EAGLE TECHNOLOGY

WGQH series high voltage solid soft starter 6KV10KV/300KW-9000KW Preface

Thanks for selecting WGQH Series Liquid Starter from Worldwide Electric Co., Ltd. It is a high-tech product suitable for various load class drive motors such as production machineries, fan and water pump, integrating soft starterenergy saving and protection. It is designed by our company with many years of experiences and we are responsible for professional production and sales. This manual provides the user with the relevant precautions for installation, setting of operating parameters, abnormality diagnosis, routine maintenance and safety operation. Please read this manual carefully before installation to ensure correct installation and operation of this product. As regards our products and our service, all the staff of our company firmly believes the principle that the customer is God. In case of any difficulty or unsettled problem arising in operation, please contact the dealer or directly contact us. After the arrival of the starter, check the product for its type, specification and etc. If any part of the product does not go well with the written documents or materials due to updating, consult our company. Check quality indicator, product manual, maintenance guaranteed manual and packing list. Contact the supplier if any problem. Please keep this manual well, which will be helpful for maintenance, take-caring and other applications in the coming future. Unpacking for check WGQH series solid soft starter for cage motor has passed the strict quality inspection and performance testing before ex-factory. After purchasing, please check whether there is any damage due to careless transportation, and whether the model of the product conforms to the ordered one prior to unpacking. In case of any problem, please contact us or the supplier. 1. Check if the information attached to the equipment is complete and in line with the content of packing list of the equipment. 2. Check the nameplate on the cabinet body to confirm that the equipment is in line with the ordered equipment. 3. Check whether the spare parts and components are damaged or lost. The spare parts and components shall be governed by procurement contract.

Application environment Rated voltage Matching motor Startup frequency Cooling-down method Phase order Protection class AC three-phase symmetric current, 6KV-10KV(+10%, -15%), 50HZ Standard three-phase AC asynchronous case induction motor Frequent startup, time space is 10 minutes Natural cooling-down or force wind cooling Working in the condition that input phase order is completely the same as output III class

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
Capacity of relay contact Environment Temperature Storage temperature Max relative humidity IP20 IP30 Altitude is not more than 2000 meters, no corrosive gas, no conductive dust, no severe shock (less than 0.5G), well-ventilated. -25 to +40 -40 to +70 5%- 95%

Note: Please notice us if you have special requirements

Safety Warnings Warning! Be free from raff handling or installation, rain and far away from the electromagnetic interference. Warning! Prevent the children and the public from touching or approaching to this equipment. This equipment, with dangerous voltage, controls the dangerous rotary mechanism. Warning! This equipment shall be only used for the purpose specified by the manufacturer; any modification without authorization or the operation not conforming to the regulations of this manual will result in severe personal injury and other injuries. Warning! Please read the installation operation and safety instructions of maintenance in this manual carefully before operating this equipment. WGQH series high voltage solid soft starter is high voltage equipment which has a potential voltage that can harm the human body. Only the authorized and trained persons can operate and maintain this equipment. For the induction high voltage on the motor, it is dangerous after powering off. Thus the operation can be done only after discharging. All the panels and cabinet doors have to be closed during normal operating. Take care of the interlocks of the high voltage switchgear and the soft starter because they are the important methods for safety. There are high voltage power supply and control power supply of the soft starter. Pay attention to switching off the control power supply after powering off the high voltage power supply before the operation. When operate the charging equipment, do stand on an insulating plane to ensure that the operation men are not grounding. The safe operation of this equipment need correct transportation, operation, installation and maintenance. Special attention: The application of the compensating capacitor: the reactive power compensating capacitor used for improving the power factor can be connected only to the input terminal of WGQH. Do not connect it to the output terminal to avoid the damage of the power elements of the silicon control. The insulation test of the megohm meter: do not measure the insulation resistance between the input and output terminals of WGQH, otherwise, the silicon control and the control panel may be damaged by overvoltage. The megohm meter can measure the interphase insulation and phase-to-ground insulation of WGQH. But the input terminals shall be short circuited respectively with the output terminals by three short circuit wires and all the plugs shall be pulled out before measuring. The above principles have to be followed when measure the insulation of the motor.

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
Chapter 1 Introduction
1.1. General WGQH series high voltage solid soft starter is a new type soft starter for high and medium voltage AC motor of the voltage below 10KV. It controls and protects the motor complexly by advanced control technology, electric power and electron technology and the technology of series/parallel connection of the silicon control. Compare with traditional starting methods, WGQH has the intelligent control mode, which not only can set the starting torque, starting current, starting time and stopping parameter and other parameters, but also can inter-control with the computer and PLC. It adopts original binding high quality thyristor and other import silicon control. It makes the motor start and stop smoothly by stepless controlling the output voltage to avoid the harmful impact on the electric network by starting overcurrent. Thus, large power motor can be used when the capacity of the electric network is limited and the lifespan of the motor can be prolonged. High voltage AC motor has the advantages of small volume, low consumption, high reliability and sensitivity, no contact, being free of maintenance, no pollution and convenient installation and so on. 1.2 Advantages: 1. Reducing the starting current of the motor, reducing the distribution capacity, avoiding investment in capacity increase 2. Reducing the mechanical stress in starting, prolonging the service life of motor and related equipment 3. The smooth starting and stopping avoid the surge problem and water hammer effect. 4. Variable starting modes and wide range of the current and voltage setting can apply to many kinds of load occasions and be easy to improve the technology. 5. Perfect and reliable protection function can protect the motor and other relative equipments effectively. 6. It can apply to the occasion that frequent starting and stopping are needed.

1.3 Brief introduction to typical application 1. Water pump: use the control function of pump, in starting and stopping to reduce the water hammer of pump flow due to the impact from liquid flow and saving the maintenance fee of the system; 2. Ball mill: by means of the slope starting of voltage, reduce the wearing of the gear torque, reduce the workload of maintenance and prolong the service life; 3. Blower fan: replace traditional starter with the solid soft starter and reduce the wearing of belt and the mechanical impact; 4. Compressor: realize smooth starting and reduce temperature rise of motor theough limiting the current ; 5. Crusher: avoid burning of the motor due to over-heat caused by mechanical fault and blockage via block protection and fast protection; 6. Conveying machinery: realize smooth and gradual starting process and smooth speed-reducing stopping process and avoid the damage to materials and equipment due to impact by means of soft starting and soft stopping control.

Chapter 2 Working principles

High voltage thyristor softer device is series connected between three-phase AC voltage and the input terminal of three-phase AC asynchronous/synchronous motor. It changes the effective value of three-phase input

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
current in order to fulfill the aims of starting of constant current and the starting of some slope variety voltage. After finishing starting, three-phase bypass contactor J automatically pulls-on and the motor is brought into the service of electric network (see fig.1). In the condition without impact current, please see fig.2 for the oscillogram of the input/output voltage and the variety of the current.

Chapter 3 Technical performance and characteristics

3.1 Technical Indexes Specifications of product standard of the product and approval range of the power Working power pressure loss of the starter Trigger technology thyristor of the Q/XWZ13--2008 300kW--15000kW Main line power supply 3AC 610KV10% 50HZ Control power supply: 3AC 380V10% 3-phase 4-line 50HZ Control board power supply: AC22010% 50HZ below 1V when with bypass contactor CT trigger (optical or mix) 20KA 500%/30S 120% of controller nominal 0180s can be set 3080% can be set

Rated tolerance capacity when short circuit Overload ability Technical parameter Soft start time Initial voltage

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
Rated current Kick time Start mode Constant current coefficient Start limit current Kick current Stop mode Soft stop time Overload protection time Control mode Protection function It overload protection curve Running definite time overload protection Missing phase protection External fault protection Phase order protection Current unbalance, over-current protection Start overtime protection Starting interval protection Insulation Inspection function Current inspection Voltage inspection Input and output interface Input interface Output interface Start(2-line, 3-line), stop, fault Ready, start, running, fault ABC 3-phase current and motor current Input power supply voltage and motor working voltage Auto inverse-time-limit protection, CPU control, protection curve can be chose Overload capacity and protection time can be set Protection of input missing phase and output missing phase when the controlling panel is external fault, lock the triggering signal shutdown protection When the input phase order is not the same as output phase order, block the start signal and alarm Upper limit current, can be set Exceeds soft start time, but the start is not completed, so shutdown protection Start time is less than 6 per hour, and start time interval between 2 times is more than 10 minutes, the interval time can be set Ground and phase frequency is 2832kV/1min, lighting impulse 60 KV can be set 200800ms can be set can be setconstant controlvoltage slopepulse kick can be settimes of rated current 100%600% can be set 50%80% can be set Free stop or soft stop 030s can be set 0180s can be set Can be selected

Communication and 420mA RS485 interface, modbus protocol420mA standard analog signal interface output Bypass output interface Operation interface LED display Keyboard Display fault code and current Including 6 operation buttons After starting, switch to bypass contactor

3.2. Characteristics of the equipment This equipment adopts unit construction and module installation. It has the absorption and protection technology for multiple over-voltage; multi-step limiting clamp of the transient dv/dt lightning impact voltage and the operation wave over-voltage and other transient excess processes; it has a special methods for di/dt, open

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
valve, the voltage-sharing in shutting-off process of the valve; it adopts high anti-interference digital trigger and CT isolating transmission trigger impulse which make this high voltage equipment as safe and reliable as the low voltage one. Adopting double single-chip microcomputer full-digital control; With the function of 5-bit LED nixie tube display, with the current display range of 099999A, displaying the working state of the motor in an all-round way; Harvard SCM has interference-resistance capability, guaranteeing the control system works reliably in the complex industrial environment with strong interference; With three starting modes including constant flow soft starting, voltage slope starting and pulse jumping starting, suitable for various loads, with smooth starting process and small starting current (the constant soft starting mode can control the starting current within 1~3.5 times of the rated current), the starting time can be adjusted according to the requirements of the working conditions. The constant current soft starting is suitable for the non-load starting and light load starting of motor, voltage slope starting is suitable for the heavy load starting of motor; in case that the static friction of the load machinery of the motor is relatively large, please select the pulse jumping starting mode. With two stopping modes including free stopping and soft stopping; the characteristics of soft stopping can satisfy the mechanical requirements on different occasions and the soft stopping time can be adjusted; the characteristics curve of soft stopping is shown in Fig. 4; With reliable function of over-current protection, overload protection, overheat protection, power supply open-phase protection and output open-phase protection, guaranteeing reliable and safe starting and stopping of the motor. It will protect the open-phase fault of the motor within 1 second and it has the function of current amplitude limiting protection. When the motor is overloaded, it has the function of I2t protection, with the performance superior over the protection of thermal relay. In addition, the monitor will display the corresponding fault codes. With spanning operation (through contactor bypass) mode; With DCS remote interface and computer RS485 interface; 420mA standard simulation current output; With compact and original product structure and small volume, easy for installation, use and maintenance 3.3 Characteristics of the performance 1. Flexible control Field button start: Use two-wire or three wire control mode, two-wire accept passive relay contacts open and close signal, three-wire accept passive button signal Keyboard keys start PC remote start Combination start: keyboard + remote control, keyboard + PC, remote control + PC 2. Many kinds of starting The control modes of the soft starter: current limiting start and voltage slope start. Besides, the starter has crawl operating function settable and selectable by the user according to the load and other specific requirements. (1) the current limiting soft starting: When the motor starts, its output voltage value increases rapidly until the output current reaches the setting limiting value Im as it is shown in fig. 1-1. The voltage increases gradually, which makes the motor accelerate gradually. When the speed of the motor is close to the rated value, the output current reduces to the rated current Ie rapidly and the starting is finished. The current limiting value can be set according to the load condition and the setting range is 1 to 4 times of the rated current of the motor.

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY

(2the voltage slope starting Please see fig.1-2 for the oscillogram of the voltage variation of the voltage slope starting. U1 is the initial voltage value output by the soft starter. When the motor starts, the output voltage of the soft starter increases to U1 rapidly and increase gradually according to the setting time t, the motor speed increased by the increase of voltage, when voltage reaches the rated value Ue, the motor reaches to the rated speed, the starting is finished. The starting voltage U1 and the starting time t can be set according to the load. The setting range of U1 is 30%-80% UeV and the setting range of t is 0-180 s.

(3stop Free stop and soft stop modes settable by the user according to the load and working conditions Free stop: Upon receiving the stop command, solid soft starter will switch off the bypass contactor immediately blocks the output of the thyristor of the main circuit to stop the motor along with the inertia. Soft stop: In this stop mode, the power supply of the motor load switches from bypass contactor to the thrysitor of the main circuit and the output voltage of the softer reduces gradually until the motor stops operating. The stop time can be set according to the load requirement and the setting range is 0-30S. 3The protection function Missing phase protection: When missing phase, block the pulse to prevent the motor winding burn out caused by power supply missing phase. External protection: When the control panel is fault, cut off the power supply Start overtime protection: If the start time of voltage slope start, constant current start, pulse kick start

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
exceeds the setting start time, block the pulse, shut down the soft starter, carry on overtime protection. Then, re-set the initial voltage and start time. Over-current protection: When starting, motor current exceeds the limit value, then cut off the power within 1 s Running current overload protection: When running, motor current overload exceeds setting time, then cut off motor power Running current inverse time overload protection: I t overload protection Phase sequence protection: When input phase sequence is not the same as output phase sequence, block the start signal, send signal to protect Start interval protection: start times is less than 6 per hour, and time interval between 2 times is more than 10 minutes, or block start signal to protect.

4. Widely used in many occasions: Normal start: Such as, the load of the bow propeller, compressor, lifter, centrifugal pump, conveyer belting and elevator and others can selects the type according to the rated power of the motor. The starting voltage of the motor can be adjusted between 40% and 50%. Heavy load start: Such as, select the type as 120% of the rated power of the centrifugal machine, crusher, mixing machine, grinding mill and agitator and others. The starting voltage of the motor can be adjusted between 50% and 60%.

Chapter 4 Type Selection

4.1. Type description:

4.2 The structure and dimension (Please contact us if you have special requirements) The softer starter The rated The rated current The matching Overall dimension (mm)

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
voltage type WGQH-6/710 WGQH-6/1250 WGQH-6/1500 WGQH-6/2400 WGQH-6/3200 WGQH-6/4000 WGQH-10/1100 WGQH-10/2230 WGQH-10/2500 WGQH-10/4000 10 6-6.9 KV A 85 160 200 300 400 500 85 160 200 300 power motor KW 710 1250 1500 2400 3200 4000 1100 2230 2500 4000 of the height 2300 2300 2300 2300 2300 2300 2300 2300 2300 2300 width 1000 1000 1260 1260 1500 1500 1260 1260 1500 1500 depth 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500

Chapter 5 Installation and debugging

Warning: WGQH series high voltage solid soft starter is high voltage equipment which has a potential voltage that can harm the human body. Only the authorized and trained persons can operate and maintain this equipment. For the induction high voltage on the motor, it is dangerous after powering off. Thus the operation can be done only after discharging. 5.1. Primary check Generally, WGQH series high voltage soft starter is upright during transportation. Unpack the equipment carefully and check if it is damaged during transportation. Write damage report and inform us within 15 days after receiving the bill of loading. Check if there are loose mechanical parts, circuit break and loose wiring phenomenon during transportation and carriage. Please inform us if there are above phenomenon. 5.2. Installation and wiring WGQH series soft starter is series connected between the high voltage switchgear and the high voltage motor. Please cut off all the power supply before installation. The installation of the specifications of high voltage electric shall be followed during installation. Ensure the safety distance and horizontal installation. A certain space has to be kept around the cabinet to ensure the free opening and closing of the cabinet door and for the convenience of the operation and maintenance. The grounding cables shall be connected to the ground terminals at the bottom of the cabinet. Inspect all the resistance among the ground lines by ohm meter to ensure reliable grounding. The wiring of the power cord of the soft starter is bottom inlet and bottom outlet. The output power cord of the high voltage switchgear is connected to the output interfaces R, S and T of the vacuum contactor though the inlet holes of the cabinet via the high voltage cables. The outlet of the cabinet is connected to the high voltage motor through the outlet holes of the cabinet via the high voltage cables by U, V and W interfaces. The interfaces shall be protected by insulating bushing. If there is zero sequence mutual-inductor, the inlet cable shall go through it. For the control power supply of the soft starter, select 1.5mm2 four-cord cable for AV 380V, which shall be

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
connected to connecting terminals through the inlet holes for the control power supply of the soft starter. Inspect if the connecting line for the power supply and for the load are in good connections. Make sure that the input phase-sequence is exactly the same as that of the output. 5.3. The tests of the dielectric strength and of the protection functions 1 The test of the power-frequency tolerance voltage The test of the dielectric strength can be done if the condition at the user side is allowable: a. the primary to the second grounding Short circuit all the input and output terminals of the primary loop. Short circuit the two terminals of the thyristor. Short circuit the terminals of all the secondary loops and then connect them to the shell and the earth. Add power frequency AC 35KV 1min between the terminals of the primary and secondary loops and the earth. There shall be no breakdown or flashover. b. between the primary loop Shot circuit respectively the three-phase input and output terminals A, B and C of the primary loop, including the two terminals of the thyristor. Add power frequency AC 35KV 1min among any of one phase, the other two phase of the A, B and C phase of the primary loop and the earth. There shall be no breakdown or flashover. c. the secondary loop to the shell Short circuit all the terminals of the secondary loop. Cut off the line connected to the shell and the earth line. Add power frequency AC 2.0 KV 1min between the terminals of the secondary loop and the shell. There shall be no breakdown or flashover. 2. The test of the protection function The aim of the test is to check if the inspection and protection units of the soft starter can work coordinately and reliably. Because some faults have to be simulated, suggest to testing in the system of the voltage 380V or below for the safety of the equipment. a. the test of no-voltage protection function Press the start button of the soft starter and then short circuit 380V power supply. The soft starter shall alarm and display no-voltage. The control system will reset. b. the test of the over-current protection of the soft starter Set the upper limiting value of the current of the soft starter. Start the motor with light load and then increase the load of the motor to the upper limiting value of the current. The soft starter will trip and alarm with over-current displayed. c. the test of the operating over-current protection Set the upper limiting value of the operating current of the soft starter. Start the motor with light load until bypass operation and add the load of the motor to he upper limiting value of the current. The soft starter will trip and alarm with over-current displayed. d. the test of the protection function of starting overtime Modify the starting time value of the soft starter to the value more than the actual starting time of the motor. The soft starter will trip and alarm with over-time displayed if the protective time of starting is up. e. the test of start phase sequence protection Change the input terminal of starter and the wiring terminal of motor, to make they are different, when press start button it trip immediately, display phase sequence is error f. the test of external fault protection Make fault relay operate, the starter will alarm, display external fault

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
g. the test of starting time interval protection Start immediately when the first start is completed, the starter will block the start signal, and display the start time interval. 5.4. Low voltage simulation (only for the technicians for installation and debugging from our company) Low voltage (380V) simulation function has been designed for WGQH soft starter. Select one low voltage (380V) motor of the power about 10KW before connecting the high voltage power supply and the high voltage motor. Connect respectively as the requirements of the inlet/outlet of the soft starter. Open the small door of the soft starter, and then open P4, P5, and P6 of the main panel. The rotary switch of the cabinet door shall be in test status and the ready indicating light will be off. The soft starter will be in low voltage working status. Operate it as the operation process and it shall work normally. If not, find the reason and solve it. If the low voltage (380V) simulation debugging function is normal, short circuit P4, P5, P6 of the main panel and make the rotary switch turn from test position to high voltage working position. Special attention: add high voltage electricity in low voltage working status will damage the equipment. 5.5 High voltage debugging If the low voltage (380V) simulation debugging function is normal, connect high voltage cables according to the requirements of installation wiring in 2 and 3 after returning to high voltage working status. Please check the followings before powering on: Check if all the conductor lines are wiring correctly and in good conditions. Check if the grounding of the system is good. Check if any of the mechanical parts and wiring is loose. Check if there are metal powder, screws and sundries inside the cabinet. Check if the wiring of the motor and the insulating are good. Close the front and back doors to check if high-voltage interlocking mechanisms are working normally. Check if all the parameters are correct. Modify them if necessary. In high voltage working condition, operate it as the operation specifications of the soft starter and the starter shall work normally.

Chapter 6 Operation
6.1. Operation panel

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY

WGQ micro-controller A Unit indication

P Starting key Parameter modification key SHIFT PRG STOP Worldwide Group

RUN

Shift key

Programming key

Stop/Reset key

Meanings of unit indicator light: Aif this light is on in starting or running of the motor, it refers to current unit A (ampere)in setting parameter; If this light is on, it refers to viewing this parameter value; In case of fault, it will be off; P this light will be on after the motor starts and switches over to the bypass, in setting the parameter; If this light is on, it refers to parameter editing state; In case of fault, it will be off. The key functions are described in the following table: Key ID RUN Key name Starting key Functional description In Ready state of starting, press this key and it can start the motor 1 inputting password, it can exit directly; in viewing the parameter state, In press this key and it can exit the parameter setting state and return to the powering-on initial state. 2In operation of motor, press this key for stopping. 1Press it together with PRG key, it will enter the password input state; 2In the password input state, press this key to enter (no flash of the corresponding position) or exit the modification state (flash of the corresponding position); 3After inputting the password, press this key for two seconds, if the password is correct, it will display PASSotherwise, it will return back to the powering-on initial state; in the following two seconds, in case of no press on the key, it will automatically enter the parameter setting state; if press this key within 2 minutes, it will enter the password modification state; the modification method is same to the one in inputting password; after modification, press PRG for storage, it will display Good, after 2 seconds, it will automatically enter parameter setting state; in case of not saving the modified password, press this key for two seconds to enter the parameter setting state. 4In setting the parameter, press this key to modify the data or exit the modification state;

STOP

Stopping key

SHIFT

Shifting key

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
PRG Programming key 1Press it together with Key SHIFT to enter the password input state; 2In modify the password, press this key to store the modified password; 3In setting parameter, press this key to store the parameter value.

1 Move the flash position towards left in inputting the password or increase its value; Increasing key 2 viewing the parameters, press this key to view its function code and its In parameter value 3In modifying the parameter, press this key to increase its value; 1Move the flash position towards right in inputting the password or increase its value; 2 viewing the parameters, press this key to view its function code and its In parameter value 3In modifying the parameter, press this key to reduce its value;

Reducing key

Flow chart of parameter setting

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY

Power on

Press STOP Normal ? Yes No Ready Press SHIFT + PRG Input passord Press SHIFT for 2 s Password is right? Yes PASS Wait for 2s Enter main menu 0P001 1P001 2P030 Press ^ 3P030 1P0 4P200 5P057 6P400 Press PRG 7P070 1P2 8P400 HP1 Press ^ Press V HP0 9P0 HP0 bP000 CP000 dP010 Press V EP020 FP001 gP000 gP0 hP015 HP001 LP000 AP030 9P000 Press SHIFT Modify parameter Press ^V to modify parameter Press PRG to save parameter Press SHIFT twice Good Press ^+V Ex-factory value Wait for 2 s Press SHIFT in 2 S Modify password Press PRG Press STOP Good Press ^V to move Press SHIFT to modify function, press ^V to modify parameter Press RUN No Fault display N o Start normal ? No

Yes

Operation normal ?

Yes No

Stop ?

Yes

Press ^V to move Press SHIFT to enter modify function, press ^V to modify parameter

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
6.2Method of setting password and parameters In order to guarantee the parameter of the soft starter will not be illegally modified, it is necessary to set the parameters only when the password is validated. The password input method is shown as follows (an example with 0200 as the existing password)
0 0 0 0 00 0 0 0 0 0 0 2 0 0 0 20 0 P A S S 0 P x x x Initial state of powering on displays five Press SHIFT PRG, begin to input password, at the same time, the lowest position flashes (expressed with italic) this time, press STOP at for direct exit. Press or key to move the flash position left or right, press it once, move a bit; Press to flash the second position Press SHIFT to modify it, this position will stop flash Press or to modify the second position to 2 Press SHIFT to flash 2, in case that the password has other non-zero position, Press or to move to the corresponding position just like the above setting Press SHIFT for 2 seconds, in case of correct password, display PASS Otherwise, back to stopping state and display Begin to parameter setting after 2s0 before P presents the 1st parameter xxx following P presents the set value of the first parameter.

After entering the password input state, press STOP for direct exit in case of not modifying the parameters. Password modification method is shown as follows (an example of modifying the former password 0200 into 0205)
P A S S 0 2 0 0 2 0 0 0 2 0 5 0 2 0 G o o d 0 P x x x Set to -PASS state according to the above password input method.

Press SHIFT within 2 second in the state of displaying PASS. It will display the initial password and the lowest position will flash. Press SHIFT to enter the position modifying status and this position will stop flashing. Press or to modify the lowest position to 5.

Press SHIFT to allow 5 flashing, and press or to the corresponding position to modify other positions, as above. Press PRG to save the new password after modification, and display Good. Step to the parameter setting status after 2s.

When the soft starter is firstly used to control the operation of a motor, it is necessary to set the parameters according to the related parameters of the motor and the load of the motor, otherwise, the starter will control the starting motor according to the present value, which may result in the failure of the starting or abnormal operation. The parameter setting steps are shown as follows: an example of setting soft starting mode (9P1) and soft stopping (AP20) to 20 seconds:

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Press 9 times Press SHIFT Press once Press PRG Press SHIFT Press SHIFT once Press once Press SHIFT once Press 10 times Press PRG Press SHIFT once Press SHIFT once Press STOP once Operation Display 0Pxxx 9P000 9P000 9P001 Good 9P001 9P001 A P 03 0 AP0 3 0 AP0 2 0 Good AP0 2 0 AP0 2 0 Description Display the parameter view state after password was validated. Light A is on. The ex-factory value of parameter 9P is 0, presenting free stopping Enter parameter modification state, light P on and light A off. Parameter increasing and changing into 1, presenting soft starting Storing the new parameter value Back to parameter modification state, light P and A on Exit parameter modification state and enter parameter view state, light P off, A on. Ready to modify AP parameter (soft starting time), light A on Enter parameter modification state, light P on and light A off Parameter increasing and changing into 20, presenting soft stopping time is 20S Store new parameter value Back to parameter modification state, light P on and A is off Exit parameter modification and begin parameter view state, light P off, light A on Exit parameter view state and enter ready state

Note: in Good state, press Key and at the same time to reset all the parameters to ex-factory value. 6.3Parameter function 1 Table of parameter function Function Code Name 0P 1P 2P 3P 4P 5P 6P 7P 8P 9P AP CT variety scale Starting mode Starting voltage Starting time Constant current Rated current Setting range 1, 2 0, 1, 2 3080() 0180(S) 100400() 01060 57 400 70 0 30 Ex-factory Description value 1 1 30 30 200 1 :1000/0.5A 2 :2000/0.5A 0: constant current 1: voltage ramp 2: impulse step Valid voltage ramp mode Valid of all starting modes Valid constant current mode Rated current of the motor (Unit: A) Valid voltage ramp mode Valid impulse step mode Valid impulse step mode 0: free stopping 1: soft stopping Valid soft stopping mode 0: output inverse time lag protection 1,2,3,4:four curves of inverse time lag protection, the starting current value of inverse time lag protection is max1.14Ie,(1+EPparameter)*Ie

Starting amplitude 100600() limiting current Step voltage Step duration Stopping mode Soft stopping time
2

5080() 0, 1 030(S)

200800(ms) 400

bP

I t overload protection 0, 1, 2, 3, 4 curve

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
CP Control mode 05 0 0:keyboard control 1: remote control 2: controlled by PC computer 3: keyboardremote control 4: keyboardPC 5: remote controlPC Valid, when the running current is equal or more than (1EP parameter) Ie The protective current value is equal to (1 EP parameter) Ie Used for serial-port communication 0: function invalid 1: function valid 2:the main loop no-load test with no power transmission When the test function of minitype motor is valid, set to the rated current of minitype motor for testing (unit: A) 0: connect the starter by triangle wiring mode 1: connect the starter by ordinary wiring mode Shows I= measured I + LP, can set it in the menu in ready state, can also adjust it when the bypass is running.

dP

Specified time overload 0180(S) protection time Overload quantity of specified time overload 0400() protection Local address Test function minitype motor Rated current minitype motor of 1255 0, 1, 2

10

EP FP gp

20 1 0

hp

of

1-100

15

HP

Connection mode of the 0, 1 starter Current display error correction -999999

LP

Note: In the mode of constant current starting: skip parameters 7P and 8P, dont display; In the mode of voltage ramp starting: skip parameters 4P, 7P and 8P, dont display; In the starting mode of impulse step: skip the parameter 4P, dont display; In the mode of free stopping: skip AP, dont display; When the test function of mini type motor is invalid, skip hp parameter without display; When the HP is set to 0, skip 9P and AP parameter without display; When CP is set as 1, the remote control can adopt two-wire or three-wire system, and can only adopt three-wire system if CP is set as 3 or 5. 6.4Description of function parameters: 1 CT variety scale (function code OP) Choose the parameters basing on the real variety scale of the inner set current transformer. The parameters have been set by us before ex-factory, so it is not necessary for you to adjust. 2 Starting mode (function code 1P) According to the different operating conditions on site, three kinds of starting modes will be offered: set 1P as (012). 0 means constant current soft start, applicable to no-load starting, light-load starting of the motor, low capacity of the electric network or the occasion that the starting current is strictly limited. The current will be kept at the set point of 4P from starting to the end of starting if this mode selected; (the starting characteristic curve is as Fig. 1) 1 means voltage ramp starting, applicable to the starting of the motor with short time start and without strictly limitation of the starting current, supplying terminal voltage for motors in voltage ramp mode, initial voltage of the ramp will be set by 2P and the slope of voltage ramp will be adjusted by 3P; (the starting characteristic curve is as Fig. 2), normally adopt this method. 2 means impulse step starting, applicable to the operating condition of load machinery for motor with

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
relatively bigger static friction, it is also started in voltage ramp mode and the different point is that a high voltage with ultra-short duration will be added to the motor at the beginning of starting. (The starting characteristic curve is as Fig. 3) 3 Starting voltage (function code 2P) Valid when 1P is selected as 1 or 2, indicating the initial voltage value of voltage ramp, setting according to the voltage percentage within the range of 30-80%. As the higher the starting voltage the larger the value is; the larger the initial torque of the motor, the larger starting current of the motor is, please set carefully, normally set as 40% (add this value appropriately in case of heavy load to guarantee the starting torque is more than static torque of the mechanism) and adjust with 3P and 6P to allow the motor to complete the starting smoothly while the starting current not exceeding 6P set point and within the 3P setting time range. 4 Starting time (function code 3P) Set as 0180S according to the load status of the motor; if the time is set relatively longer, the starting current change slowly and the actual starting time of the motor will be prolonged correspondingly, so the time is normally set as 30s, which will be increased properly in present of overtime protecting. 5 Constant current (function code 4P) This parameter shall be valid only when 1P is set as 0, and the set value is the percentage of the rated current of the motor (100400) ; When the motor is started, the soft starter will control the starting current of the motor and shall reach and keep this parameter setting value to the end of starting. If the parameter setting is small, the starting torque of the motor will be smaller and the starting time will be longer. 6 Rated current (function code 5P) The parameter refers to the rated current of the motor and input the parameter value according to nameplate of the motor. (Unit: A) The setting range is 0-1060. Take A to present 10 when the rated current of the motor reaches 1000A or above. For example, 5PA60 presents that the rated current is set to 1060A. If the starter is triangle mode wiring, it will transfer the current automatically to make the current value displayed corresponding to the wire current of the power supply. 7 Starting amplitude limiting current (function code 6P) Set the parameter according to the percentage of rated current of the motor within the range100600, and normally set as 300~500% of the rated current of the motor on the basis of the load of the motor. Cut off the power supply of the motor when the starting current of the motor exceeds the set value, and the relevant fault code will be shown on the monitor. 8 Step voltage (function code 7P) This parameter shall be valid only when 1P is set as 2. It means that add an unexpected high-voltage amplitude of ultra-short duration to the motor at the time of starting, and it can be set to 50~80% of the supply voltage. 9 Step duration (function code 8P) When the motor is in the starting mode of impulse step, the duration of unexpected high-voltage added to the motor at the beginning of starting shall be set as 200800ms. 10 Stopping mode (function code 9P) Two stopping modes are offered according to the operating conditions on site when the wiring mode of the starter is ordinary wiring mode (that is, set HP to 1): 0 presents free stopping; upon receiving the stop command, solid soft starter will switch off the bypass contactor immediately and cut off the power supply of the motor to stop the motor along with the inertia. 1 presents soft stopping; after receiving the stop command, solid soft starter will make the silicon control on state firstly, secondly switch off the bypass contactor, and then reduce the terminal voltage of the motor

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
gradually by controlling the silicon control until the motor stops, cut off the power supply. Applicable for the stopping of the load of water pump to overcome the water-hammer effect, and the stopping of the load of transmission band to eliminate the inertia attack of the object. Note When soft stop mode is selected, the starter will have the function of soft stop only after starting and stopping is completed after bypass operation. It has no soft stop function if it is stopped during operation; the starter has no soft stop function when the HP is set as 0. 11 Soft stopping time (function code AP) When the motor is in soft stopping mode, this parameter can adjust the soft stopping time of the motor (if the pump head is high and the inertia of the object on transmission band is large, a relatively large parameter value should be set; or a small value should be set. The value is adjustable between 0 and 180s), and it is skipped in mode of free stopping. 12 I2t overload protection curve (function code bP) Inverse-time-lag overload protection function for running current of the motor provides 4 inverse-time-lag overload protection curves for users to choose (1, 2, 3, and 4). The relationship between overload multiple and protection time is shown in figure 1, and the larger the overload current the shorter the response time is. The starting current value of inverse time lag protection takes the larger one between 1.14Ie and (1+EP parameter)*Ie. For example, set EP parameter to 20, thus (1+EP parameter)*Ie =1.2Ie which is above 1.14Ie, and the starting current value of inverse time lag protection will be 1.2Ie. Relationship between overload multiple and time of protection operation Overload Multiple Protection grade 1 2 3 4

6Ie

5Ie

4Ie

2Ie

1.5Ie

1.2Ie

0.6s 1.3s 3s 6s

0.9s 1.8s 4s 9s

1.5s 3s 7s 14s

8s 16s 38s 77s

23s 47s 109s 218s

156s 519s 742s 1485s

Take protection grade 3 as an example, the overload protection curve is shown below:

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
T(S) 742

109 38 7 4 3 1.2 1.5 2 6 4 5 2 I t Running current I2t overload protection curve

I/Ie

13 Control mode (function code CP) Offering six control modes in all and the parameters shall be set as (0 to 5). 0 represents keyboard control (only the keyboard is valid while others are invalid) 1 represents remote control (there are two-wire and three-wire control modes, see the secondary wiring diagram for details. Other control modes are invalid) 2 represents PC computer control (Other control modes are invalid) 3 represents keyboard + remote control (Other control modes are invalid) 4 represents keyboard + PC computer (Other control modes are invalid) 5 represents remote control + PC computer (Other control modes are invalid) 14 Specified time overload protection time (function code dP) If the current overload of the motor exceeds the setting time during the running process of the motor, switch to the emergency protection state and cut off the power supply of the motor. When the running current of the motor reaches (1+EP) Ie, begin timing, and the protection time is adjustable between 0 and 180s. 15 Specified time overload protects the overload quantity (function code EP) Set the parameter according to the percentage of the rated current of the motor within the range of 0 to 400%, specific time overload protection current of the motor =(1EP parameter)Ie . 16 Local address (function code FP) Used for serial-port communication, and is unique in the same network. 17 Test function of minitype motor (function code gP) Test function of minitype motor is invalid when gP is set to be 0; Test function of minitype motor is valid when gP is set to be 1. It can enable the motor whose power is far smaller than the rated starting value of the motor to conduct the routine inspection of the starter in testing or maintenance environment. In the main loop power transmission condition, the starter turns to bypass operation when the starting process is finished or reaches the starting time set by 3P. It has no protection functions of overtime starting or output open-phase. gP returns to 0 state when the control voltage is broken. Start the device with no-load test in main loop with no power transmission condition, and the device output bypass signal when the starting time reaches the starting time 3P set. It has no protection functions of overtime starting or output open-phase. gP returns to 0 state when the control voltage is broken. 18 The rated current of the motor (function code hP)

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
When the test function of minitype motor is valid, set to the rated current of the minitype motor for test, and the range of the setting current is 1 to 100. The amplitude current, I2t overload protection, the rated current of the motor in specific time lag over load protection at this time is hP. 5P can also be set according to the rated current of the actual large motor, and the modification is not necessary. 19 Connection mode of the starter (function code HP) The motor has two connection modes. For the motor of triangle wiring mode, the starter can concatenate into it, and HP shall be set as 0 at this time; for the motor of routine wiring mode, HP shall be set as 1. attached tableparameter setting reference in different load statues: Load type Fan Water pump crusher Transfer mechanism elevator compressor Start mode Voltage slope Voltage slope Constant current Voltage slope Voltage slope impulse step Voltage slope Voltage slope 40%-50% 30%-40% 30%-40% 40s-50s 30s-40s 35s-45s 400% 380% 400% 30s-40s 20s-30s 25s-30s Initial voltage (or constant current) 40% - 60% 30%-40% 30s-40s 300% 40% - 60% 35s-50s 430% 25s-35s 400% 15s-25s Start time 35s-60s Start limit 420% Motor actual start time 35s-45s

6.5Instruction of main control board terminals

Signal output Start Ready Operation Fault Bypass output Public terminal Control input Start Stop Power supply Grounding terminal

Fault Public terminal

LEDCOM

KSTART

KFAULT

FAULT

READY

START

KSTOP

BYPI

BYPO

KCOM

GRND

RUN

L
13

10

11

12

14

Instruction of external terminals: No. of terminal Name of terminal 1 2 3 4 5 Ready signal output Starting signal output Operation signal output Fault signal output Public end of output signal Description Closing after normal self-inspection with powering-on(relay contact output) Closing in starting (relay contact output) Closing in operation after starting (relay contact output) Closing in fault (relay contact output) Public end of output relay signal

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
6, 7 8 9 10 11 12 13,14 Terminal of bypass relay Starting control input Stopping control input Fault input Public end of input control signal Grounding terminal Input end of control power supply Switching over to the bypass contactor after starting Beginning (passive) Beginning (passive) starting stopping after after connecting connecting 11 11

Beginning fault stopping state in disconnecting with 11 (passive) Public end of input control signal Functional grounding Access to AC/DC 220V power supply allowed

Simulation current signal 420mA output interface and RS 485 communication interface No. of terminal Terminal ID Functional description of terminal 3J7-1 3J7-2 3J7-3 3J7-4 Note: 1. The standard RS485 serial port is used for the communication with the upper PC to control the soft starting and stopping as well as monitor the running current and fault state; the communication protocol is Modbus protocol; 2. For multi-computer parallel communication, there can be 245 subcomputers at most, and the maximum length of communication line can be 1km 6.6 Powering on for running 1. Check before powering on Before switching on the power supply, confirm whether the AC input voltage is within the allowed range; Check whether the power of the motor is in line with the attached soft starter; Detect if the resistance value of silicon control is normal with multi meter (the detection method of silicon control is attached hereafter); Check whether any of the fastening screws, connections and connecting terminals are loosened; Connect the power supply to the input end of the solid soft starter through air switch, which are separately L1, L2, L3 and N; Check whether there is short circuit event existing in phase to the ground or interphase at the input and output ends of the power supply of the starter; Finish the connection in accordance with the installation requirements; 2 Trial run Close the breaker of incoming line, it will display if the self-check is normal; it will display emergency protection code if the self-check is abnormal, please read the description of protection display and refer to the fault treatment to eliminate the fault, it will be ok after being powered on again. If the fault can be eliminated without the need of powering off, press the key STOP to reset, and it will display I I B A Negative output of 420mA simulation current Positive output of 420mA simulation current Inverted output end of drive Inverted output end of receiver

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
for normal state. Adjust the parameters of the soft starter reasonably according to the nameplate of the motor, to enable the motor torque to the optimum condition. Note: the parameters can only be modified in stop state. Press the key RUN to start the motor, and meanwhile observe whether the rotation direction of the motor conforms to the requirements and whether the running is normal, press STOP to stop the motor in case the running is abnormal. Switch over two ends of L1, L2 and L3 or two ends of U, V and W randomly if it is necessary to change the rotation direction of the motor. If the motor torque is not enough or the starting time is too long, please increase the starting voltage or constant current value to increase the motor torque. The motor can only be restarted when the motor completely stop running. 3 Running Please refer to the <function table of parameters> when setting the parameters. Press RUN key (use terminal signal in remote control), start the soft starter, the motor will speed up smoothly; if the current is within the ideal range, it indicates that the parameter settings are appropriate; or else adjust the parameters to the suitable status. Press STOP key (use terminal signal in remote control) to execute stop order.

Chapter 7 Protection display and fault treatment

7.1 Description table of protection display Protection code FA001 FA002 FA003 Function input open phase output open phase Starting over current Examination method Check whether the inlet power supply, connection line of the controlled and the silicon is in good Inspect the cables if inlet and outlet Surcharge or 6P parameter of current amplitude limiting is set too low. The 4P parameter of constant current value for constant current starting is set too low, or the starting time 3P is set too small.

FA004

Starting over time

FA005 FA006 FA007 FA008

Overload of the Surcharge or the parameter EP of overload quantity of running specified time specified time overload protection is set too low. Overload of the running current I2t Overheat uninitialized Surcharge Frequent starting and whether the terminals 10 and 11 are closed. Uninitialized parameter, no memory or memory broken

Note: if parameter of the memory chip is uninitialized, no memory or memory broken of solid soft starter WGQ7, FA008 fault will be showed, and the motor will not start until the fault is eliminated. Except this, any other fault will lead to a stop and the fault code will be indicated. 7.2 Fault treatment Maintenance should be carried out by professional technical personnel In case of abnormality in the process of starting and running, the solid soft start will turn to fault protection status. Relevant fault code parameter be showed on the display to indicate the current failure information and the power supply of the motor will be cut off at the same time. Please refer to the following steps to check and remove

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
the fault: 1 The noise is abnormal when starting and running the motor: Check if the activating line of silicon control (or module) is of poor contact, whether the silicon control (or module) is damaged; Check if the bypass contactor is damaged or is of poor contact, the contactor shall be shut off when starting in normal status and closed while running; Check whether there is open phase at the power end or load end, and check the connecting line; Check if the settings of parameters are correct and appropriate. 2 The motor cant be started or the starting failed: Whether the terminals 13 and 14 are powered on 220VAC; Check whether the indicator lamp of switching power supply is on, if not, check whether the fuse in switching power supply is blown; Check if the starting signal is normal or not, and terminal 11 is connected to terminal 8 in remote control (detect the voltage between the two terminals with the 200VDC step of the multimeter, 0V for connected), terminal 11 is disconnected to terminal 9 (detect the voltage between the two terminals with the 200VDC step of the multimeter, 24V for disconnected), in case of one in fault, the on-off state is incorrect, and it is necessary to change the switch; Check if the main power supply is connected to the terminals L1, L2 and L3 or not; Whether the power frequency is normal or not (50Hz); Check whether the setting of parameters is correct and proper; Check whether all of the connections are disconnected or getting loose according to the secondary wiring diagram; Whether the soft starter is overheated, it is necessary to reduce the number of starts in this case, and restart after cooling; If the soft starter is not hot, check whether the fault input terminal 10 is disconnected to 11 (detect the voltage between the two terminals with the 200VDC step of the multimeter, 24V for disconnected), it indicates that the temperature switch (85, normally closed) is damaged if disconnected, and it is necessary to replace it; Check whether all of the connections inside the soft starter are disconnected or get loose. 3 Abnormal stopping while running: Check whether the voltage of the main power is abnormal and open phase is available or not; Check whether terminals 6 and 7 are closed (detect the voltage between the two terminals with the 1000VDC step of the multimeter, 0 for closed), and then check according to the following steps if the terminals are switched off; check whether the voltage at both ends of the control coil of bypass contactor is 220VAC in case of being closed, if the voltage is 220VAC and the contactor is switched off, which indicates the contactor is faulty, it is necessary to replace it; In remote control, check whether the terminals 11 and 9 are closed (the method is as above), it indicates that the remote control switch is damaged if closed, and it is necessary to replace it; Whether the soft starter is overheated, and whether the temperature switch is switched off (i.e. whether the fault input terminal 10 is disconnected to 11); if it is not hot and the temperature switch is switched off, it indicates that the temperature switch is damaged and needs to be replaced; Check whether all of the connections are disconnected or get loose according to the secondary wiring diagram; Check whether all of the connections inside the soft starter are disconnected or get loose. 4. Solutions for common faults

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
the fault the reasons solutions the monitor doesnt poor connection of the control power supply inspect the power supply display after powering on the displaying panel is in trouble replace the displaying panel open phase protection open phase of the power supply open phase of the motor short circuit protection the silicon control short circuits inspect the power supply inspect the motor and the its wiring replace the silicon control

the breakdown and short circuit of the replace the voltage-sharing board voltage-sharing board without bypass after finishing starting inspect the bypass contactor and its circuit prolong the starting interval replace the fan replace the current transformer replace the control panel inspect the peripheral circuit replace the control panel vacuum

overheat protection

too frequent starting damage of the fan

large fluctuation current fault of the current transformer of the motor during fault of the control panel starting bypass vacuum contactor fault of the peripheral circuit doesnt operate fault of the control panel

bypass vacuum contactor bypass vacuum contactor cant protect itself inspect the circuit trips the heat relay protects inspect the reason of the protection short starting time and the setting of the starting voltage is too high reduce the starting voltage protection the setting of the starting voltage is too low increase the starting voltage

7.3. Routine maintenance: Remove the dust on electric device, control panel and copper bar regularly. Check the fastening status of the connecting terminals and screws regularly.

Chapter 8 WGQH soft starter Modbus communication protocol

WGQH soft starter communication adopts MODBUS RTU communication protocol, using 3 kinds of function code to complete 6 functions. Information transfer is asynchronous, in bytes, the baud rate is 9600 bps. Each character includes 1 start bit, 8 data bits(firstly send the smallest significant bit ), no Odd-even check bit, 1 stop bit, check method is CRC16 cyclic tediously long check. Details are as follows: Totally use 3 kinds of function code, complete the following 6 function Function code 1send switch amount, work status and fault codes The data host send to the slave is: No 1 Unit address box 2 0x 01 3 0x00 4 0x00 5 0x00 6 0x18 7 Check low code 8 Check high code

Unit box address valid range is 430 For example01 01 00 00 00 18 3C 00 The data from slave to the host is: No 1 2 3

data is BIT type 46 7 8

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
Unit address box 0x 01 0x 03 Details follows are as Check low code Check high code The 4-6 bytes information of the data from slave to the host is as follows: The fourth byte input amount status information, corresponding to the input status of terminal 3J1 and 3J6 from the WGQH motherboard, read it according to bit data format. D7-D3 bits are spare, D2 bit indicates external fault input status (1 for external fault, thats to say, the terminals KFAULT and KCOM of 3J1 are cut off, or the fourth and fifth feet of 3J6 are cut off; 0 for no fault), D1 bit indicates remote control stop input status(1 for remote control stop, thats to say, the terminals KFAULT and KCOM of 3J1 are short connected, 0 for no remote control stop signal ), D0 byte indicates remote control start input status(1 for remote control start, thats to say, the terminals KFAULT and KCOM of 3J1 are short connected, 0 for no remote control start signal) The fifth byte working status information, corresponding to WGQH actual working conditions, read it according to bit data format. D7-D4 bits are spare, D3 is fault status bit(1 for fault status, 0 for not in fault status), D2 is running status bit(1 means has been transferred to bypass operation, o for not to bypass), D1 is start status bit(1 for start status, 0 for not in start status), D0 is ready status bit(1 for ready status, o for not in ready status) The sixth byte fault status information, corresponding to WGQH actual working conditions, read it according to bit data format. D7-D0 are corresponding to fault status FA008FA001(1 for in this fault status, o for not in this fault status) Totally 14 bits information, can be summarized as the following table: No n byte The fourth byte Remote start Remote stop control control The byte ready start running fault fifth The sixth byte FA001 is faultinput missing phase FA002 is faultoutput missing phase FA003 is faultstart over current FA004 is faultstart over time FA005 is faultrunning current time-limit overload FA006 is faultrunning current I2t overload FA007 is faultover heat FA008 is faultstorage is fault

D0 D1 D2 D3 D4 D5 D6 D7 1

External fault

Function code 4send current analog amount The data host send to the slave is: No 1 Unit address box 2 0x04 3 0x00 4 0x00 5 0x00 6 0x01 7 Check low code 8 Check high code

For example01 04 00 00 00 01 31 CA The data from slave to the host is: No 1 Unit address box 2 0x04 3 0x02

data is INT type 45 current amount analog 6 Check low code 7 Check high code

The 4-5 bytes information of the data from slave to the host is as follows: 4-5 byte storage uploaded current analog signal; high byte first, low byte second 2 Function code 16send start, stop/reset order

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
The data host send to the slave is: No 1 Unit address box 2 0x10 3 0x00 4 0x00 5 0x00 6 Order code 7 Check low code 8 Check high code

Instruction of the sixth byte: when the order code is 0x55, start WGQH soft starter, when it is 0xAA, stop or reset the fault For example01 10 00 00 00 55 00 36start 01 10 00 00 00 AA 40 76stop or reset The data from slave to the host is: No 1 Unit box address 2 0x10 3 0x00 4 0x00 5 0x00 6 Order code 7 Check low code 8 Check high code

Slave carry on the order from the host, and return the control commands from the host Note 1. When there is no PC control, the start, stop or reset order from host to slave and the sixth byte of the data from slave to host are 00, and cant remote start or stop. 2. When there is PC, and the device is not in ready status, the start order from host to slave and the sixth byte of the data from slave to host are 00, and cant remote start; when the device is in ready status, the stop and reset order from host to slave and the sixth byte of the data from slave to host are 00

Chapter 9 Quality assurance

The quality assurance of this product shall be handled according to the following rules and regulations: 1The maintenance period of this product shall be 12 months after purchase, but should not exceed 15 months after the manufacturing date recorded on the nameplate. However, failures due to the following reasons shall be compensated repairing even in the maintenance period. Problems due to incorrect operation or impermissible repair and reconstruction of ones own-self. Problems due to using exceeding the requirements of standard specification. Damage due to falling or carrying ferociously after purchase. Aging or failures of the device resulting from use in the circumstances not conforming to the requirements of this manual. Failures resulting from earthquake, fire, wind and flood disaster, lightning stroke, abnormal voltage or other natural disasters, or the causes concomitant. 2You will enjoy the tech support lifetime whenever and wherever using our product. The sales, production and agency of this company over the country shall provide after-sale service. For the products failing to operate, this company has the right to assign other persons to be responsible for maintenance. 3Matters concerning dissolution of responsibility This company will not undertake the responsibilities resulting or reducing from using this product departing from the regulations of this manual. This company will not be responsible for compensating the losses or affected and subsequent damage of your party due to the failure of the product.

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com

EAGLE TECHNOLOGY
Chapter 10 Notice for order
1 The equipment type should be selected according to the rated power, rated voltage and working condition of the motor. 2 Provide all the parameters of the motor name plateNoted in the contract 3 If the use site cant meet the working condition or there is any special requirement, uesrs should state in advance. 4 Note the delivery time [Attached table 1] Detection method of silicon control: The simple method for judging whether the silicon control is good is that test the resistances among poles and the resistances among poles of the good silicon control are as follows: Trigger electrode and negative electrode some dozens of ohms; Trigger electrode and positive electrode some dozens of kilohm, Negative electrode and positive electrode some dozens of kilohm.

Eagle Technology
E-mailAddress: No. 201, L-2, B-11, Surya City, Chandapura, Bangalore, India- 560081. eagleteam.in@hotmail.com , Phone No- +91-9535-122013, Website:http://eaglewanlida.com