HEMPEL protective coating systems certified according to NORSOK M-501

The NORSOK standards are a series of standards relevant to offshore installations developed by the Norwegian petroleum industry. NORSOK M-501 deals with the anticorrosive coating systems, and processes related to their application. It covers the requirements for the selection of coating materials and defines the requirements for surface preparation, application procedures and inspection for protective coatings to be applied during the construction and installation of offshore modules and associated facilities. NOROSOK M-501 defines 9 main areas. For 3 areas and 1 sub area the coating systems need to be prequalified. It means they have to undergo a long-term and extensive testing by an independent laboratory. These tests typically take about 7 months and only the best coating systems manage to pass through. For the remaining areas the coating systems have to be generally in accordance to the standards. Also the personnel involved in the application and inspections have to prove their qualification. As for the painters, they must be able to document their qualifications with craft certificates, or they have to pass a certain test on-site. The paint inspectors must be certified according to NS 476 (FROSIO) or NACE. When a coating system is certified according to NORSOK, it has a kind of quality stamp that meets most strict requirements for corrosion protection. Generally the NORSOK certification is relevant for offshore use and for some specific areas where prequalification is required. However all the customers with special requirements on long-term, reliable protection may select certified coating systems as a guarantee of the highest quality. Since HEMPEL always has paid a lot of attention to the quality, reliability and other properties of our products, we can offer coating systems that have passed the prequalification procedure and tests in accordance with NORSOK M-501. Some examples are given in the following tables.

HEMPELS RECOMMENDED COATING SYSTEMS FOR NORSOK M-501

NORSOK SYSTEM 1
Typical Area of Use: Carbon steel with operating temperature < 120C Structural steel - Exteriors of Equipment, Vessels, Piping & Valves Surface Preparation: Abrasive blasting to Sa 2 acc. ISO 8501-1. Roughness: Grade Medium G (50m to 85m) acc. ISO 8503

Pre-qualification required
System number
1-2

Coating system

Description of the system

Remarks

20 m 50 m 210 m 75 m Total 355 m 20 m 70 m 110 m 60 m Total 260 m

HEMPELS SHOPPRIMER ZS 15890 HEMPADUR ZINC 17360 HEMPADUR MASTIC 45880 HEMPELS OXIDUR 55850 HEMPELS SHOPPRIMER ZS 15890 HEMUDUR ZINC 18560 HEMUDUR 18504 HEMUCRYL ENAMEL 58040

System with zinc silicate Report no. 36028 KA02 (Tested shopprimer, zinc epoxy, epoxy mid according to rev. 3) See note 1 coat and polyurethane topcoat

1-4

System with zinc silicate Report no. shopprimer, zinc epoxy, epoxy mid 410-02-0017 MT04 coat and oxiranester topcoat (Tested according to rev. 4)

1-5

70 m HEMUDUR ZINC 18560 110 m HEMUDUR 18504 60 m HEMUCRYL ENAMEL 58040 Total 240 m 60 m HEMPADUR ZINC 17380 175 m HEMPADUR MASTIC 45880 75 m HEMPELS OXIDUR 55850 Total 310 m 60 m HEMPADUR ZINC 17380 150 m HEMPADUR MASTIC 45880 100 m HEMPAXANE 55000 Total 310 m 60 m HEMPADUR ZINC 17360 200 m HEMPADUR MASTIC 45880 50 m HEMPATHANE TOPCOAT 55210 Total 310 m 75 m HEMPELS GALVOSIL 1571A 125 m HEMPADUR 47140 125 m HEMPAXANE 55000 Total 325 m 75 m HEMPELS GALVOSIL 15700 150 m HEMPADUR 47140 50 m HEMPATHANE TOPCOAT 55210 Total 275 m 75 m HEMPELS GALVOSIL 15700 200 m HEMPADUR MASTIC 45880 50 m HEMPATHANE TOPCOAT 55210 Total 325 m 60 m HEMPADUR PRO ZINC 17380 140 m HEMPADUR MASTIC 45880 80 m HEMPATHANE HS 55610 Total 280 m

System with waterborne zinc epoxy, waterborne epoxy mid coat and waterborne acryl topcoat

Report no. 50327 MK01 (Tested according to rev. 4)

1-6

System with zinc epoxy, epoxy mid Report no. coat and oxiranester topcoat 410-03-0167 M02 (Tested according to rev. 4) See note 1 System with zinc epoxy, epoxy mid Report no. coat and polysiloxane topcoat 410-03-0167 M01 (Tested according to rev. 4) See note 2 System with zinc epoxy, epoxy mid Report no. coat and polyurethane topcoat LB04-0133-RAP (Tested according to rev. 4) See note 3 System with zinc silicate primer, epoxy mid coat and polysiloxane topcoat Report no. 410-02-0102 MT01 (Tested according to rev. 4) See note 4 Report no. 3410-04-0086 MT01 (Tested according to rev. 5) See note 5 Report no. 3410-04-0086 MT03 (Tested according to rev. 5) See note 3 Report no. P 5047106 (Tested according to rev. 5) See note 6

1-7

1-9

1-15

1-16

System with zinc silicate primer, epoxy mid coat and polyurethane topcoat

1-17

System with zinc silicate primer, epoxy mid coat and polyurethane topcoat

1-10

System with zinc epoxy, epoxy midcoat and polyurethane topcoat

HEMPELS RECOMMENDED COATING SYSTEMS FOR NORSOK M-501

NORSOK SYSTEM 4
Typical Area of Use: Walkways, Escape routes and other Deck areas as specified. Surface Preparation: Abrasive blasting to Sa 2 acc. ISO 8501-1. Roughness: Grade Medium G (50m to 85m) acc. ISO 8503

Pre-qualification required
System number
4-2

Coating system

Description of the system

Remarks

3000 m HEMPADUR SPRAY-GUARD 35493

Solvent free epoxy based deck lining with good abrasion resistance and good anti skid properties System with epoxy primer and solvent free epoxy based deck lining with good abrasion resistance and good anti skid properties System with epoxy primer and solvent free epoxy based deck lining with good abrasion resistance and good anti skid properties

Report no. 31681 KA03 (Tested according to rev. 3)

4-3

40 m HEMPADUR 15590 3000 m HEMPADUR SPRAY-GUARD 35493 Total 3040 m

Report no. 410-02-0017 MT05 (Tested according to rev. 4)

4-4

20* m HEMPADUR 15590 3000 m HEMPADUR SPRAY-GUARD 35493 Total 3040 m

Report no. 3410-05-0018 MT04 (Tested according to rev. 5)

*) According to ISO 19840

HEMPELS RECOMMENDED COATING SYSTEMS FOR NORSOK M-501

NORSOK SYSTEM 7
Typical Area of Use: Submerged Carbon steel and Carbon steel in Splash Zone. Submerged Stainless Steel and Stainless Steel in the Splash Zone. Internal Seawater filled Compartments, e.g. Ballast Water Tanks. Surface Preparation: Abrasive blasting to Sa 2 acc. ISO 8501-1. Roughness: Grade Medium G (50m to 85m) acc. ISO 8503

Pre-qualification required
System number
7-2

Coating system

Description of the system

Remarks

100 m HEMPADUR 85671 350 m HEMPADUR MULTI-STRENGTH 45540 Total 450 m 225 m HEMPADUR MULTI-STRENGTH 45540 225 m HEMPADUR MULTI-STRENGTH 45540 Total 450 m 750 m HEMPELS POLYESTER GF 35920 750 m HEMPELS POLYESTER GF 35920 Total 1500 m 500 m HEMPADUR MULTI-STRENGTH GF 35870 500 m HEMPADUR MULTI-STRENGTH GF 35870 Total 1000 m 225 m HEMPADUR MULTI-STRENGTH 45753 175 m HEMPADUR MASTIC 45880 Total 400 m 175 m HEMPADUR MULTI-STRENGTH 45703 175 m HEMPADUR MASTIC 45880 Total 350 m

System with phenolic epoxy with high temperature resistance and abrasion resistance epoxy System with abrasion resistance epoxy

Report no. 39882 KA10 (Tested according to rev. 4) Below Splash zone only. Report no. 39882 KA11 (Tested according to rev. 4) Below Splash zone only. Report no. LB02-876-RAP (Tested according to rev. 4) See note 7 Report no. LB04-0132-RAP (Tested according to rev. 4) See note 7 Report no. LB04-0127-RAP (Tested according to rev. 4) Report no. 3410-04-0086 MT06 (Tested according to rev. 5) Below Splash zone only.

7-3

7-4

System with glass flake polyester

7-8

System with glass flake epoxy

7-9

System with abrasion resistance epoxy and colour resistance epoxy mastic. System with aluminium pigmented abrasion resistance epoxy and colour resistance epoxy mastic

7-14

NOTE
According to Norsok M-501 chapter 10.1 the approved topcoat may substitute another pre-qualified topcoat provided the intermediate coating is the same.

Note 1 Following products are also approved on top of HEMPADUR MASTIC 45880 and can therefore substitute specified topcoat: HEMPATHANE TOPCOAT 55210 (report no. LB04-0133-RAP) HEMPAXANE 55000 (report no. 410-03-0167 M01) HEMPATHANE HS 55610 (report no. P 5047106) HEMPELS PRO ACRYLIC 55880 (report no. 3410-05-0018-Mt02) Note 2 Following products are also approved on top of HEMPADUR MASTIC 45880 and can therefore substitute specified topcoat: HEMPATHANE TOPCOAT 55210 (report no. LB04-0133-RAP) HEMPELS OXIDUR 55850 (report no. 410-03-0167 M02) HEMPATHANE HS 55610 (report no. P 5047106) HEMPELS PRO ACRYLIC 55880 (report no. 3410-05-0018-Mt02) Note 3 Following products are also approved on top of HEMPADUR MASTIC 45880 and can therefore substitute specified topcoat: HEMPELS OXIDUR 55850 (report no. 410-03-0167 M02) HEMPAXANE 55000 (report no. 410-03-0167 M01) HEMPATHANE HS 55610 (report no. P 5047106 ) HEMPELS PRO ACRYLIC 55880 (report no. 3410-05-0018-Mt02) Note 4 HEMPATHANE TOPCOAT 55210 (report no. 3410-04-0086 MT01) is also approved on top of HEMPADUR 47140 and can therefore substitute specified topcoat. Note 5 HEMPAXANE 55000 (report no. 410-02-0102 MT01) is also approved on top of HEMPADUR 47140 and can therefore substitute specified topcoat. Note 6 Following products are also approved on top of HEMPADUR MASTIC 45880 and can therefore substitute specified topcoat: HEMPATHANE TOPCOAT 55210 (report no. LB04-0133-RAP) HEMPAXANE 55000 (report no. 410-03-0167 M01) HEMPELS OXIDUR 55850 (report no. 410-03-0167 M02) HEMPELS PRO ACRYLIC 55880 (report no. 3410-05-0018-Mt02) Note 7 According to NORSOK M-001 Rev. 4, Aug. 2004, the corrosion allowance in steel thickness may be reduced in the splash zone if an abrasion resistant thick film coating system is used. A thick film coating system is defined as a system applied in minimum 1000 m in minimum 2 coats.