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air flow (kg/h) G = moisture or vapor production in the room (kg/h) xr = humidity ratio room air (kgH2O/kg dry air) xm = humidity ratio make-up air (kgH2O/kg dry air)
Calculate heat or cooling load, including sensible and latent heat Calculate necessary air shifts according the number of occupants and their activity or any other special process in the rooms Calculate air supply temperature Calculate circulated mass of air Calculate temperature loss in ducts Calculate the outputs of components - heaters, coolers, washers, humidifiers Calculate boiler or heater size Design and calculate the duct system
Calculating indoor heat or cooling loads Calculating surrounding heat or cooling loads
For heating, 38 - 50oC (100-120oF) may be suitable For cooling where the inlets are near occupied zones - 6 - 8oC (10-15oF) below room temperature For cooling where high velocity diffusing jets are used - 17oC (30oF) below room temperature
If air is used for heating, the needed air flow rate may be expressed as qh = Hh / cp (ts - tr) where qh = volume of air for heating (m3/s) Hh =heat load (W) cp = specific heat capacity of air (J/kg K) ts = supply temperature (oC) tr = room temperature (oC) = density of air (kg/m3)
Air Cooling
(1)
If air is used for cooling, the needed air flow rate may be expressed as qc = Hc / cp (to - tr) where qc = volume of airfor cooling (m3/s) Hc =cooling load (W) (2)
If the heat load is Hh = 400 W, supply temperature ts = 30 oC and the room temperature tr = 22 oC, the air flow rate can be calculated as: qh = (400 W) / (1.2 kg/m3) (1005 J/kg K) ((30 oC) - (22 oC)) = 0.041 m3/s = 149 m3/h
Moisture
If it is necessary to humidify the indoor air, the amount of supply air needed may be calculated as: qmh = Qh / (x2 - x1) where qm = volume of air for humidifying (m3/s) Qh = moisture to be supplied (kg/s) = density of air (kg/m3) x2 = humidity of room air (kg/kg) x1 = humidity of supply air (kg/kg)
Dehumidifying
(3)
If it is necessary to dehumidify the indoor air, the amount of supply air needed may be calculated as: qmd = Qd / (x1 - x2) where qmd = volume of air for dehumidifying (m3/s) Qd = moisture to be dehumified (kg/s)
Example - humidifying
(4)
If added moisture Qh = 0.003 kg/s, room humidity x1 = 0.001 kg/kg and supply air humidity x2 = 0.008 kg/kg, the amount of air can expressed as: qmh = (0.003 kg/s) / (1.2 kg/m3) ((0.008 kg/kg)- (0.001 kg/kg))
= 0.36 m3/s Alternatively the air quantity is determined by the requirements of occupants or processes.
7. Boiler
The boiler rating can be expressed as:
B = H (1 + x) where
(6)
B = boiler rating (kW) H = total heat load of all heater units in system (kW) x = margin for heating up the system, it is common to use values 0.1 to 0.2 Boiler with correct rating must be selected from manufacturer catalogues.
8. Sizing Ducts
Air speed in a duct can be expressed as: v=Q/A where v = air velocity (m/s) Q = air volume (m3/s) A = cross section of duct (m2) Overall pressure loss in ducts can be expressed as: dpt = dpf + dps + dpc where dpt = total pressure loss in system (Pa, N/m2) dpf = major pressure loss in ducts due to friction (Pa, N/m2) dps = minor pressure loss in fittings, bends etc. (Pa, N/m2) dpc = minor pressure loss in components as filters, heaters etc. (Pa, N/m2) Major pressure loss in ducts due to friction can be expressed as dpf = R l where R = duct friction resistance per unit length (Pa, N/m2 per m duct) l = length of duct (m) (9) (8) (7)
Duct friction resistance per unit length can be expressed as R = / dh ( v2 / 2) where R = pressure loss (Pa, N/m2) = friction coefficient dh = hydraulic diameter (m) (10)
Suction Pressure (Water Gauge) (mm) -135 -200 -270 -380 -490 -600
For suction pressures below 270 mm W.G (10 in W.G) the correction is normally neglected. Corrected suction pressure can be expressed as: Psc = Ps f where Psc = corrected suction pressure (mm W.G., in W.G) f = correction factor Ps = design (and measured) suction pressure (mm W.G., in W.G) (1)
Fans - Influence of Air Temperature and Air Density on Volume Flow, Pressure Head and Power Consumption
Since density of air vary with temperature and air pressure (or altitude and elevation above sea level), a fan will not deliver according manufacturing specification if the operating conditions are outside NTP - Normal Temperature and Pressure conditions.
NTP - Normal Temperature and Pressure Conditions - 20oC, 101.325 kN/m2, 1.204 kg/m3 (68oF, 29.92 inches Hg, 0.075 pounds per cubic foot).
A fan is a "constant volume" device where the transported volume always is the same, no matter the air temperature or density, if all other things are equal. Only the mass flow through the fan vary with air temperature and air density.
With hot air and lower air density - less mass will be transported through the fan With cold air and higher air density - more mass will be transported through the fan With equal speed and dimensions - the volume flow remains equal
When selecting a fan it is important to know if the specification of the system is based on operating conditions or NTP conditions. The formulas below can be used to calculate the volume flow, pressure head and power consumption at NTP conditions if the operating conditions are known, or vice versa if the NTP conditions are known. The examples below may clarify the procedures:
Volume Flow
The ratio between volume flow at different temperatures can be expressed as qo / qr = (273 + to) / (273 + tr) or qo = qr (273 + to) / (273 + tr) where qr = reference volume flow (m3/s) qo = operating volume flow (m3/s) tr = reference temperature (oC) to = operating temperature (oC) (1b) (1)
Pressure Head
The ratio between developed pressure at different temperatures can be expressed as: dpo / dpr = (273 + to) / (273 + tr) or dpo = dpr (273 + to) / (273 + tr) where dpr = reference pressure developed (Pa) dpo = operating pressure developed (Pa) (2b) (2)
Power
The ratio between power consumption at different temperatures can be expressed as: Po / Pr = (273 + tr) / (273 + to) where Pr = reference power consumption (W) Po = operating power consumption (W) (3)
Fans - Temperature and Density - Volume Flow, Pressure and Power Charts (pdf)
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major loss due to friction and minor loss due to change of velocity in bends, valves and similar.
The pressure loss in pipes and tubes depends on the flow velocity, pipe or duct length, pipe or duct diameter, and a friction factor based on the roughness of the pipe or duct, and whether the flow us turbulent or laminar - the Reynolds Number of the flow. The pressure loss in a tube or duct due to friction, major loss, can be expressed as: ploss = (l / dh) ( v2 / 2) where ploss = pressure loss (Pa, N/m2) = friction coefficient l = length of duct or pipe (m) (3)
dh = hydraulic diameter (m) (3) is also called the D'Arcy-Weisbach Equation. (3) is valid for fully developed, steady, incompressible flow.
Friction Coefficient -
The friction coefficient depends on the flow - if it is
and the roughness of the tube or duct. To determine the friction coefficient we first have to determine if the flow is laminar, transient or turbulent - then use the proper formula or diagram.
(7)
laminar when Re < 2300 transient when 2300 < Re < 4000 turbulent when Re > 4000
Absolute Roughness - k Surface 10-3 (m) Copper, Lead, Brass, Aluminum (new) 0.001 - 0.002 (feet) 3.3 - 6.7 10-6
Absolute Roughness - k Surface 10-3 (m) PVC and Plastic Pipes Epoxy, Vinyl Ester and Isophthalic pipe Stainless steel Steel commercial pipe Stretched steel Weld steel Galvanized steel Rusted steel (corrosion) New cast iron Worn cast iron Rusty cast iron Sheet or asphalted cast iron Smoothed cement Ordinary concrete Coarse concrete 0.0015 - 0.007 0.005 0.015 0.045 - 0.09 0.015 0.045 0.15 0.15 - 4 0.25 - 0.8 0.8 - 1.5 1.5 - 2.5 0.01 - 0.015 0.3 0.3 - 1 0.3 - 5 (feet) 0.5 - 2.33 10-5 1.7 10-5 5 10-5 1.5 - 3 10-4 5 10-5 1.5 10-4 5 10-4 5 - 133 10-4 8 - 27 10-4 2.7 - 5 10-3 5 - 8.3 10-3 3.33 - 5 10-5 1 10-3 1 - 3.33 10-3 1 - 16.7 10-3
Absolute Roughness - k Surface 10-3 (m) Well planed wood Ordinary wood 0.18 - 0.9 5 (feet) 6 - 30 10-4 16.7 10-3
The friction coefficient - - can be calculated by the Colebrooke Equation: 1 / 1/2 = -2,0 log10 [ (2,51 / (Re 1/2)) + (k / dh) / 3,72 ] (9)
Since the friction coefficient - - is on both sides of the equation, it must be solved by iteration. If we know the Reynolds number and the roughness - the friction coefficient - - in the particular flow can be calculated. A graphical representation of the Colebrooke Equation is the Moody Diagram:
With the Moody diagram we can find the friction coefficient if we know the Reynolds Number - Re and the Relative Roughness Ratio - k / dh In the diagram we can see how the friction coefficient depends on the Reynolds number for laminar flow - how the friction coefficient is undefined for transient flow - and how the friction coefficient depends on the roughness ratio for turbulent flow. For hydraulic smooth pipes - the roughness ratio limits zero - and the friction coefficient depends more or less on the Reynolds number only. For a fully developed turbulent flow the friction coefficient depends on the roughness ratio only.
v = velocity = density = dynamic or absolute viscosity Reynolds number calculated: Re = (15 m/s) (315 mm) (10-3 m/mm ) (1.23 kg/m3) / (1.79 10-5 Ns/m2) = 324679 (kgm/s2)/N = 324679 ~ Turbulent flow Turbulent flow indicates that Colebrooks equation (9) must be used to determine the friction coefficient - -. With roughness - - for galvanized steel 0.15 mm, the roughness ratio can be calculated: Roughness Ratio = / dh = (0.15 mm) / (315 mm) = 4.76 10-4 Using the graphical representation of the Colebrooks equation - the Moody Diagram - the friction coefficient - - can be determined to: = 0.017 The major loss for the 10 m duct can be calculated with the Darcy-Weisbach Equation (3) or (6): ploss = ( l / dh ) ( v2 / 2 ) = 0.017 ((10 m) / (0.315 m)) ( (1.23 kg/m3) (15 m/s)2 / 2 ) = 74 Pa (N/m2)
Sizing Ducts
The design of the ductworks in ventilation systems are often done by using the
Velocity Method Constant Pressure Loss Method (or Equal Friction Method) Static Pressure Recovery Method