DESIGN OF MACHINE ELEMENTS II

Written by Administrator Sunday, 01 November 2009 10:54

Subject Code No. of Lecture Hrs./ Week Total No. of Lecture Hrs.

: : :

06ME61 04 52

IA Marks Exam Hours Exam Marks

: : :

25 03 100

PART - A UNIT - 1

CURVED BEAMS: Stresses in curved beams of standard cross sections used in crane hook, punching presses & clamps, closed rings and links.

5 Hours UNIT - 2

CYLINDERS & CYLINDER HEADS: Review of Lames Equations; compound cylinders, stresses due to different types of fits, cylinder heads, flats.

5 Hours

UNIT - 3

SPRINGS: Types of springs - stresses in Helical coil springs of circular and non-circular cross sections. Tension and compression springs, springs under fluctuating loads, Energy stored in springs, Torsion, Belleville and Rubber springs. Leaf Springs: Stresses in leaf springs. Equalized stresses,

8 Hours

UNIT - 4

SPUR & HELICAL GEARS: Spur Gears: Definitions, stresses in gear tooth: Lewis equation and form factor, Design for strength, Dynamic load and wear load. Helical Gears: Definitions, formative number of teeth, Design based on strength, dynamic and wear loads.

8 Hours

PART - B UNIT - 5

BEVEL AND WORM GEARS: Bevel Gears: Definitions, formative number of teeth, Design based on strength, dynamic and wear

loads. Worm Gears: Definitions, Design based on strength, dynamic, wear loads and efficiency of worm gear drives.

7 Hours

UNIT - 6

CLUTCHES & BRAKES: Design of Clutches: Single plate, multi plate and cone clutches. Design of Brakes: Block and Band brakes: Self locking of brakes: Heat generation in Brakes.

7 Hours

UNIT - 7

LUBRICATION AND BEARINGS: Lubricants and their properties, Mechanisms of Lubrication, Bearing modulus, coefficient of friction, minimum oil film thickness, Heat Generated, Heat dissipated, Bearing Materials, Examples of journal bearing and thrust bearing design.

7 Hours

UNIT - 8

BELTS, ROPES AND CHAINS: Flat belts: Length & cross section, Selection of V-belts, ropes and chains for different applications.

5 Hours

DESIGN DATA HAND BOOKS:

1. 2. 3. 4.

Design Data Hand Book, K. Lingaiah, McGraw Hill, 2nd Ed. 2003. Design Data Hand Book, K. Mahadevan and K.Balaveera Reddy, CBS Publication Machine Design Data Hand Book, H. G. Patil, Shri Shashi Prakashan, Belgaum. P.S.G.Design Data Hand Book-PSG College of Tech Coimbature

TEXT BOOKS:

1. Mechanical Engineering Design: Joseph E. Shigley and Charles R. Mischke. McGraw Hill International Edition,

6th Edition 2003. 2. Design of Machine Elements: V.B. Bhandari, Tata McGraw Hill Publishing Company Ltd., New Delhi, 2nd Edition 2007.

REFERENCE BOOKS:

1. Machine Design: Robert L. Norton, Pearson Education Asia, 2001. 2. Machine Design: Hall, Holowenko, Laughlin (Schaums Outlines series) Adapted by S. K. Somani, Tata McGraw
Hill Publishing Company Ltd., New Delhi, Special Indian Edition, 2008.

3. Machine Design: A CAD Approach: Andrew D Dimarogonas, John Wiley Sons, Inc, 2001.

COMPUTER AIDED MODELING AND ANALYSIS LABORATORY

Written by Administrator Wednesday, 04 November 2009 06:17

Subject Code No. of Practical Hrs./ Week Total No. of Practical Hrs.

: : :

06MEL67 03 42

IA Marks Exam Hours Exam Marks

: : :

25 03 50

PART - A

Study of a FEA package and modeling stress analysis of a. Bars of constant cross section area, tapered cross section area and stepped bar

6 Hours

b.

Trusses (Minimum 2 exercises)

3 Hours

c.

Beams Simply supported, cantilever, beams with UDL, beams with varying load etc (Minimum 6 exercises)

12 Hours

PART - B

a)

Stress analysis of a rectangular plate with a circular hole

3 Hours

b)

Thermal Analysis 2D problem with conduction and convection boundry conditions(Minimum 2 exercises)

6 Hours

c)

Fluid flow Analysis Potential distribution in the 2 D bodies

3 Hours

d)

Dynamic Analysis 1) 2) 3) Fixed fixed beam for natural frequency determination Bar subjected to forcing function Fixed fixed beam subjected to forcing function

9 Hours

REFERENCE BOOKS:

1. A first course in the Finite element method by Daryl L Logan, Thomason, Third Edition 2. Fundaments of FEM by Hutton McGraw Hill, 2004 3. Finite Element Analysis by George R. Buchanan, Schaum Series
Scheme for Examination: One Question from Part A One Question from Part B Viva-Voce 20Marks (05 Write up +15) 20Marks (05 Write up +15) 10 Marks ----------Total 50 Marks

MODELLING AND FINITE ELEMENT ANALYSIS

Written by Administrator Sunday, 01 November 2009 10:58

Subject Code No. of Lecture Hrs./ Week Total No. of Lecture Hrs.

: : :

06ME63 04 52

IA Marks Exam Hours Exam Marks

: : :

25 03 10 0

PART - A

UNIT - 1

INTRODUCTION: Equilibrium equations in elasticity subjected to body force, traction forces, stress strain relations for plane stress and plane strain, Boundary conditions, Initial conditions, Eulers Lagranges equations of bar, beams, Principal of a minimum potential energy, principle of virtual work, Rayleigh-Ritz method, Galerkins method., Guass elimination Numerical integration.

7 Hours

UNIT - 2

BASIC PROCEDURE: General description of Finite Element Method, Engineering applications of finite element method, Discretization process; types of elements 1D, 2D and 3D elements, size of the elements, location of nodes, node numbering scheme, half Bandwidth, Stiffness matrix of bar element by direct method, Properties of stiffness matrix, Preprocessing, post processing.

6 Hours UNIT - 3

INTERPOLATION MODELS: Polynomial form of interpolation functions- linear, quadratic and cubic, Simplex, Complex, Multiplex elements, Selection of the order of the interpolation polynomial, Convergence requirements, 2D Pascal triangle, Linear interpolation polynomials in terms of global coordinates of bar, triangular (2D simplex) elements, Linear interpolation polynomials in terms of local coordinates of bar, triangular (2D simplex) elements, CST element.

6 Hours UNIT - 4

HIGHER ORDER AND ISOPARAMETRIC ELEMENTS: Lagrangian interpolation, Higher order one dimensional elements- quadratic, Cubic element and their shape functions, properties of shape functions, Truss element, Shape functions of 2D quadratic triangular element in natural coordinates, 2D quadrilateral element shape functions linear, quadratic, Biquadric rectangular element (Noded quadrilateral element), Shape function of beam element. Hermite shape function of beam element.

7 Hours PART - B UNIT - 5

DERIVATION OF ELEMENT STIFFNESS MATRICES AND LOAD VECTORS: Direct method for bar element under axial loading, trusses, beam element with concentrated and distributed loads, matrices, Jacobian, Jacobian of 2D triangular element, quadrilateral, Consistent load vector, Numerical integration.

7 Hours UNIT - 6

HEAT TRANSFER PROBLEMS: Steady state heat transfer, 1D heat conduction governing equation, boundary conditions, One dimensional element, Functional approach for heat conduction, Galerkin approach for heat conduction, heat flux boundary condition, 1D heat transfer in thin fins.

6 Hours UNIT - 7

APPLICATIONS I: Solution of bars, stepped bars, plane trusses by direct stiffness method. Solution for displacements, reactions and stresses by using elimination approach, penalty approach.

6 Hours

UNIT - 8

APPLICATIONS II: Solution of beam problems, heat transfer 1D problems with conduction and convection.

7 Hours

TEXT BOOKS:

1. Finite Elements in engineering, Chandrupatla T.R., 3rd Pearson Edition. 2. The Finite Element Method in Engineering, S.S. Rao, 4th Edition, Elsevier, 2006.

REFERENCE BOOKS: 1. The FEM its basics and fundamentals: O.C.Zienkiewicz, Elsevier, 6e. 2. Finite Element Method, J.N.Reddy, McGraw Hill International Edition. 3. Finite Element Methods, by Daryl. L. Logon, Thomson Learning 3rd edition, 2001. 4. Finite Element Analysis, C.S.Krishnamurthy,Tata McGraw Hill Publishing Co. Ltd, New Delhi, 1995