OXY Drilling Practices

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS
2.0 GENERAL TOPICS 2.1 Rig Positioning and Offset Monitoring 2.1.1 2.1.2 2.1.3 2.1.4 2.2 Slope Indicators Wear Bushings on Subsea Wellheads Rig Position Indicating Systems (Floating Rigs) Rig Trim (Floating Rigs)
Drill Pipe 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 Corrosion Hardbanding Tool Joints Make-up Torque - Drill Pipe Alternating Breaks Allowable Pull Simultaneous Tension and Torque on Drill Pipe
2.3
Drill Pipe and Bottom Hole Assembly Inspection and Specification 2.3.1 2.3.2 2.3.3 2.3.4 Drill String Records Frequency of Inspections Inspection Requirements Used Drill Pipe Marking and Classification
2.4
Prevention of Ingress of Hydrocarbons into Rig Systems 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 Check Valve Manifold Required Operating Valve Required on Kill Line(s) Flow From Well Must Go Through a Choke Dedicated Bleed-Off Line Required Air and/or Steam Supply During DST to be Independent of Rig System 2.4.6 Check Mud/Gas Separator Operation
2.5
Wellhead Equipment Handling (Offshore) 2.5.1 Shipped in Packing Crates 2.5.2 Wellhead and Christmas Tree Tools 2.5.3 Steel Ring Gaskets and Elastomeric Seals 2.5.4 Transporting Wellhead Equipment on the Rig 2.5.5 Vertical Lifts of Wellhead Equipment and Christmas Tree Washout Detection
2.6
SVP02.DOC
SECTION V, PART 2, PAGE i
Revision 1, January 1998

2.6.1 2.6.2 2.6.3 2.6.4 2.6.5 2.7 Surface Pressure Check Slow Pump Pressure Check Bottom-Hole Assembly Testing Washout Locator Sub and Dart Drill String Test Sub
Drill Pipe Tally 2.7.1 2.7.2 2.7.3 2.7.4 2.7.5 2.7.6 2.7.7 Measurement on Deck Master Talley Book Daily Check of Pipe Talley Record Depths - Geolograph Daily Check Total Drill Pipe on Location Strap Prior to Fishing Strapping Frequency
2.8
Casing and Tubing Markings 2.8.1 2.8.2 2.8.3 2.8.4 2.8.5 Groups Die Stamp Markings Paint Stencil Markings Color Code Identification Thread Marking - All Groups
2.9
Handling of Casing and Tubing 2.9.1 2.9.2 2.9.3 2.9.4 2.9.5 Shipping Field Inspection Handling Tools Running Procedure Welding on Casing or Tubing
2.10 2.11
Certifiable Drilling Equipment Stock Rotation and Storage 2.11.1 2.11.2 2.11.3 2.11.4 Elastomeric Materials Casing Hanger Pack-Offs Drill Bits Metallic Goods and Materials
SVP02.DOC
SECTION V, PART 2, PAGE ii

2.0 2.1 GENERAL TOPICS Rig Positioning and Offset Monitoring Mobile offshore drilling units (Jack-ups, Semi-submersibles, and Drillships) will be moved as specified in the Drilling Program. Upon arrival at the new location, initial rig positioning will be established. Once the rig position has been fixed over the intended location (e.g., all anchors run and holding on moored rigs), the well may be spudded. The final rig position is not to be reported until the rig position is stable and the final rig and well position is determined by satellite fix. On moored rigs, to ensure that the rig can be repositioned over the well following any offset operation, the mooring lines are to be painted white at a reference location close to the winch head. 2.1.1 Slope Indicators In subsea operations, slope indicators are to be fitted to the permanent guide base, blowout preventer stack, and on the last joint of riser above the lower marine riser package (LMRP) flex joint. The slope indicator fitted to the permanent guide base is to be positioned on either the port or starboard side of the guide base depending on the location of the rig's subsea camera winching system. All slope indicators are to be positioned to permit viewing with the rig's subsea camera. Inspection of slope indicators is to be performed at least once per tour and reported on the Occidental and IADC daily drilling reports. The bull's-eye position is to be reported relative to rig heading; for example, 1/2 degree starboard aft. 2.1.2 Wear Bushings on Subsea Wellheads A wear bushing is to be installed in the wellhead for all operations except the running of casing or completion equipment. The wear bushing on subsea wellheads is to be pulled and inspected approximately once every seven days as allowed by operational considerations. Results of the inspection are to be reported on the Occidental and IADC daily drilling reports. The report is to detail the depth of any wear, as well as wear orientation relative to rig heading. For example: 1.0 inch groove, full length, at 120 degrees from rig heading. In addition, the following practices are to be followed: A. Two wear bushings will be maintained on each rig with a subsea wellhead at all times, sized for the hole section currently being drilled. The wear bushings are to be alternated following recovery from the wellhead to permit a thorough dimensional inspection by the subsea engineer, wellhead service engineer, or drilling supervisor, as appropriate.
SVP02.DOC
SECTION V, PART 2, PAGE 1

B. Adequate records are to be maintained on the service history and field inspection results of all wear bushings. If a slightly worn wear bushing is to be re-run, then a means of identifying the location of existing wear must be ensured. This can easily be accomplished by filing a small groove on the outside of the wear bushing at the same orientation as the internal wear. Alternatively, a metal stamp can be used to make an impression on the outside of the wear bushing to identify wear orientation. Wear bushings are to be recovered without rotation of the tool string. Once the wear bushing has cleared the rotary table an orientation mark is to be scribed on the outside of the wear bushing to act as a reference for subsequent detailed inspection. If inspection of the wear bushing indicates an adverse wear pattern, rig position is to be adjusted to compensate for this condition. The wear bushing should then be pulled following the next bit trip to verify that the adverse wear condition has been corrected. Wear bushings with any appreciable wear are not to be re-installed in a wellhead. A replacement wear bushing is to be ordered immediately following any inspection that reveals excessive wear.
C.
D.
E.
2.1.3 Rig Position Indicating Systems (Floating Rigs) The rig position indicating system is to be functional at all times once the well has been spudded. One subsea beacon is to be positioned on the seabed and a second unit is to be fitted to the blowout preventer stack. Once the system is operational, rig position is to be monitored to ensure that lateral offset remains within 1% of water depth. 2.1.4 Rig Trim (Floating Rigs) The rig is to be maintained at a level attitude at all times within the constraints imposed by weather conditions. The person most keenly aware of rig trim will be the driller, since incorrect levelling of the rig will adversely effect his ability to engage the kelly bushing in the rotary drive bushing, set the rotary slips, etc. Once the driller begins to experience operational difficulties related to rig trim he should endeavor to determine the cause. The following steps can be used as a guide to problem identification.
SVP02.DOC

A. During severe weather conditions it is likely that the rig is being blown off location. Check the acoustic vessel offset position indicating system to determine the degree of offset, and inspect the bull's-eye located on the last joint of riser above the lower marine riser package. If the bull's-eye indicates a riser angle in excess of 1/2 degree, or if the rig offset is greater than 1% of water depth, then the rig's position is to be altered to correct the offset condition. If vessel offset is within acceptable limits, then it is possible that the rig is not correctly trimmed for the current loading conditions. This problem can be due to a number of factors including whole mud transfers between pits, movement of deck cargo, bulk material transfers, etc. Check with the control room to determine if the rig is correctly ballasted for the current loading condition. If not, trim the rig to correct the problem.
B.
It should be noted that indiscriminate use of ballast to solve drill floor problems can result in inadvertent and excessive wear to drill through equipment, particularly ball/flex joints. 2.2 Drill Pipe Drill pipe performance properties cannot be maintained without constant attention to proper handling procedures, make-up torque, corrosion, and applied loading - to mention a few. This section outlines operational guidelines and procedures that are to be adhered to in order to prolong drill pipe life and minimize in-service failures. 2.2.1 Corrosion Drilling, completion, and workover fluids can present extremely corrosive environments for drill pipe. In water base drilling fluids, metallic corrosion reactions typically take place due to the presence of three corrosion agents: gases (hydrogen sulfide, oxygen and carbon dioxide), dissolved salts (sodium chloride, potassium chloride, calcium chloride, etc.), and acids (carbonic acid, formic acid and acetic acid). Wellsite corrosion of drill pipe can be due to any one or a number of these agents. It is imperative that the Drilling Supervisor understand these corrosion environments and ensures that appropriate action is being taken to protect the mechanical integrity of the drill string. In order to limit the effects of corrosion reactions in water base drilling fluids, the following guidelines are to be adhered to:
SVP02.DOC

A. If H2S contamination is not anticipated, maintain the pH of the drilling fluid at 9.5 or higher. This will alleviate the general corrosion and pitting corrosion that takes place due to the presence of dissolved oxygen. If H2S contamination is anticipated, maintain the pH of the drilling fluid at 11.0 or greater through additions of caustic and/or lime. Lime is preferred, since for a particular mud density and pH, lime will yield a higher Pm resulting in a greater capacity to react with H2S. If H2S is detected, scavenge with zinc carbonate at a concentration of 3-5 ppb. or alternate scavengers at recommended dosage. The use of Ironite Sponge is not recommended for high pH water base mud systems unless pilot testing of the mud proves this to be a suitable alternative to zinc carbonate. If Ironite Sponge is determined to be acceptable for the mud system in use, then initial treatment should be based on the results of pilot testing. In addition, the mud is to be periodically tested for the presence of H2S using a Garrett gas train or equivalent sulphide analyzer. C. If the drilling fluid system requires that a low pH be maintained, treat the mud with a suitable oxygen scavenger and/or corrosion inhibitor. The selection of a suitable corrosion inhibitor and treatment concentration will be dependent on the mud system in use. Concentrations should be specified only after pilot testing since over-treatment can actually increase the corrosion rate. If the drilling fluid becomes aerated, operate the degasser continuously until the condition dissipates. Avoid jetting mud and additives directly into the active mud system through mixing hoppers. If possible, pre-mix additives in a mixing tank prior to addition to the active system. This will lessen the probability of entrained air entering the mud pump suction manifold and subsequently the drill string. See additional information about H2S in Section V, Part 3, Safety. 2.2.2 Hardbanding Hardbanding (also called hardfacing) of tool joints is routinely performed to limit the degree of circumferential wear produced on the tool joint during drilling operations. While hardbanding has been proven to significantly reduce the degree of tool joint wear, it also can produce considerable casing wear, leading to a reduction in casing performance properties.
B.
D.
SVP02.DOC

Care must be exercised in the selection of hardbanding materials and the process of application to tool joints. In all cases, a smooth hardbanding weld, flush with the outside diameter of the tool joint, should be selected. Flush hardbanding will result in a more uniform load distribution along the length of the tool joint, thereby reducing the severity of casing wear. Hardbanding materials are commonly manufactured from three basic types of tungsten carbide: cast-crushed (with sharp corners), sintered and pelletized (resembling spheres), and sintered crushed (with sharp corners). The size of the tungsten carbide particles ranges from fine to coarse. Depending upon material composition and welding process, varying degrees of surface roughness can be achieved. The Drilling Supervisor should ensure that hardbanded surfaces are smooth and flush with the outside diameter of the tool joint. Highly abrasive surface finishes are not to be used in Occidental operations. If new pipe is being used, or pipe that has been recently re-hardbanded, every effort should be made to run this pipe in the openhole section as far as is practicable. This will result in a degree of roughness being taken off the new surface finish and will minimize any adverse impact on casing wear. 2.2.3 Tool Joints The proper care and handling of drill pipe tool joints will significantly increase the service life of this equipment and minimize lost time associated with washouts, twistoffs, and other tool joint related drill string failures. The Drilling Supervisor must ensure that the drilling contractor is following generally accepted practices for the use of this equipment. In particular the following guidelines are to be adhered to: A. New tool joints are to be broken in according to the manufacturer's recommended break-in procedure. On offshore rigs and high day rate land rigs, breaking in of new tool joints should be done in a shop prior to being sent to the rig. Adherence to this break-in procedure is critical to the long term serviceability of this equipment. Failure to spend the necessary time to follow the break-in procedure frequently results in material damage requiring expensive rework. Key elements of the initial break-in procedure should include: 1. 2. Install thread protectors when picking up or laying down drill pipe. Thoroughly clean both the pin and box end threads prior to initial make-up. This is critically important since most new threads are treated with a mill grease that is not an acceptable make-up thread compound. Residual mill grease will adversely effect initial make-up and potentially damage the tool joint. In addition, it is also important
SVP02.DOC

that mill grease be removed from all thread protectors to prevent subsequent contamination of thread compound when the pipe is laid down. 3. Visually inspect thread form and seal areas for shipping damage, including: scratches, gouges, flat spots, etc. Thoroughly coat the threads of BOTH the box and pin with an API approved TOOL JOINT thread compound. Warning: Thread compounds manufactured according to API Bulletin 5A2, Bulletin on Thread Compounds for Casing, Tubing, and Line Pipe, are not to be used. These thread compounds will result in excess make-up for a given applied torque and are not recommended for rotary shouldered connections. Prior to using a particular thread compound, the manufacturers product specification is to be reviewed to ensure the material composition meets the previously mentioned guidelines. In addition, always start with a NEW dope brush and do not transfer brushes between dissimilar thread compounds. 5. Make-up tool joints slowly. During the break-in period the use of high speed pipe spinners is not recommended. Preferably, the pipe should be shouldered by hand using a chain tong. Once the tool joint is shouldered, slowly apply make-up torque to the pin, while holding back-up torque on the box. Alternative procedures requiring marginally less time will, in most cases, result in subsequent lost time dealing with major problems associated with tool joint damage. Inspect the make-up and break-out tongs prior to use and ensure that the insert dies are clean and in good condition.
4.
6.
B.
For used drill pipe, the tool joints are to be thoroughly inspected prior to initial rig acceptance, then periodically, based on service conditions. Inspection is to be performed by an independent inspection service in accordance with the inspection procedures outlined in API Recommended Practice 7G, "Recommended Practice for Drill Stem Design and Operating Limits" and
SVP02.DOC

Section V, Part 2.3, "Drill Pipe and Bottomhole Assembly Inspection and Specification". Alternative inspection procedures may be used conditional upon prior approval. C. Prior to make-up, the tool joint is to be coated with an API approved TOOL JOINT thread compound. For used tool joints, it is acceptable to apply thread compound to the tool joint box threads and sealing shoulder only. Acceptable thread compounds are to be formulated as given in (1d) above. When stabbing pipe, exercise care to avoid landing the pin end on the sealing face of the box end. This action can produce a low spot on the sealing face which could eventually produce a wash-out. On floating rigs, a stabbing guide should be used to avoid seal area damage.
D.
2.2.4 Make-up Torque - Drill Pipe For both new and used drill pipe, tool joint make-up torques are specified as a percentage of the torsional yield strength for a particular tool joint. For new drill pipe, the API recommended make-up torque is taken as 50% of the torsional yield strength for a connection, while for used pipe the figure is increased to 60%. In all cases the torsional yield strength for the weaker of the box or pin is used to determine the make-up torque for the connection. On high torque operations, the make-up torque for NC50 (4-1/2" IF) connections is to be 28-30,000 ft-lbf to prevent downhole make-up while drilling. In general, the make-up torque for other API tool joints is to be in accordance with the API recommended make-up torque schedules unless an alternative make-up torque is specified in the Drilling Program. The API torque schedules are reproduced here in Table 2.1 (when using these tables special attention should be given to the explanatory notes at the end of Table 2.1). If required, Figure 2.1 can be used for tool joint identification. Certain well applications will require the use of higher make-up torques than those given in the API tables. Selection of an appropriate torque under these circumstances should be based on the maximum anticipated torque while drilling and the mechanical condition and performance properties of the drill string. TABLE 2.1
RECOMMENDED MINIMUM OD AND MAKE-UP TORQUE OF WELD-ON TYPE TOOL JOINTS BASED ON TORSIONAL STRENGTH OF BOX AND DRILL PIPE
1 2 3 4 5 6 7 8 9 10 11 12 CLASS 2
Min. OD Min. Box Shoulder Make-up Torque
13
DRILL PIPE DATA

Nom. Size Nom. Size Type Upset
NEW TOOL JOINT DATA

Conn. New OD New ID Make-up Torque
PREMIUM CLASS
Min. OD Min Box Shoulder Make-up Torque
SVP02.DOC

Wt and Grade Tool Joint in. o 3-5/32b 3-1/32b 2-31/32b 3-5/64b 3-7/32b 3-3/32b 2-51/64b 3-1/32b 3-19/64b 3-7/64b 3-21/64b 3-9/64b 3-23/32b 3-1/2b 3-1/2b 3-21/32b 3-27/32b 3-41/64b 3-1/8P 3-3/8B 3-39/64b 3-49/64b 3-15/16b 3-45/64b 3-63/64b 3-3/4b 4-1/8b 3-7/8b 4-26/64b 4-19/64b 4-13/64b 4-27/64b 4-37/64b 4-17/32b 4-13/32b 4-1/8P 4-3/8b 4-43/64b 4-41/64b 4-13/32b with Eccentric Wear in. m 3/32 3/32 3/32 3/32 3/32 7/64 5/32 3/32 9/64 1/8 5/32 9/64 3/32 7/64 3/32 3/32 5/32 11/64 9/32 7/32 9/64 5/32 13/64 3/16 7/32 7/32 19/64 9/32 1/8 9/64 1/8 1/8 5/32 3/166 3/16 19/64 13/64 13/64 15/64 7/32 for Min. OD Tool ft-lb l 1848 1848 1848 1848 2431 2431 2431 2431 3080 3080 3404 3404 3135 3135 3135 3135 4495 4495 3441 3887 4495 4495 5694 5694 6294 6294 8092 8092 5486 5486 5486 5486 7212 7212 7212 7212 7212 9135 9135 9135 Tool Joint in. o 3_b 3b 2-15/16b 3-3/64b 3-3/16b 3-1/16b 2-3/4b 3b 3-1/4b 3-1/16b 3-9/32b 3-3/32b 3-11/64b 3-15/32b 3-29/64b 3-5/8b 3-51/64b 3-37/64b 3-1/8P 3-9/16B 3-9/16b 3-23/32b 3-7/8b 3-41/64b 3-59/64b 3-11/16b 4-3/64b 3-13/16b 4-3/8b 4-1/4b 4-5/32b 4-3/8b 4-17/32b 4-31/64b 4-23/64b 3-63/64b 4-5/16b 4-5/8b 4-37/64b 4-11/32b with Eccentric Wear in. m 3/32 3/32 3/32 3/32 3/32 3/32 1/8 3/32 7/64 7/64 1/8 1/8 3/32 3/32 3/32 3/32 1/8 9/64 9/32 7/32 1/8 9/64 11/64 5/32 3/16 3/16 1/4 1/4 7/64 7/64 3/32 7/64 1/8 5/32 11/64 7/32 11/64 11/64 13/64 3/16 for Min. OD Tool ft-lb l 1625 1625 1625 1625 2139 2139 2139 2139 2710 2710 2995 2995 2756 2756 2756 2756 3956 3956 3441 3887 3956 3956 5011 5011 5539 5539 7122 7122 4821 4821 4821 4821 6344 6344 6344 6344 6344 8036 8036 8036
in. 2_
lb/ft 4.85 EU-E EU-E EU-E EU-E EU-E EU-E IU-E EU-E EU-X EU-X EU-G EU-G EU-E EU-E EU-E EU-E EU-E EU-E IU-E IU-E EU-E IU-E EU-X EU-X EU-G EU-G EU-S EU-S EU-E EU-E EU-E EU-E EU-E EU-E EU-E IU-E EU-E EU-X EU-X EU-X NC26(IF) OH SLH90 WO NC26(IF) OH PAC SLH90 NC26(IF) SLH90 NC26(IF) SLH90 NC31(IF) OH SLH90 WO NC31(IF) OH PAC NC26(SH) SLH90 XH NC31(IF) SLH90 NC31(IF) SLH90 NC31(IF) SLH90 NC38(IF) OH SLH90 WO H90 NC38(IF) OH NC31(SH) XH H90 NC28(IF) SLH90
in. 3_ 3_ 3 3_ 3_ 3 2_ 3 3_ 3 3_ 3 4_ 3 3_ 4_ 4_ 3_ 3_ 3_ 3_ 4 4_ 4 4_ 4 4_ 4_ 4 4 4_ 4 5 4 4 4_ 4 5 5 4
in. 1 2 2 2 1 1 1_ 2 1 1-13/16 1 1-13/16 2_ 2-7/16 2-7/16 2-7/16 2_ 2-5/32 1 1 2-5/32 1_ 2 2 2 2 1_ 1_ 2-11/16 3 3 3 2 2-11/16 2-11/16 2_ 2-7/16 2 2-9/16 2-9/16
ft-lb 3239 2262 2563 2267 3239 3149 2345 2563 3239 3442 3239 3442 5935 279 3815 3756 5935 4409 3441 3239 5647 6798 6597 6613 6597 6613 8472 8613 9054 5934 6323 6667 11924 9054 8652 5935 8746 11924 10163 10439
6.65
6.65
6.65
2_
6.85
10.40
10.40
10.40
10.40
9.50
13.30
13.30
TABLE 2.1 (continued)

1 2 3 4 5 6 7 8 9 PREMIUM CLASS Makeup Torque Min. OD Tool Joint Min Box Shoulder with Eccentric Make-up Torque for Min. OD Tool Min. OD Tool Joint 10 11 12 CLASS 2 Min. Box Shoulder with Eccentric Make-up Torque for Min. OD Tool 13
DRILL PIPE DATA Nom. Size Nom. Size Wt Type Upset and Grade
NEW TOOL JOINT DATA Conn. New OD New ID
SVP02.DOC

in. in.
3
Wear in. m
17/64 1/4 11/32 21/64 5/16 7/32 9/32 5/16 9/32 23/64 1/8 1/8 9/64 1/8 13/64 5/32 5/32 11/64 17/64 17/64 7/32 7/32 19/64 1/4 15/64 25/64 5/16 5/16 15/64 3/16 3/16 5/16 1/4 15/64 11/32 17/64 17/64
ft-lb l
10096 10096 12981 12981 12981 8201 10392 11486 11486 14768 7547 7547 7547 7547 9039 9039 9039 9039 9039 11449 11449 11449 12654 12654 12654 16270 16270 16270 10027 10027 10027 12701 12701 12701 14038 14038 14038
in. o
4-5/8b 4-25/64b 4-25/32b 4-17/32b 4-31/32b 4-17/32b 4-41/64b 4-45/64b 4-29/32b 5-1/16b 4-55/64b 5-13/64b 4-61/64b 5-13/64b 4-51/64b 4-59/64b 5-17/64b 5-1/64b 4-27/64b 4-29/32b 5-1/64b 5-23/64b 4-61/64b 5-1/16b 5-13/32b 5-1/8b 5-13/64b 5-17/32b 4-27/32b 4-31/32b 5-19/64b 4-31/32b 5-5/64b 5-13/32b 5-1/64b 5-1/8b 5-29/64b
Wear in. m
15/64 7/32 5/16 9/32 17/64 3/16 15/64 17/64 15/64 5/16 7/64 7/64 1/8 7/64 3/16 9/64 9/64 5/32 15/64 15/64 3/16 3/16 17/64 13/64 13/64 11/32 9/32 17/64 13/64 5/32 5/32 17/64 7/32 13/64 19/64 15/64 15/64
ft-lb l
8882 8882 11420 11420 11420 7221 9146 10109 10109 12998 6631 6631 6631 6631 7946 7946 7946 7946 7946 10065 10065 10065 11125 11125 11125 14304 14304 14304 8819 8819 8819 11170 11170 11170 12346 12346 12346
lb/ft
13.30 EU-G EU-G EU-S EU-S EU-S EU-E EU-X EU-G EU-B EU-S IU-E EU-E EU-E EU-E IU-E IU-E EU-E EU-E IU-E IU-X IU-X EU-X IU-G IU-G EU-G IU-S IU-S EU-S IU-E EU-E EU-E IU-X IU-X EU-X IU-G IU-G EU-G NC38(IF) SLH90 NC38(IF) SLH90 NC40(4FH) NC38(IF) NC38(IF) NC38(IF) NC40(4FH) NC40(4FH) H90 NC46(IH) OH WO NC40(FH) H90 NC46(IF) OH SH NC40(FH) H90 NC46(IF) NC40(FH) H90 NC46(IF) NC40(FH) H90 NC46(IF) NC40(FH) H90 NC46(IF) NC40(FH) H90 NC46(IF) NC40(FH) H90 NC46(IF)
in.
5 4 5 5 5_ 5 5 5 5 5 5 6 5 5 5 5 6 5 4_ 5 5 6 5 5 6 5 5 6 5 5 6 5 5 6 5 5 6
in.
2-7/16 2-9/16 2-1/8 2-1/8 2-7/16 2-9/16 2-7/16 2-1/8 2-9/16 2-1/4 2-13/16 3-1/4 3-15/32 3-7/16 2-13/16 2-13/16 3-/14 3-1/4 2-9/16 2-11/16 2-13/16 3-1/4 2-7/16 2-13/16 3-1/4 2 2-13/16 3 2-11/16 2-13/16 3-1/4 2-7/16 2-13/16 3-1/4 2-7/16 2-13/16 3-1/4
ft-lb
11106 10439 13011 14039 14965 10163 11106 13011 13880 16472 17720 16813 10983 14734 11744 17720 16813 13640 7790 12836 17720 16813 15057 17720 16813 18182 17720 19615 12836 17720 16813 15057 17720 16813 15057 17720 16813
o
4-45/64b 4-25/64b 4-55/64b 4-5/8b 5-1/16b 4-19/32b 4-23/32b 4-25/32b 4-63/64b 5-9/64b 4-29/32b 4-15/64b 5b 5-15/64b 4-27/32b 4-31/32b 5-5/16b 5-1/16b 4-31/64b 4-31/32b 5-5/64b 5-27/64b 5-1/32b 5-9/64b 5-15/32b 5-7/32b 5-9/32b 5-39/64b 4-29/32b 5-1/64b 5-23/64b 5-3/64b 5-9/64b 5-15/32b 5-7/64b 5-3/16b 5-17/32b
13.30
15.50 15.50 15.50
15.50 11.85
14.00
14.00
14.00
14.00
15.70
15.70
15.70
SVP02.DOC

RECOMMENDED MINIMUM OD AND MAKE-UP TORQUE OF WELD-ON TYPE TOOL JOINTS BASED ON TORSIONAL STRENGTH OFBOXAND DRILL PIPE
1 2 3 4 5 6 7 8 9 10 11 12 CLASS 2
Min. OD Tool Joint in. o 5-19/32b 5-1/4b 5-41/64b 5-11/32b 5-41/64b 5-23/64b 5-21/64b 5-23/32b 5-27/64b 4-23/32b 5-3/8b 5-31/64b 5-7/16b 5-13/16b 5-1/2b 5-35/64b 5-31/64b 5-7/8b 5-35/64b 5-47/64b 5-41/64b 6-1/64b 5-23/32b 5-29/64b 5-13/32b 5-51/64b 5-15/32b 5-39/64b 5-17/32b 5-59/64b 5-39/64b 5-43/64b 5-19/32b 5-63/64b 5-43/64b 6-5/32b 5-7/8b 5-27/32b 5-33/64b 5-43/64b 5-63/64b 5-43/64b Min. Box Shoulder with Eccentric Wear in. m 19/64 1/8 1/8 9/64 1/8 13/64 11/64 5/32 3/16 9/32 3/16 17/64 7/32 13/64 1/4 19/64 1/4 15/64 9/32 25/64 21/64 5/16 23/64 1/4 13/64 13/64 15/64 21/64 17/64 17/64 5/16 23/64 19/64 19/64 11/32 3/8 7/16 7/32 17/64 23/64 19/64 11/32 Make-up Torque for Min. OD Tool ft-lb l 15874 8814 8814 8814 8814 10502 10502 10502 10502 10502 10502 13303 13303 13303 13303 14703 14703 14703 14703 18904 18904 18904 18904 12609 12609 12609 12609 15971 15971 15971 15971 17653 17653 17653 17653 22696 22696 13997 13997 17730 17730 17730
13
DRILL PIPE DATA

Nom. Size Nom. Size Wt Type Upset and Grade
NEW TOOL JOINT DATA

PREMIUM CLASS
Min. OD Tool Joint in. o b11/16b 5-5/16b 5-45/64b 5-25/64b 5-45/64b 5-27/64b 5-3/8b 5-49/64b 5-15/32b 5P 5-7/16b 5-9/16b 5-1/2b 5-57/64b 5-9/16b 5-41/64b 5-9/16b 5-15/16b 5-41/64b 5-53/64b 5-47/64b 6-7/64b 5-53/64b 5-17/32b 5-15/32b 5-55/64b 5-17/32b 5-45/64b 5-5/8b 6b 5-11/16b 5-25/32b 5-11/16b 6-1/16b 5-49/64b 6-17/64b 5-63/64b 5-59/64b 5-39/64b 5-25/32b 6-1/16b 5-49/64b Min Box Shoulder with Eccentric Wear in. m 11/32 5/32 5/32 11/64 5/32 15/64 3/16 3/16 13/64 27/64 7/32 19/64 1/4 1/4 9/32 11/32 9/32 17/64 21/64 7/16 3/8 23/64 27/64 9/32 15/64 15/64 17/64 3/8 5/16 19/64 11/32 13/32 11/32 21/64 25/64 7/16 17/64 5/16 13/32 21/64 25/64 Make-up Torque for Min. OD Tool ft-lb l 18049 10034 10034 10034 10034 11949 11949 11949 11949 11008 11949 15136 15136 15136 15136 16729 16729 16729 16729 21509 21509 21509 21509 14336 14336 14336 14336 18160 18160 18160 18160 20071 20071 20071 20071 25806 25806 15909 15909 20151 20151 20151
in. 4 4
lb/ft 15.70 13.75 EU-S IU-3 EU-E EU-E EU-E IEU-E IEU-E EU-E EU-E IEU-E IEU-E IEU-X IEU-X EU-X IEU-X IEU-G IEU-G IEU-G EU-G IEU-S IEU-S IEU-S IEU-S IEU-E IEU-E EU-E IEU-E IEU-X IEU-X EU-X IEU-X IEU-G IEU-G EU-G IEU-G EU-S IEU-S EU-E IEU-E IEU-X EU-X IEU-X NC46(IF) H90 NC50(IF) OH WO FG H90 NC50(IF) OH NC38(SH) NC46(XH) FG H90 NC50(IF) NC46(XH) FH H90 NC50(IF) NC46(XH) FH H90 NC50(IF) NC46(XH) FH H90 NC50(IF) NC46(XH) FH H90 NC50(IF) NC46(XH) FH H90 NC50(IF) NC46(XH) NC50(IF) NC46(XH) NC50(IF) NC46(XH) FH NC50(IF) NC46(XH)
in. 6 6 6_ 5 6_ 6 6 6_ 5_ 5 6 6 6 6_ 6 6 6 6_ 6 6 6 6_ 6 6 6 6_ 6 6 6 6_ 6 6 6 6_ 6 6_ 6 6_ 6 6 6_ 6
in. 3 3 3 3-31/32 3_ 3 3 3 3 3-11/16 3 3 3 3 3 3 3 3 3 2 3 3 2 3 3 3_ 3 2 3 3 2 2 3 3 2 3 2 3_ 3 2 3 2
ft-lb 19615 19510 18836 10482 17220 17390 19510 18838 13636 9173 16997 17390 19510 18838 19829 19390 19510 18838 19829 22385 22629 22336 22463 17390 22629 20617 19829 21623 19510 22336 22436 21623 19510 22336 24815 27854 26968 20617 19829 2445 22336 22436
16.60
16.60
16.60
16.60
20.00
20.00
20.00
20.00
22.82
22.82

SVP02.DOC SECTION V, PART 2, PAGE 10 Revision 1, January 1998

1 2 3 4 5 6 7 8 9 10 11 12 CLASS 2
Min. OD Tool Joint in. o 6-3/64b 5-3/4b 6-15/64b 6-11/32b 5-27/32b 6-15/32b 5-13/16b 5-63/64b 6-33/64b 5-7/8b 6-3/64b 6-11/16b 6-15/64b 6-15/32b 5-63/64b 6-39/64b 6-5/32b 6-43/64b 6-15/64b 6-7/8b 6-29/64b 6-37/64b 6-9/64b 6-21/32b 6-27/32b 6-1/2b 6-21/32b 6-49/64b 6-61/64b Min. Box Shoulder with Eccentric Wear in. m 21/64 3/8 27/64 11/64 7/32 15/64 9/32 19/64 17/64 5/16 21/64 11/32 27/64 15/64 19/64 5/16 3/8 11/32 27/64 7/16 15/64 19/64 5/16 21/64 27/64 1/4 21/64 3/8 31/64 Make-up Torque for Min. OD Tool ft-lb l 19596 19596 25195 14030 14030 17771 17771 17771 19641 19641 19641 25253 25253 17863 17863 22627 22627 25009 25009 32154 17266 21870 21870 24172 31079 19288 24432 27003 34719
13
DRILL PIPE DATA

Nom. Size Nom. Size Wt Type Upset and Grade
NEW TOOL JOINT DATA

PREMIUM CLASS
Min. OD Tool Joint in. o 6-9/64b 5-55/64b 6-23/64b 6-13/32b 5-59/64b 6-17/32b 5-57/64b 6-1/16b 6-19/32b 5-61/64b 6-9/64b 6-25/32b 6-23/64b 6-17/32b 6-5/64b 6-45/64b 6-1/4b 6-25/32b 6-11/32b 7b 6-33/64b 6-43/64b 6-15/64b 6-3/4b 6-31/32b 6-19/32b 6-3/4b 6-27/32b 7-5/64b Min Box Shoulder with Eccentric Wear in. m 3/8 7/16 31/64 13/64 17/64 17/64 5/16 21/64 19/64 11/32 3/8 25/64 31/64 17/64 11/32 23/64 27/64 25/64 15/32 17/64 11/32 23/64 3/8 31/64 19/64 3/8 27/64 35/64 Make-up Torque for Min. OD Tool ft-lb l 22272 22272 28636 15964 15964 20221 20221 20221 22349 22349 22349 28735 28735 20308 20308 25724 25724 28432 28432 36555 19652 24892 24892 27512 35373 21945 27797 30723 39501
in. 4
lb/ft 22.82 EU-G IEU-G EU-S IEU-E IEU-E IEU-X IEU-X IEU-X IEU-G IEU-G IEU-G IEU-S IEU-S IEU-E IEU-E IEU-X IEU-X IEU-G IEU-G IEU-S IEU-E IEU-X IEU-X IEU-G IEU-S IEU-E IEU-X IEU-G IEU-S NC50(IF) NC46(XH) NC50(IF) 5 FH NC50(XH) 5 FH H90 NC50(XH) 5 FH H90 NC50(XH) 5 FH NC50(XH) 5 FH NC50(XH) 5 FH NC50(XH) 5 FH NC50(XH) 5 FH FH FH H90 FH FH FH FH FH FH
in. 6 6 6_ 7 6_ 7 6 6_ 7 6 6 7 6_ 7 6_ 7 6 7 6_ 7 7 7 7 7 7 7 7 7 7
in. 3 2 2 3 3 3 3 3 3 3 3 3 2 3 3 3 3 3 2 3 4 3 3 3 3 4 3 3 3
ft-lb 25724 24815 31193 30676 18838 306766 25935 223366 306766 29234 25724 36241 31193 30676 22336 306676 27854 36241 31193 38575 27966 30676 29593 36241 43585 27966 36241 36241 43585
22.82 19.50
19.50
19.50
19.50
25.60
25.60
25.60
25.60 5 21.90 21.90
21.90 21.90 24.70 24.70 24.70 24.70

j k l m
The use of outside diameters (OD) smaller than those listed in the table may be acceptable on slim Hole (SH) tool joints due to special service requirements. Tool joint with dimensions shown has a lower torsional yield ratio than the 0.80 which is generally used. Recommended make-up torque for used tool joints is based on 72,000 psi stress. In calculation of torsional strengths of tool joints, both new and worn, the bevels of the tool joint shoulders are disregarded. This thickness measurement should be made in the plane of the face from the ID of the counterbore to the outside diameter of the box, disregarding the bevels. n Any tool joint with an outside diameter less than the API bevel diameter should be provided with a minimum 1/32" depth x 45_ bevel on the outside and inside diameter of the box shoulder and outside diameter of the pin shoulder. o p = pin limited yield. b = box limited yield. P or B indicated that tool joint could not meet 80% of tube torsion yield. Tool joint diameters specified are required to retain torsional strength in the tool joint comparable to the torsional strength of the attached drill pipe. These should be adequate for all services. Tool joints with torsional strengths considerably below that of the drill pipe may be adequate for much drilling service.
SVP02.DOC
Figure 2.1 RECOMMENDED PRACTICE FOR MILL SLOT AND GROOVE METHOD OF DRILL STRING IDENTIFICATION
SVP02.DOC

Since the torsional yield strength of tool joint connections is constantly decreasing due to wear and corrosion, selection of an appropriate make-up torque must take into account the current strength of a connection. The API has developed a series of curves that can be used for determining the torsional yield strength of a connection based on its current inside and outside dimensions. These curves are included in API RP 7G, "Recommended Practice for Drill Stem Design and Operating Limits". For illustrative purposes the curves for NC38 (3-1/2" IF) and NC50 (4-1/2" IF) are given in Figures 2.2 and 2.3, respectively. Application of the curves to obtain the torsional yield strength for a particular box/pin combination can be performed as follows: A. Select the appropriate curve for the tool joint under consideration. If needed, Table 2.2 can be used as a cross reference for interchangeable tool joints not given in the figures. Extend a horizontal line from the tool joint box outside diameter to the torsional strength curve and read the torsional strength from the upper scale. Extend a vertical line from the tool joint pin inside diameter to the torsional strength curve and read the torsional strength from the upper scale. The smaller of the torsional strengths determined in (2) and (3) above becomes the estimated torsional strength of the box/pin combination. The make-up torque for the connection can now be determined by multiplying the value determined in (4) by an appropriate factor not to exceed 70%.
B. C. D. E.
2.2.5 Alternating Breaks Alternating breaks in the drill string during trips is an important factor in maintaining the mechanical integrity of tool joints. By alternating breaks, inspection of the box and pin is possible, while at the same time allowing for the application of fresh thread compound. It is Occidental's policy to alternate breaks on successive trips, and it is the responsibility of the DRILLING SUPERVISOR to ensure that this is being performed. 2.2.6 Allowable Pull The maximum allowable pull on drill pipe is to be based on its current API classification and corresponding performance properties. For pipe grades other then NEW, Table 2.3 should be used to determine the correct API classification. Once the classification has been established, Table 2.4 can be used to determine performance properties.
SVP02.DOC
Figure 2.2 NC38 (3-1/2" IF) TORSIONAL YIELD AND MAKE-UP
SVP02.DOC
SVP02.DOC

TABLE 2.2 ROTARY SHOULDERED CONNECTION INTERCHANGE LIST
COMMON NAME STYLE SIZE
2_ in.
PIN BASE DIAMETER (TAPERED)

2.876
THREADS PER IN.

4
TAPER IN./FT.
2
THREAD FORM *
V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.058 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065 (V-0.038 rad) V-0.065
SAME AS OR INTERCHANGES WITH

2_ in. Slim Hole N.C. 26 ** 3 in. Slim Hole N.C. 31 ** 4 in. Slim Hole N.C. 38 ** 4 in. Extra Hole N.C. 46 ** 5 in. Extra Hole N.C. 50 **; 5 in. Double Streamline 4 in. Double Streamline N.C. 40 ** 3 in. Double Streamline
Internal Flush (I.F.)
2_ in.
3.391
3 in.
4.016
4 in.
4.834
4 in.
5.250
Full Hole (F.H.)
4 in.
4.280
2_ in.
3.327
Extra Hole (X.H.) (E.H.)

4 in. 4.834 4 2 3 in. 3.812 4 2
4 in. Slim Hole 4 in. External Flush 4 in. Internal Flush N.C. 46 ** 4 in. Internal Flush N.C. 50 **; 5 in. Double Streamline 2_ in. Internal Flush N.C. 26 ** 2_ in. Internal Flush N.C. 31 ** 3 in. Extra Hole 4 in. E 3 in. Internal Flush N.C. 38 ** 2_ in. Extra Hole
5 in.
5.250
2_ in.
2.876
Slim Hole (S.H.)

4 in. 3.812 4 2 3 in. 3.391 4 2
4 in.
4.016
Double Streamline (DSL)
3 in.
3.327
4 in.
4.280
4 in. Full Hole N.C. 40 ** 4 in. Internal Flush 5 in. Extra Hole; N.C. 50 ** 2_ in. Internal Flush 2_ in. Slim Hole 2_ in. Internal Flush 3 in. Slim Hole 3 in. Internal Flush 4 in. Slim Hole 4 in. Full Hole 4 in. Double Streamline 4 in. Internal Flush 4 in. Extra Hole 4 in. Internal Flush 5 in. Extra Hole 5 in. Double Streamline 4 in. Slim Hole 3 in. Extra Hole
5 in.
5.250
26
2.876
31
3.391
V-0.065
Numbered Conn (N.C.)

40 4.280 4 2 V-0.065 38 4.016 4 2 V-0.065
46
4.834
V-0.065
50
5.250
V-0.065
External Flush (E.F.)

* **
4 in.
3.812
V-0.065 (V-0.038 rad)
Connections with two thread forms shown may be machined with either thread form without affecting gauging or interchangeability. Numbered connections (N.C.) may be machined only with the V-0.038 radius thread form.
SVP02.DOC

For all Occidental operations, the maximum allowable pull on any weight or grade of drill pipe is to be limited to 80% of the Hook Load figures given in Table 2.4. It should be noted that the figures given in Table 2.4 assume zero torsional loading. If the drill string is subjected to simultaneous torque and tension, a compromise will have to be made in order to avoid exceeding the minimum yield strength of the pipe body. This is discussed in more detail in the following section. 2.2.7 Simultaneous Tension and Torque on Drill Pipe Under normal drilling conditions the amount of tension in the drill pipe will not limit the amount of applied surface torque (for example, rotary torque while drilling). However, there may be circumstances under which it will be operationally necessary to simultaneously exert high tensile and torsional loads (e.g., while trying to free stuck pipe). Under these conditions the minimum torsional yield strength under tension should be calculated to avoid mechanical failure of the pipe. The equation for this calculation is as follows: Ty = Where: 0.096167 x (J/D) x (Ym2 - (P/A)2) Ty J D Ym P A = = = = = = Minimum torsional yield strength under tension, ft-1bf Polar moment of inertia, inches4 Outside diameter of pipe, inches Minimum yield strength of pipe, psi Total applied tensile load, 1bf Cross-sectional area of pipe body, sq-in.
The polar moment of inertia can be calculated as follows: J Where: = 0.098175 x (D4 - d4) J D d = = = Polar moment of inertia, inches4 Outside diameter of pipe, inches Inside diameter of pipe, inches
In the torsional yield strength equation given above, the total applied tensile load (P) should be set equal to the pull exerted on the pipe at surface. The minimum torsional yield strength (Ty) can then be calculated. The applied torque on the drill pipe should then not exceed 70% of the calculated minimum torsional yield strength (Ty).
SVP02.DOC

TABLE 2.3 CLASSIFICATION OF USED DRILL PIPE AND USED TUBING WORK STRINGS
1 (All Sizes, Weights and Grades: Nominal dimension is basis for all calculations) 2 3 PREMIUM CLASS 1 Two White Bands CLASS 2 Yellow Band 4
PIPE CONDITION
I. EXTERIOR CONDITIONS
A. OD Wear Wall
CLASS 3 Orange Band
Remaining wall not less than 80% Not over 3% of OD
Remaining wall not less than 70% Not over 4% of OD
Any imperfections or damages exceeding CLASS 2
B. Dents & Mashes C. Slip Area Diameter Variations 1. Crushing 2 2. Necking D. Stress Induced Diameter Variations 1. Stretched 2. String Shot
Not over 3% of OD Not over 3% of OD
Not over 4% of OD Not over 4% of OD
Not over 3% of OD reduction Not over 3% of OD increase
Not over 4% of OD reduction Not over 4% of OD increase
E. Cuts, Gouges & Corrosion 1. Round Bottom 2. Sharp Bottom Longitudinal Transverse3
Remaining wall not less than 70% Remaining wall not less than 80% Remaining wall not less than 80% Remaining wall not less than 80% and length not over 10% of circumference None Remaining wall not less than 70% Remaining wall not less than 80% and length not over 10% of circumference
F. Fatigue Cracks 4
None
None
II. INTERIOR CONDITIONS

A. Corrosive Pitting Wall Remaining wall not less than 80% measured from base of deepest pit Remaining wall not less than 80% None C. Fatigue Cracks 4
1.
B. Erosion & Wear Wall
None
None
2. 3. 4. 5.
The premium classification is recommended for service where it is anticipated that torsional or tensile limits for Class 2 drill pipe and tubing workstrings will be exceeded. These limits for premium Class and Class 2 drill pipe are specified in Tables 2.4 and 2.6 respectively. Premium Class shall be identified with two white bands, plus one center punch mark on the 35 sloping shoulder of the tool joint pin (or the 18 sloping shoulder of the pin, if the 18 angle is furnished). Inspection of this condition should be made to detect presence of longitudinal and transverse cracks inside and outside. May be ground out along longitudinal axis not to exceed value for round bottom cuts or gouges as shown in i.e. 1 of this table and such grinding to be approximately faired into outer contour of the pipe. The longitudinal length of grinding in the slip area shall not exceed 1 for Premium Class or 2 for Class 2. In any classification where fatigue cracks or washouts appear, the pipe will be identified with the red band and considered unit for further drilling service. An API RP 7G inspection cannot be made with drill pipe rubbers on the pipe.
SVP02.DOC

TABLE 2.4 HOOK-LOAD AT MINIMUM YEILD STRENGTH FOR NEW, PREMIUM CLASS (USED), AND CLASS 2 (USED) DRILL PIPE
SVP02.DOC

TABLE 2.4 (continued) HOOK-LOAD AT MINIMUM YEILD STRENGTH FOR NEW, PREMIUM CLASS (USED), AND CLASS 2 (USED) DRILL PIPE
SVP02.DOC

TABLE 2.4 (continued) HOOK-LOAD AT MINIMUM YEILD STRENGTH FOR NEW, PREMIUM CLASS (USED),AND CLASS 2 (USED) DRILL PIPE
SVP02.DOC

2.3 Drill Pipe and Bottom Hole Assembly Inspection and Specification 2.3.1 Drill String Records CONTRACTOR shall furnish records to show the history of the drill pipe and other drill string components owned by CONTRACTOR, including details of age, number of premium joints remaining out of the original drill-pipe string, total footage drilled, total time stored prior to mobilization, exposure to H2S or CO2, jarring, or acidizing. The records shall also include a summary of number and depth of wells drilled, any twist offs or washouts experienced in wells drilled with the string, and of directional wells drilled with the string, including details of well inclinations and maximum dogleg severity encountered. 2.3.2 Frequency of Inspections A. Within thirty (30) days prior to mobilization of the drilling unit to a single well program or to the first well of a multi-well program, all drill pipe, drill collars, drill-stem subs, tool joints, heavy-wall drill pipe, stabilizers, hole openers, underreamers, drilling jars, roller reamers, and other downhole tools furnished by CONTRACTOR shall be inspected by a third party inspection company, as outlined herein, at CONTRACTOR's expense, and CONTRACTOR shall provide OXY with a copy of the third party inspection report. OXY may require that inspections be witnessed by a OXY representative, at OXY's expense. Thereafter, all drill pipe furnished by CONTRACTOR and used in hole since the last third party inspection shall be inspected after one thousand five hundred (1,500) rotating hours or thirty thousand (30,000) feet, whichever occurs first, by a third party inspection company, as outlined herein, at CONTRACTOR's expense, and CONTRACTOR shall provide OXY with a copy of the third party inspection report. Thereafter, all drill collars, drill-stem subs, tool joints, heavy-wall drill pipe, stabilizers, hole openers, underreamers, drilling jars, roller reamers, and other downhole tools furnished by CONTRACTOR shall be inspected after the number of rotating hours as given below by a third party inspection company, as outlined herein, at CONTRACTOR's expense, and CONTRACTOR shall provide OXY with a copy of the third party inspection report.
B.
C.
Frequency of inspections conducted by the CONTRACTOR as directed by OXY (at OXY's expense) may be increased if fatigue failures occur between

inspection, and decreased if no failures occur and no cracks are detected between inspections. D. OXY may require that inspections be witnessed by a OXY representative.
2.3.3 Inspection Requirements A. Drill Pipe 1. Tube Body: a. Tube body shall conform to API Class 1 or API Premium Grade as specified in API-RP-7G (current edition at Contract date). Require the location and recording of previous inspection classification markings. Pipe shall be marked and API color coded on each and every inspection. Record size, weight, and grade of tube body. Inspection to be performed per "Standard DS-1, Drill-Stem Design and Inspection" ("DS-1"), most recent edition.
b.
c. 2.
Tool Joint: a. Tool joint shall match tube body and conform to API Class 1 or API Premium Grade as specified in API-RP-7G and API Specification 7 (current editions at Contract date). Require the recording of manufacturer's markings stenciled at the base of the pin or on the mill slot showing company symbol, month welded, year welded, pipe mill, and drill-pipe grade. Tool joints to be API color coded on each and every inspection. Record size and type of tool joint. Inspection per latest edition of DS-1.
b.
c. B.
Heavy-Wall Drill Pipe 1. Tube Body and Center Wear Pad: Inspection per latest edition of DS-1.
SVP02.DOC

TABLE 2.1 Bottom-Hole Assembly Inspection Frequency Well Depth Vertical Holes Vertical Holes Vertical Holes Directional Holes TABLE 2.2 Correction Factors for Bottom-Hole Assembly Inspection Frequency Severity of Use Wear Category Deviation (degrees) Dogleg (degrees / 100') Torque Correction Factor 2. 1 0-5 0-2 Normal 1.00 2 5 - 10 2 - 2.5 Above Normal 0.90 3 10 - 20 2.5 - 3 High 0.80 4 >20 >3 Very High 0.70 0 - 10,000' 10,000 - 15,000' >15,000' Adjust hole values based on Table 2.2 Rotating Hours 400 300 200
Tool Joint: a. Tool joints shall conform to API Class 1 or API Premium Grade as specified in API-RP-7G and API Specification 7, (current editions at Contract date). Tool-joint pins shall have API stress-relief groove and tool-joint boxes shall have boreback feature, both of which shall have antigall coating. Thread roots on 4-1/2 inch HWDP and larger to be cold rolled. Inspection per latest edition of DS-1.
C.
b. Drill Collars
SVP02.DOC
1.
Tube Body: a. Drill collar outside diameters to conform to the provisions of API Specification 7. Inspection per latest edition of DS-1.
b. 2.
Rotary-Shouldered Connection: a. Rotary-shouldered connection shall conform to API-RP-7G and API Specification 7 (current edition at Contract date), and shall have a bending strength ratio greater that 2.25 and less than 3.50. Bending strength ratio shall be equal to or greater than 2.5 for drill collars having outside diameters of 6.125" or larger and 2.25 or greater for outside diameters less than 6.125". Rotary-shouldered pins shall have API stress-relief groove, and boxes shall have bore-back feature, both of which shall have antigall coating. Thread roots on drill collars 6-1/4 in. OD and larger to be cold rolled. Inspection per latest edition of DS-1.
b. D.
Drill-Stem Subs 1. Drill-stem subs shall conform to API-RP-7G and API Specification 7 and (current editions at Contract date). Record size, type, and BSR of connections. All drill-stem subs require dry magnetic particle inspection of entire tool body to detect fatigue cracks. All drill-stem subs shall be inspected per latest edition of DS-1. Note: All crossover subs should be 60 inches long 12 inches for subs 8 inches OD or larger, 48 inches long 12 inches for other subs to ensure proper stress distribution and correct makeup torque. Bottleneck crossover subs should have a minimum 24-inch neck.
2.
3.
SVP02.DOC

E. Stabilizers, Roller Reamers, Hole Openers, Underreamers, Drilling Jars, and Other Downhole Tools 1. Tool Body: Require full-length magnetic particle inspection to detect fatigue cracks. Rotary-Shouldered Connections: All downhole tools connected to drill collars shall conform to specifications and inspections given for drill collars elsewhere in this Schedule.
2.
F.
General 1. 2. Recut Connections: Must be to manufacturer's original specifications. Additional Ultrasonic Inspection: Ultrasonic Inspection of BHA connections may be required to supplement wet magnetic particle inspection subsequent to the critical inspection. Non-magnetic drill collars and other non-magnetic BHA Components: Must be inspected for magnetic "hot-spots" at least annually, at CONTRACTOR's expense.
3.
2.3.4 Used Drill Pipe Marking and Classification Used drill pipe is to be classified as per API Recommended Practice 7G (RP7G), Recommended Practice for Drill Stem Design and Operating Limits. 2.4 Prevention of Ingress of Hydrocarbons into Rig Systems It is the responsibility of the Drilling Supervisor to ensure that wellsite operations are planned to prevent the release of hydrocarbons into rig operating systems. This can generally be accomplished through the use of isolation valves (gate valves and/or check valves) and stand alone operating systems (for example, surface well test equipment). Although thorough planning and well designed operational procedures will normally ensure a high degree of rig safety, it must be stressed that no degree of advance planning can replace the judgement of the Drilling Supervisor. Only he can ensure that systems have been rigged up or installed to prevent the ingress of hydrocarbons into rig systems.
SVP02.DOC
For all installations involving the attachment of operational equipment (e.g., BOPs, flow lines, lubricators, etc.) to live wells, the Drilling Supervisor is to personally inspect the final rig-up prior to commencing operations. In general, the following guidelines and instructions are to be followed closely. 2.4.1 Check Valve Manifold Required When the rig pumps, cementing pump, or any other pumping equipment is attached to a well for the purposes of killing the well, stimulation, pressure testing, etc., a check valve manifold must be installed between the pump and the well. It is the responsibility of the job supervisor to ensure that the installation of a check valve manifold has been completed prior to giving approval to work on the well. The check valve manifold is to be installed as close as practicable to the well to prevent the entry of hydrocarbons into the test line. A typical layout for a check valve manifold is illustrated in Figure 2.4. Installation of the check valve manifold should be performed according to the following procedure: A. Close-in the well at the point where the check valve manifold is to be installed. For example, close in the casing head valve if tying into the annulus, or the wing valve, if tying into the wing section. Connect the bleed-off line to a pre-selected bleed-off point. This can be a flare line, test separator, or other suitable discharge point provided the pressure on the bleed-off line can be reduced to zero.
B.
SVP02.DOC

If a bleed-off facility is not required, the bleed-off outlet is to be bull-plugged to prevent the escape of hydrocarbons or pressurized fluids into the atmosphere. If a bull-plug has been installed and must be removed, open the bull plug needle valve and remove the plug slowly to ensure that no pressure has been trapped behind the plug. C. Pressure test the check valve manifold and all lines between the pump and wellhead valve to 3000 psi or the working pressure rating of the system, whichever is greater. Prior to conducting this pressure test it must be ensured that the pressure rating of all system components meets or exceeds the planned test pressure. Hold test pressure for a minimum of 5 minutes. To ensure the check valve will hold pressure, bleed-off line pressure on the pump side of the check valve and trap test pressure between the wellhead valve and the check valve. Hold test pressure for a minimum of 5 minutes, then release pressure through bleed-off line. Open the wellhead valve and perform pumping operations as dictated by operational procedure. If, following the completion of pumping operations, pressure has been trapped on the check valve manifold, close-in the wellhead valve and release trapped pressure to the bleed-off line.
D.
E. F.
2.4.2 Operating Valve Required on Kill Line(s) When rigging up to kill a well, any lines installed on the tubing annulus must contain at least one operating valve independent of the wellhead gate valves. Under no circumstances are the wellhead valves to be used as operational valves during the kill operation. These valves are to be set to either the OPEN or CLOSED position. 2.4.3 Flow From Well Must Go Through a Choke If returns from the well are to be taken up the tubing annulus through a side outlet, flow must be taken through a dedicated valve manifold incorporating a flow control choke. On offshore or pad drilling areas, this facility may be provided through the use of an adjoining Christmas tree by tying into the service wing valve. Choking of well fluids must not be performed with plug valves, gate valves, or any valve for that matter. 2.4.4 Dedicated Bleed-Off Line Required
SVP02.DOC

During well stimulation operations, trapped pressure must be released through a dedicated bleed-off line and not to the high pressure kill/test pump. The test line from the high pressure pump is to be fitted with a check valve positioned as close as possible to the tie-in point on the well. 2.4.5 Air and/or Steam Supply During DST to be Independent of Rig System During drill stem testing operations, the air supply to the burner heads is to be furnished by an independent air compression system complete with self contained power supply. Under no circumstances is the rig air supply system to be utilized to supply compressed air to the burner heads. In addition, if a steam heat exchanger is required in the production system, supply steam is to be furnished by an independent steam generator. Under no circumstances is the rig's steam generating system to be tied into the well test system. Air and steam supply to burner heads and steam generators for DSTs and flow tests must be supplied from air compressors and/or boilers located in "open air" conditions. This is to prevent flowing hydrocarbons from accidentally flowing back through the air and/or steam lines and becoming trapped in an enclosed space. 2.4.6 Check Mud/Gas Separator Operation The Drilling Supervisor is to inspect the operation of the mud/gas separator prior to spudding any well. It must be ensured that the unit is functioning properly and is capable of handling choked well fluids under the anticipated worst case well control conditions for the well being drilled. To aid in the assessment of this equipment, the Drilling Supervisor is to furnish the Drilling Superintendent with a layout drawing of the system indicating fluid inlets and outlets, mud discharge point, emergency by-pass facility, pipe work dimensions, etc. Refer to Section VI, Well Control Equipment and Materials for mud/gas separator design considerations. 2.5 Wellhead Equipment Handling (Offshore) Wellhead equipment handling in the context of this section shall refer to the shipping, storage, maintenance, lifting, and installation of surface and sub sea wellhead equipment that has been shipped offshore and is intended for immediate or near term use. Adherence to the procedures and guidelines detailed below will result in minimum down time due to physical damage and enhance the long term serviceability of this equipment. FIGURE 2.4
SVP02.DOC

5000 psi WORKING PRESSURE CHECK VALVE MANIFOLD (TYPICAL ARRANGEMENT)
SVP02.DOC

2.5.1 Shipped in Packing Crates New surface and subsea wellhead equipment is to be shipped offshore in packing crates furnished by the original equipment manufacturer. These crates must provide sufficient physical support to constrain the particular component. Alternatively, this equipment may be transported in purpose built transportation frames, provided adequate protection of the assembly is ensured. Exception to these guidelines will be allowed for large subsea wellhead assemblies; however, end connections and seal areas must be adequately protected. In addition, seal areas and bare metallic surfaces are to be protected against corrosion damage with a suitable shipping/storage rust preventative which will not become fluid and run at a temperature below 150 F. For cold climates this temperature may be modified as required. Once components reach an offshore location, they are to be removed from the shipping container and inspected for damage and missing parts. 2.5.2 Wellhead and Christmas Tree Tools Wellhead and Christmas tree running, pulling, and test tools are to be shipped in accordance with the guidelines outlined above. Upon arrival at an offshore location, this equipment is to be inspected for damage and missing parts, and stored in a suitable location. 2.5.3 Steel Ring Gaskets and Elastomeric Seals Steel ring gaskets and elastomeric seals (e.g., 0-rings, pack-off seals, etc.) are to be shipped offshore in protective packaging and labeled with identifying part numbers and descriptions. It must be remembered that all elastomeric seals have a finite shelf life and will eventually lose mechanical properties due to atmospheric decomposition. For this reason the storage climate for elastomeric seals must be carefully controlled. It is the responsibility of the drilling supervisor to ensure that seals that have aged beyond the manufacturers recommended shelf life are not placed into service. 2.5.4 Transporting Wellhead Equipment on the Rig Wellhead equipment is to be hoisted and installed in a controlled manner. Movement around the platform or rig will, of course, be accomplished with cranes. This includes placement on the drill floor or spotting in the moon pool area as required. If air operated winches are used to lift or skid equipment it must be ensured that the winch is rated to handle the anticipated loading conditions. 2.5.5 Vertical Lifts of Wellhead Equipment and Christmas Tree
SVP02.DOC

Vertical lifts to remove or install wellhead equipment and Christmas tree assemblies must be performed with the rig drawworks using purpose designed lifting slings, lifting subs, or running and pulling tools. These heavy lifts are not to be performed using air operated winches and randomly selected lifting appliances. This applies to surface as well as subsea equipment. However, in certain cases small lifts may be performed with an air operated winch provided the winch is rated for the load, suitable lifting appliances are available, and the load can be handled in a controlled manner. 2.6 Washout Detection The techniques used for the detection of drill string washouts require the measurement and recording of surface pressures at predetermined rates PRIOR to the occurrence of a washout. If these measurements have not been performed in advance, the likelihood of early washout detection is significantly diminished. While drilling ahead, the driller should periodically measure the off-bottom pump pressure at three fixed pump rates. One pressure is to be measured at the full drilling pump rate and two others taken at reduced pump rate; for example, 1/2 and 1/4 full rate. The number of pump strokes and corresponding standpipe pressures are to be carefully measured and recorded. Ordinarily the slow circulating pressures measured for well control purposes can be used for the reduced pump rates. These pressure measurements are to be performed according to the following schedule, or more frequently if desired. Once per tour. Following any change in mud properties that would significantly effect standpipe pressure; for example, density, PV, YP. Following any change in bottom-hole assembly. Basically, these pressures should be measured according to the schedule established for the measurement of slow circulating pressures. 2.6.1 Surface Pressure Check If a washout is suspected, immediately proceed with evaluation of the problem. Continued pumping will only aggravate the condition and result in possible parting of the drill string. A. If a washout is suspected, stop pumping and pick-up off bottom. Have mud engineer check mud weight, PV, and YP.
SVP02.DOC

B. Close the kelly valve and, using one mud pump, pressure test the pump discharge manifold, mud line, and standpipe manifold to maximum surface pumping pressure used while drilling. If the surface lines hold pressure, release test pressure and open kelly valve. Proceed with slow pump pressure checks.
C.
2.6.2 Slow Pump Pressure Check A. Bring one pump on line and measure standpipe pressure at the previously established slow circulating rates. Then bring both pumps online and measure the standpipe pressure at full pump rate. Based on these pressure measurements, the following conclusions can be drawn: 1. If the mud properties are unchanged, and if the current pump pressure is the same at the lowest rate while decreasing from the previously measured figures at the higher rates, the drill string is probably washed out. For example, the following pressure differences would indicate a washout: Slowest rate pressure difference = zero psi Second rate pressure difference = 40 psi Full rate pressure difference = 150 psi 2. If the plastic viscosity (PV) and yield point (YP) are significantly lower (at least 10%) than when the slow pump pressures were initially measured, and there are significant pressure differences at all rates, then the pressure loss is probably due to the change in mud properties. For example, for a 30% reduction in PV and YP, the following pressure profile would by typical: Slowest rate pressure difference = 45 psi Second rate pressure difference = 80 psi Full rate pressure difference = 150 psi Note: In this case significant pressure differences are measured at the slow rates, whereas this was not true for the washout example given in (a) above. If a mud density decrease has been experienced, the new standpipe pressure and reduced circulating pressures can be readily calculated using the following expression:
B.
3.
SVP02.DOC

Pn Where: = (MWn/MWo) x Po Pn MWn MWo Po = new pump pressure, psi = new mud density, ppg = old mud density, ppg = old pump pressure, psi
This expression will be reasonably correct at all pump rates; however, it is only an approximation. For example, if a 9.5 ppg mud was reduced by 0.1 ppg to 9.4 ppg, the following pressure differences would be typical: Slowest rate pressure difference = 2 psi Second rate pressure difference = 12 psi Full rate pressure difference = 44 psi For greater mud weight reductions the pressure differences would be correspondingly greater. 2.6.3 Bottom-Hole Assembly Testing The bottom-hole assembly can be tested for washouts in a manner similar to the procedure used for testing the entire drill string. Again, it will be necessary to have measured the circulating pressures through the BHA while it was being run into the well. 2.6.4 Washout Locator Sub and Dart If a washout locator sub has been run in the drill string this device can be used to determine if a suspected washout is in the drill pipe or BHA. This sub is normally run at the top of the drill collars as the crossover from drill collar to drill pipe threads. However, a second sub could be run in the middle of the drill pipe on deeper wells as a further aid in isolating a washout. The primary advantage of the tool is proving the pressure integrity of the drill pipe, thereby avoiding a wet trip until the drill collars are pulled. If a washout locator sub is in the drill string, the following procedure and operational guidelines are to be followed if a washout is suspected. A. Pull drill string wet until hole conditions are acceptable for dropping washout locator dart (i.e., no tight hole, sticking or other adverse hole conditions).
SVP02.DOC

B. If necessary, redress washout locator dart. Shear pin setting should be +/1750 psi. Check condition of O-ring seals and replace as required. Check to be certain the minimum I.D. through the drill string from surface to the locator sub is at least 3.00" (washout locator dart O.D. = +/- 2.750"). Drop washout locator dart and pump tool down drill string as would be done with a survey barrel. Work pipe as necessary to prevent sticking. Reduce pump rate prior to seating dart in locator sub. When dart lands in locator sub, stop pumps, then increase surface pressure in small increments to 1500 psi. Hold pressure at 1500 psi for 2 - 3 minutes to determine if washout is above or below locator sub. Based on pressure test, proceed as follows: 1. If drill pipe holds pressure, washout is below locator sub (i.e., there is no need to pull drill pipe wet since washout in drill string is below locator sub). Increase surface pressure to +/- 1750 psi to shear open by-pass sleeve in washout locator dart. Pump slug and POOH to locator sub following normal tripping procedures. Pull BHA below locator sub looking for washout. If drill pipe does not hold pressure, washout is in drill pipe above the locator sub. DO NOT shear open by-pass sleeve in washout locator dart at this time. POOH wet looking for a washout. Once bad joint has been located, pressure test string again by increasing surface pressure in small increments to 1500 psi. If string holds pressure, increase surface pressure to +/- 1750 psi to shear open by-pass sleeve in washout locator dart. Recover dart on slickline using survey barrel retrieving tool. Proceed with normal drilling operations.
C.
D.
2.
2.6.5 Drill String Test Sub If the drill string is recovered to locate a suspected washout and this operation has been unsuccessful, it may be necessary to run a drill string test sub to locate the washout. The drill string test sub is made-up to the bottom of the drill string and the pipe is run into the well in stages. At each stopping point, the drill string is pressure tested against the test sub. This operation is repeated until the washout is located. 2.7 Drill Pipe Tally Accurate dimensional records are to be maintained for the drill pipe and bottom-hole assembly at all times. This includes measurements of overall length, tool joint O.D. and I.D., and fishing
SVP02.DOC

neck length. Drilling tools with multiple connections (e.g., jars, turbines, MWD tools, etc.) should be sketched out and dimensioned in sufficient detail to enable selection of appropriate fishing tools in the event of a twist-off. The number of joints of drillpipe and BHA components on the drilling location must be known at all times. This may help alleviate drill string tally discrepancies by totaling the drill string on surface and subtracting this from the total on the location to check the number of joints in the hole. In addition to the drillers tallied depth, the drilling assembly is to be measured in stands prior to commencing the following operations: running casing, logging, and coring. The drill string should also be measured in stands anytime there is doubt about the current drilled depth which cannot be reconciled by review of the drillers tally. All depth corrections are to be noted on the Occidental and IADC daily drilling reports. In addition, the following guidelines are to be followed: 2.7.1 Measurement on Deck When preparing the pipe tally record for a particular well, the length of each joint of drill pipe and each BHA component is to be measured on the pipe deck, and this measurement, along with the joint serial number, is to be entered in the drill pipe tally. These measurements are to be used for calculating actual drilled depth. 2.7.2 Master Talley Book The master drill pipe tally book is to be kept in the dog-house and updated by the Driller throughout his shift. 2.7.3 Daily Check of Pipe Talley A daily check of the drill pipe tally is to be made by the contract Toolpusher/Superintendent. The Driller's tally is to be reconciled against the total number of joints of drill pipe on the rig. 2.7.4 Record Depths Geolograph When drilling or reaming, connection depths are to be noted on the Geolograph at the time of the connection.
SVP02.DOC

2.7.5 Daily Check Total Drill Pipe on Location The Occidental Drilling Supervisor and contract Toolpusher are to make a daily physical inspection of the total quantity of drill pipe on the rig. In addition, they must both be informed of any transfers of drill pipe to or from the rig. 2.7.6 Strap Prior to Fishing The drill string is to be strapped while running in the hole with any fishing tools. 2.7.7 Strapping Frequency The drill string is to be strapped at least every 10 days, or more frequently if dictated by operational considerations as outlined above. 2.8 Casing and Tubing Markings 2.8.1 Groups Casing and tubing is to be marked as per API Spec 5CT. The following is a summary of the main points of API Spec 5CT. Refer to the API Spec 5CT for further information. Group 1 Group 2 Group 3 Group 4 All casing and tubing in grades H, J, K, N. All restricted yield strength casing and tubing in grades C & L. All high strength casing and tubing in grade P. All special service casing in grade Q
2.8.2 Die Stamp Markings Die stamp markings shall be placed on the outside of the pipe within 12 inches (305 mm) from the coupling or box, or externally threaded end, or either end of plain-end pipe. The sequence of die-stamped markings shall be as follows: Manufacturer's/Processors name or mark Spec 5CT Symbol UF (if applicable) (for unfinished, plain end pipe) Weight per foot (pounds per foot) Grade of pipe Process of manufacture, except for group 3 (S = seamless, E = electric weld)
SVP02.DOC

Examples: A. 7 in 26 lb grade P-110, open hearth ( or electric furnace) = AB CO SPEC 5CT 26 P 2-7/8" 6.4 lb grade P-105, open hearth ( or electric furnace) = AB CO SPEC 5CT UF 6.4P
B.
2.8.3 Paint Stencil Markings Paint stenciled markings shall be placed on the outside surface of each length of pipe starting not less than 2 feet (0.61 m) from the coupling or box, or externally threaded end, or either end of plain end pipe. For connectors and short length pup joints, the required paint stencil markings may be placed on a decalcomania attached to the outside surface within 12 inches (0.30 m) from the end. These markings shall be separated by a dash or shall be adequately spaced. The sequence of paint-stenciled markings shall be as follows, except the length, total weight, and type of thread marking shall be paint-stenciled on the pipe at a location convenient to the manufacturer or processor. Size Weight per foot Grade of pipe Process of manufacture Hydrostatic test pressure
(pounds per foot) (S = seamless, E = electric weld)
For Group 4 the following paint stenciled markings are required in the following sequence: Manufacturer's/Processors name or mark Spec 5CT Symbol UF (if applicable) Size Weight per foot Grade of pipe Process of manufacture Hydrostatic test pressure Length
(for unfinished, plain end pipe) (pounds per foot) (S = seamless, E = electric weld) (English and/or metric units)
2.8.4 Color Code Identification


A. Group 1, Group 3, Group 4. In addition to the required markings as specified above, each length of casing and tubing shall be color coded by one or more of the following methods. 1. 2. 3. 4. A paint band encircling the pipe at a distance not greater than 2 ft (0.61m) from the coupling or box. A paint band encircling the center of the coupling. Paint entire outside surface of coupling. For pup joints shorter than 6 feet (1.83m) in length, the entire surface except the threads shall be painted.
The color and number of bands shall be as follows: a. b. c. d. e. f. g. B. Group 2 1. A paint band or bands encircling the pipe at a distance not greater than 2 ft (0.61m) from the coupling or box. a. b. c. d. Grade C-75 Grade C-75, 9Cr Grade C-75, 13 Cr Grade L-80 One blue band One blue band and two yellow bands One blue and one yellow band One red band and one brown band Grade H-40 Grade J-55 Grade K-55 Grade N-80 Grade P-105 Grade P-110 Grade Q-125 No color marking, or black at the manufacturer's option One bright green band Two bright green bands One red band White White Orange
SVP02.DOC

e. f. g. h. 2. Grade L-80, 9Cr Grade L-80, 13Cr Grade C-90 Grade C-95 One red and one brown and two yellow bands One red and one brown and one yellow band One purple band One brown band
A paint band or bands encircling the center of the coupling. a. b. c. Grade C-75 Grade C-90 Grade C-95 One blue band One purple band One brown band
3.
Paint entire outside surface of coupling. The color shall be as follows: a. b. c. d. Grade C-75 Grade C-75, 9Cr Grade C-75, 13Cr Grade L-80 Blue Blue with two yellow bands Blue with one yellow band Red with brown band or longitudinal stripe Red with two yellow bands Red with one yellow band Purple Brown
e. f. g. h. 4. C.
Grade L-80, 9Cr Grade L-80, 13Cr Grade C-90 Grade C-95
For pup joints shorter than 6 feet (1.83m) in length, the entire surface except the threads shall be painted. Special Clearance Couplings. Special clearance couplings shall be painted the color indicative of the steel grade from which the couplings are manufactured, and shall also be painted with a black band around the center.
SVP02.DOC

2.8.5 Thread Marking - All Groups A. B. C. D. E. F. G. Casing (short round thread) Casing (long round thread) Casing (buttress thread) Casing (extreme-line) Tubing (non-upset) Tubing (external-upset) Tubing (integral-joint) CSG LCSG BCSG XCSG TBG UP TBG IB TBG
Buttress Thread Marking Unless otherwise specified on the purchase order, the triangle mark in buttress casing may be replaced with a transverse 3/8" wide white paint band, 3 in. long, around the pipe. A 1 in. wide, 12 in. long white paint stripe shall be oriented longitudinally of the tube, adjacent to the above band to assist in locating the band. 2.9 Handling of Casing and Tubing The tubular handling procedures outlined in this section are for casing and tubing strings routinely used by Occidental. These procedures may be inadequate for critical service applications. Under these circumstances the reader is referred to the Drilling Program for guidance. 2.9.1 Shipping All casing and tubing is to be handled and shipped with suitable box and pin end thread protectors installed. Once the tubulars have reached the rig site they are to be stacked in layers supported by wooden sills spaced at +/- 10 ft. intervals. If multiple weights and grades of pipe are being used, they should be arranged to accommodate the planned running order. 2.9.2 Field Inspection All tubulars are to be visually inspected for thread and/or body damage, drifted, and tallied prior to installation in a well. Thread protectors are to be removed, and the threads cleaned of thread compound and grease with varsol or other suitable solvent.

The threads are then to be cleaned with a high pressure jet washing system, followed by high pressure air to remove residual water. Once the threads are thoroughly clean, a suitable thread compound is to be applied to both the box and pin ends. If it is necessary to re-install thread protectors prior to running the pipe in a well, the protectors are to be thoroughly cleaned before use. Any pipe not passing inspection is to be set to one side and appropriately labeled. Thread damage is to be identified with a 2 inch wide band of red paint applied adjacent to the pin end or around the box of affected threads. All tubulars are to be full length drifted to API drift specifications (see Table 2.5) unless a special drift diameter is indicated in the Drilling Program. If a length of pipe will not pass the drift test, a single 2 inch wide band of green paint should be applied at the point of drift restriction. All tubulars failing field inspection are to be so noted on the materials manifest for return shipment to the Occidental pipe yard. Table 2.5: API Drift Dimensions Nominal O.D. (inches) 8-5/8 and smaller 9-5/8 to 13-3/8 16 and larger Tubing 2-7/8 and smaller 3-1/2 and larger IDiameter (inches) I.D. - 1/8 I.D. - 5/32 I.D. - 3/16 Drift Length (inches) 6 12 12
Product Casing and Liners (See note I)
Refer to Supplemental Well Program for drift requirements
Not applicable to Extreme-Line casing. Refer to Well Program.
SVP02.DOC

2.9.3 Handling Tools Long strings of casing and tubing are to be run using slip type elevators and spiders. The elevators are to be sized to allow for anticipated hole drag and overpull requirements. Until sufficient string weight is available to use this equipment, collar pull elevators are to be used in conjunction with conventional rotary casing slips and a safety clamp. All slip and elevator assemblies are to be closely inspected by the Drilling Supervisor for wear related damage. Particular attention should be given to insert die slots and die segments, slip bowl tapers and diameters, and slip wedge tapers. See Figures 2.5 through 2.10 for critical inspection areas. The pipe is to be picked-up off the cat walk with single joint pick-up elevators sized for the casing and coupling being run. It should be noted that single joint pick-up elevators are designed to accommodate not only pipe body diameter, but also coupling design. Check to make certain the correct elevators have been supplied. In addition, all pipe is to be picked up using quick release thread protectors. 2.9.4 Running Procedure Casing and tubing is to be run in accordance with the running procedure detailed in the Supplemental Drilling or Completion Program. The running procedure will specify the position of completion equipment, pipe weights and grades, and make-up torques, as applicable. In all cases a suitable casing or tubing thread compound is to be applied. Thread compounds are to be selected based on the anticipated service conditions and the type of connection being run. In general, thread compounds meeting the requirements of API Bulletin 5A2, Sixth Edition, "Bulletin on Thread Compounds for Casing, Tubing, and Line Pipe" should be acceptable. If a non-API thread compound is required, it will be specified in the Drilling Program. The Drilling Supervisor must ensure that all casing running tools have been properly rigged-up. This includes the position and orientation of snubbing lines and torque gauges attached to the power tongs. In addition, the rig floor should be organized and equipped to handle the size of pipe being run. In particular, the following points should be considered: A. Is the fill-up line conveniently located to allow for pipe filling without interrupting pipe handling operations? Can the make-up tongs be easily moved into position and operated from a safe work platform?
SECTION V, PART 2, PAGE 43 Revision 1, January 1998
B.
SVP02.DOC
C.
Has a hold back line been fitted to restrain large diameter pipe as it is brought through the V-door? Has the work platform been positioned to allow for easy stabbing of tubulars. Is the stabbing board properly positioned and equipped with safety equipment? Is the snub line on the make-up tong the correct length? Has the back-up tong been fitted with the correct size jaws for the casing to be run?
D. E. F. G.
2.9.5 Welding on Casing or Tubing Field welding on tubing and other well tubular goods for any reason is not recommended and should be avoided. The only exception is a welded, slip-on casing head where proper procedures are followed. This is normally performed on low grade surface casing using the appropriate pre-heat/post-heat technique. Welding on high grade casing and casing hangers of N-80 and above is strictly prohibited in the field. This unnecessary practice can promote premature failure when internal, compressive or tensile loads are imposed. Tack welding casing couplings, float equipment and stage cementing collars to prevent inadvertent back-off on casing grades of K-55, J-55 and lower has been customary where welding is deemed non-hazardous; however, this practice is not required when alternate preventive methods are available. Thread locking compounds are recommended and can be used effectively in most all field environments for coupling integrity and resistance to back off problems. In the interest of cost saving and reduction of rig time, specific joints can be prepared in a suitable facility prior to sending to the field. In either case, the threads must be thoroughly cleaned, the locking compound applied evenly and the joint immediately torqued to the specified value.
2.10
Certifiable Drilling Equipment Certification requirements vary from location to location. It is outside the scope of this document to cover the certification requirements for each country of operations.
SVP02.DOC
You must be aware of the certification requirements for your country of operations and you MUST COMPLY with certification regulations for your local area of operations. 2.11 Stock Rotation and Storage A planned program of stock rotation is to be followed for all consumable materials with a finite shelf life. This is particularly true for materials incorporating the use of elastomeric compounds. It is the responsibility of the drilling supervisor to ensure that materials are stored in a suitable location and protected from mechanical and atmospheric damage. The following text provides general guidelines for meeting this requirement. 2.11.1 Elastomeric Materials Elastomeric materials typically employed in drilling operations include O-ring seals, chevron seals, specialty tool packing elements, pack-off seal elements, packer seals, and cementing plugs. The storage environment is critical to the shelf life and inservice performance of these materials. Due to their composition, elastomeric materials are in a constant state of deterioration, regardless of storage environment. This deterioration process is significantly accelerated in the presence of adverse atmospheric conditions. The aging and loss of mechanical properties of any rubber good will be directly effected by the following factors: Direct light, especially sunlight, which contains ultraviolet rays - drastically accelerating the aging process. Ozone in the atmosphere, which reacts with elastomers and accelerates aging. For this reason, rubber goods should never be stored in the vicinity of electrical equipment due to the presence of Ozone in these areas. Heat, which results in the gradual hardening of rubber products, especially in the presence of Ozone and Oxygen in the atmosphere.
For the above reasons rubber goods are to be stored as follows: A. Store all rubber goods in a dark place, preferably indoors and away for direct or indirect sunlight, windows, drafts, and direct artificial lighting.
SVP02.DOC

B. Store rubber goods in a cool location, preferably maintained at +/- 65 F and away from heaters, electrical machinery, or any high voltage equipment. Maintain the storage area as dry as possible. Oils, grease, dope, solvents, or other damaging fluids should be stored in a separate location to avoid spillage and/or contamination. Do not store new and used rubber goods in the same package or in a manner that will result in direct physical contact. Used materials may have been exposed to chemicals that would adversely impact the aging process. Store rubber parts in their natural shape. Do not hang O-ring or similarly shaped seals on nails or hooks. If possible, store rubber goods in sealed containers, or cover with a protective shield impervious to temperature or light when storing for long periods. Use rubber goods on a first-in, first-out basis. Do not over-stock rubber goods for offshore use.
C.
D.
E.
F.
G. H. 2.11.2
Casing Hanger Pack-Offs In general, casing hanger pack-offs incorporating the use of elastomeric sealing elements are to be stored in accordance with the guidelines given in Part 2.10.1 above. However, certain pack-off assemblies may incorporate the use of threaded components which will require application of a protective lubricant to prevent thread profile corrosion. In these cases the manufacturer is to be consulted for recommendation of an acceptable lubricant. Randomly selected lubricants are not to be used due to possible adverse reaction with elastomeric seals. As with rubber goods, pack-off assemblies are to be used on a first-in, first-out basis. In addition, these materials are not to be stored at the rig for prolonged periods of time. The rig environment may significantly reduce the shelf life of these materials, leading to possible in-service failure or unnecessary redress charges.
SVP02.DOC
FIGURE 2.5: ROTARY SLIPS
SVP02.DOC
FIGURE 2.6: ROTARY SLIPS
SVP02.DOC
FIGURE 2.7: SLIP SPIDER
SVP02.DOC
FIGURE 2.8: CASING, TUBING, AND DRILL PIPE ELEVATORS (Slip Type Elevators)
SVP02.DOC
FIGURE 2.9: CASING, TUBING, AND DRILL PIPE ELEVATORS (Center Latch Elevator)
SVP02.DOC
FIGURE 2.10: CASING, TUBING, AND DRILL PIPE ELEVATORS
(Side Door Elevator)


2.11.3 Drill Bits Since most roller cone bits incorporate the use of elastomeric seals, these goods are to be stored in accordance with the guidelines given in 1.9.1 above. This can generally be accomplished by leaving the bit in the manufacturer's packaging. As with all consumables, drill bits are to be used on a first-in, first-out basis. Used tricone bits can best be stored for future re-run by application of a protective coat of paint, lightly doping the thread profile, and storage in a container similar to the one furnished when the bit was new. For long term storage the jet nozzles are to be removed and the seal and thread area greased to prevent corrosion. Do not immerse used tri-cone bits in oil or water baths for any reason. The oil will adversely effect the elastomeric seals and water will cause general corrosion of the metallic surfaces. Used PDC bits are to be washed down with water and stored in the manufacturers shipping container following application of thread compound to the tool joint. For long term storage, the jet nozzles are to be removed and the seal and thread area greased to prevent corrosion. See Section V, Part 6, Bits and Hydraulics for more information. 2.11.4 Metallic Goods and Materials Metallic goods and materials include flanges, nipples, bull plugs, valves, ring gaskets, etc. In general, these materials are not to be stored offshore for extended periods of time. When required for a specific project, it must be ensured that any seal areas or bare metallic surfaces are adequately protected against corrosion. This can usually be accomplished by storing the item in the manufacturer's packaging. If no protective packaging has been furnished or if the packaging has been opened for component inspection, it must be ensured that any bare metal surfaces are protected by application of a thin layer of protective grease or other acceptable coating.
SVP02.DOC

OXY Drilling Practices

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

OXY Drilling Practices

Uploaded by

Copyright:

Available Formats

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE i

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE ii

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE 1

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE 2

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE 3

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE 4

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE 5

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE 6

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

DRILL PIPE DATA

NEW TOOL JOINT DATA

SECTION V, PART 2, PAGE 7

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

TABLE 2.1 (continued)

NEW TOOL JOINT DATA Conn. New OD New ID

SECTION V, PART 2, PAGE 8

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

15.50 15.50 15.50

SECTION V, PART 2, PAGE 9

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

DRILL PIPE DATA

NEW TOOL JOINT DATA

in. 3 3 3 3-31/32 3_ 3 3 3 3 3-11/16 3 3 3 3 3 3 3 3 3 2 3 3 2 3 3 3_ 3 2 3 3 2 2 3 3 2 3 2 3_ 3 2 3 2

TABLE 2.1 (continued)

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

DRILL PIPE DATA

NEW TOOL JOINT DATA

25.60 5 21.90 21.90

21.90 21.90 24.70 24.70 24.70 24.70

SECTION V, PART 2, PAGE 11

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE 12

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE 13

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

Figure 2.2 NC38 (3-1/2" IF) TORSIONAL YIELD AND MAKE-UP

SECTION V, PART 2, PAGE 14

Revision 1, January 1998

DRILLING OPERATIONS MANUAL DRILLING PRACTICES GENERAL TOPICS

SECTION V, PART 2, PAGE 15

Revision 1, January 1998