Professional Documents
Culture Documents
Contents
Introduction Chronology of Chita Works Location of Chita Works Tubular Products and Applications Manufacturing Process and Equipment
Seamless Pipe Process Equipment Special Steel Pipe Process Equipment ERW Pipe Process Equipment
Reference of Specification
1. ASTM/ASME : Steel Tubes for Heat Transfer (2003) (1) Chemical Requirements and Tensile Requirements (2) Test and Examination 2. ASTM/ASME : Steel Pipes for Piping (2003) (1) Chemical Requirements and Tensile Requirements (2) Test and Examination
24 26 28 30 34 38 40
Introduction
Boilers play an important role in various types of plants for the power and chemical industry. With the progress of these industries, modern boilers have become larger in size and the temperature, as well as the pressure, has increased. Therefore, the steel pipes used within them must be of a higher quality. Chita Works is one of the world's largest specialized steel pipe mills, manufacturing high quality steel pipe for boilers and heat exchangers using integrated processes ranging from raw materials to final quality control. Using their ample knowledge and experience, JFE Steel Corporation has installed up-to-date manufacturing and inspection facilities at Chita Works. Furthermore, Chita Works includes a fully expanded research division, which is making vigorous endeavors in research and development to meet the highly sophisticated needs of the individual users. JFE Steel strives for the complete satisfaction of its customers and looks forward to their continued patronage.
Boiler Tubes
HRSG module
Plant piping
Chita Works : Marking out new directions for challenge along the coordinates of history and tech nology.
Chita Works began operation in 1943 as part of Kawasaki Heavy Industries. The plant was originally constructed to produce special steels, and manufacture various types of molds, rolling rolls, and other cast steel products. When Kawasaki Steel Corporation was established in 1950, Chita Works became a part of the new company. At that time, the production system was completely renovated in response to the needs of the time and Chita Works became a specialty plant mainly producing steel pipes. Beginning with the construction of a large diameter spiral tube mill in 1961, a succession of new pipe-making shops was built. This established a production system that covered all types of steel pipe from buttwelded tube to seamless. In April 2003, the operations of Kawasaki Steel and NKK were reorganized, and Chita Works was reborn as part of JFE Steel Corporation. Chita Works has now become one of the world's leading pipemaking plants, boasting the world's most complete product line of pipe and tubular products made at a single facility. Chita Works is constantly aware of their mission to contribute to society by developing and applying the world's most advanced technologies. With this in mind, they will continue to meet the diverse needs of their customers with the highest levels of product quality.
Challenge
1985 1990
Technology
1991 1993
History
1994 1998
1999 2000
2002 2003
For Obu
Goudo River
Higashi Narawa Station Main Gate Asmil 13 3 9 11 8 10 1 2 12
Export Quay Kinuura Port Casting shop Pipe mill Other facility 500 meter
JR T aketo
Chita Hall Shiota Field
estic
yo Lin
Qua
Obu Handa
hW ay 1
r ei Ex p Tom
ss
South Gate
y Wa
Chiba
Chita Works
Central Japan International Airport Taketoyo Yahagi River Kinuura Bay Toyohashi Ise Bay Toyooka I.C. Mikawa Bay Kinuura Coastal Morozaki Indutrial Zone Cape Irako
Chita Works
Handa I.C.
Stainless steel coils Hot rolled coils Billets High alloy slabs
By Train
JR Line (From Nagoya station) Take a Tokaido Line train towards Toyohashi and stop at Obu station. Change trains to Taketoyo Line. Stop at Higashi-Narawa station, just in front of Chita Works. -Total time expected is 1 Hour Meitetsu Line (From Shin-Nagoya station) Take a Utsumi-kowa Line train from Shin-Nagoya station and stop at Chita-Handa station. Take a taxi from Chita-Handa to Chita Works.(10 Minutes) -Total time expected is 50 minutes.
By Car
North casting shop South casting shop Spiral (large diameter) tube mill Medium diameter ERW pipe mill (26" mill) Small diameter ERW pipe mill (3", 6" mill) Small diameter ERW pipe mill (4" mill) Medium diameter seamless pipe mill Small diameter seamless pipe mill Special steel pipe mill Main building Tubular Products and Castings Research Dept. Quality Assurance Group (Inspection) Training Center
JR
Sh
en ans ink
Chita Works
[Seamless pipes] Medium diameter seamless pipe mill
Boiler and heat transmission use Boiler water tubes, flue pipes, superheat tubes, Heat exchangers Oil country tubular goods(OCTG) Casing and tubing for oil wells Line pipe Line pipe for transportation of oil, gas, etc. Others Geothermal power generation, nuclear power
FIN TUBE
Billet
[Welded pipes] Stainless flexible tubing mill Galvanized pipe mill Stainless mill Stainless steel coil Small diameter ERW pipe mill Small diameter ERW pipe mill Stainless flexible tubing (East Works) Galvanized pipe
4''mill
Blast furnace Hot strip mill Hot coil Medium diameter ERW pipe mill
Square column
General Piping
Water works City water and sewerage piping, industrial water piping Gas piping Gas lead tubes, gas feed/ support pipe Others Plant piping, office building air conditioning piping Low temperature piping
Spiral tube mill Slab Converter Continuous casting Butt welded pipe mill Hot coil Spiral tube mill UOE pipe mill Plate Medium diameter ERW pipe mill Square (East Works) (East Works, (East Works, West Works) West Works) column Medium
Spiral welded pipe diameter ERW pipe (East Works) (East Works)
Technology and equipment developed by Chita Works creates high product quality
Using the mandrel mill method and plug mill method, these mills produce high grade small and medium diameter pipes with excellent dimensional accuracy. Seamless pipes play an active role as the ''arterial system'' in a wide range of modern industries, in various piping applications, and oil well tubulars. Chita produces these products by a dynamic manufacturing process. Small diameter seamless pipe mill Capacity Equipment 444,000 tons/year Mandrel mill process Heat treatment equipment Upsetter Thread cutting line 1 3 1 3
Product types
Boiler tubes Line pipes OCTG Pipes for general structural use Pipes for machine structural use Material pipes Square pipes etc Medium diameter seamless pipe mill Capacity Equipment 468,000 tons/year Plug mill process Heat treatment equipment Thread cutting line 1 1 2
Product dimensions
Product dimensions
Piercer
Mandrel mill
Elongator
Plug mill
Manufacturing Flowchart
Seamless pipe production process
Regenerative burner type rotary hearth heating furnace
Mandrel mill Medium diameter seamless pipe Heating furnace Piercer Reheating furnace Elongator Straightening machine Plug mill Reeler
Inspection Straightening machine Hydrostatic testing Eddy current testing, ultrasonic testing
Shipping
&
'
Technology and equipment developed by Chita Works creates high product quality
In producing special steel pipes, Chita Works takes advantage of the respective material properties of carbon steel, alloy steel, and other materials, and performs heat treatment, finishing processing, and inspections as required by the intended use, making full use of leading-edge technologies. Special steel pipe is a field that has enjoyed large demand in recent years. Among these products, Chita Works is responding to the need for longer boiler tubes of the 22 m, in length. Chita Works has established a totally reliable quality assurance system in which inspections are performed using three types of non-destructive inspection devices, magnetic leakage flux testing (MLFT), ultrasonic testing (UT), and eddy current testing (ET).
Product types
Carbon steel, alloy steel pipe Boiler tubes, steel pipes for machine structural use, pipes for various piping applications Capacity Equipment 60,000 tons/year Non-oxidizing atmosphere heat treatment furnace Non-destructive inspection equipment Processing and finishing equipment Cold drawn pipe equipment 45 ton drum type draw bench Semi-continuous coating equipment 2 3 1 1
Product Outside diameter 15.9-114.3(101.6) mm dimensions Wall thickness 1.5-13.0 mm Length 22.3(13.0) m
Note : Figures in parentheses ( ) are for cold drawn pipe.
Principles of non-destructive inspection (For Boiler tubes) Magnetic Leakage Flux Tester (MLFT)
Leakage Flux Crack Sensor
Principle of detection
Primary coil
Magnetizer
Tube tested
Tube tested
Self-comparative method by using a difference of impedance between an induced current and an excited current
Outside crack and scratch in L direction Object Depth Length 0.20mm 8mm
Manufacturing Flowchart
Special steel pipe production process
Inside / outside / internal crack in L direction Inside / outside / internal crack in T direction Lamination check Wall thickness
Mother pipe Eddy current testing Heat treatment Magnetic leakage flux testing
: Stable detection : Unstable detection Crack UT Detective ability Outside Internal Inside Outside Internal Inside Outside Inside
WT
WT
Inside pit
Outside pit
Scab
Dent/Rolled in material
ET MLFT
judgment
Technology and equipment developed by Chita Works creates high product quality
At the electric resistance welded (ERW) pipe mills, steel strip are formed into a pipe shape by roll forming, and then welded continuously by a high frequency electric resistance welder or high frequency or medium frequency induction heating welder to produce uniform, high strength steel pipes. The 26 mill manufactures ERW pipes with the world's largest outside diameter, at 660.4mm (26 inches) and largest wall thickness, at 25.4mm (1 inch).
Medium diameter ERW pipe mill (26''mill) Capacity Equipment 480,000 tons/year Pipemaking mill 1 Maximum pipemaking speed: 45 m/min Welding method: Automatic heat input controlled high frequency electric resistance welding(300KHz) Forming method: Cage roll forming Breakdown roll forming Outside diameter 318.5-660.4 mm Wall Thickness 4.0-25.4 mm Length 5-20 m Outside diameter 250-550sq. mm Wall thickness 6-25 mm Length 6-18 m
Manufacturing Flowchart
ERW pipe production process (Medium diameter ERW pipe)
Ultrasonic testing(UT) Edge milling Cage roll forming Welding Bead cutting (inner/outer surfaces) Cutting Sizing Steel pipe PostAnnealer Cooling
Facing
Galvanizing Inspection Ultrasonic testing Thread cutting Marking & Coating Shipping
Line pipe
Square columns
Product types
Water line pipe Coated pipes Line pipe Pipe piles Boiler tubes Square columns OCTG Pipes for general structural use Pipes for machine structural use Stainless steel tubes for exhaust gas system use etc
Small diameter ERW pipe mill(3'',6''mill) Capacity Equipment 190,000 tons/year Pipemaking mill 2 Maximum pipemaking speed: 100 m/min Welding method: Automatic heat input controlled high frequency or medium frequency induction heating welding Forming method: CBR forming Breakdown roll forming Outside diameter 31.8-165.2 mm (28.6-76.3 mm) 2.0-12.7 mm Wall thickness (0.6-2.5 mm) Length 4-18 m
Note: Figures in parentheses ( ) are for stainless tubes.
World's largest outer diameter/heaviest wall full cage roll forming (26 inch) mill (Medium diameter ERW pipe mill)
Product dimensions
Auto exhaust manifold CBR forming mill (Small diameter ERW stainless pipe mill) Cage roll forming in CBR forming mill
!
In 1993, Chita Works was certified under the international standard for quality assurance, ISO 9001. The works is carrying out activities to implement a quality system which ensures even higher levels of customer satisfaction.
Ultrasonic Tester
Hydrostatic Tester
Coating Device
"
#
$
The Chita Research Laboratory at the Chita Works is pursuing research and development directly connected to pipe making techniques and pipe products. Our Research Laboratories at the East Works/Chiba are conducting basic studies as well as consolidated
investigations, while working on research and development in cooperation with the Chita Works. The research staff and facilities constitute the foundation of manufacturing high quality steel pipes at JFE Steel.
%
Size Availability
1. Hot Finished Seamless Pipe and Tube
Small Diameter
WT OD N.P.S. 3/4 1 1/4" 1 1 1/2" 1 1/4 inch mm 25.4 26.7 27.2 31.8 33.4 34.0, 34.5 38.1 40.0 42.2, 42.7 44.5, 45.0 47.0 1 1/2 2" 48.3, 48.6 50.8, 51.0 52.0, 52.4 54.0 57.0, 57.1 2 2 1/2" 60.3, 60.5 63.5 65.0 68.1 70.0 2 1/2 3" 73.0 76.2, 76.3 80.0 82.6 85.0 3 3 1/2" 88.9, 89.1 90.0 95.0, 96.0 3 1/2 4" 101.6 105.0 108.0 110.0 4 4 1/2" 5" 114.3 120.0 127.0 130.0 133.0 135.0 5 1/2" 5 6" 139.7, 139.8 141.3 146.0 152.4 153.7 159.0 165.2 6 168.3 177.8
4.0 40.0 4.0 4.5 40.0 32.0 35.0 4.0 32.0 3.5 3.9 25.0 3.6 22.0 3.4 20.0 3.3 16.0 2.9 15.5 15.0 13.0 18.0 2.6 12.0 15.0 2.4 9.1 12.0 7.5 9.0 11.0 2.3 5.0 5.9 5.9 7.5
inch mm 2
0.1 3
0.15 4
0.2 5 6
0.25 7
0.3 8
0.35 9
0.4 10 11
0.45 12
0.5 13
0.55 14 15
0.6 16
0.65 17
0.7 18
0.75 19
0.8 20
1.0 25
1.2 30
1.4 35
1.6 40
1.8 45
&
For alloy steel tubes and pipe, please consult us in advance. : For the lined range, please consult us in advance. '
Size Availability
Medium Diameter
WT OD N.P.S. inch 7" mm 177.8 180.0 185.0 187.7 190.7 193.7 194.5 203.0 215.0 216.3 8 8 5/8" 219.1 232.0 241.8 244.5 245.0 250.0 267.4 269.9 10 10 3/4" 273.0 298.5 318.5 12 12 3/4" 323.8 325.0 339.7 351.0 14 14" 355.6 365.1 377.0 400.0 402.0 16 16" 406.4 426.0
9.0 12.0 43.0 45.0 55.0 7.9 50.0 65.0 55.0 6.3 52.0 44.0 46.0 47.0 65.0 6.0 6.3 41.0 42.0 40.0 55.0 34.0 35.0 37.0 50.0 5.0 5.5 33.0 45.0 32.0 31.0 40.0
inch mm
0.2 5
0.4 10
0.6 15
0.8 20
1.0 25
1.2 30
1.4 35
1.6 40 45
1.8 50
2.0 55
2.2 60
2.4 65
2.6
For alloy steel tubes and pipe, please consult us in advance. : For the lined range, please consult us in advance.
Size Availability
2. Cold Finished Pipe and Tube (Seamless and Electric-Resistance-Welded)
WT OD N.P.S. 3/8 inch 5/8" mm 15.9 17.1 17.3 19.0 3/4" 1/2 19.05 21.3 21.4 21.7 23.0 25.0 25.15 1" 3/4 25.4 26.7 27.2 28.0 30.0 1 1/4" 31.8 1 33.4 34.0 38.0 1 1/2" 38.1 42.7 44.5 45.0 1 1/2 2" 48.3 48.6 50.8 51.0 54.0 57.1 2 60.3 60.5 2 1/2" 63.5 65.0 67.0 70.0 2 1/2 3" 73.0 76.2 76.3 82.6 3 3 1/2" 88.9 89.1 4" 101.6
3.0 13.0 4.0 11.0 2.5 11.0 13.0 3.5 11.0 2.0 3.0 10.5 2.5 7.5 7.9 8.3 8.5 9.5 10.0 8.3 6.6 6.8 8.0 6.3 1.5 5.7 7.7 5.3 7.5 2.0 4.7 6.5 4.0 4.8
inch mm 1 2
0.10 3
0.15 4
0.20 5 6
0.25 7
0.30 8
0.35 9
0.4 10 11
0.45
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
8.0
1 1/4 1 1/2
0.6 9.0
10.0 7.2
0.8
11.0
2 1/2
3 3 1/2 4 5 6
1.8
12.7 2.0
16.1 3.9 3.2 3.4 3.8 4.8 4.0 19.1 4.5 4.8 5.0 5.3 5.6 22.0 23.8
10 12 14 16 18 20 22 24 26
16.1 17.5
17.5 20.6
6.0
6.3
For alloy steel tubes and pipe, please consult us in advance. : For the lined range, please consult us in advance.
For alloy steel tubes and pipe, please consult us in advance. : For the lined range, please consult us in advance.
Reference of Specification
1. ASTM/ASME : Steel Tubes for Heat transfer (2003)
(1) Chemical Requirements and Tensile Requirements
Specification Grade Code Designation A 178 SA 178 A 179, SA 179 A 192, SA 192 A 209 SA 209 A 210 SA 210 A 213 SA 213 T1 T1a T1b A1 C T2 T5 T5b T5c T9 T11 T12 T17 T21 T22 T23 T91 T92 A C D Manufacturing Method
(1)
Chemical Requirements C 0.06~0.18 0.35 0.27 0.06~0.18 0.06~0.18 0.10~0.20 0.15~0.25 0.14 0.27 0.35 0.10~0.20 0.15 0.15 0.12 0.15 0.05~0.15 0.05~0.15 0.15~0.25 0.05~0.15 0.05~0.15 0.04~0.10 0.08~0.12 0.07~0.13 Mn 0.27~0.63 0.80 1.00~1.50 0.27~0.63 0.27~0.63 0.30~0.80 0.30~0.80 0.30~0.80 0.93 0.29~1.06 0.30~0.61 0.30~0.60 0.30~0.60 0.30~0.60 0.30~0.60 0.30~0.60 0.30~0.61 0.30~0.61 0.30~0.60 0.30~0.60 0.10~0.60 0.30~0.60 0.30~0.60 P max. 0.035 0.035 0.030 0.035 0.035 0.025 0.025 0.025 0.035 0.035 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.030 0.020 0.020 S max. 0.035 0.035 0.015 0.035 0.035 0.025 0.025 0.025 0.035 0.035 0.025 (2) 0.025 0.025 0.025 0.025 0.025 0.025 (2) 0.025 0.025 0.025 0.010 0.010 0.010 Si 0.10 0.25 0.10~0.50 0.10~0.50 0.10~0.50 0.10 0.10 0.10~0.30 0.50 1.00~2.00 0.50 0.25~1.00 0.50~1.00 0.50 0.15~0.35 0.50 0.50 0.50 0.20~0.50 0.50 Ni 0.40 0.40 Cr 0.50~0.81 4.00~6.00 4.00~6.00 4.00~6.00 8.00~10.00 1.00~1.50 0.80~1.25 0.80~1.25 2.65~3.35 1.90~2.60 1.90~2.60 8.00~9.50 8.50~9.50 Mo 0.44~0.65 0.44~0.65 0.44~0.65 0.44~0.65 0.45~0.65 0.45~0.65 0.45~0.65 0.90~1.10 0.44~0.65 0.44~0.65 0.80~1.06 0.87~1.13 0.05~0.30 0.85~1.05 0.30~0.60 V 0.15 0.20~0.30 0.18~0.25 0.15~0.25
% other (3)
Heat Treatment Hot Finished Seamless Cold Finished A A A A A A A A FA, IA, NT FA, IA, NT A FA, IA, NT FA, IA, NT A FA, IA, NT FA, IA, NT FA, IA, NT NT NT FA, IA, NT A A, FA, IA, NT A, FA, IA, NT A, FA, IA, NT SA, FA, N SA, FA, N A FA, IA, NT FA, IA, NT A FA, IA, NT FA, IA, NT A FA, IA, NT FA, IA, NT FA, IA, NT NT NT FA, IA, NT
(4)
Tensile strength Yield strength As Weld ERW MPa MPa min min N N N 415 485 380 415 365 415 485 415 415 415 415 415 415 415 415 415 415 510 585 620 255 275 205 220 195 255 275 205 205 205 205 205 205 220 205 205 205 400 415 440
E E E S-C S S S S S S S S S S S S S S S S S S S
Note (1) Manufacturing Method E : Electric resistance welded process S : Seamless process, hot finished and cold finished S-C : Seamless process and cold-finished
(4) Heat Treatment The tubes shall be subjected to the heat treatment by one of specified method, the heat treatment other than those specified in the table shall be agreed up on by the purchaser and the manufacturer. A : Annealing FA : Full annealing IA : Isothermal annealing NT : Normalizing and Tempering N : Normalizing SA : Subcritical annealing
T5C : 4 C Ti 0.70 T23 : W 1.45~1.75 Cb 0.02~0.08 B 0.0005~0.006 N 0.030 Al 0.030 T91 : Cb 0.06~0.10 N 0.030~0.070 Al 0.040 T92 : W 1.50~2.00 Cb 0.04~0.09 B 0.001~0.006 N 0.03~0.07 Al 0.040
"
Reference of Specification
Specified - No Specified Mechanical Test Specification Code Grade Manufacturing Designation Method
(1)
Flattening Test
(2)
Flaring Test
(3)
Flange Test
(4)
Crush Test
(5)
Hydrostatic Test
(8)
Nondestructive Test
(9)
WT Variation
(12), (13)
Length (L)
(14)
HB 137 146 153 137 143 179 163 163 179 163 179 163 163 163 163 163 220 250 250
A 178 SA 178 A 179, SA 179 A 192, SA 192 A 209 SA 209 A 210 SA 210 A 213 SA 213
A C D T1 T1a T1b A1 C T2 T5 T5b T5c T9 T11 T12 T17 T21 T22 T23 T91 T92
E E E S-C S S S S S S S S S S S S S S S S S S S
(4) Flange test OD of Tubes mm 63.5 63.5 95.2 95.2 203.2 (5) Crush test WT of Tubes 3.43 3.43 (6) Hardness test WT of Tube mm 1.7 1.7 5.1 5.1 -
Surface Condition
Note (1) Manufacturing Method E : Electric resistance welded steel tube S : Seamless steel tube (Hot or cold finished) S-C : Cold finished seamless steel tube (2) Flattening test (l+e)t H= e+t/D H : distance between flattening plates (mm) t : specified wall thickness of the tube (mm) D : specified outside diameter of the tube (mm) e : constant individually defined for each grade of the pipe 0.09 : low carbon steel (C 0.18%) 0.07 : medium carbon steel (C 0.19%) 0.08 : ferritic alloy steel (3) Flaring test (Seamless Steel Tubes) Ratio of ID to OD 0.9 0.8 0.7 0.6 0.5 0.4 0.3 Minimum Expansion of ID % C-Steels and Other Ferritic C-Mo Steels Alloy Steels 15 21 17 22 19 25 23 30 28 39 38 51 50 68 ID : Inside diameter of the tube (mm) OD : Outside diameter of the tube (mm)
(12) Tolerance of Variation in Wall Thickness OD of Tubes WT of Tubes S Tubes 50.8 5.6 50.8 10% 5.6 (13) Tolerance in Height of Flash on Electric Resistance Welded Tubes OD of Tubes 50.8 50.8 (14) Tolerance in Length OD of Tubes S - H Tubes 50.8 5, 0 5, 0 50.8 WT of Tubes 3.4 3.4 -
mm E Tubes 5% mm
mm
Hardness Test Rockwell Hardness (HR) Brinell Hardness (HB) or Rockwell Hardness (HR) HR B or C : Rockwell Hardness tester scale.
S - C Tubes 3, 0 5, 0
E Tubes 3, 0 5, 0
(7) Reverse flattening test This test shall be applied for welded steel tubes. Please refer ASTM A 450. (8) Hydrostatic test and (9)Nondestructive test Each tube shall be subjected to the nondestructive electric test or the hydrostatic test at the option of the manufacturer, unless otherwise specified in the purchase order.
(11) Tolerance in Wall Thickness S-H S-C WT OD OD OD of Tubes OD 101.6 38.1 38.1 101.6 40 % 2.4 0 35 % 35 % 2.4 20 % 22 % 3.8 0 0 0 0 33 % 33 % 3.8 4.6 0 0 28 % 28 % 4.6 0 0
These permissible variation in length applied to tubes before bending. They apply to cut lengths up to and including 7,300mm (24ft), and for lenghs greater than 7,300mm, the above over-tolerance shall be increased by 3mm(1/8in) for each 3000mm (10ft) or fraction there of over 7300mm (24ft) or 13mm (1/2in), whichever is the lesser. (15) Supplementary Requirements The supplementary requirements shall apply only when specified by the purchase order.
18 % 0
Reference of Specification
2. ASTM/ASME : Steel Pipes for Piping (2003)
(1) Chemical Requirements and Tensile Requirements
Chemical Requirements Specification Grade Manufacturing Code Designation Method
(1)
% Cr 0.40 0.40 0.40 0.40 0.40 Mo 0.15 0.15 0.15 0.15 0.15 0.05 0.50 0.44~0.65 0.44~0.65 0.45~0.65 0.45~0.65 0.45~0.65 0.90~1.10 0.44~0.65 0.44~0.65 0.44~0.65 0.80~1.06 0.87~1.13 0.05~0.30 0.85~1.05 0.30~0.60 V 0.08 0.08 0.08 0.08 0.08 0.12 0.20~0.30 0.18~0.25 0.15~0.25 other Cu Cu Cu Cu Cu Cu 0.40~0.75 Al 0.04~0.30
(3)
C 0.25 0.30 0.25 0.30 0.35 0.25 0.30 0.30 0.19 0.12 0.30 0.19 0.13 0.20 0.20 0.10 0.10~0.20 0.10~0.20 0.15 0.15 0.12 0.15 0.05~0.15 0.05~0.15 0.05~0.15 0.05~0.15 0.05~0.15 0.04~0.10 0.08~0.12 0.07~0.13
Mn 0.95 1.20 0.27~0.93 0.29~1.06 0.29~1.06 0.95 1.20 0.40~1.06 0.31~0.64 0.50~1.05 0.29~1.06 0.90 0.90 0.40~1.06 1.15~1.50 0.60 0.30~0.80 0.30~0.61 0.30~0.60 0.30~0.60 0.30~0.60 0.30~0.60 0.30~0.60 0.30~0.61 0.30~0.60 0.30~0.60 0.30~0.60 0.10~0.60 0.30~0.60 0.30~0.60
P max. 0.05 0.05 0.035 0.035 0.035 0.035 0.035 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.035 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.030 0.020 0.020
S max. 0.045 0.045 0.035 0.035 0.035 0.035 0.035 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.015 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.025 0.010 0.010 0.010
Si 0.10 0.10 0.10 0.18~0.37 0.08~0.37 0.10 0.13~0.32 0.13~0.32 0.10~0.35 0.35 0.10~0.50 0.10~0.30 0.50 1.00~2.00 0.50 0.25~1.00 0.50~1.00 0.50 1.15~1.65 0.50 0.50 0.50 0.20~0.50 0.50
Ni 0.40 0.40 0.40 0.40 0.40 3.18~3.82 0.47~0.98 2.03~2.57 8.40~9.60 1.60~2.24 0.25 35.0~37.0 0.40 0.40
Tensile strength Yield strength Cold Finished As Welded ERW MPa MPa Seamless min min A A A SA SA 330 415 330 415 485 331 414 380 450 415 N, NQ N QT, DNT N NQ AN 415 450 690 435 550 450 380 380 415 415 415 415 415 415 415 415 415 510 585 620 205 240 205 240 275 207 241 205 240 240 240 240 515 315 450 240 205 205 205 205 205 205 205 220 205 205 205 400 415 440
A B A B C A B 1 3 4 6 7 8 9 10 11
S, E S, E S S S E E S S S S S S S S S S S S S S S S S S S S S S S
35 30 30 35 30 35 30 30 30 30 22 28 22 18 30 30 30 30 30 30 30 30 30 30 30 20 20 20
N, NQ N N N, NQ N QT, DNT N NQ AN A A FA, IA, NT FA, IA, NT A FA, IA, NT FA, IA, NT A FA, IA, NT FA, IA, NT FA, IA, NT NT NT NT
N, NQ N N N, NQ N QT, DNT N NQ AN A A FA, IA, NT FA, IA, NT A FA, IA, NT FA, IA, NT A FA, IA, NT FA, IA, NT FA, IA, NT NT NT NT
N, NQ N
0.44~1.01 0.15 0.50 0.50~0.81 4.00~6.00 4.00~6.00 4.00~6.00 8.00~10.00 1.00~1.50 0.80~1.25 2.65~3.35 1.90~2.60 1.90~2.60 8.00~9.50 8.50~9.50
Cu 0.75~1.25
C b 0.05 Al 0.06 C u 0.15
A 335 SA 335
P1 P2 P5 P 5b P 5c P9 P 11 P 12 P 15 P 21 P 22 P 23 P 91 P 92
Note (1) Manufacturing Method E : Electric resistance welded process S : Seamless process, hot finished and cold finished S-C : Seamless process and cold-finished (2) Other elements % P23 P91 P92 W 1.45~1.75 Cb 0.02~0.08 B 0.0005~0.006 N 0.030 Al 0.030 Cb 0.06~0.10 N 0.030~0.070 Al 0.04 W 1.50~2.00 Cb 0.04~0.09 B 0.001~0.006 N 0.03~0.07 Al 0.04
(3) Heat Treatment The tubes shall be subjected to the heat treatment by one of specified method, the heat treatment other than those specified in the table shall be agreed up on by the purchaser and the manufacturer. A : Annealing FA : Full annealing IA : Isothermal annealing NT : Normalizing and Tempering N : Normalizing QT : Quenching and Tempering DNT : Double normalizing and Tempering SA : Seam annealing of the welded portion
A = cross-sectional area of the tensile specimen. mm2 U = specified tensile strength. MPa
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Reference of Specification
Specified - No specified Mechanical Test Grade Specification Manufacturing Designation Code Method
(1)
Flattening Test
(2)
Bending Test
(3), (4)
Nondestructive Test
(7)
Length (L)
Weight
Supplementary Requirements
(5)
(10)
(11)
(12)
A B A B C A B 1 3 4 6 7 8 9 10 11
S, E S, E S S S E E S S S S S S S S S S S S S S S S S S S S S S S
A 335 SA 335
P1 P2 P5 P 5b P 5c P9 P 11 P 12 P 15 P 21 P 22 P 23 P 91 P 92
Product Analysis Transverse Tension Tests Flattening Test Metal Structure and Etching Tests Photomicrographs Photomicrographs for Individual Pieces S7 Alternative Heat Treatment (Grade T91)
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Reference of Specification
WT % 12.5
(9)
L mm
(10)
Weight (11) % 10
H : distance between flattening plates (mm) t : specified wall thickness of pipe (mm) D : specified outside diameter of pipe (mm) e : constant individually defined for each grade of the pipe 0.09 : low carbon steel (C 0.18%) 0.07 : medium carbon steel (C 0.19%) 0.08 : ferritic alloy steel (3) Bending test (A 53, SA 53, A 106, SA 106) For pipe NPS 2 and under shall be capable of being bend cold through 90 around a cylindrical mandrel, the diameter of which is 12 times the outside diameter of the pipe, without developing cracks. (4) Bending Test (A 335, SA 335) For pipe whose diameter exceed NPS 25, whose diameter to wall thickness ratio is 7.0 or less shall be subjected to the bend test instead of the flattening test, the bend test specimens shall be bend at room temperature through 180 without cracking on the outside of the bend portion. The inside diameter of the bend shall be 1 inch. (5) Impact Test a, Absorbed Energy for Charpy Impact Test Size of Specimen mm 10 10 10 10 10 10 10 7.5 6.67 5.0 3.33 2.5 Minimum Average Value One Set of 3 Specimens 18 14 12 9 7 5 J Minimum Value of One Specimen 14 11 9 7 4 4 J
12.5
SRL DRL
10 3.5
1.0% D(NPS) 1/8 1/8 1-1/2 1-1/2 4 8 18 26 0.4 0.8 0.8 0.8 1.6 0.8 2.4 0.8 3.2 0.8 3 18 Welded pipes Seamless pipes Seamless pipes 2-1/2
12.5 t/D 20 12.5 22.5 12.5 15 12.5 17.5 12.5 22.5 12.5 15 12.5
by agreed
10 3.5
18
5%
A 333 SA 333
5%
4 8 18
20
20
5%
20
5%
ES pipes of weights lighter than extra strong. SRL Single random length. A 335 and SA 335 (ferritic alloy steel pipe) shall apply the specification of steel tubes for heat transfer. (12) Supplementary Requirements One or more of the supplementary requirements shall apply only when specified in the perchase order.
b, On welded pipe, additional impact tests of the same number shall be made to test the weld.
(6) Hydrostatic test and (7) Nondestructive test Each tube shall be subjected to the nondestructive electric test or the hydrostatic test at the option of the manufacturer, unless otherwise specified in the purchase order.
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Comparison of Specifications
Please recheck the original specification in advance of the order.
Carbon Steel Boiler and Heat Exchanger Tubes
ASTM A178 A ASME SA178 A JIS G 3461 STB 340 BS 3059-P1 320 3059-P2 360 A179 A192 A214 A556 A2 A178 C A210 A1 A556 B2 SA179 SA192 SA214 SA556 A2 SA178 C SA210 A1 SA556 B2 A334 9 STB 510 A178 D A210 C A556 C2 SA178 D SA210 C SA556 C2 A423 1 A423 2 SA423 1 SA423 2 17175 19Mn 5 Sec 6 460 Sec 4-E-TS510 Sec 4-E-TS460-1 A334 11 SA334 11 SA334 9 STB 410 3059-P2 440 3606 440 17175 st 45.8 17177 st 42.8 ABS F ABS J KSTB 42 Sec 6 410 Sec 4-E-TS410-1 A334 6 A334 7 SA334 6 SA334 7 17173 26CrMo4 17173 11MnNi53 17174 11MnNi53 17173 13MnNi63 17174 13MnNi63 17173 12Ni19 17174 12Ni19 (17174 10Ni14) (17174 X8Ni9) 3606 320 DIN 17175 st 35.8 17177 st 37.8 ABS G ABS H A334 8 SA334 8 STBL 690 3603 509LT 17173 X8Ni9 2604 TS45 KSTB 35 Sec 6 360 A334 3 SA334 3 STBL 450 3603 503LT ISO ABS ABS D NK KSTB 33 Sec 6 320 LRS DNV Sec 4-E-TS360 Note / ASTM: American Society of Testing and Materials ASME: American Society of Mechanical Engineers (American National Standard) : Japanese Industrial Standard JIS : British Standard BS DIN : Beutsche Industrie-Normen DIN 17173 TTst35N/V 17174 TTst35N/V 17173 10Ni14 2604 TS43 ISO ABS NK ISO : International Standard ABS : American Bereau of shipping NK : Nippon Kaiji Kyokai LRS : Lloyd's Register of shipping DNV: Det Norske Vertas KA : Japanese METI code LRS DNV
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Comparison of Specifications
Note / ASTM: American Society of Testing and Materials ASME: American Society of Mechanical Engineers (American National Standard) : Japanese Industrial Standard JIS : British Standard BS DIN : Beutsche Industrie-Normen DIN 17175 15Mo3 17177 15Mo3 Sec 4-B-TW360 A335 P2 SA335 P2 STPA 20 3604 P1 660 2604 2604 2604 2604 A335 P12 SA335 P12 STPA 22 3604 P1 620-440 17175 13CrMo44 ISO TS26 TW26 TS32 TW32 ABS 12 KSTPA 22 Sec 2 1Cr 1/2Mo440 Sec 3 1Cr 1/2Mo440 ABS 3 KSTPG 42 Sec 2 410 Sec 4-B-TS410 Sec 4-B-TW410 ABS 9 Sec 3 410 Sec 4-B-TS430 Sec 4-B-TW430 Sec 2 460 Sec 4-B-TS500 Sec 4-B-TW500 Sec 2 490 Sec 3 460 A335 P11 A335 P22 A335 P5 A335 P9 SA335 P11 SA335 P22 SA335 P5 SA335 P9 STPA 23 STPA 24 STPA 25 STPA 26 3604 P1 621 3604 P1 622 3604 P1 625 3604 P1 629-470 3604 P1 591 3604 P1 629-590 3604 P1 762 17175 14MoV63 17175 X20CrMoV12 1 17175 10CrMo910 2604 2604 2604 2604 2604 2604 TS34 TS37 TS38 TS33 TS39 TS40 Sec 2 2-1/2Cr1Mo490 Sec 2 1/2Cr1/2Mo1/4V460 ABS 11 KSTPA 23 ABS 13 KSTPA 24 Sec 2 2-1/4Cr1Mo410 ABS 14 ABS 7 ABS ABS 6 NK KSTPA 12 ISO : International Standard ABS : American Bereau of shipping NK : Nippon Kaiji Kyokai LRS : Lloyd's Register of shipping DNV: Det Norske Vertas KA : Japanese METI code LRS DNV
A335 P5b/P5c SA335 P5b/P5c A335 P15 A335 P21 A335 P91 A335 P92 SA335 P15 SA335 P21 SA335 P91 SA335 P92
STS 410
1630 st44.4
2604
TS15
KSTS 42
STS 480
1630 st52.4
2604
TS18
KSTS 49
A333 8
SA333 8
STPL 690
3603 509LT
17173 X8Ni9
2604 TS45
ABS 5L
KLP 9
Sec 4 9Ni690
Sec 4-D-TS45
A333 4, A334 3
SA333 4, SA334 3
17173 26CrMo4
ABS 2L
KLP 2
Sec 4 410
A333 6, A334 6
SA333 6, SA334 6
ABS 3L
Sec 4 460
A333 7, A334 7
SA333 7, SA334 7
ABS 6L
A333 9, A334 8
SA333 9, SA334 8
Sec 4-D-12Ni19
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1. Standard Marking
Classification Outside Diameter Standard Package Appearance of Package
Specification
Grade
Length
MFG No.
JFE STEEL ASTM A213 T91-S-H 2"x 0.250"x 20' 04-4 12345
1-23456
Hexagonal Form
Steel hoop PP sheet 8 L L 8m : 4point 13.5m : 6point
Manufacturing date
HEAT No.
OD L
168.3mm 13.5m
2. Standard Packaging
Classification Standard Package Appearance of Package Hot Finished or Cold Finished Tubes & Pipes
50mm 600mm 1500mm 1500mm pitch 600mm
Wooden slat
Steel hoop
PP sheet
Hot Finished
Note : The package shall be perform at the option of the manufacturer, unless otherwise specified in the purchase order.
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1. Designation
Specification, edition, grade, type and part No. Purchaser's own specification covering requirements not included in the referenced specification, and/or those that replace, (or supersede) valid specification should be attached to first inquiry and/or given at revision.
3. Dimensions
(1) Outside diameter [O.D] or nominal pipe size [NPS] with abbreviation. (2) Wall thickness Nominal or minimum wall thickness, nominal weight or schedule number. (3) Length Specific* or random (*In case of specific length, length tolerance should be specified if necessary.)
5. Inspection
Specify the name of an inspection agent when the inspector representing the purchaser should inspect.
9. Delivery requirements
Time, place and shipping instructions
2. Specific requirements
(1) Method of manufacture (Seamless, electric-resistance welded) (2) Type of manufacture (Hot-finished or cold drawn) (3) Type of end finish Square-cut or beveled* (*Special requirements on bevel angle and root face stipulated other than the specification should be mentioned in the inquiry.) Threaded & coupled* (*Requirements different from the specification should be mentioned.)
7. Marking requirement
When a marking other than that stipulated in the specification is required, give a detailed description of such marking.
11. Consult with us before placing an order or at an inquiry, when any of the following items are required.
(1) Intermediate grade, wall thickness (2) Special and/or supplemental requirements in chemistry (3) Special and/or supplemental mechanical properties (4) Special or alternative hydrostatic pressure (5) Closer tolerance on sizes (6) Additional and/or alternative nondestructive inspection (7) Any alternative and/or additional conditions
4. Quantity
Feet, meters or number of lengths *Delivery allowance should be specified.
8. Packaging requirement
Bundled or loose* (*Any special packaging should be so instructed if specified other than the specification.)
VANCOUVER
DETROIT
NEW YORK
TOKYO
SHANGHAI
HOUSTON
BRAZIL
Overseas Offices
40 41
Cat.No.E1E-011-00
http://www.jfe-steel.co.jp/en/
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Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein. The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.
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0512 (0403) 2-1.0 JTR Printed in Japan