nl

LUBRICATION PUMP MOTOR

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MACHINE CONTROL PANEL B a,149

WTC Page3 IY

TOOL CHANGE
l El lT.D.Cl

w I N2 , :.I b..... > B4 iPUNCHING FINISH)

L-

1 MACHINE

I I

--

. SOL!
BRAKE

CLUTCH OFF ON 428

I-_ PUNCHING?
MFA VAR2 FAN

i COMMAND ;).;.:

L-

--------.j

I--:-

--J

+ 233 OVERRIDE ( N2 1 c4-Id.

i5Y

200 lt24NI

S31

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WLST IcoI-l4l

,24NI

200 It:24NI

LUBRICATION

WSP ito- IS1 W6RC (CO2-27

INDEX PIN OVERRIDE CONFIRM

WTS ICOI-161 WSTi ic02-9 I 203 .r

CENTER -.-____

STRIKER (INNER)

ps2
WSTci ICO2-101 204 ---

STRIKER (OUTER 1
WTRR KO2-22

TURRET ROTATION (CLOCKWISE1 TURRET ROTATION (COUNTERCLOCKWISE 1 ss3

WCST I ico2-I I

START

WTRL (C02-371

START

WREP lCO3-38 WFWC (CO2-41

213

ONYFF

I P I
W*STPI ICO2-21

FTSl
214

REPOSITIONING CONFIRM WORK CLAMP

Or0

P/S WH ICOI-311 P/S WC ICOI-47 P/S PAN ICOI-46 MACHINE t24N (COI-33 t24N lCO2-33 t24N ICO3,- 33 200 200 200

WORK HOLDER W O R K CLAMP% HIGH AIR PRESSURE= i NORMAL

I??-CONTROL

11

----I.

Page 17

----I II
STOP

W6.R ICO2-7 I \I ! d._-

I----

ss7
ON \ OFF

7
OVERRIDE

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1
TOOL CHANGE DOOR OPEN X-AXIS ORIGIN

2OOit24Nl I

* LHSX ICOZ-161

I 220

EMERGENCY STOP PRESS MOTOR OFF TOOL CHANGE

Y-AXIS ORIGIN,

OVERTRAVEL (+X1

OVERTRAVEL
I tL6TtY I,224 ICOZ-471

LS29 OVERTRAVEL (t Y 1

OVERTRAVEL

I 0-l I
228 *LLENA ico3-4oP

OVERRIDE (Yl EXTERNAL SLOWDOWNI-Y) X-GAUGE BLOCK LOWER

I
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LUBRICATION FINISH
XLES-14 lCO3-211

c cot-2910

I IC %,o a I LTOR
APLU ICOI-5010 I .

TAPPING DOWN (LEFT) TAPPING DOWN (RIGHT) H-CLAMP ON/OFF TAPPING CLUTCH UPPER LIMIT WORK PUSHER ORIGIN SEQUENCER OFF

XLEStT <, ico3-31 +tLESt; iCQ3-219

, I

8 E X T E R N A L SbOWDOWN ItY) (8 EXTERNAL SLOWDOWN (tX)

iI LES tx m3-d

,,;cjf------1 E X T E R N AL S L O W D O W N (-Xl

200

._

i, .:

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avc

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lCO3 - 491

EMX

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(CO 9 -461 K&F-!30, ,cwi4, I I 304 SWH ICOJ-251 )

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( I ----I

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OVERTRAVEL RELEASE

WORK HOLDER Page 2 4 S T R I K E R (INNER) Page 2 f;;;KgR (OUTER) E M E R G E N C Y S T O P _ STRIPPING MISS ON/OFF

305 SST1 lCO3 - 261C

lCO3-2710

SST6

306

I I
307 SHP iCO3-231( ;ONTROL PANEL B

INDEX PIN Page 2

r---

LS33

LS32

LS31

STRIKER (INNER1
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STRIKER (CENTER) STRIKER (OUTER1

i- 1 .?I

TOP DEAD

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TOP DEAD CENTER

I

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TURRET ORIGIN

C L U T C H

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LSA ICOI-361 it LNBS ICOI.41

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NIBBLING START

LST I, icot-34) ?% LEFX (COI-21

STRIKER (IN,NER)

P U N CH I N G FlNisHtAux.)

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LSTM ICOI-31 LSPIA ICOS-20 I

STRIKER (CENTER I

INDEX PIN

(UPPER)

LSPIB (COS-41

INDEX PIN IN (LOWER)

LSPOA lCOQ-2)

INDEX PIN OUT (UPPER)

ii I-148

LSTd ICOI-351

STRIKER (OUTER 1

BL Ic0I.191

LSPrsQ ICOQ-21,

I N D E X .PIN O U T (LOWERI

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OF

TF2

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H2 350 230 220 200 - /-

H3 H4 H5 H6 H7

200 0 ElIi 230 200 0

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WORK CHUTE

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200 lt24vl

LS72
234 %&

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LWSO ICOZ-441

Ls73 235

8 WORK CHUTE (OPEN)

LWSL ICQZ-4310

Ls7a
236

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200

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90

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329 ST6R lCO4-5019

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Page12 TOM
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VARP M . Page12 TdR -1 1 SOL26 R

93

TAPPING OIL MIST , (MAIN 1 I TAPPING OIL MIST (RIGHT 1

II

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VAR2 4

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LS35

, E X T E R N A L SLOWDOWN O V E R R I D E (Y 1

MACHINE THIN CLAMP

LS35
H-CLAMP

416 I

EXTERNAL SLOWDOWN f-Y I

LS76 a+--, ,_ss14

1 2OOlt24N)

417 I

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H - CLAMP

0 H-CLAMP

OVERTRAVEL t-Y)

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y~;o,~226 LE;-H Lyr-y (, E

l i X 24e T

Page 13 E R N A L SLOWDOWNFYI OVERRIDE (Y I

O T REL,EASE

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I
LWPH lCO9-361 10 R3

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WORK PUSHER ORIGIN

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146 IOVI 1491t24Vl

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....... .- ..... --. .... . - ..._-_. .._ .._. . .__ .. __ ........... - ...._.. .... _ _

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SHEET COUNTER (AUX.1 Page15

HIT COUNTER tAUX.1 Page15

N2

I I vl
SJ . R3

SHEET COUNTER

( HIT COUNTER

HOURMETER (RUNNING) HOURMETER ( P O W E R ON) s3

R3

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TED HOLD JNEFFECTIVE INCLAMP

339

IdJiOp O P E R A T I O N Poge17,Ki

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SEQUENCER OFF JNLOADING POSITION

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260 WXSTPZ ICOI-261( .

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I~ONTI~OL

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420

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421

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; X GAUGE BLOCK

Y - A X I S PIN

(CA-l)

MS3102A 24-23s

(CA-2)

MS3102A 22-223

112s 113s 113s 151s

I Lo

[CA-3)

MS3102A 20-298

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5 z$ sowv LL32b PC62

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100

A U T O - I N D E X B R A K E (A)

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.
101

A U T O - I N D E X B R A K E (81 C-AXIS ORIGIN AND -SLOWDOWN

Page 20 ICLP II

102

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LOWER AUTO -INDEX BRAKE (A) Page 22

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LOWER AUTO -INDEX BRAKE (8) Page22

LOWER AUTO-INDEX CLAMP IDISENGAGE Page 22

I
1 MACHINE

LOWER AUTO-INDEX CLAMP (ENGAGE) Page 22

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LBKUA lco9-lsl LBKUE ICOg-161

Page 21 SKUE

UPPER AUTO - INDEX BRAKE (A) UPPER AUTO - INDEX BRAKE 18) LOWER AUTO- INDEX BRAKE (A) LOWER AUTO - IN&X BRAKE (B) AUTO - INDEX POSITION CONFIRM liPPER AUTO - INDEX CLAMP (DISENGAGE) UPPER AUTO- INDEX C L A M P (ENGAGE) LOWER AUTO - INDEX CLAMP (DISENGAGE) LOWER AUTO- INDEX CLAMP (ENGAGE) EXTERNAL SLOWDOWN (tf ) EXTERNAL SLOWDOWN t-f 1

LBKDA 1co9-171

LBKDB lCO9-I 01

LIPC 1co9-30,

LCPUA ,t09-321

LCPUB Ico9-3ll

LCPDA (CD9-411

LCPOB Icog-421

820

Page 2f C PDB I, I,

XLES tT IC03-31

200

XLES -T ICO3211

PARIS LISL -ELECTRIC SYMBOL NFB TFI *TF2 MDF PARTS NAME Non-fuse breaker Transformer Transformer Magnet contactor EA63/60 0.200.230,0-200-230-350V 860VA, 245 0-230V SRC363 l-5-2, AClOOV SRC3631-5-J. AClOOV THI Thermal relay l-R-2, 18-26A (230V) 9-l 3A (400,460V) .TYPE MAKER Fuji Sankyo San kyo Fuji Fuji Fuji Fuji FujiFuji Fuji
;TM25

REMARK

COMA VELA II, PEGA COMA VELA II, PEGA

RCa3737-1C 12-18A (23OV) 4-8A (400,460V) MFA *WMF, WMB *TH2 HMI *cPl CEC? CP3 CP4 R4 D Cl C2 rl r2 Rl Ez2 ml Magnet switch Magnet contactor Thermal relay Hour meter Zircuit protector Zircuit protector Zircuit protector Xrcuit protector Zectifier Xode Iapacitor Japacitor lesistor &istor :ontrol relay :ontroi relay ress motor AC 1 OOV 2000h SRC3931-0, ACIOOV, 4A SRC363 1-S-l

Fuji ceramic Matsushita Matsushita Matsushita Matsushita Matsushita tiatsushita tiitsubishi ?uji Gji rlatsushita Matsushita cion teikooki PEGA COMA, VELA II

13A1512d5 (2A) 13A121205 (2A) I3A121505 (SA) I%A151 105 (IA) E lA121105 (1A) E$A121505 IXSlOBNL XB0142 :IIB01~6 2 :200pF 50WV 6 PF 1 oosz, 2ow 3 .3kR 1W (5A)

c0MA,&A II
PEGA

FfH62P DC24V EIH54PW DC24V iEFOUP-KK 5.5 kW 4P YEFQU-K 3.7 kW 4P

uji :uji Iitachi htachi HI

UJl

:0MA
TEL4 II, PEGA

m3 *ml1 FmlO Fm15 Fm16, 17 VARI VAR VAR2 SSI, ss4, ss6 ss2 ss3 sss

bbrication motor c vork.pusher motor :ooliig fan motor :ooling fan motor :ooling fan motor aristor aristor aristor elect switch elect switch elect switch elect switch (with key)

S K505 S SG200.20 C T3BSSB 1OOV P N-254-002SC2 S F20340 2 15L102SP E NB221C-14A Z lOL221 A H30P2BlO A H3013B IO A H3012B01 A 1130J2AOlA - 23 ,

iihon servo Hitachi owa kinzoku hizuka uji hizuka uji uji uji uji

.. F 2.

.,-,

SYMBOL

PARTS NAME Select switch Select switch Select switch SS-5021D-1 I SS-5031El-22 RCa470-K2 12 AH30P2BOl S-6A AH30P2BlO WDlOll OFL-BS-SMZK AH30-FGlO AH30GlGlO AH30-VRO 1 AH30-VlROl AH30-VI ROl AH30-FYlO AH25-SFGlO AH30-VlROl

TYPE

MAKER Fuji Tokyo denki Tokyo denki Fuji Fuji Nihon kaiheiki Fuji Matsushita Ojiden Fuji Fuji Fuji Fuji %ji ?uji ?uji ruji 3alluff 3alluff salluff 3alluff IalJuff lamatake Yateishi !amatake !amatake amatake !amatake lalluff amatake amatake Zmuden

REMARK

*..

.I.3 ,;

.ji

*ss11
*ss12 *ss13 *ss14

Select switch (with key) Select switch Snap switch Select switch

*ss18
ss7,7-1

PEGA COMA, VELA II

SW1 FTSl PBI, 2,2-l PB3

Snap switch Foot switch Push button switch Push button switch Push button switch Push button switch Push button switch E&h button switch Push button switch Proximity switch. Proximity switch Proximity switch Proximity switch Proximity zwitch Liiit switch Limit switch Liiit switch (multiple) Limit switch Limit switch

-@

pB4
PBS PB6,7,7-1 iB8,9 *PBlO, 11 LSl,2,3,4
L.S6 Ls7 LS8,9,10

COMA, VELA II PEGA

BEG-5 16-344HO-X

BES-516-105BO-X
BES-5 16-340HO-X

BES-516-329GO-X
BEiS516-300~S76

_ *

LSll, 12,13,
14 LS21,22,23 LS24,26,.27, .30,31

3ZE6-2RN-JK-Q22

(0

Ls25,28,29 32,33,35,76 LS72,73 *LS72,73 *LS53 *LS73,74 *LS78,79

LDZ54 12 LDZ53 12 XSI-J XSI-J 3ES-516-111 v3L-5004 USI-J :P164BW iT (with step) iPS-882 c x 1 f4 ;ps-8T ;PR- I 00 *

:OMA, VELA II EGA :OM.A, VELA II EGA :OMA :OMA, VELA II

:roximity switch &it switch Limit switch ilot lamp IBulb for PL) ressure switch ressure switch

PLI, 2,3,4,
5-6

PSI, 2,3

anwa anwa Let denki

:GMA, VELA II EGA

*ps2 *: OPTIONAL

ressure switch

-- 24 -

1 i
_.__. A\,: : : ( : ;.

-- 2 5 -

- 26 -

Sep-1984

Electrical Schematic
Model Fanuc 6M Dry Clutch / Auto Index

Coma 506072 Coma 505072 Coma 505050 Vela II 305050 Pega 304040

(From serial no. C67403 - ) (From serial no. C57710 - ) (From serial no. C55191 - ) (From serial no. VII55617 - ) (From serial no. P3441244 - )

(6OA)

NFB

Page2

R o c3 i n so 0 IT o h E -I 4 6 0 V 60Hz 2 3 0 V 50/60Hz

AMPERE RATING OF THERMAL RELAY THl

FAN DC. MOTOR)

COOLiNG FAN ( X - A X I S DC MOTOR1

AC IOOV

c 1 !
CP3
L------TO PA664 - Ev 2ov I

AC30V

660\

DC. 24V

4 I6V

_ 56 ov IOOVA .. d!

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72

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/ \ / NX\, \ IY ST1
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A

774

STRIKER (OUTER)

77

VAR2 la SOL7 A VAR2 lo

:OOLING F A N ,TOP COVER)

Page 6 SHP I

80

INDEX PIN

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-

Fm16 -

Pase 6 WC
75

SOL5
A

WORK CLAMP

Page6,13

VARP I4

WORK HOLDER COOLING FAN (CLUTCH)

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MACHINE

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CONTROL PANEL B - /. 404

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F

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WTS ICOI-I61 WSTi ICO2-9 I 203 -.--T-204

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B --.-A

WSTij (CO2-IO1

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XL6TtT I lCO2-49) itLaT-T lCO2-501 XLES-T KOJ-2116 XLEStT c1 lC03-31 XLEStY fCq3-21 N LES tX (CO3-II I I xL5Ttc (COI-4510

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LTOL iCOI-23) 0 LTOR l COI-290 APLU IcoI-5o~o

I TAPPING DOWN (LEFT) + TAPPING DOWN (RIGHT) H-CLAMP ON/OFF

E X T E R N A L S L O W D O W N (+Y) 1 I 8 EXTERNAL SLOWDOWN (+X1

/ r&;:;zjy] E X T E R N A L SLOWDOWN

200

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SWH lCO3-25)

WORK HOLDER Page 2 STRIKER (INNER) Page 2 ;;F$yR (OUTER)

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STRIKER (INNER)
MACHINE

STRIKER (CENTER) STRIKER (OUTER)

1

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ALM I Cl3-181

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Page 3
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14

4vt 146lOVl 14 9H !4Vb

Brown
Black

149 156

r-1,
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TOP DEAD CENTER

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rI

Brown - / a2

Y o X LCaFF ICOI-201

XLHST i ICOZ- 181

TURRET ORIGIN

CLUTCH OFF

it LNBS ICOI-41

NIBBLING START
Black 96 o LST I ICOI-341

STRIKER

(INNER)

*LEFX (CO,- 2,

PUNCHING FINISH (AUX.)

LS9 A

Brow LSTM ICOI-31

STRIKER (CENTER 1

LSPIA (cog-20,

INDEX PIN IN (UPPER) STRIKER (OUTER 1

LSPiB ICO9-41

INDEX PIN IN (LOWER)

L-L-__----J
, Black 813 o LSPGA X09-21

INDEX PIN. OUT (UPPER 1

146 ,

6L ICOI-19)

,y Brown II ,, 014 o LSP68 lCO9-211

-_ 1

INDEX PIN OUT (LOWER)

ii8 I46

Ii9 149

14

L A__

148 I

149

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2 0 0

200

256

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2 6 1 2 7 1 nnm, I nnmr\

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18

19

I 20 IPZUY

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40 PSM 50 POP

CA-10

( NC 1

CA-11

(OPTIONAL.CABLE)

I 3 t

mA S P C A 1 3

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OF

TF2

(OPTIONAL1

58OV

230V

460V

2oov

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MACHINE

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WORK CHUTE

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WORK CHUTE Panel1

WORK SELECTOR

WORK SELECTOR

P2

(, W O R K C H U T E ( O P E N )

1, W O R K S E L E C T O R (LEFT1

WORK SELECTOR (RIGHT)

200

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MACHINE - l

1 TAPPING (RIGHT) I

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ICO4-61 STR ICO4-201 327 1

TAPPING (RIGHT) Page12

STL t co4.351

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ST6R ICO4-50)

323

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330 STaL x04-4910

P a g e 1 2 T&4 -1 9 . Page12 TBR -1

SOL25 2 VAR2 M S O L 2 6 A, VAR2 MTAPPING OIL MIST , t MAIN 1

STOW ico4-311 --o 331 STOMl KO4-4610 --,

-D

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93

TAPPING OIL MIST (RIGHT 1

;LAEpFpG O I L M I S T

2OOlt24Nl

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R3

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P2

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,

LS28.

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I./s35
H-CLAMP

416 I

R2 L, D n

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233

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200

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lN2 I

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EMERGENCY STOP

OVERRIDE (Xl Page3,5,13

I72

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Page14

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MACHINE r--.---.--

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R (1 W O R K PUSHER(FORWD) Page 14

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35A 4 35

STOP

WORK PUSHER MOTOR A U X . (FORWD) Page 14 9 , WORK PUSHER MOTOR AUX. (BACKWDI Page 14

- WORK PUSHER (BACKWD)

vl

- W O R K P U S H E R (FORWD)

,D CI

LWPH 815 lCO9-34 53 da

WORK PUSHER ORIGIN

I L - I

. -, ,L..

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SHEET COUNTER (AUX.1 Page15

HIT COUNTER (AUX.1 Page15

SHEET COUNTER

HIT COUNTER

HOURMETER (RUNNING) HOURMETER (POWER ON)

$3

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P
MFNX I coz- 131 SGFF x03-610
249

120s

FEED HOLD UNEFFECTIVE UNCLAMP

fJ;lJ,;;ERATION Paget5,17 sly;! OPERATION Pogel7,lB

L O A D I N G M FIN X- AND Y-AXIS ORIGIN RETRACT Poge17,iB

EXTERNAL RESET

Page 17 S6FF
II

lco3-37lc ULZ

250

Page 17 ULZ
18 260A

SEQUENCER OFF UNLOADING POSITION

(COI-261 W*STPZ

260

L-UL STOP

SCHEDULE OPERATION START

--NC-START

205

START

4, / O VERRIDE ON/OFF

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UNLOADER SAFE

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Ml4 tco4-29 Ml2 (CO4 - 221 K

ICOQ-211

MII

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WORK CLAMP Page 16,17

6su ?awf7 Et /

I, 3
114s ,155 II75 113s IISS

WORK HOLD Poge16,17

UNLOADING POSITION ORIGIN SETTING DEVICE UPPER LIMIT AUX. ROLLER UPPER LIMIT NCT STOP WORK CLAMP WORK HOLD AUTO OPERATION RUNNING ROTARY LIGHT X GAUGE BLOCK Page 18

i-r 112s

N2

P2

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338A

SCRAP CONVEYOR D R I V E (AUX.1 Page 16 AUTO OPERATION STOP Paqe 17,te

SCRAP CONVEYOR 1 0.4KW NC __-

339

@-%a X GAUGE BLOCK UP Page 16

u

t Y - A X I S PIN Page 16

SRU HFN - - -It--,,-+ - - - - h

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84

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X GAUGE BLOCK

Y-AXIS PIN
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[CA-l)

MS3102A

24-268

(CA-Z)

MS3102A 22-225

Ml1 102s W

AT HFN 109s 119s X Y

SOFF USF 100s 1OOBA 110s z

ULZ osu 111s 114s

AKU 115s

ASPL 117s

(CA-3)

MS3102A 20-298 E 1325 R 127s F 133s S 128s 0 134s T 153s H 124s J 120s K 121s

A B C D AMA .CLR 139s 116s 130s 131s L M N P 1235 125s 1225 126s

Rl Sl CPIO
53

COMA, VELA 11
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R3

( A U T O - INDEX B R A K E (A) tiVAR2 Iv

22oOpF 5OWV e PCS2

Cl6

i
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Page 20 IBKB II1

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sa35. VAR2

o A U T O - I N D E X B R A K E (6)

Page 20 ICLP II II

102

SOL36 VAR2 ;
M_A_CHINE

o A U T O -INDEX

,CLAMP

I SIBKB (Cl l-231 ( 351

AUTO - INDEX BRAKE IB)

SICLP ICII-241

352

AUTO - INDEX CLAMP .

R3

-.. NC

._-

P2

r
I
C-AXIS ORIGIN AND SLOWDOWN

PEGA
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BRAKE

XLHSC ICOI-441

CLAMP

AUTO-INDEX ON/OFF

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_.._

COMA, VELA II I, WI

169 lf24VI

168 LOVI

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33
Ls58 620X w Ls5g 621X w MACHINE -- 1

UPPER AUTO-INDEX BRAKE (Al Paqe 22

VJTO-INDEX :ONFIRM age22

POSITION

UPPER AUTO- INDEX BRAKE (8) Page 22

JPPER AUTO-INDEX tLAMP (DISENGAGE) Page 22

JPPER AUTO-INDEX :LAMP (ENGAGE 1 oqe 22

1 3

LOWER AUTO -INDEX BRAKE 16) Page22

,OWER AUTO-INDEX *LAMP (DISENGAGE1 Page 22

i
I66

I69

L OWER

AUTO-INDEX CLAMP (ENGAGE I Page 22

16a;O

PEGA

I 169 If2 4VI

JPPEA AUTO-INDEX B R A K E (Al age 22

166

UPPER AUTO-INDEX B R A K E (B) Page22

0 I 168

MACHINE

. - . LEKUA ICOS-151 LSKUE (CO9161

UPPER AUTO - INDEX BRAKE (A) UPPER AUTO- INDEX BRAKE 18) LOWER AUTO- \NOEX BRAKE (A)

LSKDS ICOS-181

LOWER AUTO - INDEX BRAKE ( 8) AUTO - INDEX POSITION CONFIRM UPPER AUTO - INDEX CLAMP (DISENGAGE) UPPER AUTO- \NDEX C L A M P (ENGAGE1 LOWER AUTO -INDEX CLAMP (DISENGAGE) LOWER AUTO- INDEX CLAMP (ENGAGE) EXTERNAL SLOWDOWN (+T ) EXTERNAL SLOWDOWN l-T 1

LI PC (cog-301

. !

LCPUA ~co9-32l

LCPUR , ices-311

LCPDA tcos-411

LCPDB ICOS-421 200

Page 21 C PDB II 1,

XLES tT cco3-31

XLES -T (CO3-211

200

-- _.
1

NC

PEGA : COMA : VELA II :

Close Open Open

200

! ;..

PARTS LIS-T .ELECTRIC

SYMBOL ; NFB TFl *TF2 MDF PARTS NAME Non-fuse breaker Transformer Transfomrer Magnet contactor EA63/60 O-200-230,0-200-230-350V 860VA, 24 0-230V SRC3631-5-2, AClOOV SRC3631-5-1, AClOOV THI Thermal relay TR-2,18-26A (230V) 9-13A (400,460V) RCa3737-1C 12-18A (230V) 4-8A (400,460V) MFA *WMF, WMB *TH2 HMI *cPl : CP2 CP3 CP4 R4 .-, .: _,I D Cl c2 rl r2 Rl R2 ml IMagnet switch Magnet contactor Thermal relay TM25 AC 1 OOV 2000h BA1.51205 (2A) BA121205 (2A) BA121505-(SA) BAlSl-105 (1A) BA121105 (1A) BA121505 (5A) DSlOBNL SIBOl-02 SlBOl-06 2200pF 50WV SRC393 l-0, AC 1 OOV, 4A SRC363 l-5-1 . TYPE MAKER Fuji Sankyo Sankyo Fuji Fuji Fuji Fuji Fuji Fuji Fuji Fuji ceramic Matsushita Matsushita Matsushita Matsushita Matsushita Matsushita Mitsubishi Fuji Fuji Matsushita Matsushita Nihon teikooki COMA, VELA II PEGA PEGA COMA, VELA II -. COMA VELA II, PEGA COMA VELA II, PEGA REMARK

Hour meter Circuit protector Circuit protector Circuit protector Circuit protector Rectifier Diode Capacitor Capacitor Resistor Resistor Control relay Control relay Press motor c Lubrication motor Work pusher motor Cooling fan motor Cooling fan motor Cooling fan motor Varistor Waristor Varistor Select switch Select switch Select switch Select switch (with key)

6PF
1 eon, 2ow 3.3 kn 1W HH62P DC24V

Fuji Fuji Hitachi Hitachi IHI Fuji Vihon servo , Hitachi fowa kinzoku Ishizuka uji yshizuka uji uji uji :uji COMA VELA II. PEGA

HH54PW DC24V YEFOUP-KK 5.5 kW 4P YEFQU-K 3.7 kW 4P SK505 SSG200-20 CT3B55B 1 OOV PN-254-002SC2 SF20340 ZlSL102SP ENB221C14A ZlOL221 AH30P2BlO 4H30P3BlO 4H30P2BOl 4H30J2AOlA

m3 *ml1 FmlO Fm1.5 Fm16,17 VARl VAR VAR2 SSI, SS4, SS6 ss2 , ss3 ss5

SYMBOL *ss11 *ss12 *ss13 *ss14 *SS18 ss7,7-1

PARTS NAME Select switch Select switch Select switch Select switch (with key) Select switch Snap switch Select switch

c
SS-5021D-11 SS-503lEl-22 RCa470-K212 AH30P2BOl S6A AH30P2BlO WDlOll OFL-BS-SMZK AH30-FGIO AH30-GlGlO AH30-VRO 1 AH30-VlROl AH30-VlROl AH30-FYlO AH25SFG 10 AH30-VlROl

TYPE

MAKER Fuji Tokyo denki Tokyo denki Fuji Fuji Nihon kaiheiki Fuji Matsushita Ojiden Fuji Fuji Fuji Fuji Fuji Fuji Fuji Fuji Balluff Balluff Balluff Balluff Balluff Yamatake Tateishi Yamatake Yamatake Yamatake Yamatake Balluff

REMARK

; ,2

PEGA COMA, VELA II

SW1 FTSl PBl, 2,2-l PB3 PB4 PBS PB6,7,7-1 PB8,9 *PBlO, 11 LS1,2,3,4 LS6 IS7 LS8,9, 10 LSll, 12,13, 14 LS2 1,22,23 LS24,26,27, 30,31 LS25,28,29 32,33,35,7(i LS72,73 *LS72,73 *Ls53 *LS73,74 *LS7q 79 PL1,2,3,4, 596 PSI, 2,3

Snap switch Foot switch Push button switch Push button switch Push button switch Push button switch Push button switch Push button switch Push button switch Proximity switch Proximity switch Proximity switch Proximity switch Proximity switch Limit switch Limit switch Limit switch (multiple) Limit switch Limit switch Proximity switch Limit switch Limit switch Pilot lamp (Bulb for PL) Pressure switch Pressure switch

COMA, VELA II PEGA

BES-5 16-344HO-X BES-516-105BO-X BES-5 16-340HO-X BESJl6-329GO-X BES-5 16.300-S76 BZE6-2RN-J ZC-Q22 LDZ54 12 LDZ53 12 2LSI-J 2LSl-J BES-516-111 V3L-5004 2LSI-J KP164BW 5T (with step) SPS-882 c x 114 SPS-8T SPR-100 /

COMA, VELA II PEGA COMA, VELA II PEGA COMA COMA, VELA II

Yamatake Yamatake Kimuden

COMA, VELA II PEGA

Sanwa Sanwa Act denki

*ps2 *: OPTIONAL

Pressure switch

FEB. 1986

IVIODEL
Fanuc 6M Dry Clutch / Auto Index
COMA-506072m

(From

serial

No.C67508)

COMA-505072 \
~o~t~-50505()

(From serial No. C57854) (From serial No. C55202)

VELA 11-3~5050 (From serial Nd. w55771)

pEGA-

(From serial No.P3441698) -

16OAl

NFB NF610

Pope2 MDF

Ml

Ro w so 0% To 0%

-:I
. RI . 51

5%
I WI XI Yl

VI

ml

-.

230v 50/6DHz

NC UNIT 6SKVA AMPERE RATiN OF THERMAL RELAY THl -_

S.5KW FOR COMA 3.7KW ggc WA 16-S 13A IO.!lA 9.lA 7.2A CIA 6.SA %?A

.TI -,. bE

TFI w 22ov Fml

FAN DC. MOTOR I

FAN F%sG DC MOTOR) CP2 %lOA !CUVA JT;r;;AC IOOV j 0

_ R4 -3ov 6OVA ^ s4 ov L-----rye PILGE4 , - % lOOVA m O0 IA; I

Page 3

CP3

-I?4 hII5

AC30V
ass

;. -4.

DC. 24V

:.:
l

When the machine is equipped with the AUTO INDEX DEVICE, Cp2(T is not used and the electric pomr for the NC unit cooling fan is supplied from the NC power unit.

Ill P - .YACWNE - 1 -

RESS MOTOR age t

Pago 6
----A 7

Page 6 ST6
-lI n

SOL9 A VAR2 n SOL6

A

i.,
\

M ,,l
Y I

FmlO STRlKER(INNERi I. STRIKER (OUTER) CP24 DOLING FAN UCTRICAL ENCLOSURE)

L
-

YI VAR2 u MACHINE -1 FmlS :OOLING FAN :TOP COVER)

VARi u
I

I N I

Pago 6 SHP --------------I

80

SOL? A VAR2 u <

INDEX PIN

. I

SOL5 v
H

WORK CLAMP 4

VAR2

I
l X.AXIS

S O L 3
A

BALL SCREW COOLING

VAR2

SOL6 i----+1 1
78

WORK HOLD

OPTIONAL

PCBI r---! PZ--qC3-3,4 ?V, ;,&;,; , N*.7c3~,,2- - -- - - RI4 0Cl.l Cl-4 Cl-5 6 *I49 It24vl

PRESS MOTORI;D;~E Page 2,s

CPNTROL PANE:6

s5--QCl-2

DC24V PROXIM~;~~RWITCH

I4B IOVI

, .- . .-i

..- _ _ I l 232

STRIPPING MISS
*tOOlt24NI STRIPPING MISS ON/OFF

,D
WTC Page 3 IL. 406

CONTROL PANEL 6

*-.

MACHINE -...

.-

_ - 149

MACHINE l 1 , I OFF 0 u I

422
L.._._ ,

EjloRMn~ WSPO y A 4M I N D E X P I N (INI

I ION0 - L----T WSPI I1 II

I ..

Nc

Pow3

* -. - .-

.-. _._ -..i PUNCH.40 COMMANO ;-.t!tACHlNE

I i. ._ _ _ . . _ _ , . . , ; ;WERRlOE C I R C U I T . .,

4 L- _.__ ---. -I

Po9ii3

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0 C4.6 I I I-_ ---..._ _ .-.! OYERRlOE IX,

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WLST (COI-I41

LUBRICATION

INDEX PIN OVERRDE CONFIRM

WTS ICOI-161 WSTI ICO2-B I 203

-.

0 0 CENlEk

STRIKER (INNER1
I

wsr3 IcO2-lOI

204

!
I STRIKER IOUTER 1
WTRR x02-22

TURRET ROTATION (CLOCKWISE1 TURRET ROTATION (COUNTERCLDCKWISE I

WCS1 I (co?-4 I

START

START

WREP ICO3-30 WFWC lCO2*41;

213 II4

I ONXFF
FTSI Or0

ss3

REPOSITIONING CONFIRM WORK CLAMP

Em

+3+
W-Y

SYtY

cF,o cP23 CF.24 cl26 cm6

?oBc 2060 Hl--l-

2lxF .

CP38
472 414 4lS 476

Poa.~7-Rla.l I w

P/S WYH ICOI-311 P/S WC lC01-47 P/S Pm ICOI-48 PI6

PS2 PSf

8
_-i

WORK HOLDER WORK CLAMP

217

?i=L
YACHINE

t24N ICOI-33 +24N IoJ2 - 31 t24N ICO3-33

S T O P

l wP3w Irn142 UC -.. -

- .206A

STOP BUTTON

w&4 lco2-7 I

L-.

OVERRIDE
CONTRO& PANEL A .1

@=

2 normally wired

2OOlt24N)

2C0ltHNl 8 1 L..,..i l :: I

TOOL CHANGE DOOR OPEN : REAR *UPPER

LOWER , LS24

- m!C__
1 WIIEY lCUZ-3lO I
229

220 II LHSX lC02-16)

+# X-AXIS ORIGIN

EMERGENCY STqP PRESS MOTOR OFF TOOL CHANGE

Y-AXiS ORIGIN
I

WOFX 2 3 0 ICOZ-ato

Ico2-l2lo I

LWTC

231

OVERTRAVELI-XI

I I

OMRTRAVEL(t+I

OVERTRAVELt-Yl

I
OVERRIDE IY 1 EXTERNAL SLOWDOWN+II ! X-GAUGE BLOCK LOWER j. LUBRICATION FINISH
*L&-T ICOZ-5010 I ULES -1 ICO3-2116 ItLESt ) ICO3.31 *LEStI ICO3-21 < *La-C Icol-4310 *L6ttl tcoz-490

TAPPING DOWN (LEFT) TAPPING DOWN (RIGHT J H-CLAMP ON/OFF E$qy$+~C WORK PUSHER ORIGIN SEOUENCER OFF 1 I

EXTERNAL SLOWDOWN (tYI a 0 EXTERNAL .SU)WDOWN (+x1 1 EXTERNAL SLOWDOWN (-Xl

N LES MI, ICO3-tI

lCO3-I91

IILES-X0

200

Close vrhen LSl7 is not attached.

,t !,. . ,., >i.

PP ---(H: l

fMf,R$E,~CY STOP AlJTOM~TlC OPEJ?ATlw ORIGIN RETRACT R WORK CLAMP Poqa 2 OVERTRAVEL RELEASE

,, . me
STRIPPING MISS ON/OFF

EMERGENCY STOP

fONTROC PAN&B,

I m I
ICI3.21

STRIKER IINNER) STRIKER ICENTERI STRIKER (CUTER)

I I I I I I I 1
I I-----LUG&T, EUGINl 0 l N2 r----'

APY IcI3-11l I

311

81;; MOTOR Poqr 3

I

~f&t~ATION MOTOR

PGqn

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I L,

- EYGlN2 0
I

.EYGINl-74 .EUGIN2-R3

+O+I--@-~~~TOPDEA~CENTER

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I
I'2

4Vl 14 I 149 4VI

TOP DEAD CENTER TURRET ORIGIN

*LCeFF Ic0l.201

CLUTCH OFF

II LNBS lcoI-4I

NIBBLING START STRIKER (INNER)

+LEFX ICOI-PI

PUNCHING FINISH 1AUX.I

STRIKER (CENTER)
1SPtA ICO9-201 I

INDEX PIN IN (UPPER) STRIKER (OUTER) INDEX PIN. IN (LOWER1

I 812 o LSPIS ICO9-41

LSPOA ICO9.21

INDEX PIN OUT IUPPER)

INDEX PIN OUT (LOWER)

,.:,.

.I,

CA-01

CA-03

CA-02

101 S P A R E .

-9-

WIRING OF TF2 lOPllONALI

TFi HI H2 i30 230 I

I 220 - : 200 #. s77.

S76

H3 200 H4 H5 0 Elf 230

0

T77 T70 100 I wov 230V

H 6 200 w 0 x CI
0 30 0

Rll R70

Rll

A70

I 0 I
E
.

22 20 18

S77 S70

S77

S70

I-l1
0

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T76

460V

QOOV

I377

I378

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->OIC 501 .."i WC r -+-II 0

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P2 I

,.,l ICO3.4ll I I

I
WORK CHUTE PagaIt WORK SELECTOR Pagrtl

325 .I uD n X@,D .I

mkc 1co3~421O

32G

P2

24Vl

WORK CHUTE (CLOSEI

WORK CHUTE (OPEN1

WCfiK SELECTOR (LEFT1

WORK sELECTOR (RIGHT)

N2

200

.,

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NC --I - or S? fl3 MACHINE -_---4

TAPPING IAl Pagal

hjit2
I, 20

9;1(2
lb I, 22 -

SOL40
h

TAPPING IA) .

;;APP;NG ICI

*\

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34 fA,:w 91 25

VAR2 vl SOL42 VAR2 Gl

/ TC ,I TL
,I

TAPPING OIL MIST IMAIN) Page 12 I TAPPING ICI

Pa9a12 Ts?L I, II0 _

TAPPING OIL MIST (Al Pa9d2 TAPPING OIL MIST , IMAIN) < TAPPING OIL MIST ICI Pa9012

SOL43 v VAR2 H SOL44. n VAR2 ll SOL46 MIST

PO9812 TOA II

?o

TAPPING OIL MIST IAl

P2

I
2ol t24Nl

t-

v VAR2

:CAPPNG OIL I TAPPING DOWN (Al

TAPPING DOWN IC)

: TAPPING RETRACT

P2

W.CLAMP

,,;UtNAL SLOWDOWN L__ _.. _ g+.__ _ _ss14 ,

XX)1+24NI

,D m

H - CLAMP
THIN CLALP

ss14

H.CLAMP

OVERTRAVEL I-Y I Pops13 H-CLAMP

OVERTRAVEL 1-Y) OVERRlDE ix,

N.2 PP

I w I

EXTERNAL SLOWDOWN l-Y I OVERRIDE (Y b

7. I r . . . -NC - .- . _.

iI Ir..
!
: I OVERRIDE IXJ Po9pc3,5,13

1 ; 00

OT RELEASE

EMERGENCY STOP

:
:

VP2

EMERGENCY STOP Po9s2,S

I
!

L - 0 0.

EYGoUl2

N2

* Close: When the machine is not equipped with tarwing unit Open: When the machine is equipped with tapping unit.

,..i \.. _ J ;.

Al Sl T l
NC

P2

WORK PUSHER (FORWD:

I

-,D

Rl Sl Tl

II I

341 400VA
I--I

WORK PUSHER (BACKH Pago 14

--YF -J t WMF
N-2 P2

I 3; I
33 _.

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I)3 -.- -STOP FORWD epclwD ; ,.

200 lt24Nl .a

TH2 -33

Pago14 PI39014 wMFX

Pa9014 WMB u 34). n

34 ,.O VI .

WORK PUSHER MOTOR AUX. (FORWD) Paw 14

WWP 294 ICOI* 381 --Q$Q

1 WORK PUSHER (BACKM

I I
wwPF ICOI.

%I! 35A

py:4
IY rl 33 33 -0 m, WORK PUiHER MOTOR AUX. IBACKWDI Paga 14

215 3210

0 -L
0 0 A CONTROL PANEL I . -

( WORK PUSHERtFORW
-

e-wWORK PUSHER ORIGI

\
53 R3

SHEET COUNTER IAUX.) Page 15

HIT COUNTER (AUX.1 Page 15

ti2

SHEET COUNTER

I---

Paqal5 cux HIT COUNTER

Paw 16 IiOURhlETER (RUNNING) 4 HCURMETER (POWER ONI

,
.

;. ,../-

Q4Nl

N2

P2

FEED HOLD UNEFFECTIYE

UNCLAMP

LOADING 6 FIN ORIGIN RETRACT

EXTERNAL RESET

SEOUENCER OFF UNLOADING POSITION

L-UL STOP

E#JLE OPERATION

- WC-r
P/S WI Icot-31 P/S WC ICOI-41 WCS11 ICO2-I Wat3 ICO2-I WaRc lCO2-21

216

LJ!!
I

START

START OVERRIDE ON/#F

L---

C MAICOI-251

L-__

-. _ T
AT Papal7 HM R~9el6 III

IOOAS

EllFH MF M28 M24 M22 M2l Ml6 Ml4 MI 2 MI 1

OlSTRleUTlON

UNLOADER SAFE p,o,s,lp; , UNLOADING. POSITION Paqr4,16,17

ORIGIN SETTING CEVICE Upggy4 #IT I

kUX. ROLLER ;opop:4R ;MIT I

I,

109s 119

I I

w ;;FE AND MEMORY X- AN0 Y-AXIS - ORIGIN RETRACT WORK CLAMP Page 16, I7

SEOUSNCER OFF U&pTtC&R SAFE

WORK HOCD Pope 16, I7

Xpa;t$GE BLOCK AlJX. ROLLER UPPER LIMIT NCT STOP WORK CLAMP WORK HOLD AUTO OPERATION RUNNING NC READY CLEAR -BOX l

ROTARY LIGHT

TAPE AND MEMORY MODE Paga I7

Not attached on PEGA.

I -i-x

ECRAP CONVEYOR b %?a IAUXJ SCRAP CONMlOR I 0.4KW

ICZI I 335

A P R2 @-

WTO OPERATION STOP

Pogotl,W

Y-AXIS PIN Pogr (8

I a, I

SSl I &En\ UINTE

, .

*
Y-AXIS PIN

X GAUGE BLOCK

(CA- 1)

MSJIOZA

.24-26s

[CA-2)

MS3102A

22-22s

I rr, I

(CA-3)

MS3102A

20-29s

/ _ /, ,I

5, COMA, VELA 11
r

R3

100

SOL34 A U T O - I N D E X B R A K E (A) VAR2 I>

PCs2

.I

%2e0 II
P2

101

sa35~

A U T O - I N D E X 6RAKE (6)
I

VAR2 12,: Poga 20 ICLP

I

ID2

SOL36 VARP 2
M_*_ctllNE

, AUTO-INDEX CLAMP

AUTO - INoEX BRAKE 18)

P2

PEGA

C-AXIS ORIGIN A N 0 SLOWOOWN I 0 I

1 AUTO -INDEX CLAMP

ISUTO-INDEX

AUTO -INDEX ON/OFF

COMA, VELA
I66 IOVI

II 169 lt24Vl l691t24VI

iI

UPPER AUTO-INDEX %% IA)

UPPER AUTO- INDEX BRAKE (81 Pope 22

UPPER AUTO-INDEX CLAMP IDISENGAGEI Paqc 22

LOWER AUTO-INDEX KS-: IA

UPPER AUTO-INDEX Cp;2; I ENGAGE 1

LOWER AUTO -INDEX ;13y2 (8)

PD I

Rl

I N

LOWER AUTO-INDEX CLAMP [DISENGAGE) Pqge 22

MACHINE -_ I 166

Ii9

I~OW

PEGA
U P P E R AUTOdNDEX

166

I69

I *021x I 0
MACHINE ,

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RI

U P P E R AUTO.INDEX gllew~ ISI

--ICOI-Ill
LIKUI IcOa-l9l LBKUA

-.
UPPER AUTO - INDEX BRAKE (A, UPFER AUTO - INDEX BRAKE I@ LOWER AUTO- INDEX BRAKE (A LOWER AUTO - INIEX BRAKE (8 AUTO - INOEX POSITION CONFIRM UPPER AUTO-INDEX CLAMP IDISENGAGE UPPER AUTO- INOEX CLAM (ENGAGE) LOWER AUTO -INDEX CLAMP IDISENGAGE LOWER AUTO - INOE X CLAMP (ENGAGE EXTERNAL SLOWDOWN (tT EXTERNAL SLOWDt%?d

LBKM ICOVIn

LIKDI IcO3-lel

LIPC Ico9-aol

I Ri. I

LCPUA lco9-12l

Paar2l
LCPta ICDWw 826 c iue I,

LCPDA ice*-411 Pa9021 LCPOB Ices-42) 028

C PDB 11 I,

NLEst7 Ico1-al

KLES-I Ico1-2ll

t-T

*I

PEGA COMA

: :

ci0s0

I 200

Open Open 1

VELA I:

PARTS LIST ELECTRIC SYMBOL NFB NFBlO PARTS NAME Non-fuse breaker Non-fuse breaker EA63/60 EA53/50 EA53/30 EA53/30 EA53/20 200V-SA 200V-5A 2OOV-5A l@ 860VA 020023035OV. 6200230./ O-l OOV SOOVA, 0 18-2022V 1 OOVA. 03OV 60VA. 820022OV 200VA 400VA 0-230V SRC3931-5-2 AClOOV SKC3931-5-1 AClOOV TR-2. 3G 18-26A (200V. 23OV) 3@ 9-13A (4OOV. 460V) RC3737- lc 3@ 12-18A (2OOV. 23OV) 4-8A (4OOV. 46OV) MFA *WMF WMB *TH2 HMl CP2 CP3 CP4 cP20 Cl21 cP22 cP23 cP24 CP25 CP26 Ful Fu2 Magnet switch Magnet contactor . Thermal relay Hour meter Circuit protector Circuit protector Circuit protector Circuit protector TMS. AC I OOV. 2OOOH CP32 E/5 (AC) CP32 E/lW (AC) CP3 1 E/5 (DC) CP31 E/0.5 (AC) Fuji ceramic Fuji Fuji Fuji Fuji SRC3631-0. AClOOV 4A SRC363 l-5- 1 TYPE MAKER Fuji Fuji Fuji Fuji Fuji Fuji Fuji Sankyo COMA (2OOV, 230V) (4OOV, 460V) PEGA (2OOV. 230V) VELA I1 (4OOV, 460V) COMA REMARK , -(

*NFBI 1 +NFBIZ l NFBl3 TFl

Non-fuse breaker Non-fuse breaker Non-fuse breaker Transformer

..
l TF2 MDF THI Transformer Magnet contactor Thermal relay

Sankyo Fuji Fuji Fuji

COMA COMA VELA 11, PEGA COMA VELA 11. PEGA

Fuji Fuji

I :

Circuit protector Circuit protector Circuit protector Fuse Fuse

CP3 1 E/0.25W (AC) CP3 1 E/l W (AC) CP32E/lW ( A C )

Fuji Fuji Fuji

\
ATM A6Y-2 1A ATM A6Y-2 1A Could Could

-23-

1 -- . . __.,. ,

SYMBOL FulOA FulOB :USt

PARTS NAME ATM A6Yr2

TYPE

MAKER Gould

REMARK

10A (200V, 23ov) SA (4OOV. 46ov) 3A (58Ov) ?use ATM A6Y-2 8A (2OOV, 23Ov) 5A (4OOV, 46Ov) 3A (580A) fhermal relay Rectifier Diode Capacitor Eapacitor Resistor Resistor Control relay Control relay Press motor DSIOBNL SIBOI-02 SIB0 I-06 22OOfiF SOWJ Fuji Mitsubishi Fuji Fuji Matsushita Matsushita Nion teikooki Gould

. : _ . *FullA
*FullB

l Ful IC l TH4 l THs

RF D Cl CZ rl r2 Rl R2 ml

6MF
lOOl2.2OW 3.3 kQ IW .HH62P DC24V HHs4Pw. Dc24v YEFOUP-KK 5.5 kW 4P YEFQU-K 3.7 kW 4P _

Fuji Fuji

Hitachi
Hitachi. IHI Fuji ,

COMA VELA 11. PEGA

m3 *ml1 FmlO FmlS Fm16.17 VARl VAR VAR2 SSl, SS4, SS6 ss2 SS3 sss .,

Lubrication motor Work pusher motor Cooling fan motor CooBng fan motor Cooling fan motor Varistor Varistor Varistor Select switch Select switch Select switch Select switch (with key)

SK505 SSG200-20 CT3BSSB 1OOV

Niion servo Hitachi Towa kiruoku khizuka Fuji Ishizuka Fuji

PN-254.002X2 sF203-40 Z15L102SP ENB221C14A ZlOL221 AH30P2BlO AH3OP3BlO AH3OpzBOl AH30J2AOlA ,

Fuji Fuji Fuji

- 24 -

SYMBOL %Sll +ss12

PARTS NAME Select switch Select switch Select switch Select switch (with key) Select switch Snap switch Select switch ss5021D-11 SS503lEl-22 RCa470-K2 12 AH30P2BOl S4A AH3&2B 10 WDlOll

TYPE

MAKER Fuji Tokyo denki Tokyo denki Fuji Fuji Niion kaiheiki Fuji .. PEGA COMA, VEM II

l ss13 l ss14
SSl8 SS7.7.1

SW1 FTSI PB1;2.2-1 PB3 PB4 PBS PB6,7,7-1 PB8.9

Snapswitch Foot switch Push button switch Push button switch Push button switch Push button switch Push button switch Push button switch Push button switch Proximity switch Proximity switch Proximity switch Proximity switch Proximity switch Limit switch Limit switch Limit switch (multiple) Limit switch Limit switch Pr&imity switch Limit switch Limit switch Pilot lamp (Bulb for PL) Pressure switch Pressure switch

Matsushita Ojiden Fuji Fuji Fuji Fuji Fuji Fuji F u j i Fuji Balluff Ball&f Bailuff Balluff
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COMA, VELA II PEGA

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