Professional Documents
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MMG35
35
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PARTS MANUAL
INTRODUCTION
Before servicing this machine, make sure the engine start switch is turned to off O, the circuit breakers are open
(off, O), the emergency stop switch is closed (pushed in), and the negative (-) terminal on battery is disconnected.
Attach a DO NOT START sign to the control panel. This will notify everyone that the unit is being serviced and will
reduce the chance of someone inadvertently trying to start the unit. If the unit is connected to a remote start or transfer
switch, make sure the remote switch is also off and tagged.
WARNING
Before operating or servicing this equipment, read and understand the Magnum
Operating Manual which was included with the unit when shipped form the factory.
Failure to do so increases the risk of injury to yourself or others.
Engine Make:__________________________________________
Engine Serial Number:___________________________________
Engine Model Number: __________________________________
Generator Make: _______________________________________
Generator Model Number: ________________________________
Generator Serial Number: ________________________________
Unit Model Number:_____________________________________
Unit Serial Number: _____________________________________
WARNING
CALIFORNIA PROPOSITION 65 WARNING:
Diesel engine exhaust and some of its constituents are known to the state of California
to cause cancer, birth defects and other reproductive harm.
TABLE OF CONTENTS
Page
INTRODUCTION ............................................................................................................................... 2
TABLE OF CONTENTS ..................................................................................................................... 3
ENCLOSURE PANELS ................................................................................................................ 4 - 5
UNIT DECALS .............................................................................................................................. 6 - 8
LUG DOOR ASSEMBLY ................................................................................................................... 9
LUG PLATE ASSEMBLY ................................................................................................................ 10
LUG BOX ASSEMBLY .................................................................................................................... 11
OUTLET PANEL ASSEMBLY ......................................................................................................... 12
CONTROL PANEL ASSEMBLY ...................................................................................................... 13
OPERATOR PANEL ASSEMBLY ................................................................................................... 14
CIRCUIT BREAKER ASSEMBLY ................................................................................................... 15
CONTROL BOX ASSEMBLY ................................................................................................... 16 - 17
AIR CLEANER ASSEMBLY ............................................................................................................ 18
EXHAUST SYSTEM ASSEMBLY ................................................................................................... 19
CABLE GUIDE BOX ........................................................................................................................ 20
FUEL TANK ASSEMBLY ................................................................................................................ 21
ENGINE ASSEMBLY ............................................................................................................... 22 - 23
GENERATOR ASSEMBLY ...................................................................................................... 24 - 25
SKID ASSEMBLY ..................................................................................................................... 26 - 27
COOLING SYSTEM ASSEMBLY ............................................................................................. 28 - 29
ENGINE TO SKID ASSEMBLY ................................................................................................ 30 - 31
SMALL SIDE & END PANEL ASSEMBLIES ................................................................................... 32
FRONT CORNER ASSEMBLY ....................................................................................................... 33
LEFT REAR CORNER ASSEMBLY ......................................................................................... 34 - 35
RIGHT REAR CORNER ASSEMBLY ...................................................................................... 36 - 37
LEFT FRONT DOOR ASSEMBLY .................................................................................................. 38
RIGHT FRONT DOOR ASSEMBLY ................................................................................................ 39
LEFT REAR DOOR ASSEMBLY ..................................................................................................... 40
RIGHT REAR DOOR ASSEMBLY .................................................................................................. 41
END PANEL ASSEMBLIES ............................................................................................................ 42
SIDE PANEL ASSEMBLIES ............................................................................................................ 43
ROOF ASSEMBLY ................................................................................................................... 44 - 45
TRAILER ASSEMBLY - SINGLE AXLE ................................................................................... 46 - 47
TRAILER ASSEMBLY - TANDEM AXLE ................................................................................. 48 - 49
BRAKE LINES - SINGLE AXLE ...................................................................................................... 50
BRAKE LINES - TANDEM AXLE .................................................................................................... 51
ENCLOSURE PANELS
35
11
10
35
12
13
14
15
16
ITEM
PAGE
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Page 44
Page 43
Page 33
Page 38
Page 32
Page 43
Page 40
Page 32
Page 34
Page 42
Page 43
Page 36
Page 41
Page 39
Page 33
Page 42
1
1
1
1
5
2
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Roof panel assembly
Left top side panel assembly
Left front corner assembly
Left front door assembly
End/side panel assembly
Center panel assembly
Left rear door assembly
Side panel assembly (short)
Left rear corner assembly
Rear panel assembly
Right top side panel assembly
Right rear corner assembly
Right rear door assembly
Right front door assembly
Right front corner assembly
Front panel assembly
UNIT DECALS
PN: 22548
Decal, 2 Red Stripe
PN: 22521
Decal, Magnum Logo
PN: 22912
Decal, Number Set
MMG35 - Red
35
PN: 28695
Decal, Low Sulfer
Fuel Only
LOW OR ULTRA
LOW SULFUR
FUEL ONLY
PN: 22519
Decal, Magnum
M Medium
DANGER
GEFAHR
PELIGRO
DANGER
DIESEL
DANGER
GEFAHR
Tren schliessen! Zugang kann elektrischen schlag
oder verletzung verursachen.
PELIGRO
Cierre las puertas. Ya que de orto modo existe el
peligro de una descarga electrica o de lesiones
personales.
DANGER
Fermer les portes dacces ou il pourrait en resulter
risque delectrocution ou accidents de personne.
WARNING
Never change switch position with engine
running. Results in damage to machine.
WARNUNG
Niemals schlter unstellen wenn motor luft.
Verursacht beschdigung des gertes.
ADVERTENCIA
Nunca cambie la posicion del interruptor al
estar marchando el motor. Ya que esto
podria conducir a daos en el equipo.
AVERTISSEMENT
Ne jamais changer la position de linterrupteur pendant que le moteur est en marche. Il
pourrait en resulter risque de dommages a
la machine.
DANGER
GEFAHR
PELIGRO
DANGER
WARNING
WARNING
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
WARNUNG
ADVERTENCIA
AVERTISSEMENT
WARNUNG
ADVERTENCIA
AVERTISSEMENT
PN: 12142
Decal, Ground
SIZE
REAR
SPARE
SEE OWNERS
MANUAL FOR
ADDITIONAL
INFORMATION
SIZE
345kPA or 50PSI
REAR
345kPA or 50PSI
SPARE
ST205/75 R-15(C)
SEE OWNERS
MANUAL FOR
ADDITIONAL
INFORMATION
PN: 29000
Decal, Tire load ST205/75R-15 3500
PN: 29011
Decal, Tire load ST205/75R-15 (TANDEM)
Note: All safety and operating decals are located on decal sheet 23599, unless otherwise noted.
UNIT DECALS
WARNING
PN: 22521
Decal, Magnum Logo
PN: 22912
Decal, Number Set
MMG35 - Red
PN: 22548
Decal, 2 Red Stripe
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
PN: 22519
Decal, Magnum
M Medium
35
DANGER
GEFAHR
Tren schliessen! Zugang kann elektrischen schlag
oder verletzung verursachen.
PELIGRO
Cierre las puertas. Ya que de orto modo existe el
peligro de una descarga electrica o de lesiones
personales.
DANGER
Fermer les portes dacces ou il pourrait en resulter
risque delectrocution ou accidents de personne.
Located on
manual holder
inside door.
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
Located behind
lug box door.
WARNING
WARNUNG
Aggregat kann automatisch starten
und krperliche verletzung
verursachen. Vor servicearbeit
batterie abklemmen.
ADVERTENCIA
Generador puede arrancar
automaticamente y causar lesiones
personales. Desconecte la bateria
antes de prestar servicio.
AVERTISSEMENT
Located behind
lug box door.
DANGER
GEFAHR
PELIGRO
DANGER
ENGINE
STOP
CONTROL
OFF
Located behind
lug box door.
PN: 12142
Decal, Ground
CONTROL PANEL
LIGHT
INTERIOR
LIGHTS
CONTROL
ON
CONTROL
OFF
ENGINE
START
CONTROL
ON
CONTROL
OFF
PN: 23846
Decal, Controller
Instructions
PN: 23597
Decal, Optional
Light Switches
PN: 23827
Decal, Controller
Switches
CAUTION
Not for use when
generator is operated
at 480 volts.
PN: 22870
Decal, Caution for
480V CSA
Note: All safety and operating decals are located on decal sheet 23599, unless otherwise noted.
UNIT DECALS
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
PN: 11275
Decal, Magnum Logo w/Web, Red Vinyl
Note: All safety and operating decals are located on decal sheet 23599, unless otherwise noted.
6
5
2
8
7
13
14
9
11
12
10
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
60398
20681W
20684W
18746
60237
61045
60252
60068
18893
60525
20762
18112
60269
60270
3
1
1
1
3
3
2
2
1
2
1
1
2
2
DESCRIPTION
NOTES
2
6
ITEM
PART
QTY
1
2
3
4
5
6
60737
65344
60048
18613
60095
60404
3
5
5
1
5
2
10
DESCRIPTION
Screw, .312-18X2.500 std hex
Lug, terminal 350MCM, drilled
Pin, roll .125 x .625
Plate, Glastic
Nut, .312-18 ser flg G5 case hard
Screw, .312-18X4.00 std hex
NOTES
17
18
17
17
16
17
18
10
5
13
1
12
11
14
12
15
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
60524
22940
61091
20680W
60237
60457
60161
18936Z
60479
18989
60525
60269
15864
60270
18111
19410
60095
60285
3
1
6
1
3
3
2
1
2
1
2
4
1
2
1
1
7
7
DESCRIPTION
NOTES
11
5
4
6
3
9
6
7
14
13
A
10
11
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
A
60046
60058
20865W
18091
18092
60457
60237
18089
14130
60068
19163
18890
60269
60291
65285
14
12
1
2
2
8
8
2
2
8
1
1
2
2
1
12
12
10
DESCRIPTION
NOTES
2
1
6
5
7
2
9
10
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
-
23832W
18609
20870W
18598
60237
60457
25077
26229
60524
66199
18934
1
1
1
1
4
4
1
1
4
1
1
DESCRIPTION
Panel, control
Kit, filter minder gauge
Spacer, control door
Hinge, controller panel - 18.75
Washer, #10 flat .495/.036 SAE
Nut, 10-24 nylock
Switch, toggle - S.P.S.T. 20A VAC
Kit, voltage adjustment potentiometer
Screw, 10-24X.625 pan phil
Controller, eng/gen
Potentiometer guard (not shown)
NOTES
13
5
4
2
1
10
8
8
12
5
4
A
A
9
11
10
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
A
B
60068
Page 13
19211
60237
60457
60160
22940
19267B
20864
60009
22650W
60022
25077
23025
8
1
2
4
4
6
1
2
1
18
1
6
2
1
14
DESCRIPTION
NOTES
ITEM
PART
QTY
1
2
3
4
60377
65446
18747B
60270
4
1
1
4
DESCRIPTION
NOTES
15
19
18
20
17
21
16
C
22
21
3
15
D
2
H
5
A
20
12
8
7
11
9
10
20
F
13
14
16
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
A
B
C
D
E
F
G
H
J
22935B
22465
61091
18556
60406
22735
60524
60479
18557
18992
60293
60077
65442
60068
22441
60061
60396
14204
14203
60095
60457
Page 15
65461
60175
60161
60396
60061
21487
60524
60457
65326
1
1
4
1
4
1
2
2
1
1
1
3
3
6
1
2
2
1
1
6
8
1
1
2
2
2
2
1
2
2
1
DESCRIPTION
NOTES
17
1
3
7
8
5
12
11
9
6
10
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
19336
22665
23095
22872
18663
22873
22967
19277
61091
22946B
60095
22874
2
1
1
1
2
1
1
1
2
1
2
1
18
DESCRIPTION
Clamp, hose - SAE 44 (2.31-3.25)
Hose, rubber 90 elbow - 2.25
Pipe, air intake
Insert, air hose reducer 2.25-3.0
Clamp, hose - SAE 60 (3.31-4.25)
Elbow, 90 deg molded rubber
Filter, air (housing & element)
Cap, dust ejector
Screw, .312-18X1.000 ser flg hex
Bracket, air filter
Nut, .312-18 ser flg case hard
Element, air filter
NOTES
2
3
15
3
13
12
14
3
6
9
10
11
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
-
22712
22948
15550
60147
60119
60114
20886B
20887B
60206
60145
22674
22670
23092
25647
26479
19336
1
1
3
4
8
4
1
1
4
4
1
1
1
1
1
4
DESCRIPTION
Clamp, 2.75 V-band
Pipe, exhaust
Clamp, muffler 2 1/2 heavy duty
Screw, .375-16X3.500 hex hd
Washer, flat .312
Screw, M8 x 1.25 x 20 hex ser flg
Bracket, muffler - lower
Bracket, muffler - upper
Washer, split lock .375
Nut, .375-16 hex ser flg lock
Pipe, exhaust - up
Muffler, residential grade
Pipe, exhaust - fwd - 35
Cap, rain - 2.50
Sleeve, high temp - 3.00 in. - 7.58 ft.
Clalmp, hose (2.31-3.25)
NOTES
With hardware
Not shown
19
4
1
3
2
ITEM
PART
QTY
1
2
3
4
60024
60023
19201
20871B
5
5
1
1
20
DESCRIPTION
Screw, M6x1.0x25 hx ser flg
Insert, M6 threaded
Guide, cables
Panel, wire guide
NOTES
2
3
5
1
6
10
9
7
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
20571
60062
60252
22323
25496
22725
19295
19180
22578B
19778
1
5
5
1
1
1
1
1
1
1
DESCRIPTION
NOTES
Sender, fuel
Screw, 10-32X.750 pan hd phil
Washer, #10 split lock
Gasket, fuel sending unit
Fitting, strt.750MNPTX1.000 barb
Fitting, 1.50MNPT x .750FNPT
Fitting, .250MNPTx.250 barb 90 deg.
Fitting, .375 NPTx.312 hose barb
Tank, fuel - 74 gal
Nipple, pipe - 2.00NPT x 4.00
21
ENGINE ASSEMBLY
1
A
B
C
4
5
2
19
37
33
20
30
29
36
35
15
34
14
31
13
22
28
21
10
11
12
23
16
24
32
25
17
26
18
22
27
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
A
B
C
D
26270
23105
23106
22690
22331
18106
23099
26734
22624B
61093
61095
61096
60489
60194
60193
22788
18085
61104
23107
22662
22596
60715
19467
19307
60438
19279
50201
22623B
60072
60369
60381
60502
22848B
18081
60523
60161
23145
23144
23146
25931
22866
23391
1
1
1
1
1
1
1
1
1
2
2
2
2
6
6
2
2
2
1
1
1
4
1
1
1
1
1
1
2
2
4
2
1
2
4
4
1
1
1
2
1
1
DESCRIPTION
NOTES
Not shown
Option: coolant heater
Option: coolant heater
Option: coolant heater
Option: coolant heater
Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment
Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM
dealer. Please contact Magnum Products LLC with questions.
23
GENERATOR ASSEMBLY
1
8
7
16
14
30
15
10
29
13
12
18
7
19
28
5
6
11
12
17
19
10
16
20
9
18
21
22
23
B
27
24
25
26
32
33
24
31
ITEM
PART
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
A
22101B
19056
65481
60725
60237
60318
60023
22103B
19045
65491
60457
65456
22815B
60175
60161
60135
60524
60161
22283
22285B
61093
60204
60670
22788
18085
61094
22616
22102B
19055
22284B
60698
60717
60055
65691
1
1
2
2
2
2
8
1
2
12
4
1
1
4
4
8
4
4
4
1
2
2
2
2
2
2
1
1
1
1
8
8
8
1
28503B
22865
Generator, 284CSL1542
NOTES
Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment
Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM
dealer. Please contact Magnum Products LLC with questions.
25
SKID ASSEMBLY
1
3
5
7
2
2
6
5 4
9
8
5
C
21
2
11
10
12
13
11
13
15
14
14
17
16
20
16
18
A
19
26
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
A
B
C
D
-
22925B
61101
61093
60204
61096
22945B
22924B
60065
65407
60662
60135
22614B
60022
65448
22740B
65449
26589B
18301
60316
22578B
18394
24486B
22881B
23528B
11947
22878B
1
18
14
14
14
1
2
4
2
4
4
1
4
1
1
1
1
1
2
1
2
1
1
2
2
1
DESCRIPTION
NOTES
Option
Option
Option
Option
Option (Not shown)
27
1
30
15
26
28
5
29
19
27
20
23
19
19
22
25
3
2
28
8
10
18
16
17
21
24
14 11
12
13
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
60119
60271
60168
23129B
60022
23342B
60135
60518
19714
23134
19726
18301
19726
60144
22626
23069
19280
19168
60660
22751
23209
60161
60175
22661B
22660B
22376
60023
60505
22628
65592
6
6
6
1
12
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
2
1
1
1
1
4
1
1
DESCRIPTION
NOTES
29
2
4
J
A
C
B
15
14
8
10
11
F
12
9
16
13
8
30
ITEM
PART
QTY
DESCRIPTION
NOTES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
A
B
C
D
E
F
G
H
J
19042
60018
60064
60177
22970
15073
19177
14216
18394
60820
14682
14145
50018
19338
50019
60353
60036
21489
23178B
60135
60009
60020
25914
50201
60365
1
3
3
8
1
1
1
4
2
2
1
1
3.25 ft.
1
1
4
2
1
1
2
2
2
1
2
4
31
3
4
2
1
5
4
6
1
ITEM
PART
QTY
1
2
3
4
5
6
20916Z
20930
20888W
60268
20898W
20931
3
6
6
6
1
1
DESCRIPTION
Bracket, prop rod
Foam, small panel
Panel, small (ALU)
Rivet, .188 dia x .126 to .250 grip
Panel, small (left rear) (ALU)
Foam, small panel
32
NOTES
5
6
8
3
7
10
11
12
4
3
12
11
13
10
8
4
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
22782W
60505
20932
60022
22827
22832
22781W
61066
18462
60243
60271
60285
18460
1
12
2
8
1
1
1
8
2
8
8
8
2
DESCRIPTION
NOTES
33
1
1
3
2
5
19
8
9
13
14
10
15
16
11
12
13
9
17
8
18
34
20
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
60505
20798
20677W
20932
20857W
60268
18648
60850
60067
19238
18666B
18506
60457
60285
60271
60243
18460
61066
20804
60022
5
1
1
1
1
4
1
7
7
1
1
1
7
4
4
4
2
4
1
2
DESCRIPTION
NOTES
35
9
10
11
4
6
36
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
22550
22816W
20932
60505
20856W
60268
18462
60285
60271
60243
61066
1
1
1
5
1
6
2
4
4
4
4
DESCRIPTION
NOTES
37
10
1
3
4
11
1
6
5
8
12
13
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
60268
20952B
20969
18900ZC
60285
60271
60243
20916Z
20907W
22497
18459
61066
60048
18
2
1
1
4
4
4
1
1
1
2
4
1
38
DESCRIPTION
Rivet, .188 dia SS
Brace, door small
Foam, door front small
Rod, door prop
Nut, .312-18 hex
Washer, .312 split lock
Washer, .250 flat .735/.060
Bracket, prop rod
Panel, front - small
Latch, T-handle - lft cw lock
Hinge, left (male)
Screw, .312-18X1.0 carr sqr 316 SS
Roll pin, .125 x .625
NOTES
1
15
6 7
8
1
9
10
11
12
1
13
14
1
5
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
60268
18715
20952B
20969
21033W
60285
60271
60243
18461
61066
18900ZC
60048
20916Z
22498
60231
18
1
2
1
1
4
4
4
2
4
1
1
1
1
4
DESCRIPTION
NOTES
39
12
11
10
9
8
13
5
7
1
2
4
1
3
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
60268
22498
20908W
20970
18900ZC
20916Z
60048
61066
18461
60243
60271
60285
20953B
18
1
1
1
1
1
1
4
2
4
4
4
2
40
DESCRIPTION
Rivet, .188 dia X .126 to X .250 grip
Latch, T-handle - rht ccw lock
Door, rear - small
Foam, door rear - small
Rod, door prop
Bracket, prop rod
Roll pin, .125 x .625
Screw, .312-18X1.0 carr sqr 316 SS
Hinge, right (male)
Washer, .250 flat .735/.060
Washer, .312 split lock
Nut, .312-18 hex G5
Brace, door - small
NOTES
1
6
7
8
3
4
9
5
10
11
12
15
13
16
17
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
21370Z
60048
60457
60237
21369W
23511
23512
20971
20909W
22497
60268
60850
18459
61066
60285
60271
60243
1
1
4
4
1
1
1
1
1
1
4
4
2
4
4
4
4
DESCRIPTION
14
NOTES
41
ITEM
PART
QTY
1
2
3
4
5
6
60268
20877W
22730W
20933
20875W
20936
9
1
1
1
1
1
42
DESCRIPTION
Rivet, .188 dia x .126to x .250 grip
Panel , rear
Duct, rear
Foam, rear duct
Panel, front
Foam, front panel
NOTES
1
9
1
2
3
3
8
4
5
6
7
6
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
60505
20926
20906W
20891W
20929
20896W
60022
20890W
20925
8
1
2
1
2
2
4
1
1
DESCRIPTION
NOTES
43
ROOF ASSEMBLY
7
8
13
10
11
12
44
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
60532
22936B
23096W
22829
22833
25053W
60507
60452
60527
60248
60249
23361
15425
4
1
1
1
1
1
4
4
4
4
4
1
2
DESCRIPTION
NOTES
45
15
15
19
2
10
14
16
13
15
18
11
12
G
16
11
12
13
17
9
22
21
15
23
19
15
19
20
24
25
26 27
28
30
33
34
31
29
32
35
38
37
46
36
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
60140
60386
22743B
60179
60504
19637
24811B
60503
24691B
60383
60247
60248
15293
22340
60309
60307
61010
23205
60659
23367
24812B
23256
23254
15103
11254
11253
40956
11276
18358
40954
12307
60674
11277
11280
15540
60096
26441
11278
19379B
24304
11032
12235B
19417
19518
19519
19335B
60239
60180
60240
40529
24824B
12311
40765
40764
26443
26442
19421
19422
8
16
2
8
6
4
1
6
1
6
6
6
6
2
14
7
7
1
7
2
1
1
1
1
2
2
2
2
1
2
2
10
4
2
2
10
8
2
1
1
1
1
1
1
1
1
2
4
2
1
1
2
2
2
2
2
1
1
DESCRIPTION
Nut, .375-16 hex hd
Washer, flat .375
Fender, single wheel
Screw .375-16X.750 hex hd
Nut, .562-18 hex shackle lock
Plate, shackle bracket
Weldment, trailer chassis
Screw, .562-18 hex shackle
Brace, tongue shipping
Screw, .750-10X1.500 hex hd
Washer, flat .750
Washer, split lock .750
Nut, .750-10 hex
Bushing, 1.00 OD X .75 ID
Washer, flat .500
Nut, .500-13 hex nylock
Clamp, tubing - .375 heavy duty
Harness, trailer
Screw, .500-13X5.000 hex hd
Chain, safety - 7,800 lbs rated
Weldment, flip tongue
Pin, jack - 2000lb tube mounted
Jack, 3000lb top wind - tube mtd.
Coupler, 2.00 ball/3.00 channel
Plug, grease cap - for zerk
Cap, grease - with rubber plug 3500lb
Outer bearing
Hub w/races 3500lb
Single (3500lb), no brakes
Inner bearing
Bearing seal DL350
Stud, wheel - .500-20 GR8
U-bolt 3500lb
Leaf spring 3500lb
Wheel, ST205/75R15, 1820#-6 PR
Nut, .500-20 wheel lug
1/2-20 Clear-zinc plated U-bolt nut
Tie-plate 3500lb
Weldment, hitch 4 pos.
Actuator, hyd surge - 2 ball, 6000 lb
Weldment, lun. ring - 3.0ID/3.0 tongue
Weldment, spare tire holder
Breakaway Kit
Coupler, 2.00 ball
Coupler, 2.31 ball
Hitch, pintle eye - 3.00 ID
Screw, .625-11x5.000 hex hd
Washer, flat .625
Nut, .625-11 hex nylock
Actuator, hyd surge brake 7500lb
Weldment, flip tongue
Brake drum - 10" 5 on 4.5"
10" surge free-backing brake assy RH
10" surge free-backing brake assy LH
10" electric brake assembly kit, RH
10" electric brake assembly kit, LH
Axle, 3500lb hydraulic
Axle, 3500lb electric
NOTES
Non-adjustable
Non-adjustable
47
20
15
44 43
15
19
43
42
41
2
10
11
14
12
13
6
7
1
9
21
11
15
7
12
13 22
17 16
E
15
14
25
19
A
15
23
19
15
18
D
24
26
27
28
29
30
34
32
35
31
33
36
40
39
37
36
37
48
37
38
ITEM
PART
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
22976B
60140
60386
60179
24789B
60503
60504
19637
40545
60383
60247
60248
15293
60307
60416
23205
16143
23367
60659
40529
22340
23256
23254
24691B
24824B
11254
11253
40956
12311
40765
40764
26443
26442
40954
12307
60674
11277
11280
19421
19422
15540
60096
26441
11278
19335B
60239
60180
60240
24812B
19379B
24304
19417
12235B
19519
19518
2
10
20
10
1
14
14
8
2
6
12
6
6
5
4
1
5
2
7
1
4
1
1
1
1
4
4
4
4
4
4
4
4
4
4
20
8
4
2
2
4
20
16
4
1
2
4
2
1
1
1
1
1
1
1
31
32
33
34
35
36
37
38
39
40
41
42
43
44
A
B
C
D
E
F
G
DESCRIPTION
Weldment, fender tandem
Nut, .375-16 hx hd
Washer, flat .375
Screw, .375-16X.750 hx hd
Weldment, trailer
Screw, .562-18 hx shackle
Nut, .562-18 hx shackle lock
Plate, shackle bracket
Equalizer, tandem axle
Screw, .750-10X1.500 hx hd
Washer, flat .750
Washer, split lock .750
Nut, .750-10 hx
Nut, .500-13 hx nylock
Washer, flat .500
Harness, trailer
Clamp, tubing - .500
Chain, safety
Screw, hx hd
Actuator, hyd surge brake
Bushing, 1.00 OD X .75 ID
Pin, jack - 2000lb tube mtd
Jack, top wind - 2000 lb. tube mtd
Brace, tongue shipping
Weldment, flip tongue
Plug, grease cap - for zerk
Cap, grease
Outer bearing
Brake drum - 10" 5 on 4.5"
10" Surge brake assy RH
10" Surge brake assy LH
10" Electric brake assy rht
10" Electric brake assy lft
Inner bearing
Bearing seal DL350
Stud, wheel - .500-20 GR8
U-bolt 3500lb
Leaf spring 3500lb
Axle, 3500lb hydraulic
Axle, 3500lb electric
Wheel, ST205/75R15, 1820#-6 PR
Nut, .500-20 wheel lug
1/2-20 U-bolt nut
Tie plate, 3500 lb
Coupler, lunette ring - 3 ID
Screw, hx hd
Washer, flat .625
Nut, .625-11 hx nylock
Weldment, flip tongue
Weldment, hitch 4 pos.
Actuator, hyd surge brake
Breakaway Kit
Weldment, spare tire holder
Coupler, 2.31 ball
Coupler, 2.00 ball
NOTES
Adjustable
Option
Option
Option
49
2
4
ITEM
PART
QTY
1
2
3
4
5
6
24688
40495
40494
19252
61028
61010
1
1
1
1
1
1
50
DESCRIPTION
Hose, brake - .188 X 136 male/male
Line, brake - .188 x 20.00
Line, brake - .188 X 30.00
Fitting, .188 - T w/bracket, all female
Clamp, 2.50 lt duty (U-bolt & saddle)
Clamp, .375 heavy duty .375 bolt
NOTES
2
3
3
2
4
5
1
6
ITEM
PART
QTY
1
2
3
4
5
6
7
24688
40494
40817
19252
40495
61028
61010
1
2
2
3
2
2
2
DESCRIPTION
NOTES
51
REV: M
PART NO: 22855
12.28.09