Professional Documents
Culture Documents
TABLE OF CONTENTS
Page #
Electric Infrared Heat as Part otthe Electromagnetic Spectrum Methods of Heat Transfer......... Infrared Heat Reectors and Beam Pat'terns........ Efciency Factors Reector Material Heating Design vs. Beam Pattern
OOUJl\)|'\J
Pattem Sketches
Heat Element and Fixture Selection Chart Heat Description: Clear Quartz Lamps Helen Quartz Lamps
Quartz Tubes
Metal Rods Effects of Under and 0verVoitage on Heat Elements.......... Explanation Graph D Tungsten Elements: Quart Lamps; Nickel-Chrome Elements: Quartz Tubes; Metal Rods Graph E Color Temperature; Radiant Efciency Explanation Calculation Method Sample: Spot Heat Layout Table 1: Indoor Spot Heating Watts Per Square Foot" Required Total Area" Heating Calculation
Lead-in, Data Entry Form. Total Area Heating Form Sample 1 Calculation: Novato,
.......10
13
.......15 .......16
Sample 1 Layout: Novato, CA Snow.-Ice Control Principles Snow Control Factors Electric infrared Heating Controls Features
Usage
Standard Power Contactor Panels" Proper Selection Sample Drawing: FPC-263-2F Control Panel Control Devices Description: Thermostats Special Control Devices FTDC-1 'l'|me Deiay Controller FPTC-2 Percentage 'mer FSMC-2A Snowllce Detector .......l7 .......18
Table 3: Insulation R Factors Table 4: Mean Wind Speed: M.P.H. Heating Degree Days Yearly Snowfall: Mean Outside Design Temperature Table 5: Reector and Heat Distribution
.........19-20 .........21-24
Heat Distribution Pattems for Heavy Duty Metal Sheath Radiant Heaters
Catalog HM-01
A LOOK AT FOSTORIA
PHONE: 4191435-9201
Located in Northwest Ohio, Fostoria is a manufacturing area of 15 thousand popuiation. This location provides easy access to major rail lines, air terminals, Interstate 75 and the Ohio Turnpike. Fostoria Industries 130,000 sq. ft. facility is heated with electric infrared comfort heat. In addition, all painted parts pass through one of
FAX: 8001435-0842
experience in designing reectors. we quite naturally branched into another new product line in the late 1930s electric infrared ovens. In 1959 we expanded to electric infrared comfort heating (people
heating equipment} and were the rst in the design of the equipment. As time passed and the infrared markets expanded, two separate sales departrrient evolved. Today the following Departrnentsi'Product Lines exist under one corporate head, and at two manufacturing locations in Fostoria
Fostoria Industries is the largest and oldest manufacturer of electric infrared equipment. ln 1917 we began operations by manufacturing replacement fenders and ninning-boards for automobiles. We diversied in 1932 into the manufacturing of work lights. From our
Trimline Series
Mitey Midget
Restaurant Patio
2 or 3 Lamp MUL-T-Mount
- Churches
- Factories - High and Low Bay Industrial Buildings - Ice RinkiField Houses - Soccer Arenas - Car Washes - Locker Rooms - Swimming Pools - Tennis Courts
with high ceilings, for spot heating, and for other applications where
radiant heating may be more energy efcient than convective or all-air heating systems.
THEORY OF INFRARED
Infrared radiation is electromagnetic radiation which is generated in a hot source (quartz lamp, quartz tube, or metal rod) by vibration and rotation of molecules. The resuiting energy is controlled and source, and diffuses as a function of the square of the distance. Intensity, therefore, wouid decrease in a proportional manner. So, at 20 from the heat source, intensity of the energy concentration is 114 the intensity developed at 10'. Also, at 20 distance from the heat source, the energy pattern of radiant heat will cover four
directed specically to and on people or objects. This energy is not absorbed by air, and does not create heat until it is absorbed by an
opaque object. The sun is the basic energy source. Energy is projected 93,000,000 miles through space to heat the earth by the infrared verts to heat upon contact with a person, a building, the oor, the
process. This infrared energy travels at the speed of light. and con-
ground or any other opaque object. There is, however, no ultraviolet component (suntanning rays) in electric infrared. Electric infrared energy traveis in straight lines from the heat source. This energy is directed into specic pattems by optically
designed reectors. Infrared, like light, travels outward from the heat
distance. For comfort heating, there must be reasonably even accumulated values of heat throughout the comfort zone. Proper mounting heights of the individual heaters, xture spacing, reector beam pattems, and heat source wattage must be specified to generate the proper heating levels at the task area. The amount of heat delivered is also adjusted by input controllers or by thermostats which respond to surrounding temperature leveis and provide ONOFF or PROPORTIONAL inputs.
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The sun is the allenergy source. and its energy waves are illustrated technically by this wave~leng!.h chart. Man-made infrared energy operates in a narrow portion of the total electromagnetic spectrum. The infrared portion is further broken down into near infrared. intermediate infrared and far infrared; with n-ear infrared beginning at approximately .8 microns or just beyond the visible portion of the spectrum. Intermediate and far infrared range from approximately 1.5 microns in length.
Middle
vection heating the air itself is warmed and circulated however, warm air always rises to the highest point of a building. With
Infrared heating, the wam1th is directed and concentrated at the oor and people level where it is really needed. 2) ZONE CONTROL FLEXIBILITY Infrared heating is not dependent upon air movement like convec-
8,Graphs A, B, and C showing heat-up time of sources.) There is no need to wait for heat buildup. Tum the heaters on iust prior to
tion heat. Infrared energy is absorbed solely at the area it is directed. Therefore it is possible to divide any area into separate smaller zones and maintain a dilferent comfort level in each zone. For example, Zone A, with a high concentration of people, could be maintained at a 70 degree comfort level while at the same time off completely.
heating requirements. 6) NEGLIGIBLE MAINTENANCE Electric infrared is strictty a resistance type heat. There are no
3) STAGING Another unique control feature of electric infrared that increases comfort conditions and saves energy consumption is staging. Where most systems are either "fully ON or fully OFF" the staging feature also allows only a portion of the equipments total capacity to be used. For example, a two-stage control would work as follows: During the rst stage, one heat source in every xture would be energized. During the second stage, two heat sources in
a large area can be both zoned and staged. These systems, then, allow a more consistent and unifom1 means of maintaining a specic comfort level and avoid the peak 8- valley syndrome.
7) CLEAN Electric infrared, like other fom1s of electric heating, is the cleanest method of heating. There are no by-products of combustion as with fossil fuel buming units. Electric infrared adds nothing to the air nor takes anything from it. 8) SAFE - UL listed - No open ame - No moving parts to malfunction - No fuel lines to leak - No toxic by-products of combustion 9) EFFICIENT All Electric Heaters convert energy to heat at 100% etciency.
energy waves are created by a heat source - quartz lamp, quartz tube, metal rod - which are directed by optically designed reectors
toward or onto the object or person. A re place is a more familiar form of radiant heat.
of heat, such as a hot water bottle against the body. CONVECTION heat involves using a source of heat to WGFIT! the air and create a desired comfort level around people. Heated air is circulated by fans or blowers to generally surround a normally enclosed area. Home heating with a forced-air fumace is an example
of CONVECTION heat
work area. The higher the efciency of the reector, the more radiant
Reectors are used to direct the radiant energy from the source to the
energy will be transferred to the work level. The reector efciency is inuenced by the reector material, its shape and contour. One method of measuring the efciency of the material is by the emissivity factor. Emissivity is dened as the ratio of the amount of energy given off by radiation from a perfect black body; and is equal to the rate that material will absorb energy. The lower the emissivity
achieve approximately 89 percent reectivity. Gold anodized aluminum reectors achieve approximately 92 percent reectivity. The
most highly efcient reflector readily available is a specular gold plated material, which is rarely used due to the prohibitive cost of gold. Fostoria uses gold anodized aluminum for reectors and end caps in their electric infrared heating equipment to provide the highest economical reectivity and durability. The beam pattem created by the reector must be emphasized in the heating design. First the reector must create a straight vertical line from the heat source to the work area. This is the pattem oenterline. Secondly, the reector will converge or concentrate the energy into a choice of wide, medium or narrow pattems. In the electric infrared comfort heat indusby, reectors are also designed for asymmetric, symmetric and offset pattems as shown below.
number the less the material will absorb; hence the better the reectivity of the material. Few materials can be considered for use as reectors in comfort heating equipment. They must have high reectivity of infrared ener93!; resist corrosion, heat, moisture; and be easily cleaned. Aluminum is a common reector material and must be anodized to provide suitable reectivity and withstand the heat levels present in
REFLECTO RPATTERNS
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A specic heat pattem can be easily identied by the number of bends in the reector in addition to the angle of the reector.
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QUARTZ TUBES
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60,A6090 IA,B FIXTURELAMPS 60,A6090IB 2A 901B 60,A60'lC,D, or 46230,A30 60,A5090 IB A30 34330, 60,A6090'IB X 2A 22230,A30.IC,D,&E, or 30,A30 342 22330,A30
PORTABLEUNITS*"
HEATING ELEMENTS
CLEAR QUARTZ LAMPS
' 31'8" diameter clear quartz envebpe Coiled tungsten lament positioned on tantalum wears; sealeg porcelain and caps; gas lled Color temperature emitted: approximately 4100 F - high brightness (6 - 8 Lumens Per Walt) Graph
A
Cool Down
100 /.. so -7
B0
Heat Up
O)"-1DD
|:TI
Energy(Percent)50
40
Rodent be Ava a
30 20 I0 0
l\t.1r|r5 1 2 3 4
Graph B
100 90 80
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Cool Down
05%|DD
50 40
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QUARTZ TUBES
SIB, 5r'8, W8 diameter quartz envelope Nickel-chrome alloy coiled element with porcelain end caps and pigtall tennination O Color temperature emitted: approximately 1800 F - bright orange glow Approximately 60% radiant efciency."" Fast healup and cool-down (Refer to Graph B) Moisture resistance: high Med-ranlcal ruggedness: good Available wattages: 450-3000; available voltages: 120-480 Do not use in series Lowest cost per watt (average) Lite expectancy". 5000 hours wananted. 4-year pro-rated APPLICATIONS: Indoor spot heating and total area heating; Preferred when controlling application with percentage input timer MOUNTING HEIGHTS: 12' and UNDER Indoor Only
Fl(Paecalcer nlentnergy E
Ava ab
30 20 10 0
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1 2 3 4 5 6
IIIII
2 3 4
Graph C
100
Heat Up
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Cool Down
B0
SE1
50 40
1 /I
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Time Power ON (Minutes)
2
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I 44 1
1-
r5
0123
11?-"I6 4 5
b) c)
If operated at 120 volts (50.0% of design voltage) it will have an output of (25% x 1600) = 400 watts.
Graph E
---- re Fladianl Efficiency = Deivered Infrared Heat
Graph D
Tungsten Elements (Quartz Lamps) ---- NickelChrome Elements ltuartz Tubes - Metal Rods)
NIIIIIIIIIIIDIIIIII
mIIIIIIIII IIIIU_mm WOIIIIIIIII Ilnpa um IIIIIIIII IIBII Mm WUIIIIIIIIII IEIII me IIIIIIIIIII alinl WOIIIIIIIIIIIIIIIIIIHI IIIIIIIIIIIIIIIIIIII WOIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIHII molllllllllnnlnl nil IIIIIIIIIIIII MUIIIIIIIIIIIII IIIIIIIIHIIII mnlllllllnlllll IIII : IIIIIIIIIIIIII IIIIII WDIIIIIIHIIIIIIII IIIIIII ~ IIIIIIIIIIIIIIIH I IEEII taWe QUIIIIIHIIIIIIIIIII taga IIIIMIIIIIIIIIIII I I I I E m0IIIIIIIIIIIIIIIII True Col=oe! d n rat amp IIIIIIIIIIIIIIIIII I I I I I I I I I I I I MOIIIMIIIIIIIIIIIIIIII mm IIIIIIIIIIIIIIIIIIII gs maIInIlIIIlIIInllllIII_Wg; IIIIIIIIIIIIIIIIIIID moIIIIIIIIIIIIIIIIIiI_me IIIIIIIIIIII smm 3 WOIIIIIIIIIII M. IIIIIIIIII W3; WOIIIIIIIII IIIIIIIII I I Il l n mmIIIIII!2 Il lnn II Illlnea III Illlaal 8- gIIIll SIIIl mRuIl I glll llmnullll SIII II INNHII III Inn_ l ln 8 8
l'\IN
90
100
.. Voltage
heated.
5) Spot heating systems can be controlled manually, or preferably, with a them1ostat located away from the direct pattem of the
Comfort levels will depend on the intensity of the wattage delivered. and will depend on ambient conditions. dress, and activity of the
Wattage should be suicient to balance nomtal body heat losses, individuals in the WDFK area.
Since actual ambient temperatures are not maintained, several factors involved with indoor spot heating must be considered: 1) Beam patterns should always cross approximately 5 above oor level to provide even heat at the work area. 2) Avoid installing only one xture directly over a person's head at a work station. 3) All spot heat applications. regardless of area size, should heat
2)
3) 4)
9)
5) 6)
10) To detemwine wattage per element, divide total wattage per heater (9) by the number of elements within each heater (1,2 or 3). 11) For further help, please contact the factory direct at 41 91435-9201.
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The variety of heater styies, heating elements. and their overlap in mount'I1g height capabilities. , many limes otters the specier with a choice of eq..ti|:lmel'!i for use on a specific application. in the above case. it would have been possible to also use the Heavy Duly overhead heaters. The Trlmne series was selected since it asp renders proper pattem overlap and watt dereity. and is the best economic alternative. The equipment cost per wattage is much less with the Trimline series in this example.
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TABLE 1
Indoor Spot Heating _ Watts per Square Fool Required
gsiwd
Tight Building
No Dra
Average
Conrhons I
Di-any
(Open Areas) I
(Beams F) 10"
OI! Rise
MOUNTING HEIGHT s'-12' 13'-15' a' - 12' 13'-15' a - 12' 1a'- 15' r s 1|: W*1a ' 1s 1s
ii" 15=
zu= 25~ N so" 7
35
1o
14 18 21
25
12.
11 21 _ 26
30
15
20 gs so
35
23
25 31 38 so as 45
53
2s
as 44 sa
51
40"
45 50
2s
32 35
I 34
3-8 42
flow
45 50
so
68
re
T9 68
838$
75
Fostoria Mul-T-Mounts are being used at the Opryland Hotel in TN. These infrared heaters keep the semi exposed walkways and work stations warm for guest and employees throughout the winter months.
10 15 20 25 30 35
20 30 40 50 60 70
8-10' 8-10'
8-10'
40
so
An estimator must also have the following specic information available before calcutating the heating load and xture layout. 1} Dimensionslsquare footage of area to be
heated. 2) Minimum practical mounting height for the heating equipment 3) Desired temperature rise 4) Voltage Available
The Purple Pan'ot Cafe, in Hattiesburg, MS, has decreased over-crowding inside their bar area during the winter months
age for the outdoor area, giving this area 37 wattsfsq. ft. By
using this electric IR heating system, the customers receive a 30-35 F temperature rise for each individual heated area.
perature greatly affect a feeling of being too warm or too cold. For
in an indoor total heating system design must be minimized. In electric infrared heating systems, it is important to know that air temperatures can be lower than temperatures with conventional heating systems, while giving the same degree of comfort to the occupants comes directly from the radiant energy produced by the of the floor and surfaces higher than the surrounding air temperature.
occupants. The reason is that much of the heating affect on the heating elements. The infrared system also makes the temperature
proper equipment selection, and the exact xture layout for an electric infrared heating system.
further details - ail provided at no charge.
Copies of this Data Entry Form are available. Consuit the factory for
(F1 storia)
"*Y 5' *9"
Name of Job Location
FACTS NEEDED BEFORE BEGINNING CALCULATION; Bldg Size Length X Width = Area {Sq Ft) fl. CeiI|'1g(E)
'OLl1$i-U8 DB '
Fixtire Mounting Hgt. (C) Amount of Insulation E In R Factors - (See Tax 3)"
NC H0.G
'.;::r..;'.':2,"<*i
Degeas F i|l_ 'R' Factor {HI
is..T:irr..r"*" fl
T H
1) Inside Desired Temp. mirus Outside Design Temp ' = Temp. Rise = (J) UBQIWQ F
(Cu. Ft.) =
=
Net vim
Root
FlOOl'Perirl'ltel' 12346
Sq. Ft
Sq. Ft
Sq. Ft. 0.810
TOTAL
=
= (L)
The above U factors cm be Cdculated from the "R" factors as shown in Table 3. 4] Air Change Heat Loss: (K) Cu.FUl-tr. x __l_ =
i st Vlihl!silPa'!-loi..iri'Per Degree =
L 6] Convention Heat Loss: X (N) (J)
(Ll
{iii}
= - i 3.414
= Con. HeatLossM!attsPerHr. =
Pidi:tl'iemi1'aspa'icii1avHuestor{A B and C l1(il'iOl'!SB!"II!BII'l'Tll$'Bf. Eitanple: An18' cieilirigheiqitwidiaii lauorofR-tinit-iecdliigariclm-Binthesidew siiiroddresuttinvaluee ol15_28_srd12 respecuvaiy,oratotalvalueoi f0l'8i|3OCI'1d|tiOl'|S.
Filling in the above form provides us with all the necessary information to obtain a computerized heat loss printoi.rt. We can provide this service over the phone in minutes and later send you a written conrming printout. The above fom"i should be used to manually compute the approximate indoor heat loss. This calculation determines the heat loss replacement necessary with convection heating. See page13to adjust this heat loss using infrared.
to arrive at this gure.) Because electric infrared heats objects directly and not air, the amount of heat (KW) required will be less with infrared than with the forced air system. To detennine how much
To use the following table: Pick the corresponding values for (A), (B) and (C) conditions and add them together. Example: An 18' ceiling height with an R factor of R-12 in the ceiling and an R-6 in the side walls would result in values of 15, 28 and 12 respectively, or a total value of 55 for all 3 conditions.
(A) HEIGHT
1D'orless
11'-15 16'-20' 21'-25'
26' - 30' 31' - 35'
CEILING
INSULATION IN R FACTORS
VALUE
5
10 15 20
25 30
(Bi CEILING
R - 40 R - tau-as) R - (20-29) R - (10-19)
R - (5-9) R - 4 or less
VALUE
7 14 21 28 35 42
(C) WALLS
R - 12 or more R - (10-11) R - (8-9) R - (6-7) R - (4-5) R - 3 or less
VALUE
3 6 9 12 15 18
Total Values: 55 - (Total A,B. and C Values}. Choose multiplier below adjacent to the total value an'ived at. Example in above cases: A 55 will give a usable multiplier of .80. Total Values 0 - 20
21-45 46-65 B6-90
Total Infrared KW Required at 14' Fixture Mounting Height (use this gure when
mounting at 14 or less)
It is recommended to increase the KW load by 2 percent per foot for every foot above 14 that infrared heating xtures are mounted. Therefore the foilowing formula will adjust accordingly.
x 1 +
_ -
Mounting Height
' In no se should this gure be greater than the total KW required and computed for convection heat loss (regardless of xture mounting height). When required mounting is above 30', consult factory.
TOTAL AREA HEATING HEAT LOSS CALCULATION - SAMPLE 1 LOCATION: Novato, Califomia BUILDING: 40'X 100' X 25 Height VOLTAGE: 240V, 3 Phase FIXTURE MOUNTING HEIGHT: 15' INSULATIONIBUILDING TYPE: Wall Flat Metal (.83) with 1" Batts (wood ber) Insulation (4.00) = R5 {approx} Ceiling 4" Batts {wood ber) insulation (4.00) Doors 4 overhead 12' X 8' each metal sheet (.83)
Nmeomb
Location
-SAMPLEINOVA Ta CA
Dam 0CT.l5.I995
Estimator R j
I
.
sqft.
240V: 30
_
)l
1 ft.
Fiif Chilngs 99' H0-lfi [GI E1 Outside Design Temp. (H) ($69 Table 2) (See Table 4) 70 oi; Inside Desired Temp. (
CALCULATION:
I
3
iii
-(H)
0-77
3
X I00-000
=0)
_ =i=
Windows nous
Net wan
{T-um''$4I
G20
iii
L304
ii-_i_--
Rmf {l_i|\93|]
FloorPerimeter
.0625 -3|
P59
= ---L6
= {U 2,348
4}Aii'Ch8rlge HeatLoss:
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I-386
I-335 + 3-413=(N) I-994 I
(Ni
I-094
X (Jl
to
3-75__
To use the following table: Pick the corresponding values for(A),(B) and (C) conditions and add them together. Example: A25 ceiling height with an R factor of R-16 in the ceiling and an R-5 in the side walls would result in values of 20, 28 and 15 respectively, or a total value of 63 for all 3 conditions.
INSULATION IN R FACTORS
VALUE
5
(B) CEILING
VALUE
(c) WALLS
R - 12 or more
VALUE
3
11'-15' 16'-20'
10 15 25
30
21'-25'
26'-30'
31'-35'
14 21
as
42
R - (10-11) R - (a-9)
R - (s-7) R- (+5)
R -3orless
s 9
12 @
18
R - (s-si
R - 4 or less
Total Values: 63 - (Total A,B, and C Values). Choose multiplier below adjacent to the total value arrived at. Example in above cases: A63 will give a usable multiplier of .80. Total Values
0 - 20 21 -45 46 - 65 66 - 90
Multiplier
.90 .85 .80 .75
43,760
Conventional x
.80
Appropriate =
35,008
Total Infrared KW Required at 14' Fixture
Heat Loss
Multiplier
Above
It is recommended to increase the KW load by 2 percent per foot for every foot above 14' that infrared heating xtures are mounted. Therefore the following formula will adjust accordingly.
35,008
(15-14)
35,708
Total lnfraredKWRequired
at 14' or tess
x 1 +
(MH'14l.l-02}
Msgptmg g
' In no case should this gure be greater than the total KW required and computed for convection heat loss (regardless of xture mounting height). when required mounting is above 30', consult factory.
5) 35, 708 = watts necessary = approximately 2976 watts per heater. In this case we are limited to one type of heating element,
12 i.e., Quartz Lamp. with 240V 1' 1600W rating, 2 per xture, or 3200 watts per heater. 6) Select: 12 ea. 222-60-TH - 240V heaters. (2) 1600W I 240V lamps packed wt heater. The above calculation gives almost total blanket coverage if spaced uniformly. For total area heating it is not absolutely necessary to get btanket coverage nor an overlap of pattems. Uniforrriity of heaters, however, will produce the most comfortable environment. A widely used approach is to heat a building with a combination of perimeter units and center units. This method places heaters along the perimeter ctoser together (higher density) than those spaced uniformly in the center. Since more heat loss occurs on the outside watts, a higher wattage density must be located there to offset this higher heat loss. The ideal controt" for this type layout nomwally would have the perimeter units on one zone and the center units on another.
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Shows Total Area Layout with Unifomt Coverage with Slight Accent on Perimeter Approximatety 80% Direct Coverage
,, I
60 symmetric or 60 asymmetric pattems in semi-protected or shielded areas. lf 60 heat pattem is required for exposed areas,
Snow Control Factors To determine the watt density of infrared required for any area, see Table 4 {located at the back of the manual) to obtain outside design temperature (Factor I} and annual snowfall (Factor H). From Table A, obtain the value for each factor. and add Factor I and Factor ll together. Refer to Table B to obtain the watt density based on the total value.
Table A
Factor I Outside Design Temp. F -20 to -60. -10 to -19. 0 to -9 +19 to +1.
-I-4010 +18
Value
..
(D-I0 3-Ft
Exposed
200
*Sen1l-Protected
185 160 110
Protected
160 145 100
6 5 4 3 2
100
90 BO 70
90
85 75 65
Exposed = Totally open area Semi-Protected = One side closed plus roof or ovemang Protected = Three sides plus roof or overhang
Ex amp le: Alba ny. N ew York has an outside design temperature of - 6 or a Factor I value of 2. The yearly mean snowfall is 65 ? tCh8S or ' '
a Factor ll value of 3. The total vaiue is 5; therefore the watt density needed for an exposed area is 110 watts per square foot
POWER CONTACTOR PANELS (FPC SERIES) Fostoria Power Contactor Panels FPC
Ieatures; ' Nema 1 enclosure ' 3 main terminate for incoming line wires ' 1, 2, 4 or 6 magnetic 3~pole oontactors ' Step-down transformer from line voltage to 120 volt for operating Control Device(s)" ' Fusing for control transformer. ' T9Fll"llll3| blocks and wiring for easy hook-up of control devices Nith any of the pre-wired FPC" series panels, all that need be supJlied by others is a main disconnect or circuit breaker, and appropri318 size and type of fuses. an FPO is necessary to handle the heating load (KW) in a given Fostoria supplies a complete line of power control panets. These FPO panels, when used in conjunction with controi devices", make it possible to control the temperature at a level chosen by the user. The use of FPCs will reduce installation eld wiring costs. Listed below are the standard power control panels:
(so)
Max Amps 48 48 96 96 1 92 192 288 288
at 4-SUV 40
-
FPC-463-4FA
FPC-263-BFA FPC-463-6FA
105 -
80 1 20 -
80 160 240
Sontrcl Panels are available for 208. 240, 277, 480 volt applications
.o handle amp loads ofiup to 50, 10-0, 200, & 300 amps.
NOTE: 208 and 277 volt FPC Panels also available. To select the proper size FPC panel:
FOSTORIA POWER CONTROL VOLTAGE: 8 = 208V; 2 = 240V; 7 = 277V; 4 = 480V AMPERAGE: 6 = 60 AMP contactors (50 amp, when de-rated)
PHASE: 3 = 3 phase
lrclllilllll
4 6 3 4 F A
*(1) Detemiine the total number of amperes the infrared equipment will use, based on the total KW, voltage and phase of etectrical installation. (2) Select the FPCs" that can handle the above amps, voltage and phase.
NHAT iF:
Number of Contactors ii Load side fusing (fuse blocks supplied), (customer supplies fuses)
your load or you can purchase more than one standard panel, i.e., whose sum of handled amperage equals or is iarger than your total. NOTE: special FPCs carry a higher price per kilowatt and require more iead time than standard FPCs. (c) You have a power control panel requirement for something other than a Fostoria infrared Heater? Answer: Fostoria Power Control Panels may be used for any load that doesn't exceed the amp rating of the panel. (d) A contractor or user suggests supplying his own panels? Answer: Fostoria Industries should fumish all controlting devices. it is possible for a contractor to supply a panel that would work. However, Fostoria control panels generally save on instaliation costs and are denitely of high quality. (e) The customer requests Fostoria to supply a main disconnect or circuit breaker? Answer: Fostoria can supply any type of control panel requested. (See note in (b) above regarding special panels.)
fa) Your line voltage or phase ditfers from above avaitable models? Answer: Detemiine the amps used based on your voltage and phase and go to Step (2) above, disregarding the listed voltage age is other than 240, 208, 480. or 277 and if phase is other than
and phase. When ordering the FPO, you must specify it volt3-phase.
Ib) Your amperage load is larger than any of the standard panels listed? Answer: Fostoria can build a special panel capable of handling
L .
heating KW load in a given infrared installation. Since infrared heaters do not have contactcrs built into the
units, it is necessary that they be supplied elsewhere. With a pre-wired FPC from Fostoria. all that need be supplied by the installer are fuses, and optional main disconnect or circuit breaker. Features: Factory pre-wired for quick installation e Max 50 amp branch circuit fusing - Fuses provided by installer 0 Step-down transformer and secondary fusing for 120 volt control circuit.
I NEMA1 enclosures
W
Example: Model No. FPC-263-2FA
@
240 VOLT 3 PH BU HZ TO DISCONNECT |'SUPPL|ED BY INSTALLEFH
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FUSE ) BLOCKS TO HEATERS
can be expected).
ton switch activates the heating load for a preset 30 minute cycle.
docks and remote work stations.
The system is de-energized once the timer has cycled; then the
FEC-Enclosed Contactors
(1) FEC-30-120 (2) FEC-30-240 40 amp resistance load, 32 amp full load. 120 or2-40 volt coil voltage. (3) FEC-60-120 (4) FEC-60-240 62 amp resistance load, 50 amp full load. 120 or 240 volt coil voltage. The above enclosed contactors are general purpose magnetic contactors in a NEMA-1 enclosure. All are rated for loads up through 600 volts, at the maximum amperages noted. May be used in conjunction with many Fostoria control devices. APS-3B Snowce Detector: The APS-3B is used only in con}unction with electric infrared snow melting systems. This control automatically activates the electric infrared equipment instantly after snow or ice stomis begin. A
directly exposed to the beam pattem. Thermostats may be shielded by placing a cover over the top. Two stage models are generally considered to give the most economical results. Coi-nmerciallResidential Thennostats: (1) 1A22-3 Single stage, single pole (2) 1D22-3 Single stage,1C|0Ubl9 pole (3) 1M22-3 Two stage (1 I20 interval between stages). single pole (4) 1A44-3 Two stage, double pole All of the above thermostats carry a maximum 22 amp at 120, 250, 277V, AC rating; temperature control range is from 50 degrees F to 90 degrees F; dial shows a comfort range but has no denite degreenumber setting; bi-metal sensing elements. Commercialilndustrial Thennostats: (1) CKTD110 Single stage, single pole, 22 amp maximum rating at 125V-277V;
(2) AZSAA
(3) CKT121
control and timing circuit. Jf the moisture sensor detects precipitation at a temperature of 38 F or less, the system is activated. Once moisture has stopped, the timer will be energized to shut the system off approximately 15 minutes later. The temperature sensor will prevent activation of the moisture sensor when the precipitation is above freezing.
These units are used to control voltage input to infrared heaters. With a 24 volt potentiometer, soft start for high in rush & fuses, the SCR controllers enable customers to "dial uprdown" a level of heat output desirable. 180-2-30iCF (open) 30 amp 180-2-30iCF (enclosed) 30 amp 180-2-80CF (enclosed) 80 amp Variable Controller: VHC-15 15 amp 2081240 volt inline" controller Built in onfoff switch Design for a 2" x 4" electrical wall box 30-Time Controller: FTC-30 28 amp 2081240 volt 30 minute timer for: Qtz. Lamps Qtz. Tubes lime Switch Knob Control
cent will activate heaters for 3 minutes and 12 seconds and deactivate heaters for 48 seconds.
TABLE 2
Natural Air Change
Air Change
Per Hour
25,000 50,000
100,000 200,000 300,000 400,000 500,000
1.50 1.12 77 as 45 39 35
A ;
TABLE 3
MATERIAL Glass DESCRIPTION Single Pane Double Pane Triple Pane Glass Block (Avg.) Translucent Curtainwail Woods Hardwoods (Maple, Oak)
1n 1|:
THICKNESS
"R" FACTOR .88 2.22 3.56 2.50 3.22 2.50 .91 1.25
2.. 4..
51r4" - 61.-*2"
81i'2"
Corkboard
Glass Fiber (Avg.}
DESCRIPTION
THICKNESS
Rapoo Foam Mineral Wool with Resin Binder Mineral Fiberboard, wet felted (Acoustical tile) Mineral Fiberboard, molded (Acoustical tile) Homosote Roof insulation (preformed for above deck) Loose Fill: Cellulose
3.57 2.70
1|| 1n
.20 .60 .20 .50 .20 .11 1.11 1.72 2.00 .20 .21 .87 1.19 .21 .15 1.46 .59 .81 .83 .10 .21 .44 .05 .33 .80 .96
Gypsum-Fiber Concrete
Stucco Dry Wall Masonry Units: Brick, Common (Avg.) Brick Face (Avg.) Concrete Blocks (three oval core)
1..
172 "
1n 1
8|: 8|! 8n 10
Stucco
Siding Materials: Asbestos-Cement Shingles Wood (7 1!2" Exposure) Wood (12" Exposure) Asbestos-Cement 1i'4 , lapped Asphalt roll siding Asphalt insulating siding 112 ' bd. Wood, ptywood, %' lapped
16" 10"
Architectural Glass
Roong: Asbestos-Cement shingles Asphait shingles Slate
1f2"
3x8?!
Built-up Roong
Air Spaces: Horizontal: Ordinary materiais-vertical ow Vertical: Ordinary materials-horizontal ow Metal-Single Sheet
WOOd Wood
Exposed Doors:
1 .56 2.33
2"
TAB LE 4
State
Alabama City Bimiingham Huntsville Mobile Montgomery Mean Wind Speed: MPH
7.0 10.0 10.0 7.0 4.0 2.0 5.0 4.0 9.0 5.0 7.0 5.0 9.0 9.0 5.0 4.0 6.0 3.0 3.0 8.2 7.0 6.0 5.0 5.0 7.0 14.0 9.1 9.3 7.0 6.0 10.0 8.0 9.0 3.0 8.0 12.0 5.0 7.0 7.0 5.0 7.0 6.0 5.0 6.0 9.0 9.0 9.0 10.0 10.0
Alaska
Anchorage
Fairbanks Juneau Nome
Arizona
Flagstaff Phoenix Tucson Winslow Ft. Smith Little Rock Bakerseld Fresno Los Angeles Sacramento San Diego San Francisco:'Oakland Colorado Springs Denver Grand Junction Pueblo Hartford Bridgeport Wilmington Washington DC Daytona Beach Jacksonville Miami Orlando Pensacola Tallahassee Tampa Atlanta Augusta Columbus)Lawson Macon Rome Savannahravis Fld. Boise
Arkansas Califomia
Colorado
-9 -11 3 -12
-6 2
Connecticut
Delaware
D.C. Florida
-5 14
27 22 39 29 15 17 29 9 13 14 14 4 18
Georgia
Idaho
Lewiston
Pocatello Illinois Rockford Moline Peoria S ringeld Cicago
TABLE 4 (CONT'D.)
State Indiana
City
Evansville Fort Wayne Indianapolis
South Bend
Terre Haute Iowa Burlington Des Moines Sioux City Waterloo Dodge City Goodland Topeka Wichita Lexington Louisville Baton Rouge Lake Charles New Orleans Shreveport Caribou Portland Baltimore Boston Worcester Alpena DetroitfMetro. Flint Grand Rapids Lansing Marquette Muskegon Sault Ste. Marie
Duluth
Kansas
Kentucky Louisiana
Maine
-23 -13
4 0 -6
Maryland
Massachusetts Michigan
Minnesota
Intemational Falls
Mpls.lSt. Paul
Rochester St. Cloud
-1? -7 -10 -0 -13 -1a -5 -22 -2a -31 -22 -23 -27
14 13
Mississippi Missouri
Jackson
Meridian Columbia
<15-(.nf.~J'*-JED
Montana
Billings
Butte Glasgow Great Falls Helena
Kalispell
Miles City Missoula
TABLE 4 (conr'o.)
Mean Wind
State
Heating
Degree Days
6425 621 8 6981 6747 6049 6774 7483 7814 2601 6022 7360 4940 5034 4952 4292 6962 7285 6927 4909 6719 6678 4237 3218 3825 3514 2433 9044 9271 9871 6224 5070 61 54 5702 5641 581 8 6381 6426 3695 3680 7087 4739 4930 5240 4632 5827 6851 5224 4865 5930 5982 5972
*"'Yearly
Snowfall:
Mean
29.0 28.4 28.8 29.9 32.0 38.0 38.9 47.6 1.4 26.5 64.8 15.8 27.3 22.7 10.5 65.7 86.9 92.9 26.2 86.9 1 1 0.7 17.4 5.3 8.7 6.8 1.9 38.7 35.5 NIA 47.8 23.9 52.2 27.7 27.8 41.2 38.9 57.6 8.8 9.1 NIA 7.6 8.7 17.7 7.4 31.5 83.3 34.5 20.2 45.3 43.8 38.0
Outside
Design
Nebraska
City
Speed: MPH
11.0 9.0 11.0 7.0 10.0 8.0 4.0 11.0 7.0 3.0 4.0 9.0 13.0 8.0 8.0 5.0 13.0 12.0 18.0 10.0 7.0 11.0 6.0
Temperature
Grand Island
Lincoln
Ely
New Hampshire
New Jersey
Las Vegas
Reno Concord Atlantic City Newark Trenton Albuquerque
Albany
Binghamton Buffalo New Yori0'LaGuardia Rochester Syracuse
-1a -9 -5 5 -7 -13
3 10 14 9 17
North Carolina
4.0
8.0 7.0 7.0 8.0 7.0 11.0 9.0 12.0 9.0 11.0 13.0 10.0 10.0 10.0 11.0 N.-A 8.0 3.0 6.0 13.0 9.0 14.0 8.0 10.0 10.0 8.0 12.0
North Dakota
Bismarck
Fargo Grand Forks
Ohio
AkronrCanton
Cincinnati Cleveland Columbus Dayton Manseld Toledo Youngstown
cn50o0odni:'no.>-i 6 3
Oklahoma Oregon
Pendleton
Portland
-1 15 15 -1 1s
Pennsylvania
Pittsburgh Williamsport
a5<~t~
Rhoda Island
Providence
-2
TABLE 4 (CONTD.)
State South Carolina
City
Charleston Columbia Greenville Aberdeen Huron Pierre Rapid City Sioux Falls Bristol Chattanooga Knoxville Memphis Nashville Abilene Amarillo Austin Brownsville DallaslFt. Worth El Paso Galveston Houston San Antonio Ogden
South Dakota
wwiwioobob
6.0 7.0 7.0 1 0.0 8.0 12.0 14.0 12.0 13.0 13.0 5.0 11.0 8 10.0 9.0 7.0 6.0 8.0 12.0 7.0 10.0 5.0 10.0 7.0 6.0 7.0 6.0 7.0 8.0 10.0 7.0 8.0 13.0 9.0 10.0
Tennessee
*(.O-I>~"-l_n
Texas
10 -1 20 31 14 14 31 r2 19
1 -3
-19 5 14 6 4
Lynchburg Norfolk Richmond Roanoke Olympia Seattle Spokane Walla Walla Yakima Blueeld Charleston Huntington Green Bay LaCrosse Madison Milwaukee
Washington
10 10 -7 1 -2
-5 -2 -2
-19 -21 -18 -12 -22 -15
W. Virginia
Wisconsin
Wyoming FOOTNOTES:
Casper
Cheyenne
Heating Degree Days - A unit based upon temperature difference and time, used in estimating fuel consumption and specifying nominal heating load of a building in winter. For any one day, when the mean temperature is less than 65 F, there exist as many degree days as there are Fahrenheit degrees difference in temperature between the mean temperature for the day and 65 F. These heating degree days (as listed in above chart) were compiled during the 1941-1970 period as published by the National Climate Center Outside Design Temperature - This gure represents the temperature which will include 99 percent of all the winter-hour fahrenheit temperatures. A base of 2160 hours (total hours in Dec, .lan., and Feb.) was used. Therefore, using this gure as a design temperature will, on an average, cover all but 22 hours of expected winter temperatures. A$E1%dHjBMD HMU1.$
**
"* Mean Wind Speed: MPH - This gure was arrived at through existing and comparable exposures. This information was obtained from the ASRAE 1998 COOLING AND HEATING-LOAD CALCULATIONS PRINCIPLES. (This gure is tor reference only - not required in computation) "*** Yearly Snowfall: Mean - This mean value is for the period beginning 1944 through 1977. This information was obtained from the Local Climatological Data, I977.
(D CU Z~
The graphs shown can be used in conjunction with other material pertaining to Electric Infrared heating and snow melting to aid in the selection of proper fixtures for the application being considered. MUL-T-MOUNT - NARROW BEAM (30' S)
.,5 '
E-6
E:
'6
3 1
ELECTRIC INFRARED
REFLECTOR AND HEATDISTRIBUTION PATTERNS Table 5
;_O @615
222 8 223-30-TH-S5 F5
K,
|\'<>\I"!"'D HQIKI"
l?'5 I15 IU'E~' 95
WE L 463-30-TI-USS
20.
* 30 *
i
-
j
N96 =1"'2
<3 IQ
1in
15
15
301 SYMMETRIC ~
Narrowest beam xture available. Total Area and spot heating. Idea! tor snow melting. Recommended for 1410
Y -
Length51Hesecl.. ".R or m
2 E 5 E
95'
80
J'
4'
' 5
'
3'
'
"
'
'
"
Wax!-tluntcehen D
Wicer-crheeieo lree 7
9?
UE
20'
'4W"""\J "Pl?"
iJ'6' I PT:
342 G 343-K30-TH-"SS
Z. -45'
4-E12 5 463A3C>'|'Hr'S5
"5
*30.l
r N An 111 1 5
,3,
30'
I %
Inc"
mhw =
I0 3-0| perimeter heating; snow melting close to buildings. Recommend ed for 14' to 30' mounting herghts (indoor); 10' under [outdoor].
30; ASYMMETFIIOU
3
'
55'
J:
r
E 6E
as 45'
'
9 ice 115
31' 45'
9 ire
55' 4'13
5'
9
"5' ' '5'
it
Mounting -15-g-1
342 A 343160~TH-"SS
23 2(l'b
.5
24
462 8 46350-TH-SS
A 50'-~
30' 30'
ulvir ln
2-5-
1.
s 2
'5
'3"' CT-.
E
Aed Heat ea
Lenwrol
50' SYMMETRIO Total Area and spot heating. Recommended lor I2 lo I8 mounting heights.
96 Z1411: Jh:~.-rirharvclrei
-.
'5
it I 5 e
s s 5
1,1: P-2
IE6
7:
T . -415 '-Ii-:.'.hc-ieaaeom-ea
' 'G
155
2:
186'
2
H
4
rqr
342 at 343-A60-Tl-USS I5
E
El
2'3 5'
452 5 463-A60-Tl-USS IE
=2
BCIAIBQ
:56 51
at01
2. =i-=5 r
11
15:
60'ASYMMETFllCPerirneter heating.
R 8d TOY
45 6
13
4 55'
ainmu g
"1
IQ
Table 5 (Continued)
222 a 223-90-Tl-USS
W mm Hm
.8
. .,.
462 a 453410-1wss
.-
25
A.
2;
Q
R3 a
s.
Arm
|x| 31 Te
D I-I
a
0lHmmA|u
90 SYMMETRIC < lrrdoor umqmmnu Total Area and spot heating. mounlin he
:1 w: P1: 24 '25-
Langmarnmu
12
10'
zr
P4
90
12
15
:10
2' .
as
\H\1?~ofi-ream-lam
WIGlhofHea?aclne
wug-|.y-13,;-|q1,\.9.
'5 F
E n
60'
6
10' 92'
\M|.I1Ingl-ta-Q01!
EC HuI!'.AmW\ \nu r: I
heating. Hacornmended for 8'10 12 rneunting heights ndoofj; 101- below {nuldoo
LN
12 1|
liiilhl
'
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ELECTRIC INFRARED HEAT DISTRIBUTION PATTERNS f' HEAVY DU" F-:105'@ METAL SHEATH RADIANT HEATERS
Tame 5 (Continued)
22 20
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Area eaed
-
h0H 4.Leng
Lu-nla n-In-A
mm hm m ON
lullulglzllll :::::- _IIIIII Ilnlllgjnllllln =======2__lIIIIIII IIIIII:m:lIIIIIIII IIIIII AIIIIIIIII IIII:E:llIIIIIIIII IIII ' .l II IIII IIIIIIIII Illllall II IIII IIIBIIII IIHIIIIII IHIIIIIII HIIIIIIII
Q w P ~ P w N
Width of Heated Area
o N w Q o N
18
, m .C
514
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m
l
4
E 8 S 3 3 S S o
Watts Per Sq. Ft.
22 20
Area ed ._Hea
nL|n|l nl|
~0-
4.-
Leng 5m h mN W A m
IIIIIIIIIEEIIII IIIIIIIII ulll IIIIIIIIIIMIIII IIIIIII!m!IlIIII !!!!!!!!!___IIlIII IIIIIIIIHQIIIIIIII ::::::--__1IIllIlI Illlllinllllllll ::::::__2IlIIIIIII Illllllnilllllllli Inuniull I IIIIII En IIIII II AII IIIIII IIII
EIII IIIIIII. III III III IIIII IIIIIII IIIIIII IIIIIIII IIIIIIIII I I I IIIIIIIIIIIII IIIII IIIII IIII IIII
MountingHe|ght
20 m _:s m E Q12 5
Moun
*
II J
L. -
:l
a ==
6 8 Q 0 0 0 _ m m N w
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I I EP QEE __
w m E S Z
E E Q Q
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OT Heated Afea
Wang Per
Table 5 (Continued)
6 KW METAL SHEATH OVERHEAD HEATERS
Mounting Herghl 24
26 24 22 20 dArea
.-
Hea Length e oi
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Fostoria Industries, Inc. - 1200 North Main St. Fostoria, OH 44830 ~ 4191435-9201 FAX 4191435-0842
http:i'iwww.tpicorp.com
Made in U.S.A