Professional Documents
Culture Documents
,
Andheri (W), Mumbai 400053 INDIA.
Tel. : +91-22-56912900-08
Website : www.fabtecheng.com
Fax : Indian Market : +91-22-26730136
International Market : +91-22-56921555
Email : Indian Market : mails@fabtecheng.com
International Market : exports@fabtecheng.com
Qualitative Excellence
PUF Press
...Fabtec
pioneering Modular revolution in India
R OLE OF MODULAR PANELS IN PHARMA FACILITIES WE SUPPLY YOU ALL
GENERAL REQUIREMENTS :
A cleanroom requires a higher standard of construction than many other buildings. Construction materials used to
build cleanrooms differ from those used in non-cleanroom construction due to the following reasons :
Cleanrooms are maintained at positive pressure with respect to adjacent areas. If the quality of construction is poor
Doors
and the joints are not well sealed, then the structure may leak too much. It may then be necessary to pressurize the
room by excessive amount of 'make up' outside air. It is not good economic sense practice to waste air that has to be
expensively filtered and air-conditioned. Attempting to seal up the structure during the 'snagging' part of the
construction will not be as successful as making it airtight during construction. Containment rooms that are
maintained at a negative pressure must be airtight, as dirty unfiltered air will be drawn into the room through cracks,
crevices, joints and at service penetration points.
We can also provide intermediate clean corridor to eliminate all possibility of unfiltered air engress (in-filtration).
Covings
The materials that are used for the construction of cleanrooms should be smooth on the surface facing the inside of
the cleanroom. There should not be any pores, roughness, waviness etc. that will retain contaminants. The surface
should be free from ledges and easily wiped free of any contaminants that are deposited. The butts and joints, as seen
from the inside of the cleanroom, should not show openings that may harbour and then disperse dirt.
The surface finish in cleanrooms must not break up easily and disperse chips or flake / shed particles from
construction material.
View Panels
Wall Panels
Ceiling
PROVERZ PANEL RANGE ECOVERZ
Specifications PROVERZ Specifications ECOVERZ
Load carrying capacity 350 kg/m3 distributed load Load carrying capacity 350 kg/m3 distributed load
Support wall panels & suspension rods Support wall panels & suspension rods
Ceramic plinth PVC floor finish Resin floor finish PVC plinth finish
PERFORMANCE CHARACTERISTIC - FABTECH COMPLIANCE A DVANTAGES OF FABTECH MODULAR PANELS
Fire Rating : STD Panel – Non Thin & light weight construction
Optional – M0 or M1
Ease and speed of fabrication and erection
Impact Resistance : The panel should stand a lateral shock of 240 joules without deformation &
destabilization of the partition. Gives better elegant aesthetics
Air Tightness : System should comply with the following pressure drop valves. Factory quality control during pre-fabrication
Wide variety of form and surface material
3
Room Pressure in mm of WG Leakage (m /h.m)
Versatile use of various materials as per process
1.25 0.35 requirements
2.5 0.65 Doors compatible with panel materials
3.75 0.9
Excellent insulating property
5.0 1.20
Lower cost and flexibility which allows for future
changes
Mechanical : Indentation – 6mm as per ISO 1520 In modular type of clean rooms shifting of location Less joints as compared to any other system of
Strong enough to support a hanging load of 200 kg / lm at much lower cost is possible compared to panel design.
structural type
Acoustical : In accordance with ISO standards & to achieve a minimum sound reduction of Design engineering and installation support from
RW 46 dB for Solid panels Smooth and easy to clean Monard, a French professional earlier involved with
RW 46 dB for Glazed panels the development of modular panels with a top
Coving becomes / appears to be integral part of
RW 46 dB for Solid panels European Company.
panels
Fabtec systems are perfectly airtight, hence no
TM
Surface Resistivity : It should not be more than 1012 ohm sq. This property is important to avoid static problem in pressure balancing & cross
build – up during wall cleaning & wipe down procedures. Which may otherwise No hassles of cracks filling and re-painting i.e.
maintenance free without any recurring conamination
attract back the dust particles.
expenditure All validation documents are provided as per
Thermal Properties : U = 0.12 btu/hr sqft No protruding surfaces on which dust or other NEBB guidelines / standards
contaminants can settle Fabtec modular panels can be individually ‘DOP'
TM
Chemical Resistance : Compatible to the test smoke tested for panel integrity / leakages.
Class 1000 & better (ISO 6 & better) can be easily
Alkalinity
achieved which may not be possible in structural
Salt spray
type of clean rooms without false ceiling
Immersion in distilled water
Exposure to detergent The most simple panel design in the world hence
near zero-dependency on suppliers for Fabtec in
TM
1. Permissible Compressive Stress at <2% Compression. : 12 25 Kpa Density 37Kg/M3 polyurethane PUF insulation and
non CFC, hence, environment - friendly
2. Compressive Stress at 10% Compression. : 65 110 Kpa
3. Flexural Strength : 160 210 Kpa
4. Tensile Strength : 150 230 Kpa
5. Shear Strength : 90 120 Kpa
6. Continuous Service Temp. (W/O significant Mech. Load) : - 180oC to + 85oC
7. Thermal Conductivity @ 10oC : 0.032 watts / M /oK
8. Approx. Water Vapour Permeability : 40g / Day / m2
9. Typical Water Absorption after immersion in water
For 7 days : 3% by vol
STANDARD INSTALLATION GUIDELINES THE FABTECH ADVANTAGES
8. The base runner lines will be marked. In-house team of Pharmacists, Engineers and
Technicians exposed to well-known national and
9. Machines whose packing size is larger than the door of the room containing will be placed in
location. This is to avoid any untoward incident of removing the installed panel in-order to force multinational Pharmaceutical companies like
the machine in. Ranbaxy, Novartis, Glaxo & Smith Kline Beecham
10. The base runner will be installed. thus giving us formidable multilateral skills of
Pharma Engineering.
11. Double skin modular panels will be installed and Sealed with sealant.
12. View panel installation. Our offices in the UAE, Tunisia, Iraq, Syria gives us
13. The doors will installed. the necessary international exposure and
knowledge about the latest technical developments
14. The final flooring will then be carried out.
abroad in this field. Having executed sterile & clean
(It should be noted that the client should inform about the type and details of flooring to be installed well in advance in order to plan for
air-conditioning systems in the international
market, our system design encompasses the entire
project purview including the modular system