Professional Documents
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GEA CAIR
Air handling and low profile units GEA CAIRplus / GEA CAIRpicco
Table of contents
GEA CAIR
Table of contents
Quick design ................................................................................................. 4 Areas of application Equipment structure and function ....................................................... 5 Range of application of GEA CAIR standard units ............................. 6 Housing ......................................................................................................... 7 Profile variants .................................................................................... 8 Profile grades ...................................................................................... 8 Panels - Series S ................................................................................ 9 Panels: SX series .............................................................................. 10 Series SX C (standard) ................................................................. 10 Series SX T (thermally isolated) ................................................... 10 Air intake/discharge plenum .............................................................. 10 Housing properties according to DIN EN 1886 ................................. 11 Insertion loss in dB ............................................................................ 11 Material combinations ....................................................................... 12 Short description of components Fans .................................................................................................. Fan with housing ........................................................................... Overview ....................................................................................... Fan: plug fan ................................................................................. Overview ....................................................................................... Air filter .............................................................................................. Bag filter ........................................................................................ Bag filter can be incinerated completely ....................................... Fine dust filter ............................................................................... HEPA filter .................................................................................... Activated carbon filter ................................................................... Grease filter .................................................................................. Carbon combined filter .................................................................. Plastic cell filter ............................................................................. Cardboard cell filter ....................................................................... Heat exchangers ............................................................................... Copper/aluminium - copper/copper heat exchangers ................... Copper/aluminium - copper/copper heat exchangers with DX evaporator ............................................................................... Copper SD000 and stainless steel FE000 smooth pipe heat exchanger ..................................................................................... Galvanised steel heat exchangers (LPWW and LPHW mode). .... Galvanised steel heat exchanger (steam mode) .......................... Droplet eliminator .......................................................................... 13 13 13 14 14 15 15 15 15 15 16 16 16 16 16 18 18 18 18 19 19 19
GEA CAIR
Table of contents
Electric heating battery (Engels make) ......................................... Electric heating battery (VEAB make) .......................................... Frost protection heating ................................................................ Gas-fired heater ............................................................................ Heat recovery .................................................................................... Heat pipe (ECOSTAT) .................................................................. Liquid-coupled heat exchanger (ECOFLOW) ............................... Plate-type heat exchanger (ECOPLAT) ........................................ Rotation heat exchanger (ECOROT) ............................................
20 20 20 20 21 21 21 22 22
Sound attenuator .............................................................................. 23 Sizes and air capacities CAIRplus ........................................................................................... 24 CAIRpicco ......................................................................................... 25 Unit dimensions ......................................................................................... 26 Configuration: straight through and side by side................................ 26 Configuration: double deck ................................................................ 26 Templates (standard unit combinations)................................................... 27 Template series 100 - inside installation - belt drive - straight through Dimensions ....................................................................................... 28 Weights ............................................................................................. 30 Template series 200 - inside installation - direct drive - straight through Dimensions and weights ................................................................... 32 Template series 300 - inside installation - direct drive - double deck Dimensions and weights ................................................................... 34 Template series 400 - inside installation - direct drive - side by side Dimensions and weights ................................................................... 36 Templates - inside installation - straight through Dimensions of the individual function units ....................................... 38 Maximum supply lengths .......................................................................... 40 Instructions for planning Transport ........................................................................................... 41 Installation ......................................................................................... 42 Information on guidelines and standards .......................................... 46
Quick design
GEA CAIR
Quick design
Enquiry from (company): Contact: Telephone: Fax: E-mail: Project: Please let me have: a unit drawing and brief technical details Full specification immediately Type of application Standard Standard according to RLT 01 Hygiene Explosion-protected Installation location Inside installation Outside installation Type of configuration Single unit Side by side Double deck One behind the other ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................
xxxx by e-mail Fans forwards backwards free-running Supply air volume .. [m/h] external compression of supply air .. Pa Exhaust air volume .. [m/h] external compression of supply air .. Pa Fan motors (speed r.p.m.) 1500 1500/1000 1500/750 1500/1000/750 1500/1000/500 Fans, accessories Repair switch Frequency converter Inlet and shaft protection Door protective grille V-belt protection V-belt monitoring Replacement V-belt Maintenance cover Condensate drain Interior lighting Sight window PG screw connector
xxxxx by fax Chiller Cu/Al galvanised steel DX evaporator Air inlet temperature .. C Air outlet temperature .. C Medium Medium inlet temperature .. C Medium outlet temperature .. C Humidifier Steam-humidified empty section Outside steam .. bar Spray humidifier Electrical steam humidifier Evaporation humidifier Circulating water Fresh water Sound attenuator 14 dB, length 600 mm 20 dB, length 920 mm 26 dB, length 1,200 mm 32 dB, length 1,520 mm 36 dB, length 1,720 mm 42 dB, length 1,920 mm 48 dB, length 2,240 mm Re-heater Cu/Al galvanised steel electrical .. C .. C .. C .. C
Filter Filter stage 1 grease filterG3 G4 F5 F7 Filter stage 2 F5 F7 F9 Activated carbon filter H13 Filter, accessories Inclined tube pressure gauge pointer presMotor forced draught sure gauge Pressure difference switch replacement filter Sight window lighting Free-hand sketch of unit Pre-heater Cu/Al galvanised steel electrical Air inlet temperature .. C Air outlet temperature .. C Medium Medium inlet temperature .. C Medium outlet temperature .. C Heat recovery ECOFLOW Cu/Al galvanised steel ECOSTAT ECOPLAT ECOROT Outside air temperature .. C Relative humidity of fresh air .. % Waste air temperature .. C Relative humidity of waste air .. % Efficiency required .. %
4
Air inlet temperature Air outlet temperature Medium Medium inlet temperature Medium outlet temperature
GEA CAIR
Areas of application
Equipment structure and function
GEA CAIR units are used for energy-saving room ventilation. Because of their modular design, the units can be configured individually for special air treatment requirements. Depending on the application, the transported air can be filtered, heated, cooled, humidified and/or de-humidified. The aim is to achieve the air volumes and air qualities demanded by the client. Primarily, GEA CAIR units are used at a central point in the comfort and commercial/industrial sectors for transporting and treating "normal" air. Special variants can also be used in the clean room and hygiene sectors, for example. GEA CAIR units with special explosion protection and compliant with ATEX Directive 94/9/EC are specifically identified as such. These units are supplied with additional operating instructions, which must be read and followed. Various components, such as rotary heat exchangers, plate-type heat exchangers, heat pipes and liquid-coupled heat exchangers are available for heat recovery and partial moisture recovery. The units are available in different sizes and different capacity classes: Depending on the type, GEA CAIR units can be installed with vertical or horizontal air flow and either as double deck, side by side or straight through arrangement. Units are available for indoor and outdoor installation. The modular design of the GEA CAIR units means that they can be divided into delivery units to suit the access openings. Because of the different unit sizes available and the possibility of ordering the units in small delivery quantities, GEA CAIR units are also suitable for the modernisation of existing buildings.
R.A.
F.A.
Fig. 1:
Supply air and exhaust air units can be combined. With these units, the exhaust air can be mixed with the supply air (completely, partly and/or occasionally), for example. This is mainly done to save heating and cooling energy. The unit illustrated inFig. 2 is a combination of an exhaust air unit and a supply air unit with additional filter and heater unit. The units are connected to each other via mixing air chambers.
Applications
Range of application of GEA CAIR standard units
GEA CAIR
Repair switch
F.A.
E.A. S.A.
R.A.
Fig. 2:
Combined supply and exhaust air unit with mixing air chamber
Unlike the arrangement in Fig. 2, showing the units arranged straight through, Fig. 3 shows a combined supply air and exhaust air unit with heat recovery arranged as double deck. In addition to the air transporting, filtering, heating and mixing functions, with this unit, energy is also recovered via a plate-type heat exchanger.
S.A.
F.A.
R.A.
E.A.
Fig. 3:
In addition to air temperature/atmospheric humidity of the medium, the air temperature/ atmospheric humidity of the environment is also very important. Pay attention to the condensation limits! Air temperature: -10 C to +50 C atmospheric humidity: Store the units in a dry place The mains voltage needed is indicated in the order-related documentation, e.g. AC 230 V/50 Hz (monophase) or AC 400 V/50 Hz (3-phase). You must consider the information on the type plate and follow the operating instructions for accessories that are also supplied. You will find the range of application/limitations for the individual parts/components in the documentation on these parts and components and also in the information on the current version of the design software. For any application in corrosive or aggressive areas, the guarantee shall be valid only in case when assured materials are used. In the case of process air applications, particular attention must be paid to possible differences in the air parameters caused by tolerances. If there is a risk of frost, always use frost protection and anti-freeze for heating and cooling media. Range of application for GEA CAIR special units on request.
GEA CAIR
Housing
Air handling is an important issue for architects, planners and plant engineers. Our new CAIR range of air handling units will help you to meet the needs of your clients in the best possible way. CAIR stands for Customized Air. This new generation not only offers an optimum modular grid size and range of variants, but it is also easy to install.
Housing
GEA CAIR are air handling units of a particularly robust and thermally-optimised frame construction for "air treatment systems". The housing construction is a combination of aluminium profiles and panels. This type of structure means that the unit can even be assembled completely on site in special cases. All panels, doors and flaps can be fitted and removed from outside. The S series (panel thickness 30 mm) and SX series (panel thickness 50 mm) offer the best possible technical values for the requirements concerned. In the case of the SX series, a thermally isolated variant is also available. In addition to a completely isolated variant, the Lplus software makes it possible to isolate just those parts of the housing where there is a risk of condensation. The galvanised steel base frame available as an option (standard from unit size 160.160) gives the system additional strength and makes transport easier. The base frame also has feet - available in two heights with levelling device and rubber dampers, so that the CAIR units can be installed even without a supporting structure on site. Up to the unit size 128.128 inclusive, the feet can also be used without a base frame. The housing structure is strengthened and stabilised by a set of intermediate profiles. Each of these profiles can be removed without any problem. This considerably simplifies the installation and removal of large components. The completely smooth inner surface, without any projections, makes the unit easier to install and maintain. There are no door locks or internal panel bolts to hinder cleaning of the units. Large operating doors and service flaps make the components easy to access. Removable heat exchangers, droplet eliminator, etc. are also available. All maintenance and hygiene requirements according to VDI 6022 and VDI 3803 are met.
Housing
Profile variants
GEA CAIR
Profile variants
The GEA CAIR housings are based on the principle of a frame construction: the resultant cuboids are completely enclosed by a profile. All the profiles are bolted together via stable diecast connectors. If required, intermediate profiles which accommodate panels, doors, flaps, etc. are located between these frame profiles. The profiles are made of aluminium. Basically, two series are available: The SX series with a profile thickness of 60 mm, which can also be thermally isolated by means of plastic webs. The S series with a profile thickness of 40 mm.
GEA CAIR S GEA CAIR SX standard and thermally isolated (see diagram)
Intermediate profile
Profile grades
Natural aluminium AlMgSi 0.5 Anodised aluminium AlMgSi 0.5; clear anodising 20m RAL 6032 RAL 9002 AlMgSi 0.5; signal green, powder coated min. 50 m; gloss 50 % AlMgSi 0.5; grey-white, powder coated min. 50 m; gloss 50 %
In the case of internal skin grade stainless steel V2A (or stainless steel V4A), the intermediate and dividing profiles are covered by stainless steel so that the entire inside surface is made of stainless steel.
GEA CAIR
Housing
Panels - Series S
Panels - Series S
Basic variant with good thermal insulation and adequate acoustic damping.
30 mm Rockwool, non-combustible, fire class A 1 according to DIN 4102, FCHC-free, no adhesives used Aluzinc 185 - galvalume sheet steel with anti-fingerprint coating (FeP02G AZ 185), corrosion protection class III according to DIN 55928 part 8 RAL 9002 coated - galvanised sheet steel, SP polyester coated, film thickness min. 20 m, corrosion protection class III according to DIN 55928 part 8. NOTE! Materials in corrosion protection class III according to DIN 55928 part 8 are suitable according to guideline RLT 01 and VDI 3803 for the external skin of weatherproof units.
Aluzinc 185 - Aluzinc sheet steel with anti-fingerprint coating (FeP02G AZ 185), corrosion protection class III according to DIN 55928 part 8 RAL 9002 coated - galvanised sheet steel, SP polyester coated, film thickness min. 20 m, corrosion protection class III according to DIN 55928 part 8.
Housing
Panels: SX series
GEA CAIR
Panels: SX series
Basic variant with excellent thermal insulation and very good acoustic damping. Panel thickness: Insulating material Outside skin material: 50 mm Rockwool, non-combustible, fire class A 1 according to DIN 4102, FCHC-free, no adhesives used Aluzinc 185 - galvalume sheet steel with anti-fingerprint coating (FeP02G AZ 185), corrosion protection class III according to DIN 55928 part 8 RAL 9002 coated - galvanised sheet steel, SP polyester coated, film thickness min. 20 m, corrosion protection class III according to DIN 55928 part 8. NOTE! Materials in corrosion protection class III according to DIN 55928 part 8 are suitable according to guideline RLT 01 and VDI 3803 for the external skin of weatherproof units. Material for internal skin: Aluzinc 185 - galvalume sheet steel with anti-fingerprint coating (FeP02G AZ 185), corrosion protection class III according to DIN 55928 part 8 RAL 9002 coated - galvanised sheet steel, SP polyester coated, film thickness min. 20 m, corrosion protection class III according to DIN 55928 part 8. Stainless steel, V2A, mat. no. 1.4301, X5 CrNi 189, AISI 304, BS 304S15, AFNOR Z6 CN 18.09 Stainless steel, V4A, mat. no. 1.4571, X10 CrNi MoTi 1810, AISI 316TI, BS 320S17, AFNOR Z8 CNDT 17.12 Series SX C (standard)
Series SX T (thermally isolated) In the thermally isolated variant, additional plastic profiles prevent cold bridges - see corresponding tableHousing properties according to DIN EN 1886 on page 11.
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GEA CAIR
Housing
Housing properties according to DIN EN 1886
Pressure
Unit mm/m
Class D2 L2 F9 T3 TB3
l/sm2 % W/m2K -
Insertion loss in dB
125 Hz CAIRplus S CAIRplus SX C CAIRplus SX T
CAIRplus SX C = standard CAIRplus SX T = thermally isolated
250 Hz 22 25 27
500 Hz 25 29 29
1000 Hz 28 31 31
2000 Hz 30 30 31
4000 Hz 32 31 34
8000 Hz 36 38 40
11 13 15
11
Housing
Material combinations
GEA CAIR
Material combinations
Various quality stages/material qualities are possible in certain combinations. The following table illustrates this:
Quality stage 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Inside sheet Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Outside sheet Aluzinc 185 Aluzinc 185 Aluzinc 185 Aluzinc 185 RAL 9002 RAL 9002 RAL 9002 RAL 9002 Aluzinc 185 Aluzinc 185 Aluzinc 185 Aluzinc 185 RAL 9002 RAL 9002 RAL 9002 RAL 9002 Aluzinc 185 Aluzinc 185 Aluzinc 185 Aluzinc 185 RAL 9002 RAL 9002 RAL 9002 RAL 9002 RAL 9002 RAL 9002 RAL 9002 RAL 9002 Profiles Natural aluminium Natural aluminium Natural aluminium Natural aluminium Natural aluminium Natural aluminium Natural aluminium Natural aluminium Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium RAL 6032 RAL 6032 RAL 6032 RAL 6032 RAL 6032 RAL 6032 RAL 6032 RAL 6032 RAL 9002 RAL 9002 RAL 9002 RAL 9002 Standard GEA CAIR S GEA CAIR SX
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GEA CAIR
Fans
Fan with housing For clean air and non-aggressive vapours from -30 C to + 80 C. Variants with forwards or backwards curved blading available. Options and variants: Inspection cover for cleaning the spiral housing. Condensate drainage connecting piece as the drain in the spiral housing floor. Contact and shaft protection to prevent contact with rotating fan blade or shaft. V-belt protective grille to prevent reaching into the rotating wheels accidentally. Door protective grilles can be used with smaller units instead of the V-belt protective grille. This increases the efficiency of the system by reducing the flow resistance. V-belt abrasion filter to prevent pollution through V-belt particles. Explosion-protected type available. Overview
Comefri TLZ T-HLZ HLZ Gebhardt RZR11 RZR15 RZR13 VZR71 GXLF Flkt GXLB GXHB
Fan 160 162 180 182 200 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250
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GEA CAIR
Fan: plug fan High system efficiency: high static running efficiency good inflow/outflow no flow guides necessary no transmission losses. No belt drive possibly no end filter stage. No belt monitoring and maintenance. Simple setting of volume flow through closed circular line. No overloading behaviour. Smaller motor bearing load. All discharge directions possible with one type. Provide door protective grille. Overview
Ziehl Abegg ERC-DN ERC-DY ERC-DZ Gebhardt RL M 55 RL M 56
Fan 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250
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GEA CAIR
Air filter
GEA CAIR units can be equipped with different filters. Bag filter Bag filters are available in filter class G4 to F9. Depending on the filter frame used, removal is possible on the dust-laden air side or the clean air filter side and at the side. Supplied with galvanised steel frame as standard. Temperature resistant up to 80 C. The floor of the filter chamber is provided with a plastic film to prevent abrasion (exception: stainless steel internal skin).
Bag filter can be incinerated completely Same as bag filter, but also: Environmentally safe, eco-friendly bag filter series which can be incinerated completely. Supplied as standard with frame in moisture-resistant, chloride-free plastic. Meets increased waste management demands.
Fine dust filter Fine dust filters are available in filter class F6 to F9. Supplied with plastic frame as standard. Temperature resistant up to 80 C. Intrinsically rigid filter (no filter bag suspension or wire grille reinforcement necessary). Preferably used with vertical air flows (the filter bags do not turn up when the fan starts or through natural convection).
HEPA filter HEPA filters filters are available in filter class H13. Supplied with wooden frame as standard. (Not suitable for wet room applications. A metal cellular frame can be used here as an alternative (optional, on request). Temperature resistant up to 100 C. The continuous housing seal and smooth inside surfaces combined with the HEPA filter elements meet requirements concerning the separation of suspended substances (dust, mist and micro-organisms).
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GEA CAIR
Activated carbon filter For the separation of gaseous odour and hazardous substances. Temperature resistant up to 40 C. The filter cartridges with rubber seal and bayonet connection (material stainless steel V2A, mat. No. 1.4301) are supplied with matching filter frame. The filter is changed on the clean air side.
Grease filter Grease filters are available in filter class G3. For separating oils and greases. Panel filter cells in aluminium wire fabric. Temperature resistant up to 180 C. For very dusty operating conditions, such as in the iron and steel industry or in tropical regions. The grease filters are supplied with matching filter frame. NOTE! An adequately large maintenance chamber with door or flaps must always be provided upstream of the grease filter to change the filter on the dustladen air side.
Carbon combined filter Carbon combined filters are available in filter class F7. For the separation of gaseous odour and hazardous substances. Supplied with plastic frame as standard. Temperature resistant up to 60 C.
Plastic cell filter Plastic cell filters are available in filter class G4 to F7. Supplied with plastic frame as standard. Temperature resistant up to 80 C. Very shallow filter (< 100 mm). NOTE! An adequately large maintenance chamber with door or flaps must always be provided upstream of the plastic cell filter in order to change the filter on the dust-laden air side.
Cardboard cell filter Cardboard cell filters are available in filter class G4 to F7 Supplied as standard with a frame with special cardboard covering. Temperature resistant up to 80 C. The cell filters are supplied with matching filter frame.
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GEA CAIR
Filter frames
Next to the frames and opposite the access side and also above the filter frame, a space is provided for installing various pipes with corresponding pre-blanked openings for cable screw terminals or pipe ducts, for example. Standard filter frames Designed to accommodate bag, fine dust, carbon combined filters and also plastic cell filters. Coated galvanised steel or stainless steel. 2 clamping depths (25 mm and 50 mm). Filter cells pressed against spring clamp, expanded polyurethane seal in the installation frame via captive U-shaped springs. In the case of plastic cell filters, the filter cells are pressed on to the neoprene sealing strip in the installation frame via special annular springs. NOTE! Standard filter frames can be used to allow the filter to be changed on the dust-laden air side or the clean air side. To be able to change the filter on the dust-laden air side, a sufficiently large maintenance chamber with door or flap must be provided upstream of the filter chamber.
Filter rapid clamping device Designed to accommodate bag, fine dust and carbon combined filters. Galvanised steel, stainless steel or aluminium. Clamping depth 25 mm. The individual filter elements are sealed against the frame via a steel-reinforced, ageing-resistant rubber hollow profile seal. The filter is clamped via high-strength plastic clamping levers and pressure strips. The lever positions are provided with engagement points for easier handling. Filters can be pulled out and/or folded out. Available for all unit sizes and types of installation. Because of the design, the filter can only be changed on the clean air side.
HEPA filter frames Designed to accommodate HEPA filters. Coated galvanised steel or stainless steel. Clamping elements secure the filter. Includes a device for checking the seal seat. The seal is applied to the HEPA filter element. NOTE! An adequately large maintenance chamber with door or flaps must always be provided upstream of the HEPA filter to change the filter on the dustladen air side.
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GEA CAIR
Heat exchangers
Copper/aluminium - copper/copper heat exchangers Suitable for operation with pump warm water, pump chilled water and refrigerant. The standard pipe type SD has a special fin geometry with eddy internals for a particularly high transfer performance with low air resistances on the air side. The fin spacing can be selected, which ensures optimum adaptation of the heat exchanger to the air quality (fin spacing range: 2.1/2.5/3.0/3.5/4.0 mm or smooth pipes). With slightly aggressive media, the Alodyne-coated or dip-coated Cu/Cu types can be used. Connecting spigots with outside thread, but also with threaded flange with or without mating flange available as an option (up to DN 100 only). Insulated connecting spigots standard in the case of cooling batteries. All heat exchangers are mounted on guide rails and can be pulled out after removing the panel (exception: chiller with mounted condensate tray). When connecting the battery, ensure that the counter flow principle is observed, i. e. air and water must flow against each other. If this is not observed, the battery performance is reduced (remember this for cooling batteries in particular). If several heat exchangers are coupled, remember the Tichelmann connection. Max. medium pressure 16 bar, max. medium temperature 110 C.
1 2 4 5 6
Copper/aluminium - copper/copper heat exchangers with DX evaporator The fin spacing can be selected, which ensures optimum adaptation of the heat exchanger to the air quality (fin spacing range: 2.1/2.5/3.0/3.5/4.0 mm) With slightly aggressive media, the Alodyne-coated or dip-coated Cu/Cu types can be used. For higher powers, or to achieve greater control of the cooling power, multi-circuit DX evaporators can also be supplied. Expansion valve available as an accessory. Suction manifold pipe taken outside through panel. Refrigerator distributor enclosed - in the case of inside units, the connection is taken outside through the panel.
1 = generally with operating flap for maintenance and monitoring 2 = Cu/Al DX evaporator 3 = condensate drain 4 = refrigerant - inlet, spigot also insulated 5 = refrigerant, outlet 6 = fixed panel for Pipe ducts
Copper SD000 and stainless steel FE000 smooth pipe heat exchanger Same quality as copper or galvanised steel heat exchangers, but without fins. Applications: Pump warm water/pump hot water and steam mode. In the case of air temperatures of < 0 C upstream of the filter to prevent freezing. In the case of air temperatures > 0 C and > 80 % RH according to VDI 6022, sheet 1, section 4.1.1 and also DIN 1946-4 to protect against moisture and prevent microbes from multiplying. Recommended temperature increase 3 K. Downline of humidification sections. Therefore, no corrosion of the fins. In the case of re-heaters with a very low power, temperature increase up to 3K max. In the case of aggressive media that copper or stainless steel will withstand. Use of a copper smooth pipe heat exchanger SD000 is a very cost saving alternative to a stainless steel smooth pipe heat exchanger FE000.
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GEA CAIR
Galvanised steel heat exchangers (LPWW and LPHW mode). Robust construction, particularly suitable for industrial applications. Optimum heat recovery throughout its life through the metal connection between fin and pipe (elliptical core tube with pulled-on steel fins, hot-dip galvanised on the outside). The fin spacing can be selected, which ensures optimum adaptation of the heat exchanger to the air quality (fin spacing range: 2.1/3.0/3.5/4.0/6.0 mm or smooth pipe). In the case of highly polluted gas flows, a stainless steel smooth pipe heat exchanger (material: stainless steel V2A, mat. no. 1.4301/V4A, mat. no. 1.4571) can be used. Can be easily cleaned using a steam jet or compressed air. Suitable for operation with pump warm water, steam and thermal oil. Connecting piece with external thread. However, also available with threaded flange, with or without mating flange; cooling batteries have insulated connecting pieces as standard. All heat exchangers are mounted on guide rails and can be pulled out after removing the panel (exception: chiller with mounted condensate tray). Medium pressures up to 16 bar are possible, depending on the type of heat exchanger.
Kondensat
Suitable if steam is available on site. Heat exchanger generally installed with the finned pipes vertical to guarantee trouble-free drainage of the condensate. Heat exchanger air outlet temperatures with exception of motor, max. 80 C allowed Max. admissible motor ambient temperatures insulation class B: max. 40 C F: max. 60 C H: max. 80 C.
Droplet eliminator TAx/400 standard wmax = 3.8 m/s. TAx/100 high performance wmax = 5.8 m/s. Dimensions in standard width or shortened for heat exchangers with inside connection or DX evaporator. Can be dismantled.
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GEA CAIR
Electric heating battery (Engels make) Special heating battery with low surface temperature. Can be used without any problem, even near motor or filter. Electric heating battery chamber fitted as standard with contact protection grille and also access flap for terminal connection and cable grommets outside. Grid voltage 220 V, terminates on 4 mm terminal. Non-locking maximum thermostat. Standard safety temperature limiter according to VDE/DIN 57100 VDI 3803. Additional air flow monitor necessary. Make interlock with fan (after-running circuit). Do not arrange the electric heating battery immediately next to dampers or in the air direction downstream of a chilling battery.
Electric heating battery (VEAB make) Electric heating battery chamber fitted as standard with contact protection grille and also access flap for terminal connection and cable grommets outside. Standard safety temperature limiter according to VDE/DIN 57100 VDI 3803. Additional air flow monitor necessary. Make interlock with fan (after-running circuit). Do not arrange the electric heating battery immediately next to dampers or in the air direction downstream of a chilling battery. Maintain minimum distance of 300 mm from inflammable components such as filters, droplet eliminators, etc.
Frost protection heating Frost protection heating for weatherproof units, installed in the empty section downstream of the heat exchanger chamber. Finned stainless steel electric heating element.
Gas-fired heater Suitable for supply air units for warm air heating in industrial or commercial buildings that are connected to a natural gas supply. Equipped with modulating gas fan burner for natural gas (flexible control to maintain narrow temperature limits). Short heating up time, very economical. Type in corrosion-resistant stainless steel - so the additional latent heat available through condensation of the exhaust gas can be used for heating purposes.
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GEA CAIR
Heat recovery
Heat pipe (ECOSTAT) In the case of the GEA ECOSAT, the heat is transferred through a medium (refrigerant R134a). This medium evaporates thanks to the temperature influence on the hot side of the air flow, thereby absorbing energy from the air and in turn transferring this to the cold side of the heat exchanger. To be able to maintain this circuit, when the heat tube is installed vertically, the hot air flow has to be taken underneath the cold air flow. Ideal for installations where the mixing of the supply air and exhaust air flows should be avoided. Moisture cannot be transferred, which is a particular advantage if moisture has to be removed with the hot exhaust air, such as in swimming baths, drying installations, etc. Other important areas of application of GEA ECOSTAT include economisers in industry, business, hotels, hospitals, sports halls, office buildings, machine extraction systems, etc. With the GEA ECOSTAT system, the transfer performance is controlled by the bypass on the fresh air side by means of a bypass valve. The air flows are not mixed, so there is no contamination of the fresh air by the waste air flow (hygiene requirements, particularly in hospitals). Complete recovery of the condensation energy released by moisture precipitation. High reliability in operation, because no drive energy is needed. The particularly compact design makes it ideal for installations where the project demands short construction times. The heat pipe principle means that the pipe cannot freeze on the exhaust air side.
Liquid-coupled heat exchanger (ECOFLOW) In the case of the GEA ECOFLOW, the heat is transferred through a medium (water/glycol mixture). This medium is kept in constant circulation between the exhaust air and fresh air heat exchanger with the aid of a circulation pump. When it flows through the waste air heat exchanger, the medium absorbs energy from the air and releases it again when it flows through the fresh air heat exchanger. This system is suitable for similar applications to the GEA ECOSTAT, but in this case, it is not necessary to combine all the hot and cold air flows into a single air flow. The transfer performance can be adapted infinitely to requirements via a mixing valve. A two-point operation is possible without a mixing valve by switching the circulation pump on and off. The air flows are not mixed, so there is no contamination of the fresh air by the exhaust air flow (hygiene requirements, particularly in hospitals). Complete recovery of the condensation energy released by moisture precipitation. Cold can be recovered by a summer circuit. The possibilities of varying fin spacing and heat exchanger material within a system allows ideal adaptation to the installation conditions. Consequently, a corresponding pipe system can be selected for each individual application, even if the waste air is polluted or aggressive.
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GEA CAIR
Plate-type heat exchanger (ECOPLAT) In the GEA ECOPLAT, hot exhaust air and cool fresh air pass by each other - separated by aluminium plates. Mixing of the two air flows, and therefore the transfer of pollution, odours or bacteria, is not possible. Moisture cannot be transferred, which is a particular advantage if moisture has to be removed with the hot exhaust air, such as in swimming baths, drying installations, etc. Other important applications of GEA ECOSTAT include economisers in industry, business, hotels, hospitals, sports halls, office buildings, machine extraction systems, etc. Anti-freeze control is necessary with an exhaust air humidity> of 45 % R H (e.g. in swimming baths, laundries, hospitals, etc.). In kitchen extractors, particularly if the plate-type heat exchanger is installed horizontally, significant grease deposits have to be expected on the plates, which have to be cleaned regularly. With the GEA ECOPLAT system, the transfer performance is controlled by the bypass on the fresh air side by means of a bypass valve. The integrated bypass on the fresh air side can be used to prevent freezing of the ECOPLAT. NOTE! To maintain full heat exchanger performance and also avoid pressure losses, both fans must either force the air via the heat exchanger or take in the air via the heat exchanger.
Rotation heat exchanger (ECOROT) Waste air flows through a slowly rotating accumulator in one direction and fresh air passes through it in the other. A hot and cold air flow pass through the accumulator alternately. There are three types: condensation rotor for heat recovery enthalpy rotor for heat and moisture recovery absorption rotor for heat recovery and increased moisture recovery. By installing GEA ECOROT regenerative heat exchangers, most of the sensible and latent heat contained in the waste air can be recovered and used to heat up the fresh air. For installation in GEA CAIR, the empty chambers on both sides ensure optimum service conditions. The fresh air and exhaust air units can be arranged either side by side or double deck. Two ECOROT heat wheels can be integrated into the double mixing chamber in the DUO version. Recovery of sensible and latent heat in the heating mode. Recovery of cold and de-humidification in the cooling mode. High re-heating and re-humidification levels. The temperature efficiencies are up to more than 80 %. Self-cleaning effect through counter-flow supply. The output is controlled simply by adjusting the speed.
22
GEA CAIR
Sound attenuator
Splitters The standard splitters consist of a profiled sheet steel frame with rounded edges (to assist the flow) and a rock wool filling. This is protected by a laminated glass silk fabric coating to prevent abrasion with air speeds up to 20 m/s, which is also impregnated to prevent corrosion and repel moisture; it corresponds to construction material class A according to DIN 4102 (not combustible). Half of the splitters are provided with outside chamber plates. The splitters with outside chamber plates increase the damping effect in the critical fan noise range in the 125 Hz and 250 Hz octaves compared with pure absorption splitters. Material variants Sheet steel frame in galvanised steel or stainless steel V2A, mat. no. 1.4301. Hygiene type Splitter construction identical, but they can be removed individually. Sound attenuators are available with the following average damping levels and module lengths:
average damping 14 dB 20 dB 26 dB 32 dB 36 dB 42 dB 48 dB module length 600 mm 920 mm 1200 mm 1520 mm 1720 mm 1920 mm 2240 mm
23
GEA CAIR
CAIRplus
312.312 312.280 280.312 312.252 252.312 280.280 280.252 312.220 252.252 280.220 312.188 252.220 220.252 280.188 312.160 220.220 252.188 188.252 280.160 220.188 252.160 188.188 220.160 252.128 188.160 160.188 220.128 160.160 188.128 128.188 160.128 188.096 128.128 160.096 128.096 096.128 096.096 128.064 128.052 096.064 064.096 096.052 064.064 064.052
20 ,0 00 0 10 ,0 00 ,0 00 ,0 00
The graph shows the connection between air volume flow and air speed in the clear unit cross-section.
1,5 2 2,5 3 3,5 4 4,5
Flow speed wL in m/s in the clear unit cross-section At air speeds around 1.5 to 2.5 (light grey), the unit works very quietly and economically. At high selected air speed, remember accompanying measures, such as sound attenuators, droplet eliminators, etc., for example. For the heating/ventilation mode, 2.5 3 m/s in the clear unit cross-section and 2.0 2.5 for the cooling mode has proved suitable.
60 ,0 00
70 ,0 00
80 ,0 00
,0 00
,0 00
14 0, 00
15 0, 00
10 0, 00
11 0, 00
13 0, 00
12 0, 00
16 0, 00
17 0, 00
30
40
50
90
GEA CAIR
CAIRpicco
128.040
128.030
096.040
096.030
064.040
064.030
8, 00 0
1, 00 0
2, 00 0
5, 00 0
6, 00 0
4, 00 0
Air volume flow [m/h] The graph shows the connection between air volume flow and air speed in the clear cross-section of the unit.
1,5 2 2,5 3 3,5 4 4,5
Flow speed wL in m/s in the clear unit cross-section At air speeds around 1.5 to 2.5 (light grey), the unit works very quietly and economically. At high selected air speed, remember accompanying measures, such as sound attenuators, droplet eliminators, etc., for example. For the heating/ventilation mode, 2.5 - 3 m/s in the clear unit cross-section and 2.0 2.5 m/s for the cooling mode has proved suitable.
9, 00 0
3, 00 0
7, 00 0
25
Unit dimensions
Configuration: straight through and side by side
GEA CAIR
Unit dimensions
W (S) W (SX) GH B H Profile width S Profile width SX Base frame height Inside unit width Inside unit height 40 mm 60 mm 80 or 240 mm see unit sizes Page 24/Page 25 see unit sizes Page 24/Page 25 Hg Total height Hg = W+H+W Bg Total width Bg = W+B+W X Distance between roof sheet and roof profile: up to unit width 960 mm x = 25 mm up to unit width 1600 mm x = 35 mm up to unit width 3120 mm x = 90 mm
Straight through
Double deck: Small units (up to and including unit inside width 1600 mm)
26
GEA CAIR
Filter
Chiller
Fan
Miscellaneous
Technical parameters Air speed External pressure Motor 3 ~ 400 Volt with PTC resistor Bag filter Heated, warm water 80/60 C - 2 RR Cu-Al Chiller, chilled water 7/13 C - 6 RR Cu-AL
2.5 m/s 200 Pa F5 + F7 450 Pa 1500 min-1 F5 + F7 -12 C / 90% 22 C 32 C / 40% 18 C 450 Pa F7
Housing design Thermal isolation in the dew point range Wall thickness 50 mm Frame construction: aluminium profiles in AlMgSi 0.5 Characteristics according to EN 1886 Mechanical stability D2 Leakage L2 Filter bypass Leakage F9 Thermal insulation T2 Heat bridge factor TB2 Insertion loss according to DIN EN 1886 i [Hz] 125 250 500 1000 2000 4000 8000 [dB] 15 27 29 31 31 34 40 Internal skin / external skin Aluzinc sheet steel with anti-fingerprint coating (FeP02G AZ 185) Corrosion protection class III according to DIN 55928 Part 8 Internals Galvanised sheet steel or equivalent Double skin panels, removable from outside Installation space min. 35 mm, inside, for pipes and cables Inside smooth, no frame projection, no panel bolts Operating sides fully accessible through removable intermediate profiles Closures and hinges integrated in the frame profile outside the air flow Door opening levers inside from 1500 mm trafficable unit height Doors on pressure side with service hatch safety device Solid profile seals, EPDM quality Rockwool insulation, non-combustible, fire class A1 according to DIN 4102,CFHC-free Insulation without adhesives Panels and doors can be dismantled for recycling Supply units can be bolted from inside or outside
27
GEA CAIR
Dimensions
Exhaust air
100
110
120
130
Filtering - supply air - de-humidifying - humidifying - cooling - heating - ECOFLOW energy recovery - filtering
140
150
160
Filtering - supply air - de-humidifying - humidifying - cooling - heating - filtering mixing - exhaust air
170
Filter units for access via maintenance chambers on dust-laden air side. Up to clear unit height = 1300 mm, filter extraction device also possible. Therefore, no maintenance chamber is necessary Humidification section - via the evaporation humidifier in this example. Other humidification systems on request.
28
GEA CAIR
CAIR picco Size / Type 064.030 064.040 096.030 096.040 128.030 128.040 CAIR plus Size / Type 064.052 064.064 064.096 096.052 096.064 096.096 096.128 128.052 128.064 128.096 128.128 128.188 160.096 160.128 160.160 160.188 188.096 188.128 188.160 188.188 188.252 220.128 220.160 220.188 220.220 220.252 252.128 252.160 252.188 252.220 252.252 252.312 280.160 280.188 280.220 280.252 280.280 280.312 312.160 312.188 312.220 312.252 312.280 312.312
Low profile units without base frame 50 mm panel 2.5 m/s 1,800 m/h 2,300 m/h 2,600 m/h 3,500 m/h 3,500 m/h 4,600 m/h 3.0 m/s 2,200 m/h 2,800 m/h 3,100 m/h 4,200 m/h 4,200 m/h 5,500 m/h Width 760 mm 760 mm 1080 mm 1080 mm 1400 mm 1400 mm Height 425 mm 520 mm 425 mm 520 mm 425 mm 520 mm 100 720 720 720 720 720 720 110 3680 3680 3680 3680 3680 3680 120 4920 4920 4920 4920 4920 4920
Standard units, 80 mm base frame 50 mm panel at 2.5 m/s 3,000 m/h 3,700 m/h 5,500 m/h 4,500 m/h 5,500 m/h 8,300 m/h 11,100 m/h 6,000 m/h 7,400 m/h 11,100 m/h 14,700 m/h 21,700 m/h 13,800 m/h 18,400 m/h 23,000 m/h 27,100 m/h 16,200 m/h 21,700 m/h 27,100 m/h 31,800 m/h 42,600 m/h 25,300 m/h 31,700 m/h 37,200 m/h 43,600 m/h 49,900 m/h 29,000 m/h 36,300 m/h 42,600 m/h 49,900 m/h 57,200 m/h 70,800 m/h 40,300 m/h 47,400 m/h 55,400 m/h 63,500 m/h 70,600 m/h 78,600 m/h 44,900 m/h 52,800 m/h 61,800 m/h 70,800 m/h 78,600 m/h 87,600 m/h at 3.0 m/s 3,600 m/h 4,400 m/h 6,600 m/h 5,400 m/h 6,600 m/h 10,000 m/h 13,300 m/h 7,200 m/h 8,900 m/h 13,300 m/h 17,600 m/h 26,000 m/h 16,600 m/h 22,100 m/h 27,600 m/h 32,500 m/h 19,400 m/h 26,000 m/h 32,500 m/h 38,200 m/h 51,100 m/h 30,400 m/h 38,000 m/h 44,600 m/h 52,300 m/h 59,900 m/h 34,800 m/h 43,600 m/h 51,100 m/h 59,900 m/h 68,600 m/h 85,000 m/h 48,400 m/h 56,900 m/h 66,500 m/h 76,200 m/h 84,700 m/h 94,300 m/h 53,900 m/h 63,400 m/h 74,200 m/h 85,000 m/h 94,300 m/h 105,100 m/h Width 760 mm 760 mm 760 mm 1080 mm 1080 mm 1080 mm 1080 mm 1400 mm 1400 mm 1400 mm 1400 mm 1400 mm 1720 mm 1720 mm 1720 mm 1720 mm 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm 2320 mm 2320 mm 2320 mm 2320 mm 2320 mm 2640 mm 2640 mm 2640 mm 2640 mm 2640 mm 2640 mm 2920 mm 2920 mm 2920 mm 2920 mm 2920 mm 2920 mm 3240 mm 3240 mm 3240 mm 3240 mm 3240 mm 3240 mm Height 720 mm 840 mm 1160 mm 720 mm 840 mm 1160 mm 1480 mm 720 mm 840 mm 1160 mm 1480 mm 2080 mm 1160 mm 1480 mm 1800 mm 2080 mm 1160 mm 1480 mm 1800 mm 2080 mm 2720 mm 1480 mm 1800 mm 2080 mm 2400 mm 2720 mm 1480 mm 1800 mm 2080 mm 2400 mm 2720 mm 3320 mm 1800 mm 2080 mm 2400 mm 2720 mm 3000 mm 3320 mm 1800 mm 2080 mm 2400 mm 2720 mm 3000 mm 3320 mm 100 920 920 1000 920 1000 1160 1240 1000 1040 1240 1440 1640 1240 1480 1600 1720 1320 1480 1880 1880 2040 1640 1880 1880 2200 2200 1640 1880 1880 2200 2320 2400 1880 2040 2200 2320 2400 2400 1880 2120 2320 2400 2400 2400 110 3960 3960 4080 3960 4040 4240 4360 3960 4080 4320 4560 5080 4480 4760 5000 5320 4560 4760 5160 5480 5680 4760 5160 5520 5840 6040 4920 5320 5600 5840 6240 6400 5320 5760 5960 6240 6560 6640 5600 5760 6160 6440 6640 6960 120 5200 5200 5320 5200 5320 5480 5600 5200 5400 5560 5880 6320 5720 6000 6240 6560 5800 6000 6400 6720 7200 6040 6400 6960 7320 6200 6600 7040 7440
Template Number 130 140 Length L 7640 7640 7760 7720 7760 7920 8040 7640 7840 8000 8320 8760 8160 8440 8680 9000 8240 8440 8840 8600 8600 8720 8680 8720 8880 9160 8600 8800 9120 9280 9720 9120 9400 9640 9960 9200 9400 9800 150 5600 5600 5800 5600 5760 6120 6320 5600 5920 6280 6680 7680 6440 6960 7880 8000 6600 7120 8320 8320 7120 8320 8320 160 6840 6840 7040 6840 7040 7360 6840 7160 7520 170 mm
7560 10000 mm
8000 10440 mm 8920 11360 mm 7680 10120 mm 8200 10640 mm 9120 11560 mm 9240 11680 mm 7840 10280 mm 8360 10800 mm 9560 12000 mm 9560 12000 mm 8480 10840 mm 9560 12000 mm 9760 12280 mm
9680 11160 13720 mm 7120 8320 8400 8400 10840 mm 9560 12040 mm 9880 12320 mm
7600 10040 11000 10240 11800 14240 mm 9040 10080 9520 10480 9880 10840
7720 10160 11120 10560 12040 14480 mm 7880 10320 11600 11280 12760 15120 mm 6680 7240 7440 9120 10080 9680 10640 9880 10840 8320 9680 12120 mm 8720 10200 12640 mm 9800 11280 13720 mm
7720 10160 11120 10080 11560 14000 mm 8040 10480 11760 10840 12120 14560 mm 8440 10880 11840 11480 13280 15640 mm 6880 7240 9320 10280 9680 10640 8600 9880 12320 mm 8800 10280 12720 mm 9920 11400 13840 mm
7920 10360 11640 10080 11560 14000 mm 8440 10880 11840 10840 12640 15080 mm 8440 10880 11840 11720 13200 15640 mm
The length per function unit can differ by 40 mm through butt joints and/or the use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size.
29
GEA CAIR
Weights
Exhaust air
100
110
120
130
Filtering - supply air - de-humidifying - humidifying - cooling - heating ECOFLOW energy recover - filtering
140
150
160
Filtering - supply air - de-humidifying - humidifying - cooling - heating - filtering mixing - exhaust air
170
Filter units for access via maintenance chambers on dust-laden air side. Up to clear unit height = 1300 mm, filter extraction device also possible. Therefore, no maintenance chamber is necessary Humidification section - via the evaporation humidifier in this example. Other humidification systems on request.
30
GEA CAIR
CAIR picco Size / Type 064.030 064.040 096.030 096.040 128.030 128.040 CAIR plus Size / Type 064.052 064.064 064.096 096.052 096.064 096.096 096.128 128.052 128.064 128.096 128.128 128.188 160.096 160.128 160.160 160.188 188.096 188.128 188.160 188.188 188.252 220.128 220.160 220.188 220.220 220.252 252.128 252.160 252.188 252.220 252.252 252.312 280.160 280.188 280.220 280.252 280.280 280.312 312.160 312.188 312.220 312.252 312.280 312.312
Without base frame 50 mm panel 2.5 m/s 1,800 m/h 2,300 m/h 2,600 m/h 3,500 m/h 3,500 m/h 4,600 m/h 3.0 m/s 2,200 m/h 2,800 m/h 3,100 m/h 4,200 m/h 4,200 m/h 5,500 m/h 100
90 kg 100 kg 110 kg 120 kg 140 kg 150 kg
120
350 kg 380 kg 460 kg 500 kg 550 kg 590 kg
150 -
160 -
170 -
80 mm base frame 50 mm panel 2,5 m/s 3,000 m/h 3,700 m/h 5,500 m/h 4,500 m/h 5,500 m/h 8,300 m/h 11,100 m/h 6,000 m/h 7,400 m/h 11,100 m/h 14,700 m/h 21,700 m/h 13,800 m/h 18,400 m/h 23,000 m/h 27,100 m/h 16,200 m/h 21,700 m/h 27,100 m/h 31,800 m/h 42,600 m/h 25,300 m/h 31,700 m/h 37,200 m/h 43,600 m/h 49,900 m/h 29,000 m/h 36,300 m/h 42,600 m/h 49,900 m/h 57,200 m/h 70,800 m/h 40,300 m/h 47,400 m/h 55,400 m/h 63,500 m/h 70,600 m/h 78,600 m/h 44,900 m/h 52,800 m/h 61,800 m/h 70,800 m/h 78,600 m/h 87,600 m/h 3,0 m/s 3,600 m/h 4,400 m/h 6,600 m/h 5,400 m/h 6,600 m/h 10,000 m/h 13,300 m/h 7,200 m/h 8,900 m/h 13,300 m/h 17,600 m/h 26,000 m/h 16,600 m/h 22,100 m/h 27,600 m/h 32,500 m/h 19,400 m/h 26,000 m/h 32,500 m/h 38,200 m/h 51,100 m/h 30,400 m/h 38,000 m/h 44,600 m/h 52,300 m/h 59,900 m/h 34,800 m/h 43,600 m/h 51,100 m/h 59,900 m/h 68,600 m/h 85,000 m/h 48,400 m/h 56,900 m/h 66,500 m/h 76,200 m/h 84,700 m/h 94,300 m/h 53,900 m/h 63,400 m/h 74,200 m/h 85,000 m/h 94,300 m/h 105,100 m/h 100 170 kg 180 kg 240 kg 210 kg 230 kg 290 kg 370 kg 220 kg 270 kg 370 kg 470 kg 670 kg 420 kg 580 kg 670 kg 790 kg 540 kg 630 kg 830 kg 890 kg 1140 kg 720 kg 880 kg 950 kg 1280 kg 1380 kg 780 kg 940 kg 1070 kg 1380 kg 1530 kg 1750 kg 1020 kg 1230 kg 1440 kg 1610 kg 1740 kg 1840 kg 1090 kg 1420 kg 1580 kg 1760 kg 1820 kg 1990 kg 110 410 kg 440 kg 560 kg 500 kg 540 kg 710 kg 840 kg 610 kg 650 kg 830 kg 980 kg 1350 kg 970 kg 1210 kg 1390 kg 1560 kg 1160 kg 1330 kg 1630 kg 1880 kg 2300 kg 1490 kg 1830 kg 2100 kg 2420 kg 2590 kg 1630 kg 1980 kg 2250 kg 2570 kg 2890 kg 3440 kg 2080 kg 2510 kg 2780 kg 3070 kg 3480 kg 3770 kg 2360 kg 2630 kg 3020 kg 3280 kg 3600 kg 4120 kg 120 540 kg 590 kg 720 kg 660 kg 730 kg 930 kg 1100 kg 830 kg 890 kg 1100 kg 1340 kg 1780 kg 1280 kg 1580 kg 1840 kg 2070 kg 1530 kg 1760 kg 2120 kg 2450 kg 3020 kg 1960 kg 2380 kg 2710 kg 3130 kg 3410 kg 2200 kg 2640 kg 2890 kg 3490 kg 3790 kg 5280 kg 2870 kg 3330 kg 3700 kg 4060 kg 5330 kg 6030 kg 3130 kg 3550 kg 3980 kg 4460 kg 5250 kg 5760 kg
Template Number 130 140 Weights 750 kg 820 kg 1000 kg 950 kg 1010 kg 1270 kg 1480 kg 1140 kg 1220 kg 1490 kg 1770 kg 2290 kg 1680 kg 2030 kg 2330 kg 2600 kg 2020 kg 2320 kg 2700 kg 3070 kg 3770 kg 2620 kg 3040 kg 3500 kg 4020 kg 4250 kg 2900 kg 3350 kg 3800 kg 4350 kg 4720 kg 6490 kg 3670 kg 4190 kg 4620 kg 5040 kg 6570 kg 7370 kg 3980 kg 4470 kg 4970 kg 5510 kg 6470 kg 7060 kg 880 kg 940 kg 1180 kg 1080 kg 1170 kg 1450 kg 1730 kg 1310 kg 1400 kg 1760 kg 2040 kg 2650 kg 1950 kg 2360 kg 2710 kg 2990 kg 2340 kg 2670 kg 3160 kg 3550 kg 4300 kg 2980 kg 3470 kg 3990 kg 4570 kg 4810 kg 3250 kg 3860 kg 4370 kg 4920 kg 5390 kg 8080 kg 4130 kg 4810 kg 5270 kg 5840 kg 8150 kg 8930 kg 4490 kg 5140 kg 5690 kg 6600 kg 7300 kg 8010 kg 150 620 kg 660 kg 850 kg 770 kg 830 kg 1080 kg 1310 kg 940 kg 1020 kg 1290 kg 1540 kg 2170 kg 1480 kg 1880 kg 2230 kg 2500 kg 1790 kg 2110 kg 2660 kg 2930 kg 3810 kg 2320 kg 2900 kg 3210 kg 4000 kg 4270 kg 2490 kg 3120 kg 3500 kg 4250 kg 4760 kg 5740 kg 3310 kg 3920 kg 4540 kg 5010 kg 5630 kg 6120 kg 3620 kg 4190 kg 4820 kg 5220 kg 5780 kg 6620 kg 160 760 kg 820 kg 1030 kg 930 kg 1010 kg 1300 kg 1550 kg 1180 kg 1240 kg 1570 kg 1890 kg 2600 kg 1800 kg 2250 kg 2670 kg 2990 kg 2170 kg 2540 kg 3150 kg 3530 kg 4620 kg 2890 kg 3490 kg 3850 kg 4730 kg 5120 kg 3050 kg 3710 kg 4210 kg 5140 kg 5660 kg 7550 kg 4050 kg 4690 kg 5420 kg 5990 kg 7400 kg 8340 kg 4350 kg 5060 kg 5780 kg 6360 kg 7420 kg 8230 kg 170 950 kg 1030 kg 1280 kg 1180 kg 1280 kg 1600 kg 1910 kg 1460 kg 1560 kg 1930 kg 2310 kg 3090 kg 2210 kg 2720 kg 3200 kg 3560 kg 2620 kg 3070 kg 3730 kg 4140 kg 5310 kg 3450 kg 4120 kg 4630 kg 5540 kg 5910 kg 3730 kg 4440 kg 5010 kg 6010 kg 6600 kg 8740 kg 4850 kg 5560 kg 6360 kg 6980 kg 8600 kg 9630 kg 5220 kg 5990 kg 6790 kg 7420 kg 8590 kg 9510 kg
31
GEA CAIR
200
210
220
230
Supply air - de-humidifying - humidifying - cooling - heating - ECOFLOW energy recovery - filtering
240
250
260
Supply air - dehumidifying - humidifying - cooling - heating - filtering - mixing - exhaust air
270
Supply air filter units for access via maintenance chambers on dust-laden air side. Up to clear unit height = 1300 mm, filter extraction device also possible. Therefore, no maintenance chamber is necessary Humidification section - via the evaporation humidifier in this example. Other humidification systems on request.
32
GEA CAIR
CAIR plus Size / Type 064.052 064.064 064.096 096.052 096.064 096.096 096.128 128.052 128.064 128.096 128.128 128.188 160.096 160.128 160.160 160.188 188.096 188.128 188.160 188.188 188.252 220.128 220.160 220.188 220.220 220.252 252.128 252.160 252.188 252.220 280.160 280.188 312.160 312.188
Standard units, 80 mm base frame 2.5 m/s 3,000 m/h 3,700 m/h 5,500 m/h 4,500 m/h 5,500 m/h 8,300 m/h 11,100 m/h 6,000 m/h 7,400 m/h 11,100 m/h 14,700 m/h 21,700 m/h 13,800 m/h 18,400 m/h 23,000 m/h 27,100 m/h 16,200 m/h 21,700 m/h 27,100 m/h 31,800 m/h 42,600 m/h 25,300 m/h 31,700 m/h 37,200 m/h 43,600 m/h 49,900 m/h 29,000 m/h 36,300 m/h 42,600 m/h 49,900 m/h 40,300 m/h 47,400 m/h 44,900 m/h 52,800 m/h 50 mm panel 3.0 m/s Width 3,600 m/h 4,400 m/h 6,600 m/h 5,400 m/h 6,600 m/h 10,000 m/h 13,300 m/h 7,200 m/h 8,900 m/h 13,300 m/h 17,600 m/h 26,000 m/h 16,600 m/h 22,100 m/h 27,600 m/h 32,500 m/h 19,400 m/h 26,000 m/h 32,500 m/h 38,200 m/h 51,100 m/h 30,400 m/h 38,000 m/h 44,600 m/h 52,300 m/h 59,900 m/h 34,800 m/h 43,600 m/h 51,100 m/h 59,900 m/h 48,400 m/h 56,900 m/h 53,900 m/h 63,400 m/h 760 mm 760 mm 760 mm 1080 mm 1080 mm 1080 mm 1080 mm 1400 mm 1400 mm 1400 mm 1400 mm 1400 mm 1720 mm 1720 mm 1720 mm 1720 mm 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm 2320 mm 2320 mm 2320 mm 2320 mm 2320 mm 2640 mm 2640 mm 2640 mm 2640 mm 2920 mm 2920 mm 3240 mm 3240 mm 200 Height 720 mm 840 mm 1160 mm 720 mm 840 mm 1160 mm 1480 mm 720 mm 840 mm 1160 mm 1480 mm 2080 mm 1160 mm 1480 mm 1800 mm 2080 mm 1160 mm 1480 mm 1800 mm 2080 mm 2720 mm 1480 mm 1800 mm 2080 mm 2400 mm 2720 mm 1480 mm 1800 mm 2080 mm 2400 mm 1800 mm 2080 mm 1800 mm 2080 mm 1000
140 kg
220
260 5920
610 kg
270
mm kg
8360 mm
800 kg
420 kg
1120
160 kg
3080
340 kg
4320
470 kg
6760
690 kg
7720
790 kg
4920
530 kg
6160
680 kg
8600 mm
890 kg
1120
200 kg
3080
410 kg
4400
600 kg
6760
840 kg
7720
980 kg
4920
660 kg
1120
180 kg
3080
380 kg
4320
550 kg
6760
800 kg
7720
900 kg
4920
610 kg
1120
200 kg
3080
410 kg
4320
600 kg
6760
860 kg
7720
980 kg
4920
660 kg
1280
260 kg
3240
550 kg
4480
760 kg
6920 7120 6720 6920 7120 7160 7480 7120 7400 7800 8000 7160 7640 8040 8240 8280 7640 8160 8240 8440 8560 7640 8160 8240 8440 8280 8480 8480 8480
7760 8080 7680 7880 8080 8120 8440 8120 8360 8760 8960 8120 8600 9000 9200 9240 8600 9120 9200 9400 9520 8600 9120 9200 9400 9240 9440 9440 9440
1070 kg 1200 kg
1480
320 kg
3440
650 kg
4680
900 kg
1270 kg 1460 kg 1030 kg 1280 kg 1650 kg 990 kg 1140 kg 1060 kg 1230 kg 950 kg 1270 kg
1000
220 kg
2960
460 kg
4200
660 kg
1200
250 kg
3160
510 kg
4480
730 kg
4920 5640 5720 6920 5720 5960 7320 7720 5720 6360 7720 7720
1480
330 kg
3440
650 kg
4680
910 kg
1290 kg 1490 kg 1030 kg 1300 kg 1650 kg 1470 kg 1730 kg 1170 kg 1460 kg 1920 kg
1520
390 kg
3480 3800 3480 3720 4120 4320 3480 3920 4320 4520 4560 3920 4440 4520 4720 4840 3920 4440 4520 4840 4560 4760 4760 4760
4720 5040 4720 4960 5360 5560 4720 5200 5600 5800 5840 5200 5720 5800 6000 6120 5200 5720 5800 6000 5840 6040 6040 6040
740 kg 1050 kg
1840 1520
380 kg
1950 kg 2310 kg 1740 kg 2190 kg 2680 kg 1420 kg 1680 kg 1180 kg 1500 kg 1880 kg 1710 kg 2020 kg 1370 kg 1770 kg 2210 kg
1640
450 kg
2050 kg 2410 kg 1870 kg 2320 kg 2810 kg 2380 kg 2740 kg 2270 kg 2720 kg 3320 kg 1720 kg 1990 kg 1360 kg 1710 kg 2220 kg
1840 2240 2240 2240 1840 2240 2240 2440 2440 1840 2240 2240 2440 2240 2440 2440 2440
600 kg 1090 kg 1520 kg 830 kg 1410 kg 1830 kg 930 kg 1570 kg 2090 kg 1050 kg 1840 kg 2460 kg 630 kg 1230 kg 1670 kg 900 kg 1540 kg 2090 kg 970 kg 1740 kg 2340 kg 1110 kg 1940 kg 2590 kg 1150 kg 2040 kg 2730 kg 700 kg 1270 kg 1800 kg 910 kg 1640 kg 2220 kg 1060 kg 1830 kg 2490 kg 1160 kg 2320 kg 2800 kg 1010 kg 1740 kg 2440 kg 1160 kg 2050 kg 2790 kg 1140 kg 2000 kg 2740 kg 1270 kg 2170 kg 3060 kg
2060 kg 2400 kg 1730 kg 2190 kg 2710 kg 2510 kg 2880 kg 2330 kg 2800 kg 3460 kg 2780 kg 3190 kg 2580 kg 3070 kg 3830 kg
9000 10280 12720 mm 6360 7720 7720 7640 10080 mm 9000 11440 mm 9000 11440 mm
3220 kg 3730 kg 3220 kg 3890 kg 4480 kg 2290 kg 2670 kg 1940 kg 2410 kg 3030 kg 2750 kg 3200 kg 2530 kg 3120 kg 3760 kg 3070 kg 3550 kg 2810 kg 3440 kg 4160 kg
8840 10080 12560 mm 9400 10680 13120 mm 6360 7720 7720 7640 10080 mm 9000 11440 mm 9000 11440 mm
3370 kg 3930 kg 3220 kg 3890 kg 4740 kg 3610 kg 4210 kg 3510 kg 4270 kg 4940 kg 2470 kg 2940 kg 2030 kg 2580 kg 3260 kg 3000 kg 3490 kg 2650 kg 3260 kg 3970 kg 3260 kg 3810 kg 2960 kg 3640 kg 4460 kg
8840 10120 12560 mm 7720 8120 8120 8120 9000 11440 mm 9400 11840 mm 9400 11840 mm 9400 11840 mm
3740 kg 4380 kg 3520 kg 4280 kg 5220 kg 3240 kg 3770 kg 2830 kg 3550 kg 4330 kg 3670 kg 4310 kg 3280 kg 4030 kg 4880 kg 3600 kg 4170 kg 3220 kg 3960 kg 4820 kg 4000 kg 4620 kg 3520 kg 4410 kg 5330 kg
The length per function unit can differ by 40 mm through butt joints and/or the use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size. VK_2284813GB Subject to technical modifications Status 08/2006 33
GEA CAIR
300
160
160
Supply air - heating - mixing - ECOSTAT energy recovery - filtering Filtering - exhaust air - mixing - ECOSTAT energy recovery
310
160
160
Supply air - cooling - heating - mixing - ECOPLAT energy recovery - filtering Filtering - exhaust air - mixing - ECOPLAT energy recovery
320
160
160
Supply air - cooling - heating - mixing - ECOFLOW energy recovery - filtering Filtering - exhaust air - mixing - ECOFLOW energy recovery
330
160
160
Supply air - cooling - heating - mixing - ECOROT energy recovery - filtering Filtering - exhaust air - mixing ECOROT energy recovery
340
160
160
Filter units for access via maintenance chambers on dust-laden air side. Up to clear unit height = 1300 mm, filter extraction device also possible. Therefore, no maintenance chamber is necessary Exhaust air filter units for operation without maintenance chambers on clean air side.
34
GEA CAIR
CAIR plus Size / Type 064.052 064.064 064.096 096.052 096.064 096.096 128.052 128.064 128.096 128.128 160.096 160.128 160.160 188.096 188.128 188.160 188.188 220.128 220.160 220.188 220.220 252.128 252.160 252.188 252.220 280.160 280.188 312.160 312.188
Standard units, 80 mm base frame 2.5 m/s 3,000 m/h 3,700 m/h 5,500 m/h 4,500 m/h 5,500 m/h 8,300 m/h 6,000 m/h 7,400 m/h 11,100 m/h 14,700 m/h 13,800 m/h 18,400 m/h 23,000 m/h 16,200 m/h 21,700 m/h 27,100 m/h 31,800 m/h 25,300 m/h 31,700 m/h 37,200 m/h 43,600 m/h 29,000 m/h 36,300 m/h 42,600 m/h 49,900 m/h 40,300 m/h 47,400 m/h 44,900 m/h 52,800 m/h 50 mm panel 3.0 m/s Width 3,600 m/h 4,400 m/h 6,600 m/h 5,400 m/h 6,600 m/h 10,000 m/h 7,200 m/h 8,900 m/h 13,300 m/h 17,600 m/h 16,600 m/h 22,100 m/h 27,600 m/h 19,400 m/h 26,000 m/h 32,500 m/h 38,200 m/h 30,400 m/h 38,000 m/h 44,600 m/h 52,300 m/h 34,800 m/h 43,600 m/h 51,100 m/h 59,900 m/h 48,400 m/h 56,900 m/h 53,900 m/h 63,400 m/h 760 mm 760 mm 760 mm 1080 mm 1080 mm 1080 mm 1400 mm 1400 mm 1400 mm 1400 mm 1720 mm 1720 mm 1720 mm 2000 mm 2000 mm 2000 mm 2000 mm 2320 mm 2320 mm 2320 mm 2320 mm 2640 mm 2640 mm 2640 mm 2640 mm 2920 mm 2920 mm 3240 mm 3240 mm 300 Height 1360 mm 1600 mm 2240 mm 1360 mm 1600 mm 2240 mm 1360 mm 1600 mm 2240 mm 2880 mm 2240 mm 3040 mm 3680 mm 2400 mm 3040 mm 3680 mm 4240 mm 3040 mm 3680 mm 4240 mm 4880 mm 3040 mm 3680 mm 4240 mm 4880 mm 3680 mm 4240 mm 3680 mm 4240 mm 4240 mm
600 kg
Template Number 310 320 330 Length L - Weight 4120 mm 5680 mm 5240 mm
800 kg 900 kg 850 kg
Width margin 280 mm 360 mm 2 * 320 mm 200 mm 280 mm 2 * 280 mm 0 mm 200 mm 400 mm 2 * 320 mm 320mm 2 * 280 mm 2 * 400 mm 200 mm 480 mm 2 * 400 mm 2 * 520 mm 320 mm 2 * 360 mm 2 * 480 mm 2 * 600 mm 280 mm 2 * 320 mm 2 * 440 mm 2 * 560 mm 480 mm 2 * 360 mm 320 mm 2 * 320 mm
4360 mm
690 kg
4600 mm
930 kg
5960 mm
1020 kg
5360 mm
960 kg
5760 mm
1100 kg
4600 mm
870 kg
4480 mm
1150 kg
6400 mm
1320 kg
5600 mm
1260 kg
5760 mm
1390 kg
4360 mm
770 kg
4240 mm
1010 kg
5800 mm
1140 kg
5360 mm
1110 kg
5640 mm
1170 kg
4360 mm
850 kg
4240 mm
1160 kg
5960 mm
1250 kg
5360 mm
1220 kg
5860 mm
1360 kg
4960 mm
1180 kg
4840 mm
1540 kg
6760 mm
1730 kg
5960 mm
1660 kg
6120 mm
1820 kg
4360 mm
890 kg
4240 mm
1150 kg
5800 mm
1300 kg
5360 mm
1270 kg
5640 mm
1360 kg
4520 mm
1040 kg
4400 mm
1400 kg
6120 mm
1500 kg
5520 mm
1470 kg
5800 mm
1520 kg
5000 mm
1350 kg
4880 mm
1780 kg
6800 mm
1970 kg
6000 mm
1950 kg
6160 mm
2050 kg
5120 mm
1590 kg
5000 mm
2070 kg
7280 mm
2360 kg
6120 mm
2270 kg
6280 mm
2380 kg
5000 mm
1550 kg
4880 mm
1950 kg
6800 mm
2250 kg
6000 mm
2220 kg
6040 mm
2150 kg
5320 mm
2050 kg
5360 mm
2690 kg
7640 mm
3040 kg
6480 mm
2900 kg
6740 mm
3080 kg
5800 mm
2470 kg
5840 mm
3250 kg
8400 mm
3750 kg
6960 mm
3530 kg
7120 mm
3650 kg
5000 mm
1990 kg
4880 mm
2660 kg
6800 mm
2940 kg
6000 mm
2830 kg
6040 mm
2900 kg
5320 mm
2450 kg
5360 mm
3270 kg
7640 mm
3620 kg
6480 mm
3400 kg
6640 mm
3620 kg
6000 mm
3050 kg
6040 mm
4020 kg
8640 mm
4700 kg
7160 mm
4280 kg
7360 mm
4440 kg
6000 mm
3410 kg
5360 mm
3690 kg
7680 mm
4040 kg
7240 mm
4640 kg
7560 mm
4940 kg
5360 mm
2730 kg
6520 mm
3840 kg
6560 mm
3870 kg
6040 mm
3430 kg
6040 mm
4560 kg
8640 mm
5260 kg
7200 mm
4840 kg
7400 mm
4970 kg
6040 mm
3770 kg
5360 mm
3830 kg
7680 mm
4300 kg
7280 mm
5370 kg
7400 mm
4970 kg
6600 mm
4340 kg
8080 mm
6180 kg
8400 mm
6560 kg
5360 mm
2920 kg
6520 mm
4120 kg
6600 mm
4180 kg
6040 mm
3580 kg
6040 mm
4760 kg
8640 mm
5510 kg
7200 mm
5140 kg
7520 mm
5260 kg
6240 mm
4190 kg
6040 mm
5070 kg
8640 mm
5860 kg
7480 mm
5800 kg
7800 mm
6130 kg
6600 mm
4580 kg
7840 mm
6470 kg
8360 mm
6910 kg
6040 mm
3790 kg
7200 mm
5500 kg
7520 mm
5790 kg
2640 mm
4420 kg
6240 mm
5610 kg
7480 mm
6310 kg
7920 mm
6530 kg
6240 mm
4330 kg
7400 mm
6010 kg
7600 mm
6230 kg
6240 mm
4870 kg
7480 mm
6800 kg
7800 mm
6750 kg
The length per function unit can differ by 40 mm through butt joints and/or the use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size.
35
GEA CAIR
400
160
160
Supply air - heating - mixing - ECOSTAT energy recovery - filtering Filtering - exhaust air - mixing - ECOSTAT energy recovery
410
160
160
Supply air - cooling - heating - mixing - ECOPLAT energy recovery - filtering Filtering - exhaust air - mixing - ECOPLAT energy recovery
420
160
160
Supply air - cooling - heating - mixing - ECOFLOW energy recovery - filtering Filtering - exhaust air - mixing - ECOFLOW energy recovery
430
160
160
Supply air - cooling - heating - mixing - ECOROT energy recovery - filtering Filtering - exhaust air - mixing - ECOROT energy recovery
440
160
160
Filter units for access via maintenance chambers on dust-laden air side. Up to clear unit height = 1300 mm, filter extraction device also possible. Therefore, no maintenance chamber is necessary Exhaust air filter units for operation without maintenance chambers on clean air side.
36
GEA CAIR
Standard units, 80 mm base frame 2.5 m/s 3,000 m/h 50 mm panel 3.0 m/s Width 3,600 m/h 1520 mm 400 Height 720 mm 4440 mm
640 kg
6400 mm
1090 kg
5560 mm
910 kg
064.064
3,700 m/h
4,400 m/h
1520 mm
840 mm
6920 mm
690 kg
4280 mm
970 kg
7520 mm
1150 kg
6720 mm
980 kg
7120 mm
1120 kg
240 mm
064.096
5,500 m/h
6,600 m/h
1520 mm
1160 mm
4360 mm
840 kg
4240 mm
1180 kg
6200 mm
1370 kg
5360 mm
1220 kg
5760 mm
1330 kg
200 mm
096.052
4,500 m/h
5,400 m/h
2160 mm
720 mm
4600 mm
820 kg
4480 mm
1120 kg
7000 mm
1450 kg
5600 mm
1170 kg
5760 mm
1330 kg
440 mm
096.064
5,500 m/h
6,600 m/h
2160 mm
840 mm
4600 mm
890 kg
4480 mm
1230 kg
6640 mm
1470 kg
5600 mm
1270 kg
5760 mm
1410 kg
440 mm
096.096
8,300 m/h
10,000 m/h
2160 mm
1160 mm
4960 mm
1220 kg
4840 mm
1600 kg
7000 mm
1880 kg
5960 mm
1700 kg
6120 mm
1810 kg
360 mm
096.128
11,100 m/h
13,300 m/h
2160 mm
1480 mm
5000 mm
1390 kg
4880 mm
1860 kg
7040 mm
2130 kg
6000 mm
1960 kg
6160 mm
2060 kg
200 mm
128.096
11,100 m/h
13,300 m/h
2800 mm
1160 mm
5000 mm
1400 kg
4880 mm
1910 kg
7400 mm
2230 kg
6000 mm
1990 kg
5920 mm
2140 kg
520 mm
128.128
14,700 m/h
17,600 m/h
2800 mm
1480 mm
5120 mm
1640 kg
5000 mm
2130 kg
7520 mm
2530 kg
6120 mm
2260 kg
6280 mm
2420 kg
440 mm
128.188
21,700 m/h
26,000 m/h
2800 mm
2080 mm
5320 mm
2190 kg
5400 mm
2850 kg
7960 mm
2680 kg
6520 mm
3110 kg
6880 mm
3300 kg
200 mm
160.096
13,800 m/h
16,600 m/h
3440 mm
1160 mm
5280 mm
1740 kg
5160 mm
2110 kg
6280 mm
2190 kg
6440 mm
2500 kg
680 mm
160.128
18,400 m/h
22,100 m/h
3440 mm
1480 mm
5600 mm
2120 kg
5480 mm
2490 kg
8280 mm
3200 kg
6600 mm
2680 kg
6760 mm
3000 kg
640 mm
160.160
23,000 m/h
27,600 m/h
3440 mm
1800 mm
5800 mm
2480 kg
5880 mm
3110 kg
8720 mm
3830 kg
7000 mm
3370 kg
7160 mm
3530 kg
560 mm
160.188
27,100 m/h
32,500 m/h
3440 mm
2080 mm
6000 mm
2870 kg
6080 mm
3570 kg
7200 mm
4000 kg
7400 mm
4100 kg
400 mm
188.128
21,700 m/h
26,000 m/h
4000 mm
1480 mm
5640 mm
2520 kg
6640 mm
3450 kg
6800 mm
3590 kg
800 mm
188.160
27,100 m/h
32,500 m/h
4000 mm
1800 mm
6040 mm
3000 kg
7240 mm
4250 kg
7440 mm
4370 kg
680 mm
188.188
31,800 m/h
38,200 m/h
4000 mm
2080 mm
6040 mm
3370 kg
7240 mm
4720 kg
7440 mm
4810 kg
600 mm
188.252
42,600 m/h
51,100 m/h
4000 mm
2720 mm
6240 mm
4010 kg
7440 mm
5110 kg
7760 mm
5850 kg
480 mm
220.160
31,700 m/h
38,000 m/h
4640 mm
1800 mm
6400 mm
3460 kg
7600 mm
4730 kg
7440 mm
4370 kg
880 mm
220.188
37,200 m/h
44,600 m/h
4640 mm
2080 mm
6400 mm
3770 kg
7600 mm
5220 kg
7920 mm
5590 kg
920 mm
220.220
43,600 m/h
52,300 m/h
4640 mm
2400 mm
6600 mm
4220 kg
7800 mm
5900 kg
8120 mm
6210 kg
800 mm
220.252
49,900 m/h
59,900 m/h
4640 mm
2720 mm
6600 mm
4380 kg
7800 mm
6230 kg
8120 mm
6480 kg
680 mm
252.188
42,600 m/h
51,100 m/h
5280 mm
2080 mm
6600 mm
4190 kg
7800 mm
5780 kg
8120 mm
6180 kg
1120 mm
252.220
49,900 m/h
59,900 m/h
5280 mm
2400 mm
6600 mm
4490 kg
7600 mm
6330 kg
8120 mm
6520 kg
1000 mm
The length per function unit can differ by 40 mm through butt joints and/or the use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size.
37
GEA CAIR
Belt drive
170
Direct drive
270
Legend: 1D Fan direct drive 1R Fan belt drive 2C Cu/Al heater 3 Sensor frame 4V Evaporator humidifier 5C Cu/Al chiller 6 Service from 400 mm to 7 Mixing 8 Inflow/outflow chamber from 200 mm to 9 Baffle plate diffusion TF5 Bag filter F5 TF7 Bag filter F7
Filter units for access via maintenance chambers on dust-laden air side. Up to clear unit height = 1300 mm, filter extraction device also possible. Therefore, no maintenance chamber is necessary Humidification section - via the evaporation humidifier in this example. Other humidification systems on request.
38
GEA CAIR
CAIR picco Size / Type 064.030 064.040 096.030 096.040 128.030 128.040 CAIR plus Size / Type 064.052 064.064 064.096 096.052 096.064 096.096 096.128 128.052 128.064 128.096 128.128 128.188 160.096 160.128 160.160 160.188 188.096 188.128 188.160 188.188 188.252 220.128 220.160 220.188 220.220 220.252 252.128 252.160 252.188 252.220 252.252 252.312 280.160 280.188 280.220 280.252 280.280 280.312 312.160 312.188 312.220 312.252 312.280 312.312
1D -
7 -
9 TG4 200 200 200 200 200 200 440 440 440 440 440 440
Bag filters TF5 640 640 640 640 640 640 TF7 680 680 680 680 680 680 TF9 680 680 680 680 680 680
1D 740 860 860 860 860 1020 1220 820 860 1220 1260 1580 1260 1380 1780 1980 1280 1580 1980 1980 1980 1580 1980 1980 2180 2180 1580 1980 1980 2180 1980 2180 2180 2180 -
1R 800 800 920 880 920 1040 1120 800 1000 1120 1400 1560 1280 1520 1600 1600 1360 1520 1760 1760 2000 1520 1760 1840 2200 2200 1520 1760 1840 2200 2280 2280 1840 2000 2200 2280 2280 2600 1840 2000 2200 2280 2600 2600
2C 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240
3 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200
4V 5C Length (mm) 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640
6 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400
7 1440 1440 1440 1440 1440 1440 1440 1440 1440 1440 1440 2000 1440 1440 2000 2000 1440 1440 2000 2000 3280 1440 2000 2000 2720 3280 1440 2000 2000 2720 3280 3840 2000 2000 2720 2720 3280 3840 2000 2000 2720 2720 3280 3840
8 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200
9 TG4 200 200 200 200 200 240 280 200 200 240 280 280 240 280 440 440 240 280 440 440 440 280 440 440 440 440 280 440 440 440 440 440 440 440 440 440 440 440 440 440 440 440 440 440 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480
Bag filters TF5 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 TF7 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 TF9 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720
Through division joins and/or choice of accessories, the lengths per function unit may vary by 40 mm. If the motor or fan size is changed, the length of the fan unit may vary by X * 40 mm. VK_2284813GB Subject to technical modifications Status 08/2006 39
GEA CAIR
CAIRpicco S/SX
Horizontal/vertical
separate (single)
064.030 - 128.040
2000 mm
064.030 - 128.040
2000 mm
064.030 - 128.040
2000 mm
064.030 - 128.040
2000 mm
Side by side
Horizontal/vertical
064.030 - 128.040
2000 mm
064.030 - 128.040
2000 mm
128.188 - 188.188 separate (single) not separate (bolted together) separate (single) not separate (bolted together)
Double deck
Horizontal
064.052 - 188.188
4000 mm
064.052 - 160.160
4000 mm
CAIRplus S
064.052 - 128.128 160.096 - 188.128 064.052 - 128.128 128.188 - 188.188 064.052 - 128.128 128.188 - 160.188 064.052 - 128.128
6000 mm 064.052 - 160.160 4520 mm 6000 mm 4520 mm 4520 mm 4000 mm 3200 mm 4000 mm
Double deck
Horizontal
064.064 - 128.128
3200 mm
Horizontal
Side by side
Horizontal
Single
Vertical
6000 mm 4520 mm 4000 mm 4000 mm 6000 mm 4520 mm 064.052 - 160.160 4000 mm 4520 mm 4000 mm 6000 mm 4520 mm 4000 mm 4520 mm 4000 mm 3200 mm 064.052 - 160.160 4000 mm 064.052 - 160.188 4000 mm
Double deck
Horizontal
separate (single)
CAIRplus SX
Double deck
Horizontal
064.064 - 128.128
3200 mm
Side by side
Horizontal
separate (single)
Horizontal
Single
Vertical
Note!
40
Supply lengths for special units available on request VK_2284813GB Subject to technical modifications Status 08/2006
GEA CAIR
Transport
The units can be supplied fully assembled or as individual delivery units. Deliveries are made on a transport pallet. Lifting the unit: transport lugs on the roof (for delivery units up to 2000 kg)
Only use the transport lugs provided by GEA! Transport lugs may only be used once. Transport lugs may not be used for permanently suspending
the units.
The suspension angle must not exceed 60. No additional loads should be lifted together with the delivery
unit.
When installing units outdoors, particular care should be taken to ensure that the roof sheeting is not damaged by the hoists.
Lifting the unit: transport device on the base frame (for delivery units up to 4000 kg)
Only use the transport devices supplied by GEA! The units may only be lifted by the transport devices at
tached to the base frame. Use the hoist (not supplied by GEA) as illustrated. Use the timber spacers supplied to protect the edges. The suspension angle must not exceed 60. When lifting, pay attention to the centre of gravity in order to avoid slipping or tilting. Transport devices may only be used once. Transport devices may not be used for permanently suspending the units. No additional loads should be lifted together with the delivery unit. When installing units outdoors, particular care should be taken to ensure that the roof sheeting is not damaged by the hoists.
41
GEA CAIR
When transporting, always use the unit base frame or the pallet supplied as the
supporting surface.
Units must not be lifted without the base frame unless the unit profiles are
sufficiently protected. When transporting by forklift, both base frame profiles of the unit must be resting on the fork. Always remember the centre of gravity and load distribution. Never stack units one on top of the other for transportation. Always transport the units individually. Units and components not belonging to the units must never be stacked. Exceptions are deliveries from the GEA works, when adequate load-bearing capacity has been taken into account.
Storage conditions Air temperature Atmospheric humidity -10 C to +50 C Store the units in a dry atmosphere free from condensation.
Installation
Installation location
The unit must be installed in a location that satisfies the following requirements: The sub-structure must be flat and stable. Deflection of the substructure must not exceed 1 mm per metre maximum. In the case of units with condensate drain, the height of the sub-structure must be at least the same as the required siphon height (see siphon). Make sure that any escaping media cannot damage the installation site or the environment.
42
GEA CAIR
Minimum clearances
A minimum space of a unit width must be provided on the operating side in order to be able to remove fans, heat exchangers, droplet eliminators, etc. for maintenance and inspection. A minimum clearance of 600 mm must be provided between the back of the unit and the wall if the internal break point connector cannot be used because of the unit configuration.
43
GEA CAIR
GEA units and roof frames for outside installation are not a replacement for a roof.
The roof frame should not be walked on. NOTE! According to prEN 13053 and VDI 3803, weatherproof units and their corresponding components must not be used to support parts of the building or act as a roof. The information on Foundation for indoor installation on page 43 applies. Choose the installation location so that the fresh air intake is not facing in the direction of the prevailing wind. In areas where there is heavy snowfall, the installation location must be chosen so that the snow does not affect the operation of the unit. The height of the substructure must be chosen accordingly. If the unit is to be mounted on a roof, then the load-bearing capacity of the roof and its supporting structure must be checked. Consult a structural engineer if necessary. The roof frame must be insulated to prevent condensation.
44
GEA CAIR
NOTE! It is particularly important to make sure that the dimenions of the roof bushings are accurate and that the foundation is level.
Structure-borne noise insulation In order to reduce the transmission of unit vibrations to the supporting structure, dampers must be used to provide vibration and structure-borne noise insulation: We recommend that the foundation is isolated from the unit using rubber pads, for example, where the unit is installed on level ground and no special structureborne sound isolation requirements exist. We recommend the use of commercially available spring elements for ceilingmounted units. If there are special acoustic requirements, please consult an acoustics engineer to select the right structure-borne sound attenuation method.
45
Notes
Information on guidelines and standards
GEA CAIR
prEN 1886
prEN 13053
prEN 13779
DIN 1751 DIN 1946/T4 DIN 4102 VDI 2167 VDI 3803 VDI 6022
Guideline or standard concerning GEA CAIR units (if not indicated: guideline or standard does not concern GEA CAIR units)
46
GEA CAIR
Notes
Information on guidelines and standards
47
E B
GEA Happel Belgium N.V. B-1130 Brussels Tel. +32 / 2 / 2406161 EVISS Ltd. BG-7000 Rousse Tel. +359 / 82 / 81000 GEA Klimatehnika SCG-11070 Novi Beograd Tel. +381 / 11 / 3193955 GEA Klimatechnik UAB LT-01141 Vilnius Tel. +370 / 5 / 2106060 GEA Klimatec Schweiz AG CH-3065 Bolligen-Station Tel. +41 / 31 / 9171919 GEA LVZ, a.s. CZ-46312 Liberec Tel. +420 / 48 / 5225-111 GEA Klimatizace spol. s r.o. CZ-46312 Liberec Tel. +420 / 48 / 5225-303 GEA Happel Klimatechnik GmbH D-44625 Herne Tel. +49 / 2325 / 468-00
EST
GEA Air Treatment Marketing Services Int. GmbH - oficina Espaa E-28036 Madrid Tel. +34 / 91 / 3837701 GEA Klimatechnik UAB LT-01141 Vilnius Tel. +370 / 5 / 2106060 GEA Happel France sarl F-59436 Roncq Cedex Tel. +33 / 3 / 20689020 OY TEKNOCALOR AB FIN-01300 Vantaa Tel. + 358 / 9 / 82546020 SAS Aircon Ltd. GB-CO11QB Colchester Tel. +44 / 1206 / 578 833 GEA Klimatechnika Kft H-1037 Budapest Tel. +36 / 1 / 4393200 GEA Klima-rashladna tehnika d.o.o. HR-10000 Zagreb Tel. +385 / 1 / 6064900
GEA Happel Luxembourg L-4940 Bascharage Tel. +352 / 26 / 502970 GEA Klimatechnik UAB LT-01141 Vilnius Tel. +370 / 5 / 2106060 GEA Klimatechnik UAB LT-01141 Vilnius Tel. +370 / 5 / 2106060 GEA Klimaprodukter AS N-0484 Oslo Tel. +47 / 220 / 27990 GEA Happel Nederland B.V. NL-2909 LL Capelle a/d Ijssel Tel. +31 / 10 / 2350606 Nnio, Lda. P-1269-090 Lisboa Tel. +351 / 21 / 3826160 GEA Klimatyzacja Sp. z o.o. PL-54610 Wroclaw Tel. +48 / 71 / 3737952 GEA Klimatechnik s.r.l. RO-300222 Timisoara Tel. +40 / 356 / 423703
LT
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