Durapipe ABS Pipe Catalogue

Pipes, Fittings and Valves
Imperial and Metric Systems
Technical Data and Dimensions
Complete system solutions

At the forefront of development and manufacture of thermoplastic pipework for over half a century, Durapipe products are widely used in Utilities, Industrial and Building Services sectors around the world.
Fully matched system Wide range of manual

and actuated valves
Comprehensive technical
support
Fully approved
... dont take a chance with any other brand
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Index
page
Company Profile .....................................................................2 Durapipe ABS .....................................................................4-5 Durapipe ABS pipework .......................................................6-7 Material Properties and Product Selection Guide .......................8 Comparison of ABS Imperial and Metric Sized Pipe .................11 Index to ABS Imperial Fittings ..........................................12-13 Pipe .....................................................................................14 Sockets plain ........................................................................15 O ring sockets......................................................................15 Reducing sockets ...................................................................15 Saddles ................................................................................15 Reducing bushes ..................................................................16 Elbows 45 ...........................................................................16 Elbows 90 plain ...................................................................16 Bends 90 ............................................................................17 Bends 45 ...........................................................................17 Bends 2212 .........................................................................17 Tees 90 ...............................................................................18 Tees 45 ...............................................................................18 Caps ....................................................................................19 Socket unions........................................................................19 Socket union plain adaptors ....................................................19 Socket union threaded adaptors ..............................................19 Socket union nuts ..................................................................20 Imperial/metric socket adaptors ...............................................20 Sockets plain/BSP threaded ...................................................20 Reducing bushes ...................................................................20 Barrel nipples........................................................................21 Hexagon nipples ....................................................................21 Adaptors male/female.............................................................21 Adaptors female/male........................................................21-22 Composite unions ..................................................................22 Hose adaptors .......................................................................22 Tank connectors.....................................................................23 Elbows 90 plain/BSP threaded ..............................................23 Sockets BSP threaded............................................................23 Hexagon nipples ....................................................................23 Back nuts .............................................................................24 Plugs....................................................................................24 Caps ....................................................................................24 Elbows 90 BSP threaded ......................................................24 Reducing bushes ...................................................................25 Flanges full face ...............................................................25-26 Flanges stub serrated .............................................................26 Flanges blanking...............................................................26-27 Gaskets at ...........................................................................27 O ring for socket union..........................................................27 Gaskets full face ....................................................................28 Backing rings ........................................................................29 Valve support plates...............................................................30 Cobra pipe clips ....................................................................30 Saddle clips ..........................................................................30 Durapipe one-step solvent cement and Eco-cleaner ...................31 VK Double union ball valves ...................................................31 Multiport ball valves...............................................................32 Single union ball check valves.................................................33 Air release valves ...................................................................33 Y type strainer .......................................................................33 VM Diaphragm valves ............................................................34 Pressure relief valves..............................................................34 FK Butterfly valves.................................................................35
page
Index to ABS Metric Fittings ..................................................36 Pipe .....................................................................................37 Sockets.................................................................................38 Reducing bushes ...................................................................38 Reducers ..............................................................................39 Elbows 45 ...........................................................................39 Elbows 90 ...........................................................................39 Bends 90 ............................................................................40 Fabricated bends 90 .............................................................40 Tees 90 ..........................................................................40-41 Tees 45 ...............................................................................41 Caps ....................................................................................42 Socket unions........................................................................42 Socket union plain adaptors ....................................................42 Socket union threaded adaptors ..............................................42 Socket union nuts ..................................................................43 Imperial/metric socket adaptors ...............................................43 Female threaded adaptors.......................................................43 Male threaded adaptors..........................................................43 Female composite unions .......................................................44 Male composite unions...........................................................44 Wall brackets ........................................................................44 Hose adaptors .......................................................................44 Stub flanges ..........................................................................45 Blank flanges ........................................................................45 Valve support plates...............................................................45 Backing rings ........................................................................46 Flat gaskets/stub flanges.........................................................47 O ring for socket unions ........................................................47 Cobra pipe clips ....................................................................48 Durapipe one-step solvent cement and Eco-cleaner ...................48 VK Double union ball valves ...................................................48 Multiport ball valves...............................................................49 Single union ball check valves.................................................50 Air release valves ...................................................................50 Y type strainers .....................................................................50 VM Diaphragm valves ............................................................51 Pressure relief valves..............................................................51 FK Butterfly valves.................................................................52 Pipe trays .............................................................................53 De-burring tools.....................................................................53 Wheel cutters ........................................................................53 Durapipe ABS Design and Installation Guide ...........................54 Flow Nomogram ....................................................................55 Calculating Expansion and Contraction.....................................56 Additional Important Information ...........................................59 Durapipe ABS Jointing Guide (up to 8"/225mm)......................60 Durapipe ABS Jointing Guide (for 10"/250mm and 12"/315mm) .........................................62 Notes ...................................................................................65 Drying Times.........................................................................65 Durapipe ABS Thixotropic Solvent Cement and Eco-cleaner........65 Branch Connections ...............................................................66 The use of Bushes, Reducers and Threaded adaptors ................67 General Information/Approvals ...............................................68 Product Specification (Imperial) .............................................69 Product Specification (Metric)................................................70 Other Durapipe UK Systems .................................................71
email: enquiries@durapipe.co.uk
web: www.durapipe.co.uk
Durapipe ABS The market leader in pipe systems for environmental control
Durapipe ABS - the proven industrial pipework system combining corrosion resistance, toughness and economy
Quality
Fully approved
Items in the Durapipe ABS product range are assessed to several important international standards, listed on page 68.
Environment and Conservation

Energy conservation is an issue that affects everyone. It is significant that manufacture of Durapipe ABS pipework uses considerably less energy than is required to produce the equivalent metal system. ABS can also be re-worked to avoid scrap. Additionally, the thermal properties of ABS, compared with those of metals, may result in cost savings in lagging. Durapipe UK operates an environmental management system that has been successfully assessed against the BS EN ISO 14001 environmental management standard.
Certificate No. FM 34819
Quality control
Our commitment to quality is reflected by our operation of an independently assessed quality management system registered under BS EN ISO 9001.
Applications
Chilled water/air conditioning Water treatment Sewage treatment Process cooling water High purity water Effluent and chemical processing Film processing Electrolytic metal refining Food processing and soft drinks Pharmaceutical products Medical preparations
Reliability
Manufactured under strict ISO 9001 quality control procedures, Durapipe ABS offers consistency, reliability and complete reassurance to designer, installer and end-user.
Design Life
Durapipe ABS systems have a 50 year design life with a residual safety factor of 2:1
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Major Users
Alstom Anglian Water Bank of Zambia Boots BP British Avionics British Embassy, Muscat British Energy BT Coca Cola DEFRA Deluxe Laboratories Limited DML Dunlop Elga/US Filter Ferrati Fisons Ford Motor Company General Motors Harrods Hilton Hotels Hyatt Regency ICI Kodak Manchester airport Marks & Spencer McDonalds National Air Traffic Control National Power Orange Palace of the Hague Pedigree Pet Foods Pfizer Rank Organisation Rolls Royce J. Sainsbury plc Schipol Airport Science Research Centre Severn Trent Water Sony UK Limited Technicolor Limited Transco United Kingdom Atomic Energy Authority Wellcome
Supplementary Services
We offer the following supplementary services: Advice regarding use of all Durapipe products. Installed cost comparison. Product and application training seminars.
Technical Support
Our experience and expertise is at your disposal. Our Technical Support team will be pleased to offer you design and installation advice.
Availability
Durapipe ABS pipework is available from an extensive international network of distributors and stockists. Please ask for details of your nearest outlet.
Durapipe ABS Pipework

Materials
Durapipe ABS is manufactured from Acrylonitrile Butadiene Styrene, a material that can be blended to give different properties to suit each of the many end uses for which this versatile material is often chosen, such as household goods, DIY tools, automotive products or pressure pipework. Acrylonitrile: imparts chemical resistance. Butadiene: provides impact strength and toughness. The formulation used by Durapipe ABS has been selected to optimise performance in respect of toughness, strength, chemical resistance, low temperature ductility, weathering, heat stability and ease of processing from raw material to finished product. Wide operational temperature range, excellent durability and chemical resistance are some of the reasons why Durapipe ABS is so extensively specified. A highly versatile pipe system, available in Imperial and Metric sizes up to 12" and 315mm respectively, it is equally suitable for transportation of slurries as for potable water, chemicals, or high purity water.
Temperature C
Wide temperature range

A major advantage of Durapipe ABS over other plastic systems is its ability to perform over a wide temperature range from 40C to +70C. (Note: usual precautions must be taken to prevent contents freezing.)
140
Comparative Temperature Ranges
Styrene: provides smooth surface finish.
-40 ABS
-40 to 70C
PVC-U
5 to 60C
CORZAN
5 to 95C
AirLine Xtra
-20 to 50C
PP
-20 to 100C
Tough and durable

The Butadiene constituent of ABS affords exceptional resistance to accidental damage, a benefit which it retains, even at sub-zero temperatures.
Superior flow
Low fluid friction allows higher flow velocities than metal pipes, and also inhibits the formation of scale, with consequent savings in pump energy consumption, and reduced pressure drops. Smooth bore, unhibited flow
Abrasion resistance
Durapipe ABS offers good resistance to abrasion and erosion from aggressive slurries.
Corrosion free
Durapipe ABS pipework is designed to handle a wide range of chemicals including moderately strong mineral acids and caustic solutions. Please refer to brochure D0238 Durapipe Chemical Resistance Data for further details.
Durapipe ABS, unlike copper or steel, is free from corrosion.
Durapipe ABS resists the limescale build-up common in most metal pipe materials as shown in the picture above.
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Solvent weld jointing of ABS. Pipe and fitting become as one.
Durapipe FIP Manual and Actuated Valves

Durapipe FIP expertise and experience
System design and sizing advice Valve and actuation selection advice Full quality assurance to BS EN ISO 9001 Complete actuation traceability - each item carries an individual serial number
Durapipe FIP service

Most valves are available within 48 hours of ordering A totally homogeneous system solvent weld jointing - pipe and fitting become as one.
Fully complies with PED

Non toxic
Materials used are selected for their toxicological properties, and suitability for conveying cold potable water.
Fast, simple, high integrity jointing

Solvent welding is a simple process which produces a permanent joint of strength equal to, or exceeding, the pipe itself. No special tools or equipment, or hot works permits, are required. No electricity required No flame or combustible gas bottles required on site No site down-time due to electricity shut down No hot works permits or need for site segregation Permanent, secure jointing No special tools needed Easy transition to other systems Reduced installation time Reduced installation costs Light and easy to handle
No metallic stabilisers
Durapipe ABS does not contain any harmful metallic stabilisers, and is widely used to convey high purity de-ionised water in semi-conductor and pharmaceutical applications.
The European Parliament Pressure Equipment Directive 97/23/EC requires that pressure equipment should meet essential safety requirements (including design, manufacture and testing) and must satisfy an appropriate conformity procedure. Durapipe FIP fully complies with these requirements and operates within a full Quality Assurance system to ISO 9001. For full technical details about Durapipe FIP valves and actuation please ask for a copy of our manual and actuated valve technical guide D0894.
Low installed costs

The ease of handling and speed of jointing of Durapipe ABS will generally result in the total installed cost being lower than for threaded, welded, or soldered metal systems.
Wide range of valves and actuation

The Durapipe valve range is comprehensive, including many commonly required flow control products. This includes ball, butterfly, diaphragm, non-return, solenoid and air release types and is complemented by pneumatic or electrical actuation. Importantly, we have a department dedicated to valves and actuation, able to provide expert advice about product selection and system design.
Extensive product range

The Durapipe ABS range comprises an extensive selection of Imperial and Metric pipes in various pressure ratings, plus a wide selection of fittings.
Lightweight
At one-sixth the weight of steel pipes, Durapipe ABS is much easier to handle, especially during installation at site.
Material Properties and Product Selection Guide

Properties and Product Selection Guide
Chemical Resistance and Performance Data Moderately strong mineral acids Caustic and ammoniacal solutions Most inorganic salt solutions Some detergents Temperature range -40C to +70C Typical Applications Chilled water, low temperature brine, potable water process water foodstuffs Unsuitable for the Following Uses Applications over 70C bleaches solvents domestic hot water flammable substances Sizes and Jointing Information Metric; 16mm to 315mm OD Imperial:
3/8"
to 12" NB
Jointed by solvent cement welding Threaded fittings available
Pressure rating at 20C

Imperial Sizes Pipe
3/8" - 2" 2" - 4" 6" 8" 10" & 12"
9, 12 and 15bar (Classes C, D, E & T) 9, 12 and 15bar (Classes C, D & E) 9 and 12bar (Class C & D) 9bar (Class C) 6bar (Class B) 15bar (Class E)* 9bar (Class C) 6bar (Class B) 12bar (Class D)* 9bar (Class C) 16bar (PN16) 10bar (PN10) 10bar or 6 bar (PN10 or PN6) 10bar or 6 bar (PN10 or PN6)
Solvent Fittings
- 6" 8" 10" & 12"

3/8"
3/8"
Threaded Fittings VK Ball Valves Other Valves Actuated Valves
- 3" 2" - 4"
4"
3/8" 21/2" 3/8" 3/8"
- 12" - 12"
* Except 3" & 4" barrel nipples which are 9bar (Class C)
Metric Sizes Pipe Solvent Fittings Threaded Fittings VK Ball Valves Other Valves Actuated Valves 16mm - 250mm 315mm 16mm - 250mm 315mm 16mm - 75mm 16mm - 63mm 75mm - 110mm 16mm - 315mm 16mm - 315mm 10bar (PN10) 8bar (PN8) 10bar (PN10) 8bar (PN8) 10bar (PN10) 16bar (PN16) 10bar (PN10) 10bar or 6 bar (PN10 or PN6) 10bar or 6 bar (PN10 or PN6)
Swept tees are 9bar (Class C) 3" & 4" socket unions are 9bar (Class C) 21/2" and 5" pipes are PN10 O ring sockets are rated one class lower than the corresponding plain socket. Class T pipe is thick walled, suitable for threading
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Fracture mode
Durapipe ABS is a ductile material and the fracture mode resembles that of soft copper. Mechanical damage causes ductile distortion and tearing, the localised nature minimising the loss of pipe contents. In contrast, the fracture of brittle material is accompanied by rapid crack propagation and hazardous material fragmentation. The photograph illustrates the effect of impact upon Durapipe ABS pipe which, when compared with the brittle fracture mode exhibited by PVC-U pipework, is noticeably less dramatic.
Materials
Materials used for manufacture of pipes, fittings and valves are selected for their toxicological properties and suitability for conveyance of potable water as required by the appropriate international authorities. Durapipe ABS material is UK Water Regulations Advisory Scheme approved for cold water services and is listed in the Water Fittings and Materials Directory. Durapipe ABS material is approved by the Drinking Water Inspectorate, under Regulation 25, for use in the supply of water for drinking, washing, cooking, or food processing purposes. Durapipe ABS formulation does not contain any harmful metallic stabilizers.
Colour
Durapipe ABS products are a mid-grey colour, generally in accordance with BS5252, colour ref. 18 B 21.
ABS
PVC-U
Durapipe ABS pipe and fittings

Durapipe UK offer ABS pipework systems comprising pipes, fittings and valves, joined by solvent welding, together with associated accessories. Products are available available in Imperial sizes from 3/8" to 12" (nominal bore) and Metric sizes from 16mm to 315mm (outside diameter).
ABS and PVC-U Dimensions and standards

Imperial The Durapipe ABS Imperial System is manufactured in accordance with the relevant British Standards. Kitemark licences are also held, where applicable, for both pipes and fittings.
Metric
The Durapipe ABS Metric System is manufactured generally in accordance with the relevant international standards as shown below: ISO 15493 KIWA 49 and 549 DIN 8062 and 8063 Threaded fittings conform to the requirements of BS 21/DIN 2999/ISO7. Socket dimensions of Durapipe ABS Metric fittings for solvent welding comply with ISO/DIS 727-1.
Gaskets and seals

Gaskets and O Ring seals are made from EPDM except where stated otherwise.
Maximum Pressure/Temperature Relationship

When temperature of contents exceeds 20C the working pressure of the system must be reduced accordingly (see table below).
16.0 Maximum continuous working pressure (bar) 14.0 12.0 10.0 8.0 6.0 4.0 2.0 0 20 30 40 50 60 70
Ordering by code
Code numbers should be used when ordering products e.g. Imperial
Cla Cla
ss
Range ABS 01
Metric
Shape Tee 122 109
Size 3"
ss
PN
Cla
10
ss C
Class
Range ABS 11
Shape Tee 122 313
Size 90mm
Abbreviations
The following list of abbreviations is used in this catalogue: ABS - Acrylonitrile Butadiene Styrene BS - British Standards ISO - International Standards Organisation DIN - Deutsche Industrie Normen (German Industrial Standards) KIWA - Keuringsinstituut Voor Waterleidingartikelen (Netherlands) ANSI - American National Standards Institute BSP - British Standard Pipe Thread EPDM - Ethylene Propylene Rubber FPM - Fluorine Rubber (e.g. Viton) PTFE - Polytetraflouroethylene (eg Teflon)
Dupont registered trade name.
Contents Temperature (C)
The graph above is based on an ambient temperature of 20C For higher ambient temperatures, or where pipework is insulated, decrease the working pressure by 5% for every 10C above 20C ambient. Durapipe ABS systems are not recommended for use at temperatures in excess of 70C or below minus 40C.
Maximum pressure surges

Durapipe ABS pipework can withstand pressure surges within the limitations detailed in CP312 part:1973 and its amendment dated 1977. On no account should pressure surges be allowed to exceed the maximum continuous working pressure calculated using the graph shown earlier.
Interchangeability
Components in the imperial and metric ranges are not interchangeable, except for 21/2"/ 75mm and 5"/140mm.
Metal/ABS pipe weight comparison

Pipe weight comparison (kg / M) Nominal Pipe Size (mm) 15 20 25 32 40 50 80 100 150 SS Sch. 40 1.28 1.70 2.52 3.43 4.07 5.42 11.31 16.02 28.22 Metal Pipe Carbon Steel Heavy Weight 1.45 1.90 2.97 3.84 4.43 6.17 10.10 14.40 21.20 Nearest Equivalent ABS Sizes Imperial NB Metric OD
1/2 3/4
Imperial Class C
ABS Pipe Imperial Class D
Imperial Class E 0.13 0.20
Imperial Class T 0.22 0.28 0.43 0.65 0.85 1.28
Metric
20 25 32 40 50 63 90 110 160 0.21 0.32 0.42 0.67 1.40 2.32 5.12 6.50
0.10 0.14 0.21 0.33 0.52 0.81 1.65 2.45 5.13
1 11/4 11/2 2 3 4 6
0.31 0.49 0.64 1.00 2.16 3.59
Pipe weights taken from: SS Sch. 40 - API Specification 5L for Line Pipe Carbon Steel Heavy Weight - CIBSE Guide Vol. B, Table B16.3 Piping Data
10
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Comparison of ABS Imperial and Metric Sized Pipe

Tabulated below is a comparison of imperial and metric sized Durapipe ABS pipe. They are produced to different standards, but can be joined together using flanges or adaptors. The systems are also designated differently; the imperial system refers to the nominal bore size; the metric system relates to the outside diameter. Both systems are produced with the outside diameter as the controlled dimension. This enables the same fitting of a particular size to be joined to all classes of pipe in that size. Please refer to the pipe section in this brochure for pipe sizes available from Durapipe UK. Threaded systems Imperial systems Class T ABS pipe can be machined to BSP parallel or BSP taper thread forms. Metric pipe is not produced with an outside diameter suitable for threading.
Imperial System (BS 5391)

Size Minimum mean (nominal bore) outside diameter (imperial) (mm) Class B
3/8 1/2 3/4
Metric System (BS 5556)

Size Minimum mean outside diameter outside diameter (mm) (mm) Minimum wall thickness (mm) PN6 PN10
Minimum wall thickness (mm) Class C Class D Class E Class T
1 11/4 11/2 2 21/2 3 4 5 6
17.0 21.2 26.6 33.4 42.1 48.1 60.2 75.0 88.7 114.1 140.0 168.0
1.9 2.4 2.7 3.4 4.7 5.0 6.4 8.8 9.4 12.2 10.5 12.4
1.6 1.9 2.4 3.0 3.8 4.4 5.4 8.06 10.3
3.4 3.5 3.5 4.2 5.1 5.8 7.0
12.3
8 218.0 10 272.6 12 323.4 21/2" and 5" pipes are PN10 rated 315mm is rated at PN8
16 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 315
16.0 20.0 25.0 32.0 40.0 50.0 63.0 75.0 90.0 110.0 125.0 140.0 160.0 200.0 225.0 250.0 315.0
9.6 12.1
1.4 1.5 1.8 2.0 2.5 3.2 4.0 4.7 5.7 6.9 7.9 8.8 10.0 12.5 14.1 15.6 19.7
11
Index to ABS Imperial Fittings

Note: Two-dimensional Auto-CAD drawings are available on www.durapipe.co.uk
Pipe (plain) page 14
Sockets (plain) page 15
O ring sockets (plain) page 15
Reducing sockets (plain) page 15
Saddles (plain) page 15
Reducing bushes (plain) page 16
Elbows 45 (plain) page 16
Elbows 90 (plain) page 16
Bends 90 short radius (plain) page 17
Bends 90 long radius (plain) page 17
Tees 90 (plain) page 18
Tees 90 (reducing) page 18
Tees 90 (swept plain) page 18
Tees 45 (plain) page 18
Caps (plain) page 19
Socket unions (plain) page 19
Socket union plain adaptors page 19
Socket union threaded adaptors page 19
Socket union nuts page 20
Imperial/Metric socket adaptors (plain) page 20
Sockets (plain/threaded) page 20
Reducing bushes (plain/threaded) page 20
Barrel nipples (plain/threaded) page 21
Hexagon nipples (plain/threaded) page 21
Adaptors male (plain)/ female (threaded) page 21
Adaptors female (plain)/ male (threaded) page 21
Adaptors female (plain)/ male (threaded) page 22
Composite unions female brass page 22
Composite unions male brass page 22
Hose adaptors (threaded) page 22
Tank connectors (plain/threaded) page 23
Elbows 90 (plain/threaded) page 23
Sockets (threaded) page 23
12
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Hexagon nipples (threaded) page 23
Back nuts (threaded) page 24
Plugs (threaded) page 24
Caps (threaded) page 24
Elbows 90 (threaded) page 24
Reducing bushes (threaded) page 25
Flanges full face (drilled and undrilled) pages 25-26
Flanges stub serrated page 26
Flanges blanking (drilled and undrilled) pages 26-27
Gaskets flat page 27
O rings page 27
Gaskets full face page 28
Backing rings page 29
Valve support plates page 30
Cobra clips page 30
Saddle clips page 30
Durapipe one-step solvent cement and Eco-cleaner page 31
VK Double union ball valves (manual) page 31
Multiport ball valves page 32
Single union ball check valves page 33
Air release valves page 33
Y type strainers page 33
VM Diaphragm valves page 34
Pressure relief valves page 34
FK Butterfly valves (manual) page 35
* For details of our full range of manual and actuated valves please ask for a copy of Valves Technical Catalogue D0894
13
ABS Pipe Imperial System

Class B 87psig (6 bar)
Size 10 12 Mean OD Thickness d1 t (mm) 273.1 323.9 11.1 13.1 Length (m) 6 6
plain
Weight kg/m 9.50 13.30
Code
01 510 114 01 510 115
d1 (mean)
Class C 130psig (9 bar)

Size 1 114 112 2 212 3 4 5 6 8 Mean OD d1 33.6 42.2 48.3 60.3 75.2 88.9 114.3 140.2 168.3 219.1 Thickness t (mm) 2.0 2.5 2.8 3.6 5.0 5.2 6.6 9.3 9.9 12.7 Length (m) 6 6 6 6 5 6 6 5 6 6 Weight kg/m 0.21 0.32 0.42 0.67 1.14 1.40 2.32 3.97 5.12 8.57 Code
t (mean)
01 511 104 01 511 105 01 511 106 01 511 107 11 555 312 01 511 109 01 511 110 11 555 316 01 511 112 01 511 113
* Note - 21/2" & 5" pipes dimensionally compatible with 75mm and 140mm PN10 Metric series and are manufactured in accordance with the general requirements of DIN 8061/8062.
Class D 173psig (12 bar)

Size 6 Mean OD d1 168.3 Thickness t (mm) 12.8 Length (m) 6 Weight kg/m 6.50 Code
01 512 112
Class E 217psig (15 bar)

Size
38 12 34
Mean OD d1 17.1 21.4 26.7 33.6 42.2 48.3 60.3 88.9 114.3
1 114 112 2 3 4
Thickness t (mm) 1.7 2.0 2.5 3.1 3.9 4.5 5.6 8.3 10.6
Length (m) 6 6 6 6 6 6 6 6 6
Weight kg/m 0.09 0.13 0.20 0.31 0.49 0.64 1.00 2.16 3.59
Code
01 01 01 01 01 01 01 01 01
513 513 513 513 513 513 513 513 513
101 102 103 104 105 106 107 109 110
Class T 173 psig (12 bar after threading)

Size
38 12 34
Mean OD Thickness d1 t (mm) 17.1 21.4 26.7 33.6 42.2 48.3 60.3 3.5 3.6 3.6 4.3 5.3 6.0 7.2
Length (m) 6 6 6 6 6 6 6
Weight kg/m 0.16 0.22 0.28 0.43 0.65 0.85 1.28
Code
01 514 101 01 514102 01 514 103 01 514 104 01 514 105 01 514 106 01 514 107
1 114 112 2
14
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Sockets
Size
38 12 34
plain
A B 32 38 43 50 60 66 78 94 104 135 163 191 249 Z1 2 2 3 3 4 2 4 4 4 5 7 9 11 gms 4 6 12 24 41 62 114 230 355 595 1390 2269 3668 01 01 01 01 01 01 01 11 01 01 11 01 01 Code 100 100 100 100 100 100 100 100 100 100 100 100 100 101 102 103 104 105 106 107 312 109 110 316 112 113
1 114 112 2 212 3 4 5 6 8
21 26 32 41 52 60 74 88 108 136 171 201 257
Z1 B
O ring sockets
Size 2 3 4 6 8 A 74 108 136 201 255 B 78 104 132 191 248 C 27 37 49 74 94 Z1 4 4 6 8 14 Pressure Class D D D C B gms 111 359 616 2353 3229 01 01 01 01 01 Code 305 305 305 305 305 107 109 110 112 113
O rings EPDM
Z1 C B
Reducing sockets
Size x 12 1 x 34 114 x 1 112 x 114 2 x 112 3x2 4x3 6x4 8x6
34
A 32 41 52 59 74 108 136 205 256
B 44 53 63 68 82 114 136 213 263
C 26 33 41 51 59 75 108 140 198
Z1 7 9 10 8 12 26 20 55 50
gms 11 19 39 58 100 320 558 1975 3410 01 01 01 01 01 01 01 01 01
Code 114 114 114 114 114 114 114 114 114 122 124 125 127 130 135 141 147 152
Z1 B
Saddles
Size
plain
A B E Z1 gms 01 01 01 01 Code 126 126 126 126 129 134 140 146
2 x 114 60 136 48 33 90 3 x 112 76 140 60 46 158 4x2 95 140 74 58 230 6x2 71 154 73 86 225 Two saddles can be mounted diametrically opposite
A Z1
pipe centre line
15
Reducing bushes
Size
12 34
plain
Z1 2 gms 7 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 Code 01 109 121 109 122 109 123 109 124 109 116 109 117 109 125 109 118 109 119 109 126 109 127 109 120 109 128 109 129 109 130 109 131 109 134 109 135 109 136 109 141 329 142 109 147 329 148 109 152
B 17
x 38
x 12 20 3 8 1 x 12 23 6 23 1 x 34 24 4 15 *114 x 12 28 12 21 *114 x 34 28 8 24 114 x 1 28 5 20 *112 x 12 30 13 26 *112 x 34 30 10 37 *112 x 1 30 7 40 112 x 114 31 4 19 *2 x 34 38 15 45 *2 x 1 38 15 45 *2 x 114 38 11 57 2 x 112 37 7 42 212 x 2 44 8 75 *3 x 112 51 21 130 *3 x 2 51 15 178 3 x 212 50 6 126 *4 x 3 65 12 277 5x4 78 15 413 *6 x 4 93 27 666 6x5 90 13 641 *8 x 6 110 23 1185 *Relief conguration (see drawing insert)
;; ;; ;; ;;
Z1 B
Z1 C A Z1 C A
Elbows 45
Size
38 12 34
plain
C 20 26 33 37 44 50 66 63 94 115 115 134 182 Z1 6 8 12 13 15 18 27 17 40 50 37 41 65 gms 8 9 15 25 59 86 160 300 750 1300 1980 2390 5620 01 01 01 01 01 01 01 11 01 01 11 01 01 Code 119 119 119 119 119 119 119 119 119 119 119 119 119 101 102 103 104 105 106 107 312 109 110 316 112 113
A 21 27 33 41 52 60 82 90 112 139 173 198 259
1 114 112 2 212 3 4 5 6 8
Elbows 90
Size
38 12 34
plain
C 24 29 34 41 49 56 68 83 104 130 153 175 251 Z1 9 12 14 17 21 26 31 38 52 65 76 85 112 gms 6 11 19 35 70 101 191 385 720 1505 2390 4075 6900 01 01 01 01 01 01 01 11 01 01 11 01 01 Code 115 115 115 115 115 115 115 115 115 115 115 115 115 101 102 103 104 105 106 107 312 109 110 316 112 113
A 21 26 32 41 52 60 74 90 111 141 173 203 256
1 114 112 2 212 3 4 5 6 8
16
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Bends 90
Size
12 34
short radius plain

C 56 65 85 108 134 165 195 226 280 Z1 43 45 63 81 102 126 150 172 216 gms 20 45 65 130 290 560 810 1445 2400 01 01 01 01 01 01 11 01 01 Code 118 118 118 118 118 118 118 118 118 102 103 104 105 106 107 312 109 110
A 26 33 40 51 62 73 93 111 140
1 114 112 2 212 3 4
Z1 C
Bends 90
Size 3 4 5 6 8 10 12 C 403 545 840 817 1174 1550 1754
long radius plain

E 98 138 280 207 362 534 534 R 305 407 560 610 812 1016 1220 gms 1535 3440 6696 9430 19070 29372 39305 Code 309 109 309 110 309 316 309 112 309 113 309 114 309 115
01 01 11 01 01 01 01
C E
Tolerance on angle 3
Bends 45
Size C
long radius plain

E R 102 152 203 300 305 407 560 610 812 1016 1220 gms 51 156 322 429 1100 2290 5315 6290 11440 20289 26348 01 01 01 11 01 01 11 01 01 01 01 Code 310 310 310 310 310 310 310 310 310 310 310 104 106 107 312 109 110 316 112 113 114 115
1 75 37 112 113 55 2 152 73 212 300 113 3 238 121 4 300 145 5 512 280 6 440 218 8 592 280 10 940 520 12 1030 520 Tolerance on angle 3
Bends 2212
Size 1 112 2 212 3 4 5 6 8 10 12 Tolerance on C
long radius
E R 102 152 203 300 305 407 560 610 812 1016 1220 gms 46 143 274 319 857 1886 2513 5154 8962 15607 19702 01 01 01 11 01 01 11 01 01 01 01 Code 311 311 311 311 311 311 311 311 311 311 311 104 106 107 312 109 110 316 112 113 114 115
76 38 110 57 113 73 172 112 202 114 262 152 322 210 385 229 503 305 711 508 750 508 angle 3
17
Tees 90 plain
Size
38 12 34
A 21 26 32 41 52 59 74 90 113 143 172 205 257
B 49 58 69 83 101 113 137 172 204 244 307 355 468
C 25 29 34 42 50 53 70 87 105 121 153 175 240
Z1 10 11 15 19 23 25 31 36 44 54 72 88 100
gms 7 13 23 43 92 133 249 510 926 1960 3200 4449 9600 01 01 01 01 01 01 01 11 01 01 11 01 01
Code 122 122 122 122 122 122 122 122 122 122 122 122 122 101 102 103 104 105 106 107 312 109 110 316 112 113
A Z1
1 114 112 2 212 3 4 5 6 8
Z1 C
Tees 90 reducing
Size
34 x 12
A 32 40 40
B 64 70 76
C 32 36 38
D 26 26 32
Z1 17 17 20
gms 22 40 41
Code 01 124 122 01 124 123 01 124 124
1 1
x 12 x 34
D Z1
Z1 C
Tees 90 swept plain

Size A B 115 160 195 210 315 C 79 105 125 125 190 D Z1 Z2 Z3 14 24 32 41 62 gms 85 285 515 601 2080 01 01 01 11 01 Code 148 148 148 148 148 104 106 107 312 110
1 41 112 62 2 78 212 92 4 139
79 57 57 105 74 74 125 87 87 125 81 81 190 127 127
Swept tees are Class C rated
;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;;

Z1 C
; ; ; ; ; ; ;
Z3 B Z2
Tees 45 plain
Size
12 34
A 28 33 41 50 60 74
Z1 34 41 49 61 80 90
Z2 27 32 39 52 67 73
Z3 7 8 9 10 12 15
gms 30 45 80 194 298 546 01 01 01 01 01 01
Code 128 128 128 128 128 128 102 103 104 105 106 107
1 114 112 2
68 44 81 52 97 63 117 80 140 97 170 113
C Z2
A Z3 Z1 B
18
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Caps
Size
38
plain
A B gms 3 5 9 20 33 48 90 180 268 465 01 01 01 01 01 01 01 11 01 01 Code 140 140 140 140 140 140 140 149 140 140 101 102 103 104 105 106 107 312 109 110
21 17 12 26 22 34 32 25 1 40 30 114 52 35 112 59 39 2 74 47 *212 94 59 3 109 65 4 136 84 * 21/2" End Cap PN10 rated
Socket unions
Size
38 12 34
plain
Z1 5 5 5 7 10 13 15 8 6 7 Z2 10 10 10 12 14 16 19 13 4 6 gms 25 36 51 86 122 160 297 610 750 1155 01 01 01 01 01 01 01 11 01 01 Code 205 205 205 205 205 205 205 205 205 205 101 102 103 104 105 106 107 312 109 110
A 38 46 52 63 72 80 101 135 155 180
B 44 49 55 65 77 92 112 107 113 138
1 114 112 2 *212 3 4 * 21/2" PN10 3" and 4" are Class C EPDM seal as standard For FPM seal order by type 204
Z1 B
Z2
Socket union plain adaptors

Size
38 12 34
A 23 28 34 43 53 58 74
B 19 22 25 30 38 44 53
gms 5 7 11 21 37 48 82 01 01 01 01 01 01 01
Code 206 206 206 206 206 206 206 101 102 103 104 105 106 107
1 114 112 2
Socket union threaded adaptors

Size
38 12 34
A 21 25 29 42 55 61 76
B 23 26 32 34 39 46 58
gms 10 14 22 36 46 61 112 01 01 01 01 01 01 01
Code 207 207 207 207 207 201 207 101 102 103 104 105 106 107
1 114 112 2
19
Socket union nuts

Size
38 12 34
A 39 43 51 64 72 79 102
B 23 25 27 29 26 23 32
gms 10 14 20 32 39 51 96 01 01 01 01 01 01 01
Code 208 208 208 208 208 208 208 101 102 103 104 105 106 107
1 114 112 2
Imperial/metric socket adaptors

Size x 20 34 x 25 1 x 32 114 x 40 112 x 50 2 x 63 3 x 90 4 x 110 6 x 160
12
plain
Code
A 26 31 40 50 59 74 107 134 195
B 37 41 49 58 67 78 105 130 183
Z1 3 3 3 2 3 2 3 6 8
gms 7 12 25 45 62 114 355 690 1660 11 11 11 11 11 11 11 11 11
345 345 345 345 345 345 345 345 345
102 103 104 105 106 107 109 110 112
Z1 B
Sockets
Size
12 34
plain/BSP taper threaded

B 38 44 51 55 61 70 107 C 17 20 23 22 26 29 52 Z1 4 2 5 4 2 2 3 gms 8 14 30 46 65 114 378 01 01 01 01 01 01 01 Code 101 101 101 101 101 101 101 102 103 104 105 106 107 109
A 27 33 42 52 60 75 110
1 114 112 2 3
Z1 C B
Reducing bushes
Size
12

Z1 6 5 6 gms 4 7 12 Code 01 111 121 01 111 122 01 111 124
B 17 20 23
x 38 34 x 12 1 x 34
Z1
20
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Barrel nipples
Size 3 4 B 128 153 D 30 36

gms 252 525 Code 01 316 109 01 316 110
D B
Hexagon nipples
Size
38 12 34
male plain/BSP taper threaded

D 11 15 16 20 21 22 26 gms 7 12 30 40 50 58 91 01 01 01 01 01 01 01 Code 107 107 107 107 107 107 107 101 102 103 104 105 106 107
A 24 30 36 46 46 55 72
B 36 42 48 56 60 63 74
A(A/F)
1 114 112 2
D B
Adaptors male/female
Size
12 34

gms 8 14 24 49 68 129 01 01 01 01 01 01 Code 153 153 153 153 153 153 102 103 104 105 106 107
A 27 36 43 55 63 78
B 38 44 50 60 66 78
Z1 16 18 21 22 25 29
1 114 112 2
Z1 B
Adaptors female/male
Size
38 12 34

gms 5 9 14 Code 01 151 101 01 151 102 01 151 103
A 22 27 35
B 35 45 48
D 10 12 14
Z1 20 28 28
D Z1 B
21
Adaptors female/male
Size 1 114 112 2 A 46 56 72 80 B 58 66 75 85 D 19 22 22 26 Z1 35 38 43 46

gms 36 70 115 150 01 01 01 01 Code 151 151 151 151 104 105 106 107
A(A/F)
D Z1 B
Composite unions
Size
12
plain/BSP parallel threaded female brass

Z2 7 9 12 10 14 14 approved gms 165 290 310 450 800 950 01 01 01 01 01 01 Code 212 212 212 212 212 212 102 103 104 105 106 107
Z1
40 42 3 34 48 49 3 1 55 59 11 114 65 68 9 112 79 75 12 2 88 90 14 Fitted with brass retaining nut Brass material to BS2872, WRAS
A(A/F)
Z1 Z2 B
Composite unions
Size
12
plain/BSP taper threaded male brass

gms 01 01 01 01 01 01 Code 217 217 217 217 217 217 102 103 104 105 106 107
Z1
40 54 3 175 34 48 74 3 320 1 55 86 8 420 114 65 94 10 620 112 78 108 13 1000 2 88 129 15 1200 Fitted with brass retaining nut. Brass material to BS2872, WRAS approved
A(A/F)
Z1 B
Hose adaptors
Size
12 34
BSP threaded
C 41 41 46 D 13 16 19 E 14 20 27 gms 8 15 28 Code 01 157 102 01 157 103 01 157 104
A 26 28 40
B 60 66 73
A(A/F)
C B
22
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Tank connectors
Size
12 34
plain/BSP threaded
D 28 38 F 15 21 gms 26 30 Code 01 235 102 01 235 103
A 28 33
B 70 77
C 38 38
F A(A/F) C
D B
Elbows 90
Size
12 34

C 34 36 41 57 66 Z1 17 20 23 30 35 gms 26 34 63 136 203 01 01 01 01 01 Code 116 116 116 116 116 102 103 104 106 107
A 26 32 40 62 75
1 112 2
Z1 C Z1 A
Sockets
Size
12 34

A B 38 43 51 54 63 72 107 gms 12 22 34 60 87 132 437 01 01 01 01 01 01 01 Code 102 102 102 102 102 102 102 102 103 104 105 106 107 109
1 114 112 2 3
26 33 41 51 62 75 110
Hexagon nipples
Size
38 12 34

D 14 18 19 13 27 29 33 gms 6 12 30 40 55 75 125 01 01 01 01 01 01 01 Code 106 106 106 106 106 106 106 101 102 103 104 105 106 107
A 24 30 36 46 46 55 72
B 38 46 50 59 67 73 81
A(A/F)
1 114 112 2
D B
23
Back nuts
Size
38 12 34
BSP threaded
B 11 13 13 16 18 19 21 C 29 38 38 54 58 69 91 gms 5 8 15 18 19 31 65 01 01 01 01 01 01 01 Code 159 159 159 159 159 159 159 101 102 103 104 105 106 107
A 25 28 33 45 50 60 79
1 114 112 2
C A(A/F)
Plugs
Size
38 12 34

A 11 13 14 17 22 27 37 B 19 23 28 30 35 38 45 D 10 14 15 17 22 22 26 gms 3 5 8 12 30 36 50 01 01 01 01 01 01 01 Code 155 155 155 155 155 155 155 101 102 103 104 105 106 107
A(A/F)
1 114 112 2
D B
Caps
Size
38 12 34

A 26 27 36 44 55 63 78 111 B 20 20 23 28 31 35 40 65 D 16 16 17 21 22 25 28 53 gms 5 6 10 18 33 50 90 262 01 01 01 01 01 01 01 01 Code 141 141 141 141 141 141 141 141 101 102 103 104 105 106 107 109
1 114 112 2 3
D B
Elbows 90
Size
12 34

C 29 33 41 57 67 Z1 17 19 23 30 35 gms 27 39 65 141 212 01 01 01 01 01 Code 117 117 117 117 117 102 103 104 106 107
A 26 32 41 63 75
1 112 2
Z1 C
24
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Reducing bushes
Size
12
BSP threaded
D 10 11 12 gms 5 10 13 Code 01 113 121 01 113 122 01 113 124
x 38 24 25 34 x 12 30 27 1 x 34 36 31 Male thread taper Female thread parallel
A(A/F)
D B
Flanges full face

BS10 Table D/E
Size
12
plain/drilled
D 10 10 10 10 10 10 11 14 22 has 4
Z1 P .C.D. 4 4 4 5 5 6 8 6 8 holes
No. of Holes
Hole Diameter
gms
Code 130 130 130 130 130 130 130 130 130 102 103 104 105 106 107 109 110 112
96 21 34 105 24 1 115 27 114 140 33 112 150 37 2 166 45 3 199 60 *4 220 72 6 284 98 *4" BS10 Table D
67 4 14 68 01 73 4 14 78 01 83 4 14 107 01 87 4 14 122 01 98 4 14 154 01 115 4 18 223 01 145 4 18 398 01 178 8 18 638 01 235 8 22 1340 01 and should be ordered as 01 317 110
Z1
BS4504 Table 16/3-10/3

Size
12 34
D
No. of Holes 4 4 4 4 4 4 8 8 8 Hole Diameter 14 14 14 18 18 18 18 18 22
B
gms 68 78 107 122 154 223 398 638 1340 01 01 01 01 01 01 01 01 01 Code 319 319 319 319 319 319 319 319 319 102 103 104 105 106 107 109 110 112
A 96 105 115 140 150 166 199 220 284
B 21 24 27 33 37 45 60 72 98
D 10 10 10 10 10 10 11 14 22
Z1 P .C.D. 4 4 4 5 5 6 8 6 8 65 75 85 100 110 125 160 180 240
1 114 112 2 3 4 6
ANSI Class 150

Size
12 34
A 96 105 115 150 166 199 220 284
B 21 24 27 37 45 60 72 98
D 10 10 10 10 10 11 14 22
Z1 P .C.D. 4 4 4 5 6 8 6 8 60 70 80 98 121 152 190 241
No. of Holes 4 4 4 4 4 4 8 8
Hole Diameter 14 14 14 14 18 18 18 22
gms 68 78 107 154 223 398 638 1340 01 01 01 01 01 01 01 01
Code 322 322 322 322 322 322 322 322 102 103 104 106 107 109 110 112
1 112 2 3 4 6
Note: Durapipe backing rings must be used in conjunction with full face flanges
25
Flanges full face

Size
12 34
plain/undrilled
D 10 10 10 10 10 11 11 14 22 Z1 4 4 4 4 5 6 8 6 8 gms 75 85 111 130 160 233 414 657 1417 01 01 01 01 01 01 01 01 01 Code 129 129 129 129 129 129 129 129 129 102 103 104 105 106 107 109 110 112
A 96 105 115 140 150 165 199 220 284
B 21 24 27 32 36 45 60 73 99
1 114 112 2 3 4 6
Z1
Note: Durapipe backing rings must be used in conjunction with full face flanges
D B
Flanges
Size 2 212 3 4 5 6 8 *10 *12 *Taper back A
stub serrated
B D Z1 gms 90 150 200 350 680 805 2075 2650 3900 01 11 01 01 11 01 01 01 01 Code 135 135 135 135 135 135 135 139 139 107 312 109 110 316 112 113 114 115
96 40 14 3 106 49 10 4 127 57 18 6 159 69 20 6 180 83 14 7 213 104 24 11 269 132 26 14 326 155 29 8 378 178 33 9 ange (see drawing insert)
Z1 D B
Flanges blanking
BS10 Table D/E
Size A 2 165 3 197 *4 214 6 286 8 337 *4" BS10 Table
drilled
No. of Hole B P .C.D. Holes Diameter gms 13 115 4 18 235 19 145 4 18 520 19 178 8 18 720 26 235 8 22 1575 26 292 8 22 2300 D has 4 holes and should be ordered as 01
Code 01 313 107 01 313 109 01 313 110 01 313 112 01 313 113 326 110
BS4504 Table 16/3 (12" to 8") 10/3 (12" to 6")

Size 2 212 3 4 5 6 8 A 165 186 197 214 251 286 337 B 13 19 19 19 26 26 26 P .C.D. 125 145 160 180 210 240 295 No. of Holes 4 4 8 8 8 8 12 Hole Diameter 18 18 18 18 18 22 22 gms 235 568 520 720 1338 1575 2300 01 11 01 01 11 01 01 Code 323 107 323 312 323 109 323 110 323 316 323 112 323 113
ANSI Class 150

Size 2 3 4 6 8 A 165 197 214 286 337 B 13 19 19 26 26 P .C.D. 121 152 190 241 298 No. of Holes 4 4 8 8 8 Hole Diameter 18 18 18 22 22 gms 235 520 720 1575 2300 01 01 01 01 01 Code 325 107 325 109 325 110 325 112 325 113
Note: Durapipe backing rings must be used in conjunction with blank flanges
26
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Flanges blanking
Size 1 112 2 3 4 6 8 A 116 150 166 197 214 286 337 B 13 13 13 19 19 26 26
undrilled
gms 140 185 235 520 720 1575 2300 01 01 01 01 01 01 01 Code 131 131 131 131 131 131 131 104 106 107 109 110 112 113
Note: Durapipe backing rings must be used in conjunction with blank flanges
Gaskets at
Size 2 212 3 4 5 6 8 10 12 A 97 106 128 160 180 214 269 327 378
stub ange EPDM

B 3.0 3.0 3.0 3.9 4.0 3.9 4.0 4.1 3.9 gms 21 22 23 36 60 74 92 186 218 03 13 03 03 13 03 03 03 03 Code 431 411 431 431 411 431 431 411 411 107 312 109 110 316 112 113 114 115
O ring for socket union

Size
38 12 34
B 3.5 3.5 3.5 3.5 5.2 5.2 5.3 5.3 5.0 4.9
gms 0.5 1 2 3 5 6 7 3 5 6 03 03 03 03 03 03 03 13 03 03
EPDM Code 209 209 209 209 209 209 209 209 209 209 101 102 103 104 105 106 107 312 109 110
Viton (FPM) Code 03 03 03 03 03 03 03 13 03 03 211 211 211 211 211 211 211 211 211 211 101 102 103 104 105 106 107 312 109 110
1 114 112 2 212 3 4
27
Gaskets full face

BS10 Table D/E
Size
1 2 3 4
drilled EPDM
No. of Holes 4 4 4 4 4 4 4 8 8 Hole Diameter 14 14 14 14 14 18 18 18 22
A 95 112 115 121 133 153 184 216 250
B 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.2 3.1
P .C.D. 67 73 83 87 98 115 145 178 235
gms 31 37 37 41 55 56 98 112 160 03 03 03 03 03 03 03 03 03
Code 410 410 410 410 410 410 410 410 410 102 103 104 105 106 107 109 110 112
1 114 112 2 3 *4 6
*4" BS10 Table D has 4 holes and should be ordered as 03 409 110
BS4504 Table 16/3-10/3

Size
1 2 3 4
A 95 112 115 121 133 153 184 216 280
B 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.2 3.1
P .C.D. 65 75 85 100 110 125 160 180 240
No. of Holes 4 4 4 4 4 4 8 8 8
Hole Diameter 14 14 14 18 18 18 18 18 22
gms 31 37 37 41 55 56 98 112 160 03 03 03 03 03 03 03 03 03
Code 408 408 408 408 408 408 408 408 408 102 103 104 105 106 107 109 110 112
1 114 112 2 3 4 6
ANSI Class 150

Size 1 2 3 4 1 112 2 3 4 6 A 95 112 115 133 153 184 216 280 B 3.0 3.0 3.0 3.0 3.0 3.0 3.2 3.1 P .C.D. 60 70 80 98 121 152 190 241 No. of Holes 4 4 4 4 4 4 8 8 Hole Diameter 14 14 14 14 18 18 18 22 gms 31 37 37 55 56 98 112 160 03 03 03 03 03 03 03 03 Code 426 102 426 103 426 104 426 106 426 107 426 109 426 110 426 112
28
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Backing rings
BS10 Table D/E
Size
1 2 3 4
galvanised mild steel drilled
A
89 103 114 120 135 153 165 187 216 282 340 405 458
B
6 7 6 7 7 8 8 9 9 11 10 15 21
D
35 45 49 60 68 78 92 110 140 195 255 308 364
K
67 73 83 87 98 115 127 145 178 235 292 356 406
No. of Holes
4 4 4 4 4 4 4 4 8 8 8 12 12
Hole Dia.
14 14 14 14 14 18 18 18 18 22 22 22 26
Bolt Size
M12x50 M12x50 M12x50 M12x50 M12x50 M16x65 M16x65 M16x70 M16x80 M20x90 M20x100 M20x130 M24x150
Weight gms
270 300 380 380 480 880 1040 1330 2340 2870 5870 8990
Code
03 416 102 03 416 103 03 416 104 03 416 105 03 416 106 03 416 107 31 416 312 03 416 109 03 416 110 03 416 112 03 416 113 03 407 114 03 407 115
1 114 112 2 212 3 *4 6 8

10
12
*4" BS10 Table D has 4 holes and should be ordered as 03 415 110 10" only available in BS10 Table E drilling. The bore of the 10" and 12" backing rings is machined to mate with the taper of the stub anges
BS4504 Table 16/3 (12" to 12") 10/3 (12" to 6")

Size
1 2 3 4
A
96 106 114 141 153 165 186 200 221 251 286 339 405 458
B
6 6 6 6 6 8 9 8 8 11 11 11 15 21
D
35 45 49 60 68 78 92 110 140 167 195 255 308 364
K
65 75 85 100 110 125 145 160 180 210 240 295 355 410
No. of Holes
4 4 4 4 4 4 4 8 8 8 8 12 12 12
Hole Dia.
14 14 14 18 18 18 18 18 18 18 22 22 26 26
Bolt Size
M12x50 M12x50 M12x50 M16x50 M16x50 M16x65 M16x65 M16x70 M16x80 M16x90 M20x90 M20x100 M24x130 M24x150
Weight gms
310 330 390 580 880 1020 1280 1310 1370 2060 2460 2780 5850 8990
Code
03 421 102 03 421 103 03 421 104 03 421 105 03 421 106 03 421 107 13 421 312 03 421 109 03 421 110 13 421 316 03 421 112 03 421 113 03 403 114 03 407 115
1 114 112 2 212 3 4 5 6 8 10 12
BS4504 Table 10/3 (8")

Size
8
A
339
B
11
D
255
K
295
No. of Holes
8
Hole Dia.
22
Bolt Size
M20x100
Weight gms
2870
Code
04 996 131
Note: The 8" backing ring drilled 10/3 is intended for use in conjunction with the 8" FK Butterfly valve.
ANSI Class 150

Size
1 2 3 4
A
89 98 108 118 128 153 191 230 280 340
B
6 6 6 6 6 8 8 9 11 12
D
35 45 49 60 68 78 110 140 195 255
K
60 70 80 90 98 121 152 190 241 298
No. of Holes
4 4 4 4 4 4 4 8 8 8
Hole Dia.
14 14 14 14 14 18 18 18 22 22
Bolt Size
M12x50 M12x50 M12x50 M12x50 M12x50 M16x65 M16x65 M16x70 M20x90 M20x100
Weight gms
240 270 330 400 420 790 1200 1580 2230 3060
Code
03 425 102 03 425 103 03 425 104 03 425 105 03 425 106 03 425 107 03 425 109 03 425 110 03 425 112 03 425 113
1 114 112 2 3 4 6 8
29
Valve support plates

Size
12 34
galvanised mild steel drilled
BS4504 Table 16/3 (12" to 8") 10/3 (12" to 6")

B C 86 89 99 105 105 127 144 143 161 217 242 in base E 50 75 75 75 74 101 125 127 151 228 280 L 14 14 14 14 14 14 14 14 14 14 14 M 16 16 16 16 16 17 22 22 24 33 31 N 2 2 2 2 2 2 2 2 3 3 3 Weight gms 370 450 560 950 1150 1380 2500 1650 2550 4100 6250 03 03 03 03 03 03 31 03 03 03 03 Code 458 458 458 458 458 458 459 458 458 458 458 102 103 104 105 106 107 312 109 110 112 113
95 106 1 143 114 152 112 151 2 166 212 185 3 201 4 222 6 286 8 340 N = No. of holes
M L E B
Cobra pipe clips

Size
3 8 1 2 3 4
Polypropylene
D G 16 16 17 17 20 21 21 31 31 35 40 40 Bolt/Screw size M.4/3BA/No 8 M.5/1BA/No 10 M.5/1BA/No 10 M.5/1BA/No 10 M.5/1BA/No 10 M.6/0BA/No 10 M.6/0BA/No 10 M.8 M.8 M.8 M.8 M.8 gms 7 8 11 14 21 30 42 94 121 185 252 330 Code 13 434 305 13 434 306 13 434 307 13 434 308 13 434 309 13 434 310 13 434 311 13 434 312 13 434 313 13 434 314 13 434 316 13 434 317
A 75 85 102 122 148 171 211 243
B 35 35 35 40 45 50 60 70 80 90 156 170
C 25 30 35 40 45 50 60 70 90 96 132 150
1 114 112 2 212 3 4 5 6
19 14 16 17 20 22 19 27 39 36 40 40
A C D G B
Clips of size 1" and above are tted with retaining strap Bolts/screws not supplied
Saddle clips
Size
3 8 1 2 3 4
Polypropylene
F 8 13 G 14 14 16 16 16 16 22 34 38 Bolt/Screw size M.4/3BA/No 8 M.4/3BA/No 8 M.5/2BA/No 10 M.5/2BA/No 10 M.5/2BA/No 10 M.5/2BA/No 10 M.6/0BA/No 12 M.10/38UNC M.10/38UNC gms 3 4 6 7 11 12 25 45 70 03 03 03 03 03 03 03 03 03 Code 455 101 455 102 455 103 455 104 455 105 455 106 455 107 455 109 455 110
C 13 18 21 23 29 34 38 50 65
E 37 41 45 56 65 67 87 122 156
C F G E
1 114 112 2 3 4
Backing plate shown dotted supplied with 3" and 4" only Bolts/screws not supplied Bolt holes in 3" and 4" clips are not countersunk
30
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Durapipe one-step solvent cement and Eco-cleaner

Litres 125ml* 0.5 1.0 gms ABS cement Eco-cleaner 500 1100 500 Code ABS cement 03 461 394 03 461 395 03 461 396 Code Eco-cleaner 03 457 395
* 125ml size with roller-applicator Only Durapipe ABS solvent cement should be used for jointing of ABS pipework systems
VK Double union ball valves Manual EPDM seals

d
3/8 1/2 3/4
DN 10 15 20 25 32 40 50 65 80 100
PN 16 16 16 16 16 16 16 10 10 10
L 14.5 16.5 19
Z 74 70 77
H 103 103 115 128 146 164 199 235 270 308
E 55 55 66 75 87 100
B 49 49 59 66 75 87
C 66 66 75 85 97 110
g Plain
Code Threaded H0 VKA B02 H0 VKA B03 H0 H0 H0 H0 H0 H0 H0 VKA VKA VKA VKA VKA VKA VKA B04 B05 B06 B07 B08 B09 B10
1 11/4 11/2 2 21/2 3 4 Options:
22.5 83 26 94 30 104 36 44 51 63 127 147 168 182
122 101 134 154 124 235 189 142 285 221 166 335
195 H0 VKA 101 195 H0 VKA 102 315 H0 VKA 103 435 H0 VKA 104 655 H0 VKA 105 880 H0 VKA 106 1560 H0 VKA 107 2945 H0 VKA 312 4935 H0 VKA 109 7750 H0 VKA 110
FPM seals (plain ends) FPM seals (threaded ends)
order H0 VKB *** order H0 VKB ***
Manual valves can be supplied with locking kits - further information is available from our Valve Department.
31
Multiport ball valves

Size
38 12 34
Plain FPM L port

D 58 58 66 67 78 88 88 E 65 65 85 97 109 128 145 H 117 117 148 163 185 228 248 gms 236 221 375 554 809 1180 1828 Code H0 MLB 101 H0 MLB 102 H0 MLB 103 H0 H0 H0 H0 MLB MLB MLB MLB 104 105 106 107
Z 68 68 79 89 104 107 125
Z1 49 49 66 74 82 98 109
A 48 48 59 69 81 96 113
B 101 101 118 134 158 167 197
1 114 112 2
H A Z1 E Z
Options: Plain FPM Threaded FPM
L Port HO MLB *** HO MLB B**
T Port H0 MTB *** H0 MTB B**
C Port H0 MCB *** H0 MCB B**
Position 1 90
L T C
Position 2 180
Position 3 180
Operation
Diverting and isolating Diverting or mixing Diverting and mixing (has transflow position 10 to 80)
= flow
32
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Single union ball check valves

Size
3 8 1 2 3 4
Plain ends EPDM seals

Code H0 SRA 101 H0 SRA 102 H0 SRA 103 H0 SRA 104 H0 SRA 105 H0 SRA 106 H0 SRA 107 H0 SRA 109
Z 62 62 73 79 94 88 105 114
A 48 48 59 69 96 96 103 178
B 95 95 112 124 148 148 177 215
gms 109 100 165 250 610 575 798 2757
1 114 112 2 3
Z B
Options: EPDM seals (threaded ends) order H0 SRA B** FPM seals (plain ends) order H0 SRB *** FPM seals (threaded ends) order H0 SRB B** Note: Threaded version incorporates threaded union adaptor only - socket end to body of valve plain.
Air release valves

Size
3 8 1 2 3 4
Plain ends FPM seals

B 95 95 112 124 148 148 177 gms 109 100 165 250 610 575 798 Code H0 VAB 101 H0 VAB 102 H0 VAB 103 H0 VAB 104 H0 VAB 105 H0 VAB 106 H0 VAB 107
Z 62 62 73 79 94 88 105
A 48 48 59 69 96 96 103
1 114 112 2
Options: FPM seals (threaded ends) order H0 VAB B** Note: Threaded version incorporates threaded union adaptor only - socket end to body of valve plain.
Y type strainer Plain ends EPDM seals

Size
1 2 3 4
Z 40 47 53 90 83 104
Z1 54 64 68 99 99 122
A 30 36 44 61 61 77
B 84 97 110 154 154 180
C 48 50 62 85 85 95
E 110 130 150 210 210 265
H 66 77 90 122 122 144
gms 88 120 196 528 450 685
Code H0 RVA 102 H0 RVA 103 H0 RVA 104 H0 RVA 105 H0 RVA 106 H0 RVA 107
B
(THREADED)
Z1 Z
1 114 112 2
A E H
Options: EPDM seals (threaded ends) order FPM seals (plain ends) order FPM seals (threaded ends) order
H0 RVA B** H0 RVB *** H0 RVB B**
33
VM Diaphragm valves Manual plain

d
1/2 3/4
spigot ends EPDM

L 16 19 23 27 32 g 700 700 700 1500 1500 H0 H0 H0 H0 H0 Code VMA VMA VMA VMA VMA 202 203 204 205 206
DN 15 20 25 32 40 50 65
PN 10 10 10 10 10 10 10
B 95 95 95 126 126
B1 26 26 26 40 40
H 124 144 154 174 194
H1
J M6 M6 M6 M8 M8
1 11/4 11/2 2 21/2 3 4
12 90 25 12 90 25 12 90 25 18 115 44.5 18 115 44.5
148 40 225 55 225 55 295 69
224 18 140 44.5 M8 39 284 23 215 100 M12 44
2400 H0 VMA 207 7000 H0 VMA 208
80 10 100 10
300 23 215 100 M12 51 7000 H0 VMA 209 350 23 250 120 M12 - 10500 H0 VMA 210 H0 VMB *** H0 VMC ***
Options: FPM diaphragm order PTFE diaphragm order
Pressure relief valves

Size
12 34
EPDM seals
D E M6 M6 M6 M8 M8 M8 F 25 25 25 44.5 44.5 44.5 G 12 12 12 16 16 16 kg 0.7 0.7 0.7 1.5 1.5 2.4 Code H0 PRA 102 H0 PRA 103 H0 PRA 104 H0 PRA 105 H0 PRA 106 H0 PRA 107
B G Z D F E A C
Z 92 106 108 120 130 146
A 143 143 143 204 204 219
B 20.5 20.5 25.0 36.0 39.5 49.0
C 35 35 35 50 50 50
124 144 154 174 194 224
1 114 112 2
Options: FPM seals order H0 PRB 2**
34
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FK Butterfly valves Glass reinforced polypropylene with ABS disc

hand operated
Size 212 3 4 5 6 8 DN 65 80 100 125 150 200 PN 10 10 10 10 10 10 B2 80 93 107 120 134 161 B3 164 178 192 212 225 272 C 272 272 272 330 330 420 C1 110 110 110 110 110 122 g 1470 1870 2220 3100 3850 6750 U 4 8 8 8 8 8 H0 H0 H0 H0 H0 H0 Code FKA FKA FKA FKA FKA FKA 108 109 110 111 112 113
Options: FPM seals order H0 FKB ***
with gear box

Size 212 3 4 5 6 8 10 12 DN 65 80 100 125 150 200 250 300 PN 10 10 10 10 10 10 10 8 B1 80 93 107 120 134 161 210 245 B2 174 188 202 222 235 287 317 374 B3 146 160 174 194 207 256 281 338 G 48 48 48 48 48 65 88 88 G1 135 135 135 144 144 204 236 236 G2 39 39 39 39 39 60 76 76 G3 125 125 125 200 200 200 250 250 g U Code HV HV HV HV HV HV HV HV FKA FKA FKA FKA FKA FKA FKA FKA 108 109 110 111 112 113 114 115
2400 4 2800 8 3150 8 4450 8 5200 8 9300 8 18600 12 25600 12
Options: FPM seals order HV FKB ***
35
Index to ABS Metric Fittings

Note: Two-dimensional Auto-CAD drawings are available on www.durapipe.co.uk
Pipe page 37
Sockets page 38
Reducing bushes page 38
Reducers page 39
Elbows 45 page 39
Elbows 90 page 39
Bends 90 page 40
Fabricated bends 90 page 40
Tees 90 equal page 40
Tees 90 reducing page 41
Tees 90, swept plain page 41
Tees 45, plain page 41
Caps, plain page 42
Socket unions page 42
Socket union plain adaptors page 42
Socket union threaded adaptors page 42
Socket union nuts page 43
Imperial/metric socket adaptors page 43
Female threaded adaptors page 43
Male threaded adaptors page 43
Female composite unions page 44
Male composite unions page 44
Wall brackets page 44
Hose adaptors page 44
Stub flanges serrated page 45
Blank flanges page 45
Valve support plates page 45
Backing rings page 46
Flat gaskets/ stub flanges page 47
O rings for socket unions page 47
Cobra pipe clips page 48
Durapipe one-step solvent cement and Eco-cleaner page 48
VK Double union ball valves (manual) page 48
Multiport ball valves page 49
Single union ball check valves page 50
Air release valves page 50
Y type strainers page 50
VM Manual diaphragm valves page 51
Pressure relief valves page 51
FK Butterfly valves (manual) page 52
Pipe trays page 53
De-burring tools page 53
Wheel cutters page 53
* For details of our full range of manual and actuated valves please ask for a copy of Valves Technical Catalogue D0894.
36
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ABS Pipe Metric System

PN10 Size Da 16 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 *315 Nom Bore DN 10 15 20 25 32 40 50 65 80 100 110 125 150 175 200 250 300 Thickness t mm 1.5 1.6 1.9 2.1 2.7 3.4 4.2 5.0 6.0 7.3 8.2 9.3 10.5 13.2 14.8 16.1 20.8 Mean Bore mm 13.0 16.8 21.2 27.8 34.6 43.2 54.6 65.0 78.0 95.4 108.6 121.4 139.0 173.6 195.4 217.8 273.4
plain
Length m 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 555 555 555 555 555 555 555 555 555 555 555 555 555 555 555 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 Code
Weight kg/m 0.07 0.10 0.14 0.21 0.33 0.52 0.81 1.14 1.65 2.45 3.13 3.97 5.13 8.06 10.17 12.31 20.00
Da
11 555 320 11 555 323
* 315mm is PN8 rated
37
Sockets
Size 16 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 315 A 21 25 31 41 50 62 78 88 107 126 146 171 182 223 260 286 355 B 31 37 42 49 58 68 81 93 108 131 149 163 184 220 250 272 339 Z1 3 3 2 3 4 4 4 3 4 7 7 7 8 8 11 10 11 gms 5 7 12 25 45 77 154 230 380 690 1040 1390 1660 2390 3470 5760 9780 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 Code 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 323
Z1 B
Reducing bushes
Size B Z1 3 3 9 8 6 17 13 11 5 20 16 7 7 23 15 9 25 10 9 8 35 27 10 21 33 13 12 33 gms 2 4 5 6 13 32 29 19 25 60 36 47 65 200 224 110 252 200 220 260 320 405 460 109 1600 1250 2230 5080 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 Code 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 412 415 417 419 423 424 425 426 427 429 430 432 438 442 443 444 449 451 459 467 473 474 476 487 495 496 499 503 20 x 16 17 25 x 20 19 32 x 16 23 32 x 25 23 40 x 32 28 50 x 20* 33 50 x 25* 33 50 x 32* 32 50 x 40 32 63 x 25* 39 63 x 32* 39 63 x 50 39 75 x 63 46 90 x 50* 54 90 x 63* 54 90 x 75 55 110 x 63* 64 110 x 90 64 125 x 110 72 140 x 125 79 160 x 90 89 160 x 110* 89 160 x 140 89 200 x 160 110 225 x 160* 122 225 x 200* 122 250 x 225* 132 315 x 250* 165 *Configuration shown in inset
Z1
Z1
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Reducers
d3 25 32 40 50 63 75 90 110 125 140 160 200 225 d2 20 25 32 40 50 63 75 90 110 125 140 160 200 d1 16 20 25 32 40 50 63 75 90 110 125 140 160 B 37 42 50 60 71 85 98 115 140 156 170 193 237 Z1 6 6 8 11 11 14 13 16 21 20 20 23 41 gms 6 12 22 39 80 108 190 350 480 690 1000 2180 2530 11 11 11 11 11 11 11 11 11 11 11 11 11 Code 114 412 114 415 114 419 114 423 114 427 114 432 114 438 114 444 114 451 114 459 114 467 114 476 114 487
d1
d2 d3
Z1 B
Elbows 45
Size 16 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 315 A 21 25 31 40 50 62 82 90 112 137 155 173 190 230 260 286 359 C 20 22 26 31 37 45 54 63 70 90 103 115 125 167 174 189 230 Z1 5 5 7 8 10 13 16 17 18 27 31 37 35 44 51 58 66 gms 5 7 14 27 54 100 180 300 550 950 1350 1980 2920 3460 4920 5900 11880 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 Code 119 305 119 306 119 307 119 308 119 309 119 310 119 311 119 312 119 313 119 314 119 315 119 316 119 317 119 318 119 319 119 320 119 323
Z1 C A
Elbows 90
Size 16 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 315 A 20 25 31 40 50 62 78 90 112 136 155 173 190 231 260 286 359 C 24 28 34 41 47 59 71 83 100 125 140 153 172 219 240 319 400 Z1 10 11 15 18 20 26 31 38 49 63 63 76 79 110 119 188 236 gms 6 10 17 35 68 129 230 385 690 1220 1720 2390 3600 4300 6550 9560 17910 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 Code 115 305 115 306 115 307 115 308 115 309 115 310 115 311 115 312 115 313 115 314 115 315 115 316 115 317 115 318 115 319 115 320 115 323
Z1 C
39
Bends 90
Size 20 25 32 40 50 63 75 90 110 A 26 33 41 51 62 78 93 111 140 C 57 69 87 107 132 165 195 234 284 Z1 40 50 64 80 100 126 150 180 220 gms 18 38 75 135 245 470 810 1350 2570 11 11 11 11 11 11 11 11 11 Code 118 118 118 118 118 118 118 118 118 306 307 308 309 310 311 312 313 314
Z1 C
Fabricated bends 90
Size 125 140 160 200 225 C 750 840 960 1200 13350 E 250 280 320 400 450 R 500 560 640 800 900 gms 4790 6700 10040 19480 27850 11 11 11 11 11 Code 309 309 309 309 309 315 316 317 318 319
C E
Tees 90
Size 16 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 315 A 21 25 31 40 50 62 78 90 112 132 154 172 190 231 259 286 360
equal
B 47 57 67 81 99 119 146 172 205 248 276 307 350 430 480 518 652 C 25 30 34 43 50 62 70 87 104 128 143 153 176 210 239 259 326 Z1 10 12 15 18 23 28 34 36 46 60 67 72 87 106 120 128 162 gms 7 12 24 48 87 160 300 510 900 1650 2300 3200 4800 5800 7700 10160 19390 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 Code 122 305 122 306 122 307 122 308 122 309 122 310 122 311 122 312 122 313 122 314 122 315 122 316 122 317 122 318 122 319 122 320 122 323
A Z1
Z1 C
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Tees 90
Size 25 x 20 32 x 20 32 x 25 40 x 20 40 x 25 50 x 20 50 x 25 50 x 32 63 x 25 63 x 32 75 x 32 75 x 40 75 x 50 75 x 63 90 x 40 90 x 50 90 x 63 90 x 75 110 x 50 110 x 63 110 x 75 110 x 90 A 31 40 40 50 50 62 62 62 78 78 91 91 91 91 109 109 109 109 133 133 133 133
reducing
B 67 81 81 98 98 119 119 119 146 146 168 168 168 168 198 198 198 198 244 244 244 244 C 31 35 37 39 41 44 46 50 53 57 62 66 71 78 74 79 86 92 92 99 105 112 D 25 25 31 25 31 29 31 40 31 40 41 50 61 76 50 61 76 91 61 76 91 109 Z1 14 18 18 22 22 27 27 27 34 34 40 40 40 40 48 48 48 48 61 61 61 61 gms 22 40 41 72 72 104 140 140 250 250 391 398 406 428 642 649 664 693 1165 1173 1188 1210 Code 124 415 124 418 124 419 124 421 124 422 124 424 124 425 124 426 124 429 124 430 124 435 124 436 124 437 124 438 124 441 124 442 124 443 124 444 124 448 124 449 124 450 124 451
11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11
D Z1
Z1 C
Tees 90
Size 32 50 63 75 110 A 41 62 78 92 139 B
swept
C 79 105 125 125 190 D Z1 Z2 57 74 87 81 127 Z3 14 24 32 41 62 gms 90 259 480 601 2235 11 11 11 11 11 Code 148 148 148 148 148 308 310 311 312 314
115 160 195 210 315
79 57 105 74 125 87 125 81 190 127
;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;;

Z1 C
; ; ; ; ; ; ;
Z3 B Z2
Tees 45
Size 20 25 32 40 50 63 A 28 33 41 50 60 74
plain
C 43 52 65 77 95 114 Z1 6 7 9 11 12 13 Z2 26 29 42 51 63 76 Z3 34 55 52 65 78 93 gms 30 45 80 135 195 410 11 11 11 11 11 11 Code 418 306 418 307 418 308 418 309 418 310 418 311
B 68 81 98 117 140 169
C Z2
A Z1 Z3 B
41
Caps
Size 16 20 25 32 40 50 63 75 90 110
plain
A 21 25 31 41 50 62 78 94 112 136 B 16 21 24 30 35 41 50 59 70 84 Weight gms 3 5 8 19 30 53 106 180 300 570 11 11 11 11 11 11 11 11 11 11 Code 149 149 149 149 149 149 149 149 149 149 305 306 307 308 309 310 311 312 313 314
Socket unions
Size 16 20 25 32 40 50 63 75 90 110 A 33 41 50 58 73 80 101 135 157 183 B 42 47 53 64 78 92 111 107 115 138 Z1 3 3 3 8 10 13 14 8 7 8 Z2 10 10 10 11 13 15 20 13 4 7 Weight gms 19 29 46 70 140 154 270 720 750 1115 11 11 11 11 11 11 11 11 11 11 Code 205 205 205 205 205 205 205 205 205 205 305 306 307 308 309 310 311 312 313 314
Z1 B
Z2
EPDM seal as standard For FPM seal order by type 204
Socket union plain adaptors

Size 16 20 25 32 40 50 63 A 22 27 36 41 53 59 74 B 17 20 23 31 38 45 53 Weight gms 4 7 13 20 42 45 82 11 11 11 11 11 11 11 Code 206 206 206 206 206 206 206 305 306 307 308 309 310 311
Socket union threaded adaptors

42
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Socket union nuts

Imperial/metric socket adaptors

Size A B Z1 Weight gms 11 11 11 11 11 11 11 11 11 Code 345 345 345 345 345 345 345 345 345 102 103 104 105 106 107 109 110 112 *12 - 20 26 37 3 11 *34 - 25 31 41 3 23 *1 - 32 40 49 3 40 *114 - 40 50 58 2 80 *112 - 50 59 67 3 160 *2 - 63 74 78 2 230 *3 - 90 107 105 3 340 *4 - 110 134 130 6 675 *6 - 160 195 183 8 1890 *Sizes shown in imperial n.b. designation
Z1 B
Female threaded adaptors

Size d2 d1 T*
38
BSP taper female threaded reinforced

Code 11 11 11 11 11 11 11 153 153 153 153 153 153 153 331 333 335 337 339 341 343
B 28 35 39 45 54 60 72
Z1 11 15 16 18 21 21 25
Z2 16 21 22 26 31 33 41
Weight gms 7 14 21 42 69 108 169
16- 1224 20- 16- 12 30 25- 20- 34 38 32- 251 45 40- 32114 56 50- 40112 64 63- 502 78 *Thread size designation
d1 d2 A
Z1 Z2 B
Male threaded adaptors

Size d2 d1 162020252532323240405050636375121616202025252532324040505063T*
38 38 12 12 34 12 34
BSP taper male thread

Weight gms 7 7 7 13 14 23 23 23 36 38 70 70 115 123 150 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 Code 151 151 151 151 151 151 151 151 151 151 151 151 151 151 151 331 332 333 334 335 352 336 337 338 339 340 341 342 343 345
A 19 24 24 30 30 36 36 36 46 46 55 55 72 72 80
B 35 38 42 46 48 51 52 55 58 60 66 66 73 78 84
D 11 12 15 15 16 15 16 19 20 21 22 21 22 26 26
Z1 22 24 28 28 31 32 33 36 36 37 39 39 41 46 46
d2 d1
A(A/F)
D Z1 B
1 1 114 114 112 112 2 2
*Thread size designation
43
Female composite unions

Size 16 x 38* 20 x 12* 25 x 34* 32 x 1* 40 x 114* 50 x 112* 63 x 2* A 32 40 48 55 65 78 88 B 37 43 47 59 68 76 89 Z1 3 3 3 8 10 12 12 Z2 7 7 7 9 8 9 11
ABS/Brass, BSP parallel female thread

Code 11 11 11 11 11 11 11 216 216 216 216 216 216 216 305 306 307 308 309 310 311
Weight gms 105 175 320 420 620 1000 1200
A(A/F)
Z1 Z2 B
*Thread sizes designation Brass retaining nut and EPDM rubber seal
Male composite unions

Size 16 20 25 32 40 50 63 x x x x x x x
3 * 8 1 * 2 1 * 4
ABS/Brass, BSP taper male thread

Weight gms 100 165 250 310 450 800 950 11 11 11 11 11 11 11 Code 217 217 217 217 217 217 217 305 306 307 308 309 310 311
A 32 40 48 55 65 78 88
B 48 54 74 86 94 108 126
Z1 3 3 3 8 10 12 12
Z2 9 9 10 11 11 12 14
A(A/F)
1* 114* 112* 2*
Z1 B
*Thread sizes designation Brass retaining nut and EPDM rubber seal
Wall brackets
Size 162025253 * 8 1 * 2 1 * 2 3 * 4
ABS/brass body
C 6 6 5 5 D 19 19 24 24 Z1 17 18 19 19 Z2 Weight gms 9 9 11 11 180 185 215 200 31 31 31 31 Code 422 422 422 422 326 327 328 329
A 15 16.5 20 20
B 4.5 4.5 4.5 4.5
Z1
C D Z2 A B
*Thread sizes designation
Hose adaptors
Size 16 20 25 32 B 60 75 80 90 D 25 30 35 40
spigot end
Weight gms 8 13 20 32 Code 11 11 11 11 158 158 158 158 305 306 307 308
D B
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Stub flanges
Size A B
serrated face
D Z1 gms Code
16 29 17 6 3 5 11 135 305 20 34 20 6 3 8 11 135 306 25 41 22 7 3 13 11 135 307 32 50 26 7 3 19 11 135 308 40 61 30 8 3 36 11 135 309 50 73 35 8 3 60 11 135 310 63 90 42 9 4 100 11 135 311 75 106 49 10 4 150 11 135 312 90 125 59 11 6 240 11 135 313 110 149 68 12 6 370 11 135 314 125 165 76 13 5 520 11 135 315 140 180 83 14 7 680 11 135 316 160 205 93 16 5 930 11 135 317 200* 252 114 17 6 1520 11 135 318 225 273 126 24 6 1360 11 135 319 250 306 140 20 9 2140 11 135 320 315 375 180 32 14 5000 11 135 323 *The 200mm stub flange when used in conjunction with backing ring code number 421 318 has a bolt circle diameter which matches 225 (DN 200) valves and fittings.
Z1 D B
Blank flanges
DIN 2501 16 bar/PN16 Size A B K L No. Weight Holes gms Code
32 116 13 40 141 13 50 153 13 63 166 19 75 186 19 90 201 19 110 221 26 125 251 26 140 251 26 160 286 27 Note: Durapipe backing flanges
85 14 4 100 18 4 110 18.5 4 124 18 4 145 18.5 4 159 18 8 180 18 8 210 18 8 210 18 8 240 23 8 rings must be used in
139 11 323 308 204 11 323 309 237 11 323 310 447 11 323 311 568 11 323 312 645 11 323 313 715 11 323 314 1338 11 323 315 1338 11 323 316 1720 11 323 317 conjunction with blank
K A
Valve support plates

DIN 2501 16 bar/PN16 Size 16 20 25 32 50 63 75 90 110 B 91 97 105 114 150 160 185 203 214 C 84 86 89 96 125 134 144 150 160 E 50 49 76 77 100 100 125 127 150 K 61 65 75 85 110 125 145 160 179 L 14 14 14 14 14 14 14 14 14
galvanised iron
No. Weight N Holes gms 2 4 370 2 4 640 2 4 750 2 4 860 2 4 1480 2 4 2100 2 4 2500 2 8 2660 3 8 2960
M 16 16 16 12 22 24 22 23 22
31 31 31 31 31 31 31 31 31
Code 459 305 459 306 459 307 459 308 459 310 459 311 459 312 459 313 459 314
M L E B
N = No. of holes in base
45
Backing rings
DIN 2501 16bar/PN16 Size 16 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 315 A 90 96 106 116 142 152 165 186 201 220 253 251 286 340 340 405 460 B 7 6 7 7 7 7 8 9 9 9 8 11 11 11 11 16 20
galvanised mild steel

No. Holes 4 4 4 4 4 4 4 4 8 8 8 8 8 12 12 12 12 Weight gms 240 300 320 350 420 710 1010 1280 1380 1430 1960 2060 2700 3830 3190 9450 8400 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13
K 61 65 75 85 100 110 125 145 160 180 210 210 240 295 295 355 410
L 14 14 14 14 18 18 18 18 18 18 18 18 22 22 22 26 26
Code 421 421 421 421 421 421 421 421 421 421 421 421 421 420 420 420 420 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 323
L B
DIN 2501 10bar/PN10 Size 200 225 250 315 A 340 340 396 448 B 11 11 16 20 K 295 295 350 402 L 22 22 22 22 No. Holes 8 8 8 12 Weight gms 3830 3190 9450 8400 13 13 13 13 Code 421 421 421 421 318 319 320 323
ANSI CLASS 150 Size 20 25 32 40 50 63 90 110 A 90 100 110 118 129 154 192 230 B 8 8 9 8 8 10 11 11 K 61 70 79 90 99 121 153 190 L 16 16 16 16 16 19 19 19 No. Holes 4 4 4 4 4 4 4 8 Weight gms 300 380 480 530 590 1050 1470 2080 13 13 13 13 13 13 13 13 Code 448 448 448 448 448 448 448 448 306 307 308 309 310 311 313 314
*The 200mm (NW175) stub flange supplied by Durapipe when used in conjunction with backing ring; code number 421 318 has a bolt circle diameter which matches 225mm (NW200) valves and fittings (295mm)
46
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Flat gaskets/stub flanges

Size 16 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 280 315 A 29 34 41 50 60 72 90 106 125 150 166 180 205 253 274 306 330 379 B 3.0 3.5 3.5 3.0 3.0 3.3 4.0 3.0 3.1 4.0 4.0 4.0 4.0 4.0 3.8 4.0 4.0 4.2 Weight gms 2 2 3 4 4 5 10 20 30 40 50 60 70 120 165 170 190 220 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 EPDM Code 411 411 411 411 411 411 411 411 411 411 411 411 411 411 411 411 411 411 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 323
O ring for socket unions

Size 12 16 20 25 32 40 50 63 75 90 110 B 2.7 2.5 3.4 3.4 3.4 5.3 5.3 5.3 5.3 5.0 4.9 gms 0.4 0.5 1 2 3 5 6 7 8 11 24 13 13 13 13 13 13 13 13 13 13 13 EPDM Code 209 209 209 209 209 209 209 209 209 209 209 304 305 306 307 308 309 310 311 312 313 314 Viton (FPM) Code 13 13 13 13 13 13 13 13 13 03 03 211 211 211 211 211 211 211 211 211 211 211 304 305 306 307 308 309 310 311 312 109 110
47
Cobra pipe clips

Size A B C D G Bolt/Screw gms 5 7 8 11 14 21 30 42 94 121 184 237 252 330 13 13 13 13 13 13 13 13 13 13 13 13 13 13 Code 434 434 434 434 434 434 434 434 434 434 434 434 434 434 304 305 306 307 308 309 310 311 312 313 314 315 316 317 * 12 24 25 15 16 M4/3BA/No 8 * 16 35 25 17 16 M4/3BA/No 8 * 20 35 30 14 16 M5/1BA/No 10 * 25 35 35 16 17 M5/1BA/No 10 32 65 45 40 17 17 M5/1BA/No 10 40 75 65 45 20 20 M5/1BA/No 10 50 85 50 50 22 21 M6/0BA/No 10 63 102 60 60 19 21 M6/0BA/No 10 75 122 70 70 27 31 M8 90 148 80 90 39 31 M8 110 171 90 96 36 35 M8 125 204 144 132 40 40 M8 140 211 156 132 40 40 M8 160 243 170 150 40 40 M8 *Without retaining clips. Bolts/screws not supplied
A C D G B
Durapipe one-step solvent cement and Eco-cleaner

Litres 125ml* 0.5 1.0 gms ABS cement Eco-cleaner 550 1100 500 Code ABS cement 03 461 394 03 461 395 03 461 396 Code Eco-cleaner 03 457 395
* 125ml size with roller-applicator Only Durapipe ABS solvent cement should be used for jointing of ABS pipework systems
VK Double union ball valves

d DN PN 16 16 16 16 16 16 16 10 10 10 L 14 16 19 22 26 31 38 44 51 61 Z 75 71 77 84 94 102 123 147 168 186 H 103 103 115 128 146 164 199 235 270 308 E 55 55 66 75 87 100 122 154 189 221 B 49 49 59 66 75 87 101 124 142 166 16 10 20 15 25 20 32 25 40 32 50 40 63 50 75 65 90 80 110 100 Options:
Manual EPDM seals

C 66 66 75 85 97 110 134 235 285 335 g 200 195 310 440 645 880 1490 2945 5110 7845 H0 H0 H0 H0 H0 H0 H0 H0 H0 H0 Code VKA VKA VKA VKA VKA VKA VKA VKA VKA VKA 305 306 307 308 309 310 311 312 313 314
FPM seals (plain ends) order H0 VKB *** For threaded versions refer to Imperial Valves section
Valves can be supplied as electrically or pneumatically actuated. Further details are available in our full Valves Technical Catalogue D0894 or interactive CD. Please ask for copies.
48
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Multiport ball valves

Size 16 20 25 32 40 50 63 Options: Z 68 68 79 89 104 107 125 Z1 49 49 66 74 82 98 109 A 48 48 59 69 81 96 113 B 101 101 118 134 158 167 197
Plain FPM L port

D 58 58 66 67 78 88 88 E 65 65 85 97 109 128 145 H 117 117 148 163 185 228 248 gms 236 221 375 554 809 1180 1828 H0 H0 H0 H0 H0 H0 H0 Code MLB MLB MLB MLB MLB MLB MLB 305 306 307 308 309 310 311
H A Z1 E Z B
T Port C Port Plain FPM H0 MTB *** H0 MCB *** For threaded versions refer to Imperial Valves section
Size
L T C = flow
Position 1 0
Position 2 90
Position 3 180
Operation
Diverting and isolation Diverting or mixing Diverting and mixing (has transflow position 10 to 80)
49
Single union ball check valves

Size 16 20 25 32 40 50 63 90 Z 62 62 73 79 94 88 105 114 A 48 48 59 69 96 96 103 178 B 95 95 112 124 148 148 177 215
Plain ends EPDM seals

gms 109 100 165 250 610 575 798 2757 Code H0 SRA 305 H0 SRA 306 H0 SRA 307 H0 SRA 308 H0 SRA 309 H0 SRA 310 H0 SRA 311 H0 SRA 313
Z B
Options: FPM seals (plain ends) order H0SRB *** For threaded versions refer to Imperial Valves section
Air release valves

Size 16 20 25 32 40 50 63 Z 62 62 73 79 94 88 105 A 48 48 59 69 96 96 103
Plain ends FPM seals

B 95 95 112 124 148 148 177 gms 109 100 165 250 610 575 798 Code H0 VAB 305 H0 VAB 306 H0 VAB 307 H0 VAB 308 H0 VAB 309 H0 VAB 310 H0 VAB 311
Options: For threaded versions refer to Imperial Valves section
Y type strainers Plain ends EPDM seals

Size 20 25 32 40 50 63 Z 40 47 53 90 83 104 Z1 54 64 68 99 99 122 A 30 36 44 61 61 77 B 84 97 110 154 154 180 C 48 50 62 85 85 95 E 110 130 150 210 210 265 H 66 77 90 122 122 144 gms 88 120 196 528 450 685 Code H0 RVA 306 H0 RVA 307 H0 RVA 308 H0 RVA 309 H0 RVA 310 H0 RVA 311
E
C
B
(THREADED)
Z1 Z
A H
Options: FPM seals (plain ends) order H0 RVB *** For threaded versions refer to Imperial Valves section
50
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VM Diaphragm valves Manual EPDM seals

d 20 25 32 40 50 63 75 90 110 DN 15 20 25 32 40 50 65 80 100 PN 10 10 10 10 10 10 10 10 10 B 95 95 95 126 126 148 225 225 295 B1 26 26 26 40 40 40 55 55 69 H 124 144 154 174 194 224 284 300 350 h 12 12 12 18 18 18 23 23 23 H1 90 90 90 115 115 140 215 215 250 I J L g HO HO HO HO HO HO HO HO HO Code VMA VMA VMA VMA VMA VMA VMA VMA VMA 406 407 408 409 410 411 412 413 414 25 M6 16 700 25 M6 19 700 25 M6 23 700 44.5 M8 27 1500 44.5 M8 32 1500 44.5 M8 39 2400 100 M12 44 7000 100 M12 51 7000 120 M12 - 10500
Options: FPM diaphragm order PTFE diaphragm order
HO VMB *** HO VMC ***
Manual Valves can be supplied with locking kits - further information is available from our Valve Department.
Pressure relief valves

Size 20 25 32 40 50 63 Z 92 106 108 120 130 146 A 143 143 143 204 204 219 B 20.5 20.5 25.0 36.0 39.5 49.0 C 35 35 35 50 50 50
EPDM seals
D E M6 M6 M6 M8 M8 M8 F 25 25 25 44.5 44.5 44.5 G 12 12 12 16 16 16 kg 0.7 0.7 0.7 1.5 1.5 2.4 Code HO PRA 406 HO PRA 407 HO PRA 408 HO PRA 409 HO PRA 410 HO PRA 411
B G Z D F E A C
124 144 154 174 194 224
Options: FPM seals order
HO PRB ***
51
FK Butterfly valves Glass reinforced polypropylene with ABS disc

hand operated
Size 75 90 110 140 160 225 Z 46 49 56 64 70 71 A min 64 72.5 85.5 102 115 140 A max 72 80 95 107.5 121 149 B 242 267 296 330 356 433 C 272 272 272 330 330 420 D 46.5 64 84 108 134 187 E 165 185 211 240 268 323 Weight kg 1.8 2.0 2.3 3.7 4.7 6.5 H0 H0 H0 H0 H0 H0 Code FKA FKA FKA FKA FKA FKA 108 109 110 111 112 113
Options: FPM seals order H0 FKB ***
with gear box

Size 75 90 110 140 160 225 250 315 DN 65 80 100 125 150 200 250 300 PN 10 10 10 10 10 10 10 8 B1 80 93 107 120 134 161 210 245 B2 174 188 202 222 235 287 317 374 B3 146 160 174 194 207 256 281 338 G 48 48 48 48 48 65 88 88 G1 135 135 135 144 144 204 236 236 G2 39 39 39 39 39 60 76 76 G3 125 125 125 200 200 200 250 250 g 2400 2800 3150 4450 5200 9300 18600 25600 U 4 8 8 8 8 8 12 12 Code HV HV HV HV HV HV HV HV FKA FKA FKA FKA FKA FKA FKA FKA 108 109 110 111 112 113 114 115
Options: FPM seals order HV FKB *** Note: Lugged versions available to special order. Please refer to our Valve Department for further details.
Valves can be supplied as electrically or pneumatically actuated. Further details are available in our full Valves Technical Catalogue D0894 or interactive CD. Please ask for copies.
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Pipe trays
Pipe diameter mm 16 20 25 32 Standard length in metres 3 3 3 5 Standard pack pack quantity in metres 90 60 36 27 Product code FT 55 50 04 FT 55 50 06 FT 55 50 08 FT 55 50 11
De-burring tools
Description E 16-25mm pipe inner and outer milling cutter tool E 16-63mm pipe inner and outer milling cutter tool 32-160mm chamfering tool Product code FT 55 72 90 FT 55 65 12 FT 55 05 10
Wheel cutters
Description 16-63mm pipe cutter 50-125mm pipe cutter 16-63mm spare cutter wheel 50-125mm spare cutter wheel Product code FT 80 00 01 FT 80 00 03 FT 80 00 02 FT 80 00 04
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Durapipe ABS Design and Installation Guide

Flow calculations liquid
Pressure drop due to friction can be determined for practical purposes using the flow nomogram opposite. The pressure drop at a given flow rate can be determined as follows: 1. Obtain the internal diameter of the pipe to be used by referring to the table below 2. Mark this diameter on Scale A 3. Mark the required flow rate in litres per second on Scale B 4. Draw a straight line connecting the points on Scales A and B, and extend this to Scales C and D 5. The velocity of flow in metres per second is determined from the intersection with Scale C 6. The frictional head loss in metres per 100 metres of pipe can then be read from Scale D
Fittings Constant
90 elbow 0.03 45 elbow 0.01 90 tee - straight through 0.01 90 tee - side branch 0.06 90 bend - 0.01 45 bend - 0.01 Reducing bush (per size reduction) 0.15 Butterfly valves 0.13 Diaphragm valves 0.23 Check valves 0.05 The values are included as a guide to aid calculation of overall system performance and should not be used in isolation.
Flow Calculations for Gas

The resistance to fluid flow is no less significant in pipework systems carrying gases. The calculation to determine actual system pressure drop is however, much more involved than that for liquids and a simplified formula is usually applied which varies depending on the specific application and flow parameters.
Fittings
The calculation of pressure drop in fittings is more complex but calculations can be made for equivalent lengths of straight pipe using the formula E=F x D where: E= equivalent pipe length (metres) F= fittings constant (see table below) D= fitting internal diameter (mm) To calculate the total pressure drop in the system, the equivalent straight pipe lengths for fittings is then added to the total straight pipe length to obtain the total drop.
Table of Pipe Internal Diameters Classes C to E in accordance with BS 5391 Part 1 Imperial Class B Class C Class D Class E Class T 3/8" 13.7 9.9 1/2" 17.4 13.8 3/4" 21.7 19.1 1" 29.6 27.4 24.6 11/4" 37.2 34.4 31.4 42.7 39.3 35.9 11/2" 2" 53.1 49.1 45.5 65.0 21/2" 3" 78.7 72.5 4" 101.1 93.1 5" 121.4 6" 148.5 142.7 8" 193.7 10" 250.9 12" 297.7 Note: Dimensions are given for guidance only, please contact our Technical Support Department for accurate information
In accordance with ISO 161 Metric 16 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 315* 315mm is PN8 rated 10bar 13.0 16.8 21.2 27.8 34.6 43.2 54.6 65.0 78.0 95.4 108.6 121.4 139.0 173.6 195.4 217.8 273.4
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Flow Nomogram
A
Internal Diameter (mm)
15
B
Flow Rate L/sec L/min
C
Flow Velocity (m/s)
D
Pressure Drop (m/100m)
20
0.01
25
0.01 1 0.02 0.03 0.1 0.04 0.05 10 20 30 40 50 100 200 300 400 500 1000 2000 3000 4000 5000 10000 20000 30000 40000 50000 m3/min. 100 200 300 0.15 0.2 0.1
0.02
30
2 3 4 5
0.05
0.05
35
0.1
40
0.2
50 60 70 80 90 100
0.3 0.4 0.5 1 2 3 4 5
0.3 0.4 0.5 0.2 0.3 0.4 0.5 1 1
150
20 30 40 50
1.5 2
2 3 3 4 5 4 5
200
100
250 300 350 400
200 300 400 500 1000 2000
10 10
15 20
Approx. values only
20
500
3000 4000 Diagram for water at 10C 5000
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Calculating Expansion and Contraction

Temperature variations in a pipework system will increase or decrease the length of each pipe. This is the result of temperature changes in the fluid carried and also from ambient temperature variations. The rate of expansion or contraction of pipework is dependent on its length, its coefficient of expansion and the temperature difference. Increase/ decrease in pipe length is given by the formula: Expansion = L x where: x T
Catering for pipe movement

Systems installed above ground should be designed to ensure that there are sufficient changes in direction to accommodate expansion and contraction. The support method described later will ensure that the pipework can move axially without snaking. If sufficient changes in direction are not available within the design of the system, alternative methods of catering for pipe movement can be considered such as expansion loops or flexible rubber bellows.
L = length = coefficient of linear expansion T = temperature difference of the pipe
Expansion Loops
The length of unrestrained pipe (free leg length) required to accommodate expansion can be calculated from the graph opposite.
The coefficient of linear expansion for ABS: 10 x10-5 Rule of thumb: ABS expands/contracts 1mm/ m per 10C temperature change: Example: What is the expansion/contraction of an insulated, 30m long, ABS Condenser water main, installed at 15C, operating at a maximum temperature of 35C and a minimum temperature of 5C? Expansion: L T Expansion = 30,000 mm = 10 x 10-5 = 35 - 15 = 20C = 30,000 x 10 x 10-5 x 20C = 60mm
Pipe movement Pipe free to flex
Pipe clip
Fixed point (anchor point)
Contraction: L T Contraction
= 30,000 mm = 10 x 10-5 = 15 - 5 = 10C = 30,000mm x 10 x 10-5 x 10C = 30mm

Anchor Point
Hence the system must be designed, using expansion loops, the natural flexibility of pipe, or expansion bellows, to cater for a total differential movement of 90mm with an expansion of 60mm and a contraction of 30mm.
30m ?
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8 16mm 20mm 25mm 32mm
H 2 500 400 300

H max 2
12 34
114 40mm 112 50mm 2

H
200
63mm 90mm 110mm 160mm 225mm
3 4
100 90 80 70 60 50 L (mm) 2 40 30 Example 20 15.15
L 2
L 2
6 8
10
250mm
12
315mm
10 9 8 7 6 5 4 3 2 0.1 0.2 0.3 0.4 0.5 0.6 H (m) 0.8 1.0 1.4 1.5 2.0 2.5 3.0
Example: Calculate the size of expansion loop required for a 90mm diameter pipe expanding 60mm and contracting 30mm: Based on the worst case ie. 60mm expansion, L = 30mm 2 Draw a horizontal line from the vertical section to meet the 90mm pipe gradient line. Drop a perpendicular from the intersection point to the horizontal scale. The figure obtained is the free leg length of the loop required. Hence, in this instance a loop measuring 1400mm long x 700mm wide will cater for 30mm movement i.e. the loop will cater for both the expansion and contraction of the pipe.
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Expansion bellows
Axial expansion bellows may also be used in place of utilising the natural flexibility of the ABS. These must be of a suitable design to ensure correct operation with ABS pipework. Contact our Technical Support Department for further information.
Pipe anchors
The direction of pipe movement can be controlled by the use of anchor points at strategic positions. There are a number of methods of securely anchoring plastic pipes, some of which are detailed below. However it should be noted that tight fitting pipe supports should not be used since damage to the pipe could occur.
Construction of Typical Anchor Points
1. Small Bore (up to 4" Pipework)
Design of pipe supports and guides

Unless it is considered that minimal pipe movement will occur, pipe supports should be designed to provide lateral restraint and allow free, unrestricted, axial pipe movement. Standard drop rods may not provide sufficient lateral restraint and the ABS pipe could start to snake. Durapipe Cobra clips are designed to meet these requirements. A suitable alternative would be mild steel saddle clips designed with a clearance between the pipe and the clip. All steel brackets in contact with the plastic pipe should be free of sharp edges to avoid damaging the pipe.
Support centres
The recommended distance between supports for ABS pipes filled with water is given in the table below. This table is based on the thinnest wall pipe in each size. For sizes 1", 11/4", 11/2", 2", 3" and 4" the support distance can be increased by 10% for class E pipes. Where the contents have a specific gravity greater than 1, the distance must be decreased by dividing the recommended centre distances by the specific gravity. The details shown are for horizontal pipes. For vertical pipes, support centres may be increased by 50%. Size Support mm/imperial Distance (m) Pipe trays are available for sizes at 20C 16mm, 20mm and 32mm 38" 16mm / 0.8 (see page 53). 20mm / 12" 0.9 These allow support distances 25mm / 34" 1.0 to be increased to 2.0 metres
32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm 140mm 160mm 200mm 225mm 250mm 280mm 315mm / / / / / / / 1" 114" 112" 2" 212" 3" 4" 1.1 1.2 1.3 1.4 1.5 1.6 1.8 1.9 2.0 2.1 2.2 2.3 2.5 2.7 2.9
2. Larger pipe (above 4" Pipework)
Support Distance (m) at 50C

0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2.0 2.2 2.4
Support Distance (m) at 70C

0.4 0.5 0.6 0.7 0.7 0.7 0.8 0.8 0.9 1.0 1.0 1.1 1.2 1.3 1.5 1.7 1.9 2.1
/ 5" / 6" / 8" / 10" / 12"
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Additional Important Information

Support of heavy equipment
Large valves, strainers and other heavy equipment should always be independently supported to prevent undue loading onto the ABS system. Durapipe valve support plates have been designed for this purpose and may be used in place of flange backing rings.
Warning:
Thermal Insulation and Trace Heating Whilst Durapipe ABS piping systems have low thermal conductivity, situations may arise when trace heating and/or thermal insulation will be required. Some insulation products can contain substances capable of having a detrimental effect on thermoplastic pipework. It is recommended therefore that suitability be checked with Durapipe prior to use. Recommended insulation - A list of some of the common types of insulation materials known to be suitable with ABS pipework are as follows; Fibre wool, such as Rockwool Armaflex Class 1 HT Phenolic foam Polystyrene Note - the above list is not exclusive please contact our Technical Support Department if further assistance is required. Certain foam rubbers and adhesives used in conjunction with foam rubber insulation may be detrimental. We do not, therefore, recommend that insulation be bonded to the pipework. Adhesives should only be used to bond adjacent edges together. Thermoplastic pipework can be damaged by plasticisers used in the outer coverings on some heating tapes. Tapes sheathed in plasticised PVC must be avoided, unless specifically approved by us. (This comment also applies to any tapes, adhesives, or other substances used to secure the heating tape to the pipework.) Recommended heating tapes - The selection of heating tapes with silicone rubber, woven wire, or woven polyester outer sheaths will eliminate the risk of plasticiser migration. These tapes are therefore preferred for use on thermoplastic systems. Intumescent Mastic and Mastic Sealants Certain mastic sealants are formulated with phthalates. Phthalates are known to be extremely aggressive toward ABS materials, and therefore confirmation of the suitability of any mastic sealant should be determined before being used in conjunction with ABS pipework. Pipe Clips It is important that the composition of pipe clips and their linings do not include substances which might have a detrimental effect upon the ABS pipe. Please check for suitability before use. We strongly recommend the use of Durapipe Cobra clips for pipe sizes up to and including 160mm OD / 6NB, wherever circumstances allow. Contact with synthetic oils Some synthetic oils are unsuitable for use with thermoplastic pipe systems. The main types of synthetic oils identified as being incompatible with thermoplastic pipe systems includes Esters, Polyalkylene Glycols, and Organic Phosphates. It should be noted that some metal coil manufacturers utilise these oils in their manufacturing process and that some residue can remain within the coil after production. Freezing conditions Precautions should be taken to prevent contents freezing, as this can cause pipework to split.
Pipe contents identification

Do not put self-adhesive labels directly on to pipe surfaces as this may cause stress cracking. It is recommended that some sort of barrier, such as aluminium foil, is placed between pipe and identification label.
Threaded Connections
A range of threaded fittings is available. If it is required to cut a thread on to Durapipe ABS pipe, use a sharp die especially reserved for plastic pipes and cut full thread depth without lubricant, in one operation. This should only be attempted on pipe sizes up to 2" n.b. Class T pipe must be used. Pipes from Durapipe ABS metric range are not suitable for threading. Assembly should be carried out by hand and final tightening by a strap wrench, if necessary. Extra care must be taken not to overtighten or damage the thread. Pipe wrenches must not be used. It is recommended that PTFE tape be used when making threaded joints/connections. Any other sealing compound must be confirmed by Durapipe as being suitable. Boss White and anaerobic adhesive sealants, such as Loctite 542 and 572, can chemically attack ABS and must not be used.
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Durapipe ABS Jointing Guide (up to 8"/225mm)

Durapipe ABS pipes and fittings are designed for an interference fit. Although Durapipe ABS solvent cement has good gap filling properties no attempt should be made to increase the clearance between the pipes and fittings. Solvent cement welding offers a simple and quick means of constructing high integrity, leak-free joints. The solvent cement operates by chemically softening the joint surfaces. Joint integrity will be greatly reduced if these surfaces are not clean and properly prepared. Durapipe ABS solvent cement must be used. The jointing procedure detailed below must be followed. This relates to the new one-step solvent cement. With this cement it is not necessary to abrade pipe or fitting. 3. Mark the pipe a known distance from the end and clear of the area to be cleaned. This mark should be used to confirm full insertion of pipe into socket of fitting.
Procedure
1. The pipe must be cut clean and square. A suitable wheel cutter will eliminate swarf. As an alternative (and on larger sizes) a carpenters saw should be used, however this may create dust and swarf which can enter the system. 4. Ensure joint surfaces are clean and free from moisture. Clean surfaces thoroughly with Durapipe Eco-cleaner using lint free cloth/paper towel.
5. Stir or shake the Durapipe cement thoroughly before use. 2. Chamfer the end of the pipe using a coarse file or suitable chamfering tool. The chamfer should be approximately 45 by 3mm to 5mm depending on the pipe size.
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6. Using a clean brush (0.5/1 litre tins) or integral applicator (125ml container), apply cement to the pipe and fitting. The joint surfaces should be completely covered by cement. The use of the integral applicator should be limited to pipe sizes up to and including 1/ 32mm. For larger pipe sizes, cement should be applied using an appropriate size brush and tin of cement. It is important to apply cement quickly to enable assembly without excessive force being required. When applying cement with brush, the size of the brush should be approximately half the size of the pipe to be jointed - brush size up to 21/2" (63mm) for 0.5 litre and up to 3" (75mm) for 1 litre tins.
8. Wipe off excess cement from the outside of the joint.
9. Using the mark previously made, check that the pipe has been fully inserted.
7. Immediately after applications of cement, push pipe fully home into the fitting. Do not twist. Hold the pipe and the fitting for times varying from a few seconds on sizes 3/8 or 16mm up to 1 minute on sizes 8 or 225mm and above. The slight taper moulded into the fitting may otherwise cause it to slide off the pipe with consequent loss of joint strength. Application of the correct amount of cement will result in a neat bead of cement at the edge of the fitting and at the edge of the pipe. Excessive deposits inside the fittings must be avoided as these can weaken the wall, particularly on smaller sizes. When working under cold conditions make sure the joints are free from frost and moisture.
10. Do not disturb the joint for at least 10 minutes after assembly. Allow sufficient drying time prior to pressurisation of the system (see page 65). 11. Replace lids on containers. 12. Clean brush(es).
CAUTION
DO NOT joint in the rain or wet conditions DO NOT use dirty brushes DO NOT use dirty or oily cleaning cloths DO NOT use the same brushes for different cements DO NOT dilute or decant Durapipe ABS solvent cement Follow safety instructions on Durapipe solvent cement and Eco-cleaner containers
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Durapipe ABS Jointing Guide (for 10"/250mm and 12"/315mm)

The skill required to make perfect solvent cement welded joints increases in proportion to pipework diameter. The larger the diameter of the pipework, the more skill is required to ensure a successful joint. Installing large bore product successfully requires a minimum of two people due to increased difficulty in manipulating the product. Durapipe one-step solvent cement must be used. This is thixotropic, allowing a thick layer to be applied to pipe and fittings. Equipment required Sharp wood saw or suitable cutting tool Tape measure and pencil Lint free cloth/industrial paper towel Two 75mm brushes Coarse file Durapipe Eco-cleaner 1 litre tin(s) of Durapipe ABS one-step Thixotropic Solvent Cement Read the instructions for use and labels on ABS solvent cement and Eco-cleaner. Always follow all safety instructions they are for your protection. 4. Measure the socket depth of the fitting to be cemented. 3. File a lead chamfer (5-10mm x 45) on the end of the pipe. This prevents cement being scraped from the surface of the fitting during joint assembly.
Procedure
1. Measure and cut pipe to length ensuring that the ends are cut square.
5. Using a pencil, mark the end of the pipe at a distance equal to the fitting socket depth plus 25mm. This enables a visual check to be made that the pipe is fully inserted into the fitting.
2. De-burr and remove any remaining swarf.
Note: Abrading pipe and fittings is not required when using Durapipe one-step solvent cement
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6. Offer the socket fitting to the end of the pipe to obtain a feel for the clearance gap between pipe and fitting. Do not fully insert at this stage. Pipe should comfortably enter the socket between 1/4 and 1/3 of socket depth.
9. Two people, each using a clean 75mm brush should then work simultaneously in order to apply liberal coatings of Durapipe ABS solvent cement to the prepared surfaces of both pipe and fitting. Use longitudinal brush strokes to achieve uniform application of cement. Work quickly to apply liberal coatings to both surfaces.
7. Clean all of the surfaces thoroughly, using a clean paper towel or lint-free cloth soaked with Durapipe Eco-cleaner. Once completed, prepared surfaces should have a uniform, shiny appearance.
8. Remove the lid of the Durapipe ABS solvent cement and stir the cement thoroughly.
10. Immediately after application of the cement, and with the cement still liquid on both surfaces, push the pipe fully home into the socket of the fitting. Take care not to twist either the pipe or the fitting when pushing them home.
63
11. Note: The fitting may try to slide off the pipe. In order to ensure that this does not happen you should hold in place for approximately two minutes.
CAUTION
DO NOT joint in the rain or wet conditions DO NOT use dirty brushes DO NOT use dirty or oily cleaning cloths DO NOT use the same brushes for different cements DO NOT dilute or decant Durapipe ABS solvent cement Follow safety instructions on Durapipe solvent cement and Eco-cleaner containers
The completed joint should not be handled or subjected to stresses for a period of 4 hours from assembly. Allow a minimum joint curing period of at least 48 hours at 20C prior to pressurisation. Please note that curing times need to be extended when working in colder conditions.
12. Any excess cement should then be wiped off the joint using a clean paper towel. Replace lids of solvent cement and Durapipe Eco-cleaner when not in use in order to avoid evaporation and spillage. When not in use, brushes should stand in Durapipe Eco-cleaner. When joints have been completed the brushes should be cleaned thoroughly using Durapipe Eco-cleaner.
13. Using the pencil mark previously made on the pipe (see Step 5) ensure that the pipe is fully inserted into the socket.
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Notes
1. The integrity of Durapipe ABS systems may be affected if Durapipe ABS Thixotropic solvent cement is not used. Durapipe UK disclaims responsibility for any Durapipe ABS system constructed with any other cement or not fabricated in accordance with the instructions herein. 2. Use the appropriate size of solvent cement tin/container and method of application for the size of pipe and fitting to be assembled. 3. To achieve the correct speed of application on sizes 5"/140mm and above, cement should be applied simultaneously to pipe and fitting, by two people. An indication of the number of joints to be made per litre of cement is as follows: Size mm 16 40 75 125 160 250 32 63 110 140 225 315 inch
3/8
Durapipe ABS Solvent Cement and Eco-Cleaner

Two step application for pressure systems Using Durapipe solvent cement it is no longer necessary to abrade the pipe or fitting. One step application for non-pressure systems For non-pressure applications it is not necessary to abrade or clean joint surfaces, providing they are clean and free from contamination. More environmentally friendly VOC content less than the previous cement - small diameter neck to 125ml container reduces emissions. Better gap-filling properties Using the new Durapipe cement it is only necessary to apply two liberal coats to large bore assemblies (10"/250mm and 12"/315mm), one to pipe and one to fitting. More viscous Less prone to running - particularly noticeable on large bore assemblies - less wastage. Improved packaging New 125ml container for use on sizes up to 1"/32mm pipework incorporates integral applicator - no need for additional brushes to apply - less waste. Quicker drying times for small diameter systems. More environmentally friendly Eco-cleaner When tested in accordance with South Coast Air Quality Management District (SCAQMD) Rule 1168, cleaner classed as low VOC.
Recommended container size 125 ml. 0.5 Litre 0.5 Litre 1 Litre 1 Litre 1 Litre
Joints per litre ABS 400 200 70 20 10 5
11/4 21/2 5 6-8 10 - 12
-1 -2 -4
Drying Times
The drying times will vary with fit, amount of solvent cement applied, ambient temperature and working pressure. It is recommended that, wherever possible, joints of sizes up to 8"/225mm are allowed to dry for at least 24 hours. Sizes 10" and 12"/250 mm and 315mm require a minimum of 48 hours. These guidelines are based on an ambient temperature of between 10C to 40C. Longer drying times will be required at lower ambient temperatures. It is recognised that there will be occasions when the system will need to be put into service within a few hours of being made. A rough but safe working guide where the ambient temperature is between 10C to 40C and the contents temperature does not exceed 20C is as follows: Size Range Up to 21/2" 75mm 0.5 hour / bar 3" to 4" 90mm to 125mm 1.0 hour / bar 5" & 6" 140mm & 160mm 1.5 hours / bar
8" 200mm & 225mm 2.0 hours / bar
10" & 12" 250mm & 315mm 48 hours minimum
Drying Time
Note - minimum drying period should never be less than 1 hour.
Precautions Solvent cement and cleaners are hazardous, flammable materials. Please refer to the safety Data Sheet for Durapipe ABS Solvent Cement and Cleaner, for details on safety requirements. Do not use near naked flames and avoid smoking in the working area Durapipe ABS solvent cement is highly flammable. Do not use cements or cleaners in confined spaces. Concentrated vapours may cause dizziness. Use a shelter to keep jointing surfaces dry in wet weather.
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Branch Connections
Reduced branch connections can be made as follows: Imperial range: Bushed equal tees or Y pieces, solvent cemented saddles. Metric range: Bushed equal tees or Y pieces, reduced branch tees. Saddles permit branch connections to be made with the main pipe in situ. The following procedure must be followed carefully: 1. Drill hole in pipe wall to suit the connection. The size of hole and cutter to be used for each size of saddle is indicated below: Pipe size (Imperial) 2 3 4 6 Hole diameter (mm) 48 61 74 74 Cutter size (Imperial) 17/8 23/8 27/8 27/8
4. Feed on to pipe two worm drive (Jubilee) clips which will clamp the saddle during fitting. These should be placed either side of the socket on the saddles. Apply cement to pipe area and saddle. It is important to apply cement quickly.
5. Position saddle immediately, ensuring that spigot locates in hole in pipe wall. Clamp in place using worm drive clips without delay.
2. Mark out the area covered by the saddle on the pipe.
6. Wipe off any excess cement.
3. Clean surfaces with Eco-cleaner.
7. Replace lids on containers. 8. Clean brush with Eco-cleaner. Important: 1. See page 65 for details of drying times. Allow 24 hours before removing straps. 2. On no account should a branch tee be constructed by drilling through the wall of a pipe and/or fitting and attempting to solvent weld a smaller fitting into the hole.
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The Use of Bushes, Reducers and Threaded Adaptors

Reducing bushes
Reducing bushes offer a neat and simple method of reducing socket size in the minimum of space. Care must be taken to properly prepare all jointing surfaces as recommended earlier, with the end of the bush being chamfered (unless a moulded chamfer is included).
Connection to instrumentation
Instrumentation connections can be made by drilling through pipe and socket where the material is at its thickest and tapping the hole to receive a threaded fitting, as shown below: Pipe size 16mm-63mm/ 38" -2" Connection size Use tees, reducing bushes and threaded ttings Max. tapping 12" BSP . 75mm-110mm/ 212" -4" 125mm-140mm/5" Max. tapping 34" BSP . 160mm & above/6" & above Max. tapping 1" BSP . Such connections, if correctly drilled and tapped with full thread form will be limited to Class C /PN10 pressures.
Instrument connection
Example in the use of reducing bushes
The use of reducers

All fittings have female ends, dimensionally controlled for cold fusion jointing. In addition, reducing sockets in the Metric series have controlled outside diameter at the larger end. This allows use as a male or female component, as illustrated.
Flanged Joints
Full face flanges are available from 1/2" to 6". Stub flanges are available from 2" to 12" and in metric sizes from 16mm to 315mm and provide a convenient means of converting from Imperial to Metric systems in sizes 8"/200mm and above. The correct galvanised mild steel backing ring and rubber gasket must be used with both types.
Flange Bolting Procedure

The following procedure is recommended for installing Durapipe ABS flanges: 1. Inspect flange faces and ensure that they are clean and undamaged. 2. Check that the correct backing ring and rubber gaskets have been supplied. Durapipe supplies a matched system of flanges and backing rings - do not interchange Metric and Imperial components. 3. Loosely assemble flanges. Ensure that flanges and bolt holes align and that the flange faces are parallel. Ensure that the gasket is correctly positioned between the flanges. 4. Ensure that the appropriate sized washer are placed under both bolt heads and nuts. 5. Tighten the nuts and bolts in a diagonally opposite sequence (see below) to ensure even loading around the flange to avoid distortion. It is recommended that the nuts and bolts be tightened as uniformly as possible progressively from a finger tight start. 6. Repeat as necessary until tightness of all bolts is achieved.
Metric series threaded adaptors

Female and male threaded adaptors have controlled inside and outside diameters on the plain end. They can therefore be used as a male or female component.
Connections - Plastics to metal

There are several recommended methods to connect metal and plastic systems: Composite unions Flanges Male threaded fittings Female threaded fittings Plastics expand or contract far more than metals for any given change in temperature. The practice of connecting plastic threaded fittings to metal threads is not recommended where the joint is likely to experience a temperature change of more than +5C, otherwise leaks may occur. Composite unions are available with brass male or female BSP threaded adaptors.
1 5
1 8 12
7 9 4 11
3 10
7 2 2
6 8 2 6
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General Information
Health and Safety at Work Act and COSHH Regulations
Attention is drawn to the requirements in the UK of this Act and to the 1988 Control of Substances Hazardous to Health (COSHH) Regulations. Notes on care to be taken in handling and storage of Durapipe products are available in leaflet D0004. Durapipe cannot accept responsibility for accidents arising from the misuse of its products because of bad installation or incorrect application.
Pipe contents identification

Do not put self- adhesive labels directly onto pipe surface as this can cause stress cracking. It is recommended that some sort of barrier such as aluminium foil, is placed between the pipe and identification label.
Approvals
Imperial Series
British Standards Kitemark WRAS (cold water only) Department of Environment M & E Standard of Specification Department of Health renal dialysis applications
Material safety data

Material Safety Data sheets are available on our website.
Handling ABS pipes and fittings

Always adopt good storage and handling practice. Advice is available upon request.
Metric Series
Lloyds Register of Shipping UK Det Norske Veritas Norway Bureau Veritas France Germanischer Lloyd Germany American Bureau of Shipping USA Hygiene Approval Germany Hygiene Approval Poland Penang Water Authority Further details on the products and applications covered by each of the above approvals is available on request. Durapipe ABS Imperial series pipe is covered by Kitemark Licence No. KM07961 to BS 5391:Part 1 1976. Durapipe ABS Imperial series fittings are covered by Kitemark Licence No. KM07962 to BS 5392:Part 1 1976. Durapipe ABS Imperial series pipe and fittings are UK Water Regulations Advisory Scheme approved for cold water services. Durapipe ABS Metric series pipe and fittings are UK Water Regulations Advisory Scheme approved for cold water services. Durapipe ABS solvent cement is UK Water Regulations Advisory Scheme approved. Durapipe Metric pipework is approved for various non-essential services on board ships by: Lloyds Register of Shipping Det Norske Veritas Bureau Veritas American Bureau of Shipping Germanischer Lloyd
Jointing and installation

Durapipe ABS solvent cement must be used exclusively for fabrication of the ABS system. Performance guarantees are null and void if other solvent cements are used.
Storage and installation outdoors

Care should be taken to avoid exposure to sunlight. This will cause discoloration and embrittlement of the ABS material. Whilst this is a surface effect only, it is recommended that precautions be taken to prevent this happening (Other sources of UV light can have a similar effect). ABS products should be stored indoors, under a shelter, or covered with a tarpaulin. It is acceptable to install ABS outdoors. Painting of any un-insulated pipework installed in a sunny location will be sufficient to protect the ABS material from the effects of sunlight.
Thermal Insulation and Trace Heating Plastics/Sealants Pipe Clips Contact with synthetic oils Freezing conditions
see page 59 for the above
Filling and Flushing

When purchasing chemicals for either flushing or long-term system use, suppliers should be advised that this is for ABS material. Guidance on the suitability of various system flushing or filling fluids with ABS can be found in the Durapipe Chemical Data catalogue.
Testing
It is suggested that the following test procedure be followed, after joints have been allowed to dry for the appropriate minimum time (at least 24 hours up to 8"/225mm, sizes 10"/250mm and 12"/315mm require a minimum of 48 hours at 20C). The system should be divided conveniently into test sections. Fill section with cold water making sure that no air pockets remain. Do not pressurise at this stage. Check system for leaks. If none are apparent, check for and remove any remaining air. Increase pressure up to 3bar. Do not pressurise further at this stage. Leave section pressurised for 10 minutes. If pressure decays, inspect for leaks and rectify as necessary. If pressure remains constant, slowly increase the hydrostatic pressure to 11/2 times nominal operating pressure. Leave section pressurised for a period not exceeding 1 hour. During this time pressure should not change.
Caution
Personnel must stand well clear when pressure testing systems. Similarly, under no circumstances should pressure tests be carried out using pressurised gases. Such a test could be extremely dangerous and serves no useful purpose. Note: If extended times are required to achieve hydrostatic pressure, either leakage has occurred or air remains in the line. Inspect for leakage and if none is apparent, reduce pressure and check for trapped air. This must be removed before further pressurisation commences.
Auto CAD drawings

Two dimensional drawings of products contained in this brochure are available on our website www.durapipe.co.uk Available in Fast track format.
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Product Specification
IMPERIAL
DURAPIPE ABS PIPES In accordance with the dimensional and testing requirements of BS 5391 Part 1 1976, Third Party Approved with British Standard Kitemark Licence (where applicable). DURAPIPE ABS FITTINGS In accordance with the dimensional and testing requirements of BS 5392 Part 1 1976, Third Party Approved with British Standard Kitemark Licence (where applicable). MATCHED SYSTEM The ABS products (see below) shall be from a single manufacturer to ensure complete integrity, quality and compatibility between pipes, fittings and valves. Manufacturers warranties may be compromised if a system is installed with materials from various manufacturers. Where this is not possible then any alternative products should be confirmed as being at least equivalent to that which is normally supplied. QUALITY SYSTEM Pipes, fittings and valves shall be manufactured in an environment, which operates a Quality Assurance System assessed to ISO 9001. ENVIRONMENTAL SYSTEM The manufacturer of pipes, fittings and valves shall be able to demonstrate compliance with applicable environmental legislation and products shall be manufactured in an environment where documented performance reviews are undertaken and an Environmental Management System is successfully assessed to ISO 14001. The manufacturer shall offer ABS solvent cements and cleaners, specially formulated to minimise any adverse effects on the environment during installation of the ABS system. THIRD PARTY APPROVALS The manufacturer shall have the following Third Party Approvals: British Standard Kitemark Licence KM07961 for Durapipe Inch pipes to BS 5391: Part 1 1976 KM07962 for Durapipe Inch fittings to BS 5392: Part 1 1976 WRAS Water Regulations Advisory Scheme 0106052 for Durapipe Inch pipes & fittings (1100) 0009516 for Durapipe solvent cement (5560) 0205509 for Durapipe thixotropic solvent cement (5560) Department of the Environment M & E 100 Standard Specification for Air Conditioning Department of Health and Social Security Renal Dialysis Applications COLOUR/MATERIAL/ FOOD CONTACT APPROVAL Coloured mid-grey, all ABS materials shall conform to the toxicological requirements of the British Plastics Federation/British Industrial Biological Research Association Code of Practise for Food Usage 45/5, the EC requirements for plastics materials in contact with food stuffs, and the requirements of the World Health Organisation for potable water transportation. DRINKING WATER/ APPROVAL FOR USE IN CONTACT ABS pipework up to property boundaries shall be approved by the Department of the Environment and the Welsh Office according to Regulation 25 & 26 of the List of Substances, Products and Processes Approved for use in Connection with the Supply of Water for Drinking, Washing, Cooking or Food Production Purposes as issued by the Drinking Water Inspectorate (1992). Additionally, within private property boundaries all ABS pipes, fittings and solvent cement shall be listed in the Water Fittings and Materials Directory to show compliance with the requirements of the United Kingdom Water Regulations Advisory Service. In any situation which could result in the ABS pipes, fittings and solvent cement coming into contact with water which is intended for human consumption these shall be in accordance with the requirements of BS 6920 Part 1. Copies of certification of compliance with these approvals must be available for inspection. DESIGN LIFE Pipes, fittings and valves shall be designed to operate continuously for 50 years at their maximum rated pressure at a working temperature of 20C. Process Control Testing must be carried out during manufacture and documented on each and every production batch. Fittings and Pipes will be subjected to a pressure test of 3.2 x maximum recommended working pressure for 1 hour at 20C during 1st and 2nd hours of production, then every 6 hours for fittings, and 8 hours for pipes. Pipes are in addition to be impact tested after conditioning at 0C for 1 hour. Fittings are in addition to be subject to stress relief testing at 150C. Pipes and fittings shall undergo dimensional, marking and visual inspection at the frequency outlined above. CHEMICAL SUITABILITY The manufacturer shall publish detailed chemical resistance data to enable the suitability of the ABS material, seals and gaskets to be determined by designers and specifiers. The manufacturer shall also employ a qualified and experienced chemist and provide a free-of-charge service advisory service for assessing the suitability of its ABS material, seals and gaskets. DESIGN & INSTALLATION SPECIFICATION The installation must be carried out by competent persons. The contractor shall be required to provide technical documentation relating to the manufacturers recommended Design and Installation procedures. The manufacturer shall publish Design and Installation recommendations, and shall also provide a free-of-charge training service for designers and installers, with appropriate written confirmation of attendance. DURAPIPE ABS BALL VALVES True union design, end load resistant with full pressure and shock resistant anti blow out device which conforms to design and endurance testing requirements of BS 5392 Part 1 1976, and DIN 3230 Part 3 Leak Rate One (Water and Air). The following testing will have been successfully conducted: Drop Tight and Bubble Tight test. Hydrostatic Shell Test 1.5 x Maximum Working Pressure. Seat Test 1.1 x Maximum Working Pressure. PRESSURE RATING Up to size 2" - PN15 (Class E) at 20C 21/2" to 4" - PN10 at 20C SEATS AND SEALS Seats: PTFE material fitted with O ring compensators. Seals: Standard size O ring type for ease of replacement. Available in EPDM or FPM materials. END CONNECTIONS Plain socket ends, or BSP threaded. ACTUATION Options: Electric or pneumatic. DURAPIPE ABS MULTIPORT BALL VALVES True union design. Options of L, T, or C port configuration. The following testing will have been successfully completed: Drop Tight and Bubble Tight Test. Hydrostatic Shell Test 1.5 x maximum recommended pressure. Seat Test 1.1 x maximum working pressure.
3/8"
PRESSURE RATING to 2" - PN 10 at 20C.
SEATS AND SEALS Seats: PTFE material. Seals: O ring type for ease of replacement. Available in FPM material. END CONNECTIONS Plain socket ends or BSP threaded. DURAPIPE ABS DIAPHRAGM VALVES Equipped with a maintenance free hand wheel actuator with spindle extension to indicate the position of the valve open or closed. The body retaining bolts are fixed from the underside, to provide a crevice free outer surface to prevent accumulation of debris or risk of corrosion of exposed steel bolts from chemical spillage. Valves will have been hydrostatically pressure tested to the requirements of BS 5392 Part 1 1976, BS 5156, ISO 7508 and DIN 3230 Part 3 Leak Rate One
1/2"
PRESSURE RATING to 4" PN10 at 20C DIAGPHRAGM TYPE Choice of EPDM, FPM or PTFE will be available. END CONNECTION These may be plain spigot ends or flanged. ACTUATION Options Pneumatic
DURAPIPE ABS BALL CHECK VALVES These shall be single union with plain socket or BSP threaded end.
3/8"
PRESSURE RATING to 3" PN10 at 20C. SEALS Available in either EPDM or FPM.
DURAPIPE ABS BUTTERFLY VALVES Reinforced Polypropylene body, fully lined, with ABS disc. Full flanged design, with oval holes/inserts to suit various standard flange drillings. Lever operated, with 10 x 10 position stops, and locking device. PRESSURE RATING 11/2" to 10" PN10 at 20C 12" - PN8 at 20C PRIMARY LINER Available in EPDM, FPM, or NBR ACTUATION Electric, Pneumatic, or Gearbox (standard on sizes over 8")
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METRIC
DURAPIPE ABS PIPES In accordance with the dimensional and testing requirements of DIN 8062, KIWA 49, ISO 161/1, and ISO DIS 15493 (where applicable). Pressure rating PN10 at 20C up to 250 mm. PN8 at 20C for 315 mm. DURAPIPE ABS FITTINGS In accordance with the dimensional and testing requirements of DIN 8063, KIWA 549, ISO 727 and ISO DIS 15493 (where applicable). Pressure rating PN10 at 20C up to 250 mm. PN8 at 20C for 315 mm. MATCHED SYSTEM The ABS products shall be from a single manufacturer to ensure complete integrity, quality and compatibility between pipes, fittings and valves. Manufacturers warranties may be compromised if a system is installed with materials from various manufacturers. Where this is not possible then any alternative products should be confirmed as being at least equivalent to that which is normally supplied. QUALITY SYSTEM Pipes, fittings and valves shall be manufactured in an environment which operates a Quality Assurance System assessed to ISO 9001. ENVIRONMENTAL SYSTEM The manufacturer of pipes, fittings, and valves shall be able to demonstrate compliance with applicable environmental legislation and products shall be manufactured in an environment where documented performance reviews are undertaken and an Environmental Management System is successfully assessed to ISO 14001. The manufacturer shall offer ABS solvent cements and cleaners, specially formulated to minimise any adverse effects on the environment during installation of the ABS system. THIRD PARTY APPROVALS The manufacturer shall have the following Third Party Approvals: WRAS Water Regulations Advisory Scheme 0012099 for Durapipe Metric pipes and fittings 0009516 for Durapipe solvent cement (5560) 0205509 for Durapipe thixotropic cement (5560) DEPARTMENT OF HEALTH AND SOCIAL SECURITY Renal Dialysis Applications DET NORSKE VERITAS BUREAU VERITAS COLOUR/MATERIAL/FOOD CONTACT APPROVAL Coloured mid-grey all ABS materials shall conform to the toxicological requirements of the British Plastics Federation/British Industrial Biological Research Association Code of Practise for Food Usage 45/5, and the EC requirements for plastics materials in contact with food stuffs. ABS fittings shall comply with ISO 727 and the requirements of the World Health Organisation for potable water transportation. APPROVAL FOR USE IN CONTACT WITH DRINKING WATER ABS pipework up to property boundaries shall be approved by the Department of the Environment and the Welsh Office according to Regulation 25 & 26 of the List of Substances, Products and Processes Approved for use in Connection with the Supply of Water for Drinking, Washing, Cooking or Food Production Purposes as issued by the Drinking Water Inspectorate (1992). Additionally, within private property boundaries all ABS pipes, fittings and solvent cement shall be listed in the Water Fittings and Materials Directory to show compliance with the requirements of the United Kingdom Water Regulations Advisory Service. In any situation which could result in the ABS pipes, fittings and solvent cement coming into contact with water which is intended for human consumption these shall be in accordance with the requirements of BS 6920 Part 1. Copies of certification of compliance with these approvals must be available for inspection. DESIGN LIFE Pipes, fittings and valves shall be designed to operate continuously for 50 years at their maximum rated pressure at a working temperature of 20C. Process Control Testing must be carried out during manufacture and documented on each and every production batch. Fittings and Pipes will be subjected to a pressure test of 3.2 x maximum recommended working pressure for 1 hour at 20C during 1st and 2nd hours of production, then every 6 hours for fittings and 8 hours for pipes. Pipes are in addition to be impact tested after conditioning at 0C for 1 hour. Fittings are in addition to be subject to stress relief testing at 150C. Pipes and fittings shall undergo dimensional, marking, and visual inspection at the frequency outlined above. CHEMICAL SUITABILITY The manufacturer shall publish detailed chemical resistance data to enable the suitability of the ABS material, seals, and gaskets to be determined by designers and specifiers. The manufacturer shall also employ a qualified and experienced Chemist and provide a free-of-charge advisory service for assessing the suitability of its ABS material, seals, and gaskets.
DESIGN & INSTALLATION SPECIFICATION The installation must be carried out by competent persons. The contractor shall be required to provide technical documentation relating to the manufacturers recommended Design and Installation procedures. The manufacturer shall publish Design and Installation recommendations, and shall also provide a free-of-charge training service for designers and installers, with appropriate written confirmation of attendance DURAPIPE ABS BALL VALVES True union design, end load resistant with full pressure and shock resistant anti blow out device which conforms to design and endurance testing requirements of BS 5392 Part 1 1976, and DIN 3230 Part 3 Leak Rate One (Water and Air). The following testing will have been successfully completed: Drop Tight and Bubble Tight test. Hydrostatic Shell Test 1.5 x maximum working pressure Seat Test 1.1 x maximum working pressure. PRESSURE RATING 16mm to 63mm PN 16 at 20C 75mm to 110mm PN 10 at 20C SEATS AND SEALS Seats: PTFE material fitted with O ring compensators. Seals: Standard size O ring type for ease of replacement. Available in EPDM or FPM materials. END CONNECTIONS Plain socket ends or BSP threaded. ACTUATION Options: Electric or Pneumatic. DURAPIPE ABS MULTIPORT BALL VALVES True union design. Options of L, T, or C port configuration The following testing will have been successfully completed: Drop Tight and Bubble Tight Test. Hydrostatic Shell Test 1.5 x maximum working pressure. Seat test 1.1 x maximum working pressure. PRESSURE RATING 16mm to 63mm - PN10 at 20C SEATS AND SEALS Seats: PTFE material. Seals: O ring type for ease of replacement. Available in FPM material. END CONNECTIONS Plain socket ends or BSP threaded DURAPIPE ABS DIAPHRAGM VALVES Equipped with a maintenance free hand wheel actuator with spindle extension to indicate the position of the valve open or closed. The body retaining bolts are fixed from the underside, to provide a crevice free outer surface to prevent accumulation of debris or risk of corrosion of exposed steel bolts from chemical spillage. Valves will have been hydrostatically pressure tested to the requirements of BS 5392 Part 1 1976, BS 5156, ISO 7508 and DIN 3230 Part 3 Leak Rate One. PRESSURE RATING 20mm to 110mm PN10 at 20C DIAPHRAGM TYPE Choice of EPDM, FPM or PTFE will be available. END CONNECTION These may be plain spigot ends or flanged. ACTUATION Options: Pneumatic DURAPIPE ABS BALL CHECK VALVES These shall be single union with plain socket or BSP threaded end. PRESSURE RATING 20mm to 110mm PN10 at 20C. SEALS Available in either EPDM or FPM. DURAPIPE ABS BUTTERFLY VALVES Reinforced Polypropylene body, fully lined, with ABS disc. Full flanged design, with oval holes/inserts to suit various standard flange drillings. Lever operated, with 10 x 10 position stops, and locking device PRESSURE RATING 50mm to 250mm - PN 10 at 20C 315mm - PN 8 at 20C PRIMARY LINER Available in EPDM, FPM, or NBR ACTUATION Electric, Pneumatic, or Gearbox (standard on sizes over 225mm).
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Tel: +44 (0)1543 279909
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Other Durapipe UK systems

Corzan Solvent weld thermoplastic pipe system for aggressive substances. Designed specifically for use in highly corrosive conditions at temperatures up to 95C. Valves range available.
Polypropylene Thermoplastic pipe heat-weld system to convey chemicals at temperatures up to 100C. Excellent resistance to a wide range of substances. Available in larger diameters up to 500mm. Full range of valves.
PVC-U Versatile, general purpose solvent weld pipework system with an extensive range of valves and fittings. The established system for process and industrial handling of chemicals and water up to 60C.
Air-Line Xtra High performance thermoplastic pipework system for compressed air.
Friatherm A better way for hot and cold water offering quick, easy and efficient installations.
Vulcathene Safe chemical drainage Two easy jointing methods - Mechanical or Enfusion Ideal for schools, universities and colleges, hospitals and clinics, pharmaceutical and research organisations.
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For further information on all Durapipe products and services contact our Internal Sales Department as detailed below.
Distributor
Durapipe UK Walsall Road Cannock Staffordshire WS11 9NS United Kingdom Tel: +44 (0)1543 279909 Fax: +44 (0)1543 279450 email: enquiries@durapipe.co.uk web: www.durapipe.co.uk
D0930 June 2003

Durapipe ABS Pipe Catalogue

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Durapipe ABS Pipe Catalogue

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Pipes, Fittings and Valves

Imperial and Metric Systems

Technical Data and Dimensions

Complete system solutions

Fully matched system Wide range of manual

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Environment and Conservation

Certificate No. FM 34819

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Durapipe ABS Pipework

Wide temperature range

Comparative Temperature Ranges

Styrene: provides smooth surface finish.

Tough and durable

Durapipe ABS, unlike copper or steel, is free from corrosion.

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Solvent weld jointing of ABS. Pipe and fitting become as one.

Durapipe FIP Manual and Actuated Valves

Durapipe FIP service

Fully complies with PED

Fast, simple, high integrity jointing

Low installed costs

Wide range of valves and actuation

Extensive product range

Material Properties and Product Selection Guide

Jointed by solvent cement welding Threaded fittings available

Pressure rating at 20C

- 6" 8" 10" & 12"

Threaded Fittings VK Ball Valves Other Valves Actuated Valves

- 3" 2" - 4"

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Durapipe ABS pipe and fittings

ABS and PVC-U Dimensions and standards

Gaskets and seals

Maximum Pressure/Temperature Relationship

Shape Tee 122 109

Shape Tee 122 313

Contents Temperature (C)

Maximum pressure surges

Metal/ABS pipe weight comparison

ABS Pipe Imperial Class D

Imperial Class E 0.13 0.20

Imperial Class T 0.22 0.28 0.43 0.65 0.85 1.28

0.10 0.14 0.21 0.33 0.52 0.81 1.65 2.45 5.13

0.31 0.49 0.64 1.00 2.16 3.59

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Comparison of ABS Imperial and Metric Sized Pipe

Imperial System (BS 5391)

Metric System (BS 5556)

Minimum wall thickness (mm) Class C Class D Class E Class T

1 11/4 11/2 2 21/2 3 4 5 6

1.6 1.9 2.4 3.0 3.8 4.4 5.4 8.06 10.3

3.4 3.5 3.5 4.2 5.1 5.8 7.0

16 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 315

Index to ABS Imperial Fittings

Pipe (plain) page 14

Sockets (plain) page 15

O ring sockets (plain) page 15