BRIDGE BEARINGS

MECHANICAL & COMPOSITE BEARINGS

Imagineering the possibilities

expanding horizons...
CCL is committed to high quality, innovative engineering solutions and outstanding service.

CCL has been at the forefront of design and construction for more than 70 years. Our systems are extensively used in high-calibre structures, bridges, oil platforms, sports stadia, nuclear power stations, office and residential buildings across the world.
CCL Design
The CCL design team has worked on thousands of prestigious structures around the world. With vast experience and a proven ability to create innovative solutions, we specialise in the bespoke design of bridge bearings that allow the creation of cutting-edge, pioneering structures.

CCL Quality
Delivering quality at every stage, all CCL bridge bearings are designed individually to exacting standards using high specification materials from approved sources. We use only the latest design software and FEA analysis and employ bespoke programs to optimise the design for efficiency and cost. We operate a quality management system that complies with EN ISO 9001.

CCL Commitment
Committed to providing a first class service across the globe, CCL has a reputation for hands-on approachability, going further to deliver a responsive, flexible, cost-effective service and high quality solutions worldwide.

CCL offer a unique, high quality, end-toend service, from initial design through to manufacture and installation.

Bridge bearings support structures at a constant elevation, carrying forces from the superstructure into the substructure and allowing necessary superstructure motions to take place. The same principles apply to all types of structure where forces are exerted. CCL advanced solutions help create innovative bearings that anticipate and counteract these forces. Irreversible rotations and translations are due to the effects of concrete shrinkage, settlement, construction, dead and superimposed dead loads or any similar effects and will occur only once. Reversible rotations and translations are due to the effects of temperature, wind and live loads and will occur repeatedly.
DOWNWARD FORCE
Acts vertically through the centre of the bearing.

TRANSVERSE FORCE
Forces, rotations and translations act perpendicular to the bridge main centre line.

LONGITUDINAL FORCE
Forces, rotations and translations act along the bridge main centre line.

UPLIFTING FORCES
Acts vertically upwards due to vibration, design of bridge or the weight of the superstructure that does not provide significant compressive load.

bearing types...
CCL design bespoke bearings to exacting standards. Most structures require a mixture of bearing types and we advise our clients to contact us at an early stage to ensure we design bearings that perfectly match the structure requirements. Our bearings are made to order to conform to all relevant local and international regulations and standards. Any of the mechanical bearings can be converted to uplift type. In partnership with the client, CCL can design a unique bearing that meets all specifications.

PF FIXED POT BEARING

Resists vertical load and provides restraint in all horizontal directions. The projecting piston of the top plate is fully retained by the metal pot of the bottom plate to provide full restraint in the horizontal plane. The deformation of the elastomeric disc allows multi-directional rotation to take place.

PS FREE SLIDING POT BEARING

Resists vertical load and allows horizontal movements and rotations. Within the base plate a rocker is fully retained in the pot. This rocker has a lubricated, dimpled PTFE disc which slides against the stainless steel plate. The stainless steel plate is fitted to the machined top plate allowing free horizontal movements between the two sections of the bearing.

PG GUIDED SLIDING POT BEARING

Resists vertical load and provides perpendicular restraint. In the base plate a rocker is retained in the pot with a lubricated, dimpled PTFE disc to slide against the stainless steel plate. The stainless steel plate is fitted to the machined top plate between two guide rails, which resist the horizontal load in one direction. Horizontal movement occurs along the length of the guide rails. The deformation of the elastomeric disc under the rocker plate allows multi-directional rotation to take place.

FP FIXED PIN BEARING

Caters for vertical load but resists horizontal loads in any directions. Elastrometric bearings would generally be positioned next to the Fixed Pin Bearing to take up the vertical load.

UG UNIGUIDE BEARING
Does not cater for vertical load but provides undirectional movement and resistant to the horizontal load in the perpendicular direction. Elastrometric bearings would generally be positioned next to the Uniguide Bearing to take up the vertical load.

LR ELASTOMERIC BEARING
Resists vertical load and provides horizontal movements and rotations. Caters for vertical load where movement is controlled by shear deflection and rotation is by angular deformation. Steel reinforced plates are vulcanised in alternating rubber layers which are then enclosed by a rubber outer layer, increasing the bearing resistance to ageing caused by external influences, in particular ozone.

PR/SR PLAIN PAD BEARING AND STRIP

Resists low vertical load and allows small movements. Non-reinforced Elastrometric Pads and Strips are used where low loads and small movements and rotations are expected. They are the simplest type of bearing, readily available and easy to install.

BESPOKE SPECIAL BEARINGS

In addition to the standard range of mechanical bearings, CCL design and manufacture bearings to suit customer requirements; often recommending types of materials or corrosion protection for highly corrosive areas such as marine locations, or heavily polluted industrial environments.

CCL design...
Continual investment in design and integrated manufacture means bespoke has become standard

From ideas to installation

Continual investment in design and integrated manufacture means bespoke has become standard at CCL. CCL design team members are all experienced design engineers, highly knowledgeable in practical engineering and industry practice. Our engineers can adapt their design skills for special projects and specific national codes. Years of extensive experience mean we understand that bearings design and supply is critical if a project is to be delivered on time and to specification. The CCL team draws upon skills from across the Group delivering bespoke solutions that stand the test of time. The bearings listed in this publication are merely a guide. We have always insisted on optimising design for each project. Our extensive investments in finite element, 3D Modelling, CAD/CAM and parametrics mean CCL can create full bearing drawings in a very short timescale.

The Manufacturing Process

CCL is a fully approved ISO facility and we adhere to strict quality procedures. Once bearings are approved they are transferred to our business system and the drawing issue hard coded to ensure bearings are produced to the clients approved specification. All components are fully inspected on receipt at CCL and are fully traceable to source, parts are then machined or assembled to a unique order number for the specified project. On completion every bearing is fully inspected and tagged before release to our despatch area.

Our Design Philosophy

Each project is unique and we continue to invest in the latest technology, training and materials to make this a reality. Our design team are from both structural and mechanical engineering backgrounds, allowing us to combine the structural design needs of the client with a bearing that can be optimised in terms of manufacture and cost. We encourage all our clients to involve CCL at an early stage so we can give guidance on selection of bearings and their interaction with the rest of the structure.

Testing and Installation

Depending on the clients wishes and budgets, bearings can either be witness tested at our test facilities or accredited laboratories. CCL staff will be available to produce test reports and comment on the testing procedure. CCL through its own site services company can install bearings or carry out certain remedial works as requested. At CCL we understand site conditions and are available to supervise installation by the client or review any remedial actions due to installation issues.

Our Design Process

CCL will commence initial designs based on the information received from clients or alternatively from site visits on remedial projects if requested. The extent of our design depends on the information provided, CCL can give general guidance to consultants at initial stages based on a small amount of data or be fully involved in the process at structural design stage. CCL has worked on many complex projects offering early advice that has assisted in minimising costs and reducing the projects critical path.

Each and every CCL bearing we design is unique not picked from a predetermined table. Anything lessthan bespoke design is a compromise.

Table 9. Typical bridge bearing schedule to BS5400 9.1: 1983

Bridge Name or Reference Bearing identification mark Number off Upper Surface Seating material Lower Surface Serviceabilty Upper face Allowable average contact pressure (N/mm2) Lower face Ultimate max Vertical Serviceability limit state Transverse Design load effects (kN) Longitudinal Vertical Ultimate limit state Transverse Longitudinal Transverse Irreversible Serviceability limit state Reversible Longitudinal Translation (mm) Transverse Irreversible Ultimate limit state Reversible Longitudinal Transverse Irreversible Serviceability limit state Rotation (radians) Reversible Longitudinal Maximum Rate (radians/100 kN) Transverse Longitudinal Transverse Upper surface Longitudinal Maximum bearing dimensions (mm) Transverse Lower surface Longitudinal Overall height Vertical Tolerable movement of bearing under transient loads (mm) Transverse Longitudinal Allowable resistance to translation under serviceability limit state (kNm) Allowable resistance to rotation under serviceability limit state (kN) Transverse Longitudinal Transverse Longitudinal Upper face Type fixing required Lower face Longitudinal Transverse Longitudinal Transverse Longitudinal Transverse permanent min Ultimate Serviceabilty

PF fixed pot bearings:

Fixed bearings carry vertical load whilst providing restraint in all horizontal directions. There are three types of mechanical pot bearings, all of which are available in a range of capacities and sizes. Each type utilises a piston, rubber disc and pot base, with variations to suit.

MIN
SLS Permanent Vertical Load (kN) SLS Total Vertical Load (kN) SLS Horizontal Load (kN) ULS Vertical Load (kN) ULS Horizontal Load (kN) Overall Height a Base Length and Width b Base Bolt Ctrs (Square) d Top Plate Length and Width f Top Bolt Ctrs (Square) h Bolt Size

PF 50
330 500 110 650 140 54 180 145 180 145 M12

PF 100
670 1000 210 1300 270 71 245 200 245 200 M16

PF 150
1000 1500 225 2000 300 84 300 255 300 255 M16

PF 200
1330 2000 255 2660 330 89 350 305 350 305 M16

PF 250
1660 2500 350 3330 470 103 385 320 385 320 M20

PF 300
2000 3000 380 4000 500 115 415 360 415 360 M20

PF 400
2670 4000 545 5330 710 131 485 420 485 420 M24

PF 500
3330 810 810 6500 1050 140 545 460 545 460 M30

PF PF PF PF 750 1000 1500 2000

5000 7500 930 9750 1200 166 670 590 670 590 M30 6660 10000 1300 13000 1690 202 770 675 770 675 M36 10000 15000 1850 19500 2400 247 940 830 940 830 M42 13330 20000 2100 26000 2700 282 1085 975 1085 975 M42

Assumptions: 1. Minimum load is at least 20% of total load 2. 30% of minimum load is used as frictional resistance to horizontal load

3. Total rotations are up to 0.02 rads 4. Lower and upper contact pressures approach 20N/mm2 at SLS 5. 25mm mortar under base.

PS free sliding bearings:

Free sliding bearings carry vertical load whilst allowing horizontal movement and rotation in all directions.

MIN
SLS Permanent Vertical Laod (kN) SLS Total Vertical Load (kN) ULS Vertical Load (kN) Overall Height a Base Length and Width b Base Bolt Ctrs (Square) d Top Plate Length f Top Plate Width g Top Plate Bolt Ctrs longitudinally h Top Plate Bolt Ctrs Transversely j Bolt Size

PS 50
330 500 650 62 180 145 210 290 175 255 M12

PS 100
670 1000 1300 85 245 200 260 370 215 325 M16

PS 150
1000 1500 2000 95 300 255 300 425 250 380 M16

PS 200
1330 2000 2600 101 350 305 335 475 290 430 M16

PS 250
1660 2500 3330 133 385 330 365 530 310 475 M20

PS 300
2000 3000 4000 128 415 360 385 560 330 505 M20

PS 400
2670 4000 5300 144 485 430 440 630 375 475 M20

PS 500
3330 5000 6500 158 550 470 480 700 425 645 M20

PS PS PS PS 750 1000 1500 2000

5000 7500 9750 190 665 600 570 825 505 760 M24 6660 1300 1300 208 775 650 720 960 640 880 M30 10000 15000 19500 253 940 840 890 1160 790 1060 M36 13330 20000 26000 296 1190 995 960 1300 865 1205 M36

Assumptions: 1. Minimum load is at least 20% of total load 2. Total rotations are up to 0.02rads

3. Lower and upper contact pressures approach 20N/mm2 at SLS 4. 25mm mortar under base 5. Movements +/- 25mm SLS

PG guided sliding pot bearings:

Guided sliding bearings carry vertical load whilst allowing movement in one direction and providing restraint perpendicular to this movement. They also allow rotation in all directions.

g/f h/j Top Plate Stainless Steel Slider PTFE Disc Guide Bar Rocker Plate Seal d b Elastomeric Disc Pot Base

MIN
SLS Permanent Vertical Load (kN) SLS Total Vertical Load (kN) SLS Horizontal Load (kN) ULS Vertical Load (kN) ULS Horizontal Load (kN) Overall Height a Base Length and Width b Base Bolt Ctrs (Square) d Top Plate Length f Top Plate Width g Top Plate Ctrs Longitudinally h Top Plate Ctrs Transversely j Bolt Size

PG 50
330 500 100 650 130 100 180 145 225 315 190 280 M12

PG 100
660 1000 200 1300 250 114 245 200 275 380 230 335 M16

PG 150
1000 1500 220 2000 280 122 300 255 315 415 270 370 M16

PG 200
1330 2000 540 2660 310 134 350 305 350 470 305 425 M16

PG 250
1660 2500 350 3330 440 149 385 330 380 515 325 460 M20

PG 300
2000 3000 380 4000 475 159 415 360 410 545 355 490 M20

PG 400
2670 4000 510 5330 670 175 485 420 460 615 395 550 M24

PG 500
3330 5000 610 6500 790 89 545 460 500 690 420 610 M30

PG PG PG PG 750 1000 1500 2000

5000 7500 890 9750 1120 227 670 590 600 810 520 730 M30 6660 10000 1350 13000 1580 270 770 675 720 935 625 840 M36 10000 15000 1700 19500 2200 306 940 830 900 1140 790 1030 M42 13330 20000 2100 26000 2550 360 1085 975 1000 1280 890 1170 M42

Assumptions: 1. Minimum load is at least 20% of total load 2. Total rotations are up to 0.02 rads

3. Lower and upper contact pressures approach 20N/mm2 at SLS 4. 25mm mortar under base 5. Movements +/- 25mm SLS

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FP fixed pin bearings:

Fixed Pin bearings will not transfer any vertical load. The vertical load would generally be taken by Laminated Elastomeric bearings positioned each side of the Fixed Pin bearing. In situations where space is restricted the bolting of the top plate can prove difficult. Uniguide and Fixed Pin bearings can be supplied with an optional tang plate to overcome this problem. This provides a permanent anchor for the bearing within the concrete.

MIN
SLS Horizontal Load (kN) ULS Horizontal Load (kN) Overall Height a Top Plate & Base Plate Width b Top Plate & Base Plate Length c Top & Base Plate Bolt Ctrs Transversely d Top & Base Plate Bolt Ctrs Longitudinally e Bolt Size No. of Bolts (Top & Base)
Assumptions: 1. 25mm mortar under base

FP 25
250 350 90 175 285 110 220 M24 4

FP 50
500 700 120 245 425 150 330 M36 4

FP 75
750 1050 140 310 530 200 420 M42 4

FP 100
1000 1300 140 390 610 280 480 M42 4

FP 125
1250 1565 150 450 650 340 540 M42 6

FP 150
1500 1200 160 530 730 420 620 M42 6

FP 200
2000 2800 170 670 890 560 770 M42 10

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UG uniguide bearings:
Uniguide bearings allow movement in one direction to allow expansion from the fixed end, but provide restraint in the perpendicular direction. Uniguide bearings will not transfer any vertical load. Laminated Elastomeric bearings would usually be positioned next to the Uniguide to take the vertical load.

MIN
SLS Horizontal Load (kN) ULS Horizontal Load (kN) Overall Height a Base Plate Length b Base Plate Width c Base Plate Bolt Ctrs Longitudinally d Base Plate Bolt Ctrs Transversely e Top Plate Length f Top Plate Width g Top Plate Bolt Ctrs Longitudinally h Top Plate Bolt Ctrs Transversely j Top Bolt Size Base Bolt Size Clearance m
Assumptions: 1. Movements +/- 25mm SLS 2. 25mm mortar under base

UG 200
200 280 110 180 255 80 200 325 255 270 200 M20 M20 8

UG 300
300 415 120 255 270 90 205 350 270 285 205 M24 M24 10

UG 400
400 560 140 280 330 100 250 420 330 340 250 M30 M30 10

UG 500
500 700 158 320 360 120 280 440 360 360 280 M30 M30 10

UG 750
750 1030 185 350 470 130 375 495 470 400 375 M36 M36 10

UG 1000
1000 1400 220 400 560 140 450 550 560 440 450 M42 M42 10

UG 1500
1500 2100 239 510 560 400 450 600 750 490 640 M42* M24* 12

UG 1500
2000 2800 249 670 560 560 450 760 750 650 640 M42** M42** 12

*6 Bolts **8 Bolts

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LR elastrometric bearings:
CCL Elastometric Bearings are usually designed and manufactured to British Standard BS 5400: Part 9 :1983 and if required, calculations can be prepared to take into account EN1337 Specification and the Department of Transport requirements listed under their Departmental Standard BD20/92. CCL standard bearings have chloroprene or natural rubber laminates in thicknesses of 5, 8 and 11 mm and steel plates in thicknesses of 2, 3 and 4mm. Other thicknesses of rubber laminations and steel plates can be produced if requested. In addition to this a Quick Production Test (QPT) is carried out on every bearing to ensure that the bearings have been correctly formed and will not delaminate.

Steel Plates Rubber Laminations

PR/SR plain pad and strip bearing:

This bearing type is the cheapest and quickest to produce but allows small vertical, rotation and shear displacements by elastic deformation. They should not be used under heavy and constant shear forces to prolong the lifespan, as long as their maintenance is sustained throughout their service life.

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technical information...
2520-04-08-ENR3
A
Overall lenght in cm

Overall breadth in cm

Number of rubber laminations

Thickness of individual rubber laminations in mm

Grade and type of rubber

Thickness of steel plate in mm (standard size 2, 3 and 4mm)

Note: The number of plates = the number of laminates + 1 Top and bottom cover thickness = 2.5mm Side cover thickness = 4.5mm To calculate the total thickness of the bearing: T = Top and bottom cover thickness + total thickness of rubber laminations + total thickness of plates.

Example: - Bearing reference 2520-04-08ENR3 - Number of rubber laminations = 4 - Thickness of laminations = 8mm - Number of plates = 4+1 = 5 - Thickness of plate = 3mm T = (2.5 + 2.5) + (4x8) + (5 x 3) = 52

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Zero Shear No Rotation

Max. Shear With Zero Rotation

Zero Shear With Rotation

Maximum Shear With Rotation

Bearing Reference
1010-01-05ENR2 1010-02-05ENR2 1010-03-05ENR2 1010-04-05ENR2 1510-01-05ENR2 1510-02-05ENR2 1510-03-05ENR2 1510-04-05ENR2 1510-05-05ENR2 2010-01-05ENR2 2010-02-05ENR2 2010-03-05ENR2 2010-04-05ENR2 2015-01-05ENR2 2015-02-05ENR2 2015-03-05ENR2 2015-04-05ENR2 2015-05-05ENR2 2015-06-05ENR2 2515-01-08ENR3 2515-02-08ENR3 2515-03-08ENR3 2515-04-08ENR3 2515-05-08ENR3 2520-01-08ENR3 2520-02-08ENR3 2520-03-08ENR3 2520-04-08ENR3 2520-05-08ENR3 3020-01-08ENR3 3020-02-08ENR3 3020-03-08ENR3 3020-04-08ENR3 3020-05-08ENR3 3025-01-08ENR3 3025-02-08ENR3 3025-03-08ENR3 3025-04-08ENR3 3025-05-08ENR3 3025-06-08ENR3 3025-07-08ENR3 4025-01-08ENR3 4025-02-08ENR3 4025-03-08ENR3 4025-04-08ENR3 4025-05-08ENR3 4025-06-08ENR3 4025-07-08ENR3 4030-01-08ENR3 4030-02-08ENR3 4030-03-08ENR3 4030-04-08ENR3 4030-05-08ENR3 4030-06-08ENR3 4030-07-08ENR3 4030-08-08ENR3 4535-01-11ENR4 4535-02-11ENR4 4535-03-11ENR4 4535-04-11ENR4 4535-05-11ENR4 4535-06-11ENR4 4535-07-11ENR4 5040-01-11ENR4 5040-02-11ENR4 5040-03-11ENR4 5040-04-11ENR4 5040-05-11ENR4 5040-06-11ENR4 5040-07-11ENR4 5040-08-11ENR4 6045-01-11ENR4 6045-02-11ENR4 6045-03-11ENR4 6045-04-11ENR4 6045-05-11ENR4 6045-06-11ENR4 6045-07-11ENR4 6045-08-11ENR4 6045-09-11ENR4

Plan Dimension (mm)

100 x 100 100 x 100 100 x 100 100 x 100 150 x 100 150 x 100 150 x 100 150 x 100 150 x 100 200 x 100 200 x 100 200 x 100 200 x 100 200 x 150 200 x 150 200 x 150 200 x 150 200 x 150 200 x 150 250 x 150 250 x 150 250 x 150 250 x 150 250 x 150 250 x 200 250 x 200 250 x 200 250 x 200 250 x 200 300 x 200 300 x 200 300 x 200 300 x 200 300 x 200 300 x 250 300 x 250 300 x 250 300 x 250 300 x 250 300 x 250 300 x 250 400 x 250 400 x 250 400 x 250 400 x 250 400 x 250 400 x 250 400 x 250 400 x 300 400 x 300 400 x 300 400 x 300 400 x 300 400 x 300 400 x 300 400 x 300 450 x 350 450 x 350 450 x 350 450 x 350 450 x 350 450 x 350 450 x 350 500 x 400 500 x 400 500 x 400 500 x 400 500 x 400 500 x 400 500 x 400 500 x 400 600 x 450 600 x 450 600 x 450 600 x 450 600 x 450 600 x 450 600 x 450 600 x 450 600 x 450

Height (mm)
14 21 28 35 14 21 28 35 42 14 21 28 35 14 21 28 35 42 49 19 30 41 52 63 19 30 41 52 63 19 30 41 52 63 19 30 41 52 63 74 85 19 30 41 52 63 74 85 19 30 41 52 63 74 85 96 24 39 54 69 84 99 114 24 39 54 69 84 99 114 129 24 39 54 69 84 99 114 129 144

Weight (kg)
0.38 0.57 0.76 0.95 0.58 0.87 1.16 1.45 1.73 0.78 1.17 1.56 1.95 1.19 1.78 2.38 2.97 3.57 4.16 2.16 3.30 4.45 5.59 6.73 2.91 4.45 5.99 7.52 9.06 3.50 5.36 7.21 9.06 10.92 4.41 6.74 9.07 11.40 13.72 16.05 18.38 5.90 9.03 12.15 15.27 18.39 21.51 24.63 7.11 10.87 14.63 18.39 22.15 25.91 29.67 33.42 12.27 18.93 25.60 32.26 38.93 45.59 52.26 15.64 24.13 32.61 41.10 49.59 58.08 66.57 75.06 21.19 32.69 44.19 55.69 67.19 78.69 90.19 101.69 113.19

Kc (kN/mm)
115 65 45 34 255 144 100 77 62 418 237 165 127 1032 592 415 320 260 219 503 263 178 135 108 939 494 335 254 204 1298 686 466 353 284 2045 1088 741 562 452 379 326 3339 1788 1221 927 747 626 538 4771 2574 1763 1340 1081 906 780 684 3691 1922 1299 981 789 659 566 5721 2998 2032 1536 1235 1033 887 778 9658 5107 3471 2629 2116 1770 1522 1334 1188

Ks (kN/mm)
0.90 0.60 0.45 0.36 1.35 0.90 0.68 0.54 0.45 1.80 1.20 0.90 0.72 2.70 1.80 1.35 1.08 0.90 0.77 2.60 1.61 1.16 0.91 0.75 3.46 2.14 1.55 1.22 1.00 4.15 2.57 1.86 1.46 1.20 5.19 3.21 2.33 1.82 1.50 1.27 1.11 6.92 4.29 3.10 2.43 2.00 1.70 1.48 8.31 5.14 3.72 2.92 2.40 2.04 1.77 1.57 8.86 5.25 3.73 2.89 2.36 2.00 1.73 11.25 6.67 4.74 3.67 3.00 2.54 2.20 1.94 15.19 9.00 6.39 4.96 4.05 3.42 2.96 2.61 2.34

Max.Shear Max.Shear SLS SLS SLS Rotational Max.Shear Max.Shear SLS Rotational Movement Movement Vertical Movement Movement Vertical Vertical Capacity Located UnLocated Vertical Capacity Load (kN) Located UnLocated Load (kN) Load (kN) (Rads) Load (kN) (Rads) (mm) (mm) (mm) (mm)
90 90 90 82 170 170 170 154 129 257 257 257 233 524 524 524 524 524 524 453 453 453 431 355 735 735 735 735 735 961 961 961 961 961 1386 1386 1386 1386 1386 1386 1369 2107 2107 2107 2107 2107 2107 2081 2847 2847 2847 2847 2847 2847 2847 2847 3155 3155 3155 3155 3155 3155 3155 4559 4559 4559 4559 4559 4559 4559 4559 7181 7181 7181 7181 7181 7181 7181 7181 7181 3.5 7.0 10.5 14.0 3.5 7.0 10.5 14.0 17.5 3.5 7.0 10.5 14.0 3.5 7.0 10.5 14.0 17.5 21.0 5.6 11.2 16.8 22.4 28.0 5.6 11.2 16.8 22.4 28.0 5.6 11.2 16.8 22.4 28.0 5.6 11.2 16.8 22.4 28.0 33.6 39.2 5.6 11.2 16.8 22.4 28.0 33.6 39.2 5.6 11.2 16.8 22.4 28.0 33.6 39.2 44.8 7.7 15.4 23.1 30.8 38.5 46.2 53.9 7.7 15.4 23.1 30.8 38.5 46.2 53.9 61.6 7.7 15.4 23.1 30.8 38.5 46.2 53.9 61.6 69.3 7.0 10.5 14.0 17.5 7.0 10.5 14.0 17.5 21.0 7.0 10.5 14.0 17.5 7.0 10.5 14.0 17.5 21.0 24.5 9.1 14.7 20.3 25.9 31.5 9.1 14.7 20.3 25.9 31.5 9.1 14.7 20.3 25.9 31.5 9.1 14.7 20.3 25.9 31.5 37.1 42.7 9.1 14.7 20.3 25.9 31.5 37.1 42.7 9.1 14.7 20.3 25.9 31.5 37.1 42.7 48.3 11.2 18.9 26.6 34.3 42.0 49.7 57.4 11.2 18.9 26.6 34.3 42.0 49.7 57.4 65.1 11.2 18.9 26.6 34.3 42.0 49.7 57.4 65.1 72.8 68 65 63 60 129 124 118 113 99 195 187 179 171 411 400 389 378 368 357 349 335 320 305 275 578 560 542 524 506 755 732 708 685 662 1100 1074 1047 1021 994 967 941 1673 1632 1592 1551 1511 1471 1430 2275 2230 2185 2140 2094 2049 2004 1959 2517 2458 2399 2340 2282 2223 2164 3653 3579 3505 3430 3356 3282 3208 3134 5773 5670 5566 5463 5359 5256 5152 5049 4946 39 42 43 43 81 86 88 89 89 128 136 139 140 229 247 253 257 259 260 239 244 246 247 247 358 368 371 373 374 482 495 500 502 503 646 667 674 678 680 681 682 1020 1055 1067 1074 1077 1080 1082 1284 1337 1355 1365 1370 1374 1377 1379 1515 1546 1557 1562 1566 1568 156 2114 2166 2184 2193 2199 2202 2205 2207 3240 3337 3371 3388 3399 3405 3410 3414 3417 0.0113 0.0215 0.0316 0.0417 0.0105 0.0198 0.0290 0.0383 0.0475 0.0101 0.0189 0.0277 0.0365 0.0047 0.0089 0.0130 0.0171 0.0212 0.0253 0.0101 0.0198 0.0294 0.0390 0.0486 0.0060 0.0117 0.0174 0.0231 0.0287 0.0058 0.0113 0.0168 0.0223 0.0278 0.0039 0.0076 0.0113 0.0150 0.0187 0.0224 0.0261 0.0038 0.0073 0.0109 0.0144 0.0179 0.0215 0.0250 0.0028 0.0053 0.0079 0.0105 0.0131 0.0156 0.0182 0.0208 0.0036 0.0071 0.0105 0.0140 0.0175 0.0209 0.0244 0.0028 0.0055 0.0082 0.0109 0.0137 0.0164 0.0191 0.0218 0.0023 0.0044 0.0066 0.0088 0.0109 0.0131 0.0152 0.0174 0.0196 3.5 7.0 10.5 14.0 3.5 7.0 10.5 14.0 17.5 3.5 7.0 10.5 14.0 3.5 7.0 10.5 14.0 17.5 21.0 5.6 11.2 16.8 22.4 28.0 5.6 11.2 16.8 22.4 28.0 5.6 11.2 16.8 22.4 28.0 5.6 11.2 16.8 22.4 28.0 33.6 39.2 5.6 11.2 16.8 22.4 28.0 33.6 39.2 5.6 11.2 16.8 22.4 28.0 33.6 39.2 44.8 7.7 15.4 23.1 30.8 38.5 46.2 53.9 7.7 15.4 23.1 30.8 38.5 46.2 53.9 61.6 7.7 15.4 23.1 30.8 38.5 46.2 53.9 61.6 69.3 7.0 10.5 14.0 17.5 7.0 10.5 14.0 17.5 21.0 7.0 10.5 14.0 17.5 7.0 10.5 14.0 17.5 21.0 24.5 9.1 14.7 20.3 25.9 31.5 9.1 14.7 20.3 25.9 31.5 9.1 14.7 20.3 25.9 31.5 9.1 14.7 20.3 25.9 31.5 37.1 42.7 9.1 14.7 20.3 25.9 31.5 37.1 42.7 9.1 14.7 20.3 25.9 31.5 37.1 42.7 48.3 11.2 18.9 26.6 34.3 42.0 49.7 57.4 11.2 18.9 26.6 34.3 42.0 49.7 57.4 65.1 11.2 18.9 26.6 34.3 42.0 49.7 57.4 65.1 72.8 31 32 32 32 64 66 66 65 64 101 105 104 102 185 196 198 198 196 194 190 190 186 181 176 289 291 289 285 280 388 392 388 383 376 523 533 532 528 522 516 509 826 843 841 834 825 815 804 1045 1076 1080 1075 1068 1059 1049 1038 1230 1240 1233 1221 1207 1192 1176 1721 1745 1741 1729 1714 1698 1679 1660 2643 2698 2700 2688 2671 2650 2627 2602 2577 0.0090 0.0167 0.0240 0.0309 0.0083 0.0153 0.0219 0.0281 0.0338 0.0080 0.0146 0.0208 0.0266 0.0038 0.0070 0.0102 0.0132 0.0161 0.0189 0.0080 0.0153 0.0222 0.0287 0.0347 0.0048 0.0093 0.0135 0.0176 0.0216 0.0047 0.0090 0.0131 0.0170 0.0208 0.0032 0.0061 0.0089 0.0117 0.0144 0.0170 0.0195 0.0031 0.0059 0.0086 0.0112 0.0137 0.0162 0.0186 0.0022 0.0043 0.0063 0.0083 0.0102 0.0120 0.0139 0.0156 0.0029 0.0057 0.0083 0.0109 0.0135 0.0159 0.0183 0.0023 0.0045 0.0066 0.0086 0.0106 0.0126 0.0145 0.0164 0.0019 0.0036 0.0053 0.0070 0.0086 0.0102 0.0117 0.0133 0.0148

Table is for guidance only. Please submit the bearing schedule following table 9. BS5400 specifications for detailed proposal. 15

Elastrometric bearing installation:

BASE FIXITY:
A. Cast into recess in concrete with bedding mortar fill

TOP FIXITY:
D. Cast into in-situ concrete deck

B. Cast onto bedding mortar and built around the edges

E. Glued to beam soffit *(standard method)

C. Glued onto smooth mortar plinth *(standard method)

TOP & BASE FIXITY:

F. Fixed using auxiliary steel plates *(Extreme cases only)

Please note: Bearing must be fixed on the top and bottom faces if positive fixity is required.

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Every project is unique, thats why all CCL bearings are designed specifically for each structure. At CCL we deliver superior products that help build pioneering structures.

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Quality Standards
CCL is an ISO registered company operating a quality management system compliant with ISO 9001: 2000. Our high performance bearings are individually designed and manufactured in accordance with European Standard EN1337-5, BS 5400 Sections 9.1 & 9.2: 1983 and satisfy all the requirements of the European bearing standard EN 1337-5/2. All our bearings are clearly marked with the CE label and we are able to manufacture to any other global standard required. Service & Installation CCL offer a total end-to-end service from initial concepts to installation, commissioning and beyond. Committed to creating superior, highly robust, durable products, we install, pre-set, calibrate and inspect bearings on site to ensure they continue to perform at optimum standards throughout the life of the structure.

CCL helps you create and build unique structures. Our focus on outstanding technical solutions, durable products and practical post completion advice has allowed CCL to deliver projects on an international basis for more than 30 years.

Imagineering the possibilities

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CCL was established in 1935 to provide cutting-edge engineering solutions. Since then, the company has grown and diversified to become one of the worlds leading global engineering companies. Every day, CCL products and services are used in prestigious building and civil engineering structures across the world. Our advanced solutions help engineers, planners and construction companies create visionary structures.

The specifications, information and performance of the products manufactured by CCL Stressing and featured in this publication are presented in good faith and believed to be correct and may be changed without notice. CCL and Associated Companies make no representations or warranties as to the completeness or accuracy of the information. Information is supplied upon the condition that the persons receiving same will make their own determination as to its suitability for their purposes prior to use. In no event will CCL Stressing be responsible for damages of any nature whatsoever resulting from the use of or reliance upon information from this publication or the products to which the information refers. We do not warrant the accuracy or timeliness of the materials in this publication and CCL Stressing and its Associated Companies has no liability for any errors or omissions in the materials.

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