Sample Audit Vessel

Sample 2
Pressure Vessel Calculations
September 8 2008

PVE Sample Vessels

Laurence Brundrett P. Eng.

Pressure Vessel Engineering Ltd.
Sample 2
1 of 11

Table of Contents

9-Sep-08

Contents
Cover
Table of Contents
Summary
Material Properties
Shell
Head Couplings
Shell Coupling
Nozzle
Flange
Saddle

Note: As per UG-44 pipe calculations cover pipe cap

Page 2 of 11
Page
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Pressure Vessel Design Summary

9-Sep-08
PVE Sample Vessels
Sample Audit Vessel
Sample 2
Sample 2
Sample 2

12.75
36
3
Air
350
350
400
Maximum Internal pressure, psi

Maximum External Pressure, psi At Temperature, F

0
Minimum Temperature, F

300
Test Pressure, psi

260
SA-106B
17,100
0.09375
No
No
None
0
ASME VIII-1
2004
2006
IID

Customer
Vessel
Part Number
Drawing
Job

Outside Diameter [inch]

straight Shell (not including straight flange on heads)
Volume [cuft]
Fluid (value from Material Properties)
Weight Empty [lbs.]
Weight Full
Weight Under Test

200
Maximum Temperature, F

Page 3 of 11

-20

300
At Pressure, psi

200

At a Minimum Temperature of: F For a Minimum Duration of:

Ambient

1/2 hr

Maximum Allowed Working Pressure

Maximum Design Metal Temperature
Hydrostatic Test

Primary Material of Construction

Allowable Stress
Minimum allowed thickness per UG-16(b)
Material Normalized
Material Impact Tested (not required per UG-20(f))
Radiography required
Corrosion Allowance
Code
Edition
Addenda
Materials
Code Cases Required

UG-22 Loadings Considered

Yes
(a) Internal pressure
No
(a) External pressure
No
(b) Vessel weight full, empty and at hydro test
No
(c) Weight of attached equipment and piping
No
(d)(1) Attachment of internals
No
(d)(2) Attachment of vessel supports
No
(d) Cyclic or dynamic reactions
No
(f) Wind
No
(f) Snow
No
(f) Seismic
No
(g) Fluid impact shock reactions
No
(h) Temperature gradients
No
(h) Differential thermal expansion
No
(i) Abnormal pressures like deflagration

Material Properties

ver 2.01

9-Sep-08

www.pveng.com

Page 4 of 11

Sample Audit Vessel <- Vessel

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Design Pressure
200.0
0.0
Air
1.000
1.000
Design Pressure =

UG-22(a)
<- P, internal operating pressure at top of vessel (psig)
<- mPa, external operation pressure
<- Operating Fluid
<- h, fluid height (ft)
<- rho, fluid density (1.0 for water)
P + 0.4331*rho*h
= 200 + 0.4331 * 1 * 1

Hydro Test

(UG-99(b))
Test Press = P * 1.3 * MR

pressure measured at top of vessel, rounded up

= 200 * 1.3 * 1

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mTp = 260

Material Properties

(ASME IID)
300 <- mTemp, design temp F
Where Used
Material

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mDp = 200.4

SA-106 B Seamless Pipe

SA-234 WPB Fittings
SA-105 Forging
SA/CSA-G40.21 44W (38W Stresses used)

Shell
Pipe Caps
Flange, Couplings
Saddles

Test at ambient temp

Ambient Design
Strength Max F
Strength Strength Ratio
17100
17100 1.000
1000
17100
17100 1.000
1000
20000
20000 1.000
1000
17100
17100 1.000
650

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Min Ratio (MR) =

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Pipe Cap Heads calculated as Straight Pipe per Section Vlll Div.1 para UG-44

1.000

Ext
Graph
CS-2
CS-2
CS-2
CS-2

Pipe and Shell ver 4.07

Pipe Shell Description

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Interior
No Exterior
Pipe
Non-Threaded
No

ip? - Calculate interior pressure

ep? - Calculate exterior pressure
pr? - Pipe or rolled plate
pt? - Type of pipe
relief? - Stress Relief Calculations Required

Dimensions:
12
Std
0.094
36.000
0.000

DNom [in] - Nominal diameter

Sch - Pipe Schedule
tminUG16b [in] - minimum wall per UG-16(b)
L [in] - length for volume and weight
Corr [in] - corrosion allowance

Stress Classification:

24

NOTE: Both validity checks need to be "Acceptable" in order to use this sheet
If not, refer to sheet "Thick Cylindrical Shell"

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27

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ckValidity1 =
ckValidity2 =
Variables:
Do [in] =
t [in] =
Td =
UT [in] =
nt [in] =
Ri [in] =
Volume [cuft] =
Weight [lb] =

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Material and Conditions:

SA-106B Material
17,100 S [psi] - allowable stress level
0.85 El - longitudinal efficiency (circ. stress)
0.70 Ec - circ. connecting efficiency (longitudinal stress)
12.500% UTP [%] - undertolerance allowance
0.000 UTI [in] - undertolerance allowance
200.43 P [psi] - interior pressure

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Do

Options:

Length

2
3

Page 5 of 11

Long Seam

tmin < 0.5*(Do/2)

P< 0.385*S*El

PVELookup("PipeChart","Lookup","PipeOD",DNom)
PVELookup("PipeChart","Lookup",Sch,DNom)
0.000
0=
t*UTP+UTI
0.375*0.125+0 =
t-Corr-UT-Td
0.375-0-0.047-0 =
Do/2-nt
12.75/2-0.328 =
((Do/2-t)^2)**L/1728
((12.75/2-0.375)^2)*3.1416*36/1728 =
(Do-t)**L*t*40.84/144
(12.75-0.375)*3.1416*36*0.375*40.84/144 =

Interior Pressure: VIII-1 UG-27(c)(1,2)

ta [in] = P*Ri/(S*El-0.6*P)
tb [in] = P*Ri/(2*S*Ec+0.4*P)
tmin [in] = MAX(ta,tb,tminUG16b)
tr1 [in] = P*Ri/(S*1-0.6*P)
Checkt = tmin <= nt
PMaxA [psi] =
PMaxB [psi] =
PMax [psi] =
CheckP =

0.094 < 0.5*(12.75/2) = Acceptable

200.43< 0.385*17100*0.85 = Acceptable

(S*El*nt)/(Ri+0.6*nt)
(2*S*Ec*nt)/(Ri-0.4*nt)
Min(PMaxA,PMaxB)
PMax >= P

12.7500
0.3750
0.000
0.047
0.328
6.047
2.356
148.85

200.43*6.047/(17100*0.85-0.6*200.43) =
200.43*6.047/(2*17100*0.7+0.4*200.43) =
MAX(0.084,0.05,0.094) =
200.43*6.047/(17100*1-0.6*200.43) =
0.094 <= 0.328 =

0.084
0.050
0.094
0.071
Acceptable

(17100*0.85*0.328)/(6.047+0.6*0.328) =
(2*17100*0.7*0.328)/(6.047-0.4*0.328) =
MIN(764,1328) =
764 >= 200.43 =

764
1328
764
Acceptable

15

Coupling ver 2.11

UW16.1Z1M

0.328
0.071
3.063
200.4

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38

COD

Shell:

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Page 6 of 11

Sample Audit Vessel <- Vessel

N2, N3 - Couplings <- Description

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9-Sep-08

www.pveng.com

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Coupling:
2 inch 3000#
SA-105
20,000
0.3125
0.094
0.000

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<- t, Shell Wall Thick (inch)

<- tMin, Min Required Wall at E=1 (inch)
<- D, Shell Opening Diameter (inch)
<- P,design Pressure (psi)

POD

t
F1
Outside

FULL
PEN.

t1
Inside Vessel

<- Coupling
<- Coupling Material
D
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
UW-16.1 (Z-1) (Modified)
<- tmin16b, Min allowed wall per UG-16(b)
<- Corrc, Coupling Corrosion Allowance (inch)
3.000 <- COD - Coupling OD
2.375 <- POD - Pipe OD
11.500 <- n, Threads Per Inch
0.344 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)

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Geometry Restrictions Fig. UW-16.1

tcp = (COD-POD)/2-CORRC
Tmin = Min(0.75,tcp,t)
tcmin = Min(0.25,0.7*Tmin)
t1 = 0.7*F1
t1 > = tcMin

= (3-2.375)/2-0
= Min(0.75,0.313,0.328)
= Min(0.25,0.7*0.313)
= 0.7*0.313
= 0.219 >= 0.219

Tcp =
Tmin =
tcmin =
t1 =

0.313
0.313
0.219
0.219
Acceptable

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Required Coupling Wall Thickness UG-44(c), B16.11 - 2.1.1 and UG-31(c)(2)

Ro = POD/2-0.8/n
= 2.375/2-0.8/11.5
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.344-0-0.8/11.5
Min Thick = P*Ro/(Sn*1+0.4*P)
= 200*1.118/(20000*1+0.4*200.433)
Acceptable

Ro = 1.118
tp = 0.231
trn = 0.011

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Pressure Weld Stress UW-18(d) - Pressure Load only

UW-16(f)(3)(a)(3)(b)
Load = COD^2*(PI()/4)*P
= 3^2*(PI()/4)*200.433
Load =
Weld Area = pi()*((COD+F1)^2-COD^2)/4
Weld Area =
= pi()*((3+0.313)^2-3^2)/4
Max Stress = Min(Sn,Sv) * 0.55
= Min(20000,0) * 0.55
Max Stress =
Weld Stress = Load / Area
= 1417 / 1.549
Weld Stress =

90
95
96
97
98
99
100
101

103

105
106
107
108
109

11000
914
Acceptable

UG-45
Tstd =
Nact =
Tt =
UG45 =
=
UG45a =

102

104

1417
1.549

UB45b =
=
UG45b1 =
=
UG45b4 =

Standard pipe wall thickness from chart

Pt * (1-UT)
0.8/n
Max(UG45a, UG45b) <= Nact
Max(0.081, 0.094) <= 0.301
trn + corrc + Tt
0.011 + 0 + 0.07
Min(UG45b1, UG45b4)
Min(0.094, 0.135)
Max(tmin+ CORRC, Tmin16b + CORRC)
Max(0.071 + 0, 0.094 + 0)
Tstd*0.875 + corrc
= 0.154*0.875 + 0

Actual Wall Thick.

Ug-31(c)(2) threads

Tstd =
Nact =
Tt =
UG45 =

0.154
0.301
0.070
0.094
Acceptable
UG45a = 0.081
UB45b = 0.094
UG45b1 = 0.094
UG45b4 = 0.135

15

Coupling ver 2.11

UW16.1Z1M

0.328
0.071
1.188
200.4

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COD

Shell:

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Page 7 of 11

Sample Audit Vessel <- Vessel

N4 - Coupling <- Description

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9-Sep-08

www.pveng.com

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Coupling:
1/2 inch 3000#
SA-105
20,000
0.2500
0.094
0.000

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<- t, Shell Wall Thick (inch)

<- tMin, Min Required Wall at E=1 (inch)
<- D, Shell Opening Diameter (inch)
<- P,design Pressure (psi)

POD

t
F1
Outside

FULL
PEN.

t1
Inside Vessel

<- Coupling
<- Coupling Material
D
<- Sn, Allowable Stress Level (Sn)
<- F1, Weld Size
UW-16.1 (Z-1) (Modified)
<- tmin16b, Min allowed wall per UG-16(b)
<- Corrc, Coupling Corrosion Allowance (inch)
1.120 <- COD - Coupling OD
0.840 <- POD - Pipe OD
14.000 <- n, Threads Per Inch
0.188 <- pt, Corresponding sch160 Wall Thickness (inch)
12.5% <- UT, Under Tolerence (%)

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Geometry Restrictions Fig. UW-16.1

tcp = (COD-POD)/2-CORRC
Tmin = Min(0.75,tcp,t)
tcmin = Min(0.25,0.7*Tmin)
t1 = 0.7*F1
t1 > = tcMin

= (1.12-0.84)/2-0
= Min(0.75,0.14,0.328)
= Min(0.25,0.7*0.14)
= 0.7*0.25
= 0.175 >= 0.098

Tcp =
Tmin =
tcmin =
t1 =

0.140
0.140
0.098
0.175
Acceptable

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Required Coupling Wall Thickness UG-44(c), B16.11 - 2.1.1 and UG-31(c)(2)

Ro = POD/2-0.8/n
= 0.84/2-0.8/14
tp = (1-UT)*pt-Corrc-0.8/n
= (1-0.125)*0.188-0-0.8/14
Min Thick = P*Ro/(Sn*1+0.4*P)
= 200*0.363/(20000*1+0.4*200.433)
Acceptable

Ro = 0.363
tp = 0.107
trn = 0.004

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Pressure Weld Stress UW-18(d) - Pressure Load only

UW-16(f)(3)(a)(3)(b)
Load = COD^2*(PI()/4)*P
= 1.12^2*(PI()/4)*200.433
Load =
Weld Area = pi()*((COD+F1)^2-COD^2)/4
Weld Area =
= pi()*((1.12+0.25)^2-1.12^2)/4
Max Stress = Min(Sn,Sv) * 0.55
= Min(20000,0) * 0.55
Max Stress =
Weld Stress = Load / Area
= 197 / 0.489
Weld Stress =

90
95
96
97
98
99
100
101

103

105
106
107
108
109

11000
404
Acceptable

UG-45
Tstd =
Nact =
Tt =
UG45 =
=
UG45a =

102

104

197
0.489

UB45b =
=
UG45b1 =
=
UG45b4 =

Standard pipe wall thickness from chart

Pt * (1-UT)
0.8/n
Max(UG45a, UG45b) <= Nact
Max(0.061, 0.094) <= 0.165
trn + corrc + Tt
0.004 + 0 + 0.057
Min(UG45b1, UG45b4)
Min(0.094, 0.095)
Max(tmin+ CORRC, Tmin16b + CORRC)
Max(0.071 + 0, 0.094 + 0)
Tstd*0.875 + corrc
= 0.109*0.875 + 0

Actual Wall Thick.

Ug-31(c)(2) threads

Tstd =
Nact =
Tt =
UG45 =

0.091
0.165
0.057
0.094
Acceptable
UG45a = 0.061
UB45b = 0.094
UG45b1 = 0.094
UG45b4 = 0.095

30

Nozzle Reinforcement ver 3.90

UW16(e)mod <- SavedDesign

www.pveng.com

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Sample Audit Vessel <- Vessel

N1 - Pipe Nozzle <- Description

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330

Shell:
SA-106B <- Shell Material
Do
17,100 <- Sv, shell allowable stress level, PSI
Nt
Leg43
1.00 <- E1, efficiency of shell at nozzle
t/2
Full
12.00 <- Ds, Shell ID
Penn.
t/2
0.328 <- Vt, shell wall thick, uncorroded, UT removed
Leg41
0.071 <- tr, required shell wall thickness int. press.(E=1)
0.000 <- trE, required shell wall thickness ext. press.(E=1)
Leg41
Shell
0.094 <- tmin16b, Min allowed wall per UG-16(b)
Vt
Nozzle:
SA-106B <- Nozzle Material
Leg43
Ip
17,100 <- Sn, allowable stress level (Sn)
17,600 <- B, from A =
0.09522
1.00 <- E, nozzle efficiency
UW-16.1 (e) modified
200.43 <- P, internal design pressure
0.0 <- Pa, external design pressure
4.500 <- Do, outside diameter
0.237 <- Nt, wall thick, uncorroded
12.5% <- UTp, undertolerance (%)
8.000 <- L, exterior Projection
1.000 <- Ip, interior projection
Reinforcing:
0.250 <- Leg41, size of weld fillet
0.250 <- Leg43, size of weld fillet
1.000 <- F
Variables:
UT = Nt*UTp
= 0.237 * 0.125
Undertolerance
Rn = Do/2 - (Nt-nca) + UT
= 4.5/2 - (0.237-0) + 0.03
Effective Radius
t = Vt-sca
= 0.328125 - 0
Effective Shell Thickness
ti = Nt-2*nca
= 0.237 - 2 * 0
Nom Thick of Int. Proj.
tn = Nt-nca
= 0.237-0
Avail. Nozzle Thick. No UT
d = Do-2*tn
= 4.5 - 2*0.237
Opening Dia.
fr1 = MIN(Sn/Sv,1)
= MIN(17100/17100, 1)
fr2 = MIN(Sn/Sv,1)
= MIN(17100/17100, 1)
h = MIN(Ip-sca,2.5*t,2.5*ti)
= MIN(1-0,2.5*0.328,2.5*0.237)
tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t))
= Min(0.25,0.7*Min(0.75,0.237,0.328))
tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn))
= Min(0.25,0.7*Min(0.75,0.328,0.237))
F = Min(Fenterered, 1)
Pipe Required Wall Thickness - trn from internal, trnE from external pressure
LDo = L/Do
LDo = 1.778
Dot = Do/trnE
Dot =
trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT
= (200.4*2.043)/(17100*1 - 0.6*200.4)
trn =
trnR = (P*Rn)/(Sn*1 - 0.6*P)
= (200.4*2.043)/(17100*1 - 0.6*200.4)
E=1
trnR =
= (3*4.5*0)/(4*17600)
trnE = (3*Do*Pa)/(4*B) <= tn-ut
trnE =
Geometry Constraints:
0.7*Leg41 >= tc41
0.7*0.25 >= 0.166
0.175
>=
0.7*Leg43-nca >= tc43
0.7*0.25-0 >= 0.166
0.175
>=
Nozzle

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Tstd =
Swre =
Nact =
Tt =

332
333
334

336
337
338
339
340
341
342

UT =
Rn =
t=
ti =
tn =
d=
fr1 =
fr2 =
h=
tc41 =
tc43 =
F=
0.000
0.024
0.024
0.000
0.166
0.166

0.030
2.043
0.328
0.237
0.237
4.026
1.000
1.000
0.593
0.166
0.166
1.000

Acceptable
Acceptable
Acceptable
Acceptable

Area reinforcement calculation exemptions: UG-36(c)(3)(a)

d = 4.026
net opening diameter
Required
d = 4.026
IF(Max(tr,trE)>0.375", if(d>2.375", "reinforcement calculations required", "not required"), if(d>3.5", "required", "not required))
Appendix 1-7 Necessary Check
when Ds>60,if(2*Rn<=Ds/3,if(2*Rn<=40, "App. 1-7 calculations not required","App. 1-7 calculations required"),"App. 1-7 calculations required")
when Ds<=60,if(2*Rn<Ds/2,if(2*Rn<20,"App. 1-7 calculations not required","App. 1-7 calculations required"),"App. 1-7 calculations required")
App. 1-7 calculations not required

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9-Sep-08
Page 8 of 11
Automatic dh - not hillside
Automatic Limit Diameter
Curved Shell or Head Section

Standard pipe wall thickness from chart

tr * Pa / P
= 0.071 * 0 / 200.433
Nt * (1-UTp)
= 0.237 * (1-0.125)
0.8/Nth
= 0.8/0

UG-45
UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 =
UG45b4 =

Max(UG45a, UG45b) <= Nact

Max(trn,trnE) + Nca + Tt
Min(UG45b3,UG45b4)
0.09375
Max(tr + Sca, tmin16b + Sca)
Max(Swre + Sca,tmin16b + Sca)
Max(UG45b1,UG45b2)
Tstd*0.875 + Nca

= Max(0.024, 0.094) <= 0.207

= Max(0.024,0) + 0 + 0
= Min(0.094, 0.207)
= Max(0.071 + 0, 0.094 + 0)
= Max(0 + 0,0.094 + 0)
= Max(0.094,)
= 0.237*0.875 + 0

Req. Exterior pressure

Actual Wall Thick.
Ug-31(c)(2) threads

Tstd =
Swre =
Nact =
Tt =

0.237
0.000
0.207
0.000
Acceptable
0.094
0.024
0.094
0.094

UG45 =
UG45a =
UG45b =
UG45b1 =
UG45b2 =
UG45b3 = 0.094
UG45b4 = 0.207

18

B16.5/16.47 Flange

Ver 2.61

9-Sep-08

SlipOn

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Page 9 of 11
#VALUE!

Sample Audit Vessel <- Vessel

4" Flange <- Description

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Select Flange
SA
Forged
SA 105
150
4.00

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<- Category
<- Material Type
<- Material
<- Pressure Class
<- Nominal Size

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Nominal Table Max Temp F Pod, pipe OD -

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C-Si
2-1.1
1000
4.500

Nozzle
0.237 <- tn, Nozzle Wall Thickness (inch)
0.024 <- tnr, Required Nozzle Wall Thickness (inch)

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Operating Conditions
300 <- T, temperature F
200.4 <- P, pressure, psig
0.000 <- Corr, corrosion allowance

Acceptable
Max press @100F [p1] 285
Max press @300F [p2] 230

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Flange Welds:
0.237
0.237
17100
20000

<- F1, pipe fillet size

<- F2, flange fillet size F2
<- Sp, allowable stress, pipe
<- Sf, allowable stress, flange

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Geometry constraint: VIII UW-21 (b)

wtmin = 0.7*tn
wt = 0.7*MIN(F1,F2)
= 0.7*MIN(0.237,0.237)
Weld Strength:
Min Sa =
Max Weld Stress =
Weld Load =
Weld Area =
=
Weld Stress =

= 0.7*0.237

Req. weld throat

Actual weld throat

MIN(Sp,Sf)
= MIN(17100,20000)
Sa * 0.49
= 17100 * 0.49
POD^2*pi*P/4
= 4.5^2*pi*200.433/4
Pod*pi*(F1-corr + F2)
4.5*pi*(0.237-0 + 0.237)
Load/Area
= 3187.751/6.701

wtmin = 0.166
wt = 0.166
Acceptable
Min Sa =
Max S =
Load =
Area =

17,100
8,379
3,188
6.701

Stress = 476
Acceptable

Zick Analysis - Unstiffened Vessel ver 4.02

L. P. Zick - 1951 as presented in 'Pressure Vessel Handbook' 11th Edition, Eugene F. Megyesy, Page 86 to 93

Saddle Description

12

Dimensions:
36.000
6.375
6.000
120
0.375
3.813
0.328
0.328

13

Conditions:

4
5
6
7
8
9
10
11

350
200
300
0.70

14
15
16
17

22

Materials:
SA-106B
CS2
17,100
31,000

23

K Factors:

18
19
20
21

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

Page 10 of 11

L [in] - Length
R [in] - Radius of Shell
H [in] - depth of Head
Theta [degrees] - Saddle Contact Angle
b [in] - Saddle Width
A [in] - Overhang
ts [in] - Corroded Shell Thickness
th [in] - Corroded Head Thickness

Q [lb] - Load on one saddle

P [psi] - Design Pressure
Temp [F] - operating temperature
E - Circ Joint Efficiency
Shell Material
Chart - external chart for shell material
Sa [psi] - Allowable Shell Stress
Sy [psi] - Yield Point

Digitized from graphs

K1 =
K2 =
K3 =
K4 =
K5 =
K6 =
K7 =
K8 =
Stress Limits:
Aa =
ShLimit [psi] =
S1Limit [psi] =
S2Limit [psi] =
S3Limit [psi] =
S4Limit [psi] =
S5Limit [psi] =

PVELookup("FactorsK1_K8","Int1DLin","K1",Theta)
PVELookup("FactorsK1_K8","Int1DLin","K2",Theta)
PVELookup("FactorsK1_K8","Int1DLin","K3",Theta)
PVELookup("FactorsK1_K8","Int1DLin","K4",Theta)
PVELookup("FactorsK1_K8","Int1DLin","K5",Theta)
PVELookup("FactorK6","Int2DLin",Theta,A/R)
PVELookup("FactorsK1_K8","Int1DLin","K7",Theta)
PVELookup("FactorsK1_K8","Int1DLin","K8",Theta)

0.335
1.171
0.319
0.880
0.401
0.014
0.760
0.603

0.125/(R/ts) ~~compression stress geometry factor

0.125/(6.375/0.328) =
PVELookup("ExtChart","ExtLookup",Chart,Temp,Aa) ~~ compression limit
Sa * E ~~longitudinal stress
17100 * 0.7 =
0.8*Sa ~~shear stress limit
0.8*17100 =
1.25*Sa ~~tangential shear limit
1.25*17100 =
1.5*Sa ~~saddle horn bending
1.5*17100 =
0.5*Sy ~~circumferential bending limit
0.5*31000 =

0.006434
17,262
11,970
13,680
21,375
25,650
15,500

Stress - Longitudinal Bending: Tension stresses

S1p = P*R/(2*ts) ~~longitudinal pressure stress
200*6.375/(2*0.328) = 1,947
S1a = ((Q*A)/(K1*R^2*ts))*(1-(1-A/L+(R^2-H^2)/(2*A*L))/(1+(4*H)/(3*L))) ~~ top saddle
((350*3.813)/(0.335*6.375^2*0.328))*(1-(1-3.813/36+(6.375^2-6^2)/(2*3.813*36))/(1+(4*6)/(3*36))) = 76
S1b = ((Q*A)/(K8*R^2*ts))*(1-(1-A/L+(R^2-H^2)/(2*A*L))/(1+(4*H)/(3*L))) ~~ bottom saddle
((350*3.813)/(0.603*6.375^2*0.328))*(1-(1-3.813/36+(6.375^2-6^2)/(2*3.813*36))/(1+(4*6)/(3*36))) = 42
S1c = ((Q*L/4)/(PI()*R^2*ts))*(1+(2*(R^2-H^2)/L^2/(1+(4*H)/(3*L))-(4*A/L))) ~~ midspan
((350*36/4)/(PI()*6.375^2*0.328))*(1+(2*(6.375^2-6^2)/36^2/(1+(4*6)/(3*36))-(4*3.813/36))) = 44
S1max = Max(S1a, S1b, S1c)
MAX(76, 42, 44) = 76
S1Total = S1max + S1p
76 + 1947 = 2,023
CheckS1 = abs(S1Total) <= S1Limit
ABS(2023) <= 11970 = Acceptable
Stress - Longitudinal Bending: Compression stresses
MaxComp = Max(S1b, S1c)

MAX(42, 44) = 44

Zick Analysis - Unstiffened Vessel ver 4.02

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

CheckComp = abs(MaxComp) <= ShLimit

Page 11 of 11
ABS(44) <= 17262 = Acceptable

Stress - Tangential Shear: Shell

S2a = ((K2*Q)/(R*ts))*((L-2*A)/(L+4/3*H))
((1.171*350)/(6.375*0.328))*((36-2*3.813)/(36+4/3*6)) =
S2b = ((K3*Q)/(R*ts))*((L-2*A)/(L+4/3*H))
((0.319*350)/(6.375*0.328))*((36-2*3.813)/(36+4/3*6)) =
S2c = (K4*Q)/(R*ts)
(0.88*350)/(6.375*0.328) =
S2d = (K4*Q)/(R*th)
(0.88*350)/(6.375*0.328) =
S2e = max(S2a, S2b)
MAX(126, 34) =
S2f = max(S2c, S2d)
MAX(147, 147) =
S2 = IF(A>R/2,S2e,S2f)
IF(3.813>6.375/2,126,147) =
CheckS2 = abs(S2) <= S2Limit
ABS(126) <= 13680 =
Stress - Tangential Shear: Head
S3 = (K5*Q)/(R*th)
S3Head = P*R/(2*ts) ~~head circ stress
HeadStress = S3 + S3Head ~~ total head tangential shear stress
CheckS3 = abs(HeadStress) <= S3Limit

(0.401*350)/(6.375*0.328) =
200*6.375/(2*0.328) =
67 + 1947 =
ABS(2014) <= 21375 =

Stress - Circumferential Bending: Saddle Horn

S4a = (Q/(4*ts*(b+1.56*sqrt(R*ts))))-((3*K6*Q)/(2*ts^2))
(350/(4*0.328*(0.375+1.56*SQRT(6.375*0.328))))-((3*0.014*350)/(2*0.328^2)) =
S4b = (Q/(4*ts*(b+1.56*sqrt(R*ts))))-((12*K6*Q*R)/(2*L*ts^2))
(350/(4*0.328*(0.375+1.56*SQRT(6.375*0.328))))-((12*0.014*350*6.375)/(2*36*0.328^2)) =
S4 = IF(L>=8*R,S4a,S4b)
IF(36>=8*6.375,31,51) =
CheckS4 = abs(S4) <= S4Limit
ABS(51) <= 25650 =

126
34
147
147
126
147
126
Acceptable
67
1,947
2,014
Acceptable

31
51
51
Acceptable

Stress - Circumferential Bending: Bottom of Shell

S5 = Q*K7/(ts*(b+1.56*sqrt(R*ts)))
350*0.76/(0.328*(0.375+1.56*SQRT(6.375*0.328))) = 308
CheckS5 = abs(S5) <= S5Limit
ABS(308) <= 15500 = Acceptable