All Rubber

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Product Catalogue
All Rubber
Innovators of Rubber Technology
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Rubber Technology & Products

Mining and Quarrying Transport Industry Specialised applications Recycling
We are specialists in the design and supply of rubber products and equipment for mining, quarrying, transport, customised solutions and recycling technologies. Our knowledge base, expertise and product range have been built from an intensive in-house research and development programme over many years. Integrating the latest technologies with this expertise allows us to develop new and unique products and solutions, leading to improvements in productivity, quality of products, all proven in the field in one of the toughest environments on earth.
Stephen DAngelo
Managing Director
Head Office 21 Midas Road, MALAGA WA 6090 WESTERN AUSTRALIA
All Rubber
Innovators of Rubber Technology Innovatorsof Rubber Technology
www.allrubber.com.au
Telephone: +61 +8 +9249 5622 Facsimile: +61 +8 +9249 5676 Email: allrubber@allrubber.com.au Website: www.allrubber.com.au PAGE
Table of Contents
Company Overview
All Rubber Profile Services - Wesbelt & East Coast Rubber (ECR) - Research and Development - Training - Contact Information
Section
Machinery
Vulcanizing Presses Slicing Machines Slitting Machines Punching Presses Buffing Machines
Section
1 2 3 4 5
1 2 3 4 5
Agricultural & Mat Mining

Belt Repair Materials PVC and Polyurethane Adhesives Priming Agents Rubber Adhesives Hot Vulcanizing Solutions Cleaning Solutions Fasteners Tools Lagging Materials Lining Materials Conveyor Beltings Moulded Products Screen Mats Conveyor Components Ceramics
Section
Section
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Protective Mats Strip Borders Feeding Troughs Balers & Harvesters
1 2 3 4
Apendices
Product List Technical Information
Section
1 2
Transport
Mudguards & Fenders Mudflaps Catcher Mats Pickup & Tray Mats
Section
1 2 3 4
PAGE

Company Overiew
All Rubber Profile
History
All Rubber was founded by Olivio and Maria DAngelo in 1971 in Western Australia . Originally a wholly owned family business it was initially involved in the transport industry, with a fleet of trucks moving freight to the mines in the North West of Western Australia. In conjunction with the transport operations, a business was established with the recycling of second-hand conveyor belts and other materials generated as waste products in mining operations. Conventional disposal techniques consisted primarily of burying, and sometimes burning these materials, causing pollution and environmental concerns. An ongoing operation was developed by All Rubber with the use of our internationally patented machinery to recycle steel cord and fabric-reinforced belts. The durable belt covers are manufactured into Mudflaps, Industrial Matting, Truck Mudguards and Flooring, and also reused as lighter Conveyor Belting. This exclusive machinery to remove the rubber covers from the reinforcing substrates is marketed by All Rubber worldwide. In 1980 the company focused exclusively on the rubber business with the securing of conveyor belt service contracts with companies such as Alcoa, Pioneer, and Metro Brick in Western Australia. An intensive Research and Development
program was established to produce Australian made products to service the mining and quarrying, and transport industries. This was a vital step for industry in Western Australia as an Import Replacement Initiative, as most rubber related adhesives and machinery were imported from Germany, Canada and Malaysia. The R & D program developed our range of products now being manufactured by All-Rubber directly, or by its joint venture partners. This exclusive range of products has lead to significant, and expanding export sales to countries such as the U.K., U.S.A, South Africa, Korea, New Zealand, Singapore, Philippines, Indonesia, India, and Chile. Joint Ventures have been established in selected countries to allow technology transfer for the manufacture of various products in a lower labour cost environment. This ensures we can supply a competitively priced, high quality product. Between 2000 and 2002 an input of capital increased production capacity and efficiency in the Malaga Factory and additional new products were brought into the product range, most notably; Screen Mats, Rubber and Ceramic Lagging , Strip Lagging and Moulded Products. In 2003 All Rubber acquired Wesbelt Pty. Ltd., a company providing services and products in the conveyor belt and rubber lining industries in Western Australia. In 2004 All Rubber acquired a 25% share in the operations of East Coast Rubber who supply All Rubbers products, services and technology to the mining industry in Queensland.
Company Structure
The majority of shares are held by the original founders, the DAngelo family. The remaining shares are held by private interested parties and by key employees predominantly involved in company management. All Rubber currently employs 50-60 staff, and has an annual turnover in excess of $A16 Million (2005/06) with average annual growth of approximately 40%.

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Company Overview
ALL Rubber Profile
PRODUCTS All Rubber has a diverse range of products across 4 main industries; Mining, Transport, Agriculture and Machinery. The common thread is that markets for these products span the globe and they are all rubber related. The product range includes:MINING: 1. 2. 3. 4 5. 6. 7. 8. 9. 10. 11. 12. 13. 14 1. 2. 3. 4. 5. 1. 2. 3. 4. Belt Repair Materials P.V.C & Polyurethane Adhesives Priming Agents Rubber Adhesives Hot Vulcanizing Solutions Cleaning Solutions Fasteners &Tools Lagging Material Lining Material Conveyor Belting Moulded Products Screen Mats Conveyor Components Ceramics Mudguard/Fenders Mudflaps Catcher Mats Pickup & Tray Mats Custom products Protective Matting Strip Borders Feeding Trough Bailer & Harvester Parts MACHINERY: 1. 2. 3. 4. Vulcanizing Presses Punching Presses Buffing Machines Slicing Machines & Slitting Machines
FACTORY EQUIPMENT: Our extensively equipped factory includes:1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 1. 2. 3. 4. EAGLE Vulcanizing Press 4mtrs x 2.2mtrs SHAW ALMEX Strip Moulding Press 7mtrs x 600mm Hydraulic Moulding Press 1500mm x 900mm (900tonne) PHEONIX Automated Punching Press 2 x BUS Manual Punching Presses A36, 1500mm Slicer Machine SMG 1mtr wide Bench Sanding Machine Buzzard Rubber Buffing Machine Autoclave 2mtr diameter x 1.5mtr long Mixer Tank 2tonne capacity A40, Bandsaw Slicer COMMODORE Slicer Extruder 12" Mill, 2 roll 62" PIRELLI 4 roll Calender Prod. Line, 1600mm wide 2 x Injection Moulding Machines 2 x Compression Moulding Machines Precure and Postcure Wrapping Machine DIN standard abrasion test machine Rheometer Elongation & Tear Strength Tester Compressions Set Dies
TRANSPORT:
AGRICULTURE / MAT:
LABORATORY:
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Company Overview
Services
- Wesbelt / ECR
Services are provided to the mining and industrial sectors in all areas of conveyor supply and system maintenance by Wesbelt in Western Australia and East Coast Rubber in Queensland. Wesbelt is a wholly owned subsidiary and East Coast Rubber (ECR) a partly owned subsidiary of All Rubber, receiving full technical backup and support. With a strong distribution network through other service providers around Australia. All Rubber is able to coordinate large national projects and customer requirements. We offer the most comprehensive and seamless service available in todays demanding market. We are committed to deliver your requirements around Australia and around the world. Service Equipment The All Rubber fleet of 4WDs, trucks and commercial vehicles are all purchased new, with a typical maximum service life of 3-4 years. On-site vehicles are fitted as standard with all safety equipment to comply with normal requirements. All other tools winches and winders used on site are regularly checked, maintained and tagged as appropriate for standard safety regulations. Providing services to Kalgoorlie Consolidated Gold Mines (KCGM) Western Mining Corporation Goldfields LTD Cockburn Cement BHP BILLITON Wesfarmers CSBP McMahons Leighton Contractors
Conveyor Services Fully equipped service centres cater for every belting requirement including: 1. Stock belting 2. Splicing 3. Vulcanizing equipment 4. Installation equipment (belt drums, winding equipment and winches) 5. Fasteners 6. Pulley design and manufacture 7. Belt cleaners
Specialised areas Quality splicing of plasterboard belts Fire-safe splicing equipment Portable splicing equipment for light-duty PVC belts. Our 24-hour service capability responds quickly to breakdown emergencies with expert technicians for infield repairs. Mechanical Services Comprehensive Field Service Support covering all aspects of conveyor maintenance with customized services to suit specific needs of each customer including: Schedule of rates work on an as required basis Full task based contract administration & management Cents per tonne contract We can provide a Total Maintenance Solution, with the support of products and services from our branches, distributors and alliance partners.

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Company Overview
Services
- Wesbelt / ECR
Mechanical Services provide: 1. Belt Cleaner service and installation 2. Plough service and installation 3. Skirt service, adjustment and installation 4. Roller Identification and replacement 5. Rubber Lining 6. Polyurethane Lining 7. Ceramic Lining 8. Systems inspections and audits Splicing Hot splicing capabilities with The Falcon press in all branches ensure the latest vulcanizers are used for in-situ splicing with full safety equipment. Water or air-pressurized units with a capability of up to 200 PSI, and maximum bias dimension of 2400mm, allows for the splicing of steel cord, fabric or solid woven steel cord belts in excess of 2000mm wide. The Falcon press easily breaks down into smaller sections ideally suited for a range of different belt widths.
Lining & Lagging All Rubber uses and recommends rubber lining materials; in conjunction with Konprim metal primer and Kontact adhesives, to achieve the most effective cold vulcanizing bond. All metal surfaces are sandblasted in accordance with Australian standards, prior to treatment with Konprim metal primer. Lagging of pulleys can be carried out in the field or on site. Kolag pulley lagging sheets or strips are used in this application. Kolag lagging material consists of a bonding layer to promote bond strength. The joint can then be effected by and overlap method, or using a two directional filler rubber technique. Kolag lining material is manufactured with an embossed diamond patter to facilitate water dispersion and assist belt traction. Idlers and pulleys can be hot or cold lined and machine ground to be perfectly concentric. Polyurethane In addition to rubber lining of steel surfaces, All Rubber has perfected techniques of bonding polyurethane to steel, and rubber. Spray or casting methods can be used to apply the polyurethane, to give greater wear, heat and chemical resistance in specific applications. Technical Services
We have spot repair presses, P.V.C. splicing presses and many additional rubber splicing presses. All of our presses are of advanced design and proven in the field. Rubber lining of chutes, hoppers, pipes, idlers and various other items is carried out in our factory premises, in Perth. All aspects of cold and hot bonding of rubber to steel (or other surfaces) is achieved and guaranteed.
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We have a full manufacturing capability and give technical backup to all customers, allowing direct access to a team of rubber chemists, rubber technologists and engineers that can assist to resolve problematic mine issues especially with rubber lining, conveyor belt compounds, screening and any areas involving rubber.

Company Overview
Services
- Wesbelt / ECR
In our Malaga factory and laboratory we can formulate, develop, manufacture, test and mould. We produce rubber compounds specifically tailored for particular applications.
Belt Trade-in We buy conveyor belts of varying types (including steel cord) for our recycling operations.
Testing equipment includes rheometers, elongation meters, abrasion testers, durometers and compression equipment. We can produce the right rubber compound for all situations to prevent premature equipment corrosion and failure. Systems Monitoring Services can be provided by All Rubber or through a network of independent service providers, which will ensure a preventative maintenance program. The objective of All Rubbers Total Maintenance Solution is to achieve reliability of product performance and Life Cycle Maximisation of conveyor components resulting in maximum plant reliability and availability. Safety Our excellent Occupational Health & Safety record has been achieved by employing highly skilled machine operators and factory staff. An in-house safety coordinator also ensures safety systems are implemented, maintained and reviewed on a regular basis. Full safety induction of all personnel is a normal routine requirement.
Experience All Rubber has one of the most experienced teams of rubber technologists in Australia. It comprises of Chemists, Engineers, Metallurgists, Accountants and Sales & Marketing professionals with strong managerial depth ensuring proactive product and service development and fast response to customer needs.
All Rubber is a leading Australian manufacturer and exporter of rubber products and machinery, for the mining, transport and agricultural industry. An extensive R&D program has led to many patented developments and specialized products.
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Company Overview
Research and Development
- Products and Equipment
All Rubber actively engages in developing innovative products and expanding the manufacturing capability to meet market demands. Over many years All Rubber has conducted R&D at our Malaga factory and Laboratory to enable the production of our own branded lines of equipment and adhesives. Our laboratory has a complete range of testing facilities to ensure our rubber compounds and equipment comply with exacting customer specifications.
Milling / Calendering of specialized rubber compounds We cater for specific applications depending on the requirements, i.e., Fire Resistant Anti Static (FRAS), Kontex, and Skirting. Adhesives Our range of adhesives cover all applications in the rubber industry for cold bonding of rubber to rubber or metal to rubber Conveyor Belting We have developed rubber compounds in many areas to ensure high quality and extended belt life. Our belting range includes Steel cord, Fabric, General Abrasion resistant, Oil Resistant, Heat Resistant, Antistatic, Flame Resistant, and Chemical Resistant. Ceramic & other pulley lagging materials Lagging pattern research led to the development of designs that increase the effectiveness of belt to pulley tractability and with ceramic lagging the increase in lagging life. Vulcanizing Presses for all applications The Eagle, Falcon, Hawk, Kite and PT vulcanizing presses have been developed over many years to handle the largest to the smallest jobs. Other equipment has been developed for buffing and slitting to speed up production processes. Our presses use Air/Water Bags to ensure even pressure on the platens and reliability.
Products have been developed in the areas of: Milling and Calendaring of specialized rubber compounds Conveyor Belting Ceramic & other pulley lagging materials Adhesives Vulcanizing Presses for all applications Computerized and automated Punching Presses Computerized and automated Buffing machines Slitting machines Ballistic rubber Ongoing R&D has allowed the continual development of new methods to improve efficiency in all aspects of the manufacturing process and improve the quality and wear properties of products.
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Computerized / automated Punching Presses & Buffer Our IT department developed computer interfaces that allow drawings done in CAD to be sent directly to the required machines which then automatically complete the job to our clients exacting specifications. Slitting machines Designed to eliminate most hand cutting jobs. Fully adjustable allows the cutting of rolls of rubber to specified widths Ballistic rubber Custom Fire Resistant rubber compounds for indoor firing ranges, that eliminate ricochet and splash from live ordinance.

Company Overview
Training Courses
- Splicing, Lining and Vulcanizing
This course is a comprehensive overview of the rubber industry, and will produce trained individuals with a greater understanding of the nature of rubber, its processing and uses. Catering primarily for the needs of companies involved in servicing the mining industry, it is designed to produce competent employees in the fields of rubber moulding, rubber processing, conveyor belt servicing and rubber lining. It does not deal with the tyre industry. The All Rubber training course is designed to meet the needs of a rapidly growing industry, and address a dramatic shortfall in training currently being conducted. The course is designed to provide a standard of training for students, which can be recognized in the industry worldwide. The current lack of structured training has resulted in poor practices being adopted by employees, who often have limited understanding of the machinery they are operating, or chemicals and compounds employed. The structure and content material is presented in collaboration with Wesbelt. Approximately half of the course will be spent in class contact hours, and the other half will be spent on practical assignment and hands on training. The lecturers and practical instructors will be provided predominantly by All Rubber and Wesbelt. At the end of each completed module, a final evaluation and appraisal will be conducted, and a pass or fail grade will be issued. If students fail any individual module, then it must be repeated before they are able to graduate. Upon successful completion of all units, students will be presented with a certificate of graduation. Lecturers and instructors include the following: Stephen Grant B.Sc., Hon. (Course Coordinator) Stephen DAngelo B.Sc., Dip. Ed, Neil Honiball M.Sc. Ajith Senewiratne L.P.R.I. (Lond), Les Vickers B.Sc. Mike von Bertouch B.Eng, Gard. Dip. Mgt. Joe Lewin

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Company Overview
All Rubber
- Contact Information
Head Office
All Rubber
21 Midas Road, MALAGA WA 6090 WESTERN AUSTRALIA Telephone: +61 +8 +9249 5622 Facsimile: +61 +8 +9249 5676 Email: allrubber@allrubber.com.au Web: www.allrubber.com.au
Wesbelt Pty Ltd 11 Kitson Place, MADDINGTON WA 6109 WESTERN AUSTRALIA Telephone: (08) 9452 5000 Facsimile: (08) 9452 3793 Email: perth@wesbelt.com.au
Wesbelt - Kalgoorlie 16 Carnegie Street, KALGOORLIE WA 6340 WESTERN AUSTRALIA Telephone: (08) 9021 6366 Facsimile: (08) 9021 6388 Email: kal@wesbelt.com.au
WESBELT CONTACTS
NAME POSITION MOBILE E-MAIL
Glenn Tomkinson Rod Buckingham John Buckle
General Manager Sales Representative Sales Engineer Screening & Milling Warehouse Supervisor Supervisor Administration / Accounts Manager Kalgoorlie Branch Works Manager Kalgoorlie
0409 290 171 0408 908 651 0417 932 575
gtomkinson@wesbelt.com.au rbuckingham@wesbelt.com.au jbuckle@wesbelt.com.au
Dean Cooper Brenton Brune Christine Chapman Laurie Forster David Vaughan
0438 686 751 0419 926 530 0409 932 575 0427 429 032
dcooper@wesbelt.com.au bbrune@wesbelt.com.au perth@wesbelt.com.au lforster@wesbelt.com.au dvaughan@wesbelt.com.au
East Coast Rubber (ECR)

15 Flanders Street, SALISBURY QLD 4107 QUEENSLAND Telephone: (07) 3875 1300 Facsimile: (07) 3875 1744 Email: ecrubber@bigpond.net.au Terry Green: 0412 442 879 Alan May: 0407 011 688
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10
Mining Catalogue
Index
- Contents
Section
PAGE
Section
PAGE
BELT REPAIR MATERIALS Repair Bands - Patches Filler Rubber - CN Rubber PVC & POLYURETHANE ADHESIVES KONPLAS - Cold Vulcanizing Adhesive KONPLAS MSDS KONPLAS - Activator KONPLAS Activator MSDS PRIMING AGENTS KONPRIM 205 - Metal Primer KONPRIM 205 - MSDS KONPRIM 220 - Primer KONPRIM 220 - MSDS RUBBER ADHESIVES KONTACT AR100 - Cold Vulcanizing Adhesive KONTACT AR100 MSDS KONTACT - activator KONTACT - Activator MSDS KONSTICK AR180 - Cold Vulcanizing Adhesive KONSTICK AR180 - MSDS KONSTICK - Activator KONSTICK Activator - MSDS KONTACT AR2000 - Cold Vulcanizing Adhesive KONTACT AR2000 - MSDS KOELLEX AR250 - Cold Vulcanizing Adhesive KOELLEX AR250 - MSDS HOT VULCANIZING SOLUTIONS KONMELT - Tack Solution KONMELT - MSDS CLEANING SOLUTIONS SOLVIT - Cleaning Agent SOLVIT - MSDS REDOX - Buffing Primer Part A REDOX Part A - MSDS REDOX - Buffing Primer Part B REDOX Part B - MSDS FASTENERS BELT CLIPS - Repairs & Joining TOOLS HAND TOOLS - Knives HAND TOOLS - Rollers HAND TOOLS - Shears and Other LAGGING MATERIALS KOLAG - Pulley Lagging Sheets KOLAG - Pulley Lagging Strips LINING MATERIALS KONTEX 40 - Soft Natural Rubber KONTEX 65 - Hard Natural Rubber
10 12 13
14 15 16 17 11 18 19 20 21
KONTEX B55 - Bromo Butyl Rubber KONTEX P38 - Soft Natural Rubber (Pink) KONTEX B38 - Soft Natural Rubber (Black) KONTEX HR70 - SBR/BR Rubber KONTEX N65 - Nitrile Rubber KONTEX C65 - Chloroprene Rubber KONTEX EB - Bromo Butyl Rubber CRFR65 - Ballistic FR Rubber CONVEYOR BELTS EAGLE - Natural - SBR EAGLE - Natural - SBR Fabric Reinforcing - New and Reconditioned EAGLE - Flame Resistant EAGLE - Heat Resistant EAGLE - Oil Resistant EAGLE - Chemical Resistant EAGLE - Chevron EAGLE - Rough top Solid Woven - PVC, PVG, FRAS Solid Woven - Physical Properties Steel Cord - Description Steel Cord - Specifications Specialised Belting MOULDED PRODUCTS CUSTOM MOULDING, Compression & Injection MILL LININGS - Lifter Bars, Grate Plates, Shell Liners Wear Panels, Washboard Rubber Wear Panels, Flat and Profiled SCREEN MATS SCREEN CLOTH - Punched Mats Screen Mat Production, Automated Modular and Steel Backed Screen Mats ACCESSORIES - Dust Cloth, Capping Rubber, etc Polyurethane Products - Description Woven Wire Screens - Description CONVEYOR COMPONENTS SKIRTEX & POLYSKIRT - Skirting Systems Ordering Information TRANSGLIDE - Polymer Idler Rollers TRANSGLIDE - Polymer Idler Rollers Details TRANSGLIDE - Polymer Idler Rollers SFRI TRANSGLIDE - Primary Belt Cleaner CERAMICS CEROLINE - Ceramic Lining Pad KOLAG - Ceramic Pulley Lagging KOLAG - FRAS Ceramic Pulley Lagging CEROPASTE - Ceramic Lining Paste
50 51 52 53 54 55 56 57
22 23 24 25 26 27 28 29 30 31 32 33
58 59 60 61 62 63 64 65 66 67 68 69 70 71
12
72 73 74 75
34 35
13
36 37 38 39 40 41
76 77 78 79 80 81 82
14
42
43 44 45 15 46 47
83 84 85 86 87 88
10
89 90 91 92
48 49

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11
Belt Repair Materials

Repair Bands
- Patches
Repair bands with CN Bonding layer for better adhesion. Reinforced and unreinforced available.
10 Meter Repair Patches

Code Description Mass (kg/unit) Measure (units) Order (unit lots)
CBARB050 CBARB070 CBARB100 CBARB150 CBARB220 CBARB300 CBARB400 CBARB100R CBARB150R CBARB220R CBARB300R
Repair Band 50mm x 10mt Repair Band 70mm x 10mt Repair Band 100mm x 10mt Repair Band 150mm x 10mt Repair Band 220mm x 10mt Repair Band 300mm x 10mt Repair Band 400mm x 10mt Reinforced R/Band 100mm x 10mt Reinforced R/Band 150mm x 10mt Reinforced R/Band 220mm x 10mt Reinforced R/Band 300mm x 10mt
1.2 1.46 1.98 4 8.6 10 18.5 1.98 4 8.6 10
roll roll roll roll roll roll roll roll roll roll roll
1 1 1 1 1 1 1 1 1 1 1
Diamond Shape Patches

CBARD2026 CBARD2736
Diamond Shape 200mm x 260mm Diamond Shape 270mm x 360mm
.11 0.19
each each
10 10
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12
Belt Repair Materials

Filler Rubber
- C N Rubber
CN Filler rubber is used for belt repair, and as a sealing strip for splices and two directional cold pulley lagging. Reinforced filler rubber can also be used as a cold repair for damaged fabric plies in conveyor belts. Double sided CN bonding layer for better adhesion with Kontact cold vulcanizing cement. Single sided bonding layer and fabric reinforced rubber available upon request.
Ordering Information
CBARCN15 CBARCN3 CBARCNR160
CN1.5mm x 500mm x 10mt CN3mm x 500mm x 10mt EP160 2mm x 500mm x 10mt repair fabric (1 ply)
18 30 20
roll roll roll
1 1 1

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13
PVC and Polyurethane Adhesives

Konplas
- Cold Vulcanizing Adhesive
Konplas AR200 is a specially formulated adhesive used in all applications of bonding plastic to PVC, polyurethane, other plastics, metal, cement, wood and many other materials. It has been formulated to use solvents of low toxicity such as ethylacetate to produce an improved adhesive with lower health risks. Excellent results have been achieved in all applications required in the industry such as for belt splicing.
Product Specifications
Product name Konplas Cold Vulcanizing Cement (to be used with Konplas Activator Solution). A mixture of polymers dissolved in a hydrocarbon solvent system containing ethyl acetate (10-30%, CAS 141-78-6), trichloroethylene (10-30% CAS 79-01-6) and methyl ethyl ketone (10-30% CAS 78-93- 3). 1133 3[Y]E. Open time Poisons Schedule DG Class Exposure standard (TWA) Use instructions Pack size Shelf life Storage Packaging group At least 1 year. S6 Class 3. 200 ppm (ethyl acetate) Mix KONPLAS activator with content of can as instructed. 0.45kg, 0.9kg, (+50ml activator per 0.9kg). At least 1 year. 10-35C. II
Chemical content
UN number HAZCHEM code
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) State Not Applicable. Not Available. Immiscible. Not Applicable >80. >1 Not Available. Not Available. Liquid. Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) 77 initial Not Available. Not Applicable. Not Available. Not Available 23. Not Available. Not Available.
ADAR200K450 ADAR200K900 ADAR200K450 ADAR200K900
Konplas AR200 Kit 0.45kg/0.5lt Konplas AR200 Kit 0.9kg/1lt Konplas AR200 0.45kg/0.5lt + 25ml. activator Konplas AR200 0.9kg/1lt + 50ml. activator
0.5 0.9 0.5 0.9
can can kit kit
ea ea 12 10
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14
WORK-PRACTICE DATA SHEET - THIS IS A SUMMARY ONLY - FULL REPORT AVAILABLE

Chemwatch 4651-38 - HAZARDOUS SUBSTANCE. DANGEROUS GOODS. According to theCriteria of NOHSC, and the ADG Code. - Company Contact No. +61 8 9249 5622
ALL RUBBER AR200 PVC ADHESIVE ALL-RUBBER AR200 PVC CEMENT

INGREDIENTS ethyl acetate trichloroethylene methyl ethyl ketone polyurethane nonhazardous
UN No: 1133 Hazchem Code: 3[Y]E DG Class: 3 Subsidiary Risk: None Poisons Schedule: S6 PROPERTIES Liquid. Does not mix with water. Highly flammable. HEALTH HAZARD INFORMATION Acute Health Effects: HARMFUL - May cause lung damage if swallowed. Irritating to eyes, respiratory system and skin. Vapours may cause dizziness or suffocation. Vapours may cause drowsiness and dizziness. Inhalation, skin contact and/or ingestion may produce health damage*. * (limited evidence). Chronic Health Effects: May cause CANCER. Possible risk of irreversible effects. May be harmful to the foetus/embryo*. * (limited evidence).
CAS No 141-78-6 79-01-6 78-93-3
TWA 10-30 10-30 10-30 10-30
PRECAUTIONS FOR USE Glasses: Chemical goggles. Gloves: PVC chemical resistant type. Respirator: Type A Filter of sufficient capacity Storage & Transport: Keep locked up. Keep container tightly closed. Keep container in a well ventilated place. Keep away from food, drink and animal feeding stuffs. Store in cool, dry, protected area. Restrictions on Storage apply. Refer to Full Report. Fire/Explosion Hazard: Highly flammable. Vapours/ gas heavier than air. Toxic smoke/fumes in a fire. Environment: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
EMERGENCY FIRST AID Swallowed: Give water (if conscious). Seek medical advice. Do NOT give milk or oil. Do NOT give alcohol. Eye: Wash with running water. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. If breathing shallow, give oxygen. Medical attention. Advice to Doctor: Treat symptomatically. NO adrenalin. Assess airway and circulation. Consider lavage with cuffed tube. NO adrenalin. Fire Fighting: Keep containers cool. Foam. Spills & Disposal: Eliminate ignition sources. Consider evacuation. Prevent from entering drains. Contain spillage by any means. Control vapour with water spray/fog. Absorb with dry agent. Stop leak if safe to do so. Take off immediately all contaminated clothing. This material and its container must be disposed of in a safe way. To clean the floor and all objects contaminated by this material, use water and detergent.
INSTRUCTIONS FOR USE:

Preparation: Ensure PVC and PV surfaces are clean and free from dust. Solvent wash surfaces if necessary, or buff with a rotating wire buff. Mixing: Mix well vulcanizing adhesive with approximately 4% activator solution. This solution must be used within two hours of mixing. Application: Apply an even first coat to both surfaces with a brush and allow to dry completely (approximately 30 minutes to one hour). Apply a thin second coat and allow to dry until slightly tacky (test with fingers, however, chemically resistant gloves should be worn). Bonding: Carefully line up both surfaces and then place together starting at the middle first and working outwards. Use a stitcher or roller to apply pressure to the joint, again working from the middle outward to remove possible air bubbles. Make sure both surfaces are correctly aligned before placing into contact as they cannot be adjusted afterwards.
Issue Date: 29/9/2005 Print Date: 29/9/2005
Copyright ChemWatch +613 9572 4700.

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15
PVC and Polyurethane Adhesives

Konplas
- Activator
The activator solution is to be used with Konplas Cold Vulcanizing Adhesive. It is a versatile cross-linking agent which bonds particularly well to plastic and metal surfaces. When mixed with Konplas Vulcanizing Adhesive it will ensure that the bond formed is much stronger and less susceptible to chemical attack. After the activator solution has been added to Konplas Cold Vulcanizing Adhesive the mixture will become increasingly difficult to process. Therefore for best results use the mixture as soon as possible. Discard when mixed for longer than one hour.
Product name Chemical content Konplas activator solution. 4-isocyanatophenol phosphorothioate (3:1) (10-30% CAS 4151-51-3) in ethyl acetate (>60% CAS 141-78-6). 1993. 3[Y]E Mix Konplas activator with Konplas cold vulcanizing adhesive. DANGEROUS GOODS Poisons Schedule Exposure standard (TWA) Pack size Shelf life DG Class Packaging group S6 200 ppm (ethyl acetate) 50 ml bottle. At least one year. Class 3 II
HAZCHEM code UN number Use instructions
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) Not Applicable. Not Available. Reacts. Not Applicable >70. Not Available 2.1. 460. State Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) Liquid. 77 approx. 1.00. Not Applicable. 9.7 @ 20C. Not Available -4. 11.5. Not Available
ADAR200A025 ADAR200A050
Konplas Activator 25ml Konplas Activator 50ml
0.025 0.05
bottle bottle
1 1
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16

ALL RUBBER KONPLAS ACTIVATOR RFE ALL-RUBBER KONTACT ACTIVATOR RFE

INGREDIENTS ethyl acetate 4-isocyanatophenol phosphorothioate (3:1) chlorobenzene
UN No: 1993 Hazchem Code: 3[Y]E DG Class: 3 Subsidiary Risk: None Poisons Schedule: S6 PROPERTIES Highly flammable.
CAS No % TWA 141-78-6 >60 4151-51-3 10-30 0.01 ppm 108-90-7 <10
PRECAUTIONS FOR USE Glasses: Chemical goggles. Gloves: PVC chemical resistant type. Respirator: Type A-P Filter of sufficient capacity Storage & Transport: Keep away from food, drink and animal feeding stuffs. Store in cool, dry, protected area. Restrictions on Storage apply. Refer to Full Report. Fire/Explosion Hazard: Highly flammable. Toxic smoke/fumes in a fire. Reacts with water. Environment: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
HEALTH HAZARD INFORMATION Acute Health Effects: Irritating to eyes. HARMFUL - May cause lung damage if swallowed. Vapours may cause dizziness or suffocation. Vapours may cause drowsiness and dizziness. Skin contact and/or ingestion may produce health damage*. May produce discomfort of the respiratory system and skin*. * (limited evidence). Chronic Health Effects: May cause SENSITISATION by inhalation. Possible skin sensitiser*. * (limited evidence).
EMERGENCY FIRST AID Swallowed: Give water (if conscious). Seek medical advice. Eye: Wash with running water. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. If breathing shallow, give oxygen. Medical attention. Fire Fighting: Foam. Spills & Disposal: Eliminate ignition sources. Consider evacuation. Prevent from entering drains. Contain spillage by any means. Take off immediately all contaminated clothing. To clean the floor and all objects contaminated by this material, use water and detergent.

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17
Priming Agents
Konprim
- ARK205 Primer Hot / Cold Bonding
Konprim ARK 205 metal primer provides excellent adhesion to all metals and excellent results have been achieved in all applications required in the mining industry such as pulley lagging and rubber lining. When bonding to metal surfaces, metal primers must be used to ensure long lasting adhesion. It is suitable for cold vulcanization, of rubber to steel using Kontact Cold Vulcanizing Adhesive.
Product name Chemical code Konprim metal primer. A mixture of resins, organic and inorganic compounds dispersed and dissolved in a hydrocarbon solvent containing xylene (30-50%,CAS 1330-20-7) and tetrachloroethylene (10-20%, CAS 127-18-4). 1133. Mix thoroughly before use and at frequent intervals during use. Exposure standard (TWA) Pack size Shelf life Storage Poisons Schedule DG Class HAZCHEM code Packaging group 80ppm (xylene) 25ltr, 4ltr, 1ltr drums. At least one year. 10-35C. S5 Class 3. 3[Y] III
UN number Use instructions
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) Not Applicable. Not Available. Immiscible. Not Applicable 84.0. >1 1.0. Not Available State Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) Liquid. 121-139. 1.09. Not Applicable. Not Available. <1 Ether=1 28 (SETACC). 7.0. Not Available.
ADKRP205-25 ADKRP205-01 ADKRP205-04
Konprim cold Primer for NR-metal 25ltr Konprim cold Primer for NR-metal 1ltr Konprim cold Primer for NR-metal 4ltr
17.00 1.00 3.50
1 1 1
drum tin tin
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18

Chemwatch 4643-24 - HAZARDOUS SUBSTANCE. DANGEROUS GOODS. According to theCriteria of NOHSC, and the ADG Code. - Company Contact No. (61 8) 9249 5622
ALL RUBBER ARK 205 ALL-RUBBER ARK-220

INGREDIENTS ethylbenzene xylene methyl isobutyl ketone methyl ethyl ketone
UN No: 1133 Hazchem Code: 3[Y]E DG Class: 3 Subsidiary Risk: None Poisons Schedule: S5 PROPERTIES Liquid. Does not mix with water. Floats on water. Highly flammable. HEALTH HAZARD INFORMATION Acute Health Effects: HARMFUL - May cause lung damage if swallowed. Harmful by inhalation and in contact with skin. Irritating to eyes and respiratory system. Vapours may cause dizziness or suffocation. May produce skin discomfort*. Vapours potentially cause drowsiness and dizziness*. * (limited evidence). Chronic Health Effects: May cause SENSITISATION by skin contact. Repeated exposure may cause skin dryness and cracking. Possible respiratory sensitiser*. Exposure may produce irreversible effects*. May be harmful to the foetus/embryo*. Cumulative effects may result following exposure*. * (limited evidence).
CAS No % TWA 100-41-4 <3 1330-20-7 <15 108-10-1 30-60 78-93-3 <2
PRECAUTIONS FOR USE Glasses: Chemical goggles. Gloves: 1.TEFLON 2.VITON 3. Respirator: Type BAX Filter of sufficient capacity Storage & Transport: Keep container tightly closed. Keep container in a well ventilated place. Keep away from food, drink and animal feeding stuffs. Store in cool, dry, protected area. Restrictions on Storage apply. Refer to Full Report. Fire/Explosion Hazard: Highly flammable. Vapours/ gas heavier than air. Toxic smoke/fumes in a fire. EMERGENCY FIRST AID Swallowed: Contact doctor or Poisons Centre. Give glass of water. Eye: Wash with running water (15 mins). Medical attention. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. If breathing shallow, give oxygen. Medical attention. Advice to Doctor: Treat symptomatically. Fire Fighting: Keep containers cool. Foam. Spills & Disposal: Eliminate ignition sources. Consider evacuation. Prevent from entering drains. Contain spillage by any means. Control vapour with water spray/fog. Absorb with dry agent. Stop leak if safe to do so. Take off immediately all contaminated clothing. To clean the floor and all objects contaminated by this material, use water and detergent.

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19
Priming Agents
Konprim
- ARK 220 Cover Coat
important. Konprim ARK 220 is a highly versatile adhesive usually used along with Konprim ARK 205 as primer. It can also be used as a single coat adhesive for polymers like NR, SBR and CR (chloroprene). The Two Coat System (Konprim ARK 205 as primer and Konprim 220 as cover coat) produces bonds that are outstandingly resistant to all kinds of environmental conditions and corrosion and capable of withstanding extreme static and dynamic stresses. Konprim ARK 205 & 220 can be used to bond various elastomers to a wide variety of substrates Rubbers Natural Rubber (NR), SBR, PBR, Nitrile Rubber (NBR), Chloroprene Rubber (CR), Chloro-sulfonated Polyethylene (CSM). Metals Steel, Stainless Steel, cast iron and its alloys, Aluminum and its alloys, Copper and its alloys, brass, etc. Preparation of the Metal Surface This is the most critical and important step for any rubber to metal bonding application. Creation of a thoroughly clean metal surface is the foremost requirement for a good bond. The metal surface should be properly cleaned of all contaminants such as oil, grease, rust, scales, dirt, etc. Initially surface coatings.
Introduction Konprim bonding agents are widely used in the rubber industry as adhesives for bonding unvulcanised natural and synthetic elastomers to metals, fabrics and other rigid substrate during vulcanisation of the elastomer. They are used in products such as Oil seals, Auto mounts, Rubber linings, Rice rolls, Vibration insulators, Rollers, Solid tyres, Belting and other rubber to metal bonded products. Because of the increase in the use of rubber in engineering elements of the automobile, railway, aircraft, and machine industry, strong bonds between rubber and metal are needed. The role of Bonding Agents such as Konprim is thus becoming more and more
Colour Composition Viscosity (20 deg C) Solids Content Specific Gravity Solvents Diluents Shelf Life Flash Point
KONPRIM ARK220
Black opaque Dissolved halogenated polymers and dispersed fillers in solvents 200-350 cps 22-26% 0.98-1.03 Xylene, Perchloroethylene Xyelene, Toluene 1 year 25 deg C.
ARK220-25 ARK220-5
Konprim ARK220 25ltr Konprim ARK220 5ltr
20 4
drum drum
1 1
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20

ALL RUBBER ARK 220 ALL-RUBBER ARK-205

INGREDIENTS xylene tetrachloroethylene ethylbenzene inorganic lead salt proprietary
UN No: 1133 Hazchem Code: 3[Y] DG Class: 3 Subsidiary Risk: None Poisons Schedule: S5 PROPERTIES Liquid. Does not mix with water. Sinks in water. Flammable. HEALTH HAZARD INFORMATION Acute Health Effects: HARMFUL - May cause lung damage if swallowed. Harmful by inhalation and in contact with skin. Irritating to eyes and skin. Can be absorbed through skin. Vapours may cause dizziness or suffocation. Ingestion may produce health damage*. May produce discomfort of the respiratory system*. Vapours potentially cause drowsiness and dizziness*. * (limited evidence). Chronic Health Effects: Limited evidence of a carcinogenic effect. May affect fertility*. May be harmful to the foetus/embryo*. Cumulative effects may result following exposure*. * (limited evidence).
CAS No % TWA 1330-20-7 30-50 127-18-4 10--20 100-41-4 <15 <2

PRECAUTIONS FOR USE Glasses: Chemical goggles. Gloves: 1.VITON 2.TEFLON 3.PVA Respirator: Type A Filter of sufficient capacity Storage & Transport: Keep container tightly closed. Keep container in a well ventilated place. Keep away from food, drink and animal feeding stuffs. Store in cool, dry, protected area. Restrictions on Storage apply. Refer to Full Report. Fire/Explosion Hazard: Flammable. Vapours/ gas heavier than air. Toxic smoke/fumes in a fire. Environment: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment. EMERGENCY FIRST AID Swallowed: Contact doctor or Poisons Centre. Give glass of water. Do NOT give milk or oil. Do NOT give alcohol. Eye: Wash with running water (15 mins). Medical attention. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. If breathing shallow, give oxygen. Medical attention. Advice to Doctor: Evaluate for respiratory distress. Consider lavage with cuffed tube. NO adrenalin. Fire Fighting: Foam. Spills & Disposal: Eliminate ignition sources. Prevent from entering drains. Contain spillage by any means. Absorb with dry agent. Stop leak if safe to do so. Take off immediately all contaminated clothing. To clean the floor and all objects contaminated by this material, use water and detergent.

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21
Rubber Adhesives
Kontact
- AR100 Cold Vulcanizing Adhesive
Kontact is a specially formulated rubber based adhesive used in all applications of bonding rubber to : Rubber, metal, cement, wood and many other materials. It has been formulated to use solvents of low toxicity such as ethylacetate to produce an improved adhesive with lower health risks. It has mines departmental approval for use in underground mining situations (MDA: 930351- Please check for restrictions on underground use). When used in conjunction with Kontact activator, excellent results have been achieved in all rubber bonding applications. Especially suitable for belt splicing, rubber lining, and pulley lagging. The use of ethylacetate and toluene as the solvent system has eliminated the need for carcinogenic and ozone depleting solvents such as trichloroethylene. This makes Kontact the least toxic and environmentally damaging cold vulcanizing adhesive available on the market today.
Product name Kontact AR100 cold vulcanising adhesive (to be used with Kontact activator solution). A mixture of polymers, organic and inorganic compounds dispersed and dissolved in hydrocarbon solvent system containing ethyl acetate (CAS 141-78-6) and toluene (CAS 108-88-3). 1133 3[Y]E. Mix Kontact activator with contents of can as instructed.
Dangerous Goods
Poisons Schedule DG Class Exposure standard (TWA) Pack size Shelf life Open time Storage S5. Class 3. 200ppm (ethyl acetate) 0.5L, 1L, 20L tins (50ml activator per litre). At least 1 year. 15-20 minutes. 5-35C. If kept at lower temperatures, solution will thicken. Simply warm gently to make liquid again. Approx. 1-2 hours. II
Chemical content
UN number HAZCHEM code Use instructions
Pot life Packaging group
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Not Applicable. Not Applicable. Immiscible. Not Applicable >70. Not Available Lower Explosive Limit (%) Autoignition Temp (C) State Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) 1.1. Not Available Liquid. 77-111 1.0. Not Applicable Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) Not Available. Fast <0. 9.5. Not Available.
ADAR100C450 ADAR100C900 ADAR100C004 ADAR100C018 ADAR100C180 ADAR100K450 ADAR100K900 ADAR100K004 ADAR100K018 ADAR100K180
Kontact AR100 0.45kg/0.5lt Kontact AR100 0.9kg/ 1lt Kontact AR100 3.6kg/4lt Kontact AR100 18kg/20lt Kontact AR100 180kg/ 200lt Kontact AR100 Kit .45kg/0.5lt + 25ml activator Kontact AR100 Kit 0.9kg/1lt + 50ml activator Kontact AR100 Kit 3.6kg/4ltr + 200ml activator Kontact AR100 Kit 18kg/20lt + 1lt activator Kontact AR100 Kit 180kg/200lt + 10lt activator
0.4 can 3.6 18 180 0.5 0.9 3.7 19 190
can 10 can drum drum kit kit kit kit kit
12 1 1 1 1 12 10 1 1 1
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22

Preparation: Metal surfaces must be sandblasted and free of rust, blow dust off surface and apply ALL Rubber adhesion promoting primer. Rubber surfaces must be buffed with rotating wire brush or buffing disk to remove all glossy spots. DO NOT damage fabric plies of conveyor belts when buffing rubber. Remove rubber crumbs using a dry brush, then wash the surface using ALL Rubber cleaning solvent. Mixing: Mix well vulcanizing adhesive with approximately 4% activator solution. This solution must be used within two hours of mixing. Application: Apply an even first coat to both surfaces with a brush and allow to dry completely (approximately 30 minutes to one hour). Apply a thin second coat and allow to dry until slightly tacky (test with fingers, however, chemically resistant gloves should be worn). Bonding: Carefully line up both surfaces and then place together starting at the middle first and working outwards. Use a stitcher or roller to apply pressure to the joint, again working from the middle outward to remove possible air bubbles. Make sure both surfaces are correctly aligned before placing into contact as they cannot be adjusted afterwards.

PAGE
23
Rubber Adhesives
Kontact
- Activator
The activator solution is to be used with Kontact Cold Vulcanizing Adhesive. It is a versatile cross-linking agent which bonds particularly well to rubber and metal surfaces. When mixed with Kontact Cold Vulcanizing Adhesive it will ensure that the bond formed is much stronger and less susceptible to chemical attack. After the Activator solution has been added to Kontact Cold Vulcanizing Adhesive the mixture will have a limited pot life. As the viscosity rises the adhesive will become increasingly difficult to process. Therefore, for best results, use the mixture as soon as possible. Discard it when mixed for longer than one hour.
Product name Chemical content Kontact activator solution. Chlorobenzene (>60% CAS 108-90-7) and triphenylmethane -4,4,4triisocyanate (10-30% CAS 2422-91-5 1993. 3[Y] 50ml bottle. At least one year. DG Class Packing Group Poisons Schedule Exposure Standard (TWA) Use instruction S6. 10ppm (chlorobenzene) Mix Kontact activator with Kontact cold vulcanizing cement. Class 3 III
UN number HAZCHEM code Pack size Shelf life
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) Not Applicable. Not Available. Reacts. Not Applicable 80. Not Available 1.3 (chlorobenzene). Not Available State Boiling Range (C) Specific Gravity (water=1) pH (as supplied) Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) Liquid. 131 Not Available. Not Applicable. 1.2 @ 20C. Not Available 29 (chlorobenzene). 7.1 (chlorobenzene). Not Available.
ADAR100A025 ADAR100A050 ADAR100A200 ADAR100A001
Kontact activator 25ml Kontact activator 50ml Kontact activator 200ml Kontact activator 1lt
0.025 0.05 0.2 1.0
bottle bottle bottle bottle
1 1 1 1
PAGE

24
ALL RUBBER KONTACT ACTIVATOR JQ1

PAGE
25
Rubber Adhesives
Konstik
Lining adhesive is specially formulated rubber based adhesive used for all rubber lining applications giving good adhesion to most rubber surfaces. It should be used in conjunction with ALL Rubber adhesion promoting primer Konprim.
Product name: Chemical content: AR180 cold lining adhesive (to be used with activator solution). A mixture of polymers, organic and inorganic compounds dispersed and dissolved in a hydrocarbon solvent system containing toluene (>60% CAS 108-88-3). 1133. 3[Y]E. Mix activator with contents of can as instructed. S6. Exposure standard (TWA) Pack size Shelf life Open time Storage 50ppm. 1lt, 20lt & 200lt tins (with activator per liter). At least 1 year. 15-20min. 5-35C. If kept at lower temperatures, solution will thicken. Simply warm gently to make liquid again. If kept at lower temperatures, solution will thicken. Approx. 1-2 hours. II
UN number: HAZCHEM code: Use instructions: Poisons Schedule
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) State Not Applicable. Not Available. Immiscible. Not Applicable >60. 3.2 1.3 toluene. Not Available. Liquid. Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) 110 Not Available. Not Applicable. 2.9 @ 20C. Not Available 4.4 toluene. 7.0 toluene. Not Available.
ADAR180K900 ADAR180K018 ADAR180K180 ADAR180C900 ADAR180C018 ADAR180C180
Konstick AR180 Kit 0.9kg/1lt + 50ml activator Konstick AR180 Kit 18kg/20lt + 1lt activator Konstick AR180 Kit 180kg/200lt + 10lt activator Konstick AR180 0.9kg/1lt Konstick AR180 18kg/20lt Konstick AR180 180kg/200lt
0.9 19.0 190.0 0.9 19.0 190.0
kit kit kit 1lt 20lt 180lt
10 1 1 can can can
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26

ALL RUBBER KONSTIK AR180 ALL-RUBBER KONTACTAR180

INGREDIENTS CAS No toluene 108-88-3 additives nonhazardous, including synthetic rubber
UN No: 1133 Hazchem Code: 3[Y]E DG Class: 3 Subsidiary Risk: None Poisons Schedule: S6 PROPERTIES Liquid. Does not mix with water. Highly flammable. HEALTH HAZARD INFORMATION Acute Health Effects: Harmful if swallowed. HARMFUL - May cause lung damage if swallowed. Irritating to eyes and skin. Vapours may cause dizziness or suffocation. Vapours may cause drowsiness and dizziness. May produce discomfort of the respiratory system*. Inhalation and/or skin contact may produce health damage*. * (limited evidence). Chronic Health Effects: Possible risk of harm to the unborn child. Harmful: danger of serious damage to health by prolonged exposure through inhalation. Exposure may produce irreversible effects*. Cumulative effects may result following exposure*. * (limited evidence).
% >60 10-30
TWA 50ppm
PRECAUTIONS FOR USE Glasses: Chemical goggles. Gloves: PVC chemical resistant type. Respirator: Type A Filter of sufficient capacity Storage & Transport: Keep container tightly closed. Keep container in a well ventilated place. Keep away from food, drink and animal feeding stuffs. Store in cool, dry, protected area. Restrictions on Storage apply. Refer to Full Report. Fire/Explosion Hazard: Highly flammable. Vapours/ gas heavier than air. Toxic smoke/fumes in a fire.
EMERGENCY FIRST AID Swallowed: Give water (if conscious). Seek medical advice. Eye: Wash with running water (15 mins). Medical attention. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. Advice to Doctor: Evaluate for respiratory distress. Consider lavage with cuffed tube. NO adrenalin. Fire Fighting: Keep containers cool. Foam. Spills & Disposal: Eliminate ignition sources. Consider evacuation. Prevent from entering drains. Contain spillage by any means. Absorb with dry agent. Stop leak if safe to do so. Take off immediately all contaminated clothing. To clean the floor and all objects contaminated by this material, use water and detergent.


PAGE

27
Rubber Adhesives
Konstik
- Activator
This activator solution is to be used with Konstick AR180 Vulcanizing Adhesive. It is a versatile cross-linking agent which bonds particularly well to rubber and metal surfaces. When mixed with Konstik Cold Vulcanizing Adhesive it will ensure that the bond formed is much stronger and less susceptible to chemical attack. After the Activator solution has been added to Konstik Cold Vulcanizing Adhesive the mixture will have a limited pot life. As the viscosity rises the adhesive will become increasingly difficult to process. Therefore, for best results, use the mixture as soon as possible. Discard it when mixed for longer than one hour.
Product name Chemical content UN number HAZCHEM code Konstik activator solution. Poly-isocyanate in ethylacetate. 1993 3[Y]E Poisons schedule DG Class Packaging group Shelf life Pack size S6 Class 3 II At least one year. 50ml bottle.
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) State Not Applicable. Not Available. Reacts. Not Applicable >70. Not Available 2.1. 460. Liquid. Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) 77 approx. 1.00. Not Applicable. 9.7 @ 20C. Not Available -4. 11.5. Not Available.
ADAR180A050 ADAR180A001
Konstik activator 50ml Konstik activator 1ltr
0.05 1.0
bottle bottle
1 1
PAGE

28

Chemwatch 68794 - HAZARDOUS SUBSTANCE. DANGEROUS GOODS. According to theCriteria of NOHSC, and the ADG Code. - Company Contact No. (61 8) 9249 5622
ALL RUBBER KONTACT ACTIVATOR RE ALL-RUBBER KONTACT ACTIVATOR RE

INGREDIENTS ethyl acetate triphenylmethane-4,4,4-triisocyanate chlorobenzene
UN No: 1993 Hazchem Code: 3[Y]E DG Class: 3 Subsidiary Risk: None Poisons Schedule: S6 PROPERTIES Highly flammable.
CAS No % TWA 141-78-6 >60 2422-91-5 10-30 108-90-7 <10

PRECAUTIONS FOR USE Glasses: Chemical goggles. Gloves: PVC chemical resistant type. Respirator: Type A Filter of sufficient capacity Storage & Transport: Keep away from food, drink and animal feeding stuffs. Store in cool, dry, protected area. Restrictions on Storage apply. Refer to Full Report. Fire/Explosion Hazard: Highly flammable. Toxic smoke/fumes in a fire. Reacts with water. Environment: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
HEALTH HAZARD INFORMATION Acute Health Effects: Irritating to eyes. HARMFUL - May cause lung damage if swallowed. Vapours may cause dizziness or suffocation. Vapours may cause drowsiness and dizziness. Skin contact may produce health damage*. Ingestion may produce serious health damage*. May produce discomfort of the respiratory system and skin*. * (limited evidence). Chronic Health Effects: May cause SENSITISATION by inhalation. Possible skin sensitiser*. * (limited evidence).
EMERGENCY FIRST AID Swallowed: Give water (if conscious). Seek medical advice. Eye: Wash with running water. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. If breathing shallow, give oxygen. Medical attention. Fire Fighting: Foam. Spills & Disposal: Eliminate ignition sources. Consider evacuation. Prevent from entering drains. Contain spillage by any means. Take off immediately all contaminated clothing. To clean the floor and all objects contaminated by this material, use water and detergent.

PAGE
29
Rubber Adhesives
Kontact
- AR2000 Cold Vulcanising Cement
Kontact AR2000 is suitable for all applications of bonding rubber to: Rubber, metal, cement, wood and many other materials. The use of trichlorethylene as the solvent system results in the development of a nonflammable rubber based adhesive. Useful in all applications of conveyor belt splicing, pulley lagging and industrial lining. Since the product is nonflammable it is suitable for use in underground mines where it is not possible to use explosive or flammable materials. Especially formulated for splicing, with fast cure times.
Product name Kontact AR2000 cold vulcanising adhesive (to be used with Kontact activator solution). A mixture of polymers, organic and inorganic compounds dispersed and dissolved in hydrocarbon solvent system containing trichloroethylene. 1710. 2Z Mix Kontact activator with contents of can as instructed.
Dangerous Goods Poisons Schedule DG Class Exposure standard (TWA) Pack size Shelf life Open time Storage S6 Class 6.1. 50ppm. 1kg tins, 30kg & 300kg drums (with 50ml bottle of activator per kg). At least 1 year. 15-20 minutes. 5-35C. If kept at lower temperatures, solution will thicken. Simply warm gently to make liquid again. Approx. 1-2 hours. III
Chemical content
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) State Not Applicable. Not Available. Immiscible. Not Applicable >60. 4.5 Not Applicable. Not Available. Liquid. Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) 86 initial >1. Not Applicable. 7.87 @ 20C. Not Available Not Applicable. Not Applicable. Not Available.
Code ADAR2000K001 ADAR2000K005 ADAR2000K030 ADAR2000K300 ADAR2000C001 ADAR2000C005 ADAR2000C030 ADAR2000C300 Description Kontact AR2000 Kit 1kg/750ml + 50ml activator Kontact AR2000 Kit 5kg/3.75lt + 200ml activator Kontact AR2000 Kit 30kg/20lt + 1.5lt activator Kontact AR2000 Kit 300kg/200lt + 15lt activator Kontact AR2000 1kg/750ml Kontact AR2000 5kg/3.75l Kontact AR2000 30kg/20lt Kontact AR2000 300kg/200lt Mass (kg/unit) 1.05 5.2 31.5 315 1.05 5.2 31.5 315.0 Measure (units) kit kit kit kit 1kg 5kg 30kg 300kg Order (unit lots) 10 1 1 1 can can can can
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30

ALL RUBBER KONTACT AR2000 ALL-RUBBER KONTACT AR2000

INGREDIENTS trichloroethylene additives nonhazardous
UN No: 1710 Hazchem Code: 2Z DG Class: 6.1 Subsidiary Risk: None Poisons Schedule: S6 PROPERTIES Does not mix with water. Sinks in water. HEALTH HAZARD INFORMATION Acute Health Effects: Irritating to eyes and skin. Vapours may cause dizziness or suffocation. Vapours may cause drowsiness and dizziness. May produce discomfort of the respiratory system*. Inhalation, skin contact and/or ingestion may produce health damage*. * (limited evidence). Chronic Health Effects: Limited evidence of a carcinogenic effect. Possible risk of irreversible effects. May be harmful to the foetus/embryo*. * (limited evidence).
CAS No 79-01-6
% >60 10-30
TWA 50ppm
PRECAUTIONS FOR USE Engineering Controls: General Exhaust Ventilation adequate. Glasses: Safety Glasses. Chemical goggles. Gloves: 1.PE/EVAL/PE 2.PVA 3.TEFLON Respirator: Type A Filter of sufficient capacity Storage & Transport: Keep container tightly closed. Keep container in a well ventilated place. Keep away from food, drink and animal feeding stuffs. Store in cool, dry, protected area. Fire/Explosion Hazard: Vapours/ gas heavier than air. Toxic smoke/fumes in a fire. Environment: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment. EMERGENCY FIRST AID Swallowed: Give milk or water (if conscious). URGENT MEDICAL ATTENTION. Do NOT give milk or oil. Do NOT give alcohol. Eye: Wash with running water (15 mins). Medical attention. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. If breathing shallow, give oxygen. Medical attention. Advice to Doctor: Treat symptomatically. NO adrenalin. Assess airway and circulation. Consider lavage with cuffed tube. NO adrenalin. Fire Fighting: Water spray/fog. Spills & Disposal: Prevent from entering drains. Contain spillage by any means. Control vapour with water spray/fog. Take off immediately all contaminated clothing. To clean the floor and all objects contaminated by this material, use water and detergent.


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31
Rubber Adhesives
Koellex
Koellex AR250 is suitable for all applications bonding rubber to : Rubber, metal, cement, wood and many other materials. Fast setting formulation. Used with Kontact activator for stronger more resistant bonds. The use of trichlorethylene as the solvent system results in the development of a nonflammable rubber based adhesive. Useful in all applications of conveyor belt splicing, pulley lagging and industrial lining. Since the product is nonflammable it is suitable for use in underground mines where it is not possible to use explosive or flammable materials.
Product name Koellex AR250 cold vulcanizing adhesive (to be used with Kontact activator solution). A mixture of polymers, organic and inorganic compounds dispersed and dissolved in hydrocarbon solvent system containing trichloroethylene. 1710 2Z Mix Kontact activator with contents of can as instructed.
Dangerous Goods Poisons Schedule DG Class Exposure standard (TWA) Pack size Shelf life Open time Storage S6, Class 6.1. 50ppm. 1kg kits (with 50ml bottle of activator per kg.) At least 1 year. 15-20 minutes. 5-35C. If kept at lower temperatures, solution will thicken. Simply warm gently to make liquid again. Approx. 1-2 hours. III
Chemical content
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) Not Applicable. Not Available. Immiscible. Not Applicable >60. 4.5 Not Applicable. Not Available. State Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) Liquid. 86 initial >1. Not Applicable. 7.87 @ 20C. Not Available Not Applicable. Not Applicable. Not Available.
Code Description Mass (kg/unit) 1.05 33.0 330.0 1.05 33.0 330.0 Measure (units) kit kit kit 1kg 30kg 300kg Order (unit lots) 10 1 1 can can can
ADAR250K001 ADAR250K030 ADAR250K300 ADAR250C001 ADAR250C030 ADAR250C300
Koellex AR250 Kit 1kg/750ml + 50ml activator Koellex AR250 Kit 30kg/20ltr + 1.5lt activator Koellex AR250 Kit 300kg/200ltr + 15lt activator Koellex AR250 1kg/750ml Koellex AR250 30kg/20ltr Koellex AR250 300kg/200ltr
PAGE

32

ALL RUBBER KOELLEX AR25 0 ALL-RUBBER KOELLEX AR250 X 5

INGREDIENTS trichloroethylene additives nonhazardous
UN No: 1710 Hazchem Code: 2Z DG Class: 6.1 Subsidiary Risk: None Poisons Schedule: S6 PROPERTIES Does not mix with water. Sinks in water. HEALTH HAZARD INFORMATION Acute Health Effects: Irritating to eyes and skin. Vapours may cause dizziness or suffocation. Vapours may cause drowsiness and dizziness. May produce discomfort of the respiratory system*. Inhalation, skin contact and/or ingestion may produce health damage*. * (limited evidence). Chronic Health Effects: Limited evidence of a carcinogenic effect. Possible risk of irreversible effects. May be harmful to the foetus/embryo*. * (limited evidence).
CAS No 79-01-6
% >60 10-30
TWA 50ppm
PRECAUTIONS FOR USE Engineering Controls: General Exhaust Ventilation adequate. Glasses: Safety Glasses. Chemical goggles. Gloves: 1.PE/EVAL/PE 2.PVA 3.TEFLON Respirator: Type A Filter of sufficient capacity Storage & Transport: Keep container tightly closed. Keep container in a well ventilated place. Keep away from food, drink and animal feeding stuffs. Store in cool, dry, protected area. Fire/Explosion Hazard: Vapours/ gas heavier than air. Toxic smoke/fumes in a fire. Environment: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment. EMERGENCY FIRST AID Swallowed: Give milk or water (if conscious). URGENT MEDICAL ATTENTION. Do NOT give milk or oil. Do NOT give alcohol. Eye: Wash with running water (15 mins). Medical attention. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. If breathing shallow, give oxygen. Medical attention. Advice to Doctor: Treat symptomatically. NO adrenalin. Assess airway and circulation. Consider lavage with cuffed tube. NO adrenalin. Fire Fighting: Water spray/fog. Spills & Disposal: Prevent from entering drains. Contain spillage by any means. Control vapour with water spray/fog. Take off immediately all contaminated clothing. To clean the floor and all objects contaminated by this material, use water and detergent.


PAGE

33
Hot Vulcanizing Solutions

Konmelt
- Tack Solution
Konmelt is formulated as a liquid vulcanizing agent suitable for bonding "M" and "N" grade rubbers. Can be used for belt splicing, pulley lagging, rubber lining and general hot rubber bonding. Special agents are added to enhance bond strength and improve ozone resistance. Suitable in a press or autoclave bonding application and in general rubber moulding.
Product name Chemical content Konmelt Hot Vulcanizing Adhesive. A mixture of polymers, organic and inorganic compounds dispersed and dissolved in a hydrocarbon solvent system containing toluene (>60%, CAS 108-88-3). Poisons Schedule DG Class Exposure standard (TWA) Pack size Shelf life Storage Package group HAZCHEM code UN number S6. Class 3. 50ppm 4lt, 20lt, 200lt containers. At least one year. 5-35.C . II 3[Y]E 1133.
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) State Not Applicable. Not Available. Immiscible. Not Applicable >60. 3.2 1.3 toluene. 536. Liquid. Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) 110 Not Available. Not Applicable. 2.9 @ 20C. Not Available 7. 7.0 toluene. Not Available.
ADKON004 ADKON020 ADKON200
Konmelt Hot Vulcanizing Solution 4lt Konmelt Hot Vulcanizing Solution 20lt Konmelt Hot Vulcanizing Solution 200lt
3.4 17.0 170.0
tin drum drum
1 1 1
PAGE

34

ALL RUBBER KONMELT TACK SOLUTION ALL-RUBBER KONMELT TACK SOLUTION

INGREDIENTS CAS No toluene 108-88-3 additives nonhazardous, including synthetic rubber
UN No: 1133 Hazchem Code: 3[Y]E DG Class: 3 Subsidiary Risk: None Poisons Schedule: S6 PROPERTIES Liquid. Does not mix with water. Highly flammable. HEALTH HAZARD INFORMATION Acute Health Effects: Harmful if swallowed. HARMFUL - May cause lung damage if swallowed. Irritating to eyes and skin. Vapours may cause dizziness or suffocation. Vapours may cause drowsiness and dizziness. May produce discomfort of the respiratory system*. Inhalation and/or skin contact may produce health damage*. * (limited evidence). Chronic Health Effects: Possible risk of harm to the unborn child. Harmful: danger of serious damage to health by prolonged exposure through inhalation. Exposure may produce irreversible effects*. Cumulative effects may result following exposure*. * (limited evidence).
% >60 10-30
TWA
EMERGENCY FIRST AID Swallowed: Give water (if conscious). Seek medical advice. Eye: Wash with running water (15 mins). Medical attention. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. Advice to Doctor: Evaluate for respiratory distress. Consider lavage with cuffed tube. NO adrenalin. Fire Fighting: Keep containers cool. Foam. Spills & Disposal: Eliminate ignition sources. Consider evacuation. Prevent from entering drains. Contain spillage by any means. Absorb with dry agent. Stop leak if safe to do so. Take off immediately all contaminated clothing. To clean the floor and all objects contaminated by this material, use water and detergent.
Copyright Chemwatch +613 9572 4700.

PAGE
35
Cleaning Solutions
Solvit
- Cleaning Agent
Solvit is a nonflammable solvent degreaser for use prior to applying Kontact adhesives. It removes dust, dirt, grease, tar, grime, and other materials. Solvit is also used to restore tackiness to Kontact adhesives and helps in the elimination of moisture films due to its hydroscopic nature.
Product name Chemical content UN number HAZCHEM code Solvit cleaning solvent. trichloroethylene (>60% CAS 79-01-6) 1710 2Z Poisons code DG Class Pack size Packaging Group Shelf life S6 Class 6.1 30kg & 300kg drums III At least 1 year.
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) State 131.38. -87. Immiscible. Not Applicable 100. 4.54 12.5 cont.ign. 410. Liquid. Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure (kPa) Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) 86-88 1.47. Not Applicable. 7.87 @ 20C. Not Available Not Applicable. 90 cont.ign. Not Available.
ADCSSOL-20 ADCSSOL-200
Cleaning solution (20 ltr.) Cleaning solution (200 ltr.)
29.0 296.0
drum drum
1 1
PAGE

36

ALL RUBBER SOLVIT CLEANING SOLVENT ALL-RUBBER SOLVIT CLEANING SOLVENT

INGREDIENTS trichloroethylene
UN No: 1710 Hazchem Code: 2Z DG Class: 6.1 Subsidiary Risk: None Poisons Schedule: S6 PROPERTIES Liquid. Does not mix with water. Sinks in water. HEALTH HAZARD INFORMATION Acute Health Effects: Irritating to eyes and skin. Vapours may cause dizziness or suffocation. Vapours may cause drowsiness and dizziness. May produce discomfort of the respiratory system*. Inhalation, skin contact and/or ingestion may produce health damage*. * (limited evidence). Chronic Health Effects: May cause CANCER. Possible risk of irreversible effects. May be harmful to the foetus/embryo*. * (limited evidence).
CAS No 79-01-6
% >60
TWA 10ppm
PRECAUTIONS FOR USE Engineering Controls: General Exhaust Ventilation adequate. Glasses: Chemical goggles. Gloves: Polyethylene. Viton rubber. PE/EVAL/PE Gloves. Respirator: Type A Filter of sufficient capacity Storage & Transport: Keep locked up. Keep container tightly closed. Keep container in a well ventilated place. Keep away from food, drink and animal feeding stuffs. Store in cool, dry, protected area. Fire/Explosion Hazard: Vapours/ gas heavier than air. Toxic smoke/fumes in a fire. Environment: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
EMERGENCY FIRST AID Swallowed: Contact doctor or Poisons Centre. Give glass of water. Do NOT give milk or oil. Do NOT give alcohol. Eye: Wash with running water (15 mins). Medical attention. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. If breathing shallow, give oxygen. Medical attention. Advice to Doctor: Treat symptomatically. NO adrenalin. Assess airway and circulation. Consider lavage with cuffed tube. NO adrenalin. Fire Fighting: Water spray/fog. Spills & Disposal: Prevent from entering drains. Contain spillage by any means. Control vapour with water spray/fog. Absorb with dry agent. Stop leak if safe to do so. Take off immediately all contaminated clothing. This material and its container must be disposed of in a safe way. To clean the floor and all objects contaminated by this material, use water and detergent.
Copyright Chemwatch +613 9572 4700.

PAGE
37
Cleaning Solutions
Redox
- Buffing Primer (Part A)
Redox is a two part rubber priming solution. Used extensively in the rubber lining industry as a pretreatment agent for conditioning and preparing the rubber for cold bonding. It reacts chemically with the surface of the rubber to give a better bond with Kontact cold vulcanizing adhesives, and removing the need for abrasive buffing. Application: Pour the contents of Redox Part B powder into the container of Part A solvent. Shake gently to mix, and apply to the rubber with a cloth or nylon brush (DO NOT contact with metal parts or containers). Ensure proper caution is taken when handling as described in the MSDS. Once Redox has been applied to the rubber surface, the cold vulcanizing cement can be applied within a minimum of 5 minutes or maximum of 1 hour later. After mixing parts A & B together the product has a maximum shelf life of 3 months.
Product name Redox AR9300 Part A solvent component of rubber conditioner (to be used with Redox Part B). A solvent system containing ethyl acetate (>60% CAS 141-78-6). 1173. 3[Y]E. Mix Redox Part A with Part B by pouring Part B powder into solvent container. Alternatively use a mixing ratio of 20g Part B per 1 ltr. of Part A. Ensure the solution does not contact with metal, and follow safety precautions as described.
DANGEROUS GOODS
Poisons Schedule DG Class Exposure standard (TWA) Pack size Shelf life Open time Storage Pot life Packaging group None Class 3. 200ppm (ethyl acetate) 5Ltr. At least 1 year. 5 minutes to 1 hour. 5-35C. Maximum 3 months after mixing. II
Chemical content UN number HAZCHEM code Use instructions
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) Not Applicable. -83. Immiscible. Not Applicable 100. 3.0 2.2. 427. State Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) Liquid. 77. 0.90. Not Applicable. 10.1 @ 20C. 6.15 BuAC =1 -4. 11.0. Not Available.
ADAR9300A
Rubber Priming Solvent Part A
5.0
bottle
PAGE

38

ALL RUBBER REDOX AR9300 BUFFING PRIMER - PART ALL-RUBBER REDOX AR9300 BUFFING PRIMER PART A A
INGREDIENTS ethyl acetate
UN No: 1173 Hazchem Code: 3[Y]E DG Class: 3 Subsidiary Risk: None Poisons Schedule: None PROPERTIES Liquid. Does not mix with water. Floats on water. Highly flammable. HEALTH HAZARD INFORMATION Acute Health Effects: Irritating to eyes. HARMFUL - May cause lung damage if swallowed. Vapours may cause dizziness or suffocation. Vapours may cause drowsiness and dizziness. May produce discomfort of the respiratory system*. Inhalation and/or skin contact may produce health damage*. * (limited evidence). Chronic Health Effects: Repeated exposure potentially causes skin dryness and cracking*. * (limited evidence).
CAS No 141-78-6
% >60
TWA 200ppm
EMERGENCY FIRST AID Swallowed: Give water (if conscious). Seek medical advice. Eye: Wash with running water. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. If breathing shallow, give oxygen. Medical attention. Fire Fighting: Keep containers cool. Foam. Spills & Disposal: Eliminate ignition sources. Consider evacuation. Prevent from entering drains. Contain spillage by any means. Control vapour with water spray/fog. Absorb with dry agent. Stop leak if safe to do so. Take off immediately all contaminated clothing. To clean the floor and all objects contaminated by this material, use water and detergent.

PAGE
39
Cleaning Solutions
Redox
- Buffing Primer (Part B)
Redox is a two part rubber priming solution. Used extensively in the rubber lining industry as a pretreatment agent for conditioning and preparing the rubber for cold bonding. It reacts chemically with the surface of the rubber to give a better bond with Kontact cold vulcanizing adhesives, and removing the need for abrasive buffing. Application: Pour the contents of Redox Part B powder into the container of Part A solvent. Shake gently to mix, and apply to the rubber with a cloth or nylon brush (DO NOT contact with metal parts or containers). Ensure proper caution is taken when handling as described in the MSDS. Once Redox has been applied to the rubber surface, the cold vulcanizing cement can be applied within a minimum of 5 minutes or maximum of 1 hour later. After mixing parts A & B together the product has a maximum shelf life of 3 months.
Product name Redox AR9300 Part B powder component of rubber conditioner (to be used with Redox Part A). trichloroisocyanuric acid, dry. (>60% CAS 87-90-1) 2468. 2WE Mix REDOX Part A with Part B by pouring Part B powder into solvent container. Alternatively use a mixing ratio of 20g Part B per 1 ltr. of Part A. Ensure the solution does not contact with metal, and follow safety precautions as described.
DANGEROUS GOODS
Poison Schedule Class Pack size Shelf life Storage Pot life Packaging group S6 5.1. 100g. At least 1 year. 5-35C. Maximum 3 months after mixing. II
Chemical content UN number HAZCHEM code Use instructions
Physical Data
Molecular Weight Melting Range (C) Solubility in water (g/L) pH (1% solution) Volatile Component (%vol) Relative Vapour Density (air = 1) Lower Explosive Limit (%) Autoignition Temp (C) State Not Applicable. 225-250 (dec). Miscible. 4 approx. Not Available. Not Available Not Applicable. Not Applicable. Divided Solid. Boiling Range (C) Specific Gravity (water = 1) pH (as supplied) Vapour Pressure Evaporation Rate Flash point (C) Upper Explosive limit (%) Decomposition Temp (C) Not Applicable Not Available. Not Applicable. Not Available. Not Available Not Applicable. Not Applicable. Not Available.
ADAR9300B
Rubber Priming Solvent Part B
0.1
bottle
PAGE

40

ALL RUBBER REDOX AR9300 BUFFING PRIMER - PART ALL-RUBBER REDOX AR9300 BUFFING PRIMER PART B B
INGREDIENTS N',N',N'- trichloroisocyanuric acid
UN No: 2468 Hazchem Code: 2WE DG Class: 5.1 Subsidiary Risk: None Poisons Schedule: S6 PROPERTIES Mixes with water. Contact with acids liberates toxic gas. Increases fire risk. Contact with combustible material may cause fire. HEALTH HAZARD INFORMATION Acute Health Effects: Harmful if swallowed. Risk of serious damage to eyes. Irritating to respiratory system and skin. Chronic Health Effects: Limited evidence of a carcinogenic effect. Possible risk of irreversible effects. Cumulative effects may result following exposure*. * (limited evidence).
CAS No 87-90-1
% >60
TWA
PRECAUTIONS FOR USE Engineering Controls: General Exhaust Ventilation adequate. Glasses: Chemical goggles. Full face- shield. Gloves: PVC chemical resistant type. Respirator: Type B-P Filter of sufficient capacity Storage & Transport: Store in cool, dry, protected area. Fire/Explosion Hazard: Toxic smoke/fumes in a fire. Environment: Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
EMERGENCY FIRST AID Swallowed: Contact doctor or Poisons Centre. Give glass of water. Eye: Wash with running water (15 mins). Medical attention. Skin: Remove contaminated clothing. Wash with water and soap. Inhaled: Fresh air. Rest, keep warm. If breathing shallow, give oxygen. Medical attention. Fire Fighting: Water spray/fog. Spills & Disposal: Consider evacuation. Prevent from entering drains. Contain spillage by any means. Take off immediately all contaminated clothing. This material and its container must be disposed of in a safe way.

PAGE
41
Fasteners
Belt Clips
- Repairs and Joining
The metal plate fasteners are most often used for permanent butt splices on heavy-duty conveyor and elevator belts. They are commonly used for handling highly abrasive materials such as sand, gravel and crushed stone, as well as grain, coal, cement and salt. Four installation holes are punched into the belt quickly and accurately with a templet and boring tool. Fasteners are installed on-site with portable, hand or power tools. A smooth profile results through recessed cups and coined edges on the fastener plates. A splice is formed by a row of plate fasteners, each consisting of a pair of plates mounted on the top and bottom of the belt. Fasteners are secured to the belt with high tensile strength bolts which compress the plates into the belt surface. Commonly used as an effective rip repair, especially when down time is critical.
CBAFAFP25E CBAFAFP38E CBAFAFP50E CBAFAFP63E CBAFAFP76E CBAFAHP1 CBAFAHP2 CBAFAHP3 CBAFAHW1 CBAFAHW2 CBAFAHW3 CBAFABB110 CBAFABB112 CBAFABB113
25mm Plate Fastner Set 1" 38mm Plate Fastner Set 1-1/2" 50mm Plate Fastner Set 2" 63mm Plate Fastner Set 2-1/2" 76mm Plate Fastner Set 3" Punch for 25mm Fastner Punch for 38mm-50mm Fastner Punch for 63mm-76mm Fastner Wrench for 25mm Fastner Wrench for 38mm-50mm Fastner Wrench for 63mm-76mm Fastner Bolt Breaker for 25mm Fastner Bolt Breaker for 38mm-50mm Fastner Bolt Breaker for 63mm-76mm Fastner
2.0 2.5 3.1 3.7 4.3 0.05 0.06 0.08 0.1 0.1 0.1 0.1 0.1 0.1
25 25 25 25 25 1 1 1 1 1 1 1 1 1
set set set set set each each each each each each each each each
PAGE

42
Tools
Hand Tools
- Knives
TOKNBS
TOKNOK
TOKNSK
TOKNSKBO
TOKNSAK2
TOKNSAK1
TOKNC
TOKNBU
TOKNBS TOKNOK TOKNSK TOKNSKBO TOKNSAK1 TOKNSAK2 TOKNC TOKNBU
Belt Splicing Knives (Geo.) Offset knife (Durham) Shoemakers knife (Don Carlos) Shoemakers knife blade only (Don Carlos) Saddlers knife (Don Carlos) Saddlers knife (Don Carlos) Knife (Const.) Butcher knife
0.07 0.09 0.09 0.03 0.09 0.08 0.08 0.27
each each each each each each each each
1 1 1 1 1 1 1 1

PAGE
43
Tools
Hand Tools
- Rollers
TOROPR51/51
TOROSR38/50
TOROCR38/3
TORPCR38/1.5
All rollers come complete with bearing assembly for long life and ease of operation through reduced friction. Plus roll pin to prevent handle rotation.
TOROPR5151 TOROCR381.5 TOROCR383 TOROSR3825 TOROSR3850 TOROSR38100
Porcupine Roller 51mm x 51mm Corrugated Roller 38mm x 1.5mm Corrugated Roller 38mm x 3mm Smooth Roller 38mm x 25mm Smooth Roller 38mm x 50mm Smooth Roller 38mm x 100mm
0.5 0.16 0.16 0.21 0.42 0.84
each each each each each each
1 1 1 1 1 1
PAGE

44
Tools
Hand Tools
- Other
TOGERM
TOSHSH8
TOGEP18
TOGECL
TOGECR
TOGESS
TOGERM TOSHSH8 TOSHSH10 TOSHSH12 TOGEPI8 TOGEPI10 TOGECL TOGECR TOGESS
Rubber mallet Shears (196mm) Shears (245mm) Shears (294mm) Pincer (196mm) Pincer (245mm) Chalk line Chalk refill Sharpening stone
0.8 0.1 0.1 0.5 0.5 0.4 0.1 0.1 0.4
each each each each each each each each each
1 1 1 1 1 1 1 1 1

PAGE
45
Lagging Materials
Kolag
- Pulley Lagging Sheets
Specially formulated abrasion resistant sheets, with a CN bonding layer for better adhesion. Diamond and square embossed grooves improve belt grip and tracking on conveyors, while reducing belt wear. Available in various grades of rubber including N and FRAS. Prepare metal surface as described using Konprim primer and Kontact cold vulcanizing cement. Special polymer bonding layer produces a superior bond and eliminates the need for buffing the rubber prior to bonding.
Physical Data
Thickness Length Shore A hardness Description 8mm, 10mm, 12mm & above to order 10 mtr roll. 65 +/-5 High abrasion resistant N grade rubber (FRAS and specialty compounds also available). Pulley lagging material. Tensile strength Density Elongation Specific Gravity Colour Width >18 MPa 1.13 kg/dm3. 350% min. 1.2 gr.cm3 Black 2000mm and 1700mm
KOLGSHNSP0817 KOLGSHNSP1017 KOLGSHNDP1020 KOLGSHNDP1220 KOLGSHNDP1520 KOLGSHFDP1020 KOLGSHFDP1220 KOLGSHFDP1520
Kolag square lagging 8mm x 1.7mt x 10mt N Kolag square lagging 10mm x 1.7mt x 10mt N Kolag Diamond lagging 10mm x 2mt x 10mt N Kolag Diamond lagging 12mm x 2mt x 10mt N Kolag Diamond lagging 15mm x 2mt x 10mt N Kolag Diamond FRAS lagging 10mm x 2mt x 10mt Kolag Diamond FRAS lagging 12mm x 2mt x 10mt Kolag Diamond FRAS lagging 15mm x 2mt x 10mt
8.0 10.0 13.4 16.4 16.4 10.1 10.1 12.38
m2 m2 m2 m2 m2 m2 m2 m2
17 17 20 20 20 20 20 20
PAGE

46
Lagging Materials
Kolag
- Pulley Lagging Strips
Kolag strips of pulley lagging rubber is especially suited to in-situ work. Easily applied by cutting lengths off a roll, reduces wastage. Available also in fire resistant and antistatic (FRAS) compounds for use in underground mines. Kolag strips are produced in a unique arrowboss pattern for superior grip, with radial lines and groved pattern for superior water shedding. Buffed finish for fine tolerances of up to +/- 0.25mm, or optional bonding layer.
Physical Data
PHYSICAL PROPERTIES Colour Description Hardness (DIN 53505) Specific Gravity Tensile strength Elongation at break Max Operating temperature Width Abrasion Resistance (DIN 53505) NATURAL Black High abrasion resistant rubber. 65 +/- 5 duro shore A 1.2 gr.cm3 >18 MPa 350% min 70.C. 205mm. 110mm3. FRAS Black Fire res. antistatic wear res. 70 +/- 5 duro shore A 1.25 gr. cm3 >17 MPa 450%. 80C. 205mm. 190mm3.
KOLGSTNWP1020 KOLGSTNWP1220 KOLGSTNWP1520 KOLGSTFWP1020 KOLGSTFWP1220 KOLGSTFWP1520
Kolag strip lagging 10mm x 205mm x 6.5mt B/L Kolag strip lagging 12mm x 205mm x 6.5mt B/L Kolag strip lagging 15mm x 205mm x 6.5mt B/L Kolag FRAS strip lagging 10mm x 205mm x 6.5mt B/L Kolag FRAS strip lagging 12mm x 205mm x 6.5mt B/L Kolag FRAS strip lagging 12mm x 205mm x 6.5mt B/L
13.0 15.8 21.6 13.5 16.5 22.5
roll roll roll roll roll roll
1 1 1 1 1 1

PAGE
47
Lining Materials
Kontex 40
- Soft Natural Rubber
Kontex 40 is made of natural rubber with exceptionally high elasticity, resilience and strength, particularly suited to wet and dry abrasion. Well suited to applications of high ozone resistance. Excellent tear and electrical resistance with a high tensile strength. Typical applications include tank and chute linings, pipe duct linings, floatation cells, valve and cyclone linings and noise reduction applications. Kontex 40 is supplied with a special CN backing which does not require buffing prior to bonding. Available in cured and uncured forms.
Available in Rolls Kontex 40 is available in gauges 3mm, 6mm, 10mm and 12mm. Other gauges are available on request. Roll sizes are 1400mm wide x 10 metre length.
Bonding Kontex 40 bonds readily to itself, steelwork or other materials with Kontact cold vulcanizing cement.
Kontex Specifications
Properties Standard Properties Standard
Colour Tensile Strength Elongation at Break Hardness
Black 20.0 MPa 600% 40 A +/-5

o
Elastomer ASTMD-412 ASTMD-412 ASTMD-2240 Tear Strength Density (S.G.) Abrasion Resistance
NR 60 1+/- 0.03 85@ 5N max

DIN 53516 ASTMD-624 Die B
KTEXNR40B03B KTEXNR40B06B KTEXNR40B10B KTEXNR40B12B
Kontex 40 Blk 3mm x 1.4mt x 10mt Kontex 40 Blk 6mm x 1.4mt x 10mt Kontex 40 Blk 10mm x 1.4mt x 10mt Kontex 40 Blk 12mm x 1.4mt x 10mt
3 6 10 12
m2 m2 m2 m2
14 14 14 14
PAGE

48
Lining Materials
Kontex 65
- Hard Natural Rubber
Kontex 65 is made of a natural rubber blend with high elasticity, resilience and good cut tear and abrasion resistance. Suitable for many general applications, including corrosion, abrasion, and impact resistance. Typical applications include tank and chute linings, mill linings, pulley lagging, screening, floatation cells, valve and cyclone linings and noise reduction applications. Kontex 65 is supplied with a special backing which does not require buffing prior to bonding. Available in cured and uncured forms.
Available in Rolls Kontex 65 is available in gauges 3mm, 6mm, 10mm and 12mm. Other gauges are available on request. Roll sizes are 1400mm wide x 10 metre length.
Bonding Kontex 65 bonds readily to itself, steelwork or other materials with KONTACT cold vulcanising cement.
Black 15.0 MPa 400% min 60 A +/-5

o
NR/BR 60 1.2 +/- 0.03 140@10N max DIN 53516 ASTMD-624 Die B
KTEXNR65B03B KTEXNR65B06B KTEXNR65B10B KTEXNR65B12B KTEXNR65B20B KTEXNR65B25B
Kontex65 Blk 3mm x 1.4mt x 10mt Kontex65 Blk 6mm x 1.4mt x 10mt Kontex65 Blk10mm x 1.4mt x 10mt Kontex65 Blk12mm x 1.4mt x 10mt Kontex65 Blk20mm x 1.4mt x 10mt Kontex65 Blk25mm x 1.4mt x 10mt
3.5 6.9 11.5 13.8 23.0 28.0
m2 m2 m2 m2 m2 m2
14 14 14 14 14 14

PAGE
49
Lining Materials
Kontex B55
- Bromo Butyl Rubber
Kontex B55 is made from bromo butyl polymer. It combines the properties of good heat resistance, and very good resistance to corrosive acids and alkalis, whilst still retaining a moderate abrasion resistance. It has excellent resistance to ozone and outdoor weathering effects, and suitable for use with a range of chemicals including oxygenated solvents and hydraulic fluid. Suitable for most applications where high acid, chemical or temperature resistance is required. A rubber polymer blend with up to 70% bromo butyl and abrasion resistant rubber makes it suitable for many applications. Also shows low permeability to compressed gases. Supplied with a special backing which does not require buffing prior to bonding. Available in cured and uncured forms.
Available in Rolls Kontex B55 is available in gauges 3mm, 6mm, 10mm and 12mm. Other gauges are available on request. Roll sizes are 1400mm wide x 10 metre length.
Bonding Kontex B55 bonds readily to itself, steelwork or other materials with Kontact cold vulcanizing adhesive.
Black 7.0 MPa 500% min 55 A +/-5

o
BIIR 35 1.27 +/- 0.03 300@10N DIN 53516 ASTMD-624 Die B
KTEXBB55B03B KTEXBB55B06B KTEXBB55B10B KTEXBB55B12B
Kontex B55 Blk 3mm x 1.4mt x 10mt Kontex B55 Blk 6mm x 1.4mt x 10mt Kontex B55 Blk 10mm x 1.4mt x 10mt Kontex B55 Blk 12mm x 1.4mt x 10mt
3.5 6.9 11.5 13.8
m2 m2 m2 m2
14 14 14 14
PAGE

50
Lining Materials
Kontex 38P
- Soft Natural Rubber (Pink)
Kontex P38 is made of 100% pure natural rubber with exceptionally high elasticity, resilience and strength, particularly suited to wet and dry abrasion. Also well suited to applications of high ozone resistance. Excellent tear and electrical resistance with a high tensile strength. Typical applications include tank and chute linings, pipe duct linings, floatation cells, valve and cyclone linings and noise reduction applications. Kontex P38 is supplied with a standard buffed finish for ease of bonding. Available in cured and uncured forms.
Available in Rolls Kontex 38P is available in gauges 3mm, 6mm, 10mm and 12mm. Other gauges are available on request. Roll sizes are 1250mm wide x 10 metre length.
Bonding Kontex P38 bonds readily to itself, steelwork or other materials with Kontact cold vulcanizing adhesive.
Pink 22.0 MPa 700% min 38 A +/-5

o
NR 60 0.97 +/- 0.03 120@10N max DIN 53516 ASTMD-624 Die B
KTEXNR38P03N KTEXNR38P06N KTEXNR38P10N KTEXNR38P12N KTEXNR38P19N
Kontex 38 Pink 3mm x 1.25mt x 10mt Kontex 38 Pink 6mm x 1.25mt x 10mt Kontex 38 Pink 10mm x 1.25mt x 10mt Kontex 38 Pink 12mm x 1.25mt x 10mt Kontex 38 Pink 19mm x 1.25mt x 10mt
3.2 6.5 10.8 12.9 20.1
m2 m2 m2 m2 m2
12 12 12 12 12
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51
Lining Materials
Kontex 38B
- Soft Natural Rubber (Black)
Kontex P38 is made of 100% pure natural rubber with exceptionally high elasticity, resilience and strength, particularly suited to wet and dry abrasion. Also well suited to applications of high ozone resistance. Excellent tear and electrical resistance with a high tensile strength. Typical applications include tank and chute linings, pipe duct linings, floatation cells, valve and cyclone linings and noise reduction applications. Kontex P38 is supplied with a standard buffed finish for ease of bonding. Available in cured and uncured forms.
Available in Rolls Kontex 38B is available in gauges 3mm, 6mm, 10mm and 12mm. Other gauges are available on request. Roll sizes are 1250mm wide x 10 metre length.
Bonding Kontex 38B bonds readily to itself, steelwork or other materials with Kontact cold vulcanizing adhesive.
Black 18.0 MPa 550% min 38 A +/-5

o
NR 60 1.0 +/- 0.03 85@5N max DIN 53516 ASTMD-624 Die B
KTEXNR38B03N KTEXNR38B06N KTEXNR38B10N KTEXNR38B12N
Kontex 38 Black 3mm x 1.25mt x 10mt Kontex 38 Black 6mm x 1.25mt x 10mt Kontex 38 Black 10mm x 1.25mt x 10mt Kontex 38 Black 12mm x 1.25mt x 10mt
3.2 6.5 10.8 12.9
m2 m2 m2 m2
12 12 12 12
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52
Lining Materials
Kontex HR70
- SBR/ BR Rubber
Kontex HR70 is made of an SBR/BR synthetic rubber blend with excellent suitability to applications requiring abrasion resistance and heat resistance. It also has excellent resistance to impact and cutting. The black reinforcing pigmentation gives good properties of ozone resistance, and is normally supplied with a bonding layer for improved adhesion in cold bonding applications. A high elasticity and good thermal insulating property, makes HR70 suitable for a wide variety of applications.
Available in Rolls Kontex HR70 is available in gauges 3mm, 6mm, 10mm and 12mm. Other gauges are available on request. Roll sizes are 1400mm wide x 10 metre length.
Bonding Kontex HR70 bonds readily to itself, steelwork or other materials with Kontact cold vulcanizing adhesive.
Black 21.35 MPa 636% min 65 A +/-5

o
SBR/BR 8.3N/m 1.15 +/- 0.03 102@10N max DIN 53505 ASTMD-624 Die B
KTEXHR70B03B KTEXHR70B06B KTEXHR70B10B KTEXHR70B12B
Kontex HR70 Black 3mm x 1.4mt x 10mt Kontex HR70 Black 6mm x 1.4mt x 10mt Kontex HR70 Black 10mm x 1.4mt x 10mt Kontex HR70 Black 12mm x 1.4mt x 10mt
3.0 6.0 10.0 12.0
m2 m2 m2 m2
14 14 14 14

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53
Lining Materials
Kontex NI65
- Nitrile Rubber
Kontex NI65 is based on NBR (Nitrile) synthetic rubber, giving it excellent suitability for applications requiring abrasion resistance and resistance to organic fluids, eg kerosene, diesel, etc. It also has good heat resistance, with a continuous operating temperature of 100 degrees Centigrade being permissible. Normal cold bonding techniques and materials are used to apply Kontex NI65
Available in Rolls Kontex NI65 is available in gauges of 3mm, 6mm, 10mm and 12mm. Other gauges are available on request. Roll sizes are 1250mm wide x 10 metres in length.
Bonding Kontex NI65 bonds readily to itself, steelwork or other materials with Kontact cold vulcanizing adhesive.
Black 12 MPa 550% min 65 A +/-5

o
NBR 30 1.23 +/- 0.03 150@10N max DIN 53516 ASTMD-624 Die B
KTEXNI65B03B KTEXNI65B06B KTEXNI65B10B KTEXNI65B12B
Kontex NI65 Black 3mm x 1.25mt x 10mt Kontex NI65 Black 6mm x 1.25mt x 10mt Kontex NI65 Black 10mm x 1.25mt x 10mt Kontex NI65 Black 12mm x 1.25mt x 10mt
3.0 6.0 10.0 12.0
m2 m2 m2 m2
14 14 14 14
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54
Lining Materials
Kontex CR65
- Chloroprene Rubber
Kontex CR65 is based on CR (Polychloroprene, also known as Neoprene) synthetic rubber, giving it excellent suitability for applications requiring resistance to chemicals such as acids, alkalis and certain organic fluids. It also has good heat resistance, with a continuous operating temperature of up to 120 degrees Centigrade being permissible.
Available in Rolls Kontex CR65 is available in gauges of 3mm, 6mm, 10mm and 12mm. Other gauges are available on request. Roll sizes are 1250mm wide x 10 metres in length.
Bonding Kontex CR65 bonds readily to itself, steelwork or other materials with Kontact cold vulcanizing adhesive.
Black 9.0 MPa 400% min 65 A +/-5

o
CR 30 1.50 +/- 0.03 150@10N max DIN 53516 ASTMD-624 Die B
KTEXCR65B03N KTEXCR65B06N KTEXCR65B10N KTEXCR65B12N
Kontex CR65 Black 3mm x 1.25mt x 10mt Kontex CR65 Black 6mm x 1.25mt x 10mt Kontex CR65 Black 10mm x 1.25mt x 10mt Kontex CR65 Black 12mm x 1.25mt x 10mt
3.0 6.0 10.0 12.0
m2 m2 m2 m2
14 14 14 14

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55
Lining Materials
Kontex EB80
- Ebonite
Kontex EB80 is based on a very highly cross-linked natural rubber compound. It is suitable for applications requiring resistance to acids and alkalis. It also has good heat resistance, with a continuous operating temperature of up to 120 degrees Centigrade being permissible. A very hard rubber therefore suitable for machining. Ideally suited for pump liners or as a final membrane barrier for chemicals at high temperature. Only available in calendered form for press or autoclave curing.
Available in Rolls Kontex EB80 is available in unvulcanized form in gauges of 3mm, 6mm, 10mm and 12mm. Other gauges are available on request. Roll sizes are 1220mm wide x 10 metres in length.
Bonding Kontex EB bonds readily to itself. For bonding to steelwork, the All Rubber two-part bonding system, consisting of Konprim ARK 220 and ARK 205 should be used.
Black 9.0 MPa 400% min 65 A +/-5

o
CR 30 1.50 +/- 0.03 150@10N max DIN 53516 ASTMD-624 Die B
KTEXEB80-3 KTEXEB80-6 KTEXEB80-10 KTEXEB80-12
Kontex EB80 3mm x 1.22m x 10m Kontex EB80 6mm x 1.22m x 10m Kontex EB80 10mm x 1.22m x 10m Kontex EB80 12mm x 1.22m x 10m
3.0 6.0 10.0 12.0
m2 m2 m2 m2
14 14 14 14
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56
Speciality Rubbers
CRFR65
- Ballistic FR Rubber
CRFR65B is based on a Chloroprene Polymer and returns a hardness value averaging 68 on the Shore A scale. The formulation was developed to comply with the high standards required by the Australian Defense Forces for use in their ballistic firing installations. We design and supply rubber protection systems for live-firing ranges according to stringent design specifications, using custom compounds. This specific compound is used because of its fire resistance and anti SPLASH (shrapnel) properties.
Ballistic Specifications
Colour Density (S.G.) Hardness Elastomer Black 1.6 65 A+/- 5 CR

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57
Conveyor Belts
Eagle
- Natural and SBR Belting
Eagle brand conveyor belting is built up to a standard and quality. It is design engineered in Australia, to meet Australian standards and perform in some of the toughest environmental conditions. It is built to meet the highest performance parameters, and manufactured by All Rubber in joint venture and collaboration to still be competitively priced. Manufactured on All Rubber's EAGLE presses, and on hydraulic bench presses, it ensures the greatest uniformity of thickness tolerance, and exceptional rubber to fabric adhesion. Quality Eagle belting is manufactured in accordance with ISO9002 quality standards. This ensures that from start to finish test procedures are in place to verify the physical properties of compounds used, strength rating of the fabrics used, adhesion levels between rubber and fabric, and that standard manufacturing procedures are complied with. Manufacture High quality conveyor belt requires the following: 1) Selection of most suitable rubber cover compound, appropriate type of belt construction (i.e. cover thickness, number of plies and interply rubber thickness), and material reinforcing type and weave to suit the customer's application.
2) Stringent adhesion to procedures to ensure the quality of the compounds mixed, and the fabrics supplied are of high integrity. 3) Care in the calendering and build up process to ensure that there is no air entrapment, and consequently minimal need for post-cure repairs. 4) Proper curing and pressing of the belt, with precure and post cure stretching. This ensures the belt is produced to a consistent thickness and does not bow or warp, or will not over stretch on the system. These properties ensure the belt will track and perform properly on the system once installed. 5) Post cure testing of total belt strength, fabric to rubber adhesion, and checking the physical properties of the rubber covers to verify that the belt meets the specifications as quoted to the customer. Rubber Cover compounds have been specifically formulated to achieve very high physical properties of abrasion resistance, tear, cut and gouge resistance. Specific cover grades are also available for particular applications such as heat, food and chemical resistance. Talk to our chemists to discuss suitability for any particular applications.
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58
Conveyor Belts
Eagle
- Natural and SBR Belting
Standard cover grades in Natural and SBR rubber includes the following: "N" grade "M" grade "E" grade - Predominantly SBR (synthetic) rubber; has good all-purpose properties. - Natural rubber polymer; excellent resistance to cut and tear. - Polymer blend and specially compounded to have antistatic properties.
1) Less stretch of belt, and high resistance to tension. 2) Greater resistance to moisture, mildew and rot. 3) Less influence under temperature. 4) Excellent toughness. 5) Excellent resistance to impact. 6) Very good resistance to chemicals. Nylon / Nylon Fabric (NN) "NN" Refers to nylon warp (along the belt) and nylon weft (across the belt) cross woven fabric reinforcing. The main characteristics of nylon/nylon reinforcing are: 1) Exceptional shock and impact resistance to the carrying surface. 2) Superior fastner holding ability. 3) Excellent troughability and flexibility. 4) Greatest resistance to water and mildew. 5) High strength.
"SAR" grade - Polymer blend with excellent abrasion resistance. "XCG" grade - Polymer blend with superior resistance to cut and gouge. FRAS grade - Fire resistance and anti static in both SBR and neoprene based compounds for underground applications. Reinforcing Options include polyester/nylon, nylon/nylon, steel cord and PVC solid woven. The fabric reinforced belts can be woven to various strengths and in various configurations such as cross weave, monoply tyre cord, and crow's foot weave (Twill weave). Test certificates can be provided to verify actual belt strengths. Polyester / Nylon Fabric (EP) "EP" Refers to the conveyor belt reinforcing, consisting of a synthetic woven fabric, utilizing a polyester fiber for warp and a polyamid (nylon) fibre for weft, and has the following specific features:
CBR2PN15N100315 CBR3PN15N100515 CBR4PN15N10062 CBR5PN15N10083 CBR3PN20M10083 CBR4PN20M100103 CBR3CF34S10083 CBR4CF34X100103
2 Ply 1000mm PN150 3x1.5mm N 3 Ply 1000mm PN150 5x1.5mm N 4 Ply 1000mm PN150 6x2mm N 5 Ply 1000mm PN150 8x3mm N 3 Ply 1000mm PN200 8x3mm M 4 Ply 1000mm PN200 10x3mm M 3 Ply 1000mm CFW340 10x3mm SAR 4 Ply 1000mm CFW340 10x3mm XCG
7.1 11.8 12.9 18.0 16.8 20.2 20.2 23.6
mtr mtr mtr mtr mtr mtr mtr mtr
1 1 1 1 1 1 1 1

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59
Conveyor Belts
Fabric Reinforced
- New and Reconditioned
All Rubber is able to supply a large variety of new and reconditioned conveyor belting (fabric reinforced and steel cord) to suit most applications of materials handling. Our range of new conveyor belting is of very high quality and competitively priced and can be custom manufactured to any specific requirements of AS, BS or DIN standards. Most variations of 2ply to 4 ply belts are commonly kept in stock. "M" or "N" grade rubber of various cover thicknesses are most commonly available. Conveyor belting can be supplied to custom order and to suit any requirements up to 2000mm wide. Commonly available belts include: General Purpose Belts Super Abrasion Resistant Belts. Heat Resistant Belts up to 200 deg. C. Fire resistant Belts Rough Top and Profile Belts.
Our Eagle belt recovery press allows us to recondition a wide range of conveyor belts which can be reused and supplied at a price significantly less than that of new belting. The patented A36 Belt Slicer allows us to thickness the top cover of heavy belting, to produce a lighter belt better able to track around smaller pulleys. We are always looking for used or secondhand conveyor belting to buy for stock. In many cases an exchange can be organised whereby the old belt will be bought back in exchange for a new or replacement belt. With our international operations it is possible to deliver or buy conveyor belting from any location around the world.
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60
Conveyor Belts
Eagle
- Flame Resistant FR
Flame Resistant Used in underground mining operations where, it is very important that fire risks be eliminated. Two kinds of fire resistant belts are manufactured : One is a specially treated SBR rubber, and the other a chloroperene covered belt. nylon polyester reinforcing can be used for these belts. Flame resistant conveyor belt is designed for the best service conditions of coal mining industries. It is suitable for mining, power plants, electric utilities, and coal cleaning plants. FR grade rubber is specially compounded to meet the important characteristic of being self extinguishable. Special compounds are used to ensure that FR grade covers still have good abrasion resistance properties, to ensure a long service life. These compounds meet the Australian standard requirements for FRAS cover rubber and meets the drum friction test. Electrical resistance A common requirement in conjunction with flame resistance. Especially in areas of underground mining, electrical charge can build up in conveyor belts as a result of friction which may be generated due to running on the conveyor system. Particularly where underground gases are present (as is common in coal mining), and electrical discharge may ignite the gas causing an explosion.
Properties such as oil resistance and resistance to cold can also be catered for blending the requirements to produce special cover grades. Please consult with our chemists to select the cover compound best suited to your specific application.
CBR3PN15F100515 CBR4PN15F10062 CBR5PN15F10083 CBR3PN20F10083 CBR4PN20F100103 CBR3CF34F10083 CBR4CF34F100103
3 Ply 1000mm EP150 (5 x 1.5mm covers) FR-grade 4 Ply 1000mm EP150 (6 x 2mm covers) FR-grade 5 Ply 1000mm EP150 (8 x 3mm covers) FR-grade 3Ply 1000mm PN 200 (8 x 3mm covers) FR-grade 4 Ply 1000mm PN 200 (10 x 3mm covers) FR-grade 3 Ply 1000mm CFW 340 (8 x 3mm covers)FR-grade 4 Ply 1000mm CFW 340 (10 x3 mm covers)FR-grade
11.8 12.9 18.0 16.8 20.2 20.2 23.6
mtr mtr mtr mtr mtr mtr mtr
1 1 1 1 1 1 1
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61
Conveyor Belts
Eagle
- Heat Resistant HR
Heat resistant belts are required in many applications such as in cement plants, steel mills and metal refining plants. Care needs to be taken in selecting the appropriate cover grade to ensure that the rubber and the belt carcass will retain its integrity even after a long service life. The correct compound must be selected to ensure there is no cracking of the rubber surface or delamination between the plies. There are two main rubber polymers used in this application; SBR and EPDM. Whilst EPDM rubber has generally better physical properties of heat resistance, SBR rubber still has good overall physical properties, but at more competitive prices. Defining the operating conditions, and selecting the rubber correctly will ensure the most economical solution. The surface temperature of heat resistant conveyor belt varies with the material type, belt speed, loading rate and particle size and shape (i.e. contact area with the belt). In order to select the proper heat resistant conveyor belt it is necessary to consider not only the material temperature to be conveyed but also the surface temperature of conveyor belt.
Features Excellent heat resistant and abrasion resistant cover rubber compound. Recommended to protect conveyor belt from surface cracking and hardening by heat. Specially treated and dipped fabric to minimize carcass shrinkage by heat ageing.
CBR2PN15H100315 CBR3PN15H100515 CBR3PN15H10062
2 Ply 1000mm EP150 (3 x1.5mm covers) HR-grade 3 Ply 1000mm EP150 (5 x 1.5mm covers) HR-grade 3 Ply 1000mm EP150 (6 x 2.0mm covers) HR-grade
7.3 10.7 12.4
1 1 1
mtr mtr mtr
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62
Conveyor Belts
Eagle
- Oil Resistant OR
Oil resistant belts are generally formulated using a Nitrile rubber compound. The final application will determine the ultimate rubber compound selected. Other physical requirements such as heat resistance, abrasion resistance, ozone and weather resistance will play a roll in determining the final rubber compound selected. The compound selected will optimize the blend of physical properties required. Using standard belts in applications requiring oil resistance will result in swelling and deformation of the conveyor belt. This will produce tracking problems and product spillage as well as low service life. Applications for oil resistant belts include carrying parts and components coated with machine oil, heavy oil treated coal in cooking plants and electric power generating plants. Two cover grades for belts can be specified for belts requiring moderate oil and fire resistance. A grain and vegetable oil resistant compound is also available that is electrically conductive to dissipate static electric conditions. HTN grade is recommended for conveying hot asphalt with temperatures up to 175 C ( 350 F ) where both oil and heat resistance are required.
CBR3PN15O1004515
3 Ply 1000mm PN150 4.5 x1.5mm OR
10.0
mtr

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63
Conveyor Belts
Eagle
- Chemical Resistant CH
Chemical resistant belts are commonly used when operating under highly corrosive conditions like potash and Urea handling plants. Applications which require exposure to acids and alkalies as well as other corrosive chemicals such as peroxides, require specially formulated cover compounds. Additional physical requirements such as abrasion resistance, flame resistance, heat resistance, oil and ozone resistance all need to be taken into account when trying to select the correct rubber compound. Many rubber polymers will offer varying degrees of chemical resistance, as well as other physical properties. Determining the correct polymer or polymer blend is essential to achieving a long service life, as well as the most cost effective belt solution. Other additives mixed into the final compound will also help determine the final physical properties of the belt cover grade. Please consult with our chemists to help determine the most suitable rubber cover compound for your specific application. Special features Polyester warp and polyester filling fabric provides greatest resistance to chemicals.
Chemical Resistance of Compound

Material Carried NR SBR EPDM CR NBR
Chlorine (Dry Gas) Hydrogen Peroxide (5% 50 0C) Chloris Acid (5% 50 0C) Boracic Acid Slate G Cullet (20% 50 0C) Dolomite (30% 50 0C) Borax (5% A Firm Name) Gypsum (35% A Firm Name) Limestone (20% A Firm Name) Chrome Chloride (5% 70 0C) Ammonia Water Calcium Hydroxide Potassium Hydroxide (5% 50 0C)G Alumina Ashes Coal G Bauxite Charcoal Coke NR E= G= F= NR = Excellent Good Fair Not Recommended
F NR NR E G F G NR E NR NR F E E E G G E NR NR
F NR NR E E G G NR E NR NR F E E E E NR -F
E G E E F E E G E E G E E G E G G
E NR G E F NR E NR E NR NR F E E E F G G NR
G F G E NR E F E E NR G E E NR E NR
CBR2PN15C100315 CBR3PN15C100515 CBR3PN15C10062
2 Ply 1000mm EP150 (3 x 1.5mm covers) CR-grade 3 Ply 1000mm EP150 (5 x 1.5mm covers) CR-grade 3 Ply 1000mm EP150 (6 x 2.0mm covers) CR-grade
7.3 10.7 12.4
1 1 1
mtr mtr mtr
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64
Conveyor Belts
Eagle
- Chevron Belt
Chevron profile belts are used in applications of transporting fine and powdery particles up steep inclines. Especially suitable for sand, fine coal, and grain. It is also suitable for carrying packages and other products up inclined conveyors. The Chevron pattern can be supplied in a variety of profiles, with different configurations, shapes, heights and spacings. The purpose of the profiled surface is to increase traction, and therefore the quantity of material that can be transported. Different types of rubber cover grades, and belt reinforcing can be provided.
CBC122PN10N045315 CBC122PN10N060315
2 Ply 450mm PN100 (3 x 15mm covers) chevron 2 Ply 600mm PN100 (3 x 1.5mm covers) chevron
4.6 5.0
1 1
mtr mtr

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65
Conveyor Belts
Eagle
- Rough Top
Rough Top belts provide an exceptionally high coefficient of friction. Particularly suitable for moving small or large objects up inclined belts. Especially suitable for fragile or easily deformed goods. This belt is produced by embossing the impression of a very heavy weave fabric into the top cover of the conveyor belt. This resulting textured pattern also has a cushioning effect which absorbs vibration and shock. The rubber cover can be provided in various compound grades, including natural, SBR and oil resistant. A variety of colours can also be supplied such as black, tan, blue and brown. Reinforced usually with 2 or 3 plies of synthetic fabric. Most commonly can be supplied without any bottom cover (BB: Bare Back) to reduce friction with the conveyor system, particularly if moving on flat metal plates.
CBT2BPN10N100515 CBT3BPN10N1005BB
Rough Top 2PN100 x 5mm x 1.5mm x 1000mm Rough Top Tan 3PN100 x 5mm x BareB x 1000mm
5.0 6.0
1 1
mtr mtr
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Conveyor Belts
Solid Woven
- PVC, PVG, FRAS
Solid woven belting The belting is made of solid woven fabric dipped in liquid PVC and adding PVC or PVG covers which are bonded by vulcanizing. The belt has good flame resistant and antistatic properties, with high tensile strength in proportion to weight, good integrity and no delimitation, excellent impact and rip resistance. The belt is suited in conditions needing fire resistant and antistatic properties (FRAS) such as coal mines, power stations, chemical, and metallurgy industries. These standards are usually applied: DIN22109, AS4606, BS3289, BC158
PVG cover (nitrile rubber) The covers are mainly composed of rubber, which further improves the troughability, resistance to wetness and slip, resistance to low temperature, elongation and wear resistance of the belt. Both top and bottom cover are PVG, the belt can be used to carry materials mixing some water at the slope no more than 20, elongate life of belt. Anti slide caused by wetness good climbing capacity Low-temperature resistant Good elasticity, anti-impact Low elongation at rated load, suitable for long distance conveying Tear resistant, good flexing capacity Long service life
PVC - Solid woven belt with PVC cover Non pressed PVC type is suitable for applications in dry conditions at a slope angle of no greater than 16 degrees. The belt is non-pressed with cover no more than 0.8mm. Pressed PVC type, both top and bottom covers are PVC, thickness of each side can be up to 4mm, the belt has much more advantages than non pressed PVC belt on impact resistance, water soaking, with longer service life, higher fastener holding. Low stretch Low maintenance Antistatic Flexible Lightweight Impervious to moisture, acids, oils, gases, sunlight Excellent fastener holding Excellent resistance to tearing, peeling and impact Endless belt splicing Special wear resistant edge design

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67
Conveyor Belts
Solid Woven
- Physical Properties
Physical properties
Item Tensile strength (min) (N/mm) Warp Weft Carcass thickness (mm) Carcass weight (Kg/m2) Minimum tear force (N) Elongation at break (min) (%) Warp Weft Cover grade and recommended thickness (mm) Pressed PVC PVG Belt width (mm) Recommended min pulley diameter (mm)
680/1 800/1
680 800
265
6.5
8.5
1090
15
18
1.5+1.5
1.5+1.5
400
1000/1 1250/1 1400/1 1600/1 1800/1 2000/1 2500/1 3100/1 3500/1
1000 1250 1400 1600 1800 2000 2500 3100 3500
320 350 350 350 450 450 450 450 450 500
6.9 7.5 8.5 9.0 9.5 10.0 10.5 12.5 17.0 20.0
9.0 9.7 11.0 11.5 12.3 13.0 13.6 14.5 17.0 19.0
1180 1180 1540 1540
15 15 15 15 15 15 15 15 15 15
18 18 18 18 18 18 18 18 18 18
1.5+1.5 2+1.5 2+2 3+2 3+2 3+2 3+2 3+2
1.5+1.5 2+1.5 2+1.5 2.5+1.5 2.5+1.5 3+2 4+2 5+3
5002200
500 630 750 750 800 800 1000 1200 1500
Mechanical properties
Item Tensile strength Mpa (min) Elongation at break % (min) Abrasive wear mm3 (min)
PVG PVC
15.0 12.5
350 300
200 200
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Conveyor Belts
Steel Cord
- Description
Steel Cord conveyor belting is used in industries where strength is vital to convey materials in areas such as: Open cut & undergrounds mines Harbours Metallurgy Power stations Chemical plants etc. Advantages in using steel cord belts include: Strong tensile strength Long-life Minimal elongation Easy to trough Anti-bend High-speed conveying materials Suitable for heavy loads Suitable for long distances Type: (1) Conventional, Fire-resistant, Cold-resistant, Abrasion-resistant, Heat-resistant, Acid/alkaliresistant etc. (Referring rubber cover) (2) General structure, Cross rigid structure, Anti-tearing iron ring structure.

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69
Conveyor Belts
Steel Cord
- Specifications
ST 630 Elongation Tensile Strength (N/mm) Max. Diameter of Cord (mm) Top Rubber Cover Thickness(mm) Bottom Rubber Cover Thickness (mm) Reference weight (mm) Reference weight (kg/ ) Width(mm) 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 75 95 113 133 151 630 3.0 10 5 5 18
ST 800 800 3.5 10 5 5 19.5
ST ST ST ST ST ST ST 1000 1250 1600 2000 2500 3150 3500 1000 1250 1600 2000 2500 3150 3500 4.0 12 6 6 21.5 4.5 12 6 6 22.2 5.0 12 6 6 26.1 6.0 12 8 8 33.1 7.5 15 8 8 35.3 8.1 15 8 8 41.1 8.6 15 8 8 45
ST 4000 4000 8.9/9.1 15/17 8/8 8/8 45/45
ST 4500 4500 9.7 16 8 8 51
ST 5000 5000 10.9 17 8.5 8.5 59
ST 5400 5400 11.3 17 9 9 62
ST 6000 6300 12.3 18 10 10 65
Cord Number 75 95 113 133 151 171 63 79 94 111 126 143 159 63 79 94 111 126 143 159 63 79 94 111 126 143 159 63 79 94 111 126 143 159 176 193 209 50 64 76 89 101 114 128 141 155 168 50 64 76 89 101 114 128 141 155 168 50 64 77 90 104 117 130 144 157 170 184 64/65 77/68 90/79 104/91 117/103 130/114 144/125 157/137 170/148 184/160 59 71 84 96 109 121 134 146 159 171 55 66 78 90 102 113 125 137 149 161 55 66 78 90 102 113 125 137 149 161 54 63 74 85 96 107 118 129 140 151
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Conveyor Belts
Specialised Belting
Flanged Conveyor Belt This specialty Belts are used mostly for Coal Burning unit and weighted M/C in Power Station and many others are used in cogeneration plants, & cement manufacturing, etc.
Packing Handing Conveyor Belt The cross section of top cover is formed in M shape which are soft, yet durable and will self clean as they go around pulleys. With this belt loading or unloading can be performed easily from either side of the belt. This belt is recommended for transporting comparatively heavier goods in bags, or boxes at angles from 15 to 20 degrees
Flat Belting Have three or more fabric plies in the carcass. The necessary strength and stability is secured by using sufficient number of fabric plies in the carcass. Elevator Belts It is composed of rubber belt and elevator-bucket, which need the belt with high strength and low elongation in service. Buck Elevator Conveyor Belt is applicable to transport vertical loose powdery materials of usually not more than 50mm in diameter, such as, crushed limestone, sand, gravel ,cement, grain etc.
Chevron Conveyor Belt This belt is suitable for transportation of firewood, hay, glass, recycled materials, packaged goods and boxes at an inclined angle. Cleats are hot vulcanized to the base belt for a bond the full width of the cleats, making them an integral part of the belt top cover. Special Conveyor Belt Oil material causes the ordinary rubber covers of the belt to swell and come off easily, in which usually results a complete breakdown in the conveyor system. To put the right application on the right place, please refer to ALL Rubber.

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71
Moulded Products
Custom Moulding
- Compression & Injection
Custom Moulding Various die moulded products of small, medium or large runs forms part of All Rubber's daily production. Precision work of various grade rubbers for many applications including rubber moulded capping for Sydney's latest cable bridge. Mounting plates, seals, compression locks, scalping screens. All Rubber produces industrial, mining and automotive mouldings using conventional compression moulding techniques, as well as transfer and injection moulding The compound properties are specified by our customers whereupon we develope and test a suitable compound to meet the given specifications. There is a comprehensive range of off the shelf formulations based on NR SBR NBR (Nitrile ), Butyl and halobutyl, CR (Neoprene) EPDM and NBR/PVC. Alternatively customers are invited to supply their own formulations if required. We also offer a mould design and supply service.
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72
Mill Linings
Wear Panels
- Lifter Bars - Grate Plates - Shell Liners
The knowledge of 3 resident chemists, together with the benefit of years of experience in the rubber industry, come together to ensure your needs are correctly identified and specifically met. Important factors such as ore size, sharpness, drop height and angle of impact are considered by our design team. From this information the correct rubber compound, liner thickness and configuration is determined.
All Rubber supply a full range of rubber wear liners which utilise specific rubber compounds designed to assist material flow, combat noise, impact and abrasion encountered in mills, chutes, screens and hoppers. Correct selection of appropriate rubber wear panel, will assist to 1. Reduce noise and improve the work environment 2. Improve plant efficiency by reducing downtime 3. Improve profitability by protecting equipment, and reducing maintenance or infrastructure costs All-Rubber engineers can tailor make any rubber panel to suit specific requirements, and provide CAD engineering drawings for approval prior to commencement of fabrication. An in house testing laboratory and mixing facility can be utilized to develop or fine tune a compound for any specific requirement. The final physical size of the wear element may be manufactured to suit particular requirements. Fixing alternatives include: 1. Through bolts 2. "T" Bolt fixing in conjunction with "C" track moulded into the back of each panel 3. Stud welded bolts to the back of each panel

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73
Mill Linings
Wear Panels
- Washboard Rubber
Selection Procedure
Type of Rubber Impact Element The angle of impact is a critical factor in correctly determining the most efficient wear element for any application. Rubber is most resistant to wear when then material trajectory is perpendicular to the rubber surface (refer Fig 1). At 90 degrees the forces encountered by the rubber is primarily impact forces. However, as the trajectory angle is reduced below 90 degrees, the shock absorbing properties of the rubber is also reduced. This is due to the fact that the forces encountered by the rubber surface changes from impact to shear forces (refer Fig 2). The heaviest wear occurs when the rubber surface is angled between 10-40 degrees to the horizontal. To prevent this heavy wear action taking place we present a stepped series of surfaces at 90 degrees to the material trajectory. This orientation has the rubber surface most effectively positioned, thereby reducing wear (refer Fig 3).
Thickness of Rubber Panel Determining the correct thickness of the rubber impact element is essential to ensure optimum performance at the most cost effective price. The thickness of the rubber is determined as a function of the particle size and relative to the drop height of the material. The illustrative graph can be used to select the recommended panel thickness.
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74
Mill Linings
Wear Panels
- Flat and Profiled
Wear Panel Product Description
Wear Panel Plain An impact and wear resistant rubber slab, of specific thickness, width and length. Either with no backing or moulded onto a steel plate.
Wear Panel Serrated An impact and wear resistant rubber of serrated moulded profile, in standard thickness, width and length. Moulded onto a steel backing plate.
Wear Panel Track An impact and wear resistant rubber slab, of specific thickness, width and length. Has aluminium "T" track assembly moulded into the rubber, for mounting using standard "T" bolts.
Wear Panel Serrated T An impact and wear resistant rubber of serrated moulded profile, in standard thickness, width and length. Has aluminium "T" track assembly moulded into the rubber, for mounting using standard "T" bolts.
Wear Panel Bar An impact and wear resistant lifter bar, of specific thickness, width and length. Has aluminium "T" track assembly moulded into the rubber, for mounting using standard "T" bolts. Can also be produced with a high density polyethylene cap, to be used as an impact bar on conveyor systems, or in areas of very high wear.
"T" Track Typical profile of aluminium extrusions used for "T" bolt assemblies.

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75
Screen Mats
Screen Cloth
- Punched Mats
Screentek rubber screen mats have various advantages to using polyurethane and steel mesh for screening various products.
Main advantages of using rubber screens opposed to stainless steel screens: Much reduced noise level Non corrosive in wet conditions Does not suffer from pitting or stress corrosion (especially in the presence of sea water) Does not suffer from fatigue which is accelerated by vibration of the screen More cost effective Good abrasion resistance normally outlasting steel by up to 4:1 Can be punched rapidly from stock to suit specific requirements
Main advantages of using rubber screens as opposed to polyurethane screens: Rubber is less inclined to break soft or brittle particles into smaller sizes (especially suitable for coal) Rubber is a more lively screen which prevents blinding and pegging Rubber has excellent tear resistance Rubber has excellent impact resistance Rubber has excellent puncture resistance Out performs urethanes where particles are greater than 3.0mm and impact on the surface rather than sliding off
Screen cloth and mats are made with polyester tyre cord to reduce elongation. The rubber grade is high quality impact and abrasion resistant. Resulting in long life and reduced maintenance. Mats are punched to customer specifications using computerised punching presses. All work is guaranteed by the highest quality standard.
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76
Screen Mat Production

Automated
- Punched Mats
Screen Mats are manufactured from customer specified materials to the highest possible standards with fast turnaround times. Computer Controlled Latest technology is employed to automate and control punching presses to ensure mats are punched to precise aperture sizes and layout of holes is consistent.
SCSMRS1205 SCSMRS1207 SCSMRS1210 SCSMRS1215 SCSMRS1220 SCSMRS1225 SCSMRS1235 SCSMRS1205 SCPAMS1207 SCPAMS1210 SCPAMS1215 SCPAMS1220 SCPAMS1225 SCPAMS1235 SCACHSS125
5mm x 1220mm screen cloth 7mm x 1220mm screen cloth 10mm x 1220mm screen cloth 15mm x 1220mm screen cloth 20mm x 1220mm screen cloth 25mm x 1220mm screen cloth 35mm x 1220mm screen cloth 5mm x 1220mm punched screen 7mm x 1220mm punched screen 10mm x 1220mm punched screen 15mm x 1220mm punched screen 20mm x 1220mm punched screen 25mm x 1220mm punched screen 35mm x 1220mm punched screen Set of 2 Hooks, 2 Clamp Bars
6.9 9.7 13.9 20.9 27.8 34.8 48.7 6.9 9.7 13.9 20.8 27.8 34.8 48.7 16.0
mt mt mt mt mt mt mt mt mt mt mt mt mt mt set
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PAGE

77
Moulded Rubber Screens

Modular and Steel Backed
- Screen Mats
Steel backed scalping screens can be manufactured with both punched apertures or moulded apertures. In house CAD design, plasma cutting and sand blasting facilities ensures efficient production and fast turnaround. Rubber selection and screen design is critical in ensuring maximum open area, with long life rubber compounds thereby minimising down time due to screen changing. Our highly experienced team of chemists and metallurgists come on site to evaluate operating conditions to tailor rubber compounds specifically to your needs which will guarantee improvements in your screening operations and performance.
Modular screen panels were developed to enable selective change out of worn sections of the screening surface, while leaving less worn areas intact for longer surface life. Moulded screen panels are produced with a tapered aperture to facilitate product flow and reduce pegging thereby increasing efficiency. Rubber has long been the medium of choice for primary screening because of its superior cut and gouge resistance.
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78
Screen Mats
Specifications
- Ordering Information
CONTACT DATA
Company ............................................................................................................................. Position ........................................................................................... PostCode: .................................... PostCode: ....................................
Contact Name ................................................................................
Mail Address: ...................................................................................................................................... Site Address: ........................................................................................................................................ Telephone: ........................................................
Mobile: ....................................................... Fax No: ....................................................
SCREENING DATA
Screen-Manufacture ......................................................................... Current Size of Screen: Type Wire Punched Plate Size ............................. Screen Inclination ....................... Deg. O/Hook x ................... mm Long Bottom Deck ............................ Rubber .................................. .................................. ..................................
Polyurethane
Rubber ................... mm
Current Aperture Selection:
Top Deck ................................. Wire
Middle Deck ................................ Punch Plate .................................. .................................. ..................................
Current Thicknesses of Screen Cloth: Top Deck Middle Deck Bottom Deck
Polyurethane .................................. .................................. ..................................
.................................. .................................. ..................................
MATERIAL DATA
Type of Ore .................................................. wet/dry
Max Lump Size mm ............................... Top Deck .................................................
Sieve Analysis Attached (yes/no) ........................................................................... Feed Rate T.P.H ............................................................................... Drop Height from Chute/Conveyor ........................................... mm Direction of Feed: Left Side ................................
Product Required Middle Deck* ......................................... (*If Applicable) Bottom Deck* .........................................
Back ......................................
Right Side ......................................................
DETAILS OF SCREEN
Left A
Right
E4
A = Inside Plate B = Width of Centre Tie Down C = Width of Stringer Bars D = Width of Side Support
E3
E2
B E1
C
Distance Centre to Centre Stringer Bars (A) E1 ................... E2 ................... E3 ................... E4 ................... E5 ...................
D
..................... ..................... ..................... ..................... .....................
................... mm ................... mm ................... mm ................... mm

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79
Screen Mats
Accessories
- Dust Cloth and Capping
Capping Rubber
C SCACR47281309R SCACRGCI D A SCACR47281609R SCACR53321909R
SCACRGCO SCACR42362011S 250mm SCACR57382111S SCACR55342009S
SCACRGCTB SCACR20260709 30mm Midclamp Wedge Seal 31mm SCACRGS7 SCACRCW1
SCACR47281309R
SCACR47281609R SCACR53321909R SCACR42362011S SCACR57382111S SCACR55342009S SCACR20260709 SCACRGCI SCACRGCO SCACRGCTB SCACRGS7 SCADC SCACRCW1
Capping rubber 1/13 A=47,B=28,C=13,D=9

Capping rubber 1/16 A=47,B=28,C=16,D=9 Capping rubber 1HD A=53,B=32,C=19,D=9 Capping rubber 2/12 A=42,B=36,C=20,D=11 Capping rubber 2/12HD A=57,B=38,C=21,D=11 Capping rubber 2/9 A=55,B=34,C=20,D=9 Capping rubber 3/1 EPDM A=20,B=26,C=7,D=9 Grip corner inside Grip corner outside Grip corner top/bottom Grip strip x 7mt Dust cloth 2mm x 1.4mt x 20mt Midclamp wedge seal x 50mt
1.0
1.2 1.2 0.9 1.0 1.0 3.3 0.5 0.5 0.5 1.0 3.3 0
mtr
mtr mtr mtr mtr mtr mtr each each each mtr mtr mtr
20
20 20 20 20 20 20 1 1 1 1 28 1
PAGE

80
Screen Mat Materials

Polyurethane Products
- Description
High quality plastics are used to replace both ferrous and nonferrous material in areas of production. Polyurethane elastomers were introduced to the screening world during the mid-fifties and have since become recognised as one of the accepted mediums from which to manufacture screening surfaces. Polyurethanes are synthesized according to the isocyanate addition process. Polyurethanes as a screening surface have advantages over other materials in certain applications. Long Life Correctly selected polyurethanes can have a long life when screening most materials. In addition it is immune to most corrosive materials. Improved Screening Efficiency At ambient temperatures polyurethanes exhibit the characteristic elasticity of rubber. It is this property that allows the aggregate being screened more bounce thereby presenting it to the apertures more frequently. Minimise Downtime The long life time reduces the frequency of unscheduled stoppages due to screening surface failure. Noise Reduction Polyurethanes due to their rubber like characteristics absorb feed energy impact and reduce noise levels from between five and eight decibels. Screen Material Choice Due consideration should be given to basic laws governing screening and screening efficiency when deciding to use polyurethane screening surfaces.

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81
Screen Mat Materials

Woven Wire Screens
- Description
Woven Wire Screen materials are made from products suitable for specific applications. Screens can be manufactured from wires of diameter 20mm down to 0.71mm.
We manufacture roll sections, sheets with fixed dimensions, hooked screens, trommel screens, strips, discs, fabricated parts, and many others. We can supply large or small quantities of screens to specific requirements.
Steel Spring Steel, Bright and Galvanised Mild Steels. Stainless Steel Chromium Steel, Nickel Chromium Steel, Nickel Chromium Molybdenum Steel, Heat Resisting Steel. Non-Ferrous Metal Aluminium, Nickel, MONEL-Metal, Phosphor Bronze, Brass, Copper. Special Materials Titanium, Hastelloy and many others. The more popular wire and woven screens are kept in stock whilst non-standard can be ordered and manufactured to customer specifications. State of the art equipment and a team of qualified experts manufacture woven wire screen and woven wire products suitable for all applications.
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82
Conveyor Components
Skirtex and Polyskirt
- Skirting Systems
Rubber Skirt Skirting rubber in the form of soft sheet and strips (50 duro), are supplied as an effective dust control and barrier to prevent spillage along the conveyor system. Especially in loading areas where this can be a problem. The soft rubber wears preferentially to the belt covers and flexes out of the way to minimize belt wear. Recycled rubber of higher hardness can also be used for this application. However its uses would be limited to areas wear belts suffer high damage and wear. Available in normal grade (15mtr rolls) and premium grade (30mtr rolls)
The polyurethane layer is mounted just above the belt to retain material. Polyurethane is a naturally hard wear resistant material which extends the life of the skirting. It is essential to ensure that the polyurethane is not in direct contact with the belt, but is mounted about 3mm above the belt cover, as shown in the diagram.
Quick Lock Clamps Are used to facilitate easy removal and installation of skirting rubber. This significantly reduces the time required to replace skirting rubber, by eliminating the need to undo and tighten rust bolts.
Poly Skirt Is a recent innovation to plain rubber skirting. This is a double layer skirt material made of polyurethane and SBR rubber composite. The interior wear-resistance polyurethane layer enhances the skirt life by providing an extremely wear resistant barrier. The side anti-dust flap provides a low resistance, effective dust encapsulation seal on the belt. This caters to belt vibration and maintains appropriate contact pressure to the belt to form an effective dust suppression.

PAGE
83
Conveyor Components
Skirtex and Polyskirt
- Skirting Systems
CBACSK06-1500 CBACSK10-1500 CBACSK10-100 CBACSK10-150 CBACSK10-200 CBACSK10-250 CBACSK12-1500 CBACSK12-100 CBACSK12-150 CBACSK12-200 CBACSK12-250 CBACSK16-1500 CBACSK16-100 CBACSK16-150 CBACSK16-200 CBACSK16-250 CBACSK16-300 CBACSK20-1500 CBACSK20-150 CBACSK20-200 CBACSK20-250 CBACSK20-300
Skirt 6mm x 1500mm x 30mtr 50duro Skirt 10mm x 1500mm x 30mtr 50duro Skirt 10mm x 100mm x 30mtr 50duro Skirt 10mm x 150mm x 30mtr 50duro Skirt 10mm x 200mm x 30mtr 50duro Skirt 10mm x 250mm x 30mtr 50duro Skirt 12mm x 1500mm x 30mtr 50duro Skirt 12mm x 100mm x 30mtr 50duro Skirt 12mm x 150mm x 30mtr 50duro Skirt 12mm x 200mm x 30mtr 50duro Skirt 12mm x 250mm x 30mtr 50duro Skirt 16mm x 1500mm x 30mtr 50duro Skirt 16mm x 200mm x 30mtr 50duro Skirt 16mm x 150mm x 30mtr 50duro Skirt 16mm x 200mm x 30mtr 50duro Skirt 16mm x 250mm x 30mtr 50duro Skirt 16mm x 300mm x 30mtr 50duro Skirt 20mm x 1500mm x 30mtr 50duro Skirt 20mm x 150mm x 30mtr 50duro Skirt 20mm x 200mm x 30mtr 50duro Skirt 20mm x 250mm x 30mtr 50duro Skirt 20mm x 300mm x 30mtr 50duro
11.7 19.5 1.3 1.9 2.6 3.2 23.4 1.5 2.3 3.1 3.9 31.2 2.1 3.1 4.1 5.2 6.2 39.0 3.9 5.2 6.5 7.8
mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr
30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
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84
Conveyor Components
Transglide
- Polymer Idler Rollers
Features of Polymer Idler

Impact Resistance - High tensile strength and impact resistance. Anti-Corroding - Non corroding, acid and alkaline resistant. Anti-Static Formulation - Sparkless, with no particle accumulation onto the surface of the idler. Good Balance - Made by precision injection molding, provides good alignment and good effect of smooth noise free operation. Labyrinth Seals - A precision bearing housing and labyrinth sealings, make the idler bearings water proof and dust proof.
Application Fields
Chemical Industry - Fertilizer, salt, sugar, Pulp paper, acid and alkaline etc. General Industry - Coal Mining, Cement, Concrete, Limestone and Quarry. Operating Conditions - Belt width </= 1400mm (54") - Belt speed </= 150M/min (495 FPM) - Temperature -20C to +85C

PAGE
85
Conveyor Components
Transglide
Characteristics of Polymer Idler

Physical Properties of Polymer Roller
Description Criteria/Std. Result
Tensile Strength Elongation Izod Impact Strength (1/8" thickness) Heat Distortion Temperature Rockwell Hardness
D-638 D-638 D-256 D-648 D-785
418 kg/cm2 63% 60 kg-cm/cm 87 C 100 R-Scale
Chemical Properties of the Polymer Roller

Description Criteria/Std. Result
Corrosive Resistance (10% Sodium Chloride) Acid Resistance (30% Sulphuric Acid) Acid Resistance (10% Hydrochloric Acid) Alkaline Resistance (40% Sodium Hydroxide) Alkaline Resistance (7% Sodium Hypochlorous Acid)
ISO-7682 ISO-7682 ISO-7683 ISO-7682 ISO-7682
+/- 0.05 mg/cm2 +/- 0.05 mg/cm2 +/- 0.4 mg/cm3 +/-0.05 mg/cm2 +/- 0.10 mg/cm2
Item Description
Qty
Material
Remarks
10 9 8 7 6 5 4 3 2 1
Cover Shaft Pipe Inner Snap Ring Bearing Housing Bearing Housing Outer Snap Ring Female Ladyrinth Seal Male Labrinth Seal Out Labyrinth Seal
1 1 2 2 2 2 2 2 2 2
EPDM SS41BD Synthetic Fiber S65CM Synthetic Fiber SUJ2 S65CM Synthetic Fiber Synthetic Fiber Synthetic Fiber
HS=70+/-5
Synthetic Fiber Carrier Idler
Synthetic Fiber Carrier Idler

Model No. Belt Width d D l L SL C t Bearing No.
CBAPI40CA CBAPI40CB CBAPI45CA CBAPI45CB CBAPI50CA CBAPI50CB CBAPI60CA CBAPI60CB CBAPI075C CBAPI090C CBAPI105C CBAPI120C
400 400 450 450 500 500 600 600 750 900 1050 1200
17 20 17 20 17 20 17 20 20 20 25 25
89.1 89.1 89.1 89.1 89.1 89.1 89.1 89.1 114.3 114.3 139.8 139.8
145 145 165 165 180 180 210 210 265 315 370 420
153 153 173 173 188 188 218 218 273 323 380 430
175 175 195 195 210 210 240 240 295 345 410 460
8 8 8 8 8 8 8 8 8 8 11.2 11.2
11 14 11 14 11 14 11 14 14 14 18 18
6203 ZZ 6204 ZZ 6203 ZZ 6204 ZZ 6203 ZZ 6204 ZZ 6203 ZZ 6204 ZZ 6204 ZZ 6204 ZZ 6205 ZZ 6205 ZZ
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86
Conveyor Components
Transglide
Synthetic Fiber Return Idler
Item Description
Qty
Material
Remarks
11 10 9 8 7 6 5 4 3 2 1
Steel Pipe Cover Shaft Pipe Inner Snap Ring Bearing Housing Bearing Housing Outer Snap Ring Female Ladyrinth Seal Male Labrinth Seal Out Labyrinth Seal
1 1 1 2 2 2 2 2 2 2 2
SGP EPDM SS41BD Synthetic Fiber S65CM Synthetic Fiber SUJ2 S65CM Synthetic Fiber Synthetic Fiber Synthetic Fiber
HS=70+/-5 Return Idler
Synthetic Fiber Return Idler

Model No. Belt Width d D l L SL C t Bearing No.
CBAPI40RA CBAPI40RB CBAPI45RA CBAPI45RB CBAPI50RA CBAPI50RB CBAPI60RA CBAPI60RB CBAPI075R CBAPI090R CBAPI105R CBAPI120R
400 400 450 450 500 500 600 600 750 900 1050 1200
17 20 17 20 17 20 17 20 20 20 25 25
89.1 89.1 89.1 89.1 89.1 89.1 89.1 89.1 114.3 114.3 139.8 139.8
460 460 510 510 560 560 660 660 850 1000 1150 1300
480 480 530 530 580 580 680 680 880 1030 1180 1330
505 505 555 555 605 605 705 705 905 1055 1215 1365
8 8 8 8 8 8 8 8 8 8 11.2 11.2
11 14 11 14 11 14 11 14 14 14 18 18
6203 ZZ 6204 ZZ 6203 ZZ 6204 ZZ 6203 ZZ 6204 ZZ 6203 ZZ 6204 ZZ 6204 ZZ 6204 ZZ 6205 ZZ 6205 ZZ
Price and codes detailed on enquiry.

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87
Belt Cleaners
Primary
- Belt Cleaner
Features Flexible Polyurethane Rubber Scraper Spring Tension Device
Advantages Corrosion Resistance Tightly Fitting without damaging the belt Lower friction or resistance Prestressing force design Automatic compensation & shock absorption
Application Heavy duty working site Humid environment
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88
Ceramics
Ceroline
- Ceramic Lining Pads
Ceramic is an excellent material for wear resistance. High density aluminium oxide has proven high resistance particularly to high wear materials such as iron ore. Particularly suited for vibrating screen applications, and can also be used for return rollers and smooth pulley lagging By embedding the ceramic tiles onto rubber, it is also possible to achieve some impact resistance which will prevent the tiles from cracking in areas of high impact. This achieves a vastly superior result to ceramic lining tiles which are bonded directly to the steelwork. The rubber backing of the ceramic lining pad means that it can be easily bonded onto steel using conventional rubber lining bonding systems. Konprim metal primer, and Kontact cold vulcanizing cement will give excellent bonding results. Ceramic pad is supplied with a bonding layer for cond bonding. Three different size and thickness tiles are available, which will allow the pad to flex slightly around contours. The rubber pads can also be moulded directly onto rubber panels if required, and bolts may be provided for easy fixing as an optional extra.
Physical Properties Bulk Density 3.4-3.65 g/cm3 Hardness to Mohs 9 Flexural Strength 240->300 Mpa Porosity 0% Compressive Strength >3.0 Mpa Coefficient Expansion 6-8x10-6 1/K
Thermal Conductivity 20-22 W/Mk Max. Operating Temp. 1.550 c J
Chemical Composition Al2O3 >92%, SiO2 2.5%, CaO2.3%, MgO 2.8%, Fe2O3 0.06%, Na2O 0.03%, K2O 0.01%
CLWNSP031010 CLWNSP052020 CLWNSP102424 CLWNHP20
Ceramic Liner 10 x 10 x 3mm(thick), 500mm x 500mm Ceramic Liner 20 x 20 x 5mm(thick), 500mm x500mm Ceramic Liner 24 x 24 x 10mm(thick), 500mm x 500mm Ceramic Liner 12 x 20mm(thick) HEX, 500mm x 500mm
1 1 1 1
each each each each

PAGE
89
Ceramics
Kolag
- Ceramic Pulley Lagging
Normal strips are supplied to specific sized pulleys with rubber flaps on the end for trimming. The ceramic length (CL) should be chosen according to our product list to match the belt width. The rubber length (RL) denotes the full length of the strip including the rubber flaps required for trimming. Continuous lengths of ceramic lagging can be supplied in up to 6.5 mtrs lengths. It can be directly applied to pulley faces of any dimension, dramatically reducing inventory costs and lead times for custom strip lengths. The rolls of continuous ceramic can be cut anywhere in the pattern that most closely fits within the pulley face. The pattern design means that in the worse case there will be a 10mm shortfall which equates to 5mm on each side of the pulley. This can then be covered with ceramic paste.
CLFBP1220048 CLFBP1220062 CLFBP1220075 CLFBP1220089 CLFBP1220103 CLFBP1220117 CLFBP1220137 CLFBP1220144 CLFBP1220178 CLFBP1220199 CLFBP1220206 CLFBP1220219 CLFBP1220649
PAGE
Kolag cerstr FRAS 480CL/730RL suit 450mm belt Kolag cerstr FRAS 620CL/867RL suit 600mm belt Kolag cerstr FRAS 750CL/1000RL suit 750mm belt Kolag cerstr FRAS 890/CL1140RL suit 900mm belt Kolag cerstr FRAS 1030CL/1280RL suit 1050mm belt Kolag cerstr FRAS 1170CL/1415RL suit 1200mm belt Kolag cerstr FRAS 1370CL/1620RL suit 1350mm belt Kolag cerstr FRAS 1440CL/1690RL suit 1500mm belt Kolag cerstr FRAS 1780CL/2030RL suit 1800mm belt Kolag cerstr FRAS 1990CL/2030RL suit 2000mm belt Kolag cerstr FRAS 2060CL/2310RL suit 2100mm belt Kolag cerstr FRAS 2195CL/2445RL suit 2200mm belt Kolag cerstr FRAS 6490CL
2.3 2.9 3.2 3.5 4.1 4.3 5.2 6.4 7.2 7.2 7.6 8.0 26
1 1 1 1 1 1 1 1 1 1 1 1 1
strip strip strip strip strip strip strip strip strip strip strip strip strip

90
Ceramics
Kolag
- Ceramic Pulley Lagging
Kolag ceramic lagging is a ceramic embedded rubber strip lagging. The ceramic tiles are designed with a dimple profile to ensure there is minimal slippage between the belt and drive pulley. It is especially suitable for wet or muddy applications where slippage can be a problem. The rough ceramic face produces an excellent coefficient of friction between the conveyor belt and the pulley. In some cases this can be up to two times the friction ratio that can be generated with conventional rubber lagging. The ceramics also are much more wear resistant than conventional rubber lining, and consequently it will be longer before replacement becomes necessary. The unique "arrow-boss" design, produces a ceramic lagging which is on an embossed rubber pattern. This achieves the maximum water shedding benefits of a conventional rubber lagging, together with the intrinsic benefits of the added ceramics. The vertical radial troughs in the design incorporate the latest technology derived from formula one racing car tyres, which dictates that the most efficient water shedding pattern is effected by using vortical radial grooves. Kolag comes with a buffed finish or optional bonding layer, to enable it to be cold bonded on site. The benefits of reduced belt slippage will also result in improved conveyor belt life.
CLNBP1220048 CLNBP1220062 CLNBP1220075 CLNBP1220089 CLNBP1220103 CLNBP1220117 CLNBP1220137 CLNBP1220144 CLNBP1220178 CLNBP1220199 CLNBP1220206 CLNBP1220219 CLNBP1220649
Kolag cerstr N 480CL/730RL suit 450mm belt Kolag cerstr N 620CL/867RL suit 600mm belt Kolag cerstr N 750CL/1000RL suit 750mm belt Kolag cerstr N 890/CL1140RL suit 900mm belt Kolag cerstr N 1030CL/1280RL suit 1050mm belt Kolag cerstr N 1170CL/1415RL suit 1200mm belt Kolag cerstr N 1370CL/1620RL suit 1350mm belt Kolag cerstr N 1440CL/1690RL suit 1500mm belt Kolag cerstr N 1780CL/2030RL suit 1800mm belt Kolag cerstr N 1990CL/2030RL suit 2000mm belt Kolag cerstr N 2060CL/2310RL suit 2100mm belt Kolag cerstr N 2195CL/2445RL suit 2200mm belt Kolag cerstr N 6490CL
2.3 2.9 3.2 3.5 4.1 4.3 5.2 6.4 7.2 7.2 7.6 8.0 26.0
1 1 1 1 1 1 1 1 1 1 1 1 1
strip strip strip strip strip strip strip strip strip strip strip strip strip
PAGE

91
Ceramics
Ceropaste
- Ceramic Lining Paste
Ceropaste is wear resistant two pack paste, containing ceramic beads, which can be applied directly onto the steel surfaces. It has excellent resistance to areas of high abrasion and can be easily applied. Where rubber, polyurethane, if other lining materials give up (especially in high temperature applications), ceramics is the answer. Product ARJW0304 (High Temperature Ceramic Bead) Abrasion resistance High temperature resistance High adhesive strength Repairing and protecting material for equipment such as scrubbers, pumps, cyclones, dust collectors and fan housings etc., which suffers from serious abrasion caused by heavy impact and sliding friction of material flow. Properties Hardness like ceramics - Excellent resistance to the abrasion of slicing Quickly rebuild abrasive surface - Reduce lost time due to shut down Extend the service life - Reduce stocks of expensive and abrasion-resistant parts No dropping and shrinking - Smear on top of any irregular surface Suitable for high temperature operation of up to 200degC. Application Cyclones and pulverizing mills Fan housing and blades Exhausts Elbows Scrubbers Chutes and hoppers Pump liner repairs
Preparation and Execution Parent material must be kept tough and the abraded surface should be clean without oil contamination, dirt or paint. The surface must be treated by shot blast or ground by a grinder It will be better to preheat the surface until slightly warm to the touch to remove any moisture. Mix both pastes A and B on a flat plate of a volume ratio, A:B=1:1, until the colour is even. If ambient temperature is below 16degC, it is preferable to warm the pastes and working surface up to 32degC. After blasting, coat a thin layer on the prepared surface with sufficient force to ensure the mixed paste flows into all the pits on the surface. Apply a second thicker coat once this has been achieved. Minimum coating thickness is 6mm, final thickness will depend on design application Working time : 30 minutes at ambient temperature 25degC. Curing time is dependent on temperature and coating thickness The curing time is 8 hours when the ambient temperature is at 25deg C. A better effect will be reached by heating its front or back surface to 38degC with a swinging flame before coating, and heat is at the maximum temperature 150degC for at least 2 hours. Ensure a proper face mask is worn during the heating process to prevent smoke inhalation. Caution The higher the temperature, the faster the cure rate. To heat the surface of the work piece can shorten the curing time and increase joint effect.
CERJW0304
6kg kit (3kg A + 3kg B) ceramic paste
6.0
kit
PAGE

92
Transport Catalogue
Index
- Contents
Section
PAGE
MUDGUARDS / FENDERS Flexi-Guard, Flexible Fenders Flexi-Guard, Six Point Solution Flexi-Guard, Fitting Instruction Fitting Instructions, Bristles Spray Guard & Ordering Information Flexi-Guard, Accessories & Ordering Information SuperSteel, Single Wheel Arch MUDFLAPS Mudflaps, Made to Outlast Mudflaps, Ordering Information CATCHER MATS Radec, Premier & Heavy Duty PICKUP & TRAY MATS Commercial Mats, Chassis Packing Strips
94 95 96 97 98 99 100
101 102
103
104

PAGE
93
Mudguards / Fenders
Flexi-Guard
- Flexible Fenders
Over 30 years experience in the transport industry has led to the development of these long lasting mudguards. Flexi-Guards will not bend or be knocked out of shape, and is designed to contour to all chassis movements. The polyester-nylon reinforced rubber ensures an unmatched life span. Finally a practical and cost-effective solution to the problem of guarding truck tyres to prevent spray from reducing visibility to traffic, and prevent mud buildup or stone chip damage to your trailer and prime mover. The flexible and durable nature of natural rubber makes it excellent to withstand extreme heat and cold.
The flexible nature of the guards also means they will "self clean" to prevent buildup of mud and snow. The open design of the guards means that they will not get in the way when changing tyres, and will still allow for easy inspection of tyre condition. Flexi-Guard has long since proven itself in the unforgiving Australian "outback". Its simplicity and versatility of design makes it particularly suitable for all climates and road terrain. Flexi-Guard is an All Rubber trade mark, and is a design patented product.
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94
Mudguards / Fenders
Flexi-Guard
- Flexible Fenders
Flexi-Guards six point solution to truck mudguards

1) Flexibility: Flexi-Guard is spring loaded and made of reinforced rubber to give flexibility to adjust for chassis movement. 2) Strength: The nylon reinforced rubber and design of the mudguards, give it a much superior strength to any other flexible mudguard on the market. So much so that they will usually withstand tyre blow outs. 3) Temperature: The guard design allows for air circulation around the tyres and does not trap it in to cause heat build up and tyre fatigue. Especially important for parts of Australia with extreme temperatures. 4) Price: Recommended retail is fixed at below most other competing brands of mudguards. Add to this, the fact that the life expectancy is nearly twice that of similar products and there is no doubt that Flexi-Guard offers the best value for money. 5) Fitting: Easily installed on all makes of trucks and trailers including single, dual and triaxle. Ask at the place of purchase for details and price of installation. The design also allows for easy removal at any time. 6) Spray Suppressant: Optional spray retarding bristles can be fitted to the outside edges of the rubber to contain the spray and increase road visibility from behind.

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95
Mudguards / Fenders
Flexi-Guard
- Fitting Instructions
Front Fixing: Bolt the front support brackets to the chassis. The metal plate beneath is for fixing a mud flap, on top is a steel rod for attaching the springs. A side rod will hold up excess rubber and seal the area under the springs when fitting is complete.
Rear Support: Bracket is fitted the same as the middle supports using an existing chassis hole. Then rotated to below the middle brackets to create a slight concave effect on the mudguard. Rear Fixing: Lay flexi-guard across all supports and clip rear end hook brackets directly onto the rear light assembly cross member. (occasionally an additional bracket may be necessary) Spring Fixing: Pull the Flexi-Guard right up to the front fixing bracket any excess fits over the side fixing rod. Measure from the spring fixing rod on the top of the front fixing bracket 160mm and mark the rubber. Align the chrome bracket front edge with the mark and bolt to the rubber. Hook on the springs.
Middle Supports: Brackets are designed to bolt into existing chassis holes. They fit either side of the turntable frame approximately 600mm apart and are rotated to the correct fitting angle to allow 100mm above the tyre.
Installation Completion Check: Flexi-Guard centre to be approx. 100mm above the wheels and slightly concave to front and back. Double check springs are expanded to approximately 150mm and the rubber is tight.
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96
Mudguards / Fenders
Flexi-Guard
- Fitting Instructions for Bristles
Step 1
Push the moulded strip onto the edge of the guard.
Step 2
Use a rubber mallet to ensure the strip is fully engaged.
Step 3
At the bend normal hand pressure should shape the strip, if not a hairdryer or heat gun will do the job .
Step 4
Drill holes through the carrier strip and rubber at each end, and at every chassis support bracket.
Step 5
Bolt the carrier strip to the rubber at these points. Ensure bolts are firm without crushing the carrier strip.
Step 6
Ensure bolts are fitted near chassis brackets. The PVC carrier strip should not sit on the chassis brackets, but should protrude over to ensure the guard edge is not raised.
Step 7
Slip bristle into slot provided and position
Spray Suppressant Kit.

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97
Mudguards / Fenders
Flexi-Guard
- Flexible Fenders
Spray Guard: Suppresses spray and debris from tyres
FGNTAN27 FGNTAN31 FGNTDW42 FGRTAN27 FGRTAN31 FGRTDW42
Tandem 2 strips 2.7m x 670mm, 12spr, 8br Tandem 2 strips 3.1m x 670mm, 12spr, 8br Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br Recycled Tandem 2 strips 2.7m x 670mm, 12spr, 8br Recycled Tandem 2 strips 3.1m x 670mm, 12spr, 8br Recycled Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br
29.0 32.0 42.0 29.0 32.0 42.0
set set set set set set
1 1 1 1 1 1
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98
Mudguards / Fenders
Flexi-Guard
- Accessories
Support Mount Bracket: Front support for Fixed and Adjustable Chassis Kits.
Support Bracket Rotating: Support for Adjustable Chassis Kits.
FGAEBW FGAEBH FGAEBN FGASP FGASR FGASN FGASK FGARB FGMBR FGMBL FGABH FGABF FGABP FGAPB100 FGAPB150 FGAPB175 FGAPU100 FGAB-APP
End bracket wide 40mm x 3mm x 670mm -1 piece only End bracket hooks 40mm x 3mm x 670mm -1 piece only End bracket narrow 20mm x 3mm x 670mm -1 piece only Spring for FlexiGuard Recycled Rubber strip -2 or 3 ply 670mm New Rubber strip -1 or 2 ply 670mm Support kit-Tandem dual (6 x FGSBR) + (2 x FGMB) Support bracket rotating Support mount bracket (Right front end spring mounts) Support mount bracket (Left front end spring mounts) H-section bristle carrier (aluminium) F-section bristle carrier (aluminium) Clip on PVC bristle carrier Plastic Bristle 100mm Plastic Bristle 150mm Plastic Bristle 175mm Bristles-100mm bristles punched into rubber Bristles bonded onto FLEXI-GUARD cost/mtr
0.5 0.5 0.5 0.1 4.4 4.4 35.0 4.0 2.5 2.5 0.3 0.3 0.3 0.1 0.2 0.2 0.3 0.3
each each each each mtr mtr set each each each mtr mtr mtr mtr mtr mtr mtr mtr
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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99
Mudguards / Fenders
Supersteel
- Single Wheel Arch
Super-Steel is a revolutionary new concept in flexible truck mudguards. It is made of a high quality long lasting rubber with spring steel reinforcing. This unique material incorporates the strength of steel with the flexibility of rubber. The guard material comprises of spring steel cords encased in a rubber substrate. This makes for extremely flexible wheel-arch, that is strong enough to with stand tyre "blowouts". The mudguard wheel-arch is supported front and back with a curved steel brace and is free standing in the middle. The steel reinforcing in the rubber allows the mudguard to keep its curved shape above the tyre without any additional support. If the guard is knocked by the trailer or any load, it will simply deform and then return to its original shape once the pressure is removed. This easily outlasts the life of conventional plastic or steel mudguards. Equipped with Spray Guard spray suppression bristles on the outer edge. They can be purchased optionally without bristles if required. For best fitting instructions we suggest using our rotary bracket kit.
Code Description Unit (kg/unit) Unit (p/box)
SS916B SS916
Super-steel kit 910 x 600 with bristles Super-steel kit 910 x 600
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100
Mudguards / Fenders
Mupflaps
- Made to outlast
Durable Rubber A unique Australian method of reclaiming high-grade cured rubber from used conveyor belts, allows for the manufacture of inexpensive long-lasting mudflaps. Unlike the moulded equivalents, ALL Rubber mudflaps are made of high density high grade cured rubber. Therefore, they do not need any additional support. Because the rubber used has already stood the test of time in extreme conditions it meets today's tough environmental conditions and outlasts every other mudflap.
Printing ALL Rubber mudflaps are available black or painted with a special flexible white paint and can be printed on using either of the following: Silk screening Company logos can be silk screened in multiple or single colours. The screening can be done onto white or plain black mudflaps. An initial artwork and set-up charge will apply. The final cost will depend on numbers of colours used and quantity of mudflaps screened. Thermal Transfer Printing A new thermal printing process now also allows for inexpensive, multi-coloured small quantity runs (only on white mudflaps). Maximum printing size is A3 (297 x 420mm). No set up charges if artwork or logo is supplied. Spray Suppression Anti-spray mudflaps are also available to prevent spray mist caused when trucks drive through wet weather. These have unique grooves through the rubber back trapping the water and forcing it to drain through to the bottom of the mudflap, rather than washing off the sides.
Mudflaps can be made for any type of vehicle including large mining dump trucks. These large mudflaps may also incorporate steel cord or fabric reinforcing.

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101
Mudguards / Fenders
Mupflaps
- Made to outlast
MUDFLAPS BLACK
MFB610915 MFB 610760 MFB610610 MFB610560 MFB610460 MFB610380 MFB610330 MFB610305 MFB560330 MFB535380 MFB535330 MFB535305 MFB460330 MFB300450 MFB230255
MUDFLAPS WHITE
610mm x 915mm x 11mm (black) 610mm x 760mm x 11mm (black) 610mm x 610mm x 10mm (black) 610mm x 560mm x 10mm (black) 610mm x 460mm x 10mm (black) 610mm x 380mm x 10mm (black) 610mm x 330mm x 9mm (black) 610mm x 305mm x 9mm (black) 560mm x 330mm x 9mm (black) 535mm x 380mm x 8mm (black) 535mm x 330mm x 8mm (black) 535mm x 305mm x 8mm (black) 460mm x 330mm x 7mm (black) 300mm x 450mm x 7mm (black) 230mm x 255mm x 7mm (black) 610mm x 915mm (white) 610mm x 760mm (white) 610mm x 610mm (white) 610mm x 560mm (white) 610mm x 460mm (white) 610mm x 380mm (white) 610mm x 330mm (white) 610mm x 305mm (white) 610mm x 330mm (white) 535mm x 380mm (white) 535mm x 330mm (white) 535mm x 305mm (white) 460mm x 330mm (white) 300mm x 450mm (white) 230mm x 255mm (white) Print Colour 420mm x 297mm Print Colour 297mm x 210mm Print Colour 149mm x 105mm Print B&W 420mm x 297mm Print B&W 297mm x 210mm Print B&W 149mm x 105mm
6.9 5.7 4.1 3.8 3.1 2.6 2.0 1.8 1.8 1.8 1.5 1.4 1.2 1.1 0.4 6.9 5.7 4.2 3.8 3.1 2.6 2.0 1.8 1.8 1.8 1.5 1.4 1.2 1.1 0.4
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10
each each each each each each each each each each each each each each each each each each each each each each each each each each each each each each each each each each each each
MFW610915 MFW610760 MFW610610 MFW610560 MFW610460 MFW610380 MFW610330 MFW610305 MFW560330 MFW535380 MFW535330 MFW535305 MFW460330 MFW300450 MFW230255
PRINTING CHARGES
MFPC420-297 MFPC297-210 MFPC149-105 MFPBW420-297 MFPBW297-210 MFPBW149-105

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102
Catcher Mats
RADEC
- Premier and Heavy Duty
Premier Catcher Mats are for luxury and family vehicles for round town and country driving, whether going to the beach, up country, off road, picnic or barbecue, or simply enjoying a multitude of sporting activities, soiling the floor of the vehicle is prevented. All sets consist of two front and two rear mats
Front 70cm x48cmx50
Rear 48cm x 46cm x 50
Heavy Duty Catcher Mats are for on highway or off road commercial vehicles, from 4 W/D, heavy and medium trucks, pick-ups vans and lorries. These also come in sets of two front and two rear mats.
Front 76cmx50cmx50
Rear 51cm x 48cm x 50 Big Foot is an all purpose deep tray designed for the trunk or boot of your car prevents spillage from plant pots or just keeps your dirty boots from messing up the area. Designed and moulded for the vehicle whether work or leisure if you encounter sand mud water or snow. The catcher mat will prevent damage to the cab flooring. Becoming a demand item, some manufacturers now offer them with new models.
Big Foot 800x500x70 deep
RCPFR RCPF RCHDFR RCHDF RCBF
Premier catcher mats 2 front + 2rear Premier catcher mats 2 front Heavy duty catcher mats 2 front + 2rear Heavy duty catcher mats 2 front Cargo mat BIG FOOT
7.0 4.5 7.0 4.5 5.0
set set set set each
1 1 1 1 1
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103
Pickup and Tray Mats

Commercial Mats
- Protecting your vehicle
A unique machine, designed and patented by ALL Rubber, allows used conveyor belts to be recycled, resulting in the production of sheets of natural rubber which are ideal for use as flooring for "pick-ups" and utility or commercial vehicles. The flooring is not glued to the bottom of the tray allowing easy removal typically available in widths up to 1.5mtr, and in thicknesses of around 6mm. Some variation may occur.
R6-15 For vehicles up to 1.8mtrs wide, we have a heavy duty flooring protects the bottom of the tray. Again these sheets are cut to size to fit the dimensions of the floor of commercial vehicle. The rubber prevents the sliding of goods in the rear of the vehicle with its textured surface finish. Manufactured from recycled materials to a thickness of 5mm, in rolls which can be cut to any length.
VCRP001-5-18 In applications where surface grip or water entrapment are of special consideration, we have moulded mats. Again, made of recycled materials, these mats have a non-slip finish on the top surface, with dimples which prevent moisture entrapment on the bottom. They come in standard sizes of 1.8mtrs wide x 2.4mtrs long.
RU-18-24
CBACSK06-1500
PAGE
Rubber 6mm thick X1.5 mtr wide
6.7
m2

104
Machinery Catalogue
Index
- Contents
Section
PAGE
VULCANIZING PRESSES AIR & WATER BAGS, Pressure Unit HAWK P.V.C & Polyurethane Press FALCON Series IV Belt Splicing Press Construction Design Detail Design Detail Specification Details Quotation Request Form EAGLE Belt Construction & Repair Press KITE Spot Repair Press PT-Type 2 piece Belt Splicing Press SLICING MACHINES A36 Belt Recycling Technology A36 Belt Recycling Detail A40 Bandsaw Slicing Machine SLITTING MACHINES COMMODORE Bench Slitting Machine C40 Hand Held Slitting Machine PUNCHING PRESSES PHOENIX Automated Punching Press PHOENIX Mat Design Detail BUFFING MACHINES BUZZARD Buffing Machine
106 107 108 109 110 111 112 113 114 115 116
117 118 119
120 121
122 123
124

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105
Vulcanizing Presses
Air and Water Bags
- Pressure Unit
Air and water filled reinforced rubber bladders, have revolutionised the way pressure can be applied in pressing systems. Conventional technology required that pressure is normally applied through mechanical means such as torque bolts or rams. These systems are usually bulky, expensive, and result in a poor distribution of pressure at the surface. All our Vulcanizing presses employ the pressurizing system whereby water or air is pumped into a reinforced rubber bladder (commonly called an air-bag). As the bag fills, pressure is then applied to the vulcanizing platens of the press.
The bags can be incorporated into the supporting beams of the press, or can be a separate single unit.
The air-bags are the heart of the Eagle, Falcon and Hawk vulcanizing presses. The bags are custom made to various applications and can be designed to withstand various pressures.
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106
Vulcanizing Presses
Hawk
- PVC and Polyurethane
The Hawk vulcanizing press is the ultimate light weight press for splicing PVC and polyurethane belts. It incorporates all the features demanded in an easy to use and sophisticated press for this type of work. Constructed from a light weight high tensile strength aluminium, with two pivoting holding down bolts at each end. Designed to operate to a maximum pressure of up to 70 p.s.i, and a heating temperature of approximately 160 degrees C. Each platen is individually controlled with a control box that is separate to the rest of the press. Each control panel incorporates an accurate digital display temperature read out, and circuit breaker.
The platens are water cooled as standard, with the bottom beam assembly housing the airbag. The Hawk vulcanizing press is designed to operate on single phase power, achieving a very fast warm up time. For improved versatility it has been designed to operate as a portable unit which can be completely dismantled into two parts. Or it can be hinge bolted on one end to operate effectively as a factory press, which can be easily opened and closed by one operator, removing the need to use chain blocks (or similar) to effect multiple factory use. The only PVC polyurethane press manufactured in Australia using all locally available components.
PRESS HIRE: Available for hire anywhere in Australia for long or short terms. Should you then desire to purchase the press after the period, half your rental costs will be refunded as a discount on the purchase price.

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107
Vulcanizing Presses
Falcon
- Series IV Belt Splicing Press
The Falcon (Series IV) splicing press has evolved from its original design into the most advanced, reliable and easy to use press on the market. Constructed from light weight high tensile strength aluminium. The Falcon vulcanizing press is designed to be robust and give maximum performance. Utilizing a single air-bag or water-bag it gives the most even pressure distribution across the entire platen surface. Its thin platen construction allows for maximum flexibility to contour to the shape of the conveyor belt and provide accurate vulcanization. The only portable splicing press which is built in Australia, using high grade Australian aluminium and all locally available components. This results in reduced down time when replacing components or carrying out any maintenance.
Control The control box incorporates circuit breakers and digital temperature controllers. The power of "FUZZY LOGIC" means the press will think for itself to give the most accurate temperature performance. The "Brain Child" controller will self adjust all parameters to give optimum temperature maintenance (with no overshoot) and minimize warm-up time. These robust solid state units give unparalleled performance and reliability. Should maintenance ever be required they can slide out, and a new one can slide in to get you back into production in seconds. Single or three phase control boxes are available.
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108
Vulcanizing Presses
Falcon
- Construction
The beam design has been made to epitomize the strength and weight in specific steps to avoid mistakes on site through incorrect setting up. The beams are placed every 200mm down the splice length, and are in contact with one another. This ensures beams will always be placed correctly, and that no placement template is required. Safety A chain holding system is supplied as standard for the ultimate fail-safe system as a final safeguard for users. Quality It is engineered to perform well within its operational range which results in less stress fatigue and long service life. A superior product at a very competitive price. All presses undergo a thorough factory Q.A. and test procedure, to monitor all aspects of press performance. A data log unit can also be incorporated to give a full splice report printout if required for quality control and reporting purposes. Warrantee 12 months warrantee on parts and workmanship issued as standard.
Silicon Rubber Mats Resistor heater mats are now of standard silicon rubber construction. Power ratings and material thermodynamics have been modelled to give uniform temperature across the entire splice area of +/- 3deg. C. Water Cooling Water cooling in the platens is standard on all Falcon vulcanizing presses. Inlet and outlet plugs are provided on each side of the platen with an internal cooling coil. The integrated cooling system is resin packed to ensure maximum contact area and therefore minimal cooling time. Plug Locking System A uniquely designed plug locking system ensures protection of electrical components, and that power supply will not be interrupted. External plugs are used to ensure a continuous heat distribution across the entire platen area, and that no cold spots form as a result of recessed electrical connections. Boxbeam Sections The unique box beam design means the traverse beams will be much more stable, and not collapse under pressure. When assembled the beams touch against one another, giving a continuous flat surface against the air-bag (water-bag), thereby ensuring no pressure plate is required. PRESS HIRE:
The Falcon Vulcanizing press is available for hire anywhere in Australia on a long or short term basis (one day, one week or one year). Should you wish to purchase your press at a later stage, half your rental costs will be discounted off the price. Allowing you to try before you buy.

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109
Vulcanizing Presses
Falcon
- Design Detail
Components and Interchangeable Parts

Beams Interlocking side extrusions are bolted together to give a robust box section beam, which can withstand up to 200 p.s.i. Can be used in any orientation thereby lessening fatigue, and its universal design makes it interchangeable with other market brands.
Air / Water Bags All our Vulcanizing presses employ the pressurizing system whereby water or air is pumped into a reinforced rubber bladder (commonly called an air-bag). As the bag fills, pressure is then applied to the vulcanizing platens of the press.
Water cooling Falcons system as standard construction on all models. Can be cooled using air or water to minimize the splice cycle times.
Platens Manufactured from aluminium to highest standards with built in thermal controls.
Bolts Steel square nuts with large thread contact for superior holding. Steel hollow bar, left and right hand butruss thread for strength and easy adjustment.
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110
Vulcanizing Presses
Falcon
- Design Detail

PAGE
111
Vulcanizing Presses
Falcon
- Specification Details
Falcon presses are built within high safety margins using the latest stress analysis software and thermodynamic modeling. The ultimate in portability is achieved using high strength lightweight aluminium. Standard press dimensions are in units of 200mm increments along the length or the width of the platen. The diagram below shows the typical detail analysis which goes into the design and construction of each vulcanizing press. When selecting a press for your particular application, the following can be used as a guide for determining the platen length (A) and platen width (B), as shown on the diagram on the right. A The platen length (A) is determined by adding the following amounts to the manufacturers recommended splice length: 6 inches (150mm) for fabric belt. 14 inches (355mm) for steelcord belt.
D Belt width A
Platen
A = Length of platen along the belt B = Width of platen across the belt on the bias C = Right angle dimension across the belt, plus edge overlap. D = Bias angle.
B The width of platen, or dimension B (along the bias), is determined by taking the belt width and adding: 6 inches (150mm) for fabric belt. 14 inches (200mm) for steelcord belt.
To this figure multiply by: 1.05 for 16 deg bias angle 1.07 for 22 deg bias angle 1.117 for 26.5 deg bias angle.
Platen Belting Platen
Z
HOLDING BOLT TYPE
A
in. mm. in.
AX
mm. in.
B
mm. in.
C
mm.
W X Y Z
27 9.5 8 7
685 240 200 175
32
810
37 15 13 6
940 380 330 150
41 17 15 6.5
1040 430 380 165
12.5 315 10.5 265 7 175
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112
Vulcanizing Presses
Falcon
- Quotation Request Form
Please complete the following questionnaire which gives us the information required so that we can provide a quotation for a Falcon belt splicing press. 1. User Information Company Name: .................................................................................... Contact Name: .............................................................................. Street & No: ..................................................................................................................... City: ....................................... State: ................. Country: ..................................... Zip Code: ................ Email: .............................................................. Telephone: .................................. Fax: ......................................... Mobile: ............................................... 2. Belt Information - Complete the information in the section that represents the belts you need to splice with the requested press. If you need to splice more than 1 type of conveyor belt, for each belt indicate what percentage of total splicing work each belt represents. This will help us design your optimum platen arrangement if you require multiple platens. Main Belts to be spliced Steel Cord % of splices ............................ ST rating ................................. Belt width mm ........................ Splice length mm .................... Splice Angle deg ..................... Req. Pressure ..........................
Fabric Reinforced % of splices ............................. Ply strength N/mm .................. Belt width mm ........................ No. of plies .............................. Splice length ........................... Splice Angle deg ..................... Req. Pressure ..........................
PVC Solid Woven % of splices ............................. Strength rating ......................... Belt width mm ......................... Splice length mm ..................... Splice Angle deg ...................... Req. Pressure ...........................
Second Most Commonly Spliced Belt % of splices ......................................... Belt Details as above ...................................................................................................................... ........................................................................................................................................................................................................................ Third Most Commonly Spliced Belt % of splices ......................................... Belt Details as above ...................................................................................................................... ........................................................................................................................................................................................................................ What Electricity Supply Is Available? ....................................... Volts .................... Phase ....................... Hertz What is the maximum Amperage draw available? ................................................... Amps 3. Multiple Platen Arrangements - If you need to splice a large belt you may require multiple platens. We can recommend an optimum platen arrangement based on the information provided above. If you have a particular design in mind please draw it out below. Note: Standard Falcon platen design is in increments of 200mm. Dimensions should be rounded to above increments. BW = ................ (mm) Max belt width.
Platen Width (Bias) Platen Length
PL = .................. (mm) Should be splice length plus 100mm minimum. BA = ................. (deg) 0, 17 or 22 standard. PW = ................. (mm) Should be belt width (BW) plus 100mm minimum plus about 150mm for bias angle.
Draw prefered Platen Bias Angle
Conveyor Belt

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113
Vulcanizing Presses
Eagle
- Belt Construction and Repairs
The Eagle belt recovery press is designed for conveyor belt construction, repairs and vulcanization of sheet rubber. It can also be used for many applications of general rubber vulcanisation and moulding. It comes complete with steam operated or electrically heated platens and can be pressurised using an airbag or waterbag. Most commonly operating at 200 psi., with full steel construction. Normal operating temperature of 140deg.C. A total daylight opening of approximately 300mm can be achieved for ease of operation. The platen is made of full aluminium construction incorporating a 300mm cooling end for use in continuous vulcanizing process. The standard series model has a total vulcanizing surface area of 4m x 2.2m, and 9m x 2.2m. However the Eagle press can be custom made to any specific requirement. The only vulcanizing press of its type which is entirely built in Australia, using all local components. This results in the obvious advantages of a superior product, with ease of maintenance, prompt support and of course an extremely competitive price. The Eagle press can be designed as a manual, semi-automatic or fully computerised system. Under a fully automated system all aspects of press functionality are fully controlled such as, temperature, pressure, bolster positioning and locking, belt release, indexing and belt tensioning. The automated computer controller will also generate a printout identifying all parameters and times for each cycle. The Eagle press can also be supplied as a fully automated conveyor belt production line, including takeup reels, slack adjusters, and laminating rollers. This allows the belt to be simultaneously constructed and laminated from calendered rubber, therefore eliminating one stage of the production process and greatly increasing efficiency with very fast cycle times, and minimal operator input.
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Vulcanizing Presses
Kite
- Spot Repair Press
The Kite spot repair press is designed to enable hot repairs to be made to conveyor belts in-situ. Its light-weight construction design means it is portable and can me placed easily into position. Can be supplied in two standard sizes to suit 1500mm and 2000mm wide belts. The Kite vulcanizer is suitable for all types of small vulcanization work as well as conveyor belt repairs. The belt is clamped into position using a turn-screw clamping system. Final Vulcanizing pressure is applied using and air-bag, supplied from a compressor. The press is designed to operate at a maximum working pressure of 75 psi., which is suitable for rubber vulcanization work. Maximum operating temperature is 180 deg. C. as standard, greater temperatures can be achieved if required. Each platen comes with integrated water cooling system as standard. The platens can be individually removed for easier transportation if required. The control unit comes as a separate box, and consists of individual temperature controllers for each platen. Power supply is single phase 240 Volts standard, which can be tailored to suit different country standards. To find out more about the Kitespot repair press, please contact us direct, or through your nearest nominated distributor.

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115
Vulcanizing Presses
PT-Type
- 2 Piece Belt Splicing Press
PT-Type vulcanizing press are a convenient 2 piece platen arrangement suitable for PVC and rubber splicing work. Can be rated to operate up to 100 psi. Silicone rubber resistor mats are standard as is an internal cooling system for rapid cool down times. The bolster is made of strong light weight aluminium with steel holding bolts. Each bolster has a control box incorporated into it, which can be powered by plugging in conventional extension leads. This system operation allows for fast heating times using single phase power supply to each individual platen. The compact bolster construction facilitates ease of use for getting into tight areas where belts have little take up.
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116
Slicing Machines
A 36
- Recycling Rubber Technology
The A36 Belt Slicer represent a revolutionary new recycling technique for used steel cord and fabric reinforced conveyor belts. It employs the use of an oscillating blade to slice through the top or bottom cover of the conveyor belt. The blade can be set to cut at various angles, and the design of the machine can vary from a flat bet cutter to a 3 drum pulley arrangement for better grip and tensioning of the belt. The 3 drum arrangement also allows the blade to be inserted and retracted into the cut, and can have an optional in-situ grinding wheel attached to facilitate sharpening, without removing the blade. This produces sheets of rubber of various thicknesses which can be used as matting or as a raw material for producing mudflaps, flooring and other products. The A36 Belt Slicer can likewise be use to recondition a heavy belt for use on smaller systems by reducing its thickness, thus allowing it to rotate around smaller pulleys more easily. In the case of steel cord belts, the reinforcing cord can be completely cut out of the belt, or removed by a secondary process to leave a grooved surface ideal for matting and other applications. Conveyor belts can be reconditioned using the belt slicer by cutting away the worn sections of a conveyor belt in preparation for recovering, and as an alternative to time consuming and expensive buffing techniques. A light buffing will still be necessary in order to achieve good bonding between the old rubber and the virgin rubber cover being applied.

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Slicing Machines
A 36
- Belt Recycling Detail
Designed and Built in Australia, the A36 Belt Slicer offers a whole new technology and set of options for recycling and reprocessing used conveyor belts which were previously waste. The A36 is patented worldwide and helping to make rubber environmentally friendly by turning a waste product into a high valued recycled product.
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118
Slicing Machines
A 40
- Bandsaw Slicing Machine
The A40 Bandsaw slicer machine is ideally suited to cut rubber sheets and other substrates into precision thickness sheets. The bandsaw is constantly being sharpened to achieve a high quality perfect edge for thicknessing of rubber. Water lubrication is also used to facilitate the cutting action, and reduce heat buildup. Blade speed can be varied with mechanical gear boxes and optional variable speed drives. Machines can be supplied to achieve working widths as shown below. Ideally suited as a finishing slicer to give precise cut thicknesses. For heavy conveyor belt thicknessing the A36 slicer is more suitable.
MACHINE CHARACTERISTICS
MODEL LxWxH (cm) NET WT. (kg) GROSS WT.(kg) WORKING WIDTH (in.) 1 x 10 SM-601 395 x 125 x 210 2800 3300 72 2 x 0.5 1 x 7.5 60 2 x 0.5 1 x 7.5 48 2 x 0.5 POWER (H.P.) 3601400 1x2 3601400 1x2 3601400 1x2 SHEET 0.5 100 0 0.1 SHEET 0.5 100 0 0.1 SHEET 0.5 100 0 0.1 OUTPUT / HR. SLITTING THICKNESS (mm) THICKNESS CUTTING ALLOWANCE (mm)
SM-602
370 x 125 x 200
2600
3000
SM-603
364 x 125 x 210
2500
2800

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Slitting Machines
Commodore
- Bench Slitting Machine
The Commodore Bench Slitting machining is a self driven cutting station. It is designed to effectively cut rubber into strips of various widths. The pneumatic cylinders can be activated to raise and lower the cutting arm, which incorporates a series of cutting discs. Each disc can be adjusted along the bar and locked into various positions are desired. In front of each cutting disc there is a split holddown roller, which acts to keep the rubber firmly in contact with the bottom drive/cutting roller. The rubber is pinched between the rollers and is driven through the cutting discs, to make a perfect and neat cut. The direction of drive travel can be selected to go forwards or backwards as desired. The cutting speed is a manageable rate for any operator to handle, or a variable speed drive can be incorporated as an optional extra. The cutting discs have a slightly positive speed ratio to the drive rollers. This ensures a neat and clean cutting action, facilitating the cutting of soft and even uncure rubber. The air pressure on the pneumatic rams is able to be adjusted to apply greater or lesser pressure to the cutting discs. The bottom drive roller is rubber coated to ensure a clean cut and prevent the blades being damaged. Adjustable positioning stops are used to control the depth of the cut. Safety stops and protective guarding is supplied as standard. In addition to rubber, a wide variety of other materials can also be cut in the same way. PVC and polyurethane belts can easily be trimmed. Leather, paper, cardboard and plastics can also be cut in the same way.
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Slitting Machines
C 40
- Hand Held Slitting Machine
The C40 hand held slitting machine is designed to facilitate cutting of rubber by hand. It operates on the principle of a high torque, low speed electric motor. Plugs into a conventional 10Amp, 3 phase power supply, and has the muscle to make easy work of cutting rubber. The open jaw size allows for cutting of rubber up to 100mm thick. Can be used to very conveniently and effectively cut abrasive resistant rubber or calendered rubber for all lining applications.
The C40 slicer can be adjusted up or down to obtain the ideal cutting position depending on the wear of the blade. Offset bearing rollers allows the rubber to glide through to the circular cutter. The machine is designed to simultaneously roll along the floor, where cutting of heavy rubber is involved. The handle on top allows for the machine to be hand guided along a string-line marking. Very accurate cuts can be achieved by clamping a guide across the rubber or belt.
A safety guard is incorporated for user protection and maximum safety. Additional optional adjustments can also be incorporated to allow the blade to incline on different angles for cutting skives. The robust electric motor configuration ensures that any maintenance can be conveniently done at low cost.

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Punching Presses
Phoenix
- Automated Punching Press
The Phoenix automatic punching press has been specifically designed to enable very fast and accurate perforation of rubber mats. It is able to read CAD generated drawings using specially designed windows based software. The software has been tailored to ensure the holes will be punched in the most efficient and economical path, to minimise punching time. Specifically designed to punch holes into tensioned rubber screen mats, it is also suitable to punch holes into many other substrates such as polyurethane, PVC, vinyl, cardboard and many other materials.
The travelling head assembly is moved by function of a ball screw, to ensure accurate travel. This can be further controlled by way of an encoder if required. All motor movements are conducted by very accurate stepping motors.
The punching action is actuated by hydraulic rams, and the material is clamped into position for every cycle using pneumatic cylinders. The rubber belt is fed into the press using a pneumatically controlled feed roller. Accuracy of the feed is guaranteed using and encoder system which measures the material throughput, and makes any adjustments as required to maintain very strict tolerances.
All functionality and operations of the press is controlled by a central computer, through a series of sub-routines which can be tailored to suit any specific requirement.
Typically operating in an "X" and "Y" axis, further planes can also be incorporated ("Z" and others), to make an intrinsically versatile CNC machine. It can also be adapted for profile cutting by incorporating plasma, or water cutting heads, and can also be used to groove designs out of rubber buy the addition of a hot knife assembly on the traveling head. This rubber grooving feature will allow chevron grooves to be made into inclined conveyor belts, and any desired pattern to be cut into various materials.
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Punching Presses
Phoenix
- Mat Design Detail
To program the Phoenix punching press for various tasks all that is required is for a design drawing to be generated in a .DXF format using AutoCAD or similar design software. The press can be suitably configured to work with single and multiple punch tools. While generating a drawing of the final product, the punching program is automatically generated on a second layer. This program can then be sent to the machine across a network connection, by CD, floppy disc, or over the Internet. The appropriate tool is then selected, and the correct rubber is fed into the machine. Once the program is activated and "run", the operator is free to tend to other tasks such as hooking up screen mats or preparing other work. The Phoenix press is completely "hands free" and requires no further user intervention once it is in operation. This automated system is especially suited for repeat work where multiple mats are orders, or the same mat is likely to be reordered in future. The operator labour component is kept to a minimum. To ensure and extremely efficient punching operation, to a degree of accuracy that is unmatched with conventional manual punching.

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Buffing Machines
Buzzard
- Series I Buffing Machine
The Buzzard (Series I) buffing machine is fully computerised with finishing or surface abrading operations, able to work rubber up to 2m wide and 3mm - 40mm thick. It includes a dust extraction mechanism leaving the rubber clean and free from dust while also removing the health issue of operators breathing in rubber particles. The machine can be used for buffing, finishing and grinding on an enormous range of different types of rubber and plastic. The Buzzard can dress the rubber surface to greatly improve adhesion between rubber and other substrates when bonded with cold vulcanizing adhesives such as Kontact AR100 and AR2000.
The machine can come with a wide range of optional attachments depending on whether your application is to thickness or surface prepare the product substrate for bonding.
Front and rear rollers automatically index the product, leaving the operator free to work on other jobs while the Buzzard works its magic. It has infinitely variable operating parameters including automatic release and tension mechanisms, to prevent wrinkles forming in thin soft rubber. This makes light work of even the most difficult of materials.
Control The control box is a fully programmable system with infinite input/output options leaving you to program the machine any way you please. State of the art variable pneumatic controllers, coupled with electric variable speed drive motors, are all controlled by a PC using a windows based operational system. Remote control access is also possible.
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Agriculture / Mat Catalogue

Index
- Contents
Section
PAGE
PROTECTIVE MATS HORSE MATS - Stables & Horse Floats FLOORING & FENCING - Protective Barriers RIBBED - Rubber Mat PERFORATED - Rubber Mat GROOVED - Rubber Sheet INSERTION - Reinforced Sheet Rubber ANTIFATIGUE - Safety Mat ANTIFATIGUE - Safety Mat, Omni, Dome and Tile ANTIFATIGUE - Safety Mat, Rialto, K150 and D150 STRIP BORDERS EDGER - Garden Borders EDGER - Bowling Club Borders FEEDING TROUGHS TROUGHS & LINERS - Stock Feeder BALERS & HARVESTERS PARTS - Baler Belts & Straw Guard
126 127 128 129 130 131 132 133 134
135 136
137
138

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Protective Mats
Horse Mats
- Stable and Horse Float
All Rubber has supplied protective rubber mats to the horse racing industry for over 20 years. Projects undertaken range from individual horse floats to over 900 stalls fitted out at Ascot Race Course for the W.A. Turf Club. All Rubber mats provide excellent traction, shock absorption, insulation against cold and damp, and will not absorb moisture or harbor bacteria. Little bedding (if any) is required when using All Rubber mats. Use heavier bedding in the foals' stalls until they become coordinated. Wood shavings or coarse cut sawdust is most commonly used. There are 3 different types of rubber used in this application. Each one has a moulded or textured surface to prevent slipping, yet is still easy to clean. Protective Rubber Matting Suitable for use in horse floats, stables, wash bays, racetracks and any areas where horses or livestock may be walking and standing. Made from cost effective recycled rubber, protecting our environment. The benefits of rubber flooring in areas of high traffic have long been recognized in the equestrian industry, offering both protection for the horse enclosures, and greater comfort for the horse. The properties of rubber cushion the footing of the horse against the otherwise hard and unnatural concrete surface. This prevents fatigue and improves the general well-being of the horse.
Stripped Rubber 100% recycled product made from used conveyor belting. The belt is pulled apart revealing the textured finish left by the fabric ply reinforcing within the belt. Typically 10mm to 12mm maximum thickness, although some variations in thickness will occur. Grooved Rubber is a 100% recycled product, made from used steel cord reinforced conveyor belting. All Rubber's A36 patented Belt Slicer machine, cuts old steel cord belts in half. The reinforcing steel cord is then removed, leaving behind a 6mm-8mm deep groove (approximately 60 grooves per metre). This matting is especially suitable for very wet areas such as wash bays. This rubber is typically 10mm-12mm thick. Diamond and Square lagging Premium matting specially made by All Rubber. Available as a 2mtr wide mat with a moulded 50mm x 50mm rhomboid diamond pattern or as a 1.7mtr wide 30mm square pattern. The embossed pattern is 6mm deep, and the mat is available in 8mm, 10mm or 12mm thick, and supplied in roll lengths of 10mtrs.
Stripped Rubber
Grooved Rubber
Diamond and Square Lagging
KOLGSHNSP0817 KOLGSHNSP1017 KOLGSHNDP1020 KOLGSHNDP1220 RF8 RF10 GV10 GV12
8mm thick, square, polymer backed, 1.7mtrs wide 10mm thick, square, polymer backed, 1.7mtrs wide 10mm thick, diamond, polymer backed 12mm thick, diamond, polymer backed Rubber fabric reinforced 8mm thick Rubber fabric reinforced 10mm thick Grooved rubber 10mm thick Grooved rubber 12mm thick
8.0 10.0 10.1 12.3 9.0 11.3 10.0 12.0
m2 m2 m2 m2 m2 m2 m2 m2
17 17 20 20 1 1 1 1
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Protective Mats
Flooring and Fencing
- Protective Barriers
Fencing Cable A by-product of our recycling operations produce a good quality steel cable in various lengths and thicknesses. This is available in vast quantities and suitable for fencing around stock yards. The cable is a waste product and therefore often supplied free of charge.
Flooring and Wall rubber For super sheds and stock yards. Recycled, fabric reinforced rubber belting which can be fixed onto walls for protection, or layed down as a protective flooring. The benefits of using rubber as protective barriers in the field or in sheds have long been recognized. This product is made from used fabric belt which has been stripped to various thicknesses. As a result the thickness indicated is only an approximation and variations within +2 or -2mm can occur.
GV10/15 GV12/15 R6 R8 R10 R12 RF6 RF8 RF10 RF12 RSFC
Grooved rubber 10mm thick x 1500 wide Grooved rubber 12mm thick x 1500 wide Rubber 6mm thick x 1200 x 1000 x 800 wide Rubber 8mm thick x 1200 x 1000 x 800 wide Rubber 10mm thick x 1200 x 1000 x 800 wide Rubber 12mm thick x 1200 x 1000 x 800 wide Rubber fabric reinforced 6mm thick x 1200 x 1000 x 800 wide Rubber fabric reinforced 8mm thick x 1200 x 1000 x 800 wide Rubber fabric reinforced 10mm thick x 1200 x1000 x 800 wide Rubber fabric reinforced 12mm thick x 1200 x 1000 x 800 wide Recycled steel fencing cable (approx 5mtrs/kg)
10.0 12.0 6.7 9.0 11.2 13.5 6.7 9.0 11.2 13.5 1.0
m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 kg
1 1 1 1 1 1 1 1 1 1 50
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Protective Mats
Ribbed
- Rubber Mat
Ribbed Rubber Fluted rubber matting, consisting of a non-reinforced rubber mat with raised elongate rubber sections for grip. Available in 3.5mm or 5mm thick sections of various widths. Its neat presentation makes it suitable for use on counter tops to prevent scratching, or in light vans to protect the floor and prevent sliding of material. The raised rims also provide a cushioning effect for any damage that may occur as a result of impact. They are also an excellent means of drainage.
RR-12/35 RR-15/35 RR-2/35 RR-2/5
Ribbed rubber 3.5mm thick x 1.2mtr wide Ribbed rubber 3.5mm thick x 1.5mtr wide Ribbed rubber 3.5mm thick x 2mtr wide Ribbed rubber 5mm thick x 2mtr wide
5.1 6.4 8.5 13.0
mtr mtr mtr mtr
1 1 1 1
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Protective Mats
Perforated
- Rubber Mat
Perforated Matting Made of 100% recycled natural rubber, with holes punched through. This allows effective water drainage and provides a cheap alternative mat for areas of high wear and in damp conditions. Usually 6mm maximum thickness. Ideal for use around swimming pools, on fishing boats, in the factory or around the workshop. Excellent non-slip properties, makes it suitable for use inside our outside. Standard sizes are in 1mtr wide rolls with 10mm x 10mm square perforated holes. Customised mats can be manufactured if required.
PERF PERF
6mm thick x 1mtr. wide 6mm thick x 1.5mtr. wide
7.5 11.3
mtr mtr
1 1
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Protective Mats
Grooved
- Rubber Sheet
Grooved Rubber 100% recycled product, made from used steel cord reinforced conveyor belting. All Rubber's A36 patented Belt Slicer machine, cuts old steel cord belts into sheets. The reinforcing steel cord is then removed, leaving behind a 6mm-8mm deep groove (approximately 60 grooves per metre). This matting is especially suitable for very wet areas such as wash bays, or around swimming pools. The rubber is typically 10mm -12mm thick, and useful for heavy duty applications.
GV10 GV12
Grooved rubber 10mm thick Grooved rubber 12mm thick
10.0 12.0
m2 m2
1 1
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Protective Mats
Insertion
- Reinforced Rubber Sheet
Insertion Rubber 1 or 2 ply fabric reinforcing. Thin, strong rubber sheets making them ideally suited for counters and bench tops, or for lining in vans and light vehicles. Suitable for many commercial applications with rubber covers on the top and bottom. Ideal for protecting surfaces from impact damage, and scratches. Very useful for preventing objects from sliding around, particularly in commercial vehicles. Can be provided in various cover grades such as oil resistant, or chemical resistant if required.
IR-12/3/1 IR-15/3/2
Insertion rubber 3mm thick x 1.2mtr wide x 1ply Insertion rubber 3mm thick x 1.5mtr wide x 2ply
4.1 5.1
mtr mtr
1 1

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Protective Mats
Anti-fatigue
- Safety Mat
LSFM Large safety floor mat, made of black natural rubber. Consists of holes throughout, with a textured pattern for grip on the top surface. Its construction is of a 12mm thick dense rubber. Useful as a hard wearing rubber mat, suitable for areas of heavy traffic such as work benches and milling or lathe machines.
Code Description Unit (Kg / unit) Unit (per box)
LSFM
12mm x .91m x 1.52m
13.0
RNSM Red neoprene safety mat. Identical to the LSFM but manufactured from neoprene rubber. Giving it properties of chemical resistance especially oil and grease. This makes it particularly suitable for use in oil prone areas (such as mechanical workshops), and in food processing or hygienic areas.
RNSM
12mm x .91m x 1.52m
13.0
SAFMJ Safety/anti fatigue mat joiner. A specially manufactured strip designed to join two or more safety mats together in a continuous strip. Dimples lock into mat holes to provide a secure linking system.
SAFMJ
Safety mat joiner
0.5
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Protective Mats
Anti-fatigue
- Safety Mat, Omni, Dome and Tile
Omni mat is grease resistant (or in black natural rubber) and comes in sizes 1mtr x 1.5mtr. It is 12mm in height with straight edges, and has a flat top and bottom surface. The holes across the surface and its grease resistant properties make it ideally suited for workshops or kitchens with high grease exposure.
Dome mat has a soft dimpled surface with interlocking clips along its edges. It comes in a size .59mtr x .77mtr. The mat itself is 12mm high and the locking system allows the mats to be joined in any direction to make a much larger mat. The soft dimpled surface is especially suited to walk barefoot, which makes the mats ideally suited to shower areas, gymnasiums or sports venues.
Tile mats are .91mtr x .91mtr and available in 18mm or 15mm thick. The 18mm thick mat has a moulded interlocking rubber clip which allows the mats to be joined in all directions. The 15mm thick tile comes with plastic joining clips which can likewise be used to join mats in all directions. Suitable where large areas need to be covered in various directions.
Code Description Mass (kg/unit) Unit (per unit)
OMNI DOME TILE-18 TILE-15
12mm x 1mtr x 1.5mtr black/natural or grease rest. 12mm x .59mtr x .77mtr interlocking mat 18mm x .91mtr x .91mtr rubber interlocking 15mm x .91mtr x .91mtr with plastic locking clips 19.0
1 1 1 1

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Protective Mats
Anti-fatigue
- Safety Mat, Rialto, K150 and D150
Rialto Mat is ideally suited as a door mat or small antifatigue mat in places where long periods of standing are required. It has tapered edges to prevent tripping, and large holes to provide a cushioned effect and allow dirt to fall away. Black in colour made from natural rubber.
K150 Safety/Anti-fatigue mat is a soft, light, thick mat with large holes throughout. Especially suitable to prevent fatigue in areas requiring long periods of standing such as behind shop counters. The large number of holes make it non-slip and allow excellent drainage making it ideal for use in bars and on boat decks.
D150 Safety/Anti-fatigue mat is almost identical to the K150, with a slightly different pattern. It is also slightly softer to the K150, but can still be used for similar applications. Made of natural rubber and black in colour.
Code Description Mass (kg/unit) Unit (per unit)
OMNI RIALTO K150 D150
12mm x 1mtr x 1.5mtr black/natural or grease rest. Rialto mat 23mm x 1.5mtr x 1mtr safety/anti-fatigue mat 23mm x 1.5mtr x 1mtr safety/anti-fatigue mat 0.2 19.0 19.0
1 1 1 1
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Strip Borders
Edger
- Garden Borders
Edger garden borders are made from recycled natural rubber and excellent for use in the garden around flowerbeds. They are flexible rubber strips which can be formed to any shape, and easily installed following the instructions below.
Step 1: Dig out a trench along your garden bed, making the edge as straight as possible.
Step 2: Cut the Edger garden strip to length and lay it into the trench. Any sharp trim knife will do.
Step 3: Back fill the soil into the trench. The strip can be placed higher than the grass level to be used as a retainer for mulch and soil. Friendly to lawnmowers and grass trimmers.
Make whatever landscaping effect you like since the rubber strip will contour to any shape. Its use is limited only by your imagination.
E-6-100 E-10-150
Edger strip 6mm (+/-2mm) x 100mm Edger strip 10mm (+/-2mm) x 150mm
13.6 33.8
roll roll
20 20

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Strip Borders
Edger
- Bowling Club Borders
Edger borders for bowling greens can transform unsightly wooden, steel or concrete borders from around your bowling green, by installing protective black rubber. Easy to Install using nails, screws, staples or even our own rubber based adhesive to fix the rubber strip to your existing border. Protection for expensive bowling balls, an investment your members will appreciate. Inexpensive to buy and cheap to install, delivered to your door. Long lasting made from 100% natural rubber which will withstand long term effects of the sun, wind and rain. Environmentally friendly, made from 100% recycled materials. Roll dimensions are typically 300mm wide x 6mm thick x 20mtr roll. (lengths and specifications may vary from roll to roll). Install by digging a trench around the existing border and bury the bottom of the rubber. Fix the top of the rubber using nails, screws or glue. Any excess can be trimmed by using a Stanley trimmer.
E-6-300
Edger strip 6mm (+/-2mm) x 300mm
40.5
roll
20
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Feeding Troughs
Troughs and Liners
- Stock Feeder
Feeding Troughs or rubber feeding buckets are ideal for use in the paddock or in stables. Since the troughs are made of flexible rubber there is no danger of injury to the stock, plus the troughs are durable and long lasting. Troughs are available in kit form, including two ends and a support every 1-2mtrs. Trough lengths therefore are specified in increments of 1 or 2mtrs. Adhesive is also supplied for gluing the kit together, plus we suggest using pneumatic nail or staples if required. Liners can also be supplied for lining existing concrete or steel feeding trough which may be rusted or broken. In this case there will be no supports required, simply quote the length you require plus two ends for each length and 1 kg of adhesive (Kontact AR100K-09). In some cases a trough liner is sufficient and can simply lie in a trench dug into the ground. Trough Assembly 1) Buff a 100mm strip at either end of the flat rubber (Use a 40grit sanding pad on a hand grinder). 2) Buff around the outside end of the end baffle where you intend to stick the rubber. 3) Coat both the baffles and rubber ends with glue leaving for about half an hour to dry completely (follow instructions on the can for mixing glue). 4) Apply 2nd coat of glue and leave until slightly tacky to the back of the fingernail. 5) Roll the rubber over the two end baffles and use a roller or finger pressure to stick the two surfaces together. Leave approximately 25mm extra rubber protruding out beyond the end baffle for fixing the triangular supports. You can nail or staple these areas till glue cures overnight. 6) The triangular strips supplied can now be glued on either side of the end baffles to give further support. These butt onto the semi-circle inside and out. Recommended glue AR2000 1ltr covers about four supports and both ends. 7) Place supports in position. Roughly every 1-2mtrs, and glue as before. End Baffle 870mm Trough / liner support 35mm thick 1200mm 440mm
1200mm
FTR FTE FTS
Feed trough rubber 8mm x 1.2mtrs Feed trough end Feed trough support
10.8 6.8 10.3
mtr each each
1 1 1
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Balers & Harvesters

Parts
- Belts and Straw Guard
Baler Belts are available in standard widths to suit most makes of baler machines. They are made of a reinforced recycled rubber. Which will outlast most new belts and cost a fraction of the price.
BB- Baler Belts Straw Guard Rubber can be placed in front of harvesters and machinery to prevent damage to tyres and equipment. Made of a strong dense rubber these guards will knock down straw and stubble and increase the life of field machinery.
SG- Straw Guards
BB-3/1 BB-3/18 BB-3/25 BB-4/1 BB-4/18 BB-4/25 SG-25/9/9 SG-25/1/9 SG-25/1/1
3 ply belt, 4mm thick x 100mm wide 3 ply belt, 4mm thick x 180mm wide 3 ply belt, 4mm thick x 250mm wide 4 ply belt, 6mm thick x 100mm wide 4 ply belt, 6mm thick x 180mm wide 4 ply belt, 6mm thick x 250mm wide Straw guard 25mm x 0.9mtr x 0.9mtr Straw guard 25mm x 1mtr x 0.9mtr Straw guard 25mm x 1mtr x 0.9mtr
0.5 0.8 1.0 0.7 1.2 1.7 23.0 25.0 28.0
mtr mtr mtr mtr mtr mtr each each each
1 1 1 1 1 1 1 1 1
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All Rubber Product List
Repair Materials
TYPE REPAIR BAND CBARB050 CBARB070 CBARB100 CBARB150 CBARB220 CBARB300 CBARB400 CBARB100R CBARB150R CBARB220R CBARB300R CBARD2026 CBARD2736 CN FILLER RUBBER CBARCN15 CBARNCN3 CBARCNR160 300330 50mm x 10mtr 300330 70mm x 10mtr 300340 100mm x 10mtr 300350 150mm x 10mtr 300360 220mm x 10mtr 300370 300mm x 10mtr 300380 400mm x 10mtr 300340R 100mm x 10mtr reinforced 300350R 150mm x 10mtr reinforced 300360R 220mm x 10mtr reinforced 300370R 300mm x 10mtr reinforced 300150 Diamond Shape 200mm x 260mm 300160 Diamond Shape 270mm x 360mm 300850 CN1.5mm x 500mm x 10mtr 300851 CN3.0mm x 500mm x 10mtr 300870 EP1.5mm x 500mm x 10mtr repair fabric (1 ply) 1.5 1.5 2.0 4.0 8.7 10.0 18.5 1.9 4.0 8.6 10.0 0.1 0.2 18.0 30.0 20.0 1 1 1 1 1 1 1 1 1 1 1 10 10 1 1 1 roll roll roll roll roll roll roll roll roll roll roll each each roll roll roll CODE DESCRIPTION MASS (kg/unit) ORDER (unit lots) MEASURE (units)
Adhesives
CLEANING & BUFFING SOLUTION ADCSSOL20 Solvit cleaning agent (20 ltr.) ADCSSOL200 ADAR9300A ADAR9300B PRIMING AGENTS ADKRP20501 ADKRP20504 ADKRP20525 ADKRP22025 ACTIVATORS ADAR100A025 ADAR100A050 ADAR100A200 ADAR100A001 ADAR200A025 ADAR200A050 ADAR180A050 ADAR180A001 Kontact activator 25ml Kontact activator 50ml Kontact activator 200ml Kontact activator 1000ml Konplas activator 25ml Konplas activator 50ml Konstick activator 50ml Konstick activator 1ltr 0.03 0.05 0.2 1.0 0.03 0.05 0.05 1.0 0.4 0.9 0.5 0.9 1 1 1 1 1 1 1 1 1 1 12 10 bottle bottle bottle bottle bottle bottle bottle bottle can can kit kit Solvit cleaning agent (200 ltr.) Bufng Solution Part A (Solvent) Bufng Solution Part B (Powder) Konprim primer for NR-metal (1 ltr. tins) Konprim primer for NR-metal (4 ltr. tins) Konprim primer for NR-metal (25 ltr. drums) Konprim cover coat for NR, SBR, CR, CSM-metal (25lt. drum) 29.0 296.0 5.0 0.1 1.0 3.5 25.0 28.0 1 1 1 1 1 1 1 1 drum drum bottle bottle tin tin drum drum
PVC & POLYURETHANE ADHESIVES ADAR200C450 Konplas PVC adhesive (0.5 ltr.) ADAR200C900 ADAR200K450 ADAR200K900 Konplas PVC adhesive (1 ltr.) Konplas kit (0.5 ltr. adhesive + 25 ml. activator) Konplas kit (1 ltr. cement + 50 ml. activator)

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Adhesives
TYPE CODE DESCRIPTION MASS (kg/unit) ORDER (unit lots) MEASURE (units)
COLD VULCANIZING - ADHESIVE ONLY ADAR100C450 Kontact AR100 adhesive (0.5 ltr - 0.45kg) ADAR100C900 ADAR100C004 ADAR100C018 ADAR100C180 ADAR2000C001 ADAR2000C005 ADAR2000C030 ADAR2000C300 ADAR180C900 ADAR180C018 ADAR180C180 Kontact AR100 adhesive (1 ltr. - 0.9kg) Kontact AR100 adhesive (4 ltr. - 3.4kg) Kontact AR100 adhesive (20 ltr. - 18kg) Kontact AR100 adhesive (200 ltr. - 180kg) Kontact AR2000 adhesive (0.75 ltr - 1 kg) Kontact AR2000 adhesive (4 ltr - 5 kg) Kontact AR2000 adhesive (20 ltr - 30 kg) Kontact AR2000 adhesive (200ltr - 300 kg) Konstick AR180 adhesive (1 ltr - 0.9kg) Konstick AR180 adhesive (20 ltr - 18kg) Konstick AR180 adhesive (200 ltr - 180kg)
0.4 0.9 3.4 18.0 180.0 1.0 5.0 30.0 300.0 0.9 18.0 180.0 0.5 0.9 3.8 19.0 190.0 1.0 5.2 33.0 330.0 0.9 19.0 190.0 1.0 33.0 330.0 3.4 17.0 170.0 2.0 2.5 3.1 3.7 4.3 0.05 0.06 0.08 0.1
12 10 1 1 1 10 1 1 1 10 1 1 12 10 1 1 1 10 1 1 1 10 1 1 10 1 1 1 1 1 25 25 25 25 25 1 1 1 1
can can can drum drum can can drum drum can drum drum kit kit kit kit kit kit kit kit kit kit kit kit kit kit kit drum drum drum set set set set set each each each each
COLD VULCANIZING - ADHESIVE KITS ADAR100K450 Kontact kit (0.5 ltr. adhesive + 25ml. activator) ADAR100K900 ADAR100K004 ADAR100K018 ADAR100K180 ADAR2000K001 ADAR2000K005 ADAR2000K030 ADAR2000K300 ADAR180K900 ADAR180K018 ADAR180K180 ADAR250K001 ADAR250K030 ADAR250K300 HOT VULCANIZING SOLUTION ADKON004 ADKON020 ADKON200 Kontact kit (1 ltr. adhesive + 50ml. activator) Kontact kit (4 ltr. adhesive + 200ml. activator) Kontact kit (20 ltr. adhesive + 20 x 50ml. activator) Kontact kit (200 ltr. adhesive + 10 x 1 ltr. activator) Kontact 2000 kit (1 kg. adhesive + 50 ml activator) Kontact 2000 kit (5 kg. adhesive + 200 ml activator) Kontact 2000 (30 kg. adhesive + 30 x 50ml. activator) Kontact 2000 kit (300 kg. adhesive + 10 x 1ltr. activator) Konstick kit (1 ltr. adhesive + 50 ml. activator) Konstick kit (20 ltr. adhesive + 1 x 1ltr. activator) Konstick kit (200 ltr. adhesive + 10 x 1ltr. activator) Kollex kit (1 kg. adhesive + 50 ml activator) Kollex kit (30 kg. adhesive + 30 x 50ml. activator) Kollex kit (300 kg. adhesive + 10 x 1ltr. activator) Konmelt (4ltr.) Konmelt (20ltr.) Konmelt (200ltr.)
PLATE FASTENERS & ACCESSORIES CBAFAFP25E 25mm Plate Fastener Set CBAFAFP38E CBAFAFP50E CBAFAFP63E CBAFAFP76E CBAFAHP1 CBAFAHP2 CBAFAHP3 CBAFAHW1 38mm Plate Fastener Set 50mm Plate Fastener Set 63mm Plate Fastener Set 76mm Plate Fastener Set Power Punch for 25mm Fastener Power punch for 38mm - 50mm Fastener Power punch for 63mm & 72mm Fastener Power wrench for 25mm Fastener
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Adhesives
TYPE CODE DESCRIPTION MASS (kg/unit) ORDER (unit lots) MEASURE (units)
PLATE FASTENERS & ACCESSORIES ...continued CBAFAHW2 Power wrench for 25mm - 50mm Fastener CBAFAHW3 CBAFABB110 CBAFABB112 CBAFABB113 Power wrench for 58mm & 76mm Fastener Bolt Breaker for 25mm Fastener Bolt Breaker for 38mm - 50 Fastener Bolt Breaker for 63mm & 76mm Fastener
0.1 0.1 0.1 0.1 0.1
1 1 1 1 1
each each each each each
Tools
KNIVES TOKNBS TOKNOK TOKNSK TOKNSKBO TOKNSAK TOKNSAK2 TOKNC TOKNBU ROLLERS TOROPR5151 TOROCR3815 TOROCR383 TOROSR2538 TOROSR10038 TOROSR4450 TOROCR4115 TOROCR413 TOOLS - OTHER TOGERM TOSHSH10 TOSHSH12 TOGEPI10 TOGEPI08 TOGECL TOGECR TOGESS KOLAG - FRAS KOLGSHFDP1020 KOLGSHFDP1220 KOLGSHFDP1520 KOLAG KOLGSHNMP1015 KOLGSHNDP1020 KOLGSHNSP0817 KOLGSHNSP1017 PR-1 Porcupine roller (50.8mm x 50.8mm) CC-2 Corr. roller (38mm x 1mm) CC-3 Corr. roller (38mm x 3mm) FR-2 Smooth roller (25mm x 38mm) FR-4 Smooth roller (100mm x 38mm) Smooth roller 44mm x 50mm Corrugated roller 1mm x 41mm Corrugated roller 3mm x 41mm Rubber mallet Shears (250 mm) Shears (304 mm) Pincer (250 mm) Pincer (203 mm) Chalk line Chalk rell Sharpening stone Pulley lagging rubber (sheet, fras) 10mm thick, diamond, fras, polymer backed 12mm thick, diamond, fras, polymer backed 15mm thick, diamond, fras, polymer backed Pulley lagging rubber (sheet, N grade) Kolag m/d 10mm x 1.5mt x 10mtr roll Kolag m/d 10mm x 2mt x 10mtr roll 8 mm thick, square, polymer backed, 1700 mm wide 10mm thick, square, polymer backed, 1700 mm wide 0.5 0.1 0.1 0.2 1.0 0.5 0.1 0.1 0.8 0.1 0.5 0.5 0.3 0.1 0.03 0.4 13.4 16.4 19.5 10.8 10.8 8.0 10.0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 20 20 15 20 17 17 each each each each each each each each each each each each each each each each m2 m2 m2 m2 m2 m2 m2 Belt Splicing Knives Offset knife (Durham) Shoemakers knife (Don Carlos) Shoemakers knife blade only (Don Carlos) Saddlers knife (Don Carlos) Saddlers knife (Don Carlos) Knife (Const.) Butcher knife 0.07 0.09 0.09 0.03 0.09 0.08 0.08 0.2 1 1 1 1 1 1 1 1 each each each each each each each each

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Tools
TYPE KOLAG CODE DESCRIPTION MASS (kg/unit) ORDER (unit lots) MEASURE (units)
Pulley lagging rubber (sheet, N grade) ...continued KOLGSHNDP1020 10mm thick, diamond, polymer backed KOLGSHNDP1220 KOLGSHNDP1520 12mm thick, diamond, polymer backed 15mm thick, diamond, polymer backed
10.1 12.3 16.8
20 20 20
m2 m2 m2
KOLAG KOLGSTFWP1020 KOLGSTFWP1220 KOLGSTFWP1520 KOLGSTFWP2020 KOLGSTFWP2520 KOLAG KOLGSTNWP1020 KOLGSTNWP1220 KOLGSTNWP1520 KOLGSTNWP2020 KOLGSTNWP2520 KOLAG - CERAMIC CLNBP1220062 CLNBP1220075 CLNBP1220089 CLNBP1220103 CLNBP1220117 CLNBP1220137 CLNBP1220144 CLNBP1220178 CLNBP1220206 CLNBP1220219 CLNBP1220649 CLFBP1220062 CLFBP1220075 CLFBP1220089 CLFBP1220103 CLFBP1220117 CLFBP1220137 CLFBP1220144 CLFBP1220178 CLFBP1220206 CLFBP1220219
Pulley lagging rubber (strip, fras, diamond, buffed nish) FRAS 10mm thick, 200mm x 6500 mm FRAS 12mm thick, 200mm x 6500 mm FRAS 15mm thick, 200mm x 6500 mm FRAS 20mm thick, 200mm x 6500 mm FRAS 25mm thick, 200mm x 6500 mm 14.9 17.8 24.3 29.8 37.2 1 1 1 1 1 roll roll roll roll roll
Pulley lagging rubber (strip, N grade, diamond, buffed nish) N-grade 10mm thick, 200mm x 6500 mm N-grade 12mm thick, 200mm x 6500 mm N-grade 15mm thick, 200mm x 6500 mm N-grade 20mm thick, 200mm x 6500 mm N-grade 25mm thick, 200mm x 6500 mm Ceramic pulley lagging strips (rhomboid, buffed nish) Kolag ceramic strip N 620CL/867RL Kolag ceramic strip N 750CL/1000RL Kolag ceramic strip N 890/CL1140RL Kolag ceramic strip N 1030CL/1280RL Kolag ceramic strip N 1170CL/1415R Kolag ceramic strip N 1370CL/1620RL Kolag ceramic strip N 1440CL/1690RL Kolag ceramic strip N 1780CL/2030RL Kolag ceramic strip N 2060CL/2310RL Kolag ceramic strip N 2195CL/2445RL Kolag ceramic strip N 6490CL Kolag ceramic strip FRAS 620CL/867RL Kolag ceramic strip FRAS 750CL/1000RL Kolag ceramic strip FRAS 890/CL1140RL Kolag ceramic strip FRAS 1030CL/1280RL Kolag ceramic strip FRAS 1170CL/1415RL Kolag ceramic strip FRAS 1370CL/1620RL Kolag ceramic strip FRAS 1440CL/1690RL Kolag ceramic strip FRAS 1780CL/2030RL Kolag ceramic strip FRAS 2060CL/2310RL Kolag ceramic strip FRAS 2195CL/2445RL 2.9 3.2 3.5 4.1 4.3 5.2 6.0 6.4 7.2 7.6 26.0 2.9 3.2 3.5 4.1 4.3 5.2 6.0 6.4 7.2 7.6 26.0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 strip strip strip strip strip strip strip strip strip strip strip strip strip strip strip strip strip strip strip strip strip strip 14.3 17.1 23.4 28.6 35.7 1 1 1 1 1 roll roll roll roll roll
CLFBP1220649 Kolag ceramic strip FRAS 6490CL Kolag Ceramic lagging also available in 15mm, 20mm & 30mm thick Ceramic wear lining paste CERJW0304 6kg kit (3kg A + 3kg B) ceramic paste
6.0
kit
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Tools
TYPE CEROLINE CODE DESCRIPTION MASS (kg/unit) ORDER (unit lots) MEASURE (units)
(Ceramic Tiles, on 60 duro Rubber Backing) CLWNSP031010 Ceramic Liner 10 x 10 x 3mm(thick), 500 x 500mm CLWNSP052020 CLWNSP102424 CLWNHP20 Ceramic Liner 20 x 20 x 5mm(thick), 500 x 500mm Ceramic Liner 24 x 24 x 10mm(thick), 500 x 500mm Ceramic Liner HEX 12 x 20mm (thick),500 x 500 50 Duro, 6mm thick x 1.5mtr x 30mtr 50 Duro, 10mm thick x 1.5mtr x 30mtr 50 Duro, 10mm thick x 100mm x 30mtr 50 Duro, 10mm thick x 150mm x 30mtr 50 Duro, 10mm thick x 200mm x 30mtr 50 Duro, 10mm thick x 250mm x 30mtr 50 Duro, 12mm thick x 1.5mtr x 30mtr 50 Duro, 12mm thick x 100mm x 30mtr 50 Duro, 12mm thick x 150mm x 30mtr 50 Duro, 12mm thick x 200mm x 30mtr 50 Duro, 12mm thick x 250mm x 30mtr 50 Duro, 16mm thick x 1.5mtr x 30mtr 50 Duro, 16mm thick x 100mm x 30mtr 50 Duro, 16mm thick x 150mm x 30mtr 50 Duro, 16mm thick x 200mm x 30mtr 50 Duro, 16mm thick x 250mm x 30mtr 50 Duro, 16mm thick x 300mm x 30mtr 50 Duro, 20mm thick x 1.5mtr x 30mtr Polyurethane skirt rubber Polyskirt kit 150mm x 15mm x 60mm (10mtr set) Polyskirt kit 150mm x 15mm x 32mm (10mtr set) Polyskirt rubber 150mm x 15mm x 60mm Polyskirt rubber 150mm x 15mm x 32mm Polyskirt aluminium clamp Polyskirt aluminium angle 11.7 19.5 1.3 1.9 2.6 3.2 23.4 1.5 2.3 3.1 3.9 28.8 1.9 2.8 3.8 4.8 5.7 36.0
1 1 1 1 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 1 1 10 10 1 1
each each each each mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr kit kit mtr mtr unit mtr
SKIRTEX CBACSK06-1500 CBACSK10-1500 CBACSK10-100 CBACSK10-150 CBACSK10-200 CBACSK10-250 CBACSK12-1500 CBACSK12-100 CBACSK12-150 CBACSK12-200 CBACSK12-250 CBACSK16-1500 CBACSK16-100 CBACSK16-1500 CBACSK16-200 CBACSK16-250 CBACSK16-300 CBACSK20-1500 POLYSKIRT CBASCPK60 CBASCPK32 CBASCPR60 CBASCPR32 CBASCPAC CBASCPAA
Rubber Lining Material

KONTEX P38 (35+/-5 Duro, Natural, Pink, Buffed Finish) KTEXNR38P03N 3mm x 1.25mtr. x 10mtr KTEXNR38P06N KTEXNR38P10N KTEXNR38P12N KTEXNR38P19N 6mm x 1.25 mtr. x 10mtr 10mm x 1.25 mtr. x 10mtr 12mm x 1.25 mtr. x 10mtr 19mm x 1.25 mtr. x 10mtr 3.2 6.4 10.8 12.9 20.9 3.2 6.4 10.8 12.9 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 m2 m2 m2 m2 m2 m2 m2 m2 m2
KONTEX O38 (35+/-5 Duro, Natural, Orange, Bonding Layer) KTEXNR38O03B 3mm x 1.25 mtr .x 10mtr Bonding Layer KTEXNR38O06B KTEXNR38O10B KTEXNR38O12B 6mm x 1.25 mtr. x 10mtr Bonding Layer 10mm x 1.25 mtr. x 10mtr Bonding Layer 12mm x 1.25 mtr. x 10mtr Bonding Layer
KONTEX P38 (35+/-5 Duro, Natural, Pink, Bonding Layer)

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TYPE CODE KTEXNR38B03B KTEXNR38B06B KTEXNR38B10B KTEXNR38B12B DESCRIPTION 3mm x 1.25mtr x 10 mtr Bonding Layer 6mm x 1.25mtr x 10 mtr Bonding Layer 10mm x 1.25mtr x 10 mtr Bonding Layer 12mm x 1.25mtr x 10 mtr Bonding Layer MASS (kg/unit) 3.2 6.4 10.8 12.9 ORDER (unit lots) 12.5 12.5 12.5 12.5 MEASURE (units) m2 m2 m2 m2
KONTEX 38 (35+/-5 Duro, Natural, Black, Buffed Finish) KTEXNR38B03N KTEXNR38B06N KTEXNR38B10N KTEXNR38B12N 3mm x 1.25 mtr x 10mtr 6mm x 1.25mtr x 10mtr 10mm x 1.25mtr x 10mtr 12mm x 1.25mtr x 10mtr 3.2 6.4 10.8 12.9 12.5 12.5 12.5 12.5 m2 m2 m2 m2
KONTEX 40 (40+/-5 Duro, Natural, Black, Polymer Backed) KTEXNR40B03B KTEXNR40B06B KTEXNR40B10B KTEXNR40B12B 3mm x 1.4mtr x 10mtr 6mm x 1.4mtr x 10mtr 10mm x 1.4mtr x 10mtr 12mm x 1.4mtr x 10mtr 3.0 6.0 10.0 12.0 14 14 14 14 m2 m2 m2 m2
KONTEX 45 (45+/-5 Duro, Natural, Black, Buffed Finish) KTEXNR45B03N KTEXNR45B06N KTEXNR45B10N KTEXNR45B12N 3mm x 1.2mtr x 10mtr 6mm x 1.2mtr x 10mtr 10mm x 1.2mtr x 10mtr 12mm x 1.2mtr x 10mtr 2.5 5.1 8.5 10.2 12 12 12 12 m2 m2 m2 m2
KONTEX 65 (65+/-5 Duro, Natural, Black, Polymer backed) KTEXNR65B03B KTEXNR65B06B KTEXNR65B10B KTEXNR65B12B KTEXNR65B20B KTEXNR65B25B 3mm x 1.4mtr x 10mtr 6mm x 1.4mtr x 10mtr 10mm x 1.4mtr x 10mtr 12mm x 1.4mtr x 10mtr 20mm x 1.4mtr x 10mtr 25mm x 1.4mtr x 10mtr 3.5 6.9 11.5 13.8 20.0 25.0 14 14 14 14 14 14 m2 m2 m2 m2 m2 m2
KONTEX B55 (55 Duro, Bromobutyl, Black, Polymer backed) KTEXBB55B03B KTEXBB55B06B KTEXBB55B10B KTEXBB55B12B 3mm x 1.4mtr x 10mtr 6mm x 1.4mtr x 10mtr 10mm x 1.4mtr x 10mtr 12mm x 1.4mtr x 10mtr 3.5 6.9 11.5 13.8 14 14 14 14 m2 m2 m2 m2
KONTEX N65 (55 Duro, Nitrile, Black, Smooth Finish) KTEXNI65B03B KTEXNI65B06B KTEXNI65B10B KTEXNI65B12B 3mm x 1.4mtr x 10mtr 6mm x 1.4mtr x 10mtr 10mm x 1.4mtr x 10mtr 12mm x 1.4mtr x 10mtr 3.6 7.2 10.2 14.4 14 14 14 14 m2 m2 m2 m2
KONTEX C65 (65 Duro, Chloroprene, Black) KTEXCR65B03N KTEXCR65B06N KTEXCR65B10N KTEXCR65B12N 3mm x 1.4mtr x 10mtr 6mm x 1.4mtr x 10mtr 10mm x 1.4mtr x 10mtr 12mm x 1.4mtr x 10mtr 4.5 9.0 15.0 18.0 14 14 14 14 m2 m2 m2 m2
KONTEX HR70 (70 Duro, SBR/BR, Black, Polymer backed)
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TYPE CODE KTEXHR70B03B KTEXHR70B06B KTEXHR70B10B KTEXHR70B12B DESCRIPTION 3mm x 1.4mtr x 10mtr 6mm x 1.4mtr x 10mtr 10mm x 1.4mtr x 10mtr 12mm x 1.4mtr x 10mtr MASS (kg/unit) 3.5 6.9 11.5 13.8 3.5 6.9 11.5 13.8 1.4 1.4 1.0 1.0 1.1 1.1 1.2 1.2 1.3 1.3 1.2 1.2 1.3 1.3 1.4 1.4 1.5 2.9 2.9 34.5 23.1 52.9 ORDER (unit lots) 14 14 14 14 14 14 14 14 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 40 50 30 MEASURE (units) m2 m2 m2 m2 m2 m2 m2 m2 kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg kg mtr2 mtr2 mtr2 mtr mtr mtr
KONTEX B56 (56 Duro, Bromobutyl, Black, Polymer backed) KTEXBB56B03B 3mm x 1.4mtr x 10mtr KTEXBB56B06B KTEXBB56B10B KTEXBB56B12B 6mm x 1.4mtr x 10mtr 10mm x 1.4mtr x 10mtr 12mm x 1.4mtr x 10mtr
UNVULCANIZED CALENDERED RUBBER UAR10BL55-C Butyl (Bromo) rubber Compound - Calendered UAR10BL55-M UAR20BL38-C UAR20BL38-S UAR23BP65-C UAR23BP65-S UAR20RL40-C UAR20RL40-S UAR60BL65-C UAR60BL65-S UAR20TL40-C UAR20TL40-S UFO90BL70-C UFO90BL70-S UAR40BL65-C UAR40BL65-S Butyl (Bromo) rubber Compound - Final Slab Natural rubber Compound - Calendered Natural rubber Compound - Final Slab NR/BR Rubber Compound - Calendered NR/BR Rubber Compound - Final Slab NR Rubber Compound - Calendered Pink Kontex 38 NR Rubber Compound - Final Slab Pink Kontex 38 Neoprene rubber Compound - Calendered Neoprene rubber Compound - Final Slab NR Rubber Compound - Calendered Blue Kontex 38 NR Rubber Compound -Final Slab Blue Kontex 38 CSM Rubber Compound - Calendered Kontex Hypalon CSM Rubber Compound - Final Slab Kontex Hypalon NBR Nitrile Compound - Calendered Kontex NI65 NBR Nitrile Compound - Final Slab Kontex NI65
UNVULCANIZED RUBBER COATED FABRIC USFHREP100/1560 EP100-1560-Skimmed Woven Fabric-Heat Resistant Compound USFHREP160/1250 USFHREP160/1560 RUBBER SHEETS VWRB001-12-18 VWRB001-12-16 VWRB001-20-21 EP160-1250-Skimmed Woven Fabric-Heat Resistant Compound EP160-1560-Skimmed Woven Fabric-Heat Resistant Compound Wear resistant rubber sheet 16mm x 1.8mtrs Wear resistant rubber sheet 12mm x 1.6mtrs Wear resistant rubber sheet 20mm x 2.1mtrs
Screen Cloth Material

SCREENTEK (65 Duro, Tyrecord Reinforced, Black) SCSMR1205 5mm thick x 1220mm screen tension cloth SCSMR1207 SCSMR1210 SCSMR1215 SCSMR1220 SCSMR1225 7 mm thick x 1220mm screen tension cloth 10mm thick x 1220mm screen tension cloth 15mm thick x 1220mm screen tension cloth 20mm thick x 1220mm screen tension cloth 25mm thick x 1220mm screen tension cloth 6.9 9.7 13.9 20.8 27.8 34.7 1 1 1 1 1 1 mtr mtr mtr mtr mtr mtr
SCREENTEK (65 Duro, Tyrecord Reinforced, Black) Continued

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Screen Cloth Material

TYPE CODE SCSMRS1235 SCSMRS1503 SCSMRS1505 SCSMRS1507 SCSMRS1510 SCSMRS1515 SCSMRS1520 SCSMRS1525 SCSMRS1535 DESCRIPTION 35mm thick x 1220mm screen tension cloth 3mm thick x 1550mm screen tension cloth 5mm thick x 1550mm screen tension cloth 7 mm thick x 1550mm screen tension cloth 10mm thick x 1550mm screen tension cloth 15mm thick x 1550mm screen tension cloth 20mm thick x 1550mm screen tension cloth 25mm thick x 1550mm screen tension cloth 35mm thick x 1550mm screen tension cloth MASS (kg/unit) 48.6 5.3 8.8 12.3 17.6 26.5 35.3 44.1 61.8 6.9 9.7 13.9 20.8 27.8 34.7 48.6 5.3 8.8 12.3 17.6 26.5 35.3 44.1 61.8 1.0 1.2 1.2 0.9 1.0 1.0 3.3 0.5 0.5 0.5 1.0 2.3 16.0 16.0 16.0 16.0 ORDER (unit lots) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 20 20 20 20 20 20 1 1 1 7 28 1 1 1 1 1 MEASURE (units) mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr each each each mtr m2 mtr set set set set
SCREENTEK (65 Duro, Tyrecord Reinforced, Black) SCPAMS1205 5mm thick x 1200mm punched screen mat SCPAMS1207 SCPAMS1210 SCPAMS1215 SCPAMS1220 SCPAMS1225 SCPAMS1235 SCPAMS1503 SCPAMS1505 SCPAMS1507 SCPAMS1510 SCPAMS1515 SCPAMS1520 SCPAMS1525 SCPAMS1535 SCREEN ACCESSORIES SCACR47281309R SCACR47281609R SCACR53321909R SCACR42362011S SCACR57382111S SCACR55342009S SCACR20260709 SCACRGCI SCACRGCO SCACRGCTB SCACRGS7 SCACDCS140 SCACRCW1 SCACHSS123 SCACHSS125 SCACHSS153 SCACHSS155 N GRADE COVERS PAGE 7mm thick x 1200mm punched screen mat 10mm thick x 1200mm punched screen mat 15mm thick x 1200mm punched screen mat 20mm thick x 1200mm punched screen mat 25mm thick x 1200mm punched screen mat 35mm thick x 1200mm punched screen mat 3mm thick x 1550mm punched screen mat 5mm thick x 1550mm punched screen mat 7mm thick x 1550mm punched screen mat 10mm thick x 1550mm punched screen mat 15mm thick x 1550mm punched screen mat 20mm thick x 1550mm punched screen mat 25mm thick x 1550mm punched screen mat 35mm thick x 1550mm punched screen mat Capping rubber 1/13 A=47, B=28, C=13, D=9 Capping rubber 1/16 A=47, B=28, C=16, D=9 Capping rubber 1 HD A=53, B=32, C=19, D=9 Capping rubber 2/12 A=42, B=36, C=20, D=11 Capping rubber 2/12 HD A=57, B=38, C=21, D=11 Capping rubber 2/9 A=55, B=34, C=20, D=9 Capping rubber 3/1 EPDM A=20, B=26, C=7, D=9 Grip corner inside Grip corner outside Grip corner top/bottom Grip strip Dust cloth premium 2mm thick 1.4mtrs wide Midclamp wedge seal Set of hooks 1200 x 3mm (2 hooks + 2 clamps) Set of hooks 1200 x 5mm (2 hooks + 2 clamps) Set of hooks 1490 x 3mm (2 hooks + 2 clamps) Set of hooks 1490 x 5mm (2 hooks + 2 clamps)

146
Conveyor Belting
TYPE CODE CBR2PN15N100315 CBR3PN15N100515 CBR4PN15N10062 CBR5PN15N10083 CBR4PN20M100103 CBR4PN20M12083 DESCRIPTION 2 Ply 1000mm EP150 (3 x 1.5mm covers) N-grade 3 Ply 1000mm EP150 (5 x 1.5mm covers) N-grade 4 Ply 1000mm EP150 (6 x 2mm covers) N-grade 5 Ply 1000mm EP150 (8 x 3mm covers) N-grade 4 Ply 1000mm PN 200 (10 x 3mm covers) M- grade 4 Ply1200mm PN 200 (8 x 3mm covers) M- grade MASS (kg/unit) 7.3 11.8 12.9 18.0 20.2 24.3 ORDER (unit lots) 1 1 1 1 1 1 MEASURE (units) mtr mtr mtr mtr mtr mtr
CHEMICAL & HEAT RESISTANT BELTS CBR4PN15C10062 CBR4PN15C07582 CBR3PN15C0754515 CBR4PN20C075103 CBR3PN15C1004515 HEAT RESISTANT BELTS - 120-150 0C CBR3PN16HR10012 CBR3PN16HR10015 CBR4PN16HR10012 CBR4PN16HR10015 CBR5PN16HR10012 CBR5PN16HR10015 CBR6PN16HR10012 CBR6PN16HR10015 OIL RESISTANT BELTS - NITRILE CBR3PN15O0904515 CROW FOOT WEAVE - ECG CBR3CF34S10083 CBR3CF34S12083 CBR3CF34M10083 CBR3CF34M12083 CBR3CF34X12083 CHEVRON BELTS CBC122PN10N045315 CBC122PN10N060315 CBC122PN10N075315 CBC123PN15N065315 CBC123PN15N085315 CBC123PN15N120315 WEAR PANELS & MILL LINERS Plain Plate, Serrated Plate, Plain Track, Plain Rubber, Wear Bars, Made to customer specications FLEXI GUARDS - NEW RUBBER 2Ply 450mm PN100 (3mm x 15mm) chev cle 2Ply 600mm PN100 (3mm x 1.5mm) chev cle 2Ply 750mm PN100 (3mm x 1.5mm) chev cle 3ply 650mm PN100 (3mm x 1.5mm) 3ply 850mm PN100 (3mm x 1.5mm) 3ply 1200mm PN100 (3mm x 1.5mm) 20.2 24.3 20.0 23.0 30.0 20.2 1 1 1 1 1 1 mtr mtr mtr mtr mtr mtr 3 Ply 1000mm CFW 340 (8 x 3mm) SAR- grade 3 Ply 1200mm CFW340 (8 x 3mm) SAR-grade 3 Ply 1000mm CFW 340 (8 x 3mm) M-grade 3Ply 1200mm CFW 340 (8 x 3mm) M-grade 4Ply 1200mm CFW340 (10 x 3mm) ECG grade 20.2 24.3 20.0 23.0 30.0 1 1 1 1 1 mtr mtr mtr mtr mtr 3 Ply 900mm EP150 (4.5 x 1.5mm covers) OR-grade 10.0 1 mtr 3 Ply 1000mm EP165 (2 x 2mm) 120deg-HR 3 Ply 1000mm EP165 (2 x 2mm) 150deg-HR 4 Ply 1000mm EP165 (2 x 2mm) 120deg-HR 4 Ply 1000mm EP165 (2 x 2mm) 150deg-HR 5 Ply 1000mm EP165 (3 x 3mm) 120deg-HR 5 Ply 1000mm EP165 (3 x 3mm) 150deg-HR 6 Ply 1000mm EP165 (3 x 3mm) 120deg-HR 6 Ply 1000mm EP165 (3 x 3mm) 150deg-HR 8.4 8.4 9.6 9.6 13.2 13.2 14.4 14.4 1 1 1 1 1 1 1 1 mtr mtr mtr mtr mtr mtr mtr mtr 1000mm 4 Ply PN 150 6/2 CRH 750mm 4 Ply PN 150 8/2 CRH 750mm 3 Ply PN 150 45/15CRH 750 mm 4 Ply PN 200 10/3CRH 1000 mm 3Ply PN 150 45/15CRH 9.6 9.6 8.4 9.6 8.4 1 1 1 1 1 mtr mtr mtr mtr mtr

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Transport Products
TYPE CODE FGNTAN27 FGNTAN31 FGNTDW42 DESCRIPTION Recycled Tandem 2 strips 2.7m x 670mm, 12spr, 8br Recycled Tandem 2 strips 3.1m x 670mm, 12spr, 8br Recycled Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br CUSTOM MADE SIZES + MATERIAL + 5% EXTRA FLEXI GUARDS - RECYCLED RUBBER FGRTAN27 Tandem 2 strips 2.7m x 670mm, 12spr, 8br FGRTAN31 FGRTDW42 ACCESSORIES FGAEBH FGAEBN FGAEBW FGASP FGASR FGASN FGASK FGARB FGABH FGABF FGABP FGAPB100 FGAPB150 FGAPB175 FGAPU100 FGABO MUDFLAPS MFB610915 MFB610760 MFB610610 MFB610560 MFB610460 MFB610380 MFB610330 MFB610305 MFB560330 MFB535380 MFB535330 MFB535305 MFB460330 MFB305461 MUDFLAPS Continued 610mm x 915mm x 11mm (black) 610mm x 760mm x 11mm (black) 610mm x 610mm x 10mm (black) 610mm x 560mm x 10mm (black) 610mm x 460mm x 10mm (black) 610mm x 380mm x 10mm (black) 610mm x 330mm x 9mm (black) 610mm x 305mm x 9mm (black) 560mm x 330mm x 9mm (black) 535mm x 380mm x 8mm (black) 535mm x 330mm x 8mm (black) 535mm x 305mm x 8mm (black) 460mm x 330mm x 7mm (black) 305mm x 460mm x 7mm (black) 6.9 5.7 4.1 3.8 3.1 2.6 2.0 1.8 1.8 1.8 1.5 1.4 1.2 1.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 each each each each each each each each each each each each each each End bracket wide 40mm x 3mm x 670mm -1 piece only End bracket hooks 40mm x 3mm x 670mm -1 piece only End bracket narrow 20mm x 3mm x 670mm -1 piece only Springs-1 only spring Recycled Rubber strip -2 or 3 ply 670mm wide New Rubber strip -1 ply 670mm wide Support kit-Tandem dual (6 x FGSBR) + (2 x FGMB) Support bracket rotating H-section bristle carrier (aluminium) F-section bristle carrier (aluminium) Clip on PVC bristle carrier Plastic Bristle 100mm Plastic Bristle 150mm Plastic Bristle 175mm Bristles-100mm bristles punched into rubber Bristles bonded onto FLEXI-GUARD cost/mtr 0.5 0.5 0.5 0.1 4.4 4.4 35.0 4.0 2.5 0.3 0.3 0.3 0.1 0.2 0.2 0.3 0.3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 each each each each mtr mtr set each each mtr mtr mtr mtr mtr mtr mtr mtr Tandem 2 strips 3.1m x 670mm, 12spr, 8br Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br CUSTOM MADE SIZES + MATERIAL + 5% EXTRA 29.0 32.0 42.0 1 1 1 set set set MASS (kg/unit) 29.0 32.0 42.0 ORDER (unit lots) 1 1 1 MEASURE (units) set set set
FGAMBR / FGAMBL Support mount bracket (front end spring mounts)L or R
PAGE

148
Transport Products
TYPE CODE MFB230255 MUDFLAPS MFW610915 MFW610760 MFW610610 MFW610560 MFW610460 MFW610380 MFW610330 MFW610305 MFW560330 MFW535380 MFW535330 MFW535305 MFW460330 MFW305461 MFW230255 PRINTING CHARGES MFPRINT MFARTWORK MFPSETUP 610mm x 915mm (white) 610mm x 760mm (white) 610mm x 610mm (white) 610mm x 560mm (white) 610mm x 460mm (white) 610mm x 380mm (white) 610mm x 330mm (white) 610mm x 305mm (white) 560mm x 330mm (white) 535mm x 380mm (white) 535mm x 330mm (white) 535mm x 305mm (white) 460mm x 330mm (white) 305mm x 460mm (white) 230mm x 255mm (white) CUSTOM MADE 10% EXTRA Print charge per mudap/color Artwork Set up charge (one off) Set up charge per colour Print B&W 297mm x 210mm Print B&W 149mm x 105mm each each each each each 6.9 5.7 4.1 3.8 3.1 2.6 2.0 1.8 1.8 1.8 1.5 1.4 1.2 1.1 0.4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 each each each each each each each each each each each each each each each DESCRIPTION 9 x 10 inch 230mm x 255mm x 7mm (black) CUSTOM MADE 10% EXTRA MASS (kg/unit) 0.4 ORDER (unit lots) 1 MEASURE (units) each
Commercial Matting
INSERTION RUBBER MTIR31200/1 MTIR31500/2 MTIR451200/2 MTIRN31200/1 BALER BELTS BB34100 BB34180 BB34250 BB36100 BB36180 BB36250 CHASSIS PACKING STRIP CPS06/150 CPS08/100 CPS08/180 3 ply belt 4mm thick x 100mm wide 3 ply belt 4mm thick x 180mm wide 3 ply belt 4mm thick x 250mm wide 4 ply belt 6mm thick x 100mm wide 4 ply belt 6mm thick x 180mm wide 4 ply belt 6mm thick x 250mm wide Chassis packing strip 6mm x 150mm Chassis packing strip 8mm x 100mm Chassis packing strip 8mm x 180mm 0.5 0.8 1.0 0.7 1.2 1.7 0.9 0.9 1.7 1 1 1 1 1 1 10 10 10 mtr mtr mtr mtr mtr mtr mtr mtr mtr Insertion rubber 3mm thick x 1.2mtr wide x 1ply Insertion rubber 3mm thick x 1.5mtr wide x 2ply Insertion rubber 4.5mm thick x 1.2mtr wide x 2ply Insertion rubber neoprene 3mm thick x 1.2mtr wide x 1ply 4.0 5.0 6.0 4.0 1 1 1 1 mtr mtr mtr mtr
CHASSIS PACKING STRIP Continued

PAGE
149
Commercial Matting
TYPE CODE CPS10100 CPS10180 CPS12100 CPS12180 PERFORATED RUBBER MTPR61500 RIBBED RUBBER MTRR312 MTRR315 MTRR320 MTRR520 DESCRIPTION Chassis packing strip 10mm x 100mm Chassis packing strip 10mm x 180mm Chassis packing strip 12mm x 100mm Chassis packing strip 12mm x 180mm 6mm thick, 1500mm. wide Ribbed rubber 3.5mm thick x 1.2mtr wide Ribbed rubber 3.5mm thick x 1.5mtr wide Ribbed rubber 3.5mm thick x 2mtr wide Ribbed rubber 5mm thick x 2mtr wide MASS (kg/unit) 1.1 2.2 1.4 2.6 7.5 5.1 6.3 8.5 13.0 0.7 2.1 2.4 2.9 3.6 10.0 12.0 2.2 4.5 6.7 9.0 11.2 13.5 15.7 18.0 20.2 22.5 24.7 27.0 29.2 31.5 33.7 2.2 4.5 6.7 9.0 11.2 ORDER (unit lots) 10 10 10 10 1 1 1 1 1 20 20 20 20 20 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MEASURE (units) mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr mtr m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2
RECYCLED STRIP RUBBER - EDGER CPS6100 Edger strip 6mm(+/-2mm) x 100mm x 10mtr roll CPS6300 CPS10180 CPS12180 CPS15180 Edger strip 6mm(+/-2mm) x 300mm x 10mtr roll Edger strip 10mm(+/-2mm) x 200mm x 10mtr roll Edger strip 12mm(+/-2mm) x 200mm x 10mtr roll Edger strip 15mm(+/-2mm) x 200mm x 10mtr roll
RECYCLED - GROOVED RUBBER SHEETS MTGR10 Grooved rubber 10mm thick MTGR12 Grooved rubber 12mm thick RECYCLED - PLAIN RUBBER SHEETS SHRF02 Plain Rubber 2mm thick SHRF04 SHRF06 SHRF08 SHRF10 SHRF12 SHRF14 SHRF16 SHRF18 SHRF20 SHRF22 SHRF24 SHRF26 SHRF28 SHRF30 Plain Rubber 4mm thick Plain Rubber 6mm thick Plain Rubber 8mm thick Plain Rubber 10mm thick Plain Rubber 12mm thick Plain Rubber 14mm thick Plain Rubber 16mm thick Plain Rubber 18mm thick Plain Rubber 20mm thick Plain Rubber 22mm thick Plain Rubber 24mm thick Plain Rubber 26mm thick Plain Rubber 28mm thick Plain Rubber 30mm thick
RECYCLED - FABRIC REINFORCED RUBBER SHEETS SHRF02 Fabric reinforced Rubber 2mm thick SHRF04 SHRF06 SHRFO8 SHRF10 Fabric reinforced Rubber 4mm thick Fabric reinforced Rubber 6mm thick Fabric reinforced Rubber 8mm thick Fabric reinforced Rubber 8mm thick
RECYCLED - FABRIC REINFORCED RUBBER SHEETS Continued
PAGE

150
Commercial Matting
TYPE CODE SHRF12 SHRF14 SHRF16 SHRF18 SHRF20 SHRF22 SHRF24 SHRF26 SHRF28 SHRF30 DESCRIPTION Fabric reinforced Rubber 12mm thick Fabric reinforced Rubber 14mm thick Fabric reinforced Rubber 16mm thick Fabric reinforced Rubber 18mm thick Fabric reinforced Rubber 20mm thick Fabric reinforced Rubber 22mm thick Fabric reinforced Rubber 4mm thick Fabric reinforced Rubber 26mm thick Fabric reinforced Rubber 28mm thick Fabric reinforced Rubber 30mm thick MASS (kg/unit) 13.50 15.75 18.00 20.25 22.50 24.75 27.00 29.25 31.50 33.75 ORDER (unit lots) 1 1 1 1 1 1 1 1 1 1 MEASURE (units) m2 m2 m2 m2 m2 m2 m2 m2 m2 m2

PAGE
151
Technical Information
Rubber Industry
- Formulas & Conversions
PRESSURE UNITS - CROSS REFERENCE CHART

Ft. Hd. H2O At 20C 2.310 33.659 1 0.833 32.867 3.287 1.131 0.045 0.455 33.514 0.033 0.335 Metres H2O 0.704 10.351 0.305 0.025 10.018 1 0.345 0.0136 0.1360 10.2110 0.0102 0.1020 in. Hg at 20C 2.043 30.019 0.884 0.074 29.054 2.905 1 0.039 0.393 29.625 0.029 0.296 Millibar (mb) 68.947 1013.0 29.837 2.486 980.662 98.066 33.753 1.329 13.290 1000.0 1 10.000
Psi 1 14.696 0.433 0.036 14.233 1.422 0.489 0.019 0.193 14.503 0.014 0.145
atms. 0.0680 1 0.0290 0.025 0.9680 0.0970 0.0330 0.0013 0.0131 0.9870 0.0009 0.0098
in H2O 27.720 407.513 12.000 1 394.408 39.370 13.575 0.534 5.340 402.164 0.402 4.021
Kg/cm2 0.0700 1.0330 0.0300 0.0025 1 0.0990 0.0340 0.0014 0.0140 1.0200 0.0010 0.0100
mm.Hg. 51.884 762.480 22.452 1.871 737.959 73.796 25.400 1 10.000 752.470 0.752 7.525
Cm.Hg. 5.188 76.284 2.245 0.187 73.796 7.379 2.540 0.100 1 75.247 0.075 0.0752
bar 0.069 1.0130 0.0300 0.0025 0.9810 0.0980 0.0340 0.0010 0.0133 1 0.001 0.010
kPa 6.895 101.325 2.984 0.249 98.066 9.807 3.375 0.133 1.328 100.00 0.100 1
METRIC CONVERSION CHART

Fractions of inch Millimeter Fractions of inch Millimeter Inches Millimeters Inches Millimeters Feet Metres Feet Metres Miles Kilometers 1/32 0.794 17/32 13.49 1 25.4 16 406.4 1 0.305 16 4.877 1 1.609 1/16 1.588 9/16 14.29 2 50.8 17 431.8 2 0.610 17 5.182 2 3.219 3/32 2.381 19/32 15.08 3 76.2 18 457.2 3 0.914 18 5.486 3 4.828 1/8 3.175 5/8 15.88 4 101.6 19 482.6 4 1.219 19 5.791 4 6.437 5/32 3.969 21/32 16.67 5 127.0 20 508.0 5 1.524 20 6.096 5 8.047 3/16 4.763 11/16 17.46 6 152.4 21 533.4 6 1.829 21 6.401 6 9.656 7/32 5.556 23/32 18.26 7 177.8 22 558.8 7 2.134 22 6.706 7 11.27 1/4 6.35 3/4 19.05 8 203.2 23 584.2 8 2.438 23 7.010 8 12.87 9/32 7.144 25/32 19.84 9 228.6 24 609.6 9 2.743 24 7.315 9 14.48 5/16 7.938 13/16 20.64 10 254.0 25 635.0 10 3.048 25 7.620 10 16.09 11/32 8.731 27/32 21.43 11 279.4 26 660.4 11 3.353 26 7.925 20 32.19 3/8 9.525 7/8 22.23 12 304.8 27 685.8 12 3.658 27 8.230 30 48.28 13/32 10.32 29/32 23.02 13 330.2 28 711.2 13 3.962 28 8.534 40 64.37 7/16 11.11 15/16 23.81 14 355.6 29 736.6 14 4.267 29 8.839 50 80.47 15/32 11.91 13/32 24.61 15 381.0 30 762.0 15 4.572 30 9.144 60 96.56 1/2 12.7 1 25.41
Miles Kilometers Tons Tonnes Tons Tonnes Pounds Kilograms Pounds Kilograms Ounces Grams
70 112.7 1 1.016 70 71.12 1 0.435 70 31.75 1 28.35
80 128.7 2 2.032 80 81.28 2 0.907 80 36.29 2 56.70
90 144.8 3 3.048 90 91.44 3 1.361 90 40.82 3 85.05
100
200
300 482.8 6 6.906 300 304.8 6 2.722 300 136.1 6 170.1
400
500
600
700
800 1287 20 20.32 800 812.8 20 9.072 800 362.9 11 311.8
900 1448 30 900
1000 1609 40 1000
2000 3219 50 50.80 2000 2032 50 22.68 2000 907.2 14 396.9
3000 4828 60 60.96 3000 3048 60 27.22 3000 1361 15 16
160.9 321.9 4 100 5 200
643.7 804.7 965.6 1127 7 400 8 500 9 600 10 700
4.064 5.080 101.6 203.2 4 100 5 200
7.112 8.128 9.144 10.16 406.4 508.0 609.6 711.2 7 400 8 500 9 600 10 700
30.48 40.64 914.4 1016 30 900 40 1000
1.814 2.268 45.36 90.72 4 5
3.175 3.629 4.082 4.536 181.4 226.8 272.2 317.5 7 8 9 10
13.61 18.14 408.2 453.6 12 13
113.4 141.8
198.4 226.8 255.1 283.5
340.2 368.5
425.2 453.6
PAGE

152
Rubber Industry
AREA CONVERSION CHART

MM2 1 100 1,000,000 1.0X1012 CM2 0.01 1 10,000 1.0X1010 M2 0.000001 0.0001 1 1,000,000 KM2 1.0X10-12 1.0X10-10 0.000001 1
CONVERSION FACTORS
IMPERIAL TO METRIC
TO CONVERT INTO MULTIPLY BY
METRIC TO IMPERIAL
TO CONVERT INTO MULTIPLY BY
in in2 in3 in3 gall (U.S.)
mm cm2 cm3 ltr. ltr.
25.4 6.452 16.387 0.016 3.785
mm cm2 cm3 ltr. ltr.
in in2 in3 In3 gall (U.S.)
0.039 0.155 0.061 61.024 0.264
Formulas
Pressure = Force/Area P=F/A
TRIGONOMETRIC FORMULAE
(Force usually in Newtons, 1 Kilogram of mass exerts a force due to gravity of approximately 9.8 Newtons)
h o p a
Sine angle p = opposite / hypotenuse
Opposite
=o
Hypotenuse = h Adjacent Angle p Sin Cos Tan =a =

p
AREA
Circle Radius = r Area = 3.14 x (radius)2 A = pi x r2
p =o/h p =a/h p =o/a
Cosine angle p = adjacent / hypotenuse Tangent angle p = opposite / adjacent
w l
Area = width x length
Rectangle Width = w Length = l A=wxl SECTORS Points on a circle = x & y Length of the arc = l
l y
Radius of the circle = r Triangle Perpendicular height = h Angle between two radii = p Midpoint between line segment xy = z
Base = b Arc length = ( angle p / 360 ) x 2 x 3.14 x radius A = 1/2 x b x h lx( Sector Area
p / 360) x 2 x pi x r
Area = 1/2 x base x height
Angle between two radii = Radius = r
Length line segment xy = 2 x radius x sine ( angle p / 2 ) xy = 2 x r x sin (

p /2)
Area = (angle p / 360) x 3.14 x (radius)2 A = ( p / 360) x pi x r2 (angle p is to be measured in degrees. 1 radian = 57.2958 degrees; 1 degree = pi / 180 radians) (angle p is to be measured in degrees. 1 radian = 57.2958 degrees)

PAGE
153
Rubber Industry
Formulas
CIRCUMFERENCE
BELT LENGTHS
The formulation used to approximate the length of a roll of a conveyor belt when supplied on a centre of a specic diameter. Circumference of a circle = c Radius of a circle = r Circumference = 2 x 3.14 x radius
Cd
Rd
Number of layers of rubber rolled around a centre = n Diameter of a roll centre = Cd Diameter across total roll = Rd Approximate belt length = L
C = 2 x pi x r (Diameter of a circle = 2 x radius)
Approx. belt length = 3.14 x (roll diameter + centre diameter ) / 2 x number of layers L = pi x ( Rd + Cd) / 2 x n
RUBBER MASSES
A formulation used to calculate the approximate weight per metre of rubber, based on the specic gravity. It can be used to approximate the weight for textile reinforced conveyor belting, or plain rubber. Mass per metre (in kilograms) = m Width of sample rubber (in millimeters) = w Thickness of sample rubber (in millimeters) = t Specic gravity of sample rubber (in grams per cubic centimeter) = S.G. Mass per metre = (width x thickness x specic gravity ) / 1000 m = ( w x t x S.G. ) / 1000 (specic gravity for M or N grade rubber is approximately = 1.13 g/cm3 ).
EASY READ WEIGHT CHARTS FOR TEXTILE BELTS (APPROXIMATE)

BELT WIDTH (mm) 300 350 400 450 500 550 600 650 700 750 800 900 1000 1200 1350 1400 1500 5 1.9 2.2 2.5 2.8 3.1 3.4 3.7 4.0 4.3 4.7 5.0 5.6 6.2 7.5 8.4 8.7 9.4 6 2.3 2.6 3.0 3.3 3.7 4.2 4.5 4.9 5.2 5.6 6.0 6.8 7.5 8.9 10.1 10.5 11.3 7 2.6 3.0 3.5 4.0 4.3 4.8 5.2 5.7 6.1 6.6 7.0 7.9 8.7 10.5 11.8 12.3 13.1 8 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.4 7.0 7.5 8.0 8.9 10.0 12.0 13.5 13.9 15.0 9 3.3 4.0 4.5 5.0 5.6 6.1 6.7 7.3 7.9 8.4 8.9 10.0 11.2 13.5 15.2 15.7 16.8 10 3.7 4.4 5.0 5.6 6.2 6.9 7.5 8.1 8.7 9.4 10.0 11.2 12.5 15.0 16.8 17.5 18.8 APPROXIMATE BELT MASS (kg / m2 ) BELT THICKNESS (mm) 11 4.2 4.8 5.5 6.1 6.9 7.6 8.2 8.9 9.3 10.3 11.0 12.3 13.7 16.4 18.6 19.2 20.6 12 4.5 5.2 6.0 6.8 7.5 8.2 8.9 9.8 10.5 11.2 12.0 13.5 15.0 18.0 20.3 21.0 22.5 13 4.9 5.7 6.4 7.3 8.1 8.9 9.8 10.5 11.3 12.2 13.0 14.6 16.2 19.4 21.9 22.8 24.4 14 5.2 6.1 7.0 7.9 8.7 9.6 10.5 11.3 12.3 13.1 13.9 15.7 17.5 21.0 23.6 24.4 26.3 15 5.6 6.6 7.5 8.4 9.4 10.2 11.2 12.1 13.1 14.0 15.0 16.8 18.7 22.5 25.3 26.5 28.1 16 6.0 7.0 8.0 8.9 10.0 11.0 12.0 13.0 13.9 14.9 16.0 18.0 20.0 24.0 27.0 28.0 30.0 17 6.4 7.4 8.5 9.6 11.0 11.7 12.7 13.8 14.9 16.0 17.0 19.1 21.3 25.5 28.7 29.7 31.8 18 6.8 7.9 8.9 10.0 11.2 12.4 13.5 14.6 15.7 16.8 18.0 20.1 22.5 26.9 30.4 31.4 33.8 19 7.1 8.3 9.5 11.0 11.9 13.0 14.2 15.4 16.6 17.8 19.0 21.3 23.7 28.5 32.0 33.3 35.6 20 7.5 8.7 10.0 11.2 12.5 13.7 15.0 16.2 17.4 18.7 19.9 22.4 25.0 30.0 33.8 34.9 37.5 22 8.2 9.6 11.0 12.0 13.7 15.0 16.4 17.9 19.2 20.6 21.9 24.7 27.5 33.0 37.1 38.5 41.3 24 8.9 10.5 12.0 14.0 15.0 16.4 18.0 19.4 21.0 22.5 23.9 26.9 30.6 36.0 40.5 41.9 45.0
PAGE

154
Rubber Industry
COMPARISON OF RUBBER POLYMERS
BR ABRASION RESISTANCE ACID RESISTANCE ALKALI RESISTANCE COMPRESSION ELECTRICAL RESISTANCE FLAME RESISTANCE FLEX RESISTANCE HEAT RESISTANCE IMPERMEABILITY TO GASES LOW TEMP. RESISTANCE OUTDOOR AGE RESISTANCE OZONE RESISTANCE RESILIENCE TEAR STRENGTH RESIST. TO AROMATIC SOLV. RESIST. TO CHLORINATED SOLV RESIST. TO HYDRAULIC FLUID RESIST. TO OXYGENATED SOLV. 5 3 4 3 5 0 4-5 1-2 3 5 4-4 1 4-5 3 1 0 4 3
SBR 5 3 4 3 5 0 4 2 3 4 3-4 1 3-4 4 0 0 5 3
Natural 5 3 4 5 5 0 4 1 2-3 4 3 0 5 5 0 0 5 3
Butyl 3 4 5 3 5 0 4 3 5 4 5 5 1 3 2 1 5 5
Nitrile 4 3 3 3 2 0 3 2 4 3 3 1 3 4 3 2 1 1
CR 4 4 4 4 2 5 5 3 4 3 5 4 3-4 4 1 0 3 3
CSM 4 5 5 2 3 5 4 4 4-5 3 5 5 2 3 1 1 3 4
Silicone 1 3 5 1 5 2 1 5 4 5 5 5 3 1 0 0 3 1
EPDM 4 4 5 4 5 0 3 3 1 5 5 5 4 3 0 0 4 4
KEY: 0 = very poor, 1= poor, 2 = average, 3 = good, 4 = very good, 5 = excellent.
CURING TEMPERATURES
Service of Belt Natural Rubber Fire-Resistant Heat Resistant Oil Resistant
No. 300 No. 100 No. 710 No. 510 No. 210 No. 220
Curing 140 +/- 5 140 +/- 5 164 +/- 5 147 +/- 5 147 +/- 5 147 +/- 5
Temperature (284 +/- 9) (284 +/- 9) (327 +/- 9) (297 +/- 9) (297 +/- 9) (297 +/- 9)

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Rubber Technology & Products

Head Office 21 Midas Road, MALAGA WA 6090 WESTERN AUSTRALIA

Agricultural & Mat Mining

Protective Mats Strip Borders Feeding Troughs Balers & Harvesters

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Innovators of Rubber Technology

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Innovators of Rubber Technology

Glenn Tomkinson Rod Buckingham John Buckle

0409 290 171 0408 908 651 0417 932 575

gtomkinson@wesbelt.com.au rbuckingham@wesbelt.com.au jbuckle@wesbelt.com.au

dcooper@wesbelt.com.au bbrune@wesbelt.com.au perth@wesbelt.com.au lforster@wesbelt.com.au dvaughan@wesbelt.com.au

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1.2 1.46 1.98 4 8.6 10 18.5 1.98 4 8.6 10

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UN number HAZCHEM code

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CAS No 141-78-6 79-01-6 78-93-3

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INSTRUCTIONS FOR USE:

Issue Date: 29/9/2005 Print Date: 29/9/2005

Copyright ChemWatch +613 9572 4700.

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ALL RUBBER KONPLAS ACTIVATOR RFE ALL-RUBBER KONTACT ACTIVATOR RFE

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