Anjali Exim - 5 Ton

Bringing You & Technology Together
WASTE TYRE RECYCLING PLANT
Registered Office: 520-527 Poddar Arcade, Khand Bazaar, Varachha Road, Surat 395 006 (Guj) India Contact Numbers: +91 261 2554150/51/52 Fax: +91 261 2554149
1 info@anjaliexim.com www.anjaliexim.com
5 TON PLANT PROJECT REPORT.

Company Profile: Anjali Exim with its unique renewable technology has come up with a concept of setting new standard in renewable energy that includes using of waste tyres as a raw material and producing green fuel oil, carbon black, steel and gas. With global warming and utilization of rubber, it has now become necessary to recycle the waste and convert it in fuel oil in such a way that it is environment friendly. This is a unique technology and can be change energy market scenario in a big way. Anjali Exim has a team of experienced and expert recycling, consulting and marketing Professionals that work hard for obtaining renewable energy from the waste. Our professionals have worked in different countries. We are also working in the sector of laser systems, solar panel, and textile and construction business.
World Market Scenario: Billions of wastages are available in all over the world. We cant burn or land fills that tyres due to pollution problems. There is no any other use of these waste tyres. So, we at Anjali Exim have found a solution for this wastage tyre. We separate all content from wastage tyres and make it complete renewable process.
Features of the plant: 100% wastage tyre recycling is achieved (No churn left after the process) No chemical ingredients are used in process. During and after the process; no soil, water or air pollution is observed. Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand) The most cost-effective wastage tyre recycling technology in the world. Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas. The process can be applied to all rubber based materials. The system creates an alternate source of energy to replace petroleum products and natural gas. System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.
The Perfect Solution (Pyrolysis Process): Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well. As a result of pyrolysis of wastage tyres one obtains,
FUEL OIL (40% to 45%)
The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.
CARBON BLACK (30% to 35%)
Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials. Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed; Electric cable jacketing Conveyor band Carrier Bands Hose and doormat Black nylon bag Rubber additive Automotive spare parts Heat isolation Black colorant in rubber materials Plastic pipes Industrial rubber products Fire fighting
STEEL WIRE (10% to 15%) Tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers. GAS (10% to 12%) Non-Condensable gases arise during the pyrolysis process. There are some advantages such as.. It has higher calorific value as compared to natural gas. It can be replaced where natural gas and propane are stored. The high energy gas may be utilized as a source of energy for the Pyrolysis process. The amount of gas generated in the system is 12% to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1200 -1500 m/day gas, which has an enormous energy potential when evaluated.
PYROLYSIS CARBON BLACK TEST REPORT:
PYROLYSIS FURNACE OIL TEST REPORT:
Technical Detail: This is a batch process system. The wastage tyres are feed into the reactor vessel and heated under controlled conditions of temperature and pressure. The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases. These vaporized gases are passed through heat exchanges, where in the furnace oil is condensed into liquid form. During the process, carbon black and steel are also generated. The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process. These systems can be operated 24/365.
AZ - 100 Tyre Recycling Plant:
Process Flow Chart:
Technical Parameter:
Project ( Dimension : 6.0 *2.2m)

Sr. No. Equipment Specification
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Equipment Model Material Structure Capacity For One Batch Oil Yield Carbon Black Steel Wire Gas Work Pressure Main Engine Rotation Speed Fuels Choice Power Cooling Method Cooling Water Consumption(T/H) Type Of Drive Heating Method Type Of Installation Operating Mode Reactor Dimension (MM) (Long*Diameter) Reactor Weight Total Weight
AZ - 100 (Full open door) Plastic rubber (tyres) life garbage Horizontal tyre revolves About 5-6 tons wastage tyres 40%-45% 30%-35% 10%-15% 12%-15% Normal 0.4 RPM Coal, Wood, Gas, Oil About 15 HP Water Cyclic External Annual Gear Drive Direct With Foundation Intermittent Operation 6000*2200 About 8000 Kg. About 22 MT
WASTE TYRE RECYCLING PLANT COMPONENT (PACKING LIST):

Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 NAME HA-2-20 type machine12mm boiler plate keep-warm shell motor Y132S-6-3KWwheel 12038B2 speed reducer JZQ350 sub-air package 960 condenser 480 water block 800 diesel tank 12002700 gasoline tank self-made pipe fittings elbow 27310 flanges) Self-made straight pipe 2731000 catalytic tower 219 steel pipeseamless pipe 159 steel pipe 108 steel pipe 89 steel pipe 60 steel pipe galvanized pipe flue side rounded 240240-273 desulphurization and dust removal 750 gas burner devices distribution box8 side metal pad 325-2 ;219-3 ;89-2 325 sets of static and dynamic sealing 219 flange 108 flange 89 flange 60 flange 430 blind panel 219 blind panel 108 blind panel 325 graphite ring soft pipe 50 one meter stove firebar draft fan T6-41-4.52 grade-4KW wheel boiler accessories section Pipe coupling (flat tube clip) 219 elbow 89 elbow UNIT set set set set pcs pcs pcs pcs pcs pcs m pcs m m m m m m pcs pcs set set pcs set pcs pcs pcs pcs pcs pcs pcs pcs m pcs set QTY 1 1 1 1 1 9 1 1 1 12 15 1 6 2 2.3 6 24 6 1 1 3 1 7 1 6 3 3 4 1 2 5 10 2 60 1
pcs pcs pcs
6 6 3
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81
59 elbow change the first 50 variable 25 three connections 50 to 25 oil for 50 (live) blower 250W 25 valve 50 valve valve 80 double outside wire 50 L=150 double outside wire 25 L=150 Wire plug (Outer)50 three connections 25 three connections 50 0-500 thermometer Y100-0.16pressure gauge table bend table bottom valve 89 aluminosilicate fireproof cotton glass cloth asbestos panel4or pad fire-resistant soil fireproof stone 3 fireproof cement 325 compensator 300400 stove door stone packing 1818 stone packing 1414 asbestos gloves screws section ring spanner 30-32 stove door nail M12*60 4.8 screw M20*90 4.8 screw M16*100 4.8 screw M16*70 4.8 screw M16*50 M14*50 all wire M10*35 all wire M8*30 M12*50 triangle band B2750 sight glasses 89
pcs pcs pcs set pcs pcs pcs set pcs pcs pcs pcs pcs pcs pcs pcs pcs pcs case bundle kg bag bag bag pcs pcs m m pair
6 2 2 3 3 6 7 1 8 5 8 3 3 2 2 2 3 2 4 2 15 2 8 4 1 1 7.5 2.2 2
pcs set set set set set set set set set pcs set
1 8 60 8 80 80 20 30 16 50 2 2
Project Planning & Implementation (For the 5 ton/day capacity): Land Requirement Construction Shade Water Required Power Requirement Without Autofeeder Man Power Planning : : : : : 15000 sq. Feet 40Ft * 80 Ft = 3200 Sq. Feet 100 liter per day 15 hp Manager-2 Technical-1 Worker-4
Capital investment: Particular Building and land

(15000sq.Feet with 3200sq.Feet shade)
Investment Depend on the area
CHINESE PLANT Price of the plant ( Ex-Factory CHINA ) WITH Auto Feeder(Dimension:6.0*2.2m) Price of the plant ( Ex-Factory CHINA ) WITHOUT Auto Feeder(Dimension:6.0*2.2m) Custom duty 23.75%, Fright, Container Clearing charges, Transportation extra. INDIAN PLANT Price of the plant (FOR) (With Auto feeder) (Dimension:2.2*6.0M) Price of the plant (FOR) (Without Auto feeder) (Dimension:2.2*6.0M) (INCLUDING ALL AT SITE)
This does not include the rate of interest on capital investment.
$ 56,000 USD $ 50,000 USD
RS.35,00,000 RS.33,00,000
Other Arrangements to be made by Buyer: Storage tank of oil (Available locally), Civil Work and Local Worker, Labour Terms & Condition: Delivery Time Installation Period Warranty Period After Sales Service Installation, Training and Testing : Chinese Plant 60 days from your order confirmation Indian Plant 4 month from your order confirmation : 25 days : 1 Year : 1st Year Free Service after then AMC Based. : Inclusive in the price.
Estimated Operational Cost and Return on Investment:

The analysis is based on the conjecture of 5 tons/day capacity unit operating for 300 days a year; Raw material waste Tyre: Total output: Carbon black (35%) Furnace oil (40%) Steel (12%) Gas (13%)
now) Total Earning: (Yearly)
Sr. No 1 2 3 4 Product Carbon Black Furnace oil Steel Gas Output (%) 35% 40% 12% 13% Total (A) Output (Ton) 420 480 144 156 Price Per ton. 4,000 34,000 12,000 ---
4 ton per day*300 days = 1200 ton/ year.
420 Ton (Rs 4,000 per Ton in India) 480 Ton (Rs 34,000 per Ton in India) 144 Ton (Rs 12,000 per Ton in India) 156 Ton (We are not considering price of it right
(Unit: Tons)
Total Income 16,80,000 1,63,20,000 17,28,000 0 1,97,28,000
Total Expense: (Yearly)

Sr. No 1 2 3 4 5 Particular Waste Tyres Salary & Wages Fuel (For Initial Use) Electricity + Water Misc. Expense (Bag Packing, Repairing, Renovation) Total (B) Quantity 1200 7*12 Month 225 -----
(Unit: Tons)
Price 7000 10000 5000 --Total Cost 84,00,000 8,40,000 11,25,000 3,60,000 5,00,000 1,12,25,000
Profit (Earning Expense) (A-B)
85,03,000
Contact Us:
Anjali Exim 522-527 Poddar Arcade, Khand Bazaar, Varachha Road, Surat 395 006 Gujarat (India) Phone: +91 261 2554152 Fax: +91 261 2554149 URL: www.anjaliexim.com Email: info@anjaliexim.com

Anjali Exim - 5 Ton

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Anjali Exim - 5 Ton

Uploaded by

Copyright:

Available Formats

Bringing You & Technology Together

WASTE TYRE RECYCLING PLANT

5 TON PLANT PROJECT REPORT.

PYROLYSIS CARBON BLACK TEST REPORT:

PYROLYSIS FURNACE OIL TEST REPORT:

AZ - 100 Tyre Recycling Plant:

Process Flow Chart:

Project ( Dimension : 6.0 *2.2m)

WASTE TYRE RECYCLING PLANT COMPONENT (PACKING LIST):

pcs pcs pcs

Capital investment: Particular Building and land

Investment Depend on the area

$ 56,000 USD $ 50,000 USD

Estimated Operational Cost and Return on Investment:

4 ton per day*300 days = 1200 ton/ year.

Total Expense: (Yearly)

Profit (Earning Expense) (A-B)

You might also like