Professional Documents
Culture Documents
Assembly/Operators/Parts Manual
English Language Version 09
Printed: January, 2009
Part # : 86279B
Quadivator Cultivator
Quadivator Cultivator
FOREWORD
Congratulations on the purchase of your new Quadivator Cultivator. To obtain the best use of your Quadivator Cultivator, read this manual carefully. It will help you become familiar with the operation and maintenance of the Quadivator Cultivator. It is Quadivator Policy to use all research, design and manufacturing improvements to improve our products. At the time of printing, this may result in some of the minor parts in the manual becoming outdated. Quadivator will have the most up to date parts and service information call 866 770-2169 for service information and parts orders!
Contact Information
Quadivator Inc. 1000 6th Ave NE Portage la Prairie, MB Canada, R1N 3C5 E-mail: mailbox@quadivator.com Website: www.quadivator.com Tel. 866-770-2169 Fax. 204-239-4271
SAFETY FIRST
This symbol, the industrys Safety Alert Symbol, is used throughout this manual and on labels on the unit itself to warn the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble, maintain or use this unit.
DANGER
Indicates an imminent hazardous situation, which if not avoided - will result in death or serious injury.
WARNING CAUTION
Indicates a potentially hazardous situation which, if not avoided - could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided - may result in minor or moderate injury.
NOTE
ii
Quadivator Cultivator
Table of Contents
Foreword / Safety First...... i Pre-delivery Checklist... iii Owners Registration & Delivery Checklist.. iv Safe Operation........ 1 Setup . 3 Operation...6 Maintenance 8 Troubleshooting.10 Replacement Parts ...11 Quadivator Attachments .17 Warranty Registration . 27
Quadivator Cultivator
iii
Date Pre-delivered
Signature
iv
Quadivator Cultivator
OWNERS REGISTRATION
Name Address City/Town State/Prov. Postal/Zip (Mail) Code Model & Serial # Date Sold
Quadivator Cultivator
SAFE OPERATION
DANGER
Failure to observe the following safety instructions could result in serious injury and or death.
General Operation
1. Read, understand, and follow all instructions on the machine and in the manual(s) before starting. 2. Do not put hands or feet near rotating parts or under the machine. 3. Allow only responsible adults, who are familiar with the instructions, to operate this machine. 4. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly. 5. Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. 6. NEVER CARRY PASSENGERS while operating any attachments used with the Power Unit - EVEN IF YOURS is a TWO-UP ATV! 7. Disengage the clutch on the ATV and shift the ATV into neutral before starting the engine (motor) on the Power Unit. Always look down and behind before and while backing up. 8. Handle fuel with care, it is highly flammable: (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine. (c) Fill fuel tank outdoors with extreme care. Never fill fuel tanks indoors. (d) Replace gasoline cap securely and wipe up spilled fuel. . 9. Do not operate machine without the guards and other safety devices in place and working. 10. Do not wear loose clothing or jewelry. 11. Slow down unit before turning.
13. Shut off engine and wait for all parts to come to a complete stop before cleaning, servicing and/or unplugging the machine. 14. Operate machine in daylight or good artificial light. 15. Do not operate machine while under the influence of alcohol, medication or drugs. 16. Watch for traffic when operating near or crossing roadways. 17. Use extra care when loading or unloading the machine into a trailer or truck. 18. Always wear eye protection when operating or servicing machine. 19. Do not run ATV engine indoors, except when starting the engine. Open the outside doors: exhaust fumes are dangerous.
Slope Operation
1. Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. 2. Operation on all slopes requires extra caution. Do not use the attachment, if you cannot back up the slope or if you feel uneasy on it. 3. Go up and down slopes, not across. 4. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. 5. Choose a low ground speed so you will not have to stop or shift while on a slope. 6. Do not work on wet grass. Tires may lose traction. 7. Always keep the ATV in gear when going down slopes. Do not shift to neutral and coast downhill.
12. Never leave a running machine unattended. Always turn off unit, secure parking brake, stop engine and remove key before dismounting.
Quadivator Cultivator
6. Use extreme care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
8. Avoid starting, stopping, or turning on a slope. If the tires lose traction, raise the attachment and SLOWLY proceed straight down the slope. 9. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over. 10. Use extra care while operating machine with additional or other attachments; they can affect the stability of the machine. Do not use on steep slopes. 11. Do not try to stabilize the machine by putting your foot on the ground. 12. Do not work near drop-offs, ditches or embankments. The machine could suddenly roll over if a wheel goes over the edge or if the edge caves in.
Towing
1. Tow only with a machine having a hitch designed for towing. Do not attach towed equipment except at the hitch point. 2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes. 3. Never allow children or others in or on towed equipment. 4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. 5. Travel slowly and allow extra distance for stopping.
Children
WARNING:
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the attachment. Never assume that children will remain there - the last time you saw them. 1. Keep children out of the working area and under the watchful care of a responsible adult other than the operator. 2. Be alert and turn machine off if a child enters the area. 3. Before and while backing, look behind and down for small children. 4. Never carry children, even with the attachment shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear around the unit for another ride and be run over or backed over by the machine. 5. Never allow children to operate the machine!
General Service
1. Keep all nuts and bolts tight to be sure the equipment is in safe working condition. 2. Never tamper with safety devices. Check their proper operation regularly. 3. Keep machine free of grass, and other debris build-up. 4. If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting. 5. Never operate the machine at high transport speed and use care when backing up.. 6. Maintain or replace safety and instruction labels, as necessary. 7. Use only attachments and accessories approved by the manufacturer.
Maintenance
1. Maintain or replace safety and instruction labels as necessary. 2. Never tamper with safety devices and check their operation regularly.
Quadivator Cultivator
Setup
1. Uncrate unit, lift harrows from main frame and fold back. Secure to pins on rear of main frame with spring, washer and hair pin. 6. Install the top bolt on the rockshaft. Turn the rod end of the actuator. 7. Mount the supplied switch to a convenient location on the ATV or lawn tractor. Wire assembly as shown in the following diagram. Refer to Wiring Instructions Wiring Harness and Switch. NOTE: Check the battery of the ATV or lawn tractor to ensure which is the positive (+) pole and the negative (-) pole.
2. Install hitch tube and secure with 1/2 x 3-1/2 hex head bolt and flange lock nut. 3. Feed wiring harness extension cable (power supply wire) through the hitch tube.
Wiring Schematic Typical 10. Assemble wheels on Quadivator axles. Clean axle shafts and inside wheel before installation. Secure wheel with flat washer and cotter pin.
4. Adjust hitch clevis height to ensure the cultivator pulls level when in the ground or in working position. 5. Rotate the electric actuator 1/4 turn to position the drive motor in the top position. The motor should be in up position, as shown below.
4 Wiring Instructions
Wiring Harness and Switch
Quadivator Cultivator
NOTE: After the wiring harness has been connected to the electrical system, make sure the switch works in the up/down modes.
ATV Units having a cargo box: The following instructions apply to units having a cargo box. Use the guidelines when installing the wiring harness to your unit. 1. Using a tape measure, measure down 2-1/2 inches (63.5 mm) from the top left corner inside the front of the cargo box. Then, make a mark in the center of the radius on the inside of the box. Drill a 1/2 inch (13mm) hole in the corner radius. NOTE: Drill only through the inside wall of the cargo box. 2. Remove the battery cover. Disconnect the battery cables. Disconnect the negative battery cable FIRST. 3. Route the wiring harness from the battery along the right upper main frame tube following the main wiring harness toward the rear of the ATV, and then over the rear cross-tube next to the voltage regulator. Continue routing the wiring harness along the rear of the cargo box frame. Make sure wiring is away from moving parts and pinch points. 4. Continue routing the wiring harness along the left side of the cargo box toward the front of the box. 5. Route the wiring harness through the 1/2 inch (13mm) hole. Plug the red wire and black wire connectors to either of the center terminals of the switch. Plug the red/white wire and black/white wire connectors to the remaining terminals of the switch. Secure with ties as needed. 6. Use the supplied clamp for the switch to secure the switch assembly to the cargo box or other position. Position the switch so it is easily operated from the operators seat of the ATV. 7. Connect the red and black power wires, along the positive and negative cables to the battery. Reinstall all removed parts. 8. Check routing and connections. Wiring harness should be away from pinch points and moving parts.
Route wiring harness along Cargo Box frame. Secure with tie straps. Wiring Harness Routing Under Cargo Box
Route wiring harness through the drilled hole in the cargo box. Wiring Harness Routing to Drilled Hole in Cargo Box
Quadivator Cultivator
ATV Units having no cargo box:
The following instructions wiring instructions apply to units having no cargo box. Use as a guideline when installing the wiring harness. 1. Remove the battery cover. Disconnect the battery cables, making sure to disconnect the negative cable FIRST. 2. Next to the right side of the tail light, route the wiring harness up and along the bottom side of the rear fender toward the left side of the ATV. Route the wiring harness away from moving parts and pinch points. 3. Locate the switch and wiring at a convenient location so it can be worked easily. Clamp switch. Plug the red wire and black wire connectors to either of two center terminals on the switch. Plug the red/white wire and black/white wire into remaining two terminals. Secure the wiring harness with tiestraps as needed. NOTE: Tighten clamp along with the actuator switch securely to its location. 4. Connect the red and black power wires, along with the positive and negative cables. Reinstall remaining parts. NOTE: After the wiring harness has been connected, make sure the switch works in conjunction with the Quadivator Cultivator. Negative Battery Cable
Quadivator Cultivator
Operation
The Quadivator Cultivator is attached to the rear hitch on the ATV or lawn tractor. It is equipped with harrows and electric depth control which is operated from a switch that is mounted on the towing vehicle.
WARNING:
Do not use at speeds exceeding 5 MPH (miles per hour) or 8 kph (kilometers per hour). Always wear certified safety glasses or wide vision safety goggles over your glasses before starting, maintaining and operating the cultivator. Check the pneumatic wheels on the Quadivator daily. They should have 30 psi. Do not exceed 5 mph or 8 kph. The cultivator will not do a good tillage job if ground speed is too high. During heavy duty use, operate at a slower speed or go over the area twice. Repeat tillage, if necessary.
Hitch Height
The cultivator main frame should be level when in working position. If not, adjust the front hitch clevis to hitch tube till main frame is level. Check ATV or lawn tractor if hitch can be adjusted by referring to its operators manual. 1. Loosen the hex head lock nut, remove bolt and adjust hitch tongue.
General Operation
1. Attach the cultivator to the rear hitch of the ATV or lawn tractor. Secure with pin that passes completely through the ATV hitch and cultivator hitch. 2. Attach electrical switch to ATV to operate the actuator. Route & secure electrical wiring so it is away from contact or pinch points between ATV and cultivator. 3. Lift the cultivator with the actuator. NOTE: When the cultivator is lowered to the ground, the ATV must be in motion. The front tines should make the first contact. The cultivator will level out as the actuator is fully extended. 4. Raise the cultivator with the actuator. 5. When not in use: lower cultivator to ground so weight is removed from the wheels.
Quadivator Cultivator
Harrow Teeth Replacement
S-Tine
This depends on where the harrow teeth are secured on the tube. If the teeth are broken between the lift arms, removal of the harrow tube from the lift arms is required. All harrow teeth are held in place by 3/8 x .9 shoulder bolt and nylon lock nut. Slide off unbroken teeth to get at the broken tooth from harrow tube. Reassemble with new teeth and hardware. Harrow Teeth and Mounting Hardware
Harrow Angle
Loosen U-bolts securing harrow tube to harrow tube arm. Move harrow teeth forward for more aggressive action or angle back for less action. Harrow Tube Harrow Tube
Tine Configuration
The multi-purpose possibilities available for the Quadivator cultivator require that the S-tines be adjusted or removed for the attachment to be installed. The following figure provides measurements to ease installation of the S-tines to the original positions on the square frame.
U-Bolt
Quadivator Cultivator
Maintenance
Actuator Disassembly And Repair
Remove barrel and lead screw as follows: 1. Loosen three setscrews (6) in the lower housing (5). 2. Pull barrel assembly (16, 17) from housing (5). 3. Slide wiper seal (20) off the outer tube. 4. Remove three (3) socket head cap screws (27) from the outer tube (16). 5. Slide inner tube (17) out of the outer tube (16). 6. Remove two pins (19) from the inner tube (17). These pins are held in place only by the outer tube and should drop easily. 7. Pull the lead screw assembly (18) from the bottom of the inner tube (17).
8. Free nut and clean threads on the lead screw assembly (18). 9. Assemble in reverse order of disassembly. When reinstalling barrel assembly, into the lower housing head (5). Make sure to engage the slot in the lead screw (19) with the pin. Removing and Replacing Gears: 1. Remove the barrel assembly as described in the earlier procedure. 2. Support the lower housing head (5) on a block of wood or suitable support. Drive out with a punch, the pin (19) holding the gear assembly (26). 3. Remove four screws (25) from the cover assembly (3).
Quadivator Cultivator
4. Remove the cover assembly (3) and gasket (4) from the lower housing head (5). 5. Pull gear (2) from lower housing head. Make sure to save the two washer spacers (10), one on each side of the gear (2) and bushings (13). Both bushings are 3/16 ID. 6. Pull gear (26) from housing along with the thrust washer (7) and bushings (14, 12). Note that these bushings have different internal diameters. Bushing (14) is 3/8 ID and bushing (12) is 5/16 ID. 7. Replace gears and reassemble. Apply a clean dab of EP grease to prevent the thrust washers from falling off the gears during reassembly.
Storage
1. Thoroughly clean off any dirt before storing. 2. Store the cultivator on a level location to ensure its stability and safety. 3. Coat all shanks and shovels with grease or rust inhibitor (paint) when storing the cultivator after a season. 4. Refer to Maintenance to check unit before storing unit.
Transportation
WARNING:
Exercise caution when transporting. Making abrupt turns can cause vehicle to overturn and cause bodily harm. 1. Raise the cultivator as high as possible for transporting. 2. Driving over bumps at improper speeds (over 5 MPH or 8 km/h) will cause the implement to hit and scrape the ground. 3. Attaching the cultivator to the ATV or other towing vehicle increases the overall length of the working unit. Allow additional clearance for the implement to swing when turning.
Maintenance
1. Clean debris from frame and shovels. 2. Periodically inspect for loose, damaged, or worn parts. Adjust or replace as needed. 3. Periodically check all hardware on the hitch and cultivator to ensure they are tight. 4. Check the pneumatic wheels on the Quadivator daily (8 10 hours), when the cultivator is used often. They should have 30 psi. 5. The wheels on the main frame require periodic lubrication. Remove wheels, clean shafts and inside wheel. Apply a light coating of grease and reinstall with flatwashers and new cotterpin. 6. When cultivator is not used for a period of time, it is recommended clean off any dirt to prevent rust. Do the above procedures. 7. Replace shovels and hardware, if they become too worn. Refer to Parts Section of this manual for replacement part numbers.
10
Quadivator Cultivator
PROBLEM POSSIBLE SOLUTION Connect wiring to switch or power supply check. Check switch and electrical connections. Repair where needed. POSSIBLE CAUSE Hard ground Worn or broken shovels or tines. Penetration is not deep enough. Shovels are worn. Front tines or rear tines are not cutting into ground at the same time. POSSIBLE SOLUTION Wait for softer ground Replace shovels or tines Adjust the hitch until frame is level. Replace with new. Level main frame so it is level in working position. Refer to Hitch Height Adjustment in manual. Torque hardware. Replace with new. Wait for soil conditions to dry. Remove dirt/rust. Wait for softer ground. Wait for soil to dry. Raise tines and continue until through the spot. Raise tines when turning. Remove obstructions. Raise tines when turning or backing up. Tighten hardware.
Troubleshooting
PROBLEM POSSIBLE CAUSE Actuator is not connected to the switch.
Electrical short in the wiring harness or to electrical source. Plugging around wheels. Cultivating at too high a speed. Incorrect tire pressures.
S-tines unevenly spaced
Not tightened square on main frame.
Excessive depth for conditions.
Improper angle adjustment.
No electrical power to switch or wiring.
Check routing of wiring harness from actuator for broken or pinched wiring. Repair where needed. Shank spacing around wheels too close. Reduce to 4-6 mph (6 - 9 km/h). Inflate tires evenly to 30 psi.
Refer to page 7 of manual.
Check that they are fully seated and hardware is torqued to spec.
Reduce depth of tines.
Check angle, refer to page 7.
Check wiring and switch. Replace switch or repair wiring. Test system.
Plugging
Ridging on outside.
Shovels wobble on shank. Soil and crop residue sticks to the shovels.
S-tine or shovels are loose. S-tine is broken. Soil is too wet and/or sticky. Shovels are dirty or rusty. Hard ground.
Ground is too wet. Tines cutting into the ground too deep. Turning with tines in the ground. Hitting obstructions.
Broken shovels.
Worn actuator.
Replace actuator.
Quadivator Cultivator
11
Torque Chart
Use the Torque Chart (on page 10) to ensure that the hardware used on the Quadivator Product(s) is tightened to the capacity of the hardware. Use the Torque Chart to make sure that the hardware on your Quadivator Product(s) is secure.
Grade 5
Grade 8 -
17 - 20.5 23.1 - 27.8 2.35 - 2.84 35 - 42 47.5 - 57.0 4.84 - 5.82 80 - 96 108.5 - 130.2 11.07 - 13.29 110 - 132 149.2 - 179.0 15.22 - 18.27 150 - 180 203.4 - 244.1 20.75 - 24.91
24 - 29 32.5 - 39.3 3.31 - 4.01 45 - 54 61.0 - 73.2 6.22 - 7.47 110 - 132 149.2 - 179.0
15.22 - 18.27 M12 M10 M8
(ft-lbs) (N-m) (kgf-m) (ft-lbs) (N-m) (kgf-m) (ft-lbs) (N-m) (kgf-m) (ft-lbs) M14 (N-m) (kgf-m) (ft-lbs) M16 (N-m) (kgf-m)
17.4 - 20.2 23.6 - 27.4 2.4 - 2.8 35.5 - 41.2 48.1 - 55.8 4.9 - 5.7 57.2 - 66.5 77.5 - 90.1 7.9 - 9.2 91.2 - 108 124 - 147 12.6 - 15.0 145 - 166 196 - 225 20.0 - 23.0
21.7 - 25.3 29.4 - 34.3 3.0 - 3.5 44.9 - 52.1 60.8 - 70.5 6.2 - 7.2 76.0 - 86.8 103 117 10.5 - 12.0 123 144 167 196 17.0 - 20.0 192 224 260 303 26.5 - 31.0
5/16
3/8
1/2
160 - 192 217.0 - 260.4 22.14 - 26.57 220 - 264 298.3 - 358.0 30.44 - 36.53
9/16
5/8
(N-m) (kgf-m)
Replacement Parts
The following pages (1116) contain parts illustrations and replacement part numbers for all components for the Quadivator Cultivator. At the time of printing, some of the minor parts in the manual may become outdated. To obtain replacement parts, please contact your Quadivator Dealer for service. To locate the nearest dealer, please contact a Quadivator Representative using the contact information at the beginning of the manual. When ordering parts please have the following information on hand: Part Number you are looking for. Model Number and Serial Number of the machine. Quantity required. IMPORTANT: To ensure warranty support for your Quadivator, please fill out the Warranty Registration Card located in the Operators Manual.
12
Quadivator Cultivator
Cultivator Assembly
(86200-08)
43 35 31 40 37 48 14 45 3 38 41
24
26
25
36 17
13 44 5
38 46 DETAIL B SCALE 1 : 11 7
34
28
21
38 42 12
31
35 43
46
15
38
32
B
32
10
4
18
30
33
27
39
49
11
45
Quadivator Cultivator
13
Cultivator Assembly
(86200-08)
ITEM 1 2 3 4 5 6 7 8 8 10 11 12 13 14 15 15 17 18 18 21 23 23 24 25 26 27 28 28 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Ser 00800 & up/QTY. 8 8 2 7 2 1 2 1 1 2 1 2 1 2 1 1 1 1 1 1 2 2 1 1 1 4 1 1 2 2 4 4 4 2 1 2 6 2 2 2 4 2 1 10 2 2 2 2 PART 86004 86005 86007 86026 86051 86061 86080 86081 86021/86031 86201 86202 86203 86205 86207 86210A 86210 86225 86230 86230A 86639 86030 88435R 88665 88666 88667 89824 89930 89930A CTP.188x1.5 CTR1.5x3 CTS1.75x1.75 FHN.313 FHN.375 FHN.5 FHN.625 FNW.313x1.25x.125 FW.375 FW.688N HB.313x.75 HB.375x2 HB.375x3 HB.5x3.25 HB.625x3.5 HNY.375 HPC.125X2.563 LCT.3x25 LW.3125 UB.313x1.375x2.188 DESCRIPTION Shoulder Bolt - 3/8"-16 UNC, Gr5 (3" x .9" shoulder) Harrow Tine Plug - Square, 1 1/2" Sub Assy - S Tine Decal, Quadivator-Silver & Black on Clear Decal -Patent Quadivator Spring, Harrow Compression Lin Actuator, 17:1, 4" Stroke, 700 Lb, 18" Lead Actuator, 4" Stroke, HD, 12VDC 17:1 Tube - Harrow Arm Tube - Harrow, Round Pillow Block - TriMount, (BF*-20 TP) Weld Assembly - Hitch Bushing - Actuator Weld't, Frame, Quadivator-2009 Weld Assy - Frame, Quadivator Weld Assy - Hitch Beam Weld Assy - Rockshaft Weld't, Rockshaft -Quadivator 2009 Harness, Wiring Extension, Quadivator Wheel - Tire & Rim Assy, 15x6-6 Wheel Assy, 15 x 6.00-6 Archson Mod Decal-Quadivator Corp-1.75 x 8.5" Decal - Serial Plate Foil (1 5/8 x 3.00") Decal - Mylar Overlay, Frosted [not shown] Bearing 6003-2RS-AAB Assy - QI Harness/Switch Kit Assy - QI Harness/ Switch Kit,w/ Metri Pak Conn Cotter Pin 3/16 x 1.5" Tube Cap, 1.5 x 3 x (.083-.134) Tube Cap, LD Poly 1.75 x 1.7x (.083-.035) Flange Lock Nut, Unitorque 5/16 NC Flange Lock Nut-3/8 NC Unitorque Flange Lock Nut-Unitorque -1/2-13NC Lock Nut -Flange Unitorque 5/8-11 UNC Flat Fender Washer 5/16"ID x 1.25"OD x 1/8" Thick Flatwasher, 3/8 Std Flat Washer .688 ID x 1.188 OD x .060t Hex Head Bolt 5/16-18 X 3/4 Hex Head Bolt 3/8-16 X 2 Hex Head Bolt 3/8-16 X 3 Hex Head Bolt 1/2-13 X 3 1/4 Gr 5 Hex Head Bolt 5/8-11 X 3 1/2, Gr 8 Nylon Locknut .375" Hitch Pin Clip 1/8 x 2 - 9/16" Tie Wrap .06 x .3 x 25 in 120 Lbs-Black [not shown] Lockwasher-5/16 U-Bolt, 5/16-18 NC X 1 3/8W x 2 3/16 Effective Ser. # 0 0 0 0 0 0 0 00800 0 0 0 0 0 0 00800 0 0 0 00800 00800 0 00645 0 0 0 00800 0 00800 0 0 0 0 0 0 0 0 0 00800 0 0 0 0 0 0 0 0 0 0
14
Quadivator Cultivator
ITEM 1 2 3 4 5 6 7 8 9 10
89930 /QTY. 1 1 1 1 1 2 2 6 2 2
89930A /QTY. 1 1 1 1 1 2 2 6 2 2
PART 86032 86050 86060 87085A 89912 CB.313x3/4 FHN.313 LCT.04x11 TC.75X.750 TC.75X1
DESCRIPTION Switch - Actuator Boot, Weather Seal, Toggle Switch Fuse, Blade ATO/ATCType, 40 AMP Wiring Harness, Speedpoint-08 Bracket - Pivot Switch Mount Carriage Bolt 5/16 x 3/4 Flange Lock Nut, Unitorque 5/16 NC Tie Wrap .04 x .17 x 11 in 35 Lbs-Black Tubing Clamp, 3/4" Wide x 3/4" OD Tube, Vinyl Dip Tubing Clamp, 3/4" Wide x 1" OD Tube, Vinyl Dip 3
A
7 DETAIL A SCALE 1 : 2 1 8 2 6
B
NOTE: Loom Removed to show wires & terminals.
ITEM 1 2 3 4 5 6 7 8 86639 /QTY. 1 1 1 1 1 2 2 2 PART 86639Loom 86639Red 86639Wht 86980 86981 86982 86983 LCT.038x4 DESCRIPTION Loom, 3/8 Split Convoluted x 59" Wire, Red 14 Ga x 60", GXL Wire, White 14 Ga x 60", GXL Male Body,Metri-pack 630 conn. (12129938) Female Body, Metri-pack 630 conn. (12129939-b) Terminal, Male Connector (630 series)12020126 Terminal, Female Connector (630 series)12015870 Tie Cable-Locking-Plastic .038 x .1 x 4 in 18 Lbs-Black DETAIL B SCALE 1 : 2 4
Quadivator Cultivator
3
15
Shank Assembly
(86026)
6
ITEM
1 1 2 3 4 5 6 7 5
Default /QTY.
1 1 1 1 1 1 1
PART
86027 86028 86063 FHN.375 FHN.5 HB.5x3.5 PB.375X1.5
DESCRIPTION
Tine - S Shovel - 7" Bracket - S Tine Mount Flange Lock Nut-3/8 NC Unitorque Flange Lock Nut-Unitorque -1/2-13NC Hex Head Bolt 1/2-13 X 3 1/2 Plow Bolt 3/8 x 1.5
4 2
Wheel Assembly
(88435R, Effective Ser. #00645)
4 7 3 1 6
ITEM
1 1 3 4 5 6 7 8
QTY.
2 2 1 1 1 4 1 4
PART
88433 89824 88435RM2 88435T 88435WD FHN.313 GZM6 HB.313x.75
DESCRIPTION
Bearing, Wheel Assy Bearing 6003-2RS-AAB Rim, with valve Stem hole Tire, Archson, 15 x 6.00-6 Turf J224 Weldment, Wheel Rim/Hub Flange Lock Nut, Unitorque 5/16 NC Grease Zerk, M6 Hex Head Bolt 5/16-18 X 3/4
16
Quadivator Cultivator
Electric Actuator
(86081 - Effective Ser.# 00800)
ITEM 3 1 2 3 Retracted Fully/QTY. 1 1 1 PART 86031_ext 86081 86981 DESCRIPTION Actuator - End, Extension Actuator - Main part Female Body, Metri-pack 630 conn. (12129939-b)
1 13 9 10 2 4
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 25 26 27
QTY. 1 1 1 1 1 3 1 1 2 2 1 1 2 1 2 1 1 1 2 1 1 4 1 3
PART 86056 86184 86950 86951 86953 86954 86955 86957 86959 86960 86961 86962 86963 86964 86966 86967 86968 86970 86971 MSHWH.25X.75 N/A SHCH.25x1
DESCRIPTION Motor Sleeve Gear Assy, 17:1 p/m Cover Assy - Inline Gasket Lower Housing hd. Set Screw 1/4-20 x 1/4 Long Thrust Washer 12 VDC Motor #10 Hex Nut Washer Spacer Groove Pin Bushing 5/16" I.D. Bushing, 3/16" I.D. Bushing, 3/8" I.D. Hole Plug .250 Outer Tube 4-Inch Act. Inner Tube 4-inch Act. 4" Lead Screw Assy (62-17973) Pin, Nut Actuator Seal Kit, Wiper 2" Clevis End (long) Screw, Machine Hx Washer Head 1/4 X 3/4 Gear Assy Socket Head Capscrew, 1/4-28 UNC x 1 Gr 5
Quadivator Cultivator
17
Operation Use the spool retaining washer and cotterpin to secure wire spool in place. This will keep the wire spool from jumping or freewheeling from its position, especially in rough conditions.
18
Quadivator Cultivator
Installation 1. Remove the shovels from the front two (2) and center two (2) shank asssemblies of the Quadivator. 2. Spread apart the center two (2) shank assemblies. 3. Install the left moldboard. Fasten it to the left front shank and left center shank of the Quadivator, in place of the shovels. 4. Install the right moldboard. Fasten it to the right front shank and right center shank of the Quadivator, in place of the shovels. 5. Remove the center shank assembly from the back row. 6. Flip the harrows into transport position and secure with hitch pin clips. Operation 1. Plant your rows as straight as possible. 2. Line up fully to the row with the Quadivator trailing straight behind. Make sure the two moldboards straddle the row. 3. Begin hilling the row. Make sure the row is hilled as straight as possible.
3
Shank Assembly
4. Maintain a speed which will not cover the plants. NOTE: Hilling smaller vegetables: Travel at a slow speed to prevent the hill from covering the small plants.
2
Hilling Moldboards
DESCRIPTION Plate - Scraper End Blade, Replaceable, Box Scraper Channel - Box Scraper 2 3
Quadivator Cultivator
Irrigation Plow [86144]
19
Hitch Pole Front View of Irrigation Plow - mounted to Quadivator Frame Installation 1. Remove all shank assemblies from the Quadivator. 2. Remove hitch pole from the Quadivator frame. 3. Install the coulter disc to the plow using the supplied bolt. Do not overtighten. 4. Slide the hitch pole through the first pocket of the plow, into the front pocket of the Quadivator; into the second pocket of the plow. Finally, into the back pocket of the Quadivator. 5. Secure the hitch pole of the Quadivator in place with the hitch bolt. 6. Tighten the jam nut on the first pocket of the plow. 7. Flip the harrows into the tranport postion and secure with two hitch pin clips. Operation The irrigation plow can be used to install up to one inch (25mm) of irrigation pipe or wire and bury it up to six inches (150mm) deep. CAUTION: Do not use in areas with stones or heavy tree roots. Damage to person or to machine may result. 1. Roll out the hose or wire on the ground in the direction that you want to bury it. 2. Straddle the hose or wire with your ATV or tractor. 3. Feed the hose or wire through the feed tube on the plow. 4. Have someone secure the end of the hose or wire when you start your travel forward.
3 1
Feed Tube Hole for pipe or wire. Up to one (1) inch (25mm) in diameter. Slide Quadivator hitch pole through the pockets (2) of the irrigation plow.
5 4 2
Irrigation Plow
ITEM 1 2 3 4 5 QTY. 1 1 1 1 1 PART 86290 86295 HB.75x3.5 HNY.75 HB.5x1 DESCRIPTION Weld't -Irrigation Plow Weld't -Coulter Disk, Irrig. Plow Hex Head Bolt 3/4-10 X 3 1/2 Nylon Locknut .75" Hex Head Bolt 1/2-13 X 1
Quadivator Cultivator
Operation The aerator can be filled with water for extra weight and better penetration through the lawn or ground surfaces. Support Arms Installation Install the lawn aerator to the Quadivator before you hook your Quadivator to your ATV or lawn tractor. 1. Remove back row of shank assemblies from the Quadivator. 2. Install the support arms of the lawn aerator. Slide them over the stub shafts located on each side of the aerator roller. 3. Tighten them into place using the bearing lock collars and allen screw. 4. Flip the harrows into transport position and secure with hitch pin clips. 5. Slide the roller support arm collars over the ends of the rear bar of the Quadivator. 6. Tighten the jam nuts of the support arm collars. NOTE: Do not try to lift the aerator to attach to the Quadivator. This may cause serious damage to the electric actuator. 7. Install the lawn aerator to the Quadivator before you hook your Quadivator to your ATV or garden tractor.
ITEM 1 2 3 4 5 7 8 9 10 11 QTY. 2 1 1 2 1 2 4 4 2 2 PART 86064 86250 86263 86265 86267 88674 FHN.375 HB.375x1 HB.5x1 LCT.3x25 DESCRIPTION Bearing, Spherical - SA206-20G, w/ Lock Collar Weld't - Rotor -Lawn Aerator Plug, 1" NPT Hex -Nylon Weld't- Arm -Aerator Instructions -Lawn Aerator Holder, Bearing - PP206 Flange Lock Nut-3/8 NC Unitorque Hex Head Bolt 3/8-16 X 1 Hex Head Bolt 1/2-13 X 1 Tie Wrap .06 x .3 x 25 in 120 Lbs-Black (not shown) 10 4
1. Install the lawn aerator to the Quadivator before hooking the Quadivator to your ATV or lawn tractor. 2. To fill or drain water: open the hex plug located on the side of the roller. 3. Drain water from roller when not in use or placing in storage.
Drain/Fill Plug
3 5
Lawn Aerator
Quadivator Cultivator
Lawn Chemical Applicator [86092]
The Lawn Chemical Applicator has a pre-calibrated distribution system that permits the application of pesticides, herbicides and liquid fertilizers even on windy days without spray drift. For best results, travel speed should be maintained between 4 to 5 mph (6 - 9 km/h). Installation 1. Flip the harrows over into their transport position. 2. Set the tank assembly over the Quadivator frame. 3. Position tank assembly so that the back (rear) clevises of the tank stand fit over the back tool bar of the Quadivator. The front two clevises of the tank stand should fit over the center tool bar of the Quadivator frame. 4. Secure the tank to the frame with a square lock pin through each clevis. 5. Install the tank stand side arms to the front support of the tank stand. Do not overtighten bolts. 6. Install one roller support pin into the roller support rod. 7. Slide one end of the roller on to the roller support pin. Square Lock Pin Vinyl Line 1/2 Tee
21
Strap Tank to Frame as shown, locate clips under tank.
Vinyl Line
Ball Valve
8. Install second roller support pin into the end of the roller and roller support rod. 9. Fasten the roller support assembly to the tank stand side arms with U-bolts. Make sure that the roller support is directly over the top of the roller before tightening these U-bolts. 10. Connect the two halves of the clear manifold system together using the 1/2-inch tee. 11. Install the manifold system directly under the roller support. Make sure the small holes in the manifold are facing down to the roller. Secure in this position using the supplied tie straps. Do not let the tiestrap block the holes. 12. Route the tank out feed hose with the tee valve along the tank side. Connect the tank out feed hose to the tee of the manifold system using a hose clamp. Secure in place with ties.
Connect Manifold Hoses to Tee. Operation and Maintenance The tank capacity is 10 gallons. NOTE: Make sure to get the correct chemical mixing instructions from your chemical supplier. Travel speed for the best results is 4 to 5 mph (6 - 9 km/h). The Lawn Chemical Applicator can be used with liquid fertilizers. Remove the roller and let the liquid fertilizer dribble from the manifold onto the ground. Clean roller and tank after each use using clean water. Flush system several times. Clean hoses, manifold and tank of all chemical before storing. There should be no liquid in the lines when storing for the winter.
22
Quadivator Cultivator
Lawn Chemical Applicator Tank Assembly
DETAIL A SCALE 1 : 5
14 5 7 3 15 16 11 DETAIL B SCALE 1 : 5
A
5
10 10
ITEM 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16
QTY. 1 1 1 2 2 4 1 2 1 1 1 2 6 1 4
PART 86195 86228 86249 CVT.625X.375 HB.375x3 HCGT.375 HFV0707 HFW00606N HFW00808N HFW00906 HFW900806N HNY.375 LCT.04x11 LP.25x1.375 LPS.25x2.5
DESCRIPTION Weld't -Tank Stand-Chem Applicator Tank Assy, Chem Applicator Weld't, Spanner Mount Tube -Clear Vinyl, 5/8 od X 3/8 ID x 20" long Hex Head Bolt 3/8-16 X 3 Hose Clamp, Gear Type, 3/8 Nom (3/8-7/8) Ball Valve , Std Brass, 3/8 NPT Ports HF - Straight, #6 NPT Male x #6 Hose Barb HF-Tee, 1/2 NPT male x 1/2 Hose Barb-Nylon HF-Brass Hose Barb, 1/2 NPT Female x 3/8 Hose Barb HF-90 Elbow, #8 NPT Male x #6 Hose Barb -Nylon Nylon Locknut .375" Tie Wrap .04 x .17 x 11 in 35 Lbs-Black Lock Pin 1/4 x 1-3/8" Zinc Pltd. Lock Pin, Square, 1/4 dia x 2.5" usable
Quadivator Cultivator
Lawn Chemical Applicator Roller
8 2
23
ITEM 1 2 3 4 5 6 7 8
QTY. 2 1 2 2 1 2 4 2
DESCRIPTION Tube Cap, square, 1 x 1 x (.083-.143) Roller, Lawn Chem Applicator Tube, Roller arm Tube, Dispenser Manifold Weld't -Chem Applicator Spanner Cap, Round Tube, 5/8 Hex Nut, 5/16 U-Bolt, 5/16 x 1 7/16 X 2 1/4
Support Arms
The Lawn Roller Attachment is secured to the rear of the Quadivator Frame. It can be filled with water to provide additional weight for creating smooth, even surfaces. Install the Lawn Roller to the Quadivator before you hook the Quadivator to your ATV or lawn tractor. Installation 1. Remove the back row of shank assemblies from the Quadivator. 2. Install the support arms to the roller by sliding them over the stub shafts on each side of the roller.
Quadivator Cultivator
10
7 8 5 9 3
86089 - welded assembly Operation 1. Use the potato digger attachment with the Hilling Moldboards [86095].
20G, w/
ITEM QTY. 1 2 3 4 5 7 8 9 10 2 1 2 1 1 2 4 4 2
PART 86064 86263 86265 86275 86276 88674 FHN.375 HB.375x1 HB.5x1
DESCRIPTION Bearing, Spherical - SA206Lock Collar Plug, 1" NPT Hex -Nylon Weld't- Arm -Aerator Weld't -Roller, Lawn Sheet, Instructions, Lawn Roller Holder, Bearing - PP206 Flange Lock Nut-3/8 NC Unitorque Hex Head Bolt 3/8-16 X 1 Hex Head Bolt 1/2-13 X 1
2. Adjust the fingers by bending them apart and down if ground gets hung up on the fingers. 3. Adjust the fingers closer if potatoes or vegetables get buried. This allows the potatoes or vegetables to stay on the fingers longer and the ground to fall through first.
Quadivator Cultivator
Tandem Disc Assembly
Electric Actuator Hitch Pole
25
13 7
16
10 8
2 5 4 6 5 4 11
12 18 17
14 15
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Default /QTY. 8 8 8 4 16 4 1 1 1 1 4 16 1 16 16 1 4 4
PART 86064 86301 86302 86305 86308 86309 86310 88665 88666 88667 CTS1.75x1.75 FHN.375 FHN.5 FW.375 HB.375x1 HB.5 x 4.5 HN1.25 LW1.25
DESCRIPTION Bearing & Housing - 1 1/4" ID Disc - Rear, toothless Disc - Notched Weld Assy - Disc Shaft Tube - Disc Spacer, short Tube - Disc Spacer, long Weld Assy - Tandem Disc Decal-Quadivator Corp-1.75 x 8.5" Decal - Serial Plate Foil (1 5/8 x 3.00") Decal - Mylar Overlay, Frosted Tube Cap, LD Poly 1.75 x 1.7x (.083-.035) Flange Lock Nut-3/8 NC Unitorque Flange Lock Nut-Unitorque -1/2-13NC Flat Washer 3/8 Std Hex Head Bolt 3/8-16 X 1 Hex Head Bolt 1/2-13 X 4 1/2 Hex Nut 1 1/4 - 7 UNC Lockwasher-1.25"
26
Quadivator Cultivator
5. Position and tighten the shank assemblies to the end of the extension arms. Operation: When using the extensions, reduce working speed to less than 4 mph (6 km/h) for a good mixing action of the soil and better weed or residue control.
Cultivator Extensions
5 4
11 7
ITEM 1 2 3 4 5 6 7 8 9 10 11
QTY. 2 2 2 2 1 2 10 2 2 2 4
PART 86027 86028 86063 86215 86282 CTS2X2 FHN.375 FHN.5 HB.5x3.5 PB.375X1.5 UB.375X2.063X3
DESCRIPTION Tine - S Shovel - 7" Bracket - S Tine Mount Weld't - Cultivator Extension Arm Instructions, Cultivator Extensions Tube Cap, Square, 2 x 2 x(.083-.134) Flange Lock Nut-3/8 NC Unitorque Flange Lock Nut-Unitorque -1/2-13NC Hex Head Bolt 1/2-13 X 3 1/2 Plow Bolt 3/8 x 1.5 U-Bolt, Square, 3/8 x 2 x 5
27
Please fax this sheet to (204) 239-4271 or mail it to: Quadivator Inc. P.O. Box 1127 1000 6th Ave NE Portage la Prairie Manitoba, R1N 3C5 CANADA
Thank you!
28
Quadivator Cultivator
QUADIVATOR INC. 1000 6th Ave. NE Portage la Prairie, MB Canada, R1N 3C5 www.quadivator.com
Part # : 86279B