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qxd
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Chapter 12
12-1
Given dmax = 1.000 in and bmin = 1.0015 in, the minimum radial clearance is
cmin =
1.0015 1.000
bmin dmax
=
= 0.000 75 in
2
2
l/d = 1
r=
1.000/2 = 0.500
r/c = 0.500/0.000 75 = 667
N = 1100/60 = 18.33 rev/s
P = W/(ld) = 250/[(1)(1)] = 250 psi
8(106 )(18.33)
2
= 0.261
S = (667 )
250
Also
Eq. (12-7):
h 0 /c = 0.595
Q/(rcNl) = 3.98
f r/c = 5.8
Q s /Q = 0.5
h 0 = 0.595(0.000 75) = 0.000 466 in Ans.
Fig. 12-16:
Fig. 12-19:
Fig. 12-18:
Fig. 12-20:
f =
5.8
5.8
=
= 0.0087
r/c
667
2(0.0087)(250)(0.5)(18.33)
2 f W r N
=
778(12)
778(12)
1.252 1.250
bmin dmax
=
= 0.001 in
2
2
.
r = 1.25/2 = 0.625 in
cmin =
400
= 128 psi
1.25(2.5)
l/d = 2.5/1.25 = 2
S=
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Chapter 12
The interpolation formula of Eq. (12-16) will have to be used. From Figs. 12-16, 12-21,
and 12-19
Q
= 3.09
l/d = , h o /c = 0.96, P/ pmax = 0.84,
For
rcNl
Q
l/d = 1, h o /c = 0.77, P/ pmax = 0.52,
= 3.6
rcNl
1
l/d = ,
2
h o /c = 0.54,
P/ pmax = 0.42,
Q
= 4.4
rcNl
1
l/d = ,
4
h o /c = 0.31,
P/ pmax = 0.28,
Q
= 5.25
rcNl
Equation (12-16) is easily programmed by code or by using a spreadsheet. The results are:
h o /c
P/ pmax
Q/rcNl
l/d
y1
y1/2
y1/4
yl/d
2
2
2
0.96
0.84
3.09
0.77
0.52
3.60
0.54
0.42
4.40
0.31
0.28
5.25
0.88
0.64
3.28
pmax =
128
= 200 psi Ans.
0.64
3.005 3.000
bmin dmax
=
= 0.0025 in
2
2
.
r = 3.000/2 = 1.500 in
l/d = 1.5/3 = 0.5
r/c = 1.5/0.0025 = 600
N = 600/60 = 10 rev/s
P=
800
= 177.78 psi
1.5(3)
P/ pmax = 0.21
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4.5
S = 0.0354
1.75
h o /c = 0.19,
= 0.0910
P/ pmax = 0.275
3.006 3.000
bmin dmax
=
= 0.003
2
2
.
r = 3.000/2 = 1.5 in
l/d = 1
r/c = 1.5/0.003 = 500
600
= 66.7 psi
3(3)
P/ pmax = 0.395
66.7
= 169 psi Ans.
0.395
P/ pmax = 0.47
66.7
= 142 psi Ans.
0.47
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Chapter 12
12-5
2.0024 2
bmin dmax
=
= 0.0012 in
2
2
2
. d
r = = = 1 in, l/d = 1/2 = 0.50
2
2
r/c = 1/0.0012 = 833
N = 800/60 = 13.33 rev/s
600
= 300 psi
P=
2(1)
cmin =
25.04 25
bmin dmax
=
= 0.02 mm
2
2
r=
d/2 = 25/2 = 12.5 mm, l/d = 1
r/c = 12.5/0.02 = 625
N = 1200/60 = 20 rev/s
1250
P=
= 2 MPa
252
50(103 )(20)
2
= 0.195
S = (625 )
For = 50 MPa s,
2(106 )
cmin =
315
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Ans.
30.05 30.00
bmin dmax
=
= 0.025 mm
2
2
30
d
=
= 15 mm
2
2
15
r
=
= 600
c
0.025
N=
1120
= 18.67 rev/s
60
2750
= 1.833 MPa
30(50)
60(103 )(18.67)
2
S = (600 )
= 0.22
1.833(106 )
P=
50
l
=
= 1.67
d
30
This l/d requires use of the interpolation of Raimondi and Boyd, Eq. (12-16).
From Fig. 12-16, the h o /c values are:
y1/4 = 0.18,
y1/2 = 0.34,
y1 = 0.54,
y = 0.89
ho
= 0.659
c
y1/2 = 6.0,
y1 = 5.0,
y = 4.0
fr
= 4.59
c
y = 2.95
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Chapter 12
12-8
75.10 75
bmin dmax
=
= 0.05 mm
2
2
l/d = 36/75 =
0.5 (close enough)
cmin =
f r/c = 5.1,
P/ pmax = 0.315
f r/c = 8.5,
P/ pmax = 0.38
50.05 50
bmin dmax
=
= 0.025 mm
2
2
r = d/2 = 50/2 = 25 mm
cmin =
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34(103 )(14)
= 0.2975
S = (1000 )
1.6(106 )
f r/c = 7.8,
Q s /Q = 0.74,
Q/(rcNl) = 4.9
+0
,
dt
d
+tb
b
0
maximum W:
+0
,
dt
d
+tb
b
0
minimum f :
maximum W:
Fig. 12-12:
= 1.38(106 ) reyn
N/P = 1.38(106 )(60/448) = 0.185(106 )
Eq. (12-7):
r
=
c
For minimum f:
S
N/P
r
=
c
0.08
= 658
0.185(106 )
.
c = 0.625/658 = 0.000 950 = 0.001 in
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Chapter 12
319
If this is cmin ,
b d = 2(0.001) = 0.002 in
The median clearance is
c = cmin +
td + tb
td + tb
= 0.001 +
2
2
td + tb
2
r
=
c
0.2
= 1040
0.185(106 )
.
c = 0.625/1040 = 0.000 600 = 0.0005 in
If this is cmin
b d = 2cmin = 2(0.0005) = 0.001 in
c = cmin +
c =
td + tb
td + tb
= 0.0005 +
2
2
td + tb
2
The difference (mean) in clearance between the two clearance ranges, crange , is
td + tb
td + tb
0.0005 +
crange = 0.001 +
2
2
= 0.0005 in
For the minimum f bearing
b d = 0.002 in
or
d = b 0.002 in
For the maximum W bearing
d = b 0.001 in
For the same b, tb and td , we need to change the journal diameter by 0.001 in.
d d = b 0.001 (b 0.002)
= 0.001 in
Increasing d of the minimum friction bearing by 0.001 in, defines d of the maximum load
bearing. Thus, the clearance range provides for bearing dimensions which are attainable
in manufacturing. Ans.
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320
12-11
d = 80 mm,
b = 80.08 mm,
80.08 80
bmin dmax
=
= 0.04 mm
2
2
r = d/2 = 80/2 = 40 mm
40
r
=
= 1000
c
0.04
P=
3000
= 0.469 MPa
80(80)
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321
Chapter 12
O.K.
fr/c = 7.5,
Q
= 3.8,
rcN l
Qs
= 0.44
Q
7.5
= 0.0075
1000
T = f W r = 0.0075(3)(40) = 0.9 N m
H = 2 T N = 2(0.9)(8) = 45.2 W Ans.
Q = 3.8(40)(0.04)(8)(80) = 3891 mm3 /s
Q s = 0.44(3891) = 1712 mm3 /s Ans.
12-12
Given: d = 2.5 in, b = 2.504 in, cmin = 0.002 in, W = 1200 lbf, SAE = 20, Ts = 110F,
N = 1120 rev/min, and l = 2.5 in.
For a trial film temperature T f = 150F
Tf
150
2.421
0.0921
18.5
Tav = Ts +
18.5F
T
= 110F +
= 119.3F
2
2
150F + 119.3F
= 134.6F
2
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T
Tav
New
Tf
150.0
134.6
128.1
125.5
124.5
124.1
124.0
2.421
3.453
4.070
4.255
4.471
4.515
4.532
0.0921
0.1310
0.1550
0.1650
0.1700
0.1710
0.1720
18.5
23.1
25.8
27.0
27.5
27.7
27.8
119.3
121.5
122.9
123.5
123.8
123.9
123.7
134.6
128.1
125.5
124.5
124.1
124.0
123.9
Note that the convergence begins rapidly. There are ways to speed this, but at this point
they would only add complexity. Depending where you stop, you can enter the analysis.
(a) = 4.541(106 ),
From Fig. 12-16:
S = 0.1724
ho
= 0.482,
c
fr
= 4.10,
c
Qs
= 0.6,
Q
P
pmax
= 0.45,
1200
= 427 psi Ans.
2.52 (0.45)
pmax = 16 Ans.
(g) p0 = 82 Ans.
(h) T f = 123.9F Ans.
(i) Ts + T = 110F + 27.8F = 137.8F Ans.
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323
Chapter 12
12-13
Given: d = 1.250 in, td = 0.001in, b = 1.252 in, tb = 0.003in, l = 1.25 in, W = 250 lbf,
N = 1750 rev/min, SAE 10 lubricant, sump temperature Ts = 120F.
Below is a partial tabular summary for comparison purposes.
cmin
0.001 in
Tf
T
Tmax
S
fr
c
Q
rcN j l
Qs
Q
ho
c
f
Q
Qs
ho
c
0.002 in
cmax
0.003 in
125.8
11.5
131.5
3.014
0.053 7
0.775 0
124.0
7.96
128.0
3.150
0.024 9
0.873
4.317
1.881
1.243
4.129
4.572
4.691
0.582
0.824
0.903
0.501
0.225
0.127
0.006 9
0.094 1
0.054 8
0.000 501
0.006
0.208
0.172
0.000 495
0.005 9
0.321
0.290
0.000 382
132.2
24.3
144.3
2.587
0.184
0.499
Note the variations on each line. There is not a bearing, but an ensemble of many bearings, due to the random assembly of toleranced bushings and journals. Fortunately the
distribution is bounded; the extreme cases, cmin and cmax , coupled with c provide the
charactistic description for the designer. All assemblies must be satisfactory.
The designer does not specify a journal-bushing bearing, but an ensemble of bearings.
12-14
12-15
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Trial #1:
Choose a value of T f .
Find the corresponding viscosity.
Find the Sommerfeld number.
Find f r/c , then
Hgen
2545
WN c
=
1050
fr
c
0.103P( f r/c)
(1 0.5Q s /Q)[Q/(rcN j l)]
h CR A(T f T )
1+
Hgen
Hloss, linear with Tf
(Tf )1
(Tf )3
(Tf )2
Tf
Choose (T f ) 3 from plot. Repeat the drill. Plot the results of Trial #3 on the above graph.
If you are not within 0.1F, iterate again. Otherwise, stop, and find all the properties of
the bearing for the first clearance, cmin . See if Trumpler conditions are satisfied, and if so,
analyze c and cmax .
The bearing ensemble in the current problem statement meets Trumplers criteria
(for n d = 2).
This adequacy assessment protocol can be used as a design tool by giving the students
additional possible bushing sizes.
b (in)
tb (in)
2.254
2.004
1.753
0.004
0.004
0.003
Otherwise, the design option includes reducing l/d to save on the cost of journal machining and vender-supplied bushings.
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325
Chapter 12
12-16
Continue to build a skill with pressure-fed bearings, that of finding the average temperature of the fluid film. First examine the case for c = cmin
Trial #1:
Choose an initial T f .
Find the viscosity.
Find the Sommerfeld number.
Find f r/c, h o /c, and .
From Eq. (12-24), find T .
Tav = Ts +
T
2
Trial #2:
Choose another T f . Repeat the drill, and display the second set of values for T f ,
S, T, and Tav .
Plot Tav vs T f :
Tav
Tav Tf
1
(Tf )2
(Tf )3
(Tf )1
Tf
Trial #3:
Pick the third T f from the plot and repeat the procedure. If (T f ) 3 and (Tav ) 3 differ by more
than 0.1F, plot the results for Trials #2 and #3 and try again. If they are within 0.1F, determine the bearing parameters, check the Trumpler criteria, and compare Hloss with the
lubricants cooling capacity.
Repeat the entire procedure for c = cmax to assess the cooling capacity for the maximum radial clearance. Finally, examine c = c to characterize the ensemble of bearings.
12-17
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= 76.0C
Tav = Ts + T /2 = 55C + (76C/2) = 93C
Trial #2: Choose (T f ) 2 = 100C. From Fig. 12-13, = 7 MPa s.
7
= 0.0296
S = 0.055
13
fr
= 1.6, = 0.90
c
978(106 )
1.6(0.0296)(102 )
T =
= 26.8C
1 + 1.5(0.9) 2
200(25) 4
Tav = 55C +
26.8C
= 68.4C
2
Tav
100
90
80
Tav Tf
(100C, 100C)
(79C, 93C)
(79C, 79C)
70
(100C, 68.4C)
85C
60
70
80
90
100
Tf
Trial #3: Thus, the plot gives (T f ) 3 = 85C. From Fig. 12-13, = 10.8 MPa s.
10.8
= 0.0457
S = 0.055
13
fr
= 2.2, = 0.875
From Figs. 12-18 and 12-16:
c
978(106 )
2.2(0.0457)(102 )
T =
= 58.6C
1 + 1.5(0.8752 )
200(25) 4
Tav = 55C +
Result is close. Choose
58.6C
= 84.3C
2
85C + 84.3C
= 84.7C
T f =
2
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Chapter 12
= 10.8 MPa s
10.8
= 0.0457
S = 0.055
13
ho
fr
= 2.23, = 0.874,
= 0.13
c
c
978(106 )
2.23(0.0457)(102 )
T =
= 59.5C
1 + 1.5(0.8742 )
200(254 )
Fig. 12-13:
Tav = 55C +
59.5C
= 84.7C
2
O.K.
Q s = (1 + 1.5 2 )
Not O.K.
Not O.K.
Not O.K.
So far, weve performed elements of the design task. Now lets do it more completely.
First, remember our viewpoint.
The values of the unilateral tolerances, tb and td , reflect the routine capabilities of the
bushing vendor and the in-house capabilities. While the designer has to live with these,
his approach should not depend on them. They can be incorporated later.
First we shall find the minimum size of the journal which satisfies Trumplers constraint of Pst 300 psi.
W
Pst =
300
2dl
W
W
300
2d 2 l /d
600(l /d)
900
= 1.73 in
dmin =
2(300)(0.5)
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In this problem we will take journal diameter as the nominal value and the bushing bore
as a variable. In the next problem, we will take the bushing bore as nominal and the journal diameter as free.
To determine where the constraints are, we will set tb = td = 0, and thereby shrink
the design window to a point.
d = 2.000 in
We set
b = d + 2cmin = d + 2c
nd = 2
T f*
Tmax
ho
Pst
Tmax
fom
0.0010
0.0011
0.0012
0.0013
0.0014
0.0015
0.0016
0.0017
0.0018
0.0019
0.0020
2.0020
2.0022
2.0024
2.0026
2.0028
2.0030
2.0032
2.0034
2.0036
2.0038
2.0040
2
2
2
2
2
2
2
2
2
2
2
215.50
206.75
198.50
191.40
185.23
179.80
175.00
171.13
166.92
163.50
160.40
312.0
293.0
277.0
262.8
250.4
239.6
230.1
220.3
213.9
206.9
200.6
5.74
6.06
6.37
6.66
6.94
7.20
7.45
7.65
7.91
8.12
8.32
= 0.7,
f r/c = 5.5
0.0123(5.5)(0.182)(9002 )
= 191.6F
[1 + 1.5(0.72 )](30)(14 )
191.6F
.
Tav = 120F +
= 215.8F = 215.5F
2
For the nominal 2-in bearing, the various clearances show that we have been in contact
with the recurving of (h o ) min . The figure of merit (the parasitic friction torque plus the
pumping torque negated) is best at c = 0.0018 in. For the nominal 2-in bearing, we will
place the top of the design window at cmin = 0.002 in, and b = d + 2(0.002) = 2.004 in.
At this point, add the b and d unilateral tolerances:
TF =
0.000
d = 2.000+
0.001 in,
0.003
b = 2.004+
0.000 in
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Chapter 12
T f
Tmax
ho
Pst
Tmax
fos
fom
0.0020
0.0030
0.0035
0.0040
0.0050
0.0055
0.0060
1.879
1.881
1.882
1.883
1.885
1.886
1.887
1.875
1.875
1.875
1.875
1.875
1.875
1.875
157.2
138.6
133.5
130.0
125.7
124.4
123.4
194.30
157.10
147.10
140.10
131.45
128.80
126.80
7.36
8.64
9.05
9.32
9.59
9.63
9.64
The range of clearance is 0.0030 < c < 0.0055 in. That is enough room to fit in our design window.
0.000
0.003
b = 1.881+
d = 1.875+
0.001 in,
0.000 in
The ensemble median assembly has fom = 9.31.
We just had room to fit in a design window based upon the (h o ) min constraint. Further
reduction in nominal diameter will preclude any smaller bearings. A table constructed for a
d = 1.750 in journal will prove this.
We choose the nominal 1.875-in bearing ensemble because it has the largest figure
of merit. Ans.
12-19
This is the same as Prob. 12-18 but uses design variables of nominal bushing bore b and
radial clearance c.
The approach is similar to that of Prob. 12-18 and the tables will change slightly. In the
table for a nominal b = 1.875 in, note that at c = 0.003 the constraints are loose. Set
b = 1.875 in
d = 1.875 2(0.003) = 1.869 in
For the ensemble
0.003
b = 1.875+
0.001 ,
0.000
d = 1.869+
0.001
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12-20
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Page 330
From Table 12-1, Seireg and Dandage, 0 = 0.0141(106 ) reyn and b = 1360.0
(reyn) = 0.0141 exp[1360/(T + 95)]
(T in F)
(C in C)
(C in C)
Ans.
Originally
0.000
d = 2.000+
0.001 in,
Doubled,
0.000
d = 4.000+
0.002 in,
0.003
b = 2.005+
0.000 in
0.006
b = 4.010+
0.000
The radial load quadrupled to 3600 lbf when the analyses for parts (a) and (b) were carried
out. Some of the results are:
Part
(a)
(b)
Tf
f r/c
Qs
h o /c
Hloss
ho
Trumpler
ho
0.007 3.416 0.0310 135.1 0.1612 6.56 0.1032 0.897 9898 0.000 722 0.000 360 0.005 67
0.0035 3.416 0.0310 135.1 0.1612 0.870 0.1032 0.897 1237 0.000 361 0.000 280 0.005 67
The side flow Q s differs because there is a c3 term and consequently an 8-fold increase.
Hloss is related by a 9898/1237 or an 8-fold increase. The existing h o is related by a 2-fold
increase. Trumplers (h o ) min is related by a 1.286-fold increase
fom = 82.37
fom = 10.297
12-22
From Table 12-8: K = 0.6(1010 ) in3 min/(lbf ft h). P = 500/[(1)(1)] = 500 psi,
V = D N/12 = (1)(200)/12 = 52.4 ft/min
Tables 12-10 and 12-11:
Table 12-12:
f 1 = 1.8,
f2 = 1
Pmax = 3560 psi,
4(500)
4 F
=
= 637 psi < 3560 psi O.K.
DL
(1)(1)
F
= 500 psi
DL
V = 52.4 ft/min
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Chapter 12
(1)(1)(0.005)
DLw
=
= 1388 h = 83 270 min
4 f1 f2 K V F
4(1.8)(1)(0.6)(1010 )(52.4)(500)
Ans.
Eq. (12-32):
1(1)(0.6)(1010 )(2)(100)(400)(1000)
= 0.80 in
3(0.002)
4(2)(100)
= 255 psi < 3560 psi O.K.
(1)(1)
P=
2(100)
= 200 psi
1(1)
V =
(1)(400)
= 104.7 ft/min > 100 ft/min
12
Not O.K.
4(2)(100)
= 291 psi < 3560 psi
(7/8)(1)
P=
2(100)
= 229 psi
7/8(1)
V =
(7/8)(400)
= 91.6 ft/min < 100 ft/min
12
O.K.
O.K.
O.K.
f1
1.3
f1
1.8
91.6 33
f 1 = 1.3 + (1.8 1.3)
100 33
L = 0.80(1.74) = 1.39 in
= 1.74
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Pmax =
O.K.