Tweco Catalog2010

MIG Guns, MIG Consumables & Welding Accessories Catalog
tweco.com
Make the Switch. Increase Productivity. Make the Switch. Increase Productivity.
TWECO ADVANTAGE
Excellent performance with high productivit] & low downtime
8uperior duraoilit] with long lasting guns
Exceptional ease of use with operator appeal
TWECO MIG GUN PORTFOLIO
Broad range of products for different applications
Air-cooled and water-cooled Nl0 guns
8pecialt] guns for pulse welding
8pecialt] guns for aluminum welding
8pecialt] guns with smoke & fume extraction features
TWECO OFFERS SUPERIOR
FEATURES AND BENEFITS
Ergonomic design to reduce operator fatigue
Excellent customer support to answer all ]our
technical questions
widest range of Nl0 gun consumaoles in the industr]
Neet a oroad range of ]our application needs
TWECO TRUST
lndustr] standard for over 40 ]ears
0ver 2 million Nl0 guns sold
Nost trusted Nl0 gun in the industr]
TWECO ADVANTAGE. TWECO TRUST.
Visit www.twecotrust.com
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Professional MIG Welding Products & Accessories . . . . . . . . 4-84
Professional MIG Welding Consumables . . . . . . . . . . . . . . 85-108
WeldSkill
MIG Guns & Consumables . . . . . . . . . . . . . . . 109-125

Professional Manual Welding Products & Accessories . . 126-136
WeldSkill Manual Welding Products & Accessories . . . . . 137-138
Customer Care Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
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U.S. Customer Care: 800-426-1888 / FAX 800-535-0557
Canada Customer Care: 905-827-4515 / FAX 800-588-1714
MIG Gun Selection Guide
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Wire
Diameter
in.(mm)
Amperage Range
Recommended Alternate
30-100 100-200 200-300 300-400 >400
.028" - .080"
(0,O - 0,8j
Nlhl-Nl0 Professional ho.1
.085" (0,9j
8pra] Naster
250 &
Professional ho.2
Compact Eliminator
250 &
8moke Naster
250,
Eliminator
8pool 0un 800

.045" (1,2j
8pra] Naster 850 &
Professional ho. 4
PulseNaster
Air-Cooled 850, Compact Eliminator 450,

8upra XT 450, TUFF-h-llTE 850, 8moke Naster 450,
Eliminator 8pool 0un 800
.052" (1,8j
8pra] Naster 450 &
Professional ho. 5
PulseNaster Air-Cooled 450,
Compact Eliminator 450, 8tandard Eliminator 450,
8upra XT 450, 8moke Naster
450,
8upra water-Cooled 450
1/1O" (1,Oj
8pra] Naster 450 &
Professional ho. O
PulseNaster Air-Cooled 450, PulseNaster 500,
Compact Eliminator 450, 8tandard Eliminator 450, 8upra
water-Cooled 450, 8tandard water-Cooled O00
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Wire
Diameter
in.(mm)
Amperage Range
30-150 150-250 250-350 350-450 >450
.080" (0,8j
Eliminator
8pool 0un 800 &
Nlhl-Nl0
Professional ho.1
.085" (0,9j
Eliminator
8pool 0un 800 &
8pra] Naster 250
PulseNaster Air-Cooled 850, Professional ho.2,
Compact Eliminator 250
8/O4" (1,2j
PulseNaster
Air-Cooled 850 &
8pra] Naster 250
PullNaster
800, Professional ho.8,

Compact Eliminator 250,
TUFF-h-llTE 850
1/1O" (1,Oj
PulseNaster
Air-Cooled 450 &
8pra] Naster 850
PullNaster 800, Professional ho.4,
Compact Eliminator 450, 8tandard
Eliminator 450, TUFF-h-llTE 850
8/82" (2,4j
PulseNaster
Air-Cooled 450 &
8pra] Naster 450
PullNaster 800, PulseNaster water-Cooled 500,
Professional ho.4, Compact Eliminator 450,
8upra water-Cooled 450
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Wire
Diameter
in.(mm)
Amperage Range
30-100 100-200 200-300 300-400 400-650
.080" (0,8j Professional ho.1 8pra] Naster 250
.085" (0,9j
*FlUXC0RED 8EFC 850
& 8pra] Naster 250
Compact Eliminator 250,
Professional ho.2
.045" (1,2j
*FlUXC0RED 8EFC 850
& 8pra] Naster 850
Professional ho.2, Compact Eliminator 250, 450,
8upra XT 450, TUFF-h-llTE 850
.052" (1,8j
*FlUXC0RED 8EFC 450
& 8pra] Naster 450
8tandard Eliminator 450, 8upra XT 450
1/1O" - 5/O4"
(1,O - 2,0j
*FlUXC0RED 8EFC 450
& 8pra] Naster 450
8tandard Eliminator 450
8/82" (2,4j
*FlUXC0RED 8EFC 450
& Professional ho.O
8tandard Eliminator 450
C0
2
8elf-shielded
8elf-shielded
8elf-shielded
8elf-shielded
8elf-shielded
C0
2
C0
2
75-25
Argon
C0
2
or 75-25
C0
2
or 75-25
C0
2
or 75-25
75-25
Argon
Argon
Argon
Argon
Higher Argon
mixture
Higher Argon
mixture
Higher Argon
mixture
C0
2
or 75-25
C0
2
or 75-25
*FlUXC0RED 8EFC 8eries Nl0 0uns are to oe used onl] with 8elf-8hielded wire.
when welding with aluminum wire, standard Nl0 gun length of 12ft. should not oe exceeded and conduit liners/contact tips made specifcall] for
aluminum wires should oe used.
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International Customer Care: 940-381-1212 / FAX 940-483-8178
www.tweco.com
Which MIG Gun Is Right For You?
Tweco offers a oroad range of Nl0 gun families to meet the ever]da] needs of the welder.
Amperage Range
lengths
Handle Design
Rear End Connections
Air-Cooled or water-Cooled
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Special Features
Spray Master
250, 850, 450

10, 12, 15,
20, 25
8mall &
Ergonomic
Crimped
Tweco

Niller

lincoln

Euro-Kwik
Air
Heav]-Dut] Front End
Consumaoles
Professional No.
1O0, 180, 200,
800, 400,
500, O00
10, 12, 15,
20, 25
0val/Paddle
Contour
Nechanical
Tweco
Niller
lincoln
Euro-Kwik
Air
wide Range of Front End
Consumaoles
PulseMaster
850, 450 12, 15

8mall &
Ergonomic
Crimped
Tweco
Euro-Kwik
Air
8mart 0ption or 8tandard &
0un Drilled Contact Tips
Compact Eliminator
250, 450 10, 12, 15, 25

8mall &
Ergonomic
Crimped
Tweco
Niller
Euro-Kwik
Air
Articulating Conductor Tuoe &
Cam-8t]le Contact Tips
Standard Eliminator
450 15 Ergonomic Crimped

Tweco
Niller
lincoln
Euro-Kwik
Air
Articulating Conductor Tuoe &
TUFF-N-LITE 850 15 8traight Nechanical
Tweco
Niller
Air Top Trigger Capaoilit]
SUPRA XT 450 15 8traight Nechanical
Tweco
Niller
lincoln
Air Top Trigger Capaoilit]
Smoke Master
250, 450 15 Ergonomic Crimped

Tweco
Niller
lincoln
Air
Fume Extraction
FLUXCORED SEFC
Series
850, 450 10, 15 8traight Crimped
Tweco
Niller
Air
0alvanized 8teel lnner Core
Tuoe Caolehoz Design
Eliminator

Spool Gun
800 25, 80 Pistol 0rip Nechanical Dinse lug Air
Accepts 8tandard 4" 8pools
Rotataole wire 8pool Housing
PullMaster
800 88, 50 Pistol 0rip Crimped Tweco Air

PulseMaster
400, 500 12, 15 Ergonomic Crimped Tweco water

SUPRA 450 10, 12, 15
0val/Paddle
Contour
Crimped
Tweco
Niller
water 0uick water Connections
Standard
Water-cooled
O00 10, 12, 15 Ergonomic Crimped Tweco water lnert 0as 8t]le Fitting
Niller is a registered trademark of lllinois Tool works, lnc. lincoln is a registered trademark of lincoln Electric Co. The aforementioned registered
trademarks are in no wa] affliated with Tweco Products, lnc. Tweco is registered trademark of Thermad]ne lndustries, lnc.
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SPRAY MASTER
MIG GUN SERIES

FEATURES & BENEFITS
Operator appeal and reduces operator fatigue
- extended trigger length to reduce radiated heat
- conductor tuoe can oe rotated easil] for different welding positions
- ergonomic handle
Field repairable
- split-half handle case provides access for ease of repair
- feld repairaole mechanical caole connections for Caolehoz
- spare trigger leads in Caolehoz

Lower heat in the handle and conductor tube
- heav] wall conductor tuoe and front Caolehoz connection (crimpedj for improved
electrical conductivit] and lower heat in the front end
- heav]-dut] contact tip and diffuser for improved performance in high heat applications
Standard gun congurations options
- standard trigger "on/off" operation
- optional dual schedule and locking trigger
Wide welding applications
- spra] transfer mode & pulse welding
- straight C0
2
or mixed gases
Lower inventory carrying costs
- interchangeaole front end consumaoles oetween Tweco
Professional ho. 8eries and Tweco 8pra] Naster series
MODEL
OUTPUT PROCESS STANDARD OPTIONS APPLICATION
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Spray Master 250 Amp 250 807
Up to .045"
(1,2mmj
Up to 1/1O"
(1,Ommj
Up to 1/1O"
(1,Ommj
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SPRAY MASTER
SERIES HANDLE DESIGN & STYLE

PERFORMANCE DURABILITY EASE OF USE
Optional Dual Schedule On/Off
control with your gloved thumb
(350 and 450 Amp only) Identied
with DSRS Part No. sufx
Thick-walled, three-layer
conductor tube for higher
electrical conductivity, act as
heat sink, and durable
Heavy-duty thick-walled contact tip
and diffuser increases tip life and
decreases downtime with tip changes
Balanced to pivot at the
center of the handle for ease
of use in different welding
positions, and thereby
reduces operator fatigue
Extended trigger length to
keep hand away from the arc
to reduce radiated heat
Steel spring strain relief
provides support to the
cablehoz coming out the rear
of the handle to minimize
wire feed issues
Optional mechanical locking
trigger - Identied with "LC"
Part No. sufx
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Niller is a registered trademark of lllinois Tool works, lnc. lincoln is a registered trademark of lincoln Electric Co. The aforementioned registered trademarks are in no wa] affliated
with Tweco Products, lnc. Tweco is registered trademark of Thermad]ne lndustries, lnc.
* Adapter kits are availaole to ft Tweco rear connection to most wire feeders.
| Fits lincoln lh7, 8, 9, 8P200 - 8ome lincoln wire feeders are assemoled with their K1500-2 gun receiving oushing that will accept Tweco st]le
Nl0 guns direct from the factor]. Control wire Part ho. N8854-D8lJ (8tock ho. 20O0-2187j must oe ordered separatel].
TWECO* STYLE REAR CONNECTOR
Wire Size Length Part No. Stock No.
Up To .045"
(1,2mmj
10 ft. (8Nj MS210-3545 1028-1100
12 ft. (4Nj MS212-3545 1028-1101
15 ft. (5Nj MS215-3545 1028-1102
20 ft. (ONj MS220-3545 1028-1108
25 ft. (8Nj MS225-3545 1028-1108
MILLER STYLE REAR CONNECTOR
Up To .045"
(1,2mmj
10 ft. (8Nj MS210M-3545 1028-1110
12 ft. (4Nj MS212M-3545 1028-1111
15 ft. (5Nj MS215M-3545 1028-1112
20 ft. (ONj MS220M-3545 1028-1118
25 ft. (8Nj MS225M-3545 1028-1118
EURO-KWIK STYLE REAR CONNECTOR
Up To .045"
(1,2mmj
10 ft. (8Nj MS210X-3545 1028-1125
12 ft. (4Nj MS212X-3545 1028-112O
15 ft. (5Nj MS215X-3545 1028-1127
25 ft. (8Nj MS225X-3545 1028-1188
LINCOLN STYLE REAR CONNECTOR
Up To .045"
(1,2mmj
12 ft. (4Nj MS212L-3545 1028-118O
Spray Master
250 Amp
80% Duty Cycle, Mixed Gases
Refer to Pages 8O-101 for more complete detail on front end options. Refer to Pages 12-18 for Parts Breakdown information.
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
MS63 Series
HD22 Series
EL22I Series
EL22CT Series
EL24CT Series
HD52-11
11H Series
14 Series
EL16 Series
16S Series
EL52
20281
20388
EL52CT
EL52CT-14
EL52CT-16
43076
14 Series
16S Series
EL16 Series
EL16 Series
STANDARD
OPTIONAL
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Up To 1/1O"
(1,Ommj
15 ft. (5Nj MS315X-116 108O-1O28
Up To 1/1O"
(1,Ommj
10 ft. (8Nj MS310-116 108O-1O10
12 ft. (4Nj MS312-116 108O-1O18
15 ft. (5Nj MS315-116 108O-1O15
15 ft. (5Nj MS315-116K4 108O-1715
15 ft. (5Nj MS315-116DSRS 108O-1721
Up To 1/1O"
(1,Ommj
10 ft. (8Nj MS310M-116 108O-1O85
12 ft. (4Nj MS312M-116 108O-1O88
15 ft. (5Nj MS315M-116 108O-1O40
15 ft. (5Nj MS315M-116K4 108O-171O
15 ft. (5Nj MS315M-116DSRS 108O-1720
25 ft. (8Nj MS325M-116 108O-1O42
Up To 1/1O"
(1,Ommj
12 ft. (4Nj MS312L-116 108O-1O4O
15 ft. (5Nj MS315L-116 108O-1O47
15 ft. (5Nj MS315L-116K4 108O-1717
15 ft. (5Nj MS315L-116DSRS 108O-1722
|lncludes Knucklehead Conductor Tuoe - Part ho. N8O88FlX4-80 (8tock ho. 1O80-1198j. Refer to pages 102-108 for more information on
conductor tuoes.
8uffx "D8R8" = Dual 8chedule Rocker 8witch
Spray Master
350 Amp
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
MS63 Series
HD22 Series
EL22I Series
EL22CT Series
HD52-11
11H Series
14 Series
EL16 Series
16S Series
EL52
20281
20388
EL52CT
EL52CT-14
EL52CT-16
14 Series
16S Series
EL16 Series
STANDARD
OPTIONAL
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Up To 1/1O"
(1,Ommj
10 ft. (8Nj MS410-116 1040-1050
12 ft. (4Nj MS412-116 1040-1051
15 ft. (5Nj MS415-116 1040-1052
15 ft. (5Nj MS415-116K4 1040-1580
15 ft. (5Nj MS415-116DSRS 1040-1587
15 ft. (5Nj MS415-116LM 1040-1058
20 ft. (ONj MS420-116 1040-1059
25 ft. (8Nj MS425-116 1040-1058
Up To 1/1O"
(1,Ommj
10 ft. (8Nj MS410M-116 1040-10O0
12 ft. (4Nj MS412M-116 1040-10O1
15 ft. (5Nj MS415M-116 1040-10O2
15 ft. (5Nj MS415M-116K4 1040-1581
15 ft. (5Nj MS415M-116DSRS 1040-158O
15 ft. (5Nj MS415M-116LC 1040-1092
15 ft. (5Nj MS415M-116LM 1040-10O8
20 ft. (ONj MS420M-116 1040-10O4
20 ft. (ONj MS420M-116DSRS 1040-1589
25 ft. (8Nj MS425M-116 1040-10O8
25 ft. (8Nj MS425M-116DSRS 1040-1540
Up To 1/1O"
(1,Ommj
10 ft. (8Nj MS410X-116 1040-1075
12 ft. (4Nj MS412X-116 1040-107O
15 ft. (5Nj MS415X-116 1040-1077
|lncludes Knucklehead Conductor Tuoe - Part ho. N8O48FlX4-80 (8tock ho. 1O40-1808j. Refer to pages 102-108 for more information on
conductor tuoes.
8uffx "D8R8" = Dual 8chedule Rocker 8witch
"lC" = locking Trigger
"lN" = long Reach Conductor Tuoe - Part ho. N8O4H-O0lN (8tock ho. 1O40-1817j
Spray Master
450 Amp
Up To 1/1O"
(1,Ommj
10 ft. (8Nj MS410L-116 1040-1070
15 ft. (5Nj MS415L-116 1040-1072
15 ft. (5Nj MS415L-116K4 1040-1588
15 ft. (5Nj MS415L-116DSRS 1040-1588
15 ft. (5Nj MS415L-116LC 1040-1074
15 ft. (5Nj MS415L-116LM 1040-1078
25 ft. (8Nj MS425L-116 1040-1071
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NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
MS64H Series
HD24 Series
HD54-16
54A
14 Series
MS54-16H
24A Series
24CT / 24FN Series
16S Series
EL16 Series
HD54-EL
HD54-14
34CT / 34FN
23 Series
14 Series
34A
16S Series
54A-16
STANDARD
OPTIONAL
SLR 100 SURGE LIMITING REGULATOR
FOR USE WITH SHIELDING GAS
Designed to reduce gas surge at the activation of the torch or gun,
which provides a more constant fow rate of shielding gas to the welding machine.
Beneft is oetter weld qualit] and more consistent gas consumption.
(especiall] when doing multiple short welds or spot weldsj
Easil] connects to shielding gas suppl] hose as well as inlet on welding machine.
0rder part numoer 0781-1197 toda]!
SLR 100 SURGE LIMITING REGULATOR
8PEClFlCATl0 h8.
Fl0w. Preset 50 8CFH (28.O lPNj
REC0NEhDED lhlET PRE8URE. 100 20 P8l0 (O.9 1.88 BARj
NAXlNUN lhlET PRE8URE. 200 P8l0 (18.8 BARj
C0hhECTl0h8. C0A ho. 080 RH for lnert 0ases, lnternal Thread (lnletj, External Threat (0utletj
h0TlCE
hote the maximum inlet pressure stamped on the regulator. Do not attach regulator to a s]stem that has
a higher pressure than the maximum rated pressure stamped on the regulator.
Part No. 0781-1197
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Spray Master
Replacement Parts
2
1
3
4
5
6
11
12
9
8
7
16
16
19
17
18
15 14 13
22
22
23
24
25
20
21
10
10
13
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SPRAY MASTER
MIG GUN REPLACEMENT PARTS LIST

# DESCRIPTION
(PART NO. / STOCK NO.)
250 Amp 350 Amp 450 Amp
1 hozzles Refer to Pages 91-99
2 Contact Tips Refer to Pages 88-90
8 Diffusers Refer to Pages 100-101
4
hozzle lnsulators 63J-3
1O80-1121
66J-3
1OO0-188O
5 Conductor Tuoes Refer to Pages 102-105
O
0un Hanger 152
2020-2152
7
Handle (8tandardj MS84
20O0-2180
8
Handle (locking Triggerj MS84LC
20O0-2127
9
Handle (Dual 8chedulej MS84DSRS
20O0-2128
10
Binder Posts & 8crews ELC124FM
20O0-2O4O
11
Binder Posts & 8crews 122FMS
2020-2128
12
Rocker 8witch (Dual 8chedulej MS94RSW
20O0-2O94
18
Trigger Blade Assemol] ELC94-BL
20O0-2O71
14
Trigger (8tandard/Dual 8chedulej ELC94
20O0-2O47
15
Trigger (lockingj MS94LC
20O0-2O98
1O
Caole Clamp 136
20O0-2O90
17
Front 8train Relief 8pring & Cap MS144
20O0-2181
18
Caolehoz Assemol] (Direct Plugj
MS210
1720-2115
MS310
1780-2085
MS410
1740-2115
MS212
1720-211O
MS312
1780-208O
MS412
1740-211O
MS215
1720-2117
MS315
1780-2087
MS415
1740-2117
MS225
1720-2118
MS325
1780-2088
MS425
1740-2118
Caolehoz Assemol] (Euroj
MS210X
1720-210O
MS310X
1780-2010
MS410X
1740-2121
MS212X
1720-2107
MS312X
1780-2011
MS412X
1740-2122
MS215X
1720-2108
MS315X
1780-2012
MS415X
1740-2128
MS225X
1720-2109
MS325X
1780-2018
MS425X
1740-2124
19 Rear 8train Relief 8pring & Cap
235RSSR
20O0-2085
20
Front Caole Connector Repair Kit
(Direct Plug and Euroj
MS102-RK
20O0-2182
MS104-RK
20O0-2188
21
Rear Caole Connector Repair Kit
(Direct Plugj
EPG172-H
2020-2191
350-170HK
2085-21O9
(Euroj
172X-M
2020-2181
174X-M
2040-2181
22
Rear Case (Direct Plugj C6RC
20O0-2041
Rear Case (Euroj X6RC
20O0-200O
28
Niller Control wire MS354-DSM
20O0-2140
24 Connector Plug Refer to Page 84
25 Conduit Assemol] Refer to Pages 106-108
h8
Protective Caole wrap (50Ft/Boxj TCR50
9900-1150
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Operator appeal
- industr] standard for 40+ ]ears
- oval handle shape reduces operator fatigue
Durable & dependable for industrial applications
- heav]-dut] design
- high impact resistant handle and components
- three la]er conductor tuoe construction (copper
tuoe/silicon-resin glass insulator/metal jacketj
Field repairable
- easil] repair Caolehoz
- no additional
connectors required
Improved performance with longer life
consumables
- wide selection of front end consumaoles availaole
- heav]-dut] contact tips in high heat applications offered
Lower inventory carrying costs
- interchangeaole front end consumaoles
oetween Tweco 8pra] Naster
series
and Tweco Professional ho. 8eries
MODEL
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Professional Choice No. 1 180 O07
Up to .045"
(1,2mmj
Up to .045"
(1,2mmj
Up to 1/1O"
(1,Ommj
Up to 5/O4"
(2,0mmj
Up to 8/82"
(2,4mmj
Professional Choice No. 6 O00 O07
Up to 8/82"
(2,4mmj
MINI-MIG 160 Amp 1O0 O07
Up to .085"
(0,9mmj
PROFESSIONAL NO. MIG GUN SERIES
FEATURES & BENEFITS
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PROFESSIONAL NO. SERIES HANDLE DESIGN & STYLE
Wide selection of front end
consumables available to t
the needs of the application
Mechanical connection of
conductor tube and cablehoz
within the handle providing
excellent current path to the
end of the contact tip
Two (2) ball-point screws
are used to secure the
Cablehoz
and conductor
tube in place
Trigger contains silver
plated contacts with a self
cleaning action every time
the trigger is engaged &
disengaged
Industry standard for 40+
years, oval shaped handle
reduces grip required to
manipulate MIG gun position
Gun hanger located at the
bottom for ease of resting
gun when not in use
Steel spring strain relief
provides support to the
cablehoz coming out the
rear of the handle to
minimize wire feed issues
Balanced to pivot at the
center of the handle for ease
of use in different welding
positions, and thereby
reduces operator fatigue
Heavy-duty design for
industrial application
environments using special
plastic composition for high
impact crush-resistant handle
16
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Up To .085"
(0,9mmj
10 ft. (8Nj 110-3035 1010-1111
12 ft. (4Nj 112-3035 1010-1112
15 ft. (5Nj 115-3035 1010-1118
20 ft. (ONj 120-3035 1010-1114
Up To .045"
(1,2mmj
10 ft. (8Nj 110-4045 1010-1121
15 ft. (5Nj 115-4045 1010-1128
20 ft. (ONj 120-4045 1010-1124
Up To .045"
(1,2mmj
10 ft. (4Nj X110-4045 1010-1O21
12 ft. (4Nj X112-4045 1010-1O22
15 ft. (5Nj X115-4045 1010-1O28
Up To .085"
(0,9mmj
15 ft. (5Nj L115-3035 1010-1145
Up To .085"
(0,9mmj
10 ft. (8Nj M110-3035 1010-1181
12 ft. (4Nj M112-3035 1010-1188
15 ft. (5Nj M115-3035 1010-1185
Professional No.1
180 Amp
60% Duty Cycle, CO
2
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
61 Series
21 Series
REL21 Series
23 Series
22 Series
32
51
51-23
EL51
QTRW53-11
20496
10019
10019
20537
20229
24A Series
HD22 Series
34A
11 Series
11 Series
11 Series
EL11 Series
14 Series
14 Series
14 Series
STANDARD
OPTIONAL
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Up To .085"
(0,9mmj
10 ft. (8Nj 210-3035 1020-1111
12 ft. (4Nj 212-3035 1020-1112
15 ft. (5Nj 215-3035 1020-1118
20 ft. (ONj 220-3035 1020-1114
25 ft. (8Nj 225-3035 1020-1115
Up To .045"
(1,2mmj
10 ft. (8Nj 210-4045 1020-1121
Up To .045"
(1,2mmj
Knucklehead
Flexible**
Conductor Tube
Option
15 ft. (5Nj
215-4045 1020-1128
215-4045K4 1020-1OO0
Up To .045"
(1,2mmj
25 ft. (8Nj 225-4045 1020-1125
Up To .085"
(0,9mmj
10 ft. (8Nj M210-3035 1020-1180
12 ft. (4Nj M212-3035 1020-1182
15 ft. (5Nj M215-3035 1020-1184
Up To .045"
(1,2mmj
10 ft. (8Nj M210-4045 1020-1181
12 ft. (4Nj M212-4045 1020-1188
Up To .045"
(1,2mmj
Knucklehead
Flexible**
Conductor Tube
Option
15 ft. (5Nj
M215-4045 1020-1185
M215-4045K4 1020-1OO1
Up To .045"
(1,2mmj
12 ft. (4Nj 212FN-4045 1020-1822
Up To .045"
(1,2mmj
10 ft. (8Nj X210-4045 1020-1O21
12 ft. (4Nj X212-4045 1020-1O22
15 ft. (5Nj X215-4045 1020-1O28
Up To .045"
(1,2mmj
12 ft. (4Nj X212FN-4045 1020-1O52
15 ft. (5Nj X215FN-4045 1020-1O58
Up To .085"
(0,9mmj
10 ft. (8Nj L210-3035 1020-1140
12 ft. (4Nj L212-3035 1020-1142
15 ft. (5Nj L215-3035 1020-1144
| Fh guns are furnished with 24CT nozzles, 84CT insulators, 14H series contact tip, and foer insulated conductor tuoe - Part ho. O2A-O0
(8tock ho.1O20-1102j.
** lncludes Knucklehead Conductor Tuoe - Part ho. O28FlX4-80 (8tock ho. 1O20-110Oj - 8ee pages 102-108 for more information on
Knucklehead Conductor Tuoes.
Professional No.2
200 Amp
60% Duty Cycle, CO
2
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Manual Welding Products & Accessories
Tweco offers a complete line of ground clamps, cable connectors, and cable lugs for your
welding application. Refer to pages 126-138 in this catalog for more detail.
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
62J Series
21 Series
22 Series
32 52
52FN
52HD-11
20062
24A Series
HD22 Series
23 Series
34A
52FN
11 Series
11 Series
14 Series
14 Series
14 Series
STANDARD
OPTIONAL
Nagnetic 0round Clamps
8teel 0round Clamps
High 0ualit] Copper 0round Clamps
Caole Connectors
Twecolugs
19
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Up To .045"
(1,2mmj
10 ft. (8Nj 310-3545 1080-1101
12 ft. (4Nj 312-3545 1080-1102
15 ft. (5Nj 315-3545 1080-1108
20 ft. (ONj 320-3545 1080-1104
25 ft. (8Nj 325-3545 1080-1105
Up To 1/1O"
(1,Ommj
15 ft. (5Nj 315-116 1080-1118
25 ft. (8Nj 325-116 1080-1115
Up To .045"
(1,2mmj
10 ft. (8Nj X310-3545 1080-1O01
12 ft. (4Nj X312-3545 1080-1O02
Up To .045"
(1,2mmj
10 ft. (8Nj L310-3545 1080-1140
12 ft. (4Nj L312-3545 1080-1148
15 ft. (5Nj L315-3545 1080-114O
Up To .045"
(1,2mmj
10 ft. (8Nj M310-3545 1080-1180
12 ft. (4Nj M312-3545 1080-1188
15 ft. (5Nj M315-3545 1080-118O
Professional No.3
300 Amp
60% Duty Cycle, CO
2
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
63J Series
14 Series
14 Series
23 Series
HD24 Series
24A Series
24CT / 24FN Series 34CT / 34FN
34A
54A
14 Series 54A
HD54-14
16S Series
EL Series
HD54-16
HD54-EL
16S Series
54A-16
16S Series
54A-16 STANDARD
OPTIONAL
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Up To .045"
(1,2mmj
10 ft. (8Nj 410-3545 1040-1101
12 ft. (4Nj 412-3545 1040-1102
Up To .045"
(1,2mmj
Knucklehead
Flexible**
Conductor Tube
Option
15 ft. (5Nj 415-3545 1040-1108
415-3545K4 1040-1O8O
Up To .045"
(1,2mmj
20 ft. (ONj 420-3545 1040-1104
25 ft. (8Nj 425-3545 1040-1105
Up To 1/1O"
(1,Ommj
10 ft. (8Nj 410-116 1040-1111
12 ft. (4Nj 412-116 1040-1112
15 ft. (5Nj 415-116 1040-1118
20 ft. (ONj 420-116 1040-1114
25 ft. (8Nj 425-116 1040-1115
5/O4"
(2,0mmj
15 ft. (5Nj 415-564 1040-1128
Up To .045"
(1,2mmj
10 ft. (8Nj M410-3545 1040-1180
12 ft. (4Nj M412-3545 1040-1188
Up To .045"
(1,2mmj
Knucklehead
Flexible**
Conductor Tube
Option
15 ft. (5Nj M415-3545 1040-118O
M415-3545K4 1040-1O88
Up To .045"
(1,2mmj
20 ft. (ONj M420-3545 1040-112O
25 ft. (8Nj M425-3545 1040-1129
Up To 1/1O"
(1,Ommj
10 ft. (8Nj M410-116 1040-1181
12 ft. (4Nj M412-116 1040-1184
15 ft. (5Nj M415-116 1040-1187
20 ft. (ONj M420-116 1040-1127
25 ft. (8Nj M425-116 1040-1128
5/O4"
(2,0mmj
15 ft. (5Nj M415-564 1040-1188
Up To .045"
(1,2mmj
15 ft. (5Nj DS415-3545 1040-1508
Up To 1/1O"
(1,Ommj
20 ft. (ONj DS420-116 1040-1514
Up To .045"
(1,2mmj
10 ft. (4Nj X410-3545 1040-1O01
12 ft. (4Nj X412-3545 1040-1O02
15 ft. (5Nj X415-3545 1040-1O08
25 ft. (8Nj X425-3545 1040-1O05
Up To 1/1O"
(1,Ommj
15 ft. (5Nj X415-116 1040-1O18
Up To 1/1O"
(1,Ommj
12 ft. (4Nj X412FN-116 1040-1O42
Up To .045"
(1,2mmj
10 ft. (8Nj L410-3545 1040-1140
12 ft. (4Nj L412-3545 1040-1148
Up To .045"
(1,2mmj
Knucklehead
Flexible**
Conductor Tube
Option
15 ft. (5Nj L415-3545 1040-114O
L415-3545K4 1040-1O89
Up To 1/1O"
(1,Ommj
10 ft. (8Nj L410-116 1040-1141
12 ft. (4Nj L412-116 1040-1144
15 ft. (5Nj L415-116 1040-1147
| Fh guns are furnished with 24CT nozzles, 84CT insulators, 14H series contact tip, and foer insulated conductor tuoe - Part ho. O4A-O0
(8tock ho.1O40-1102j.
| D8 guns are furnished with dual schedule triggers and connectors.
Fits lincoln lh7, 8, 9, 8P200 - 8ome lincoln wire feeders are assemoled with their K1500-2 gun receiving oushing that will accept Tweco st]le
** lncludes Knucklehead Conductor Tuoe - Part ho. O48FlX4-80 (8tock ho. 1O40-1118j - 8ee pages 102-108 for more information on
Knucklehead Conductor Tuoes.
Refer to Pages 24-25 for Parts Breakdown information.
Professional No.4
400 Amp
60% Duty Cycle, CO
2
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Metal Working Chemicals
Metal working chemicals are available from Arcair. Full line of anti-spatter compounds,
aluminum cleaners, and zinc-rich cold galvanizing compound. Contact Tweco Customer Care
at 800-426-1888 for more details.
24A Series
24AH Series
24CT / 24FN Series
23 Series
23H Series
HDL24L Series
HD24 Series
HD24LB Series
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
64J Series
34A
34CT / 34FN
14 Series
14 Series
16S Series
16S Series
EL16 Series
54A
54A-16
HD54-EL
HD54-16
HD54-14
STANDARD
OPTIONAL
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Up To 1/1O"
(1,Ommj
15 ft. (5Nj 515-116 1050-1118
25 ft. (8Nj 525-116 1050-1115
8/82"
(2,4mmj
10 ft. (8Nj 510-332 1050-1181
15 ft. (5Nj 515-332 1050-1188
Up To 1/1O"
(1,Ommj
15 ft. (5Nj X515-116 1050-1O18
8/82"
(2,4mmj
10 ft. (8Nj L515-332 1050-1O42
Up To 1/1O"
(1,Ommj
15 ft. (5Nj M515-116 1050-1178
Professional No.5
500 Amp
60% Duty Cycle, CO
2
STANDARD
OPTIONAL
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
65J Series
25CT Series 35CT
55 Series
15H Series
16S Series
55S-SW
25I Series
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Niller is a registered trademark of lllinois Tool works, lnc. The aforementioned registered trademarks are in no wa] affliated with Tweco Products, lnc. Tweco is registered
trademark of Thermad]ne lndustries, lnc.
8/82"
(2,4mmj
15 ft. (5Nj 615-332 10O0-1217
8/82"
(2,4mmj
15 ft. (5Nj M615-332 10O0-1242
* Adapter kits are availaole to ft Tweco rear connections to most wire feeders
Professional No.6
600 Amp
60% Duty Cycle, CO
2
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
66J Series
26CT Series 36CT
26I Series
16S Series
56S Series
STANDARD
OPTIONAL
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Professional #1, #2, #3, #4, #5 and #6 MIG-Gun
Replacement Parts
1
2
3
4
5
6
8
7
9
10
11
12
13
14
15
16
18
17
15
21
19
19
20
22
23
24
25
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PROFESSIONAL #1, #2, #3, #4, #5 AND #6 MIG-GUN REPLACEMENT PARTS
# DESCRIPTION #1 #2 #3 #4 #5 #6
4 hozzle lnsulators Refer to Pages 91-99
O
0un Hanger 152
2020-2152
154
2040-2154
7
Handle Assemol] - (8tandardj 81
2010-2081
83
2080-2088
84A
2040-2084
85
2050-2085
Handle Assemol] - (Dual 8chedulej N/A 84DS
2040-2085
N/A
8
Binder Post & 8crew - (4 Requiredj 122FM
2020-2122
124FM
2040-2124
9
Trigger Control wire Terminal -
(8tandard - 2 EAj
244DS
2040-2245
244
2040-2224
Trigger Control wire Terminal -
(Dual 8chedule - 4 EAj
N/A 244LK
2040-224O
N/A
10
Trigger Assemol] - (8tandardj 91
2010-2091
92
2020-2092
94R
2040-209O
11
Trigger Blades 91C
2010-2098
92C
2020-2094
94C
2040-2098
12
Trigger Assemol] - (Dual 8chedulej N/A 94LK-DS
2040-2099
18
Trigger Assemol] - (lockingj N/A 94L
2040-2094
14
Front Caole Connector 101R
2010-2108
102
2020-2102
104
2040-2104
15
Caole Clamp 136
20O0-2O90
1O
Front 8train Relief 8pring 141-6-SPR
2010-2148
142-6-SPR
2020-2144
144-6-SPR
2040-214O
145-6-SPR
2050-2147
17
Caolehoz 200
1720-2100
300
1780-2100
400
1740-2100
500
1750-2100
600S
17O0-2100
18
Rear 8train Relief 8pring 235RSSR
20O0-2085
19
Rear Case - Direct Plug R6RC
20O0-2040
Rear Case - Euro X6RC
20O0-200O
20
Control wire - (8tandardj MS354-DSM
20O0-2140
Control wire - (Dual 8chedulej 194DS
2040-2195
21
Rear Caole Connector - Direct Plug 104
2040-2104
Rear Caole Connector - Euro 172X-M
2020-2181
174X-M
2040-2181
176X-M
20O0-2181
22
Adapter - Direct Plug M170-2H
2020-21O5
M170-4H
2020-21OO
M170-5H
2020-21O7
h8
9900-1150
h/A = hot Availaole
26
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www.thermadyne.com
DAE Industries designs, fabricates and installs aircraft
engine stands, maintenance stands and structures
for aircraft maintenance tooling. The Louisville
based company has approximately 40 welding and
fabrication stations, and is always looking for ways
to increase productivity.
Recently, DAE and its welders compared their MIG guns to
the Tweco Spray Master
MIG gun. The extended trigger

on the handle keeps my hand away from the heat of the
arc, commented Jason Burns, a top DAE Welder. The gun
doesnt overheat, so I can remain productive.
They were so impressed by its ability to handle demanding
conditions that they converted all their MIG guns to the
Tweco Spray Master model. After making the switch, DAE
reported seeing instant improvements in productivity.
The Spray Master MIG gun has proven to be extremely
dependable and tough, with zero failures to date. And
weve experienced a 60-70% increase in total consumable
life, which has created less downtime when changing out
parts, says DAE Fabrication Manager, Dennis Cook.
With the Spray Master MIG guns, DAE saw a decrease
in welder fatigue and an increase in consumable parts
life. For a company wanting to improve productivity, it
seems switching to Tweco was the right choice.
DAE INDUSTRIES
Louisville, KY
Dennis Cook and the welders at DAE Industries
carry the torch will you?
THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER,
joins the American Welding Society in encouraging
individuals to practice the art, craftsmanship and
professions of welding, metalworking and fabrication. Victor,
Thermal Dynamics, Thermal Arc, Arcair, Tweco, Stoody, Cigweld
and TurboTorch are among the Thermadyne family of brands
that you can count on for safety, reliability and quality.
MAKING THE SWITCH.
Dennis Cook
DAE Fabrication Manager
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Up To .085"
(0,9mmj
10 ft. (8Nj 35-10 1000-1181
12 ft. (4Nj 35-12 1000-1182
15 ft. (5Nj 35-15 1000-1188
.028"
(0,Ommj
10 ft. (8Nj X23-10 1000-1O21
Up To .085"
(0,9mmj
10 ft. (8Nj X35-10 1000-1O81
12 ft. (4Nj X35-12 1000-1O82
15 ft. (5Nj X35-15 1000-1O88
Up To .085"
(0,9mmj
10 ft. (8Nj L35-10 1000-1281
12 ft. (4Nj L35-12 1000-1282
15 ft. (5Nj L35-15 1000-1288
.028"
(0,Ommj
10 ft. (8Nj M23-10 1000-1210
Up To .085"
(0,9mmj
10 ft. (8Nj M35-10 1000-1211
12 ft. (4Nj M35-12 1000-1218
15 ft. (5Nj M35-15 1000-1215
MINI-MIG
160 Amp
60% Duty Cycle, CO
2
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
35-60 Series
35-50
32
21 Series
22 Series
FAB52
11 Series
14 Series
STANDARD
OPTIONAL
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MINI-MIG Gun Replacement Parts
11 13 12
TWECO
14 15 13 12
MILLER
17 13
18
LINCOLN
19
16
22 23 24 25
EURO
20 21
1
2
3
4
5
6
7
8
9
10
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with Tweco Roootics or Thermad]ne lndustries, lnc. Tweco is a registered trademark of Thermad]ne lndustries, lnc.
MINI-MIG GUN REPLACEMENT PARTS LIST
# DESCRIPTION PART NO./STOCK NO.
5
Handle Cap 35-80-A1
2000-2081
O
Trigger with 8crew 35-90
2000-2090
7
Caolehoz Assemol] 10' (8Nj (Direct Plugj 35-010A
1700-212O
1700-2127
1700-2128
8
0as hipple 35-170-5
2000-2175
9
Control wire 35K350-1
2000-2852
10 Conduit Refer to Pages 106-108
11
Tweco Connector Plug 35K-174C
2000-21O9
12
0-Ring (Package of 10j 224S
20O4-2059
18
8et 8crew (Package of 10j 44CS
2040-204O
14
Niller Connector Plug 170M
2000-2810
15
wire 0uide Assemol] 0nl] 174M-N
2040-2184
1O
Niller Control wire WM-354M
2080-2075
17
lincoln 8P200 Connector Plug TLAK-352
2O41-2080
18
lincoln lnsulator LAK-352-1
2O42-2210
19
lincoln Control wire 35SP-354
2000-2854
20
0as Hose Assemol] with Clamp AK353
2O42-2800
21
0as Hose Clamp 0nl] AK-353-2A
2O42-2802
22
Euro-Kwik Bod] Assemol] 174EX-1
2040-227O
28
8crew 0nl] 4-MS
2011-2004
24
Euro-Kwik Conduit Cap 0nl] 174EX-1C
2040-2279
25
Euro-Kwik hut 174X-2
2040-2177
h8
9900-1150
For additional information on adapter kits for other manufacturers' machines, refer to Form ho. TAKl-97.
30
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One-touch, on-the-y controls
- "smart" capaoilit] with one-touch digital control to
adjust primar] parameters such as welding current,
material thickness, wire feed speed or arc length trim
- standard Nl0 gun without "smart" capaoilit]
Exceptional weld bead
- using twin-pulse mode, get the perfect
weld oead that ]ou want
- ergonomic handle to reduce operator fatigue
- tool free conductor tuoe change & rotation
- low oench weight for eas] to handle gun
Durable for industrial applications
- heav] dut] design for industrial
application environments
- impact resistant handle and trigger design
- increased current capacit] Caolehoz

- heav] dut] Caolehoz and conductor tuoe for improved
electrical conductivit] and lower heat in the front end
- heav] dut] contact tip and diffuser to act as "heat sink"
- increased interface oetween contact tip & gas
diffuser improves electrical conductivit]
consumables
- heav] dut] contact tips in high heat applications
- gun drilled contact tips for exceptionall]
smooth surface for improved feedaoilit],
consistenc] and longer tip life
MODEL
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PulseMaster 350 850 O07
Up to 1/1O"
(1,Ommj
PulseMaster 450 450 O07
Up to 1/1O"
(1,Ommj
PULSEMASTER
MIG GUN SERIES

FEATURES & BENEFITS
Tweco 8tandard
PulseNaster
Nl0 0un
Tweco PulseNaster
8mart Nl0 0un
with digital displa] - use
with Thermal Arc 8P
machines onl]
31
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PULSEMASTER
MIG GUN HANDLE DESIGN & STYLE

Quick-change, multi-position
conductor tube
Blade-style trigger performs
over 2 million cycles without
failure
Extended-life consumables
Digital display and one-touch controls
for on-the-y adjustments
Heavy duty industrial design featuring
an impact-resistant handle
High-performance cable
designed for the demands
of pulse welding
Ergonomic handle design
Improved strain relief provides
excellent exibility and reduces
operator fatigue
Exceptionally smooth
feed performance reduces
bird nesting
Digital Display Screen
Selection Buttons
Menu Options
Welding current
Material thickness
Wire feed speed
Arc length trim
32
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Tweco 8tandard
PulseNaster
Nl0 0un
Tweco PulseNaster
8mart Nl0 0un
with digital displa]
AIR-COOLED PULSEMASTER GUN ASSEMBLIES
Description
Tweco* Euro-Kwik
850 Amp 0un Assemol]
with 12' (4Nj Caole
PMA312-3545
1088-1150
PMA312X-3545
1088-1151
with 15' (5Nj Caole
PMA315-3545
1088-1155
PMA315X-3545
1088-115O
with 12' (4Nj Caole
PMA412-3545
1041-1500
PMA412X-3545
1041-1505
with 15' (5Nj Caole
PMA415-3545
1041-1501
PMA415X-3545
1041-150O
AIR-COOLED PULSEMASTER SMART GUN ASSEMBLIES
Description
Tweco Euro-Kwik
with 12' (4Nj Caole
PMAS312-3545
1088-1152
PMAS312X-3545
1088-1158
with 15' (5Nj Caole
PMAS315-3545
1088-1157
PMAS315X-3545
1088-1158
with 12' (4Nj Caole
PMAS412-3545
1041-1510
PMAS412X-3545
1041-1515
with 15' (5Nj Caole
PMAS415-3545
1041-1511
PMAS415X-3545
1041-151O
hote. PulseNaster "8mart" Nl0 0uns are used onl] with the Thermal Arc 8P machines.
8ome lincoln feeders are assemoled with their K1500-2 gun receiving oushing that will accept Tweco st]le Nl0 guns direct from the factor].
Control wire Part ho. N8854-D8lJ (8tock ho. 20O0-2187j must oe ordered separatel].
PulseMaster
350 & 450 Amp

60% Duty Cycle, CO
2
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www.tweco.com
Analani (Ana) Smith started with Tweco in Wichita,
Kansas in 1996, building welding helmets and goggles.
She continued her career through assembly and
machining departments over the next 8 years and then
moved to Texas with the company. She got some training
and work in robotics assembly and was later moved to
the welding lab a few years ago. Her experience with
components and assembly lead to a desire to learn more
and more about welding.
I AM PROUND TO BE A PART OF THERMADYNE.
AMONG OTHER THINGS, WE MANUFACTURE AND
SELL SOME OF MOST POPULAR MIG GUNS IN THE
WORLD. THE BRAND TWECO STANDS FOR QUALITY
AND RELIABILITY. TWECO IS THE WORLDS LARGEST
SUPPLIER OF WELDING AND CUTTING PRODUCTS
INCLUDING AN EXTENSIVE ARRAY FROM BASIC
MANUAL WELDING TOOLS AND ACCESSORIES TO MIG
GUNS, CONSUMABLES AND A COMPLETE SELECTION
OF PRODUCTS FOR PRECISION ROBOTIC WELDING.
Ana Smith has no time to get bored on the job. Every
day is different. As part of the team of laboratory
technicians at the Thermadyne welding lab in Denton,
Texas, every day offers a new challenge.
Ana is a hard worker and a great addition to our team,
reports Principal Laboratory Technician, Galen Johnson.
ANA SMITH
Laboratory Technician
Denton, Texas
THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER
joins the American Welding Society in encouraging individuals
to practice the art, craftsmanship and professions of welding,
metalworking and fabrication. Victor, Thermal Dynamics,
Thermal Arc, Arcair, Tweco, Stoody, Cigweld and TurboTorch
are among the family of brands that you can count on for
safety, reliability and quality.
TEAMWORK
TWECO PPROFESSIONAL NUMBER 4 MIG GUN
AND TWECO SPRAY MASTER MIG GUN. www.thermadyne.com
34
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PulseMaster
Air-Cooled Replacement Parts

2
3
4
5
6
9
8a
7
13
14
11
17
17
16
15
1
8b
10
12
12
20
20
21
18
19
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PULSEMASTER
AIR-COOLED MIG GUN REPLACEMENT PARTS LIST

2 hozzle Refer to Pages 91-99
8 Contact Tip Refer to Pages 88-90
4
0as Diffuser used w/ 1OP8 8eries Contact Tips PMA54-16S
1548-110O
5
hozzle lnsulator 66J-3
1OO0-188O
O Conductor Tuoe Refer to Pages 102-105
7
Handle 8crews w/ T9 8tar Head (12mm, 1Omm, & 20mm l0j PMHSK
20O0-2705
8a
Handle Housing w/ 8mart Control Assemol] PM84-PCB-HK
20O0-270O
8o
Handle Housing (Blankj PM84-H
20O0-2707
9
large Handle Assemol] w/ Retaining Ring PM84
20O0-2708
8mall Handle Assemol] w/ Retaining Ring PM83
20O0-2715
10
Front Caole 8upport PMA-SPS
20O0-2709
11a
850 amp 12 ft. (4Nj Caolehoz Assemol] PM400-12
20O0-2708
11o
20O0-2704
11c
850 amp 12 ft. (4Nj Caolehoz Assemol] (Euroj PM400X-12
20O0-2718
11d
20O0-2719
11e
20O0-2710
11f
20O0-2711
11g
20O0-271O
11h
20O0-2717
12
Rear Caole 8upport 235RSSR
20O0-2085
18
Trigger PM94
20O0-2712
14
Trigger & 0uard Assemol] PM94X
20O0-2718
15
Heav] Dut] Connector Plug Assemol] 350-174H
2085-2110
1O
Control wire Plug MS354-DSM
20O0-2140
17
Rear Case PM6RC
20O0-2714
18
Euro-Kwik Rear Connector 174EX-1
2040-227O
19
8crew (Euro Rear Connectorj 4M-S
2011-2004
20
Rear Case and 8train Relief (Euroj X6RC
20O0-200O
21
Connector hut (Euroj 174X-2
2040-2177
h8
9900-1150
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Operator appeal
- extended trigger length to reduce radiated
heat to welder's gloved hand
Field repairable
- feld repairaole mechanical caole connections availaole
Improved performance patented contact tip

- no threads
- cam st]le interface oetween contact tip & gas
diffuser for increased surface contact
Ball & socket conductor tube design
- articulating conductor tuoe
- three la]er conductor tuoe construction (copper tuoe/
silicon resin foerglass insulator/metal jacketj
- spra] transfer & pulse welding modes
- straight C0
2
or mixed gases
MODEL
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Compact Eliminator
250 Amp
250 O07
Up to .045"
(1,2mmj
Compact Eliminator
450 Amp
450 O07
Up to 1/1O"
(1,Ommj
COMPACT ELIMINATOR
MIG GUN SERIES

FEATURES & BENEFITS
37
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Up To .045"
(1,2mmj
12 ft. (4Nj ELC212-4045 1028-1108
15 ft. (5Nj ELC215-4045 1028-1112
Up To .045"
(1,2mmj
15 ft. (5Nj XELC215-4045 1028-1187
Up To .045"
(1,2mmj
12 ft. (4Nj ELC212M-4045 1028-1158
15 ft. (5Nj ELC215M-4045 1028-11O2
25 ft. (8Nj ELC225M-4045 1028-1170
8ome lincoln feeders are assemoled with their K1500-2 gun receiving oushing that will accept Tweco st]le Nl0 guns direct from the factor].
Control wire Part ho. N8854-D8lJ (8tock ho. 20O0-2187j must oe ordered separatel].
Compact Eliminator
250 Amp
60% Duty Cycle, CO
2
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
EL63J Series
HD22 Series
EL22I Series
EL22CT Series
EL24CT Series
HD52-11
11H Series
14 Series
EL16 Series
16S Series
EL52
20281
20388
EL52CT
EL52CT-14
EL52CT-16
43076
14 Series
16S Series
EL16 Series
EL16 Series
STANDARD
OPTIONAL
38
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Up To .045"
(1,2mmj
15 ft. (5Nj ELC415-3545 1048-1210
Up To 1/1O"
(1,Ommj
20 ft. (ONj ELC420-116 1048-121O
25 ft. (8Nj ELC425-116 1048-1221
Up To .045"
(1,2mmj
12 ft. (4Nj XELC412-3545 1048-1280
15 ft. (5Nj XELC415-3545 1048-1285
Up To .045"
(1,2mmj
10 ft. (8Nj ELC410M-3545 1048-1250
12 ft. (4Nj ELC412M-3545 1048-1255
15 ft. (5Nj ELC415M-3545 1048-12O0
Up To 1/1O"
(1,Ommj
25 ft. (8Nj ELC425M-116 1048-1271
Compact Eliminator
450 Amp
60% Duty Cycle, CO
2
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
EL56-SW
QTREL54-H
41863
EL54CT-H
EL54SW
QTR56-SW
EL26CT Series
REL24CT Series
EL24CT Series
EL24I Series
14 Series
16S Series
EL16 Series
EL16 Series
EL16 Series
EL16 Series
14 Series
41863
EL16 Series
EL54CT-SW
EL64J Series
STANDARD
OPTIONAL
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Galen Johnson has been welding since 1966. He served
in Vietnam and has his own portable welding rig. His
career has included work on pipelines, railroads and
odd jobs.
IVE DONE WELDING FOR EVERYTHING FROM
PIPELINES TO TRICYCLES. IVE EVEN REBUILT
VEHICLES. WHEN I RAN MY OWN SMALL BUSINESS I
CALLED IT TRIPLE A WELDING ANYTHING, ANYTIME,
ANYWHERE.
Galen applies that can-do spirit in everything he does.
More than a dozen years ago he was persuaded to
join Tweco to contribute to research and development
activities. I joined Tweco to work in R&D in 1996. Im
still here. They wont let me out, He says with a smile.
Today, Galen is an integral part of product initiatives,
customer service and technical support for Thermadyne.
He runs the Lab in Denton, Texas.
Galen is always on the go. His variety of welding
experience is invaluable, as we manufacture and sell
products for a wide range of welding processes and
all applications. Galen brings his vast experience and
expertise to evaluate our products. Galen is always on
the go, reports a co-worker from the Thermadyne global
product line management team, adding. Were lucky to
have him around.
GALEN JOHNSON
Principal Laboratory Technician
Denton, Texas
THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER
joins the American Welding Society in encouraging individuals
to practice the art, craftsmanship and professions of welding,
metalworking and fabrication. Victor, Thermal Dynamics,
Thermal Arc, Arcair, Tweco, Stoody, Cigweld and TurboTorch
are among the family of brands that you can count on for
safety, reliability and quality.
ANYTHING. ANYTIME. ANYWHERE.
TWECO PULSEMASTER AND
PULLMASTER MIG GUNS OFFER
DIGITAL DISPLAY AND TIG-LIKE
WELD QUALITY ON ALUMINUM
AND STAINLESS STEEL.
www.thermadyne.com
40
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Operator appeal
- extended trigger length to reduce radiated
heat to welder's gloved hand
Field repairable
- feld repairaole mechanical caole connections
Improved performance patented contact tip

- no threads
- cam st]le interface oetween contact tip & gas
diffuser for increased surface contact
Ball & socket conductor tube design
- articulating conductor tuoe
- three la]er conductor tuoe construction (copper tuoe/
silicon resin foerglass insulator/metal jacketj
- spra] transfer & pulse welding modes
- straight C0
2
or mixed gases
MODEL
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Standard Eliminator
450 Amp
450 O07
Up to 1/1O"
(1,Ommj
STANDARD ELIMINATOR
MIG GUN SERIES

FEATURES & BENEFITS
41
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Up To .045"
(1,2mmj
15 ft. (5Nj EL415-3545 1048-1112
Up To .045"
(1,2mmj
15 ft. (5Nj XEL415-3545 1048-1140
Up To .045"
(1,2mmj
15 ft. (5Nj EL415L-3545 1048-1190
Up To 1/1O"
(1,Ommj
15 ft. (5Nj EL415L-116 1048-1191
Up To .045"
(1,2mmj
15 ft. (5Nj EL415M-3545 1048-11O2
Up To 1/1O"
(1,Ommj
15 ft. (5Nj EL415M-116 1048-11O8
Standard
Eliminator
450 Amp
60% Duty Cycle, CO
2
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
EL56-SW
QTREL54-H
41863
EL54CT-H
EL54SW
QTR56-SW
EL26CT Series
REL24CT Series
EL24CT Series
EL24I Series
14 Series
16S Series
EL16 Series
EL16 Series
EL16 Series
EL16 Series
14 Series
41863
EL16 Series
EL54CT-SW
EL64J Series
STANDARD
OPTIONAL
42
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Eliminator
Replacement Parts
1
2
3
4
5
6
8
9
7
10
11
12
13
14
16
13
15
17
18
19
19
20
21
22
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ELIMINATOR
MIG GUN REPLACEMENT PARTS LIST

# DESCRIPTION Compact 250 Amp Compact 450 Amp Standard 450 Amp
4
1O80-1121
66J-3
1OO0-188O
5 Conductor Tuoes Refer To Pages 102-105
O
hut Cover Ring & 8leeve EL66-CR21
20O0-2OOO
7
hut lnsulator EL66-CR
20O0-2OO7
8
0un Hanger 152
2020-2152
9
Handle (lncludes ltems #10 & #12j ELC84-H
20O0-2O48
EL86-H
20O0-2O58
10
Binder Posts & 8crews
(2 Requiredj
ELC124FM
20O0-2O4O
N/A
11
20O0-2O71
EL96-B
20O0-2O0O
12
Trigger ELC94
20O0-2O47
EL96
20O0-2O05
18
Caole Clamp 136
20O0-2O90
14
Front 8train Relief 8pring & Cap MS144
20O0-2181
EL146
20O0-2O8O
15
Caolehoz Assemol], 15 FT (5Nj
(Direct Plugj
ELC215R
1720-2142
ELC415R
1740-2527
EL415R
1740-2587
Caolehoz Assemol], 15 FT (5Nj
(Euroj
N/A XELC415R
1740-2582
N/A
1O
20O0-2085
17
Front Caole Connector Repair Kit ELC100-2RK
2020-2182
ELC100-4RK
2040-2187
EL100-4RK
2040-2188
18
(Direct Plugj
EPG172H
2020-2191
350-170HK
2085-21O9
(Euroj
172X-M
2020-2181
174X-M
2040-2181
19
Rear Case
(Direct Plugj
C6RC
20O0-2041
Rear Case
(Euroj
X6RC
20O0-200O
20
Control wire
(Direct Plug 0nl]j
MS354-DSM
20O0-2140
h8
9900-1150
44
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- straight handle allows the welder to locate
the trigger at the oottom or top of handle
- light-weight for ease of handling
Field repairable
- feld repairaole mechanical caole
connections for Caolehoz

- spra] transfer mode & pulse welding
- straight C0
2
or mixed gases
TUFF-N-LITE MIG GUN
FEATURES & BENEFITS
MODEL
OUTPUT PROCESS
STANDARD
OPTIONS
APPLICATION
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TUFF-N-LITE 350 850 O07
Up to 1/1O"
(1,Ommj
Trigger Position - Top
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350 AMP GUN
Wire Size
Cable
Length
Rear Connection Style (PART NO. / STOCK NO.)
Tweco* Miller
Up To 1/1O"
(1,Ommj
15 ft.
5N
TL350-15-116
108O-1087
TL350M-15-116
108O-1287
TUFF-N-LITE
350 Amp
60% Duty Cycle, CO
2
Refer to Pages 8O-101 for more complete detail on front end options. Refer to Pages 4O-47 for Parts Breakdown information.
HD54-14
HD54-16
HD54-EL
34CT / 34FN
34A
14 Series
54A
64TL Series
14 Series
16S Series
EL16 Series
23 Series
24A Series
HD24 Series
24CT / 24FN
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
16S Series
54A-16
STANDARD
OPTIONAL
46
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TUFF-N-LITE Replacement Parts
2
1
3
4
5
6
7
8
9
10
11
13
10
12
14
14
15
16
17
18
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TUFF-N-LITE REPLACEMENT PARTS LIST
5
hut lnsulator 64TL-NC
2085-2128
O
Handle Assemol] TL350-86R
2085-218O
7
Trigger Blade Assemol] EL96B
20O0-2O0O
8
Trigger EL96
20O0-2O05
9
Front Caole Connector 104TL
2085-2180
10
Caole Clamp 136
20O0-2O90
11
Front 8train Relief 8pring TL144
2085-2188
12
Caolehoz 300
1780-2100
18
20O0-2085
14
Rear Case C6RC
20O0-2041
15
Rear Caole Connector 350-170HK
2085-21O9
1O
Control wire MS354-DSM
20O0-2140
h8
9900-1150
48
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Field Repairable
- feld repairaole mechanical caole
connections for Caolehoz

Durable & dependable
- heav]-dut] design
- high impact resistant one-piece "straight" handle
- heav]-dut] front end consumaoles
- conductor tuoe threads into front olock
Micro-switch trigger design
- incorporates a outton st]le switch
for start/stop wire feed
- Netal "paddle" st]le trigger lever
- Can oe used as top or oottom trigger
Front and rear spring strain relief and
cable support
- provides needed support to eliminate
kinking of Caolehoz
- less downtime
Rugged & durable power cable
- proven aorasion & heat resistant Caolehoz
- spra] transfer mode & pulse
- straight C0
2
or mixed gases
MODEL
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SUPRA XT SEHD 450 450 O07
Up to 1/1O"
(1,Ommj
SUPRA XT SEL 450 450 O07
Up to 1/1O"
(1,Ommj
SUPRA XT MIG GUN SERIES
FEATURES & BENEFITS
49
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SUPRA XT SEHD Series
450 Amp
60% Duty Cycle, CO
2
Up To 1/1O"
(1,Ommj
15 ft. (5Nj SEHD400-5M1,6 1040-1882
Up To 1/1O"
(1,Ommj
15 ft. (5Nj SEHD400L-5M1,6 1040-1482
Up To 1/1O"
(1,Ommj
15 ft. (5Nj SEHD400M-5M1,6 1040-1842
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
SE64J Series
24CT / 24FN Series 34CT / 34FN
HD24 Series
34A
23 Series
24A Series
HD54-14
HD54-EL
HD54-16
14 Series
14 Series
EL16 Series
54A
16S Series
54A-16
16S Series
STANDARD
OPTIONAL
50
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SUPRA XT SEL Series
450 Amp
60% Duty Cycle, CO
2
Up To 1/1O"
(1,Ommj
15 ft. (5Nj SEL400-5M1,6 1040-1207
Up To 1/1O"
(1,Ommj
15 ft. (5Nj SEL400L-5M1,6 1040-1242
Up To 1/1O"
(1,Ommj
15 ft. (5Nj SEL400M-5M1,6 1040-1217
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
SEL64J Series
EL56-SW
QTREL54-H
41863
EL54CT-H
EL54SW
QTR56-SW
EL26CT Series
REL24CT Series
EL24CT Series
EL24I Series
14 Series
16S Series
EL16 Series
EL16 Series
EL16 Series
EL16 Series
14 Series
41863
EL16 Series
EL54CT-SW
STANDARD
OPTIONAL
51
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SUPRA XT Replacement Parts
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
14
15
17
17
18
19
20
21
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SUPRA XT REPLACEMENT PARTS LIST
4
1OO0-188O
O
0un Hanger 154
2040-2154
7
Handle Assemol] SE86-H
20O0-2052
8
Trigger Assemol] SE96
20O0-205O
9
Trigger Housing 8crews SE96-SW
20O0-2055
10
Trigger 8witch SE96-B
20O0-2054
11
Front Pivot Block Assemol] SE66
20O0-2051
12
Pivot Block 8et 8crew SE66-B
20O0-2050
18
Front Caole Connector SE104
20O0-2057
14
Caole Clamp 136
20O0-2O90
15
Caolehoz 400
1740-2100
1O
20O0-2085
17
Rear Case C6RC
20O0-2041
18
Rear Caole Connector 350-170HK
2085-21O9
19
20O0-2140
h8
9900-1150
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- extended trigger length to reduce radiated heat
MIG gun handle incorporates handle slide valve
- allows the operator to regulate vacuum on the Nl0 gun
- effcientl] removes 907 of smoke
from the welding zone
Field repairable
- replaceaole Caolehoz
availaole
- tough outer jacket made from leather protecting
inner vacuum hose from weld spatter/aorasion
- 1-8/8" inside diameter PVC reinforced vacuum hose
- outer metal plated insulated smoke tuoe
Vacuum cools the front end consumables
- surrounding air is drawn over the front end
consumaoles and conductor tuoe
MODEL
OUTPUT PROCESS
STANDARD
OPTIONS
APPLICATION
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Smoke Master 250 250 O07
Up to .045"
(1,2mmj
Smoke Master 450 450 O07
Up to 1/1O"
(1,Ommj
SMOKE MASTER
FUME EXTRACTION MIG GUN SERIES

FEATURES & BENEFITS
8moke Naster Nl0 gun with 8moke Collection
8]stem, Part ho. T8C9O (8tock ho. 4500-1010j
55
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Smoke Master
250 Amp
60% Duty Cycle, CO
2
Up To .045"
(1,2mmj
12 ft. (4Nj S212-4045 102O-1101
15 ft. (5Nj S215-4045 102O-1102
Up To .045"
(1,2mmj
12 ft. (4Nj S212M-4045 102O-110O
15 ft. (5Nj S215M-4045 102O-1107
Refer to Pages 8O-101 for more complete detail on front end options. Refer to Page 58-59 for Parts Breakdown information.
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
S62 Series
EL52CT
EL52CT-14
EL52CT-16
20281
20388
HD52-11
43076
EL52
11H Series
14 Series
14 Series
16S Series
EL16 Series
EL16 Series
EL16 Series
HD22 Series
EL22I Series
EL22CT Series
EL24CT Series
16S Series
STANDARD
OPTIONAL
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Tweco Smoke Collector
Fume Removal System
Compatiole with Tweco 8moke Naster Nl0 0uns
Effcientl] removes welding fumes
High effcienc] flter
8eparatel] air-cooled motor
Automatic start-stop function standard
Description (PART NO. / STOCK NO.)
120V, O0Hz TSC-96
4500-1010
Smoke Master
450 Amp
60% Duty Cycle, CO
2
Up To 1/1O"
(1,Ommj
12 ft. (4Nj S412-116 104O-1105
15 ft. (5Nj S415-116 104O-1108
Up To 1/1O"
(1,Ommj
15 ft. (5Nj S415L-116 104O-1188
Up To 1/1O"
(1,Ommj
12 ft. (4Nj S412M-116 104O-1125
15 ft. (5Nj S415M-116 104O-1128
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
S64 Series
EL52CT
EL52CT-14
EL52CT-16
20281
20388
HD52-11
43076
11H Series
14 Series
14 Series
16S Series
16S Series
EL16 Series
EL16 Series
EL16 Series
HD22 Series
EL22I Series
EL22CT Series
EL24CT Series
EL52
STANDARD
OPTIONAL
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Smoke Master
Replacement Parts
1
2
3
4
5
8
9
6
7
10
11
14
12
13
15
16
17
18
18
18
20
21
19
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AIR-COOLED SMOKE MASTER
250 & 450 AMP MIG GUN

REPLACEMENT PARTS LIST
# DESCRIPTION 250 AMP 450 AMP
8
Diffuser (8lip-0nj EL52
15O0-1110
Diffuser (Course Threadj EL52CT
15O0-1109
4
lnsulator 8pacer S62-60-2
2020-2018
S64-R
104O-2228
5
8moke Tuoe 8pacer S62-60-2
2020-2018
S64-1
104O-2278
O
Conductor Tuoe
(O0 Degree, 8tandardj
S62-60
2020-200O
S64-60
104O-2258
Conductor Tuoe
(45 Degree, 8tandardj
S62-45
2020-2011
N/A
7
Handle 8pacer N/A S64-2
104O-2271
8
8moke hozzle (8tandardj S22-62L
2020-2010
S24-62
104O-2225
8moke hozzle (High Volumej N/A S24-62HV
104O-222O
9
8moke Tuoe (O0 Degree, 8tandardj S62T-60
2020-2001
S64T-60
104O-2240
8moke Tuoe (45 Degreej S62T-45
2020-2012
N/A
10
Handle Assemol] S82
2020-2008
S86
104O-2250
11
Handle Valve S82-V
2020-2004
S86-V
104O-2252
12
20O0-2O71
18
Trigger ELC94
20O0-2O47
EL96
20O0-2O05
14
8wivel Cap Assemol] S82-C
2020-2005
S86-C
104O-2254
15
Caolehoz Assemol], 12 FT (4Nj S212
2020-2008
S412
104O-2208
Caolehoz Assemol], 15 FT (5Nj S215
2020-2009
S415
104O-220O
1O
8moke Hose, 12 FT (4Nj S412-H
104O-2214
8moke Hose, 15 FT (5Nj S415-H
104O-2217
17
leather Jacket, 12 FT (4Nj SHP-12
104O-22O7
leather Jacket, 15 FT (5Nj SHP-15
104O-22O8
18
Rear Case Assemol] ST6RC
104O-225O
19
20O0-2140
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Field repairable
Durable & dependable

- heav]-dut] design
- high impact resistant one-piece "straight" handle
- heav]-dut] front end consumaoles
Micro-switch trigger design
- incorporates a outton st]le switch
for start/stop wire feed
- metal "paddle" st]le trigger lever
- can oe used as top or oottom trigger
- for use with all gasless wires
MODEL
OUTPUT PROCESS
STANDARD
OPTIONS
APPLICATION
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SEFC Series 350 850 O07
Up to 8/82"
(2,4mmj
SEFC Series 450 450 O07
Up to 1/8"
(8,2mmj
FLUXCORED MIG GUN SERIES
FEATURES & BENEFITS
8EFC 8eries - 450 Amp
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Insulated Guide
Nozzle
Stickout Size
3/4" (19MM) 1-1/2" (38MM) Thread Protector
850 Amp 24FC-150
1241-1027
24FC-275
1241-102O
24FC-P
1241-1025
450 Amp 26FC-150
12O1-102O
26FC-275
12O1-1027
26FC-P
12O1-1025
Conduit
15 Ft (5M)
850 Amp 5/O4-8/82
(2,0-2,4mmj wire
43FC-332-15
1440-1081
450 Amp 5/O4-8/82
(2,0-2,4mmj wire
44FC-332-15
1440-1084
450 Amp 7/O4-1/8
(2,8-8,2mmj wire
44FC-18-15
1440-108O
CONSUMABLE PARTS
Contact Tip
Wire Size
.045
(1,2mm)
.068
(1,72mm)
5/64
(2,0mm)
3/32
(2,4mm)
7/64
(2,8mm)
1/8
(3,2mm)
850 Amp 14FC-045
1140-1125
14FC-068
1140-112O
14FC-564
1140-1127
14FC-332
1140-1128
N/A N/A
450 Amp N/A N/A 16FC-564
11O0-1125
N/A 16FC-764
11O0-1127
16FC-120
11O0-1128
FLUXCORED "SEFC"
350 Amp
60% Duty Cycle, CO
2
FLUXCORED "SEFC"
450 Amp
60% Duty Cycle, CO
2
Up To 8/82"
(2,4mmj
10 ft. (8Nj SEFC350T-10 1081-1O42
15 ft. (5Nj SEFC350T-15 1081-1O48
Up To 1/8"
(8,2mmj
15 ft. (5Nj SEFC450T-15 1041-1120
Up To 8/82"
(2,4mmj
10 ft. (8Nj SEFC350-10 1081-1O82
15 ft. (5Nj SEFC350-15 1081-1O88
Up To 1/8"
(8,2mmj
15 ft. (5Nj SEFC450-15 1041-1118
Up To 8/82"
(2,4mmj
10 ft. (8Nj SEFC350M-10 1081-1O87
15 ft. (5Nj SEFC350M-15 1081-1O88
Up To 1/8"
(8,2mmj
15 ft. (5Nj SEFC450M-15 1041-1189
62
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FLUXCORED Replacement Parts
1 2
3
4
5
6
7
8
9
10
11
11
13
12
14
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FLUXCORED MIG GUNS 350 & 450 AMP REPLACEMENT PARTS LIST
# DESCRIPTION 350 AMP 450 AMP
1
lnsulated 0uide
(8/4" 8tickoutj
24FC-150
1241-1027
26FC-150
12O1-102O
lnsulated 0uide
(1-1/2" 8tickoutj
24FC-275
1241-102O
26FC-275
12O1-1027
Thread Protector 24FC-P
1241-1025
26FC-P
12O1-1025
2
Contact Tip
.045" (1,2mmj
14FC-045
1140-1125
N/A
Contact Tip
.0O8" (1,72mmj
14FC-068
1140-112O
N/A
Contact Tip
5/O4" (2,0mmj
14FC-564
1140-1127
16FC-564
11O0-1125
Contact Tip
8/82" (2,4mmj
14FC-332
1140-1128
N/A
Contact Tip
7/O4" (2,8mmj
N/A 16FC-764
11O0-1127
Contact Tip
1/8" (8,2mmj
N/A 16FC-120
11O0-1128
8
Conductor Tuoe
(O0 Degree, 8tandardj
64FC-60
1O41-1127
66FC-60
1OO1-1127
Conductor Tuoe
(45 Degreej
64FC-45
1O41-112O
66FC-45
1OO1-112O
Conductor Tuoe
(180 Degree, 8traightj
N/A 66FC-180
1OO1-1129
4 Heat 8hield hut SE86FC-R2
20O0-20O5
5 Heat 8hield 156W-HS
20O2-2157
O Handle SE86FC-H
20O0-20O8
7 Trigger Assemol] SE96
20O0-205O
8 Trigger Housing 8crew SE96-SW
20O0-2055
9 Trigger 8witch SE96-B
20O0-2054
10
Caolehoz Assemol], 10 FT (8Nj N/A SEFC450-10C
1741-2125
Caolehoz Assemol], 15 FT (5Nj SEFC350-15C
1780-2048
SEFC450-15C
1741-212O
11 Rear Case C6RC
20O0-2041
12 Control wire MS354-DSM
20O0-2140
18
Connector Plug (Twecoj FC350-174H
20O1-2115
FC450-174H
20O1-211O
Connector Plug (Nillerj FC350-174MH
20O1-2117
FC450-174MH
20O1-2118
Connector Plug (lincolnj 173FCH
2041-2181
176FCH
2041-2182
14
Conduit, 10 FT (8Nj
8/82" (2,4mmj
43FC-332-10
1440-1080
N/A
Conduit, 15 FT (5Nj
8/82" (2,4mmj
43FC-332-15
1440-1081
44FC-332-15
1440-1084
Conduit, 10 FT (8Nj
1/8" (8,2mmj
N/A 44FC-18-10
1440-1085
Conduit, 15 FT (8Nj
1/8" (8,2mmj
N/A 44FC-18-15
1440-108O
h8
9900-1150
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Excellent service and ease of operation
- ideal for aluminum, stainless steel
and mild steel welding
- holds standard 4" (102mmj diameter spools
- long caoles allow operator to access hard to weld areas
Comfortable handle design
- pistol grip
- with outer spool tension control
- 8-turn potentiometer for fne wire
feed speed control
Quick disconnect conductor tube
- standard straight (180j conductor tuoe
- optional 80 rigid conductor tuoe or
Knucklehead
fexiole conductor tuoe

Rugged & durable
- incorporates the Caolehoz
used
on other Tweco Nl0 guns
Adapts to most welding machines
- with the use of Control Box Part ho.
E80-1 (8tock ho. 1028-1295j
- control oox provides the gas solenoid with pre/post
purge control and run in control for arc starting
Improved performance with patented contact tip
- no threads
MODEL
OUTPUT PROCESS
STANDARD
OPTIONS
APPLICATION
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Eliminator Spool Gun 300 800 O07
Up to 1/1O"
(1,Ommj
ELIMINATOR
SPOOL GUN
FEATURES & BENEFITS
C0hTR0l B0X - Part ho. E80-1 (8tock ho. 1028-1295j
Requires Jumper Cord, Part ho. 880800-10OJC
(8tock ho. 2081-2150j
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Eliminator
Spool Gun
300 Amp
60% Duty Cycle, CO
2
Refer to Pages 8O-101 for more complete detail on front end options. Refer to Pages OO-O7 for Parts Breakdown information.
Up to 1/1O"
(1,Ommj
25 ft. (8Nj SSG225-3545 1027-1870
50 ft. (15Nj SSG250-3545 1027-1871
* Requires the use of the E80-1 (8tock ho. 1028-1295j Control Box for most welding machines
when using the Eliminator 8pool 0un with Thermal Arc ArcNaster N8T 8eries machines, use Thermal Arc 80l100 8pool 0un lnterface Box,
Part ho. w4009115
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
PMP64EL Series
STANDARD
OPTIONAL
41863
EL54CT-H
EL54SW
EL24CT Series
EL24I Series
14 Series
EL16 Series
EL16 Series
EL16 Series
EL54CT-SW
66
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Eliminator
Spool Gun Replacement Parts

1
2
3
17
16
13
18
14
12
7
4
8
5
6
34
23
19
20
22
21
11
9
15
33
26
32
32
32
36
37
29
31
35
27
25
30
10
24
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2 Contact Tip Refer to Pages 88-90
8 Diffuser Refer to Pages 100-101
4
Head Block Assemol] SPG103
2081-2100
5
Pressure Arm Assemol] SPG103-1
20O0-1727
O
ldler Bearing Assemol] SPG103-8
20O0-1728
7
Adapter hut & wire 0uide EPG66-N
2081-209O
8a
Drive Roll (0.8NN/0.080" wirej EPG103-2-0,8
2081-2091
8o
2081-2077
8c
2081-2028
8d
Drive Roll (1.2NN/5/O4" wirej 8tandard EPG103-2-1,2
2081-2008
8e
Drive Roll (1.ONN/1/1O" wirej EPG103-2-1,6
2081-2022
9
0as hipple & wire Tie EPG-FGN
2081-2082
10
Handle Cover Assemol] EPG86-2
2081-2018
11
Trigger 8witch ESG90
2025-2899
12
Notor Assemol] (24VACj SSGM24
2081-2101
18
Trigger lever SPG-96TL
20O0-2788
14
Handle 8uo-Assemol] SSG86
20O0-2789
15
Poppet Valve Assemol] PMP-PV
20O0-2787
1Oa
Conductor Tuoe 80 Degree PMP64EL30
1O42-1141
1Oo
Conductor Tuoe 180 Degree PMP64EL180
1O42-1140
1Oc
Flexiole Conductor Tuoe PMP64SFLX360
1O42-1142
17a
Jump liner PMP44PTF116
1O44-109O
17o
Jump liner Tefon PMP-44FLX-116
1O44-1095
17c
Jump liner Copper PMP-44-116
1O44-1097
ELIMINATOR
SPOOL MIG GUN REPLACEMENT PARTS LIST

18
8pool 0un Assemol] w/0 Caole
& 8upport
SSG300G
2081-2117
19
Pivot Assemol] ESG186
2025-2897
20
8pool Canister Assemol] ESG186S
2025-1892
21
8pool Cover Assemol] ESG186C
2025-2898
22
Friction Tuoe Replacement (5 PCj ESG186S-3
2025-2885
28
Conduit Assemol] ESG44TF-116
2025-2894
24
wire Tie BG-53N04
8040-1998
25
0as Hose Assemol] F/880 8pool 0un SSG3003GH
20O0-2741
2Oa
Extruded 8pool 0un Caolehoz,
25 Ft. long
SSG30025
20O0-2742
2Oo
Extruded 8pool 0un Caolehoz,
50 Ft. long
SSG30050
20O0-2748
27
10 Pin Control Caole Assemol] F/880
8pool 0un
SSG300CW
20O0-2744
28
Hex wrench 8et ESG-HW
2081-2088
29
25NN Dinse Connector SSG-DINS25
2085-218O
80
Rear 0as hipple EPG-RGN
2081-2088
81
8traight lug ESG-172SL
2081-2110
82
Rear Case 8uo-Assemol] SSGT6RC
2081-2111
88
Front 8train Relief Assemol] SPG146R
2081-2112
84
Caole Connector Assemol] SPG102
2081-2118
85
Hose Baro Connector ESG6RCUGN
2081-2114
8O
10-24 X 1/2" BH Plastic 8crew SSG172PS
2081-2115
87
Rear Power Connector ESG172
2081-211O
h8
9900-1150
68
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Excellent service and ease of operation
- ideal for aluminum, stainless steel
and mild steel welding
- "smart" capaoilit] with one-touch digital control
to adjust primar] parameters such as welding
current, material thickness, wire
feed speed or arc length trim
Comfortable handle design
- pistol grip
Quick disconnect conductor tube
- standard straight (180j conductor tuoe
- optional 80 rigid conductor tuoe or
Knucklehead fexiole conductor tuoe
Rugged & durable
- incorporates the Caolehoz
used
on other Tweco Nl0 guns
consumables
smooth surface for improved feed-aoilit],
MODEL
OUTPUT PROCESS
STANDARD
OPTIONS
APPLICATION
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PullMaster 300 800 O07
Up to 1/1O"
(1,Ommj
PULLMASTER
MIG GUN SERIES

FEATURES & BENEFITS
C0hTR0l B0X - Part ho. EP0-CR2 (8tock ho. 1028-1291j
Used to connect standard PullMaster to most
welding machines and requires Jumper Cord -
Part ho. PNP854T (8tock ho. 2081-2145j
Tweco PullNaster
8mart Nl0 0un
with Thermal Arc 8P
machines onl]
Tweco PullNaster
8tandard Nl0 0un
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hote. The PullNaster "8mart" Nl0 0uns are used onl] with the Thermal Arc
PowerNaster 8P machines.
PullMaster
Air-Cooled MIG Gun

300 Amp
60% Duty Cycle, CO
2
STANDARD - TWECO* STYLE REAR CONNECTOR
Up to 1/1O"
(1,Ommj
88 ft. (10,1Nj PMP333-3545 1027-1401
50 ft. (15,2Nj PMP350-3545 1027-1402
SMART - TWECO STYLE REAR CONNECTOR
Up to 1/1O"
(1,Ommj
88 ft. (10,1Nj PMPS333-3545 1027-1407
50 ft. (15,2Nj PMPS350-3545 1027-1408
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
PMP64EL Series
STANDARD
OPTIONAL
41863
EL54CT-H
EL54SW
PMA54-16S
PMA24 Series
EL24CT Series
EL24I Series
14 Series
16APS Series
EL16 Series
EL16 Series
EL16 Series
EL54CT-SW
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PullMaster
Air-Cooled Replacement Parts

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2
3
4
5
14
15
13
9
8
11
10
6
6b
6a
16
12
12
18
17
7
19
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# DESCRIPTION
PART NO./STOCK
NO.
2
Contact Tip Refer to Pages
88-90
8
Diffuser PMA54-16S
1548-110O
4
Conductor Tuoe Refer to Pages
102-105
5
Tefon Jump liner f/fex Tuoe PMP-44FLX-116
1O44-1095
Tefon Jump liner f/rigid Tuoes PMP-44PTF-116
1O44-109O
Bronze Jump liner For 8teel wires
(Rigid Tuoesj
PMP-44-116
1O44-1097
Oa
8upport Assemol] Front (8tdj EPG186
2081-204O
Oo
8upport Assemol] Front
(lncluding 8mart Cover, Pco Nemorane,
lens & lower 8upportj
PMPS186
20O0-2725
7
88' Conduit Assemol]
(8/O4" - 1/1O" / 1,2mm - 1,Omm wirej
PMP44-116-33
1441-1125
(8/O4"-1/1O" / 1,2mm - 1,Omm wirej
PMP44-116-50
1441-112O
(.085" - .045" / 0,9mm - 1,1mm wirej
PMP44-3545-33
1441-1127
(.085" - .045" / 0,9mm - 1,1mm wirej
PMP44-3545-50
1441-1128
(8/O4" - 1/1O" / 1,2mm - 1,Omm 8teel wirej
PMPS44-116-33
1441-1129
(8/O4" - 1/1O" / 1,2mm - 1,Omm 8teel wirej
PMPS44-116-50
1441-1180
(.085" - .045" / 0,9mm - 1,1mm 8teel wirej
PMPS44-3545-33
1441-1181
(.085" - .045" / 0,9mm - 1,1mm 8teel wirej
PMPS44-3545-50
1441-1182
8
Head Block Assemol] PMP103
20O0-172O
h8
Pressure Arm Assemol] SPG103-1
20O0-1727
ldler Bearing Assemol] SPG103-8
20O0-1728
9
Front wire 0uide Assemol] (Aluminumj PMPS-106TA
20O0-1729
Front wire 0uide Assemol] (8teelj PMPS-106TA
20O0-1729
10
Drive Roll (.080" / 0,8mm wirej EPG103-2-0.8
2081-2091
2081-2077
2081-2028
Drive Roll (8/O4" / 1,2mm wirej EPG103-2-1.2
2081-2008
Drive Roll (1/1O" / 1,Omm wirej EPG103-2-1.6
2081-2022
Drive Roll V-0roove
(1/1O" / 1,Omm 8teel wirej
EPG103-2-1.6V
2081-2184
Drive Roll V-0roove
(8/O4" / 1,2mm 8teel wirej
EPG103-2-1.2V
2081-2185
Drive Roll V-0roove
(.085" / 0,9mm 8teel wirej
EPG103-2-0.9V
2081-218O
# DESCRIPTION
PART NO./STOCK
NO.
11
Power Caole Connector Assemol] SPG-RWG
2081-2187
h8
Handle Cover Assemol] EPG86-2
2081-2018
12
Rear Case Assemol] PMP-T6RC
20O0-2781
18
Notor Assemol] (24VDCj PMP-M24
20O0-2782
14
Trigger lever SPG-96TL
20O0-2788
15
Handle Assemol] SPG86
20O0-2784
1O
Caolehoz Assemol] 88' (10Nj 8tandard PMP300-33
20O0-2750
Caolehoz Assemol] 50' (15Nj 8tandard PMP300-50
20O0-2751
17
Connector Plug Refer to Page 84
18
Control wire (8tandardj MS354-DSM
20O0-2140
19
Replacement PCB PM85-PCB
20O0-2788
h8
Hose Clamp Package of 5 BG-53N04
2081-2088
Hex Ke] EPG-HW
2081-2088
Poppet Valve Assemol] PMP-PV
20O0-2787
Tweco Control wire EPG354T
2081-2084
Niller Control wire EPG354M
2081-208O
lincoln Control wire EPG354L
2081-2085
EP0-CR2 Jumper wire PMP354T
2081-2145
9900-1150
PULLMASTER
AIR-COOLED MIG GUN REPLACEMENT PARTS LIST

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One-touch, on-the-y controls
- "smart" capaoilit] with one-touch digital control to
adjust primar] parameters such as welding current,
material thickness, wire feed speed or arc length trim
- standard Nl0 gun without "smart" capaoilit]
Exceptional weld bead
- using twin-pulse mode, get the perfect
weld oead that ]ou want
Durable for industrial applications
- heav] dut] design for industrial
application environments
- impact resistant handle and trigger design
- heav] dut] contact tip and diffuser to act as "heat sink"
- increased interface oetween contact tip & gas
diffuser improves electrical conductivit]
consumables
smooth surface for improved feed-aoilit],
MODEL
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PulseMaster 400 400 1007
Up to 1/1O"
(1,Ommj
PulseMaster 500 500 1007
Up to 1/1O"
(1,Ommj
PULSEMASTER
WATER-COOLED MIG GUN SERIES

FEATURES & BENEFITS
Tweco 8tandard
PulseNaster
Nl0 0un
Tweco PulseNaster
8mart Nl0 0un
with Thermal Arc 8P
machines onl]
73
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Tweco Water Coolers
Vertical or horizontal models availaole
Designed for Nl0 guns up to O00 amps
and Tl0 torches up to 500 amps
8tainless steel construction eliminates coolant
contamination due to electrol]te and chemical reactions
High effcienc] radiator design pulls
outside air through radiator
Availaole with either 0ear or Vane pumps
Vertical model has molded seamless plastic
water tank, virtuall] eliminates leakage
Pump o]-pass to tank on rotar] gear pump
- keeps pump from overheating
Vane pumps are equipped with a o]pass
to eliminate excessive pump wear
TC900 WATER COOLER
Description
Tweco
Cooler w/0ear Pump
110V-50/O0 Hz
TC900-G
4010-1010
Cooler w/Vane Pump
110V-50/O0 Hz
TC900-V
4010-1011
Cooler w/0ear Pump
280V-50/O0 Hz
TC900-GX
4010-1012
TCV900 WATER COOLER
Description
Tweco
Cooler w/0ear Pump
110V-50/O0 Hz
TCV900-G
4010-1085
Cooler w/Vane Pump
110V-50/O0 Hz
TCV900-V
4010-108O
STANDARD
Description
Tweco* Euro-Kwik
with 12' (4Nj Caole
PMW412-3545
1042-1500
PMW412X-3545
1042-1505
with 15' (5Nj Caole
PMW415-3545
1042-1501
PMW415X-3545
1042-150O
with 12' (4Nj Caole
PMW512-3545
1042-1525
PMW512X-3545
1042-1580
with 15' (5Nj Caole
PMW515-3545
1052-152O
PMW515X-3545
1042-1581
SMART
Description
Tweco Euro-Kwik
with 12' (4Nj Caole
PMWS412-3545
1042-1510
PMWS412X-3545
1042-1515
with 15' (5Nj Caole
PMWS415-3545
1042-1511
PMWS415X-3545
1042-151O
with 12' (4Nj Caole
PMWS512-3545
1042-1585
PMWS512X-3545
1042-1540
with 15' (5Nj Caole
PMWS515-3545
1042-158O
PMWS515X-3545
1042-1541
hote. PulseNaster "8mart" Nl0 0uns are used onl] with the Thermal Arc 8P machines.
PulseMaster
Water-Cooled
400 & 500 Amp
100% Duty Cycle, CO
2
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PulseMaster
Water-Cooled Replacement Parts

2
3
4
5
6
7
10
9a
9b
16
17
11
12
13
20
20
15
18
21
19
1
8
22
23
24
25
25
26
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# DESCRIPTION
PART NO./
STOCK NO.
1
Conduit Assemol] Refer to Pages
106-108
2
hozzle Refer to Pages
91-99
8
hozzle lnsulator WC23-1
1280-1084
4
Contact Tip Refer to Pages
88-90
5
0as Diffuser used w/1OP & 1OP8 8eries
Contact Tips
PMW5516
1550-1105
O
Pressure Ring PMW64-3
1O44-2900
7
Conductor Tuoe Refer to Pages
102-105
8
Handle 8crews w/ T9 8tar Head
(12mm, 1Omm, & 20mm l0j
PMHSK
20O0-2705
9a
Handle Housing w/ 8mart Control
Assemol]
PM84-PCB-HK
20O0-270O
9o
Handle Housing (Blankj PM84-H
20O0-2707
10
large Handle Assemol]
w/ Retaining Ring
PM84
20O0-2708
8mall Handle Assemol]
w/ Retaining Ring
PM83
20O0-2715
11
Front Caole 8upport PMW-SPS
20O0-2720
12a
12 ft. (4Nj Caole and Hose Assemol] PMW512
20O0-2721
12o
15 ft. (5Nj Caole and Hose Assemol] PMW515
20O0-2722
# DESCRIPTION
PART NO./
STOCK NO.
18
8train Relief 8pring QR-SPR
8045-1177
14
8train Relief Cap QR-RC
8045-1288
15
water Hose Assemol] PMW603-WH
20O0-2728
1O
Trigger PM94
20O0-2712
17
Trigger & 0uard Assemol] PM94X
20O0-2718
18
Control wire Plug MS354-DSM
20O0-2140
19
Heav] Dut] Connector Plug Assemol] 350-174H
2085-2110
20
Rear Case PMW6RC
20O0-2724
21
Rear Connector Block - Direct Plug WC6-170H
20O4-2171
22
Rear Connector Block - Euro WC174X-B
2044-2182
28
Euro-Kwik Connector hut 174X-2
2040-2177
24
Euro-Kwik Connector 8crew 4M-S
2011-2004
25
Euro-Kwik Rear Case X6RC
20O0-200O
2O
Euro-Kwik Connector Assemol] WC174X
2044-2181
PULSEMASTER
WATER-COOLED MIG GUN REPLACEMENT PARTS LIST

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Provides cooling benets for the front end
consumables
- cool running for maximum effcienc] and comfort
- increase "weld" life of front end consumaoles
- large water lines for maximum cooling
- high water fow rates
Increased duty cycle at high amperage
applications
- 450 Amp series Nl0 guns @ 1007 dut] c]cle
Rugged & durable
- outer cover protects the power caole, water lines
and gas hose from weld spatter/aorasion

Field repairable
- replacement caole assemolies availaole -
power caole, water-lines, and gas hose
- color coded water lines for eas]
identifcation to water-in & water-out
Ease of use
- quick water line connections making
hook-up eas] (Euro st]lej
- simplifed direct rear plug connections
- adapts easil] to Niller
, and lincoln
st]le machines
MODEL
OUTPUT PROCESS
STANDARD
OPTIONS
APPLICATION
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SUPRA 450 450 1007
Up to 1/1O"
(1,Ommj
SUPRA WATER-COOLED MIG GUN
FEATURES & BENEFITS
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Up To .045"
(1,2mmj
15 ft. (5Nj SW415-3545 1044-1152
Up To 1/1O"
(1,Ommj
10 ft. (8Nj SW410-116 1044-1155
12 ft. (4Nj SW412-116 1044-115O
15 ft. (5Nj SW415-116 1044-1157
Up To 1/1O"
(1,Ommj
10 ft. (8Nj SW410M-116 1044-1180
12 ft. (4Nj SW412M-116 1044-1181
15 ft. (5Nj SW415M-116 1044-1182
SUPRA Water-Cooled
450 Amp
100% Duty Cycle, CO
2
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
SW64-60
SW24 Series SW64-3
SW54-EL
SW54-16S
16S Series
EL16 Series
STANDARD
OPTIONAL
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SUPRA Water-Cooled Replacement Parts
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1
hozzle 11/1O" (17mmj Bore SW24-17
1244-1025
2
hozzle 5/8" (15,5mmj Bore SW24-15
1244-102O
8
hozzle 18/1O" (21mmj Bore SW24-21
1244-1027
4 El1O 8eries Contact Tip Refer to Pages 88-90
4a 1O8 8eries Contact Tip Refer to Pages 88-90
5
Diffuser for 1O8 8eries Tips SW54-16S
1540-1115
5a
Diffuser for El1O 8eries Tips SW54-EL
1540-111O
O
lnsulating Ring SW64-2
2044-1020
7
hozzle Retaining Ring SW64-R
2044-1025
8
hozzle Holder SW64-3
2044-1019
9
O0 Conductor Tuoe SW64-60
1O44-1125
10
Conductor Tuoe lnsulation SW64-1
2044-1021
11
Trigger SW94
2044-1018
12
Handle Assemol] w/ 8crews SW84
2044-1028
18
Handle 8crew SW84-S
2044-102O
14
water lnlet Hose (sold per footj SW400-WHI
1742-2240
15
water Hose Clamp (9,5mmj SW134-W
2044-1002
1O
10 ft. (8Nj Conduit Housing SW410-CC
1742-2285
1742-228O
1742-2287
18
Control wire (sold per footj SW400-CW
1742-2242
20
10 ft. (8Nj Power Caole SW410-PC
1742-2280
1742-2281
1742-2282
21
0as Hose Clamp (8,7mmj SW134-G
2044-1022
28
10 ft. (8Nj Complete Caole SW410
1742-2225
1742-222O
1742-2227
24
Rear 8pring 8upport SW144
2044-1000
25
Connector Case Cover with 8crews SW184
2044-1011
27
water 0utlet Hose (sold per footj SW400-WHO
1742-2248
28
Nale wire Terminal SW194-M
2044-1008
29
Female wire Terminal Rear SW194-F
2044-1004
80
Nale water 0uick Connect SW-QCM
2044-1005
81
Female water 0uick Connect SW-QCF
2044-100O
84
44 8eries Conduit Refer to Pages 106-108
85
Conduit Retaining hut SW174X-1C
2044-1009
8O
Connector Block
(Tweco & Niller Rear Connectionsj
SW174-T
2044-1010
87
Connector Plug - Niller 174TL-M
2085-2181
88
hipple Assemol] - Niller 174M-N
2040-2184
89
Tweco Connector Plug & 0-Rings 350-174
2085-2174
450 AMP WATER-COOLED MIG GUN REPLACEMENT PARTS LIST
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Provides cooling benets for the front end
consumables
- cool running for maximum effcienc] and comfort
- increase "weld" life of front end consumaoles
- large water lines for maximum cooling
- high water fow rates
Increased duty cycle at high amperage
applications
- O00 Amp series Nl0 guns @ 1007 dut] c]cle
- large diameter wire capacit] up to 7/O4"
Rugged & durable
- outer cover protects the power caole, water lines
and gas hose from weld spatter/aorasion
Field repairable
- replacement caole assemolies availaole -
power caole, water-lines, and gas hose
- color coded water lines for eas]
identifcation to water-in & water-out
Ease of use
- threaded water line connections
making hook-up eas] (lH C0Aj
- simplifed direct rear plug connections
- adapts easil] to Niller
, and lincoln
st]le machines
MODEL
OUTPUT PROCESS
STANDARD
OPTIONS
APPLICATION
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Standard 600 O00 1007
Up to 7/O4"
(2,8mmj
STANDARD WATER-COOLED MIG GUN
FEATURES & BENEFITS
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Up To 1/1O"
(1,Ommj
10 ft. (8Nj WCS610-116 10O4-1114
12 ft. (4Nj WCS612-116 10O4-1115
Up To .045"
(1,2mmj
15 ft. (5Nj WCS615-3545 10O4-110O
Up To 1/1O"
(1,Ommj
15 ft. (5Nj WCS615-116 10O4-111O
8/82"
(2,4mmj
15 ft. (5Nj WCS615-332 10O4-118O
7/O4"
(2,8mmj
15 ft. (5Nj WCS615-764 10O4-114O
Standard Water-Cooled
600 Amp
100% Duty Cycle, CO
2
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
WC26-1
RWC26 Series
WC26-EL Series
WC26 Series
QTRW56-SW
WC56EL-SW
WC56A-SW
WCS66-60
EL16 Series
16S Series
16S Series
WC26-1
STANDARD
OPTIONAL
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Standard Water-Cooled Replacement Parts
1
2
3
4
5
6
7
8
9
12
11
13
10
15
16
14
17
18
19
19
22
23
24
21
20
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1 hozzle with 8patter 8hield Refer to Pages 91-99
2
8patter 8hield WC26-1
12O4-1009
5
Pressure Ring lnsulator WC36-R
20O4-108O
O
Conductor Tuoe Housing WCS36-H
1844-1145
7 Conductor Tuoe Refer to Pages 102-105
8
hut Cover lnsulation WC86-HC
20O4-208O
9
locking hut WC66-N
20O4-20O7
10
Handle Assemol] W6R-H
20O4-2081
11
Trigger Blade Assemol] EL96-B
20O0-2O0O
12
Trigger EL96
20O0-2O05
18
Front Connector Block WC106
20O4-210O
14
water Hose lh, 10 FT (8Nj WC610-WH
17O4-2181
17O4-2182
17O4-2188
15
0as Hose, 10 FT (8Nj WC610-GH
17O4-2121
17O4-2122
17O4-2128
1O
Power Caole, 10 FT (8Nj WC610-PC
17O4-2111
17O4-2112
17O4-2118
17
Complete Caole Assemol], 10 FT (8Nj WC600-10
17O4-2101
17O4-2102
17O4-2108
18
Rear 8train Relief 8pring QR-SPHD
8045-1178
19
Rear Case W6RC
20O4-2O00
20
water Hose 0ut WC603-WH
17O4-2180
21
20O0-2140
22
Rear Connector Block
(Direct Plugj
WC6-170H
20O4-2171
Rear Connector Block
(Euro Plugj
WC174X-B
2044-2182
600 AMP WATER-COOLED MIG GUN REPLACEMENT PARTS LIST
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TWECO STYLE 100 - 450 AMP 500 - 600 AMP
# DESCRIPTION
Part No.
Stock No.
Part No.
Stock No.
1
Connector Plug
350-174H
2085-2110
176SH
20O0-2177
Connector Plug (Extra longj
350-174HXL
2085-211O
N/A
2
0-Ring 0nl]
(Package of 10j
224S
20O4-2059
225S
2050-222O
8
8et 8crew 0nl]
(Package of 10j
44CS
2040-204O
4
Thermal Arc Control
Jumper Cord
MS-354-TAJ
20O0-2189
h8 Additional Adapter Kits
8ee Adapter Kit Catalog -
Form ho. TAKl-97
MILLER STYLE 100 - 450 AMP 500 - 600 AMP
# DESCRIPTION
Part No.
Stock No.
Part No.
Stock No.
1
Connector Plug
350-174MH
2085-2111
EL176MH
20O0-2178
Connector Plug (Extra longj
350-174MHXL
2085-2114
N/A
2 wire 0uide Assemol] 0nl]
174M-N
2040-2184
175M-N
2050-2178
8
0-Ring 0nl]
(Package of 10j
224S
20O4-2059
4
8et 8crew 0nl]
(Package of 10j
44CS
2040-204O
EURO-KWIK STYLE 100 - 450 AMP 500 - 600 AMP
# DESCRIPTION
Part No.
Stock No.
Part No.
Stock No.
1
Euro-Kwik Bod] Assemol]
174EX-1
2040-227O
Euro-Kwik Bod] Assemol]
(water-Cooledj
WC174X
2044-2181
2 8crew 0nl]
4-MS
2011-2004
8 Euro-Kwik Conduit Cap 0nl]
174EX-1C
2040-2279
4 Euro-Kwik hut
174X-2
2040-2177
LINCOLN STYLE 100 - 450 AMP 500 - 600 AMP
# DESCRIPTION
Part No.
Stock No.
Part No.
Stock No.
1 Connector Plug
350-174LH
2085-2112
EL176LH
20O0-2O80
2 0as hipple
35-170-5
2000-2175
8
8et 8crew 0nl]
(Package of 10j
44CS
2040-204O
4 0as Hose with Clamp
AK353
2O42-2800
5 0as Hose Clamp 0nl]
AK-353-2A
2O42-2802
O lincoln Control Jumper Cord
MS354DS-LJ
20O0-2187
Tweco MIG Gun Direct Plug & Control Wire Jumpers
4
1
4 3
2
1 3 2
1
2 3
6
1 2 3 4
EURO
4
5
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VISIT WWW.TWECOTRUST.COM TODAY.
True professionals know that nothing can replace a Tweco MIG
gun. For decades, welding operators around the world have felt
the pride of owning one of the most trusted brands in the industry.
With a rich history of producing top quality professional guns like
the Spray Master and one of the most popular MIG guns of all time
the No. 4 MIG, its easy to see why the Tweco name has become
synonymous with dependability and reliability. Nothing compares
to the genuine craftsmanship of a Tweco gun.
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FEATURES
Tweco
offers a wide range of front end consumables to choose from to t your welding application needs
- 8lip-0n or Thread-0n nozzle st]les with a choice of diameter oore sizes
- 0as diffusers designed for specifc Nl0 gun series
- Contact tips in either threaded and/or twist lock Eliminator
st]le contact tips for Eliminator st]le gas diffuser

- Contact tips manufactured from extruded or gun-drilled copper allo]
Conduit liners made from either zinc-plated music wire with and without nylon coated wall or Teon tubing
all having its benets when running the various welding wire material
TRUST Tweco to suppl] front end consumaoles for ]our Nl0 gun.
with over 40 plus ]ears of experience delivering dependaole and duraole
Nl0 welding consumaoles for light to heav] metal faorication.
MIG WELDING CONSUMABLES
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ENHANCED DESIGN OF FRONT-END CONSUMABLES
Increase productivity with Eliminator
contact tip
Double tip life
Twist it quarter turn clockwise
When tip wear point is reached after
use, twist it half turn counter-clockwise
to expose a new wear point
This doubles the life of the tip
Twist-it and forget it
Twist it and it locks in place
No threads to worry about
lncreased surface contact between
contact tip/diffuser for better
electrical conductivity
Increases electrical conductive
surface area and thereby increases
electrical conductivity
Thick-walled diffuser design acts
as heat sink and conducts heat
away from the arc source
12 holes in the diffuser provides a more
uniform gas ow over the welding wire
and the weld pool for improved gas
coverage
Heavy-Duty HD Tip and Diffuser
Improve gas coverage with enhanced diffuser design
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STANDARD THREADED STYLE CONTACT TIPS
Standard Heavy-Duty Tapered
Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. Part No. Stock No.
11, 11H, & 11T SERIES 0.25" (6,35MM) O.D. - M6 X 1.0 THREADS - 1.00" (25,4MM) O.A.L.
.028" (0,Ommj .081" (0,79mmj 11-23 1110-1100 11T-23 1110-1800
.080" (0,8mmj .088" (0,97mmj 11-30 1110-1101 11H-30 1110-1201 11T-30 1110-1801
.085" (0,9mmj .044" (1,12mmj 11-35 1110-1102 11H-35 1110-1202 11T-35 1110-1802
.040" (1,0mmj .048" (1,22mmj 11-40 1110-1108 11H-40 1110-1208 11T-40 1110-1808
.045" (1,2mmj .054" (1,87mmj 11-45 1110-1104 11H-45 1110-1204 11T-45 1110-1804
8/O4" Al (1,2mmj .059" (1,50mmj 11AH-364 1110-1218
14, 14H, & 14T SERIES 0.25" (6,35MM) O.D. - .250-28 UNF THREADS - 1.50" (38,1MM) O.A.L.
.028" (0,Ommj .081" (0,79mmj 14-23 1140-1100 14T-23 1140-1800
.080" (0,8mmj .088" (0,97mmj 14-30 1140-1101 14T-30 1140-1801
.085" (0,9mmj .044" (1,12mmj 14-35 1140-1102 14H-35 1140-1202 14T-35 1140-1802
.040" (1,0mmj .048" (1,22mmj 14-40 1140-1108 14H-40 1140-1208 14T-40 1140-1808
.045" (1,2mmj .054" (1,87mmj 14-45 1140-1104 14H-45 1140-1204 14T-45 1140-1804
.052" (1,8mmj .0O4" (1,O5mmj 14-52 1140-1105 14H-52 1140-1205 14T-52 1140-1805
1/1O" (1,Ommj .078" (1,85mmj 14-116 1140-110O 14H-116 1140-120O 14T-116 1140-180O
5/O4" (2,0mmj .090" (2,29mmj 14-564 1140-1109 14H-564 1140-1209
8/O4" Al (1,2mmj .059" (1,50mmj 14A364 1140-1118 14AH-364 1140-1218
1/1O" Al (1,Ommj .082" (2,08mmj 14AH-116 1140-1214
15H & 15HFC SERIES 0.345" (8,8MM) O.D. - .3125-24 UNF THREADS
15H & 15AH SERIES - 1.970" O.A.L.; 15HFC - 1.590" O.A.L.
.085" (0,9mmj .044" (1,12mmj 15H-35 1150-1202
.045" (1,2mmj .054" (1,87mmj 15H-45 1150-1204 15HFC-45 1150-1254
.052" (1,8mmj .0O4" (1,O5mmj 15H-52 1150-1205 15HFC-52 1150-1255
1/1O" (1,Ommj .078" (1,85mmj 15H-116 1150-120O 15HFC-116 1150-125O
5/O4" (2,0mmj .090" (2,29mmj 15H-564 1150-1209 15HFC-564 1150-1259
8/82" (2,4mmj .10O" (2,O7mmj 15H-332 1150-1210 15HFC-332 1150-12O0
7/O4" (2,8mmj .120" (8,05mmj 15H-764 1150-1211 15HFC-764 1150-12O1
1/8" (8,2mmj .144" (8,OOmmj 15H-18 1150-1212 15HFC-18 1150-12O2
8/O4" Al (1,2mmj .059" (1,50mmj 15AH-364 1150-1218
1/1O" Al (1,Ommj .082" (2,08mmj 15AH-116 1150-1214
16S & 16ST SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.50" (38,1MM) O.A.L.
.085" (0,9mmj .044" (1,12mmj 16S-35 11O0-1102 16ST-35 11O0-1185
.040" (1,0mmj .048" (1,22mmj 16S-40 11O0-1108 16ST-40 11O0-118O
.045" (1,2mmj .054" (1,87mmj 16S-45 11O0-1104 16ST-45 11O0-1187
.052" (1,8mmj .0O4" (1,O5mmj 16S-52 11O0-1105 16ST-52 11O0-1188
1/1O" (1,Ommj .078" (1,85mmj 16S-116 11O0-110O 16ST-116 11O0-1189
5/O4" (2,0mmj .090" (2,29mmj 16S-564 11O0-1109
8/82" (2,4mmj .10O" (2,O7mmj 16S-332 11O0-1110
7/O4" (2,8mmj .120" (8,05mmj 16S-764 11O0-1111
1/8" (8,2mmj .144" (8,OOmmj 16S-18 11O0-1112
8/O4" Al (1,2mmj .059" (1,50mmj 16AS-364 11O0-1118
1/1O" Al (1,Ommj .082" (2,08mmj 16AS-116 11O0-1114
11 8eries 14T 8eries 1O8 8eries
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1OP8 8eries
LONG LIFE PULSEMASTER STYLE THREADED
STYLE CONTACT TIPS
Standard
Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No.
16PS SERIES 0.375" (9,5MM) O.D. - M8 X 1.25
THREADS - 1.181" (30MM) O.A.L.
.080" (0,8mmj .088" (0,9mmj 16PS-30 11O0-1548
.085" (0,9mmj .044" (1,12mmj 16PS-35 11O0-1585
.040" (1,0mmj .048" (1,22mmj 16PS-40 11O0-158O
.045" (1,2mmj .054" (1,87mmj 16PS-45 11O0-1587
.047" (1,2mmj .0O8" (1,Ommj 16APS-364 11O0-1588
1/1O" (1,Ommj .078" (1,8mmj 16PS-116 11O0-1589
.052" (1,8mmj .058" (1,5mmj 16PS-52 11O0-1541
1/1O" (1,Ommj .082" (2,1mmj 16APS-116 11O0-1540
hote. 0as Diffuser - Part ho. PNA54-1O8 (8tock ho. 1548-110Oj or PNw55-1O (8tock ho. 1550-1105j must oe used with the 1OP8 series contact
tips to maintain standard nozzle/contact tip relationship.
LONG LIFE THREADED STYLE CONTACT TIPS
Standard Tapered
Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No.
11RZ SERIES 0.25" (6,35MM) O.D. - M6 X 1.0 THREADS - 1.00" (25,4MM) O.A.L.
.085" (0,9mmj .044" (1,12mmj 11RZ-35 1110-1220
14RZ & 14RZT SERIES 0.25" (6,35MM) O.D. - .250-28 UNF THREADS - 1.50"
(38,1MM) O.A.L.
.085" (0,9mmj .044" (1,12mmj 14RZ-35 1140-1480 14RZT-35 1140-1440
.045" (1,2mmj .054" (1,87mmj 14RZ-45 1140-1482 14RZT-45 1140-1442
.052" (1,8mmj .0O4" (1,O5mmj 14RZ-52 1140-1488 14RZT-52 1140-1448
16RZ & 16RZT SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.50"
(38,1MM) O.A.L.
.085" (0,9mmj .044" (1,12mmj 16RZ-35 11O0-1180 16RZT-35 11O0-1190
.040" (1,0mmj .048" (1,22mmj 16RZ-40 11O0-1181 16RZT-40 11O0-1191
.045" (1,2mmj .051" (1,80mmj 16RZ-45 11O0-1182 16RZT-45 11O0-1192
.045" (1,2mmj .054" (1,87mmj 16RZ-45C 11O0-1185 16RZT-45C 11O0-1195
.052" (1,8mmj .0O4" (1,O5mmj 16RZ-52 11O0-1188 16RZT-52 11O0-1198
1/1O" (1,Ommj .078" (1,85mmj 16RZ-116 11O0-1184 16RZT-116 11O0-1194
5/O4" (2,0mmj .090" (2,29mmj 16RZ-116-68 11O0-118O 16RZT-116-68 11O0-119O
14RZ-45 1ORZT-45
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ELIMINATOR
STYLE CONTACT TIPS

Standard Tapered
EL11 SERIES 0.25" (6,35MM) O.D - 1.00" (25,4MM) O.A.L.
.085" (0,9mmj .044" (1,12mmj EL11-35 1140-1177
.045" (1,2mmj .054" (1,87mmj EL11-45 1140-1179
EL16 & EL16T SERIES 0.345" (6,35MM) O.D - 1.50" (38,1MM) O.A.L.
.028" (0,Ommj .081" (0,79mmj EL16T-23 11O0-1O00
.080" (0,8mmj .088" (0,97mmj EL16-30 11O0-1O10 EL16T-30 11O0-1O01
.052" (1,8mmj .0O4" (1,O5mmj EL16-52 11O0-1O15 EL16T-52 11O0-1O05
1/1O" (1,Ommj .078" (1,85mmj EL16-116 11O0-1O1O EL16T-116 11O0-1O0O
5/O4" (2,0mmj .090" (2,29mmj EL16-564 11O0-1O18
8/82" (2,4mmj .10O" (2,O7mmj EL16-332 11O0-1O19
7/O4" (2,8mmj .120" (8,05mmj EL16-764 11O0-1O20
8/O4" Al (1,2mmj .059" (1,50mmj EL16A-364 11O0-1O14 EL16AT-364 11O0-1O07
1/1O" Al (1,Ommj .082" (2,08mmj EL16A-116 11O0-1O17
LONG LIFE ELIMINATOR
STYLE CONTACT TIPS

Standard Tapered
EL16RZ & EL16RZT SERIES 0.345" (6,35MM) O.D - 1.50" (38,1MM) O.A.L.
.085" (0,9mmj .044" (1,12mmj EL16RZ-35 11O0-1780 EL16RZT-35 11O0-1705
.040" (1,0mmj .048" (1,22mmj EL16RZ-40 11O0-1781 EL16RZT-40 11O0-170O
.045" (1,2mmj .051" (1,80mmj EL16RZ-45 11O0-1782 EL16RZT-45 11O0-1707
.045" (1,2mmj .054" (1,87mmj EL16RZ-45C 11O0-1785 EL16RZT-45C 11O0-1710
.052" (1,8mmj .0O4" (1,O5mmj EL16RZ-52 11O0-1788 EL16RZT-52 11O0-1708
1/1O" (1,Ommj .078" (1,85mmj EL16RZ-116 11O0-1784 EL16RZT-116 11O0-1709
1/1O" (1,Ommj .0O8" (1,78mmj EL16RZ-116-68 11O0-178O EL16RZT-116-68 11O0-1711
El1OT 8eries El1O 8eries
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8electing the right nozzle for a welder's preferred 'nozzle to tip relationship' on a Nl0
gun is generall] oased on the application and the welder's dail] welding routine.
Recessed Tips are generall] used for
higher heat applications where longer
electrical stick-out is required, or in
cases where the nozzle ma] touch the
work piece (tack, spot, and stitchj.
Flush Tips are generall] used where a
shorter electrical stick-out is used sometimes
resulting in shorter/tighter arc lengths. This
orings the tip closer to the work piece.
Protruding Tips are generall] used when
welding open root pipe or an] joint that
requires the welder to get into a tight weld
joint. However the down side to this is
the chance of arcing the tip to the work
piece, which could damage front end parts
resulting in downtime needed to replace.
MIG GUN NOZZLE TO TIP RELATIONSHIP: ITS MORE THAN
JUST WELDERS PREFERENCE
Recessed Tip
Flush Tip
Protruding Tip
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AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS
Nozzle Style
Bore Diameter
(in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship
21 SERIES 3-PIECE NOZZLE DESIGN - 0.750" (19,05MM) OUTSIDE DIAMETER
Thread-0n
8/8" (9,5mmj 21-37F 1210-1102 Standard (1) Flush To 1/1O" (1,Ommj Tip Recess
8/8" (9,5mmj 21-37 1210-1100 Standard (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/8" (9,5mmj 21T-37 1210-1800 Tapered (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/8" (9,5mmj 21T-37F 1210-1802 Tapered (1) Flush To 1/1O" (1,Ommj Tip Recess
22 SERIES FORMED NOZZLE - 0.750" (19,05MM) OUTSIDE DIAMETER
8lip-0n (Aj
8/8" (9,5mmj 22-37SS 1220-1101
Standard
Short Stop (3)
Adjustaole
Recess To Protruding
8/8" (9,5mmj 22T-37SS 1220-1801
Standard
Short Stop (3)
1/2" (12,7mmj 22-50 1220-1110 Standard
1/2" (12,7mmj 22-50SS 1220-1111
Standard
Short Stop (3)
5/8" (15,9mmj 22-62 1220-1120 Standard
5/8" (15,9mmj 22-62SS 1220-1121
Standard
Short Stop (3)
HD22 SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER
8lip-0n (Bj
8/8" (9,5mmj HD22-37 1220-1805 Standard (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/8" (9,5mmj HD22-37F 1220-1810 Standard (1) Flush To 1/1O" (1,Ommj Tip Recess
1/2" (12,7mmj HD22-50 1220-180O Standard (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
hote. (Aj - Use with hozzle lnsulator Part ho. 82 (8tock ho. 1820-1100j
(Bj - Use with HD52 8eries 0as Diffusers
(1j - 8elf lnsulated hozzles
(8j - Flush to 1/8" (8,2mmj Tip Recess
21 8eries
HD22 8eries
22 8eries
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Nozzle Style
Bore Diameter
23 SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER
Thread-0n
8/8" (9,5mmj 23-37 1280-1100 Standard 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/8" (9,5mmj 23-37F 1280-1102 Standard Flush To 1/1O" (1,Ommj Tip Recess
8/8" (9,5mmj 23T-37 1280-1800 Tapered 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/8" (9,5mmj 23T-37F 1280-1802 Tapered Flush To 1/1O" (1,Ommj Tip Recess
1/2" (12,7mmj 23H-50 1280-1210 Heavy-Duty 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
5/8" (15,9mmj 23H-62F 1280-1222 Heavy-Duty Flush To 1/1O" (1,Ommj Tip Recess
8/4" (19,5mmj 23-75F 1280-1182 Standard 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
hote. 8elf lnsulated hozzles
28 8eries 28T 8eries 28H 8eries
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Nozzle Style
Bore Diameter
24A SERIES FORMED NOZZLE - 0.750" (19,05MM) OUTSIDE DIAMETER
8lip-0n (Aj
8/8" (9,5mmj 24A-37SS 1240-1101 Standard Short Stop (1) 1/8" (8,2mmj Tip Recess
8/8" (9,5mmj 24AT-37SS 1240-1801 Standard Short Stop (1) 1/8" (8,2mmj Tip Recess
1/2" (12,7mmj 24A-50 1240-1110 Standard Adjustaole Tip Recess - Tip Protruding
1/2" (12,7mmj 24AH-50 1240-1210 Standard Heavy-Duty Adjustaole Tip Recess - Tip Protruding
1/2" (12,7mmj 24AH-50SS 1240-1211 Standard Short Stop (1) 1/8" (8,2mmj Tip Recess
24CT SERIES COURSE THREAD NOZZLE
Thread-0n (Bj
8/8" (9,5mmj 24CT-37S 1240-1404 Standard Short Stop (1) 5/82" (8,97mmj Tip Recess
1/2" (12,7mmj 24CT-50F 1240-1412 Tapered 1/1O" (1,59mmj Tip Recess
5/8" (15,9mmj 24CT-62F 1240-1422 Tapered 1/1O" (1,59mmj Tip Recess
5/8" (15,9mmj 24CT-62R 1240-1428 Tapered 1/2" (12,7mmj Tip Recess
8/4" (19,5mmj 24CT-75R 1240-1488 Straight 1/2" (12,7mmj Tip Recess
24FN SERIES FINE THREAD NOZZLE
Thread-0n (Cj
8/8" (9,5mmj 24FN-37S 1240-1704 Standard Short Stop (1) 5/82" (8,97mmj Tip Recess
5/8" (15,9mmj 24FN-62R 1240-1728 Tapered 1/1O" (1,59mmj Tip Recess
hote. (Aj - Use with hozzle lnsulator Part ho. 84A (8tock ho. 1840-1100j
(Bj - Use with hozzle lnsulator Part ho. 84CT (8tock ho. 1840-1400j
(Cj - Use with hozzle lnsulator Part ho. 84Fh (8tock ho. 1840-1401j
24AT 8eries 24CT 8eries
84CT
24A 8eries
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PNA24 8eries
AIR-COOLED HEAVY-DUTY NOZZLES
Nozzle Style
Bore Diameter
HD24 SERIES 3-PIECE NOZZLE DESIGN
8lip-0n (Aj
1/2" (12,7mmj HD24L-50 1240-1200 Tapered (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
1/2" (12,7mmj HD24L-50F 1240-1204 Tapered (1) Flush To 1/1O" (1,Ommj Tip Recess
1/2" (12,7mmj HD24-50P 1240-1245 Standard (2) 5/82" (8,97mmj Tip Protruding
5/8" (15,9mmj HD24L-62F 1240-1205 Tapered (1) Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj HD24-62F 1240-128O Standard (2) Flush To 1/1O" (1,Ommj Tip Recess
8/4" (19,5mmj HD24L-75F 1240-120O Tapered (1) Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj HD24LB-62 1240-121O Standard (1) (3) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
5/8" (15,9mmj HD24LB-62F 1240-1219 Tapered (1) (3) Flush To 1/1O" (1,Ommj Tip Recess
8/4" (19,5mmj HD24LB-75 1240-1217 Tapered (1) (3) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
5/8" (15,9mmj HD26B-62 12O0-1285 Standard (2) (3) 5/82" (8,97mmj Tip Recess
8/4" (19,5mmj HD26B-75 12O0-128O Standard (2) (3) 5/82" (8,97mmj Tip Recess
(Aj - Use with HD54 8eries 0as Diffusers
(2j - 1.125" (28,58mmj 0utside Diameter
(8j - 0uter shell made from red orass Allo] 280

PULSEMASTER & PULLMASTER AIR-COOLED NOZZLES
Nozzle Style
Bore Diameter
PMA24 SERIES 3-PIECE NOZZLE DESIGN - 1.000" (25,4MM) OUTSIDE DIAMETER
Thread-0n
1/2" (12,7mmj PMA24-50F 12O0-1710 Straight Flush To 1/1O" (1,Ommj
1/2" (12,7mmj PMA24-50 12O0-1711 Straight 0.15O" (8,9mmj Tip Recess
5/8" (15,9mmj PMA24-62F 12O0-1712 Straight Flush to 1/1O" (1,Ommj
5/8" (15,9mmj PMA24H-62 12O0-1720 Straight 0.15O" (8,9mmj Tip Recess
8/4" (19,5mmj PMA24-75F 12O0-1714 Straight Flush To 1/1O" (1,Ommj
8/4" (19,5mmj PMA24H-75 12O0-1721 Straight 0.15O" (8,9mmj Tip Recess
hote. hozzles are nickel plated
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25l 8eries
25CT-125-FA8
21-O2-FA8
AIR-COOLED STANDARD NOZZLES & NOZZLE INSULATORS
Nozzle Style
Bore Diameter
Thread-0n (Aj
1/2" (12,7mmj 25CT-50 1250-1410 Standard 1/8" (8,2mmj Tip Recess
8/4" (19,5mmj 25CT-75F 1250-1481 Standard Tip Flush
25I SERIES 3-PIECE NOZZLE DESIGN - 0.970" (24,6MM) OUTSIDE DIAMETER
Thread-0n
5/8" (15,9mmj 25I-62 1250-1120 Standard (1) 5/82" (8,97mmj Tip Recess
8/4" (19,5mmj 25I-75 1250-1180 Standard (1) 5/82" (8,97mmj Tip Recess
Thread-0n (Bj
5/8" (15,9mmj 26CT-62 12O0-1420 Standard 1/8" (8,2mmj Tip Recess
8/4" (19,5mmj 26CT-75 12O0-1480 Standard 1/8" (8,2mmj Tip Recess
26I SERIES 3-PIECE NOZZLE DESIGN - 1.187" (30,1MM) OUTSIDE DIAMETER
Thread-0n
5/8" (15,9mmj 26I-62 12O0-1120 Standard (1) 1/8" (8,2mmj Tip Recess
hote. (Aj - Use with hozzle lnsulator Part ho. 85CT (8tock ho. 1850-1400j
(Bj - Use with hozzle lnsulator Part ho. 8OCT (8tock ho. 18O0-1400j
(1j - 8elf lnsulated hozzle
AIR-COOLED FLAT ARC SPOT NOZZLES
Nozzle Style
Bore Diameter
(in/mm) Part No. Stock No.
Thread-0n (1j 1/2" (12,7mmj 21-62FAS 1210-1520
8lip-0n (Aj 5/8" (15,9mmj 22-62FAS 1220-1520
Thread-0n (1j 8/4" (19,5mmj 23-75FAS 1280-1580
8lip-0n (Bj
8/4" (19,5mmj 24A-62FAS 1240-1520
5/8" (15,9mmj 24A-75FAS 1240-1580
8/4" (19,5mmj 24A-100FAS 1240-1550
Thread-0n (Cj
1-1/4" (81,8mmj 25CT-125FAS 1250-15O0
1-5/8" (41,8mmj 25CT-162FAS 1250-1570
hote. (Aj - Use with hozzle lnsulator Part ho. 82 (8tock ho. 1820-1100j
(Bj - Use with hozzle lnsulator Part ho. 84A (8tock ho. 1840-1100j
(Cj - Use with hozzle lnsulator Part ho. 85CT (8tock ho. 1850-1400j
(1j - 8elf lnsulated hozzle
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AIR-COOLED ELIMINATOR NOZZLES
Nozzle Style
Bore Diameter
EL22I SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER
8lip-0n (Aj
8/8" (9,5mmj EL22I-37 12O0-1O01 Standard 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
1/2" (12,7mmj EL22I-50F 12O0-1O12 Standard Flush To 1/1O" (1,Ommj Tip Recess
1/2" (12,7mmj EL22I-50P 12O0-1O8O Standard 5/82" (8,97mmj Tip Protruding
5/8" (15,9mmj EL22I-62F 12O0-1O18 Standard Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj EL22I-62P 12O0-1O87 Standard 5/82" (8,97mmj Tip Protruding
EL22CT SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER
Thread-0n (Bj
8/8" (9,5mmj EL22CT-37 12O0-1O25 Standard 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/8" (9,5mmj EL22CT-37F 12O0-1O85 Standard Flush To 1/1O" (1,Ommj Tip Recess
1/2" (12,7mmj EL22CT-50 12O0-1O2O Standard 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
1/2" (12,7mmj EL22CT-50F 12O0-1O8O Standard Flush To 1/1O" (1,Ommj Tip Recess
1/2" (12,7mmj EL22CT-50P 12O0-1O91 Standard 5/82" (8,97mmj Tip Protruding
1/2" (12,7mmj EL22CTB-50 12O0-15OO Standard (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
5/8" (15,9mmj EL22CTB-62 12O0-15O7 Standard (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
5/8" (15,9mmj EL22CT-62F 12O0-1O87 Standard Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj EL22CT-62P 12O0-1O92 Standard 5/82" (8,97mmj Tip Protruding
5/8" (15,9mmj EL22CT-62H 12O0-1O29
Standard
Heavy-Duty
1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
REL22 SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER
Thread-0n (Cj
8/8" (9,5mmj REL22CT-37 1220-1250 Straight 5/82" (8,97mmj Tip Recess
1/2" (12,7mmj REL22CT-50F 1220-125O Straight Flush To 1/1O" (1,Ommj Tip Recess
1/2" (12,7mmj REL22CT-50P 1220-1257 Straight 5/82" (8,97mmj Tip Protruding
5/8" (15,9mmj REL22CT-62 1220-12O0 Straight 5/82" (8,97mmj Tip Recess
5/8" (15,9mmj REL22CT-62P 1220-12O2 Straight 5/82" (8,97mmj Tip Protruding
(Aj - Use with Part ho. El52 (8tock ho. 15O0-1110j 0as Diffuser
(Bj - Use with Part ho. El52CT 8eries 0as Diffuser
(Cj - hickel plated nozzle - Use with Part ho. 0TR52 8eries 0as Diffusers
El22l 8eries El22CT 8eries REl22CT 8eries
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AIR-COOLED ELIMINATOR NOZZLES
Nozzle Style
Bore Diameter
EL24I SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER
8lip-0n (Aj
8/8" (9,5mmj EL24I-37 12O0-1O0O Tapered 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
1/2" (12,7mmj EL24I-50 12O0-1O07 Tapered 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
5/8" (15,9mmj EL24I-62 12O0-1O08 Tapered Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj EL24I-62F 12O0-1O18 Tapered Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj EL24I-62R 12O0-1O77 Tapered 8/8" (9,5mmj Tip Recess
5/8" (15,9mmj EL24I-62H 12O0-1O81
Tapered
Heavy-Duty
1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
5/8" (15,9mmj EL24I-62HF 12O0-1O41
Tapered
Heavy-Duty
Flush To 1/1O" (1,Ommj Tip Recess
8/4" (19,5mmj EL24I-75 12O0-1O09 Tapered 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/4" (19,5mmj EL24I-75H 12O0-1O82
Tapered
Heavy-Duty
1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
EL24CT SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER
Thread-0n (Bj
1/2" (12,7mmj EL24CT-50F 12O0-1OOO Standard Flush To 1/1O" (1,Ommj Tip Recess
1/2" (12,7mmj EL24CT-50P 12O0-1701 Standard 5/82" (8,97mmj Tip Protruding
5/8" (15,9mmj EL24CT-62F 12O0-1OO7 Standard Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj EL24CT-62P 12O0-1702 Standard 5/82" (8,97mmj Tip Protruding
5/8" (15,9mmj EL24CT-62R 12O0-1O82 Standard 8/8" (9,5mmj Tip Recess
5/8" (15,9mmj EL24CT-62H 12O0-1O57
Standard
Heavy-Duty
1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/4" (19,5mmj EL24CT-75H 12O0-1O58
Standard
Heavy-Duty
1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
REL24 SERIES 3-PIECE NOZZLE DESIGN - 1.000" (25,4MM) OUTSIDE DIAMETER
Thread-0n (Cj
1/2" (12,7mmj REL24CT-50F 1240-1815 Straight Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj REL24CT-62 1240-180O Straight 5/82" (8,97mmj Tip Recess
5/8" (15,9mmj REL24CT-62F 1240-181O Straight Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj REL24CT-62FL 1240-1818 Straight 5/82" (8,97mmj Tip Protruding
5/8" (15,9mmj REL24CT-62P 1240-1811 Straight 5/82" (8,97mmj Tip Recess
8/4" (19,5mmj REL24CT-75F 1240-1817 Straight Flush To 1/1O" (1,Ommj Tip Recess
(Aj - Use with Part ho. El54 8eries 0as Diffusers
(Bj - Use with Part ho. El52CT 8eries 0as Diffusers
(Cj - hickel plated nozzle - Use with Part ho. 0TR5O-8w 0as Diffuser

El24CT 8eries El24l 8eries
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wC2O 8eries
WATER-COOLED NOZZLES
Nozzle Style
Bore Diameter
SW24 SERIES
Thread-0n (Aj
5/8" (15,9mmj SW24-15 1244-102O Standard 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
11/1O" (17mmj SW24-17 1244-1025 Standard 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
18/1O" (21mmj SW24-21 1244-1027 Standard 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
WC26 SERIES - STANDARD 3-PIECE NOZZLE DESIGN - 1.062" (30MM) OUTSIDE DIAMETER
Thread-0n (Bj
5/8" (15,9mmj WC26-62 12O4-1120 Standard 1/8" (8,2mmj Tip Recess
5/8" (15,9mmj WC26-62R 12O4-1128 Standard 1/4" (O,4mmj Tip Recess
8/4" (19,5mmj WC26-75 12O4-1180 Standard 1/8" (8,2mmj Tip Recess
8/4" (19,5mmj WC26-75F 12O4-1182 Standard Tip Flush
8/4" (19,5mmj WC26-75R 12O4-1188 Standard 1/4" (O,4mmj Tip Recess
WC26 SERIES - ELIMINATOR 3-PIECE NOZZLE DESIGN - 1.062" (30MM) OUTSIDE DIAMETER
Thread-0n (Cj
1/2" (12,7mmj WC26-50EL 12O2-1081 Standard 1/8" (8,2mmj Tip Recess
5/8" (15,9mmj WC26-62ELF 12O2-1087 Standard Tip Flush
8/4" (19,5mmj WC26-75ELF 12O2-1088 Standard 5/82" (8,97mmj Tip Protruding
8/4" (19,5mmj WC26-75ELR 12O2-1042 Standard Tip Flush
RWC26 SERIES
Thread-0n (Aj
1/2" (12,7mmj RWC26-50 12O4-1480 Standard (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
1/2" (12,7mmj RWC26-50F 12O4-1440 Standard (1) Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj RWC26-62P 12O4-148O Standard (1) 1/8" - 8/1O" (8,2mm - 4,7mmj Tip Protruding
8/4" (19,5mmj RWC26-75P 12O4-1487 Standard (1) 1/8" - 8/1O" (8,2mm - 4,7mmj Tip Protruding
hote. (Aj - Use with lnsulator Ring Part ho. 8wO4-2 (8tock ho. 2044-1020j
(Bj - Use with 8patter 8hield Part ho. wC2O-1 (8tock ho. 12O4-1009j
(Cj - Use with Eliminator st]le contact tips
(1j - hickel plated nozzles
PULSEMASTER WATER-COOLED NOZZLES
Nozzle Style
Bore Diameter
PMW24 SERIES
Thread-0n
1/2" (12,7mmj PMW24-50F 12O0-1785 Standard Flush To 1/2" (12,5mmj
1/2" (12,7mmj PMW24-50 12O0-178O Standard 0.15O" (8,9mmj Tip Recess
5/8" (15,9mmj PMW24-62F 12O0-1787 Standard Flush to 5/8" (1Ommj
5/8" (15,9mmj PMW24-62 12O0-1788 Standard 0.15O" (8,9mmj Tip Recess
8/4" (19,5mmj PMW24-75F 12O0-1789 Standard Flush To 8/4" (19mmj
8/4" (19,5mmj PMW24-75 12O0-1740 Standard 0.15O" (8,9mmj Tip Recess
hote. hozzles are nickel plated
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AIR-COOLED STANDARD GAS DIFFUSERS
Part No. Stock No. Material Contact Tip Nozzle
MINI-MIG SERIES
35-50 1500-1100 Brass 11 8eries 21 8eries
51 SERIES
51 1510-1101 Brass 11 8eries 21 8eries
EL51 1510-1105 Brass El11 8eries REl21 8eries
QTRW53-11 1525-1141 Brass 11 8eries REl21 8eries
52 SERIES
52 1520-1101 Brass 14 8eries 22 8eries
52-23 1520-1100 Brass 14 8eries 22 8eries
52FN 1520-1102 Brass 14 8eries 24A or 28 8eries
MS52T-11 1520-1188 Brass 11 8eries 22 8eries
52HD-11 1520-1108 Brass 11 8eries HD22 8eries
54 SERIES
54P 1540-1108 Copper 14 8eries 24A, 24CT, & 28 8eries
54A 1540-1100 Brass 14 8eries 24A, 24CT, & 28 8eries
54A-16 1540-1104 Brass 1O8 8eries 24A, 24CT, & 28 8eries
54AL 1540-1110 Brass 1O8 8eries 24A, 24CT, & 28 8eries
HD54-14 1540-1185 Brass 14 8eries HD24 8eries
HD54-16 1540-118O Brass 1O8 8eries HD24 8eries
HD54-EL 1540-1187 Brass El1O 8eries HD24 8eries
55 SERIES
55SW (1) 1550-1101 Copper 15H 8eries 25CT 8eries
55 (2) 1550-1100 Copper 15H 8eries 25CT 8eries
55H (3) 1550-1102 Copper 15H 8eries 25CT 8eries
55S-SW (1) 1550-1110 Copper 1O8 8eries 25l 8eries
55S-H (2) (3) 1550-1111 Copper 1O8 8eries 25l 8eries
55S-SWL (4) 1550-1120 Copper 1O8 8eries 25l 8eries
56 SERIES
56S-SW 15O0-1100 Copper 1O8 8eries 2OCT or 2Ol
56S-H 15O0-1101 Copper 1O8 8eries 2OCT or 2Ol
hote. (1j - Use with 45-8545, 45-11O, and 45h-8545 Conduit liners
(2j - Use with 45-5O4, and 45h-11O Conduit liners
(8j - Use with 45H-882, 45H-7O4, and 45-18 Conduit liners
(4j - Use with 45-8545, 45-11O, and 45h-8545 Conduit liners. Tip/hozzle relationship will oe 1/8" tip recess

52HD 8eries 52 8eries 54A 8eries 55 8eries
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AIR-COOLED ELIMINATOR
STYLE GAS DIFFUSERS

EL52 SERIES
EL52 (3) 15O0-1110 Brass El1O 8eries El22l 8eries
EL52CT (3) 15O0-1109 Brass El1O 8eries El22CT 8eries
EL52CT-14 (3) 15O0-110O Brass 14 8eries El22CT 8eries
EL52CT-16 (3) 15O0-1107 Brass 1O8 8eries El22CT 8eries
HD52-11 (3) 1520-1180 Brass 11 8eries HD22 8eries
EL54 SERIES
EL54-SW (1) (4) 15O0-1114 Brass El1O 8eries El24l 8eries
EL54-H (2) (4) 15O0-1115 Brass El1O 8eries El24l 8eries
EL54CT-SW (1) (4) 15O0-111O Brass El1O 8eries El24CT 8eries
EL54CT-H (2) (4) 15O0-1117 Brass El1O 8eries El24CT 8eries
hote. (1j - Use with 45-8545, 45-11O, and 45h-8545 Conduit liners
(2j - Use with 45-5O4, 45h-11O, 45H-882, 45H-7O4, and 45-18 Conduit liners
(8j - Replacement 0-ring for El52 8eries 0as Diffuser use Part ho. El52-1 (8tock ho. 15O0-1108j
(4j - Replacement 0-ring for El54 8eries 0as Diffuser use Part ho. El54-10 (8tock ho. 15O0-1121j

WATER-COOLED STYLE GAS DIFFUSERS
400 AMP
SW54-16S 1540-1115 Brass 1O8 8eries 8w24 8eries
SW54-EL 1540-111O Brass El1O 8eries 8w24 8eries
600 AMP
WC56A-SW 15O4-1145 Brass 1O8 8eries wC2O or RwC2O 8eries
WC56A-H 15O4-1144 Brass 1O8 8eries wC2O or RwC2O 8eries
WC56EL-SW 15O0-114O Brass El1O 8eries wC2OEl or RwC2O 8eries
WC56EL-H 15O0-1147 Brass El1O 8eries wC2OEl or RwC2O 8eries
QTRW56-SW 15O0-1125 Brass 1O8 8eries wC2O or RwC2O 8eries
QTRW56-H 15O0-112O Brass 1O8 8eries wC2O or RwC2O 8eries
El52
wC5OEl-H
El54CT-8w
0TRw5O-8w
HD52-11
wC5OA-8w
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BEND UP TO AN 80 ANGLE
8peciall] engineered to oend while minimizing
restrictions on wire feeding
0et that same consistent angle and frm feel that an]
comparaole oent rigid tuoe offers
Bend to the right feel and comfort. The engineers at Tweco have
designed the Knucklehead
to work with the following Tweco

Nl0 guns. Professional 8pra] Naster
8eries,
Professional Choice ho. 8eries, Professional
Eliminator
8eries and 8tandard

weld8kill
8eries.
ENGINEERED TO LAST LONGER
Patent Pending mechanical connections engineered to
last 50x longer than an] other design on the market toda].
Proven in heav] dut] feld trials the Knucklehead fexiole
conductor tuoe is rugged and fexiole enough to oe used
ever]da]. lt makes diffcult welding applications easier.
lmproved weld qualit]
lncreased productivit]
less welder fatigue
lmproves the ergonomics of an] Nl0 0un
lasts longer than an] design on the market toda]
Eliminates downtime caused o]
changing conductor tuoes
Each connector allows for approximatel] 20 of
oend. Two models are offered in 8 or 4 connector
designs. Each three-connector design allows a
maximum of O0 of oend and each four-connector
design allows a maximum of 80 of oend.
Extended reach Knucklehead conductor tuoes are also
availaole designated with "lR" on the end of the part no.
HEAVY DUTY PERFORMANCE
EVEN ON YOUR 80% DUTY CYCLE GUNS
SprayMaster
with Knucklehead
Conductor Tube
Knucklehead
Conductor Tube
Leading competitor
at only 348 cycles
KNUCKLEHEAD FLEXIBLE CONDUCTOR TUBES
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KNUCKLEHEAD CONDUCTOR TUBES
Amp/
Model
Bend
Angle
Standard
Cons.
Eliminator
Cons.
Long Reach
(2" longer) Part Number Stock Number
PROFESSIONAL SPRAY MASTER
SERIES
250
O0 x MS62SFLX3-60 1O20-1841
80 x MS62SFLX4-80 1O20-1842
850
O0 x MS63SFLX3-60 1O80-1197
80 x MS63SFLX4-80 1O80-1198
450
O0 x MS64SFLX3-60 1O40-1807
80 x MS64SFLX4-80 1O40-1808
O0 x x MS64SFLX3-60LR 1O40-1809
80 x x MS64SFLX4-80LR 1O40-1810
PROFESSIONAL CHOICE NO. SERIES
Nini 80 x 3560SFLX4-80 1O00-1141
ho. 1 80 x 61SFLX4-80 1O10-1105
ho. 2
O0 x 62SFLX3-60 1O20-1105
80 x 62SFLX4-80 1O20-110O
ho. 8 O0 x 64SFLX3-60 1O40-1112
ho. 4
80 x 64SFLX4-80 1O40-1118
O0 x x 64SFLX3-60LR 1O40-1121
80 x x 64SFLX4-80LR 1O40-1122
PROFESSIONAL ELIMINATOR
SERIES
250
O0 x EL62SFLX3-60 1O20-1115
80 x EL62SFLX4-80 1O20-111O
450
O0 x EL64SFLX3-60 1O40-1148
80 x EL64SFLX4-80 1O40-1144
80 x x EL64SFLX4-80LR 1O40-1149
STANDARD WELDSKILL
SERIES
250
O0 x 62SFLX3-60 1O20-1105
80 x 62SFLX4-80 1O20-110O
400
O0 x 64SFLX3-60 1O40-1112
80 x 64SFLX4-80 1O40-1118
O0 x x 64SFLX3-60LR 1O40-1121
80 x x 64SFLX4-80LR 1O40-1122
0uter Jacket Repair Kit
250 Amp - Part ho. FlX8J-RK (8tock ho. 1O20-1845j
850/450 Amp - Part ho. FlXlJ-RK (8tock ho. 1O40-1885j
(Repair Kits include the neoprene outer jacket and stainless steel strapsj
Rigid Conductor Tubes Extensions
FOR TRADITIONAL STYLE GUNS
O4A-4EX
CONDUCTOR TUBE EXTENSIONS
No 3 & 4 No. 5 No. 3 & 4 No. 5
Straight - 180 Bent
64A-4EX
1O40-1801
65-4EX
1O50-1801
Extension 45 64EX-45
1O40-1811
65EX-45
1O50-1811
64A-6EX
1O40-1802
65-6EX
1O50-1802
Extension O0 64EX-60
1O40-1812
65EX-60
1O50-1812
64A-8EX
1O40-1808
65-8EX
1O50-1808
Extension 80 N/A N/A
104
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PROFESSIONAL CONDUCTOR TUBES
Radius
Series Part No. Stock No.
Outer Jacket
Material
Back End
Threads
Front End
Threads 60 45 80
MINI-MIG
35-60-60
35-60-45
35-60-80
1O00-1102
1O00-1101
1O00-1108
heoprene
Ruooer
0.D.
N12 x 1.5-Og
l.D.
N9 x 1.25-Og
2-1/4" 1-8/4" 2-1/4"
Professional
No. 1
61-60
61-45
61-180
1O10-1102
1O10-1101
1O10-1104
heoprene
Ruooer
h/A
l.D.
N10 x 1.5-OH
2-1/2" 8-1/8"
Professional
No. 2
62J-60
62J-45
62J-180
1O20-1801
1O20-1800
1O20-1808
Netal
l.D.
8/8"-24 UhF-2B
l.D.
8/8"-24
UhF-2B
8" 8"
62A-60
62A-45
62A-180
1O20-1102
1O20-1101
1O20-1104
Fioer
l.D.
8/8"-24 UhF-2B
l.D.
8/8"-24
UhF-2B
2" 2"
62ELJ-60
62ELJ-80
62ELJ-180
1O20-180O
1O20-1807
1O20-1808
Netal
l.D.
8/8"-24 UhF-2B
l.D.
N11 x 1.5-OH
8" 8"
Professional
No. 3
63J-60
63J-45
63J-80
63J-180
1O80-1111
1O80-1110
1O80-1112
1O80-1118
Netal
l.D.
8/8"-24 UhF-2B
l.D.
8/8"-24 UhF-2B
0.D.
9/1O"-18UhF-2A
8" 8" 8"
63ELJ-60
63ELJ-180
1O80-111O
1O80-1118
Netal
l.D.
8/8"-24 UhF-2B
l.D.
N11 x 1.5-OH
8" 8"
Professional
No. 4
64J-60
64J-45
1O40-110O
1O40-1105
Netal
l.D.
8/8"-24 UhF-2B
l.D.
8/8"-24 UhF-2B
0.D.
9/1O"-18UhF-2A
8" 8"
64A-60
64A-45
64A-80
64A-180
1O40-1102
1O40-1101
1O40-1108
1O40-1104
Fioer
l.D.
8/8"-24 UhF-2B
l.D.
8/8"-24 UhF-2B
0.D.
9/1O"-18UhF-2A
8" 8" 8"
64ELJ-60
64ELJ-45
64ELJ-80
64ELJ-180
1O40-1117
1O40-111O
1O40-1118
1O40-1119
Netal
l.D.
8/8"-24 UhF-2B
l.D.
N12 x 1.5-OH
8" 8" 8"
Professional
No. 5
65J-60
65J-45
65J-80
65J-180
1O50-1111
1O50-1110
1O50-1112
1O50-1118
Netal
l.D.
7/1O"-20 UhF-2B
l.D.
7/1O"-20 UhF-2B
0.D.
5/8"-18 UhF-2A
5" 5" 5"
65H-60-3R 1O52-1202 Thermo Flex
l.D.
7/1O"-20
UhF-2B
l.D.
7/1O"-20 UhF-2B
0.D.
N17 x 2.0-O0
8"
65H-45-5R
65H-80-5R
1O52-1101
1O52-1108
Thermo Flex
l.D.
7/1O"-20
UhF-2B
l.D.
7/1O"-20 UhF-2B
0.D.
N17 x 2.0-O0
5" 5"
Professional
No. 6
66J-60
66J-45
66J-80
1OO0-182O
1OO0-1825
1OO0-1827
Netal
l.D.
7/1O"-20
UhF-2B
l.D.
N12 x 1.5 OH
0.D.
N17 x 2.0-O0
5" 5" 5"
66J60-3R
66J80-3R
1OO0-1821
1OO0-1822
Netal
l.D.
7/1O"-20
UhF-2B
l.D.
N12 x 1.5-OH
0.D.
N17 x 2.0-O0
8" 8"
66ELJ-60
66ELJ-80
1OO0-1881
1OO0-1882
Netal
l.D.
7/1O"-20
UhF-2B
l.D.
N12 x 1.5-OH
0.D.
N17 x 2.0-O0
5" 5"
Spray Master

250
MS63-60S
MS63-45S
1O80-119O
1O80-1195
Netal h/A
l.D.
N11 x 1.5-OH
2" 2"
MS63-60
MS63-45
MS63-180
1O80-1189
1O80-1188
1O80-1187
Netal h/A
l.D.
N11 x 1.5-OH
8" 8"
MS62A-60 1O20-1840 Fioer h/A l.D. N11 x 1.5-OH 2"
105
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PROFESSIONAL CONDUCTOR TUBES
Radius
Outer Jacket
Material
Back End
Threads
Front End
Threads 60 45 80
Spray Master
350
MS63-60
MS63-45
MS63-180
1O80-1189
1O80-1188
1O80-1187
Netal
l.D.
N11 x 1.5-OH
8" 8"
Spray Master 450
MS64H-60
MS64H-45
MS64H-180
1O40-1819
1O40-1818
1O40-1814
Netal
l.D.
8/8"-24 UhF-2B
0.D.
9/1O"-18UhF-2A
8" 8"
* MS64H-60LM
* MS64H-45LM
1O40-1817
1O40-1828
Netal
l.D.
8/8"-24 UhF-2B
0.D.
9/1O"-18UhF-2A
8" 8"
** MS64-60
** MS64-45
1O40-1840
1O40-1841
Netal
l.D.
N12 x 1.5-OH
8" 8"
Compact
Eliminator
250
EL63J-60
EL63J-45
1O80-1187
1O80-118O
Netal
l.D.
N11 x 1.5-OH
8" 8"
Compact
Eliminator 450
EL64J-60
EL64J-45
EL64J-180
1O40-1187
1O40-118O
1O40-1185
Netal
l.D.
N12 x 1.5-OH
8" 8"
EL64-60
EL64-45
1O40-1110
1O40-1111
Fioer
l.D.
N12 x 1.5-OH
2-1/4" 2-1/4"
Standard
Eliminator 450
EL64J-60
EL64J-45
EL64J-180
1O40-1187
1O40-118O
1O40-1185
Netal
l.D.
N12 x 1.5-OH
8" 8"
EL64-60
EL64-45
1O40-1110
1O40-1111
Fioer
l.D.
N12 x 1.5-OH
2-1/4" 2-1/4"
TUFF-N-LITE 350
64TL-60
64TL-45
1O85-1081
1O85-1080
Fioer
l.D.
8/8"-24 UhF-2B
0.D.
9/1O"-18UhF-2A
8" 8"
SUPRA XT (SEHD)
SE64J-60
SE64J-45
1O40-1847
1O40-184O
Netal
0.D.
9/1O"-18
UhF-2A
l.D.
8/8"-24 UhF-2B
0.D.
9/1O"-18UhF-2A
8" 8"
SUPRA XT - SEL 450
SE64J-60
SE64J-45
SE64J-180
1O40-1847
1O40-184O
1O40-1845
Netal
0.D.
9/1O"-18UhF-2A
l.D.
N12 x 1.5-OH
8" 8"
PulseMaster
350 & 450
(Air-cooled)
PMA64EL-45 1O42-1180 Netal
l.D.
N12 x 1.5-OH
8"
PulseMaster
400 & 500
(Water-cooled)
PMW64-45 1O44-2925 Netal
l.D.
8/8"-1O UhC-2B
4"
SSG Spool
PMP64EL-180
PMP64EL-30
1O42-1140
1O42-1141
Netal
l.D.
N12 x 1.5-OH
8" (80j
PMP Push/Pull
PMP64EL-180
PMP64EL-30
1O42-1140
1O42-1141
Netal
l.D.
N12 x 1.5-OH
8" (80j
Smoke Master 250
S62-60
S62-45
2020-200O
2020-2011
Powder Coat
0.D.
N11 x 1.5-O0
l.D.
N11 x 1.5-OH
1.5" 1.5"
Smoke Master 450 S64-60 104O-2258 Tefon
l.D.
N12 x 1.5-O0
l.D.
N11 x 1.5-OH
8"
FLUXCORED 350
64FC-45
64FC-60
1O41-112O
1O41-1127
Thermo Flex
l.D.
5/1O"-18 UhC-2B
0.D.
1/2"-18 UhC-2A
8.1" 8.1"
FLUXCORED 450
66FC-45
66FC-60
1OO1-112O
1OO1-1127
Thermo Flex
l.D.
8/8"-1O UhC-2B
0.D.
5/8"-11 UhC-2A
8.O" 8.O"
h/A - hot Availaole
* long reach conductor tuoe - 2" longer than standard
** Accepts El54 8eries 0as Diffusers
106
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Wire Size in/mm Part No. Stock No. Description
160 AMP
.028" (0,Ommj 23-40-15 1400-1128
8teel wound
15ft. (5Nj long
.080" - .085"
(0,8mm - 0,9mmj
35-40-15 1400-1188
8teel wound
15ft. (5Nj long
.080" - .085"
(0,8mm - 0,9mmj
35-40-20 1400-1184
8teel wound
20ft. (ONj long
.040" - .045"
(1,0mm - 1,2mmj
45-40-15 1400-1148
8teel wound
15ft. (5Nj long
180 - 250 AMP
.028" (0,Ommj 42-23-15 1420-1108
8teel wound
15ft. (5Nj long
.080" - .085"
(0,8mm - 0,9mmj
42-3035-15 1420-1118
8teel wound
15ft. (5Nj long
.080" - .085"
(0,8mm - 0,9mmj
42-3035-25 1420-1115
8teel wound
25ft. (8Nj long
.040" - .045"
(1,0mm - 1,2mmj
42-4045-15 1420-1128
8teel wound
15ft. (5Nj long
.040" - .045"
(1,0mm - 1,2mmj
42-4045-25 1420-1125
8teel wound
25ft. (8Nj long
300 - 450 AMP
.085" - .045"
(0,9mm - 1,2mmj
44-3545-15 1440-1108
8teel wound
15ft. (5Nj long
.085" - .045"
(0,9mm - 1,2mmj
44-3545-25 1440-1105
8teel wound
25ft. (8Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
44-116-15 1440-1118
8teel wound
15ft. (5Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
44-116-25 1440-1115
8teel wound
25ft. (8Nj long
5/O4" (2,0mmj 44-564-15 1440-1128
8teel wound
15ft. (5Nj long
5/O4" (2,0mmj 44-564-25 1440-1125
8teel wound
25ft. (8Nj long
8/82" (2,4mmj 44-332-15 1440-1127
8teel wound
15ft. (5Nj long
500-650 AMP
.085" - .045"
0,9mm - 1,2mmj
45-3545-15 1450-1108
8teel wound
15ft. (5Nj long
.085" - .045"
0,9mm - 1,2mmj
45-3545-25 1450-1105
8teel wound
25ft. (8Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
45-116-15 1450-1118
8teel wound
15ft. (5Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
45-116-25 1450-1115
8teel wound
25ft. (8Nj long
5/O4" (2,0mmj 45-564-15 1450-1128
8teel wound
15ft. (5Nj long
5/O4" (2,0mmj 45-564-25 1450-1125
8teel wound
25ft. (8Nj long
8/82" (2,4mmj 45H-332-15 1450-1188
8teel wound
15ft. (5Nj long
7/O4" (2,8mmj 45H-764-15 1450-1148
8teel wound
15ft. (5Nj long
1/8" (8,2mmj 45-18-15 1450-1158
8teel wound
15ft. (5Nj long
CONDUIT LINERS FOR USE WITH STEEL WELDING WIRES
42-8085-15
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160 AMP
.080" - .085"
(0,8mm - 0,9mmj
35TF-40-10 1400-1081
Tefon
10ft. (8Nj long
.040" - 8/O4"
(1,0mm - 1,2mmj
45TF-40-10 1400-1041
Tefon
10ft. (8Nj long
180 - 250 AMP
.080" - 8/O4"
(0,8mm - 1,2mmj
42N-3545-15 1420-1008
Tefon
15ft. (5Nj long
300 - 450 AMP
.080" - 8/O4"
(0,8mm - 1,2mmj
44N-3545-15 1440-1008
h]lon
15ft. (5Nj long
1/1O" (1,Ommj 44N-116-15 1440-1012
h]lon
15ft. (5Nj long
PULSEMASTER MIG GUN CONDUIT
LINERS FOR USE WITH ALUMINUM/
STEEL WELDING WIRES
.085" - .045"
(0,9mm - 1,2mmj
44PTF-3545-12 1440-1980
Tefon
12ft. (4Nj long
.085" - .045"
(0,9mm - 1,2mmj
44PTF-3545-15 1440-1981
Tefon
15ft. (5Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
44PTF-116-12 1440-1982
Tefon
12ft. (4Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
44PTF-116-15 1440-1988
Tefon
15ft. (5Nj long
Nax .045" (1,2mmj 44JT-3545 1O44-1088
Bronze Jump
liner 10-1/4"
(2O0.4mmj long
Nax .0O2" (1,Ommj 44JT-116 1O44-108O
Bronze Jump
liner 10-1/4"
(2O0.4mmj long
PULLMASTER MIG GUN CONDUIT LINERS
FOR USE WITH ALUMINUM/STEEL
WELDING WIRES
8/O4" - 1/1O"
(1,2mm - 1,Ommj
PMP44-116-33 1441-1125
8teel wrapped
h]latron
88ft. (10Nj long
8/O4" - 1/1O"
(1,2mm - 1,Ommj
PMP44-116-50 1441-112O
8teel wrapped
h]latron
50ft. (15Nj long
.085" - .045"
(0,9mm - 1,2mmj
PMP44-3545-33 1441-1127
8teel wrapped
h]latron
88ft. (10Nj long
.085" - .045"
(0,9mm - 1,2mmj
PMP44-3545-50 1441-1128
8teel wrapped
h]latron
50ft. (15Nj long
8/O4" - 1/1O"
(1,2mm - 1,Ommj
PMPS44-116-33 1441-1129
8teel wound
88ft. (10Nj long
8/O4" - 1/1O"
(1,2mm - 1,Ommj
PMPS44-116-50 1441-1180
8teel wound
50ft. (15Nj long
.085" - .045"
(0,9mm - 1,2mmj
PMPS44-3545-33 1441-1181
8teel wound
88ft. (10Nj long
.085" - .045"
(0,9mm - 1,2mmj
PMPS44-3545-50 1441-1182
8teel wound
50ft. (15Nj long
1/1O" (1,Ommj PMP-44FLX-116 1O44-1095
Tefon Jump liner
for Flex Tuoe
1/1O" (1,Ommj PMP-44PTF-116 1O44-109O
Tefon Jump liner
for Rigid Tuoe
1/1O" (1,Ommj PMP-44-116 1O44-1097
Bronze Jump
liner
500 - 650 AMP
.080" - 8/O4"
(0,8mm - 1,2mmj
45N-3545-15 1450-1008
wire h]lon wrap
15ft. (5Nj long
1/1O" (1,Ommj 45N-116-15 1450-1018
wire h]lon wrap
15ft. (5Nj long
CONDUIT LINERS FOR USE WITH ALUMINUM WELDING WIRES
108
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300 - 450 AMP (INCLUDING NO. 5
EURO-KWIK SERIES)
.085" - .045"
(0,9mm - 1,2mmj
R44-3545-1 1440-1228
8teel wound
1ft. (0,8Nj long
.085" - .045"
(0,9mm - 1,2mmj
R44-3545-4 1440-1224
8teel wound
4ft. (1,2Nj long
.085" - .045"
(0,9mm - 1,2mmj
R44-3545-8 1440-1225
8teel wound
8ft. (2,4Nj long
.085" - .045"
(0,9mm - 1,2mmj
R44-3545-15 1440-122O
8teel wound
15ft. (5Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
R44-116-4 1440-1229
8teel wound
4ft. (1,2Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
R44-116-8 1440-1280
8teel wound
8ft. (2,4Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
R44-116-15 1440-1281
8teel wound
15ft. (5Nj long
500 - 650 AMP
.085" - .045"
(0,9mm - 1,2mmj
R45-3545-1 1450-1028
8teel wound
1ft. (0,8Nj long
.085" - .045"
(0,9mm - 1,2mmj
R45-3545-4 1450-1024
8teel wound
4ft. (1,2Nj long
.085" - .045"
(0,9mm - 1,2mmj
R45-3545-8 1450-1025
8teel wound
8ft. (2,4Nj long
.085" - .045"
(0,9mm - 1,2mmj
R45-3545-15 1450-102O
8teel wound
15ft. (5Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
R45-116-4 1450-1029
8teel wound
4ft. (1,2Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
R45-116-8 1450-1080
8teel wound
8ft. (2,4Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
R45-116-15 1450-1081
8teel wound
15ft. (5Nj long
300 - 450 AMP
1/1O" (1,Ommj R44WN-116-8 1440-104O
wire h]lon wrap
8ft. (2,4Nj long
1/1O" (1,Ommj AWC44-116 1O44-1085 Bronze Jump liner
500 - 650 AMP
.085" - .045"
(0,9mm - 1,2mmj
R45WN-3545-8 1450-1042
wire h]lon wrap
8ft. (2,4Nj long
1/1O" (1,Ommj R45WN-116-8 1450-1044
wire h]lon wrap
8ft. (2,4Nj long
1/1O" (1,Ommj R45WN-116-15 1450-1045
wire h]lon wrap
15ft. (5Nj long
FOR USE WITH ALUMINUM WELDING
WIRES
R44 Series & R45 Series Conduit Liners
Tapered lead in angle on the machined conduit stop making the transition
of the welding wire into the Nl0 gun smoother
Tin/Zinc plated wire
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WeldSkill 150 Amp
MIG Guns
150 amp air-cooled
O07 dut] c]cle C02 gas
Netal jacketed conductor tuoe
O0 @ 2-1/4" Radius
Front & rear spring strain relief
150A
Refer to Pages 120-124 for more complete detail on front end options. Refer to Pages 11O-117 for Parts Breakdown information.
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
WM150J Series
HD22 Series
WS24A Series WS34A
WS22 Series WS32
WS23 Series
WS21 Series
WS11 Series
WS11 Series
20537
20229
10019
WS51
WS14 Series
WS14 Series
STANDARD
OPTIONAL
Front End Consumables
Nozzle Diffuser Contact Tip
.085" (0,9mmj 15 ft. (5Nj WM150-15-3035 1017-1082 w821-50 w851 w811-85
hote. 0un length is measured from the front case to the rear case +/-8".
.085" (0,9mmj 10 ft. (8Nj WM150M-10-3035 1017-1080 w821-50 w851 w811-85
.085" (0,9mmj 15 ft. (5Nj WM150M-15-3035 1017-1007 w821-50 w851 w811-85
hote. 0un length is measured from the front case to the rear case +/-8". Part ho. N8AK854 (8tock ho. 2O42-2470j Control wire assemol] furnished.
LINCOLN** STYLE REAR CONNECTOR
.085" (0,9mmj 15 ft. (5Nj WM150L-15-3035 1017-1082 w821-50 w851 w811-85
hote. 0un length is measured from the front case to the rear case +/-8". Part ho. lAK854 (8tock ho. 2O42-2450j Control wire assemol] furnished.
** Fits lincoln lh7, 8, 9, 8P200 - 8ome lincoln wire feeders are assemoled with their K1500-2 gun receiving oushing that will accept
Tweco st]le Nl0 guns direct from the factor]. Control wire Part ho. N8854-D8lJ (8tock ho. 20O0-2187j must oe ordered separatel].
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.045" (1,2mmj 15 ft. (5Nj WM250-15-4045 1027-1007 w822-50 w852 w814-45
.045" (1,2mmj 10 ft. (8Nj WM250M-10-4045 1027-1080 w822-50 w852 w814-45
.045" (1,2mmj 12 ft. (4Nj WM250M-12-4045 1027-1081 w822-50 w852 w814-45
.045" (1,2mmj 15 ft. (5Nj WM250M-15-4045 1027-1082 w822-50 w852 w814-45
.045" (1,2mmj 25 ft. (7,ONj WM250M-25-4045 1027-1028 w822-50 w852 w814-45
hote. 0un length is measured from the front case to the rear case +/-8". Part ho. N8AK854 (8tock ho. 2O42-2470j Control wire assemol] furnished.
.045" (1,2mmj 15 ft. (5Nj WM250L-15-4045 1027-1082 w822-50 w852 w814-45
hote. 0un length is measured from the front case to the rear case +/-8". Part ho. lAK854 (8tock ho. 2O42-2450j Control wire assemol] furnished.
EURO STYLE REAR CONNECTOR
.045" (1,2mmj 15 ft. (5Nj WM250X-15-4045 1027-1057 w822-50 w852 w814-45
** Fits lincoln lh7, 8, 9, 8P200 - 8ome lincoln wire feeders are assemoled with their K1500-2 gun receiving oushing that will accept Tweco st]le
WeldSkill 250 Amp
MIG Guns
250 amp air-cooled
Netal jacketed conductor tuoe O0 @ 8" Radius
250A
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NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
WM250J Series
HD22 Series
WS24A Series WS34A
WS22 Series WS32
WS23 Series
WS21 Series
WS11 Series
20062
HD52-11
WS52FN
WS52
WS14 Series
WS14 Series
WS14 Series
STANDARD
OPTIONAL
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WeldSkill 400 Amp
MIG Guns
400 amp air-cooled
400A
.045" (1,2mmj 12 ft. (4Nj WM400-12-3545 1047-1001 w824AO2 w854A w814-45
.045" (1,2mmj 15 ft. (5Nj WM400-15-3545 1047-1002 w824AO2 w854A w814-55
1/1O" (1,Ommj 15 ft. (5Nj WM400-15-116 1047-1007 w824AO2 w854A w814-11O
1/1O" (1,Ommj 25 ft. (7,ONj WM400-25-116 1047-101O w824AO2 w854A w814-11O
hote. 0un length is measured from the front case to the rear case +/-8". Use hozzle lnsulator Part ho. w884A.
1/1O" (1,Ommj 12 ft. (4Nj WM400M-12-116 1047-1081 w824AO2 w854A w814-11O
.045" (1,2mmj 15 ft. (5Nj WM400M-15-3545 1047-1027 w824AO2 w854A w814-45
1/1O" (1,Ommj 15 ft. (5Nj WM400M-15-116 1047-1082 w824AO2 w854A w814-11O
1/1O" (1,Ommj 25 ft. (7,ONj WM400M-25-116 1047-1019 w824AO2 w854A w814-11O
hote. 0un length is measured from the front case to the rear case +/-8". Use hozzle lnsulator Part ho. w884A .
Part ho. N8AK854 (8tock ho. 2O42-2470j Control wire assemol] furnished
.045" (1,2mmj 15 ft. (5Nj WM400L-15-3545 1047-1077 w824AO2 w854A w814-45
1/1O" (1,Ommj 15 ft. (5Nj WM400L-15-116 1047-1082 w824AO2 w854A w814-11O
1/1O" (1,Ommj 25 ft. (7,ONj WM400L-25-116 1047-1022 w824AO2 w854A w814-11O
Part ho. lAK854 (8tock ho. 2O42-2450j Control wire assemol] furnished
EURO STYLE REAR CONNECTOR
1/1O" (1,Ommj 15 ft. (5Nj WM400X-15-116 1047-1057 w824AO2 w854A w814-11O
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NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
WM400J Series
WS24A Series
WS34CT /
WS34FN
WS24CT /
WS24FN Series
WS34A
WS23 Series
WS14 Series
WS14 Series
WS54A
HD24 Series
EL16 Series
HD54-EL
HD54-16
HD54-14
WS16S Series
STANDARD
OPTIONAL
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1/1O" (1,Ommj 15 ft. (5Nj WM500-15-116 1057-1007 w825CT-O2 w855w w815H-11O
hote. 0un length is measured from the front case to the rear case +/-8". Use hozzle lnsulator Part ho. w885CT.
1/1O" (1,Ommj 15 ft. (5Nj WM500M-15-116 1057-1082 w25CT-O2 w8558w w815H-11O
hote. 0un length is measured from the front case to the rear case +/-8". Use hozzle lnsulator Part ho. w885CT.
WeldSkill 500 Amp
MIG Guns
500 amp air-cooled
500A
NOZZLES GAS
DIFFUSERS
CONTACT
TIPS
CONDUCTOR
TUBE
WM500J Series
36CT
35 CT WS25 CT Series
26I Series
25I Series
26CT Series
55S-SW
55SW
WS55SW
WS15H Series
WS16S Series
WS15H Series
STANDARD
OPTIONAL
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Wire Size Length Part No. Stock No. Amp Knucklehead Conductor Tube
.045" (1,2mmj 15 ft. (5Nj WM250-15-4045K4 1027-10O0 250 O28FlX480 (8tock ho. 1O20-110Oj
1/1O" (1,Ommj 15 ft. (5Nj WM400-15-116K4 1040-1170 400 O48FlX480 (8tock ho. 1O40-1118j
.045" (1,2mmj 15 ft. (5Nj WM250M-15-4045K4 1027-10O1 250 O28FlX480 (8tock ho. 1O20-110Oj
1/1O" (1,Ommj 15 ft. (5Nj WM400M-15-116K4 1040-1171 400 O48FlX480 (8tock ho. 1O40-1118j
1/1O" (1,Ommj 15 ft. (5Nj WM400L-15-116K4 1040-1172 400 O48FlX480 (8tock ho. 1O40-1118j
Tweco WeldSkill
MIG Guns with
Knucklehead

Flexible Conductor
Tubes
lmprove weld qualit]
lncrease productivit]
Decrease welder fatigue
Conductor tuoes proven to last longer than an]
design on the market toda]
Tweco WeldSkill WM Series
400A
250A
8ee pages 102-108 for more information on Knucklehead Conductor Tuoes.
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TWECO WELDSKILL REPLACEMENT PARTS
1
2
3
4
5
6
7
9
8
13
10
12
15
14
17
16
18
18
19
20
21
22
23
11
14
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No. Description
150 Amp 250 Amp 400 Amp 500 Amp
2 Contact Tips Refer to Page 121
8 0as Diffusers Refer to Page 120
4 hozzle lnsulators Refer to Page 120
5 Conductor Tuoes Refer to Page 120
O
0un Hanger 152
2020-2152
WM155
2050-2095
7
Handle Assemol] WM1-80
2042-2029
WM4-80
2042-2081
WM5-80
2042-2082
8
Binder Post & 8crew -
(2 ea. Requiredj
122FMS
2020-2128
N/A
(1 ea. Requiredj
N/A 122FMS
2020-2128
(1 ea. Requiredj
N/A 124FMS
2040-2125
9
(2 ea. Requiredj
122FM
2020-2122
124FM
2040-2124
10
Trigger Control wire Terminal
(2 ea.j
244DS
2040-2245
244
2040-2244
11
Trigger Assemol] WM91
2010-2095
WM92
2020-209O
12
Trigger Blades 91C
2010-2098
92C
2020-2094
18
Front Caole Connector WM102
2020-2107
104
2040-2104
14
Caole Clamp 136
20O0-2O90
15
Front 8train Relief 8pring WM2SSR
2020-2184
WM4SSR
2040-2141
WM5SSR
2050-209O
1O
Caolehoz 35-000
1700-2100
200
1720-2100
400
1740-2100
500
1750-2100
17
Rear 8train Relief 8pring N/A 235RSSR
20O0-2085
18
Rear Case - Direct Plug 35-230C
2000-2281
R6RC
20O0-2040
Rear Case Euro 8t]le X6RC
20O0-200O
19
Control wire (8tandardj MS354-DSM
20O0-2140
Control wire (Dual 8chedulej 194DS
2040-2195
20
Rear Caole Connector - Direct Plug MS172-RK
20O0-2184
104
2040-2104
Rear Caole Connector - Euro 8t]le 172X-M
2020-2181
174X-M
2040-2181
176X-M
20O0-2181
21
Adapter - Direct Plug N/A M170-2H
2020-21O5
M170-4H
2020-21OO
M170-5H
2020-21O7
28 Conduit/liner Refer to Page 124
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Tweco WeldSkill
Spool Gun
The Tweco weld8kill 8pool 0un is the perfect
choice for aluminum and mild steel welding
applications. light weight and exceptional
ergonomics make the weld8kill 8pool 0un eas] to
use, while the 25 foot caole makes man] projects
within ]our reach. The handlemounted speed
control offers eas] wire speed adjustment.
works with ThermalArc Faoricator 210, 251, and
281 machines right out of the oox. ho external
adapters or control ooxes needed. Adapter kits for
other machines are also availaole (see listingj.
light-weight design
Eas] to use
Adjustaole wire speed control
25' (7,O2mj Caole length
Fits man] major caoinet st]le power supplies
lncludes Knucklehead fexiole conductor tuoe
8traight Knurled Drive Rolls
CONTROL WIRE JUMPER CORDS
Manufacturer Machine Part Number Stock Number
Niller Nillermatic 210 WSPMILL4PJC2 2081-224O
Niller Nillermatic 212 WSPMILL4PJC 2081-2245
lincoln Power Nl0 255C WSPLIN7PJC 2081-2247
Hooart lronman 210, 250 WSPMILL4PJC 2081-2245
Esao Nigmaster 208 WSPESAB7PJC 2081-2248
0eneric 8ee pin confguration WSPGENJC 2081-2249
Description Rating
Rated welding Current
C0
2
200A
Nixed 0as 1O0A
Dut] C]cle O07
wire Diameter (hormalj 0.028-0.045 (hormalj
wire Diameter (8tainless 8teelj 0.028-0.080 (8tainless 8teelj
Naximum wire Feed 8peed O80 in./min. (1Om./min.j
Naximum wire 8pool 8ize
Diameter. 4" (100mmj
width. 1.75" (45mmj
Notor Voltage 24V DC
het weight 12.79 los. (5.8kgj
Part No. Stock No. Description
WSP2253545K3 1027-1881 weld8kill 8pool 0un with 25ft. (7,O2mj Caole and Flexiole Conductor Tuoe
hote. .080"/.085" (0,8/0,9mmj Drive Rolls comes with the Nl0 0un
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PIN CONFIGURATION FOR GENERIC PLUGS
Pin Function
A hot Used
B 8pool 0un Notor (-j
C 8pool 0un Notor (+j
D 8pool 0un 8witch
E 8pool 0un 8peed C.w. Pot
F 8pool 0un 8peed wiper Pot
0 8pool 0un 8witch
H 8pool 0un 8peed CCw Pot
l hot Used
J hot Used
Nale end from gun shown
Tweco WeldSkill
Spool Gun
Ref
Number Part Number
Stock
Number Description
1 Refer to Page 121 Contact Tips
2 Refer to Page 122 hozzle
8 WS51 1510-1140 weld8kill 0as Diffuser
4 SPG66065 2081-2107 weld8kill Conduit
5 WSPDRC 2081-2227 Drive Roll Cover
O WSP62180 2081-2225 weld8kill Conductor Tuoe - Rigid
7 WSPDR023 2081-2228 Drive Roll Assemol] .028" (0,Ommj
7 WSPGR023 2081-2284 0uide Roll Assemol] .028" (0,Ommj
7 WSPDR035045 2081-2229 Drive Roll Assemol] .085" (0,9mmj
7 WSPGR035045 2081-2285 0uide Roll Assemol] .085" (0,9mmj
7 WSPDR047 2081-2280 Drive Roll Assemol] .047" (1,19mmj
7 WSPGR047 2081-228O .047 0uide Roll Assemol]
8 WSPSCC 2081-2288 8pool Case Cover
9 WSPSC 2081-2282 Complete 8pool Case
10 WSP62N 2081-222O Conductor Tuoe hut
11 WSP92 2081-2281 Trigger Assemol]
O WSP62SFLX360 1O20-1815 Knuckle Head, Flexiole Cond. Tuoe
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WELDSKILL CONDUCTOR TUBES
Radius
Outer Jacket
Material
Back End
Threads Front End Threads 60 45
WELDSKILL
STANDARD 150
WM150J-60
WM150J-45
1O10-111O
1O10-1115
Netal
l.D.
8/8"-24 UhF-2B
l.D.
N10 x 1.5-OH
2.25" 2.25"
WM150-60
WM150-80
WM150-180
1O10-1112
1O10-1118
1O10-1114
heoprene
Ruooer
l.D.
8/8"-24 UhF-2B
l.D.
N10 x 1.5-OH
2" 2"
WELDSKILL
STANDARD 250
WM250J-60 1O20-1810 Netal
l.D.
8/8"-24 UhF-2B
8/8"-24
UhF-2B
8" 8"
WELDSKILL
STANDARD 400
WM400J-60
WM400J-45
1O40-1805
1O40-180O
Netal
l.D.
8/8"-24 UhF-2B
l.D.
8/8"-24 UhF-2B
0.D.
9/1O"-18UhF-2A
8" 8"
WELDSKILL
STANDARD 500
WM500J-60 1O50-1120 Netal
l.D.
7/1O"-20UhF-2B
l.D.
7/1O"-20 UhF-2B
0.D.
5/8"-18 UhF-2A
5" 5"
AIR-COOLED STANDARD GAS DIFFUSERS
MINI-MIG SERIES
WS35-50 1500-1140 Brass w811 8eries w821 8eries
WM150 SERIES
WS51 1510-1140 Brass w811 8eries w821 8eries
WM250 SERIES
WS52 1520-1140 Brass w814 8eries w822 8eries
WS52FN 1520-1141 Brass w814 8eries w824A , w828 8eries
WM400 SERIES
WS54A 1540-1145 Brass w814 8eries
w824A, w824CT, & w828
8eries
WM500 SERIES
WS55SW (1) 1550-1140 Copper w815H 8eries w825CT 8eries
WS55H (2) 1550-1141 Copper w815H 8eries w825CT 8eries
hote. (1j - Use with w845-8545, w845-11O, and w845h-8545 8eries Conduit liners
(2j - Use with w845H-882, 45H-7O4, and 45-18 8eries Conduit liners
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STANDARD THREADED STYLE CONTACT TIPS - Standard Alloy Copper Tubing
Standard Heavy-Duty Tapered
Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. Part No. Stock No.
WS11, WS11H, & WS11T SERIES 0.25" (6,35MM) O.D. - M6 X 1.0 THREADS - 1.00" (25,4MM) O.A.L.
.028" (0,Ommj .081" (0,79mmj WS11-23 1110-1140 WS11T-23 1110-1840
.080" (0,8mmj .088" (0,97mmj WS11-30 1110-1141 WS11T-30 1110-1841
.085" (0,9mmj .044" (1,12mmj WS11-35 1110-1142 WS11T-35 1110-1842
.045" (1,2mmj .054" (1,87mmj WS11-45 1110-1144 WS11H45 1110-1244 WS11T-45 1110-1844
WS14, WS14H, & WS14T 0.25" (6,35MM) O.D. - .250-28 UNF THREADS - 1.50" (38,1MM) O.A.L.
.080" (0,8mmj .088" (0,97mmj WS14-30 1140-11OO WS14T-30 1140-1841
.085" (0,9mmj .044" (1,12mmj WS14-35 1140-11O7 WS14H-35 1140-1242 WS14T35 1140-1842
.040" (1,0mmj .048" (1,22mmj WS14-40 1140-11O8 WS14H-40 1140-1248
.045" (1,2mmj .054" (1,87mmj WS14-45 1140-11O9 WS14H-45 1140-1244 WS14T-45 1140-1844
.052" (1,8mmj .0O4" (1,O5mmj WS14-52 1140-1170 WS14H-52 1140-1245 WS14T-52 1140-1845
1/1O" (1,Ommj .078" (1,85mmj WS14-116 1140-1171 WS14H-116 1140-124O WS14T-116 1140-184O
5/O4" (2,0mmj .090" (2,29mmj WS14-564 1140-1174 WS14H-564 1140-1247
8/O4" Al (1,2mmj .059" (1,50mmj WS14A364 1140-1172 WS14AH-364 1140-1248
WS15H SERIES 0.345" (8,8MM) O.D. - .3125-24 UNF THREADS - 1.970"(50MM) O.A.L.
WS15HFC SERIES 0.345" (8,8MM) O.D. - .3125-24 UNF THREADS - 1.590" (40,4MM) O.A.L.
.085" (0,9mmj .044" (1,12mmj WS15H-35 1150-1280
.045" (1,2mmj .054" (1,87mmj WS15H-45 1150-1282
1/1O" (1,Ommj .078" (1,85mmj WS15H-116 1150-1284 WS15HFC-116 1150-12O8
5/O4" (2,0mmj .090" (2,29mmj WS15H-564 1150-1285
8/82" (2,4mmj .10O" (2,O7mmj WS15H-332 1150-1288
7/O4" (2,8mmj .120" (8,05mmj WS15H-764 1150-1287
16S & 16ST SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.50" (38,1MM) O.A.L.
.085" (0,9mmj .044" (1,12mmj WS16S-35 11O0-1425 WS16ST-35 11O0-1440
.045" (1,2mmj .054" (1,87mmj WS16S-45 11O0-142O WS16ST-45 11O0-1441
.052" (1,8mmj .0O4" (1,O5mmj WS16S-52 11O0-1427
1/1O" (1,Ommj .078" (1,85mmj WS16S-116 11O0-1428 WS16ST-35 11O0-1448
5/O4" (2,0mmj .090" (2,29mmj WS16S-564 11O0-1429
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Nozzle Style
Bore Diameter
WS21 SERIES 3-PIECE NOZZLE DESIGN - STANDARD ALLOY COPPER - 0.750" (19,05MM) OUTSIDE DIAMETER
Thread-0n
8/8" (9,5mmj WS21-37 1210-1840 Standard (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/8" (9,5mmj WS21T-37 1210-1848 Tapered (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
1/2" (12,7mmj WS21-50F 1210-184O Standard (1) Flush To 1/1O" (1,Ommj Tip Recess
WS22 SERIES FORMED NOZZLE - STANDARD ALLOY COPPER - 0.750" (19,05MM) OUTSIDE DIAMETER
Thread-0n
8/8" (9,5mmj WS22-37SS 1220-1845 Standard Short Stop (2)
Adjustaole
Recess To Protruding
8/8" (9,5mmj WS22T-37SS 1220-188O Standard Short Stop (2)
1/2" (12,7mmj WS22-50 1220-1841 Standard
1/2" (12,7mmj WS22-50SS 1220-184O Standard Short Stop (2)
5/8" (15,9mmj WS22-62 1220-1842 Standard
5/8" (15,9mmj WS22-62SS 1220-1847 Standard Short Stop (2)
WSHD22 SERIES 3-PIECE NOZZLE DESIGN - STANDARD ALLOY COPPER -
0.875" (22,2MM) OUTSIDE DIAMETER
8lip-0n (Bj 1/2" (12,7mmj WSHD22-50 1220-1880 Standard (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
hote. (Aj - Use with hozzle lnsulator Part ho. w882 (8tock ho. 1820-1125j
(1j - 8elf lnsulated hozzles
Nozzle Style
Bore Diameter
WS23 SERIES 3-PIECE NOZZLE DESIGN - STANDARD ALLOY COPPER - 0.875" (22,2MM) OUTSIDE DIAMETER
Thread-0n
8/8" (9,5mmj WS23-37 1280-1010 Standard 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/8" (9,5mmj WS23T-37 1280-1085 Tapered 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/8" (9,5mmj WS23T-37F 1280-1808 Tapered Flush To 1/1O" (1,Ommj Tip Recess
1/2" (12,7mmj WS23-50F 1280-101O Standard Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj WS23H-62 1280-1221 Heavy-Duty 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
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Nozzle Style
Bore Diameter
WS24A SERIES FORMED NOZZLE - STANDARD ALLOY COPPER - 0.750" (19,05MM) OUTSIDE DIAMETER
8lip-0n (Aj
8/8" (9,5mmj WS24A-37SS 1240-1559 Standard Short Stop (1) 1/8" (8,2mmj Tip Recess
1/2" (12,7mmj WS24A-50 1240-1555 Standard Adjustaole Tip Recess - Tip Protruding
1/2" (12,7mmj WS24A-50SS 1240-15O0 Standard Short Stop (1) 1/8" (8,2mmj Tip Recess
5/8" (15,9mmj WS24A-62 1240-155O Standard Adjustaole Tip Recess - Tip Protruding
5/8" (15,9mmj WS24A-62SS 1240-15O1 Standard Short Stop (1) 1/8" (8,2mmj Tip Recess
5/8" (15,9mmj WS24AH-62SS 1240-15OO Standard Short Stop (1) 1/8" (8,2mmj Tip Recess
8/4" (19,5mmj WS24A-75 1240-1557 Standard Adjustaole Tip Recess - Tip Protruding
WS24CT SERIES COURSE THREAD NOZZLE - 145 ALLOY COPPER
Thread-0n (Bj
1/2" (12,7mmj WS24CT-50S 1240-1580 Standard Short Stop (1) 5/82" (8,97mmj Tip Recess
5/8" (15,9mmj WS24CT-62R 1240-1591 Tapered 1/2" (12,7mmj Tip Recess
WS24FN SERIES FINE THREAD NOZZLE - 145 ALLOY COPPER
Thread-0n (Cj
1/2" (12,7mmj WS24FN-50S 1240-1715 Standard Short Stop (1) 5/82" (8,97mmj Tip Recess
5/8" (15,9mmj WS24FN-62S 1240-1727 Standard Short Stop (1) 5/82" (8,97mmj Tip Recess
hote. (Aj - Use with hozzle lnsulator Part ho. w884A (8tock ho. 1840-1125j
(Bj - Use with hozzle lnsulator Part ho. w884CT (8tock ho. 1840-112Oj
(Cj - Use with hozzle lnsulator Part ho. w884Fh (8tock ho. 1840-1127j
AIR-COOLED HEAVY-DUTY NOZZLES
Nozzle Style
Bore Diameter
WSHD24 SERIES 3-PIECE NOZZLE DESIGN
8lip-0n (Aj
5/8" (15,9mmj WSHD24L-62 1240-1572 Tapered 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
5/8" (15,9mmj WSHD24L-62F 1240-1578 Tapered Flush To 1/1O" (1,Ommj Tip Recess
5/8" (15,9mmj WSHD24-62 1240-1570 Standard (1) 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/4" (19,5mmj WSHD24L-75 1240-1574 Tapered 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
8/4" (19,5mmj WSHD24-75 1240-1571 Standard 1/8" - 5/82" (8,2mm - 8,97mmj Tip Recess
hote. (Aj - Use with HD54 8eries 0as Diffusers
(1j - 1.125" (28,58mmj 0utside Diameter
AIR-COOLED STANDARD NOZZLES & NOZZLE INSULATORS
Nozzle Style
Bore Diameter
25CT SERIES COURSE THREAD NOZZLE - 145 ALLOY COPPER
Thread-0n (Aj
1/2" (12,7mmj WS25CT-50 1250-1489 Standard 1/8" (8,2mmj Tip Recess
hote. (Aj - Use with hozzle lnsulator Part ho. w885CT (8tock ho. 1850-1425j
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WM150 & WM250 SERIES
.080" - .085"
(0,8mm - 0,9mmj
WS42-3035-15 1420-1140
8teel wound
15ft. (5Nj long
.080" - .085"
(0,8mm - 0,9mmj
WS42-3035-25 1420-1145
8teel wound
25ft. (8Nj long
.040" - .045"
(1,0mm - 1,2mmj
WS42-4045-15 1420-1141
8teel wound
15ft. (5Nj long
.040" - .045"
(1,0mm - 1,2mmj
WS42-4045-25 1420-114O
8teel wound
25ft. (8Nj long
WM400 SERIES
.085" - .045"
(0,9mm - 1,2mmj
WS44-3545-15 1440-1140
8teel wound
15ft. (5Nj long
.085" - .045"
(0,9mm - 1,2mmj
WS44-3545-25 1440-1145
8teel wound
25ft. (8Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
WS44-116-15 1440-1141
8teel wound
15ft. (5Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
WS44-116-25 1440-114O
8teel wound
25ft. (8Nj long
5/O4" (2,0mmj WS44-564-15 1440-1142
8teel wound
15ft. (5Nj long
5/O4" (2,0mmj WS44-564-25 1440-1147
8teel wound
25ft. (8Nj long
WM500 SERIES
.085" - .045"
0,9mm - 1,2mmj
WS45-3545-15 1450-1104
8teel wound
15ft. (5Nj long
.052" - 1/1O"
(1,8mm - 1,Ommj
WS45-116-15 1450-1114
8teel wound
15ft. (5Nj long
8/82" (2,4mmj WS45H-332-15 1450-1184
8teel wound
15ft. (5Nj long
WM150 & WM250 SERIES
.080" - 8/O4"
(0,8mm - 1,2mmj
WS42N-3545-15 1420-1142
Tefon
15ft. (5Nj long
WM400 SERIES
.080" - 8/O4"
(0,8mm - 1,2mmj
WS44N-3545-15 1440-1185
h]lon
15ft. (5Nj long
1/1O" (1,Ommj WS44N-116-15 1440-118O
h]lon
15ft. (5Nj long
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www.tweco.com
www.thermadyne.com
Its part discipline, part pride and all passion that fuels
Shane Cajun Guidry, a native of New Orleans, Louisiana.
If you take pride in your work, then welding is for you,
he says. Because every weld you make is your signature.
Shanes passion for welding runs deeper than your
average metalworker.
His work has brought him from Russia to the 40-below
tempertures of Alaska. Today he works as an AWS Certied
Welding Inspector, where his no shortcuts attitude has
made him a reliable team member. For every weld I
inspect, I pretend a member of my family will depend
on it, he says.
SHANE NEEDS EQUIPMENT HE CAN RELY ON. THATS
WHY HE CHOOSES TWECO. ABOARD THE U.S.S. NIMITZ
HE USED TWECOTONG ELECTRODE HOLDERS TO REPAIR
A WEAPONS ELEVATOR. THEYRE INTERCHANGEABLE,
DEPENDABLE, AND SAFE, HE SAYS.
While in Alaska, Shane used Tweco arctic cables on an
exploratory drilling site. He said, Even after dropping
them seven stories down, they came up clean and ready
to go again.
SHANE GUIDRY
AWS Certied Welding Inspector
PM Testing Inc.
Shane carries the torch will you?
THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER,
joins the American Welding Society in encouraging
individuals to practice the art, craftsmanship and
professions of welding, metalworking and fabrication. Victor,
Thermal Dynamics, Thermal Arc, Arcair, Tweco, Stoody, Cigweld
and TurboTorch are among the Thermadyne family of brands
that you can count on for safety, reliability and quality.
For more information visit www.thermadyne.com/tweco
or call Thermadyne Customer Care at 1-800-426-1888
NO SHORTCUTS
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Manual Product
8ome of our most popular Tweco
manual products
are offered in ooth the standard product cartons and
clamshells for eas] displa] on the showroom foor.
All products in clamshell packaging can oe sold individuall] or
o] master packed quantities. 8ee oelow for more detail.
TWECOTONG

Electrode Holders
The TwEC0T0h0
electrode holders that are sold

in the clamshell packaging have a set of replaceaole
front insulators as a oonus in each package.
Part
Number
Stock
Number
Amperage
Capacity
Body
Alloy
Electrode
Capacity
Cable Conn
Capacity
English
Length
Metric
Length
A-532 9110-1101 200 Copper Allo] thru 5/82" (4,0mmj Ball-Point thru 2/0 8-1/2" 21Omm
A-316 9110-1102 250 Copper Allo] thru 8/1O" (4,8mmj Ball-Point thru 2/0 9-1/4" 285mm
A-732 9110-1108 800 Copper Allo] thru 7/82" (5,Ommj Ball-Point thru 2/0 10" 254mm
8old individuall] or master packed in quantities of 12 each.
Tweco Ground Clamp
Part
Number
Stock
Number
Amperage
Capacity
Jaw
Opening
Cable Conn
Capacity
English
Length
Metric
Length
GC-300 9205-1180 800 1-1/2" - Depth 4" (88,1mm - 101,0mmj Ball-Point thru 8/0 8-1/2" 21Omm
8old individuall] or master packed in quantities of 12 each.
Tweco Cable Connectors
Part
Number
Stock
Number Description
Type Cable
Connection
Cable
Capacity
Standard
Package
2-MPC ** 9425-1200 Complete Connection 8ingle Ball-Point 1/0, 2/0, 8/0 1 ea. Nale/Female
2-MPC-1 * 9425-1210 Nale Half 8ingle Ball-Point 1/0, 2/0, 8/0 Pkg. 2 ea. Nale
2-MPC-2 * 9425-1220 Female Half 8ingle Ball-Point 1/0, 2/0, 8/0 Pkg. 2 ea. Female
4-MPC ** 9425-1400 Complete Connection Douole Ball-Point 8/0 or 4/0 1 ea. Nale/Female
4-MPC-1 * 9425-1410 Nale Half Douole Ball-Point 8/0 or 4/0 Pkg. 2 ea. Nale
4-MPC-2 * 9425-1420 Female Half Douole Ball-Point 8/0 or 4/0 Pkg. 2 ea. Female
* 8old individuall] or master packed in quantities of 24 each.
** 8old individuall] or master packed in quantities of 12 each.
127
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4TT
TWECOTONG

Electrode Holders
TwEC0T0h0 electrode holders feature reversiole
top and oottom lnsulators. Effcient O-position jaw
patterns and full] insulated, protected springs.
Ball-point caole connection is also featured.
Part
Number
Stock
Number
Amperage
Capacity
Body
Alloy
Electrode
Capacity
Cable Conn
Capacity
English
Length
Metric
Length
A532-MC** 9110-1109 200 Copper Allo] thru 5/82" (4,0mmj Ball-Point thru 2/0 8-1/2" 21Omm
A316-MC** 9110-1110 250 Copper Allo] thru 8/1O" (4,8mmj Ball-Point thru 2/0 9-1/4" 285mm
A732-MC** 9110-1111 800 Copper Allo] thru 7/82" (5,Ommj Ball-Point thru 2/0 10" 254mm
A-14 9110-1104 850 Copper Allo] thru 1/4" (O,4mmj Ball-Point thru 4/0 11" 279mm
A-14-HD 9110-1105 400 Copper Allo] thru 1/4" (O,4mmj Douole Ball-Point thru 4/0 12" 805mm
A-38-HD 9110-110O 500 Copper Allo] thru 8/8" (9,5mmj Douole Ball-Point thru 4/0 18-1/4" 88Omm
** 8old in Naster Pack Boxed 0uantities of 24.
Part
Number
Stock
Number Description
Amperage
Capacity
Electrode
Capacity
Cable Conn
Capacity
English
Length
Metric
Length
4TT 9120-1000 TwEC0-TlTE Holder 400 1/1O" thru 1/4" (1,Omm thru O,4mmj thru 8/0 9" 229mm
A-81O A-782 A-14
TWECOTONG
Electrode Holder Parts
Description
A-532
Part No./
Stock No.
A-316
Part No./
Stock No.
A-732
Part No./
Stock No.
A-14
Part No./
Stock No.
A-14-HD
Part No./
Stock No.
A-38-HD
Part No./
Stock No.
Tip
lnsulation
A-532-1P
9910-2102
A-532-1P
9910-2102
A-732-1P
9910-2802
A-732-1P
9910-2802
A-732-1P
9910-2802
A-38-HD-1P
9910-2O02
Bod]
lnsulation
A-532-3
9910-2108
A-532-3
9910-2108
A-532-3
9910-2108
A-14-3
9910-2408
A-14-3
9910-2408
A-38-HD-3
9910-2O08
lower Bod]
Tong w/o lns.
A-316-4R
9910-2204
A-316-4R
9910-2204
A-732-4
9910-2804
A-14-4
9910-2404
A-14-HD-4
9910-2504
A-38-HD-4
9910-2O04
8pring
w/lnsulation
A-532-6
9910-210O
A-316-6
9910-220O
A-316-6
9910-220O
Nolded
Handle
A-532-7
9910-2107
A-316-7
9910-2207
A-732-7
9910-2807
A-14-7
9910-2407
A-14-HD-7
9910-2507
A-38-HD-7
9910-2O07
Hinge
Pin
A-532-11
9910-2111
A-532-11
9910-2111
A-532-11
9910-2111
A-532-11
9910-2111
A-532-11
9910-2111
FGC-200-5
9910-2O10
Handle
8crews
AL-300-12
9910-2712
AL-300-12
9910-2712
AL-300-12
9910-2712
AL-300-12
9910-2712
AL-300-12
9910-2712
AL-300-12
9910-2712
Caole Conn.
8crew
A-532-24
9910-2124
A-532-24
9910-2124
A-532-24
9910-2124
A-14-24
9910-2424
A-14-24
9910-2424
A-14-24
9910-2424
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80C-500 0C-800 F0C-500
TWECO-TITE
Holder Parts
Part
Number
Stock
Number Description
4TT-1 9911-2001 Head Ass] - Complete (renewaolej
4TT-20 9911-2020 Connector Bod] w/Ball-Point 8crew
4TT-30 9911-2080 Handle 0nl]
A-532-24 9910-2124 Ball-Point 8crew
122FM 2020-2122 Binder Post & 8crew - for Head lns.
Part
Number
Stock
Number
Amperage
Capacity
Jaw
Opening
Cable Conn
Capacity
English
Length
Metric
Length
SGC-300 9205-1280 800 2" - Depth 1-8/4"
(50,8mm - 44,4mmj
1/2" 8tud Connection 9" 228mm
SGC-500 9205-1250 500 2" - Depth 1-8/4"
(50,8mm - 44,4mmj
1/2" 8tud Connection 9" 228mm
GC-200 9205-1120 200 1" - Depth 8"
(25,4mm - 7O,2mmj
Ball-Point thru 1/0 O" 157mm
GC-300MC** 9205-1181 800 1-1/2" - Depth 4"
(88,1mm - 101,0mmj
Ball-Point thru 8/0 8-1/2" 21Omm
GC-500 9205-1150 500 2" - Depth 5-1/4"
(50,8mm - 188,0mmj
Ball-Point thru 4/0 10" 254mm
FGC-200 9205-1820 200 5/8" - Depth 2"
(15,9mm - 50,8mmj
Ball-Point thru 1/0 5" 127mm
FGC-300 9205-1880 800 1" - Depth 8-1/2"
(25,4mm - 88,9mmj
Ball-Point thru 8/0 7-1/4" 184mm
**8old in Naster Pack Boxed 0uantities of 24.
Tweco Ground Clamps
Steel Clamp Parts
Copper Clamp Parts
Part
Number
Stock
Number Description
SGC-500-4 9920-2504 Cone Head Replacement Jaw - for 80C-800 and 80C-500
Model No.
Insulated Spring Cable Support Ring Cable Connection Screw
Part No. Stock No. Part No. Stock No. Part No. Stock No.
GC-300 GC-300-2 9920-2802 GC-300-11 9920-2811 GC-300-12 9920-2812
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www.tweco.com
Heavy Duty Rotary
Ground Devices
Tweco Roto-0round is a highl] effcient device
for grounding weldments while oeing rotated on
turning rolls or positioners. The 2" shaft shoulders
up to a steel nut which the user welds to his
rotating work or fxture. Tweco Roto-0rounds have
no orushes, springs or mercur]. A simple tension
adjusting oolt provides maximum effcienc].
Part
Number
Stock
Number
Amperage
Capacity
Cable
Capacity
Number
of Heads
Shaft
Stud
English
Length
Metric
Length
RG-140 9250-1114 400 1-4/0 1 8/4" hC 8" 208mm
RG-230 9250-1128 O00 2-8/0 1 1-1/8" hC 10-1/4" 2O0mm
RG-240 9250-1124 800 2-4/0 1 1-8/8" hC 10-5/8" 270mm
RG-440 9250-1144 1500 4-4/0 2 1-8/8" hC 10-5/8" 270mm
RG-640 9250-11O4 2000 O-4/0 8 1-8/8" hC 10-5/8" 270mm
GCRG-140 9210-1814 400 1-4/0 1 8/4" hC
R0-440 0CR0-140
Roto-Ground Parts
Description
RG-140
Part No./
Stock No.
RG-230
Part No./
Stock No.
RG-240
Part No./
Stock No.
RG-440
Part No./
Stock No.
RG-640
Part No./
Stock No.
Head RG-140-2-0
9922-2108
RG-230-3-0
9922-2118
RG-240-4-0
9922-2124
RG-240-4-0
9922-2124
RG-240-4-0
9922-2124
Head 8haft RG-140-2
9922-2102
RG-230-2
9922-2112
RG-240-2
9922-2122
RG-440-2
9922-2182
RG-640-2
9922-2142
work Attachment hut RG-140-5
9922-2105
RG-230-5
9922-2115
RG-240-5
9922-2125
RG-240-5
9922-2125
RG-240-5
9922-2125
Fiore Cover RG-240-7
9922-2127
RG-240-7
9922-2127
RG-240-7
9922-2127
RG-240-7
9922-2127
Part
Number
Stock
Number Description
RG-240-11 9922-2129 luoricating Cup
A-14-24 9910-2424 Ball-Point Caole Connection 8crew
1Z-L 9900-1128 8pecial 8haft luoricant
2-5 9940-2125 Fiore Cover 8crew
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Part
Number
Stock
Number
Amperage
Capacity
Jaw
Opening
Cable Conn
Capacity
GC-600-50 9210-1150 500 2-1/2" - Depth 1-8/8"
(O8,5mm - 41,8mmj
1/2" Cap 8crew
GC-600-DBP 9210-1201 O00 2-1/2" - Depth 1-8/8"
(O8,5mm - 84,9mmj
Douole Ball-Point
GC-600-TMP 9210-1202 O00 2-1/2" - Depth 1-8/8"
(O9,5mm - 84,9mmj
Tweco Nale Plug
Tweco Roto-Work
Grounding Clamps
Tweco Roto-work 0round Clamps are designed
primaril] to work in conjunction with the Tweco
Roto-0round Device. However, the] ma] also oe
used for other high amperage grounding applications.
The Roto-0round shaft screws into the tapped
oack of the Roto-work Clamp. The clamp is quickl]
attached or moved from one rotating weldment or
fxture to the other without removing the Roto-
0round from it. 8aves welding down time.
Roto-work Clamps are made from a copper
allo]. The] come in O00, 1200 and 2000
ampere capacit]. humoer wCR0-2000 has two
tightening screws. humoer wCR0-O00 works
onl] with ho. R0-280 due to its smaller shaft
size. large tightening screws and ample contact
surface area provide cool, effcient operation.
Part
Number
Stock
Number
Amperage
Capacity
Fits
Roto-Ground
Clamp
Contact
Throat
Height
Throat
Depth
Over-All
Height
Over-All
Width
Tapped
For
WCRG-600 9255-110O O00 R0-280 O-1/4 8q. ln. 2-1/2"
(O8,5mmj
2-1/2"
(O8,5mmj
5-8/4"
(14O,0mmj
2-1/2"
(O8,5mmj
1-1/8" hC
WCRG-1200 9255-1112 1200 R0-240/440 9 8q. ln. 8"
(7O,2mmj
8"
(7O,2mmj
O-8/4"
(171,0mmj
8"
(7O,2mmj
1-8/8" hC
WCRG-2000 9255-1120 2000 R0-440/O40 12 8q. ln. 8"
(7O,2mmj
8"
(7O,2mmj
O-8/4"
(171,0mmj
4"
(102,0mmj
1-8/8" hC
GC-600-75 9255-1075 Clamp 0nl] - Tapped 8/4" for R0-140 Roto-0round 0nl]
0C-O00-75
wCR0-1200
Part
Number
Stock
Number Description
118 9922-2018 work Clamp Adapter
138 9922-2088 work Clamp Adapter
C Type Clamp Parts
Part
Number
Stock
Number Description
CS-6 9920-2100 Cap 8crew - 1/2" x 8/4" hC
GCM-2-4 9920-2102 Fitting-ho.2 Nale Plug (threaded 1/2" hCj
GCS-40 9920-2108 Fitting-Douole Ball-Point (threaded 1/2"hCj
24R-MBP 9940-2124 Cover
131
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Switchable Magnetic
Ground Clamps
Tweco is proud to introduce new
magnetic ground clamps.
lt's simple to use just turn the knoo. lt's eas] to
operate and mounts on all surfaces. Turn the knoo
clockwise and ]ou instantl] have a secure grip.
Perfect for fat and pipe applications. Availaole in
200, 800, and O00 Amp sizes, these ground clamps
are designed to save welders time and mone].
8aves welders time and mone]
Cuts set up time
Convenient tao to easil] attach ground line
Clamp can oe used to ground on fat, round,
and irregular surfaces
Choose oetween 200, 800, and O00 Amp
clamps to meet an] welding need
Nagnetic feld is simple to turn on and off,
making use and clean up quick and eas]
Eas] to mount. simpl] attach ]our ground
line to oolt connector tao
Can withstand heat up to 17OF (80Cj
Nagnetic switch is eas] to operate. a simple
turn of the knoo
Part
Number
Stock
Number Amp Height Width Length Weight
Std
Pkg
SMGC200 9255-10O0 200 2.5"
(O8,5mmj
1.58"
(40,1mmj
2.19"
(55,Ommj
0.88 los 10
SMGC300 9255-10O1 800 2.2O"
(57,4mmj
1.58"
(40,1mmj
2.7"
(O8,Ommj
0.O1 los. 10
SMGC600 9255-10O2 O00 2.O"
(OO,0mmj
2.88"
(71,9mmj
4.09"
(108,9mmj
2.0 los 5
8N0C200 8N0C800 8N0CO00
Patent Number: 6,707,360 & 7,012,495
Easy Connect & Easy
Release On/Off Knob
Just Turn Off & Wipe
Away Debris
Cuts Set Up Time
132
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1-N-T 2-ClC
4-NPC
2-1-NPC
Tweco Cable Connectors
Tweco NPC connectors provide a positive cam action
which optimizes interface oetween connector halves. The
connectors are equipped with heat and oil resistant covers.
The NPC connectors are furnished with zinc plated cover and
oall-point caole screws. The] are interchangeaole with older
Tweco NBP Connectors. The whip Caole Connector is used
when down sizing caole to an electrode holder. lt is a ho. 2
male connector with caole hole sized to ft 4, 2, 1 or 1/0 caole.
The 2-1-NPC will ft an] ho. 2 or ho. 4 female connector.
REPLACEMENT TAPERED
MACHINE PLUGS - BALL-POINT CONNECTION
Part
Number
Stock
Number
Taper
Length
Taper
Dimension
Cable
Capacity
1-M-T 9505-1800 1-1/8"
(28,Ommj
21/O4" to 28/O4"
(8,8mm x 9,1mmj
4, 2, 1
2-M-T 9505-1801 1-1/8"
(28,Ommj
21.O4" to 28/O4"
(8,8mm x 9,1mmj
1/0, 2/0,
8/0
RECEPTACLE CONVERSION ADAPTERS
Part
Number
Stock
Number
Fits Cam Locking
Machine Receptacle
Fits Tweco
Male Plug Ends
2-CLC 9505-1811 large - 11/1O" l.D.
(17,5mmj
ho. 2-NPC,
4-NPC
CABLE CONNECTOR REPLACEMENT PARTS
MPC SERIES POSITIVE-CAM - ZINC PLATED TYPE CABLE & COVER SCREWS
Part
Number
Stock
Number Description
1R-C 9940-2108 lnsulating Cover 0nl], All 1-NPC
24R-MBP 9940-2124 lnsulating Cover 0nl], All 2 & 4 NPC
1-MBP-10 9940-2100 Caole Connection 8crew, Zinc Plated, All 1-NPC
A-532-24 9910-2124 Caole Connection 8crew, Zinc Plated, All 2-NPC
A-14-24 9910-2424 Caole Connection 8crew, Zinc Plated, All 4-NPC
2-5 9940-2125 Cover 8crew, Zinc Plated, All NPC Connectors
MPC SERIES POSITIVE-CAM MECHANICAL CONNECTION - ZINC PLATED TYPE CABLE & COVER SCREWS
Part
Number
Stock
Number Description
Type Cable
Connection
Cable
Capacity
Standard
Package
1-MPC 9425-1100 Complete Connection 8ingle Ball-Point 4, 2, 1 1 ea. Nale/Female
1-MPC-1 9425-1110 Nale Half 8ingle Ball-Point 4, 2, 1 Pkg. 2 ea. Nale
1-MPC-2 9425-1120 Female Half 8ingle Ball-Point 4, 2, 1 Pkg. 2 ea. Female
2-MPC-MC** 9425-1201 Complete Connection 8ingle Ball-Point 1/0, 2/0, 8/0 1 ea. Nale/Female
2-MPC-1-MC* 9425-1211 Nale Half 8ingle Ball-Point 1/0, 2/0, 8/0 Pkg. 2 ea. Nale
2-MPC-2-MC* 9425-1221 Female Half 8ingle Ball-Point 1/0, 2/0, 8/0 Pkg. 2 ea. Female
4-MPC-MC** 9425-1401 Complete Connection Douole Ball-Point 8/0 or 4/0 1 ea. Nale/Female
4-MPC-1-MC* 9425-1411 Nale Half Douole Ball-Point 8/0 or 4/0 Pkg. 2 ea. Nale
4-MPC-2-MC* 9425-1422 Female Half Douole Ball-Point 8/0 or 4/0 Pkg. 2 ea. Female
2-1-MPC 9425-1140 whip Connection 8ingle Ball-Point 4, 2, 1, 1/0 Pkg. 2 ea.
*8old in Naster Pack Boxed 0uantities of 48.
**8old in Naster Pack 0uantities of 24.
133
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Part
Number
Stock
Number
Welding
Cable Size
Amp
Rating
Size of
Stud Hole
I.D. Solder
Socket
Std
Pkg
T-62-50 9520-1115 O thru 2 150 17/82"
(18,5mmj
.4O1"
(11,7mmj
50
T-62 9520-1104 O thru 2 150 17/82"
(18,5mmj
.4O1"
(11,7mmj
5
T-120-50 9520-111O 1 thru 2/0 225 17/82"
(18,5mmj
.559"
(14,2mmj
50
T-120 9520-1105 1 thru 2/0 225 17/82"
(18,5mmj
.559"
(14,2mmj
5
T-3040-25 9520-1117 8/0 & 4/0 250 17/82"
(18,5mmj
.OO0"
(1O,7mmj
25
T-3040 9520-1107 8/0 & 4/0 250 17/82"
(18,5mmj
.OO0"
(1O,7mmj
5
T-40HD-25 9520-1118 4/0 Heav]-Dut] 825 21/82"
(17,7mmj
.77O"
(19,7mmj
25
T-40HD 9520-1109 4/0 Heav]-Dut] 825 21/82"
(17,7mmj
.77O"
(19,7mmj
5
POWER CABLE LUGS
T-810 9520-1101 8 thru 10 50 18/O4"
(5,2mmj
.288"
(O,1mmj
10
T-68 9520-1102 O thru 8 70 21/O4"
(8,8mmj
.289"
(7,8mmj
10
T-46 9520-1108 4 thru O 90 21/O4"
(8,8mmj
.847"
(8,8mmj
10
Twecolugs Crimp
or Solder Type
(USE TWECO LUG-SET)
T-120
T-40HD
T-4O
Tweco Terminals
and Twecolugs
TWECO SCREW-ON TERMINALS
FITS TERMINAL SIZE 1/2" (12,7MM) NC
Part
Number
Stock
Number Accepts Tweco Connector Number
1-SF-50 9505-1151 ho. 1 Nale Half
2-SF-50 9505-1152 ho. 2 & ho. 4 Nale Half
2-8F-50
134
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Ball-Point
Connection Type Lugs
STUD HOLE SIZE 17/32" (13,5MM)
10-45
10-45C
40-180
40-180C
1-AF
1-0F
Tweco
Female Terminals
STUD HOLE SIZE 17/32" (13,5MM)
TWECO FEMALE TERMINALS
Part No.
Stock No. Description
Accepts
Male Ends
Standard
Package
1-AF
9510-1100
45 Angle 1-NPC 1
1-OF-24
9510-1108
180 0ffset 1-NPC 24
1-OF
9510-1101
180 0ffset 1-NPC 1
2-AF-24
9510-1112
45 Angle 2-NPC, 4-NPC 24
2-AF
9510-1110
45 Angle 2-NPC, 4-NPC 1
2-OF
9510-1111
180 0ffset 2-NPC, 4-NPC 1
BALL-POINT CONNECTION TYPE LUGS
Part No.
Cable
Capacity
Standard
Package
10-45
9515-1100
45 Angle
less insulated cover
thru 1/0 1
10-180
9515-1102
180 0ffset
thru 1/0 1
40-45
9515-1110
45 Angle
thru 4/0 1
40-180
9515-1112
180 0ffset
thru 4/0 1
10-45C
9515-1101
45 Angle
with insulated cover
thru 1/0 1
10-180C
9515-1108
180 0ffset
thru 1/0 1
40-45C
9515-1111
45 Angle
thru 4/0 1
40-180C
9515-1118
180 0ffset
thru 4/0 1
135
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Heavy-Duty Type Lugs
MECHANICAL BALL-POINT
Part No.
Cable
Capacity
Size Of
Stud Hole
English
Package
Metric
Length
140-HD-180
9515-1120
180 0ffset 8/0 & 4/0 21/82"
(1O,7mmj
4-8/8" 111mm
140-HD-180C
9515-1121
with lnsulated
Cover - 180
0ffset
8/0 & 4/0 21/82"
(1O,7mmj
5-1/2" 140mm
240-HD-180
9515-1122
180 0ffset 8/0 & 4/0 21/82"
(1O,7mmj
4-5/8" 181mm
140-HD-180
140-HD-180C
240-HD-180
Tweco Cable Splicers
BALL-POINT TYPE
Part No.
Stock No. Cable Fitting Type Cable Capacity Standard Package
BP-410
9O05-1101
Ball Point 4, 2, 1, 1/0 1
BP-1030
9O05-1108
Ball Point 1/0, 2/0, 8/0 1
BP-2040
9O05-1105
Douole Ball Point 2/0, 8/0, 4/0 1
BP-1080
Panel Receptacles
USE WITH MPC CONNECTORS
Part No.
Stock No.
Cable Fitting
Type
Fits Tweco
Connector
For Cable
Size
Cable
Attachment
1516-BPF
9580-1100
Ball-Point ho. 1 4, 2, 1 5/1O" Ball-Point
(7,9mmj
114-TSF
9580-1101
Threaded ho. 1 4, 2, 1, 1/0 5/1O" Thread, 8tud
(7,9mmj
238-TSF
9580-1102
Threaded ho. 2, 4 1/0, 2/0, 8/0 8/8" Thread, 8tud
(9,5mmj
2916-BPF
9580-1108
Ball-Point ho. 2, 4 1/0, 2/0, 8/0 9/1O" Ball-Point
(14,8mmj
212-TSF
9580-1104
Threaded ho. 2, 4 1/0, 2/0, 8/0 1/2" - 20 Thread, 8tud
(12,7mmj
288-T8F
291O-BPF
136
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T8-8040
Cable Splicers
Part No.
Welding
Cable Size Tube I.D.
Standard
Package
TS-62-50
9O10-1105
Copper 8plicer O thru 2 .4O1"
(11,7mmj
50
TS-62
9O10-1101
Copper 8plicer O thru 2 .4O1"
(11,7mmj
5
TS-120
9O10-1102
Copper 8plicer 1 thru 2/0 .599"
(15,2mmj
5
TS-3040
9O10-1108
Copper 8plicer 8/0 thru 4/0 .OO0"
(1O,8mmj
5
TS-40HD
9O10-1104
Copper 8plicer 4/0 Heav]-Dut] .77O"
(19,7mmj
5
Part No.
12-BP
9900-1140
Block & Punch
Part No.
T-908
9900-1190
Tweco Caole Cutting Hand Tool
Tweco Lug-Set Block & Punch
FOR USE WITH TWECOLUGS
12-BP
T-908
Jacket Stripping
Cable Cutting Hand Tool
Tweco Shaft Lubricant
An electrical conductive grease to oe used as a luoricant for roto-grounds and ma] oe
used when making mechanical connections with copper or aluminum caoles. Effective
as a luoricant on sliding or moving electrical contacts such as switches and rotating
grounding devices. Appl] generousl] to contact area from 1 oz. (29,Omlj or 8 oz. (287,0mlj
plastic squeeze oottles. Reduce electrical resistance o] as much as 40 to 507
Part No.
1Z-L
9900-1128
Tweco 8haft luoricant, 1 oz. (29,Omlj Plastic 8queeze Bottle
8Z-L
9900-1124
Tweco 8haft luoricant, 8 oz. (287,0mlj Plastic 8queeze Bottle
5B-L
9900-1125
Tweco 8haft luoricant, 5 lo. (2,8kgj Jar
5B-l
1Z-l
8Z-l
137
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4-wPC
Tweco WeldSkill
Electrode Holders
Tweco WeldSkill
Hold-Tite
Electrode Holder
Part
Number
Stock
Number
Electrode
Capacity
Amperage
Capacity
Body
Material
Cable
Capacity
Length
in/mm
WS532 9110-1180 5/82" (4,0mmj 200 Brass Allo] Through 2/0 8-1/4" (209mmj
WS316 9110-1181 8/1O" (5,0mmj 250 Brass Allo] Through 2/0 9-1/4" (285mmj
WS732 9110-1182 7/82" (5,5mmj 800 Brass Allo] Through 2/0 10" (258mmj
WS350E 9110-1118 1/4" (O,4mmj 850 Copper Allo] Through 4/0 11" (279mmj
WS400E 9110-1119 1/4" (O,4mmj 400 Copper Allo] Through 4/0 12" (805mmj
wHT-400
Part
Number
Stock
Number Description
WHT-400 9120-1010 400 Amp weld8kill "Hold-Tite" Electrode Holder
w8582
w8782
Tweco WeldSkill Standard &
Dinse Cable Connectors
Part
Number
Stock
Number Description
Cable
Capacity
Standard
Package
POSITIVE-CAM MECHANICAL CABLE CONNECTORS
1-WPC 9425-1125 Complete 8et of Connectors 4, 2, 1 1
1-WPC-P 9425-112O Connector Nale Half 0nl] 4, 2, 1 2
1-WPC-R 9425-1127 Connector Female Half 0nl] 4, 2, 1 2
2-WPC 9425-1225 Complete 8et of Connectors 1/0, 2/0, 8/0 1
2-WPC-P 9425-122O Connector Nale Half 0nl] 1/0, 2/0, 8/0 2
2-WPC-R 9425-1227 Connector Female Half 0nl] 1/0, 2/0, 8/0 2
4-WPC 9425-1425 Complete 8et of Connectors 8/0 or 4/0 1
4-WPC-P 9425-124O Connector Nale Half 0nl] 8/0 or 4/0 2
4-WPC-R 9425-1247 Connector Female Half 0nl] 8/0 or 4/0 2
DINSE STYLE MECHANICAL CABLE CONNECTORS
WDC-25 9425-1445 Complete 8et of Connectors 4, 2, 1 1
WDC-25-P 9425-144O Connector Nale Half 0nl] 4, 2, 1 2
WDC-25-R 9425-1447 Connector Female Half 0nl] 4, 2, 1 2
WDC-50 9425-1480 Complete 8et of Connectors 1/0, 2/0, 8/0 1
WDC-50-P 9425-1481 Connector Nale Half 0nl] 1/0, 2/0, 8/0 2
WDC-50-R 9425-1482 Connector Female Half 0nl] 1/0, 2/0, 8/0 2
WDC-75 9425-1485 Complete 8et of Connectors 8/0 or 4/0 1
WDC-75-P 9425-148O Connector Nale Half 0nl] 8/0 or 4/0 2
WDC-75-R 9425-1487 Connector Female Half 0nl] 8/0 or 4/0 2
138
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Tweco WeldSkill
Ground Clamps
w88000C w880080C
Part
Number
Stock
Number
Amp
Rating
Jaw
Opening
Jaw
Depth
Cable
Capacity
Length
in/mm
Copper Ground Clamps
WS200GC 9205-1215 200 1" (24mmj 2-1/2" (O8mmj Through 1/0 O" (152mmj
WS300GC 9205-121O 800 1-1/2" (88mmj 8-1/2" (88mmj Through 2/0 8-1/4" (209mmj
WS500GC 9205-1217 500 2" (50mmj 4-7/8" (128mmj Through 8/0 10" (258mmj
Steel Ground Clamps
WS180SGC 9205-1245 180 1-8/4" (44mmj 2" (50mmj Through 1/0 O-1/2" (1O5mmj
WS300SGC 9205-124O 800 2" (50mmj 2-1/2" (O8mmj Through 8/0 7-8/4" (19Ommj
WS500SGC 9205-1247 500 2-1/4" (50mmj 8" (7Ommj Through 4/0 9-1/2" (241mmj
Tweco WeldSkill Panel Receptacles
TO FIT DINSE STYLE MALE CONNECTORS
Part
Number
Stock
Number
Fits WeldSkill
Connector
For Cable
Size
Standard
Package
WDP-25 9580-1129 Panel ftting accepts wDC-25-P 4,2,1 1
WDP-50 9580-1180 Panel ftting accepts wDC-50-P & wDC-75-P 1/0 through 4/0 1
Tweco WeldSkill Miscellaneous Connectors
Tweco WeldSkill Hammer-on Cable Lugs
Part
Number
Stock
Number Description
1MDC-CK 9425-1244 25mm Dinse Nale to Tweco
#1 Positive Cam Connectors

2MDC-CK 9425-1240 50mm Dinse Nale to Tweco
#2 & #4 Positive Cam Connectors

50-AFD 9510-1125 Nachine Threaded 8tud ftting accepts wDC-50-P & wDC-75-P
wDP-25
w8-O2H
w8-120H
w8-8040H
Part
Number
Stock
Number
Cable
Size
Amp
Rating
Stud Hole
Size
I.D. Cable
Socket
Quantity
Per Pkg
WS-3040H 9520-1128 8/0 through 4/0 250 17/82" (18,5mmj .OO0" (1O,8mmj 5
WS-120H 9520-1127 1through 2/0 225 17/82" (18,5mmj .559" (14,2mmj 5
WS-62H 9520-1125 O through 2 150 17/82" (18,5mmj .4O1" (11,7mmj 5
139
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Chorley, United Kingdom
Customer Care
Ph: (44) 1257-261755
Fax: (44) 1257-224800
Milan, Italy
Customer Care
Ph: (39) 0236546801
Fax: (39) 0236546840
Denton, TX USA
U.S. Customer Care
Ph: (1) 800-426-1888
Fax: (1) 800-535-0557
International Customer Care
Ph: (1) 940-381-1212
Fax: (1) 940-483-8178
Miami, FL USA
Sales Office, Latin America
Ph: (1) 954-727-8371
Fax: (1) 954-727-8376
Oakville, Ontario, Canada
Canada Customer Care
Ph: (1) 905-827-4515
Fax: (1) 800-588-1714
Cikarang, Indonesia
Customer Care
Ph: 62 21+ 8983-0011 / 0012
Fax: 62 21+ 893-6067
Osaka, Japan
Sales Office
Ph: 816-4809-8411
Fax: 816-4809-8412
Melbourne, Australia
Australia Customer Care
Ph: 1300-654-674
Fax: 613+ 9474-7391
International
Ph: 613+ 9474-7508
Fax: 613+ 9474-7488
Rawang, Malaysia
Customer Care
Ph: 603+ 6092-2988
Fax: 603+ 6092-1085
Shanghai, China
Sales Office
Ph: 86-21-64072626
Fax: 86-21-64483032
Singapore
Sales Office
Ph: 65+ 6832-8066
Fax: 65+ 6763-5812
ASIA/PACIFIC
THE AMERICAS
EUROPE
ISO 9001
REGISTERED FIRM
The Quality System of
Thermadyne at our
Denton, Roanoke and
Hermosillo locations
is registered to meet the
requirements of ISO 9001
C
a
t
a
l
o
g
Form No. 64-2103 (02/10) 2009 Thermadyne Industries, Inc. www.thermadyne.com Printed in U.S.A.
WORLD HEADQUARTERS: 16052 Swi ngl ey Ri dge Road, Sui t e 300 St . Loui s, Mi ssour i 63017 U. S. A.
A Global Cutting & Welding Market Leader
U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 s Canada Customer Care: 905-827-4515 / FAX 800-588-1714
International Customer Care: 940-381-1212 / FAX 940-483-8178 s www.tweco.com
Denton, TX USA
U.S. Customer Care
Ph: (1) 800-426-1888
Fax: (1) 800-535-0557
International Customer Care
Ph: (1) 940-381-1212
Fax: (1) 940-483-8178
Miami, FL USA
Sales Office, Latin America
Ph: (1) 954-727-8371
Fax: (1) 954-727-8376
Oakville, Ontario, Canada
Canada Customer Care
Ph: (1) 905-827-4515
Fax: (1) 800-588-1714
Chorley, United Kingdom
Customer Care
Ph: (44) 1257-261755
Fax: (44) 1257-224800
Milan, Italy
Customer Care
Ph: (39) 0236546801
Fax: (39) 0236546840
Cikarang, Indonesia
Customer Care
Ph: 62 21+ 8983-0011 / 0012
Fax: 62 21+ 893-6067
Osaka, Japan
Sales Office
Ph: 816-4809-8411
Fax: 816-4809-8412
Melbourne, Australia
Australia Customer Care
Ph: 1300-654-674
Fax: 613+ 9474-7391
International
Ph: 613+ 9474-7508
Fax: 613+ 9474-7488
Rawang, Malaysia
Customer Care
Ph: 603+ 6092-2988
Fax: 603+ 6092-1085
Shanghai, China
Sales Office
Ph: 86-21-64072626
Fax: 86-21-64483032
Singapore
Sales Office
Ph: 65+ 6832-8066
Fax: 65+ 6763-5812
THE AMERICAS EUROPE ASIA/PACIFIC

Tweco Catalog2010

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Tweco Catalog2010

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MIG Guns, MIG Consumables & Welding Accessories Catalog

MIG Guns & Consumables . . . . . . . . . . . . . . . 109-125

8pool 0un 800

Air-Cooled 850, Compact Eliminator 450,

800, Professional ho.8,

250, 850, 450

850, 450 12, 15

250, 450 10, 12, 15, 25

450 15 Ergonomic Crimped

250, 450 15 Ergonomic Crimped

800 88, 50 Pistol 0rip Crimped Tweco Air

400, 500 12, 15 Ergonomic Crimped Tweco water

MIG GUN SERIES

- spare trigger leads in Caolehoz

SERIES HANDLE DESIGN & STYLE

MIG GUN REPLACEMENT PARTS LIST

MIG gun. The extended trigger

Lower heat in the handle and conductor tube

MIG GUN SERIES

MIG GUN HANDLE DESIGN & STYLE

350 & 450 Amp

Air-Cooled Replacement Parts

AIR-COOLED MIG GUN REPLACEMENT PARTS LIST

Improved performance patented contact tip

MIG GUN SERIES

Improved performance patented contact tip

MIG GUN SERIES

MIG GUN REPLACEMENT PARTS LIST

- spare trigger leads in Caolehoz

- three la]er conductor tuoe construction (copper

FUME EXTRACTION MIG GUN SERIES

250 & 450 AMP MIG GUN

Durable & dependable

fexiole conductor tuoe

Spool Gun Replacement Parts

SPOOL MIG GUN REPLACEMENT PARTS LIST

MIG GUN SERIES

Air-Cooled MIG Gun

Air-Cooled Replacement Parts

AIR-COOLED MIG GUN REPLACEMENT PARTS LIST

WATER-COOLED MIG GUN SERIES

Water-Cooled Replacement Parts

WATER-COOLED MIG GUN REPLACEMENT PARTS LIST

st]le contact tips for Eliminator st]le gas diffuser

STYLE CONTACT TIPS

STYLE CONTACT TIPS

STYLE GAS DIFFUSERS

to work with the following Tweco

8eries and 8tandard

electrode holders that are sold

#1 Positive Cam Connectors

#2 & #4 Positive Cam Connectors

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